High-pressure tank liner manufacturing component and high-pressure tank liner manufacturing method

Abstract

To provide a member for manufacturing a high-pressure tank liner capable of obtaining a high-pressure tank liner with better welding quality of liner half bodies than before.SOLUTION: The present invention relates to a member 60 for manufacturing a high-pressure tank liner used for manufacturing a high-pressure tank liner in which a pair of liner half bodies 31 having a cylindrical trunk part 5 are welded and joined together at an opening part 33 side at one end, the member for manufacturing a high-pressure tank liner comprising: the liner half bodies 31; and a cap member 61 that is removably provided on a communication pipe 17 of the liner half body 31, the communication pipe being formed on the other end side opposite to a joint part of the liner half bodies 31 and causing the inside and outside of a high-pressure tank liner to communicate with each other.SELECTED DRAWING: Figure 2

Description

[Technical Field]

[0001] The present invention relates to a member for manufacturing a high-pressure tank liner and a method for manufacturing a high-pressure tank liner. [Background technology]

[0002] Conventionally, as a so-called high-pressure tank for filling high-pressure gas, a tank in which a fiber-reinforced resin layer is formed on the outside of a liner (high-pressure tank liner) made of thermoplastic resin is known (see, for example, Patent Document 1). , Yes The liner is manufactured by welding a pair of cylindrical-bottom liner halves together. Specifically, each liner half has a communicating pipe at one end that connects the inside and outside of the liner and a circular opening at the other end. The liner is manufactured by heating and melting the end faces of the circular openings of the liner halves to weld them together. [Prior art documents] [Patent documents]

[0003] International Publication No. 2019 / 131737 Summary of the Invention [Problem to be solved by the invention]

[0004] However, with conventional liner manufacturing equipment (see, for example, Patent Document 1), it was difficult to heat and melt the end faces of the circular openings of the liner halves uniformly along their circumference, resulting in uneven melting on the end faces of the liner halves. As a result, with conventional liner manufacturing equipment, there was a risk that the welding quality between the liner halves would be insufficient.

[0005] An object of the present invention is to provide a member for manufacturing a high-pressure tank liner and a method for manufacturing a high-pressure tank liner that can obtain a high-pressure tank liner having better welding quality between liner halves than conventional methods. [Means for solving the problem]

[0006] The present invention, which has solved the above-mentioned problems, is a component for manufacturing a high-pressure tank liner used in manufacturing a high-pressure tank liner in which a pair of liner halves having cylindrical body portions are welded and joined at one end opening sides, the component comprising: the liner halves; and a cap member which is formed on the other end side opposite the joint between the liner halves and is detachably provided on a communication pipe of the liner halves, which connects the inside and outside of the high-pressure tank liner. The communicating pipe has an outer peripheral surface formed with a seal member abutment surface against which a seal member of a high-pressure tank having a high-pressure tank liner abuts, and the cap member has a protective portion that covers and protects the seal member abutment surface, and the cap member is formed as a bottomed cylindrical body that is fitted onto the communicating pipe. It is characterized by the following.

[0007] Furthermore, the method for manufacturing a high-pressure tank liner of the present invention, which solves the above-mentioned problems, is characterized by comprising the steps of: preparing a pair of high-pressure tank liner manufacturing components; a heating step of heating and melting the end faces of the pair of high-pressure tank liner manufacturing components, which are arranged opposite each other on the opening sides of the liner halves, using a predetermined heat source; and a welding step of welding the end faces of the melted liner halves together to form a high-pressure tank liner. [Effects of the Invention]

[0008] According to the member for manufacturing a high-pressure tank liner and the method for manufacturing a high-pressure tank liner of the present invention, it is possible to obtain a high-pressure tank liner having better welding quality between the liner halves than in the past. [Brief explanation of the drawings]

[0009] [Figure 1] 1 is a vertical cross-sectional view of a high-pressure tank using a high-pressure tank liner obtained by a manufacturing method according to an embodiment of the present invention. [Figure 2] 1 is a configuration explanatory diagram of a high-pressure tank liner manufacturing device according to an embodiment of the present invention; [Figure 3] FIG. 3 is a partially enlarged cross-sectional view of part III in FIG. 2. [Figure 4] FIG. 3 is a partially enlarged cross-sectional view of a portion IV in FIG. 2. [Figure 5] 3 is an explanatory diagram of a welding process of high-pressure tank liner manufacturing components in a manufacturing method of a high-pressure tank liner according to an embodiment of the present invention. FIG. [Figure 6]5A to 5C are explanatory views of a cutting step in the manufacturing method of a high-pressure tank liner according to an embodiment of the present invention. [Figure 7A] 3 is a schematic diagram showing the movement of airflow when an end portion of a member for manufacturing a high-pressure tank liner is heated in a manufacturing method according to an embodiment of the present invention. FIG. [Figure 7B] FIG. 7B is a partially enlarged cross-sectional view of part VIIb in FIG. 7A. [Figure 7C] 7B is a schematic diagram showing a molten state of the end portion of the member for manufacturing a high-pressure tank liner in part VIIb of FIG. 7A. FIG. [Figure 8A] 10 is a schematic diagram showing the movement of airflow when the end of a liner half body is heated in a manufacturing method according to a comparative example. FIG. [Figure 8B] FIG. 8B is a partially enlarged cross-sectional view of part VIIIb in FIG. 8A. [Figure 8C] 8B is a schematic diagram showing the melted state of the end of the liner half body in part VIIIb of FIG. 8A. FIG. [Figure 8D] FIG. 8B is a partially enlarged cross-sectional view of part VIIId in FIG. 8A. [Figure 8E] 8B is a schematic diagram showing the melted state of the end of the liner half body in part VIIId of FIG. 8A. FIG. [Figure 9] FIG. 10 is a structural explanatory diagram of a member for manufacturing a high-pressure tank liner according to a modified example of the present invention. DETAILED DESCRIPTION OF THE INVENTION

