connector

The connector design addresses terminal positioning issues by using boss pins and a guide portion to ensure proper attachment and orientation, preventing deformation and reducing costs and space requirements.

JP7773129B2Active Publication Date: 2025-11-19AUTONETWORKS TECH LTD +2
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Patent Information

Application Number
JP2022092022
Authority / Receiving Office
JP · JP
Patent Type
Patents
Current Assignee / Owner
Filing Date
2022-06-07
Publication Date
2025-11-19
Estimated Expiration
2042-06-07

AI Technical Summary

Technical Problem

Existing connectors face issues with terminal positioning variations due to protrusions deforming during soldering and require additional processes or components to maintain the circuit body in a bent state, increasing costs and space requirements.

Method used

A connector design that includes a housing with boss pins inserted into positioning holes in the flexible substrate, preventing deformation during soldering and allowing easy attachment and orientation of the housing relative to the substrate, along with a guide portion for bending and guiding the flexible substrate.

Benefits of technology

Ensures proper positioning of the housing relative to the flexible substrate, prevents deformation of boss pins, and allows easy setting of the flexible substrate direction relative to the terminals, while reducing costs and space requirements.

✦ Generated by Eureka AI based on patent content.

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Abstract

To provide a connector capable of mounting a housing, in which a terminal is accommodated, while satisfactorily positioning it with respect to a flexible substrate.SOLUTION: A connector 10 comprises: a housing 11; a plurality of terminal fittings 12 which are accommodated in the housing 11 and positioned; a flexible cable 30 to which connection portions 12C of the terminal fittings 12 are soldered; and a reinforcing plate 50 which is stuck to one plate face 30F of the flexible cable 30. A penetration hole 30C penetrating in a plate thickness direction is formed in the flexible cable 30, and the connection portions 12C of the terminal fittings 12 are inserted from the side of the one plate face 30F into the penetration hole 30C and soldered to a soldering face 30A which is provided on the other plate face 30F. A positioning hole 50C penetrating in the plate thickness direction is formed on the reinforcing plate 50, a boss pin 11C inserted into the positioning hole 50C is provided in the housing 11, and the positioning pin 50C is closed by the one plate face 30F.SELECTED DRAWING: Figure 7
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Description

[Technical Field]

[0001] The present disclosure relates to connectors. [Background technology]

[0002] Patent Document 1 discloses a configuration in which a plurality of metal terminals are inserted into through holes formed in a circuit body made of a flexible printed circuit (FPC), each terminal is soldered to the circuit body, and then a housing that accommodates each terminal is attached to the circuit body. In addition, in Patent Document 1, the direction in which the terminals extend is parallel to the thickness direction of the circuit body (i.e., the direction in which the terminals extend is perpendicular to the direction in which the circuit body expands). [Prior art documents] [Patent documents]

[0003] [Patent Document 1] Japanese Patent Publication No. 2020-21595 Summary of the Invention [Problem to be solved by the invention]

[0004] In the device disclosed in Patent Document 1, the terminals are inserted into through holes and soldered, which raises concerns about variations in the position of the terminals. To avoid this, a possible configuration is to first house the terminals in a housing, position the housing relative to the circuit body, and then solder the terminals. Specifically, a configuration is conceivable in which a cylindrical protrusion is provided on the housing and a positioning hole is formed in the circuit body through which the protrusion is inserted. However, in such a configuration, the protrusion on the housing protrudes toward the pad on the circuit body to be soldered. Therefore, when soldering the terminals to the circuit body, the protrusion protruding toward the pad may deform due to the heat of the molten solder, making positioning difficult.

[0005] In the case of Patent Document 1, if the terminals are to be arranged so that they extend perpendicular to the thickness direction of the circuit body (i.e., the terminals extend parallel to the direction in which the circuit body expands), it becomes necessary to add a process for creating a crease in the circuit body or to add components to maintain the circuit body in a bent state, which increases costs and requires the provision of space to arrange the components.

[0006] The first disclosure was completed based on the above circumstances, and aims to provide a connector that can be attached while properly positioning a housing that accommodates terminals relative to a flexible substrate.

[0007] The second disclosure was completed based on the above circumstances, and aims to provide a connector that allows easy setting of the direction in which the flexible board is pulled out relative to the direction in which the terminals extend. [Means for solving the problem]

[0008] The connector of the first disclosure comprises: Housing and a plurality of terminal fittings that are positioned by being housed