[0010] Next, modes (embodiments) for carrying out the present invention will be described in detail with reference to the drawings as appropriate. First, a high-pressure tank using a high-pressure tank liner obtained by the manufacturing method according to this embodiment will be described.

[0011] <High-pressure tank> FIG. 1 is a vertical cross-sectional view of a high-pressure tank 1 that uses a high-pressure tank liner 2 (hereinafter, sometimes simply referred to as "liner 2") obtained by the manufacturing method according to this embodiment. The high-pressure tank 1 is assumed to be mounted on a fuel cell vehicle, for example, and to store hydrogen gas to be supplied to a fuel cell system. However, the high-pressure tank 1 is not limited to this, and may be used for other high-pressure gases.

[0012] As shown in FIG. 1, the high-pressure tank 1 includes a liner 2, which will be described in detail later, a nozzle 3 connected to the liner 2, and a fiber-reinforced resin layer 4 covering the outside of the liner 2 and nozzle 3.

[0013] The nozzle 3 is assumed to be made of a metal material such as an aluminum alloy. The nozzle 3 has a cylindrical nozzle body 18 having a supply / discharge hole 21 on the inside, and a flange portion 19 formed on one axial end of the nozzle body 18. The supply / discharge hole 21 communicates with the inside of the high-pressure tank 1 at the end where the flange portion 19 is formed. The other end of the supply / discharge hole 21 is connected to a pipe (not shown) that communicates with the fuel cell system or the like.

[0014] A threaded portion 21a is formed on the inner peripheral surface of the supply / discharge hole 21 at one end of the nozzle body 18. This threaded portion 21a mates with a threaded portion 17a formed on the communicating pipe 17 of the liner 2, which will be described later. An O-ring 3a is fitted between the tip of the communicating pipe 17 of the liner 2 and the inner peripheral surface of the supply / discharge hole 21. This O-ring 3a corresponds to the "sealing member" in the claims. An O-ring abutment surface 17b (see FIG. 4) is formed on the outer peripheral surface of the communicating pipe 17, as will be described later. This O-ring abutment surface 17b corresponds to the "sealing member abutment surface" in the claims.

[0015] A cylindrical collar 22 made of a metal material is disposed inside the supply and discharge hole 21. The collar 22 extends from one end supported by the inner peripheral surface of the supply and discharge hole 21 toward the liner 2 and is fitted into the communicating pipe 17 of the liner 2.

[0016] In this embodiment, the fiber-reinforced resin layer 4 is assumed to be obtained by winding a prepreg, in which reinforcing fibers have been pre-impregnated with a matrix resin, around the outer surfaces of the liner 2 and the nozzle 3, and then curing the matrix resin.

[0017] The reinforcing fibers in this embodiment are assumed to be band-shaped rovings (not shown) formed by bundling together strands each made of a plurality of carbon fiber filaments. However, the reinforcing fibers are not limited to these, and other fibers such as aramid fibers, boron fibers, alumina fibers, and silicon carbide fibers can also be used.

[0018] The matrix resin in this embodiment is assumed to be a cured product of a thermosetting resin such as an epoxy resin, a phenol resin, an unsaturated polyester resin, or a polyimide resin. The method for forming the fiber-reinforced resin layer 4 is not limited to the method using the prepreg described above. Therefore, the fiber-reinforced resin layer 4 may be formed, for example, by impregnating non-resin-impregnated reinforcing fibers wound around the liner 2 with a matrix resin and then curing the impregnated fibers.

[0019] <High-pressure tank liner> Next, the liner 2 (see FIG. 1) obtained by the manufacturing method according to this embodiment will be described. The liner 2 is a hollow body made of a thermoplastic resin, such as, but not limited to, polyamide resin and polyethylene resin. The liner 2 of this embodiment includes a cylindrical body 5 and head portions 6 integrally formed on both ends of the body 5.

[0020] The body portion 5 is configured to include a general portion 8 formed with a predetermined outer diameter and occupying most of the axial direction Ax of the body portion 5, and an expanded diameter portion 9 formed in the center of the axial direction Ax of the body portion 5 and having a larger diameter than the general portion 8. As will be described in detail later, the expanded diameter portion 9 is formed by cutting a joint portion 36 (see FIG. 6) formed by welding the ends of the liner halves 31 (see FIG. 2).

[0021] As shown in FIG. 1, the head portion 6 is a flat, bowl-shaped body that gradually decreases in diameter as it moves away from the body portion 5 toward the outside in the axial direction Ax. The head portion 6 has a recessed portion 16 at the center in the radial direction, which is recessed to correspond to the shape of the flange portion 19 of the base 3 . Furthermore, the communication pipe 17 is formed in the center of the recess 16 so as to protrude into the supply / discharge hole 21 of the mouthpiece 3. This communication pipe 17 allows communication between the inside and outside of the liner 2. A threaded portion 17 a that meshes with the threaded portion 21 a of the supply / discharge hole 21 is formed on the outer circumferential surface of the communication pipe 17 .

[0022] <High-pressure tank liner manufacturing materials> Next, a member for manufacturing a high-pressure tank liner according to this embodiment will be described. This high-pressure tank liner manufacturing component is a component for manufacturing the liner 2 by being placed in manufacturing equipment A (see FIG. 2) for the liner 2 (see FIG. 1). Fig. 2 is a diagram illustrating the configuration of the manufacturing apparatus A. Fig. 2 is a vertical cross-sectional view of the manufacturing apparatus A, and the components of the manufacturing apparatus A are partially shown for the convenience of drawing. This manufacturing device A is configured to weld together and integrate a pair of high-pressure tank liner manufacturing members 60 (hereinafter, sometimes simply referred to as "liner manufacturing members 60").

[0023] 2, the liner manufacturing member 60 has a configuration in which a cap member 61 is attached to the communicating pipe 17 of the liner half body 31. Specifically, the cap member 61 is detachably attached to the communicating pipe 17 formed on the opposite side of the opening 33 of the liner half body 31 in the liner manufacturing member 60.

[0024] FIG. 3 is a partially enlarged cross-sectional view of part III in FIG. As shown in FIG. 3, the cap member 61 in this embodiment is assumed to be a bottomed cylindrical body that is fitted onto the outer peripheral surface of the cylindrical communicating pipe 17. By attaching this cap member 61 to the communicating pipe 17, it suppresses the flow of air that attempts to flow from the inside to the outside of the liner half body 31 (see Figure 2) or from the outside to the inside of the liner half body 31 during the heating process of the manufacturing method of the liner 2 (see Figure 1), which will be described in detail later.

[0025] 3, an O-ring 3a (see FIG. 1) serving as a sealing member comes into contact with the O-ring contact surface 17b (sealing member contact surface) when the liner 2 is assembled into the high-pressure tank 1 (see FIG. 1). A peripheral wall 62 of the cap member 61 attached to the communicating pipe 17 covers the O-ring contact surface 17b of the communicating pipe 17, preventing the O-ring contact surface 17b from being scratched or soiled. The peripheral wall 62 also covers the threaded portion 17a of the communicating pipe 17, preventing the threaded portion 17a from being scratched or soiled. In other words, the peripheral wall 62 of the cap member 61 corresponds to the "protective portion" set forth in the claims. Furthermore, as shown in FIG. 3, the cap member 61 is attached to the communicating pipe 17 with the collar 22 attached, but it can also be attached to the communicating pipe 17 without the collar 22 attached.

[0026] The cap member 61 in this embodiment is made of an elastic material such as synthetic rubber or an elastic porous material such as sponge, and is assumed to be supported by the communicating pipe 17 by a contraction force. The cap member 61 is capable of releasing pressure when the internal pressure of the integrated liner half body 31 increases during the fusion step of the manufacturing method of the liner 2 (see FIG. 1), which will be described in detail later. Specifically, the cap member 61 is capable of releasing pressure through the spiral groove of the threaded portion 17a when the internal pressure of the liner half body 31 increases. Furthermore, the cap member 61, which is made of a porous material, is capable of releasing pressure through its continuous micropores. However, the material of the cap member 61 is not limited to these.

[0027] Next, the liner half 31 will be described. The liner half 31 has approximately the same shape as the liner 2 shown in Figure 1 divided into two at the center in the axial direction Ax, except that it has a flange portion 32 (see Figure 4) and a protruding end portion 34 (see Figure 4) described below. FIG. 4 is a partially enlarged cross-sectional view of part IV in FIG. 2, showing the lower end of the upper liner half 31 of the pair of upper and lower liner half 31 (see FIG. 2). As shown in FIG. 4, the liner half 31 has a flange portion 32 and a protruding end portion 34 having a melting margin 35, which will be described in detail later, formed on the opening 33 side.

[0028] The flange portion 32 is an annular body coaxial with the body portion 5 and integrally formed with the body portion 5 so as to protrude radially outward (to the right in FIG. 4) from the body portion 5 of the liner half body 31. The flange portion 32 is formed with a circumferential groove 32a. The circumferential groove 32a extends along the circumferential direction of the flange portion 32 so as to open upward. The bottom surface 32a1 of the circumferential groove 32a is formed as a flat surface, and is parallel to the end surface 34a of the protruding end portion 34, which is also formed as a flat surface.

[0029] As shown in FIG. 4, the protruding end portion 34 is an annular body coaxial with the body portion 5 and integrally formed with the end surface of the liner half body 31 on the opening 33 side. The outer diameter of the protruding end 34 is set to be larger than the outer diameter of the body portion 5 of the liner half body 31 and smaller than the outer diameter of the flange portion 32 . The inner diameter of the protruding end 34 is set to be the same as the inner diameter of the liner half 31 . The thickness of the protruding end portion 34 in the axial direction Ax of the liner half body 31 is greater than a melting margin 35 when the liner half bodies 31 are welded together, as will be described later.

[0030] Above, with reference to Figure 4, we have explained the upper liner half 31 of the pair of upper and lower liner half bodies 31 (see Figure 2).However, as the lower liner half body 31 has a structure that is symmetrical from the upper liner half body 31, detailed explanation of it will be omitted.

[0031] <High-pressure tank liner manufacturing equipment> Next, a manufacturing device for the liner 2 (see FIG. 1) will be described. Returning to FIG. 2, the manufacturing apparatus A is configured to weld together the liner halves 31 of a pair of liner manufacturing members 60 to form an integrated unit.

[0032] The manufacturing device A in which such liner manufacturing members 60 are arranged is mainly composed of a casing 41 placed on a contact surface such as the ground, an upper support portion 42a that supports the liner half 31 of the upper liner manufacturing member 60 of the pair of liner manufacturing members 60 at the top of the casing 41 via a support jig 46, a lower support portion 42b that supports the liner half 31 of the lower liner manufacturing member 60 at the bottom of the casing 41 via the support jig 46, and a heating means 40 that heats and melts the ends of the liner half 31 of each liner manufacturing member 60.

[0033] A support jig 46 is attached to the lower end of the upper support portion 42a to support the liner half body 31 of the liner manufacturing member 60 with the opening 33 facing downward. A support jig 46 is attached to the upper end of the lower support portion 42b to support the liner half body 31 of the liner manufacturing member 60 with the opening 33 facing upward. Each of the pair of upper and lower support jigs 46 engages with the flange portion 32 (see FIG. 4) of the liner half body 31 and is positioned so as to contact the outer circumferential surface of the body portion 5 (see FIG. 4) of the liner half body 31. In this way, the support jigs 46 support the liner half body 31 on the upper support portion 42a and the lower support portion 42b, respectively.

[0034] As shown in FIG. 4, the support jig 46 has an inner claw portion 46a that engages the flange portion 32 and an outer claw portion 46b. The inner claw portion 46 a is in contact with the outer peripheral surface of the body portion 5 of the liner half body 31 and is fitted into the circumferential groove 32 a of the flange portion 32 . The tip end surface 46a1 of the inner claw portion 46a is formed as a flat surface and is parallel to the bottom surface 32a1 of the circumferential groove 32a.

[0035] The outer claw portions 46b are disposed on the outer peripheral side of the inner claw portions 46a so as to contact the outer peripheral surface of the flange portion 32. Specifically, the outer claw portions 46b and the inner claw portions 46a fitted into the circumferential groove 32a sandwich the thick portions of the flange portion 32 on the radially outer side of the circumferential groove 32a.

[0036] The lower support jig 46 shown in Fig. 2 is disposed so as to have a vertically symmetrical structure with respect to the upper support jig 46 shown in Fig. 4. Therefore, a detailed description of the lower support jig 46 will be omitted.

[0037] Next, the heating means 40 (see FIG. 2) constituting the manufacturing apparatus A (see FIG. 2) will be described. 2, the manufacturing apparatus A includes a heating means 40a for heating the upper liner half 31 and a heating means 40b for heating the lower liner half 31. When there is no need to distinguish between the heating means 40a and the heating means 40b, they will be simply referred to as "heating means 40." As shown in FIG. 2, the heating means 40 in this embodiment includes a base member 44b made of a plate having a rectangular planar shape, and a ring-shaped heat source 44a embedded in the base member 44b.

[0038] As shown in FIG. 4, a surface 44a1 of the heat source 44a is recessed so as to be recessed further back than a surface 44b1 of the base member 44b toward the rear surface (not shown) of the base member 44b. That is, the surface 44a1 of the heat source 44a is set in a recess 39 formed so as to be recessed from the surface 44b1 of the base member 44b. However, as will be described later, the surface 44a1 of the heat source 44a can also be flush with the surface 44b1 of the base member 44b. A surface 44a1 of the heat source 44a is formed flat in the circumferential and radial directions of the ring shape, and is parallel to a surface 44b1 of the base member 44b. Here, the step (distance) between the surface 44b1 of the base member 44b and the surface 44a1 of the heat source 44a is represented by the depth of the recess 39 indicated by the symbol D1 in FIG. The heat source 44a in this embodiment is assumed to be one that uses Joule heat from an electric heating wire or one that uses radiant heat from far infrared rays, but is not limited to these.

[0039] The heat source 44a in this embodiment is disposed so as to face the end surface 34a of the protruding end portion 34 of the liner half body 31, as shown in FIG. The surface 44a1 of the heat source 44a is arranged parallel to the end face 34a of the protruding end portion 34.

[0040] Furthermore, the distance D2 between the end face 34a of the protruding end portion 34 and the surface 44b1 of the base member 44b is shorter than Dp2 (see Figure 8B) in the conventional manufacturing apparatus Ap (see Figure 8B) described below, due to the step of depth D1 provided between the surface 44a1 of the heating source 44a and the surface 44b1 of the base member 44b.

[0041] Furthermore, when the distance from the end face 34a of the protruding end portion 34, which is the design standard, to the surface 44a1 of the heat source 44a is indicated by the symbol Ds, the distance D2 satisfies the following formula (1). D2 = Ds - D1 (1) The design standard distance Ds is a value that is set in advance assuming that the surface 44b1 of the base member 44b and the surface 44a1 of the heat source 44a are flush with each other. The design standard distance Ds is set by a well-known method that takes into consideration conditions such as the output of the heating means 40 (heat source 44a), the material of the liner half 31, and the radial width of the end face 34a.

[0042] For example, under the conditions that the temperature of the heat source 44a is 500 to 700°C, the material of the liner half 31 is polyamide resin, the radial width of the end face 34a is 3 to 5 mm, and the depth D1 from the surface 44b1 of the base member 44b is 3.5 to 5 mm, the design standard distance Ds can be set to 0.3 to 2 mm. However, the distance Ds is not limited to this.

[0043] In this embodiment, the radial width W1 of the ring-shaped heat source 44a is assumed to be set to at least three times the radial width W2 of the protruding end portion 34 of the liner half 31. The width W1 of the heat source 44a is preferably larger than the radial width W2 of the protruding end portion 34 of the liner half 31 by at least 5 mm on both the inner and outer radial sides. The outer diameter of the heat source 44 a is preferably 5 mm or more larger than the outer diameter of the protruding end portion 34 of the liner half 31 , and more preferably larger than the outer diameter of the flange portion 32 of the liner half 31 .

[0044] <Manufacturing method for high-pressure tank liners> Next, a method for manufacturing the liner 2 of this embodiment will be described. This manufacturing method includes a heating process for the protruding end portions 34 (see Figure 4) of the liner halves 31 (see Figure 2) of a pair of prepared liner manufacturing components 60, a welding process for welding the liner halves 31 (see Figure 2) together, and a cutting process for cutting the joints between the liner halves 31 (see Figure 2) that have been integrated in the welding process.

[0045] <Liner half heating process> In this heating step, a pair of liner manufacturing members 60 (see FIG. 2) are prepared. The liner half body 31 constituting the liner manufacturing member 60 in this embodiment is assumed to be obtained by injection molding or blow molding using a thermoplastic resin. In addition, the cap member 61 (see FIG. 3) constituting the liner manufacturing member 60 in this embodiment is assumed to be obtained by compression molding using synthetic rubber. The liner manufacturing member 60 in this embodiment is formed by attaching a cap member 61 to the communication pipe 17 of the liner half body 31.

[0046] In this heating step, as shown in FIG. 2, heating means 40 is disposed between the liner halves 31 of the liner manufacturing member 60. As shown in FIG. 4, a surface 44a1 of the heat source 44a of the heating means 40a (the surface facing the end face 34a of the protruding end portion 34) is set within the recess 39 of the base member 44b. The end face 34a of the protruding end portion 34 of the liner half 31 faces the surface 44a1 of the heat source 44a of the heating means 40a at a distance Ds. In this heating process, the recess 39 suppresses the flow of air between the end face 34a of the protruding end 34 and the surface 44a1 (opposing surface) of the heat source 44a, while the heat source 44a heats and melts the melting portion 35 of the protruding end 34.

[0047] <Process for welding liner halves together> Next, the process of welding the liner halves 31 together in the liner manufacturing member 60 will be described. FIG. 5 is an explanatory diagram of the welding process of the liner halves 31 together. In this welding step, as shown in FIG. 5, the end of the upper liner half 31 and the end of the lower liner half 31 are welded together.

[0048] Specifically, in this welding step, the liner halves 31 are pressed together with a predetermined load by the support jig 46 shown in FIG. As shown in Fig. 5, in this welding process, the molten material 35a of the melting portion 35 (see Fig. 4) is caused to flow in a direction intersecting the pressing direction (axial direction Ax) of the liner halves 31. As a result, the molten material 35a of the liner halves 31 are fused together at the welding surfaces 36a indicated by the imaginary lines (chain double-dashed lines). Then, as the molten material 35a is cooled, the liner halves 31 are integrally connected at the welding surfaces 36a. In this welding process, when the liner halves 31 are joined together at the welding surface 36a, the liner halves 31 can be vibrated by a predetermined vibration device to promote welding of the liner halves 31 together.

[0049] <Cutting process> Next, the cutting process for cutting the integrated liner halves 31 together will be described. FIG. 6 is an explanatory diagram of a cutting step in which the joints 36 between the liner halves 31 integrated in the welding step are cut. As shown in FIG. 6, in this cutting step, the flange portion 32 (shown by an imaginary line (two-dot chain line)) at the joint 36 is removed by cutting, leaving its base portion 32c. The remaining root portion 32c forms the expanded diameter portion 9 of the liner 2. This completes a series of manufacturing steps for the liner 2 (see FIG. 1) of this embodiment. The cap member 61 attached to the communicating pipe 17 of the liner 2 is removed from the communicating pipe 17 when the mouthpiece 3 (see FIG. 1) is attached to the liner 2.

[0050] <Action and effect> Next, the operation and effect of the method for manufacturing the liner 2 of this embodiment and the member for manufacturing a liner 60 (member for manufacturing a high-pressure tank liner) used in this manufacturing method will be described. Fig. 7A is a schematic diagram showing the movement of airflow when the end of the liner half 31 in the liner manufacturing member 60 is heated. Fig. 7B is a partially enlarged cross-sectional view of part VIIb in Fig. 7A. Fig. 7C is a schematic diagram showing the melted state of the end of the liner half 31.

[0051] Fig. 8A is a schematic diagram showing the movement of airflow when the end of the liner half 31 is heated in a conventional manufacturing method using the manufacturing apparatus Ap. Fig. 8B is a partially enlarged cross-sectional view of part VIIIb in Fig. 8A. Fig. 8C is a schematic diagram showing the molten state of the end of the liner half 31 in part VIIIb in Fig. 8A. Fig. 8D is a partially enlarged cross-sectional view of part VIIId in Fig. 8A. Fig. 8E is a schematic diagram showing the molten state of the end of the liner half 31 in part VIIId in Fig. 8A.

[0052] First, a manufacturing method for a comparative example will be described. As shown in FIG. 8A, in the conventional manufacturing method using the manufacturing apparatus Ap, unlike the manufacturing method of this embodiment, the cap member 61 (FIG. 7A) is not attached to the communicating pipe 17 of the liner half 31.

[0053] 8A, in the heating step of the conventional manufacturing method, when the heating means 40a heats the end of the upper liner half 31, an ascending air current Fb is generated by the heated air inside the liner half 31. In other words, due to the chimney effect inside the liner half 31, air that has entered from the outside to the inside of the liner half 31 through the gap between the lower end of the liner half 31 and the heating means 40a escapes to the outside of the liner half 31 through the communicating pipe 17 without the cap member 61.

[0054] As a result, as shown in FIG. 8B, on the outer periphery side of the protruding end portion 34 (the right side of the paper in FIG. 8B), the portion heated by the heat source 44a is cooled by the introduced outside air. As a result, the molten portion 38 of the projecting end portion 34 shown by the hatched portion in FIG. 8C is formed biased toward the outer periphery of the projecting end portion 34 (the left side of the paper surface of FIG. 8C).

[0055] 8A, when the heating means 40b heats the end of the lower liner half 31, an ascending air current Fb is also generated inside the lower liner half 31. In other words, the air that has entered the inside of the liner half 31 from the outside through the communicating pipe 17 without the cap member 61 escapes to the outside of the liner half 31 through the gap between the upper end of the liner half 31 and the heating means 40b.

[0056] As a result, as shown in FIG. 8D, on the outer circumferential side of the protruding end portion 34 (on the left side of the paper in FIG. 8D), the portion heated by the heat source 44a is cooled by the escaping air. As a result, the molten portion 38 of the projecting end portion 34 shown by the hatched portion in FIG. 8E is formed biased toward the inner periphery side of the projecting end portion 34 (the right side of the paper surface in FIG. 8E). That is, in the conventional manufacturing method, uneven melting occurs on the end faces 34a of the upper and lower liner halves 31, resulting in insufficient welding quality between the liner halves 31.

[0057] In contrast, in the manufacturing method of the liner 2 of this embodiment and the liner manufacturing component 60 (high-pressure tank liner manufacturing component) used in this manufacturing method, as shown in Figure 7A, a cap member 61 is attached to each of the communicating pipes 17 of the upper and lower liner halves 31. 7A, in the heating step of the manufacturing method of this embodiment, when the heating means 40a heats the end of the upper liner half 31, the cap member 61 attached to the communicating pipe 17 prevents the generation of an ascending air current Fb (see FIG. 7A) that would flow out from the communicating pipe 17 to the outside of the liner half 31. No ascending air current Fb is generated inside the liner half 31, but a convection current C is generated.

[0058] Also, as shown in Figure 7B, in the heating process of the manufacturing method of this embodiment, an airflow suppression mechanism 50 consisting of a recess 39 suppresses the ascending air current Fb (see Figure 7A) that attempts to flow from the outside of the liner half 31 (the right side of the paper in Figure 7B) to the inside of the liner half 31 (the left side of the paper in Figure 7B) between the surface 44a1 of the heating source 44a and the end face 34a of the liner half 31 (the protruding end 34). In this embodiment, the end surface 34a of the liner half 31 (protruding end portion 34) is heated approximately evenly by the airflow Fa rising from the heating source 44a. As a result, the fusion zone 38 of the protruding end portion 34, which is shown by the hatched area in FIG. 7C, is formed approximately uniformly across the radial direction of the protruding end portion 34.

[0059] 7A, in the heating step of the manufacturing method of this embodiment, when the heating means 40b heats the end of the lower liner half 31, the cap member 61 attached to the communicating pipe 17 blocks the entrance of the ascending air current Fb (see FIG. 7A). This more reliably prevents the generation of the ascending air current Fb inside the liner half 31 in this embodiment. As a result, the molten portion 38 of the protruding end portion 34, shown by the hatched portion in FIG. 7C, is formed approximately uniformly in the radial direction of the protruding end portion 34. As a result, according to the manufacturing method of this embodiment and the liner manufacturing member 60 (high-pressure tank liner manufacturing member) used in this manufacturing method, a liner 2 (see Figure 1) with good welding quality between the liner halves 31 can be obtained.

[0060] In addition, in the liner manufacturing component 60 (high-pressure tank liner manufacturing component) of this embodiment, the cap component 61 has a peripheral wall 62 (protective portion) that covers and protects the O-ring abutment surface 17b (sealing component abutment surface) formed on the communicating pipe 17 of the liner half 31. According to such a liner manufacturing component 60 (high-pressure tank liner manufacturing component) and a method for manufacturing a liner 2 using the same, it is possible to prevent the O-ring abutment surface 17b from being scratched or soiled during the period from when the liner 2 is obtained from the liner manufacturing component 60 to when the nozzle 3 is attached to the liner 2.

[0061] In the liner manufacturing member 60 (high-pressure tank liner manufacturing member) of this embodiment, the cap member 61 is formed of a bottomed cylindrical body that is fitted onto the communicating pipe 17 of the liner half body 31 . According to such a liner manufacturing member 60 (high-pressure tank liner manufacturing member) and a method for manufacturing the liner 2 using the same, the liner half body 31 can be easily attached to the communicating pipe 17. Furthermore, according to such a liner manufacturing component 60 (high-pressure tank liner manufacturing component) and a manufacturing method for a liner 2 using the same, the thickness of the cap member 61 can be reduced while still sealing the communicating pipe 17 more reliably.

[0062] Furthermore, in the manufacturing method and manufacturing apparatus A of the liner 2 of this embodiment, as shown in FIG. 4, an airflow suppression mechanism 50 consisting of a recess 39 suppresses the ascending air current Fb (see FIG. 8A) that attempts to flow from the outside of the liner half 31 (the right side of the paper in FIG. 4) to the inside of the liner half 31 (the left side of the paper in FIG. 4) between the surface 44a1 of the heating source 44a and the end face 34a of the liner half 31 (the protruding end 34). In this embodiment, the end surface 34a of the liner half 31 (protruding end portion 34) is heated approximately evenly by the airflow Fa rising from the heating source 44a. As a result, the fusion zone 38 of the projecting end portion 34, which is shown by the hatched area in FIG. 7B, is formed approximately uniformly across the radial direction of the projecting end portion 34. As a result, according to the manufacturing apparatus A and manufacturing method of this embodiment, it is possible to obtain a liner 2 (see FIG. 1) in which the liner halves 31 are welded together with good quality.

[0063] In the manufacturing apparatus A of this embodiment, it is assumed that the width W1 of the heat source 44a is set to be three times or more the width W2 of the end face 34a of the liner half 31 (protruding end portion 34). According to such a manufacturing apparatus A, the protruding end portions 34 are melted more uniformly, and the welding quality between the liner halves 31 can be further improved.

[0064] In addition, in the manufacturing apparatus A of this embodiment, the distance (D2) between the end face 34a of the liner half 31 (protruding end 34) and the surface 44b1 of the base member 44b is set to a value (D2 = Ds - D1) obtained by subtracting the distance (D1) between the surface 44b1 of the base member 44b and the surface 44a1 of the heating source 44a from the distance (Ds) between the surface 44a1 of the heating source 44a and the end face 34a of the liner half 31 (protruding end 34) as the design standard.

[0065] According to such a manufacturing apparatus A, the surface 44a1 of the heat source 44a is opposed to the end face 34a of the liner half 31 (protruding end portion 34) at a distance (Ds) as a design standard, so that the end face 34a of the protruding end portion 34 can be stably melted. Furthermore, with this manufacturing apparatus A, the end face 34a of the liner half 31 (protruding end portion 34) can be brought closer to the surface 44b1 of the base member 44b in accordance with the depth (distance (D1)) of the recess 39 of the base member 44b. Specifically, the distance D2 between the end face 34a of the protruding end portion 34 and the surface 44b1 of the base member 44b can be made shorter than the distance Dp2 (see FIG. 8B) in the conventional manufacturing apparatus Ap. As a result, in the manufacturing apparatus A of this embodiment, the airflow suppression effect of the airflow suppression mechanism 50 made up of the recess 39 is further improved.

[0066] Although the present embodiment has been described above, the present invention is not limited to the above embodiment and can be embodied in various forms. The cap member 61 constituting the liner manufacturing member 60 of the embodiment (see FIG. 3) is assumed to be a bottomed cylindrical body made of an elastic material such as synthetic rubber. That is, the cap member 61 of the embodiment is a bottomed cylindrical body, the bottom surface of which is formed as a lid that covers the opening of the communicating pipe 17 from the outside. However, the material and shape of the cap member 61 in the present invention are not limited to this as long as they can suppress the flow of air into and out of the liner half body 31 through the communicating pipe 17 during the heating process.

[0067] FIG. 9 is a diagram illustrating the configuration of a liner manufacturing member 60 (high-pressure tank liner manufacturing member) according to a modified example. As shown in Figure 9, the cap member 61 of the liner manufacturing member 60 relating to the modified example has a cylindrical peripheral wall 62 (protective portion) that covers and protects the O-ring abutment surface 17b (sealing member abutment surface) formed on the communicating pipe 17, and a cylindrical stopper portion 63 that is fitted inside the communicating pipe 17. According to the cap member 61 of the liner manufacturing member 60 of this modified example, the contact area with the communicating pipe 17 is increased by the peripheral wall 62 and the plug portion 63, thereby improving the holding force of the cap member 61 against the communicating pipe 17. Furthermore, as shown in FIG. 9, the cap member 61 is attached to the communicating pipe 17 with the collar 22 attached, but it can also be attached to the communicating pipe 17 without the collar 22 attached.

[0068] A pressure relief hole 63a is formed in the plug portion 63 of the cap member 61. This pressure relief hole 63a is designed to release the internal pressure when the internal pressure of the integrated liner halves 31 increases during the process of fusing the liner halves 31 together. The cap member 61 is assumed to be made of synthetic rubber or the like, but is not limited to this and may be made of an elastic porous material such as sponge. The cap member 61 made of such an elastic porous material can omit the pressure relief hole 63a.

[0069] In the above embodiment, the surface 44a1 of the heat source 44a is set in the recess 39 formed to be recessed from the surface 44b1 of the base member 44b (see FIG. 4). However, the surface 44a1 of the heat source 44a can also be flush with the surface 44b1 of the base member 44b. This type of heating means 40 is easy to manufacture. [Explanation of symbols]

[0070] 1. High-pressure tank 2 High-pressure tank liner 3 nozzle 3a O-ring (sealing material) 4 Fiber-reinforced resin layer 5. Torso 8 General section of the torso 9 Enlarged diameter part of the body 17 Communication pipe 17a Threaded part 17b O-ring contact surface (sealing member contact surface) 21 High-pressure tank supply and discharge port 31 Liner half 32 Flange part of liner half 33 Opening of liner half 34 Protruding end of liner half 34a End face of liner half (protruding end) 36 Joint between flanges 38 Welding zone 39 Recess 40 Heating means 40a Heating means 40b Heating means 44a Heating source 44a1 Heat source surface (opposing surface) 44b Base member 44b1 Surface of base member 50 Airflow suppression mechanism 60 Liner manufacturing parts (high-pressure tank liner manufacturing parts) 61 Cap member 62 Peripheral wall of cap member (protective portion) 63 Plug part 63a Pressure relief hole A High-pressure tank liner manufacturing equipment Ax Axial direction of high-pressure tank liner (axial direction of liner half)

Claims

1. A high-pressure tank liner manufacturing component used in the manufacture of a high-pressure tank liner, in which a pair of liner halves having cylindrical body portions are welded together at the opening side of one end, the liner halves; a cap member that is detachably attached to a communication pipe of the liner half, the cap member being formed on the other end opposite to the joint between the liner halves and connecting the inside and outside of the high-pressure tank liner; Equipped with a seal member abutment surface that abuts against a seal member of a high-pressure tank having a high-pressure tank liner is formed on an outer peripheral surface of the communicating pipe; the cap member has a protective portion that covers and protects the seal member abutment surface, A member for manufacturing a high-pressure tank liner, wherein the cap member is formed of a bottomed cylindrical body that is fitted onto the outside of the communicating pipe.

2. 2. A member for manufacturing a high-pressure tank liner according to claim 1, wherein the cap member has a plug portion that is fitted inside the communicating pipe.

3. a step of preparing a pair of members for manufacturing a high-pressure tank liner according to claim 1; a heating step of heating and fusing the end surfaces of the pair of high-pressure tank liner manufacturing components, which are arranged facing each other on the opening side of the liner half body, by a predetermined heat source; a welding step of welding the end faces of the molten liner halves together to form a high-pressure tank liner; A method for manufacturing a high-pressure tank liner, comprising:

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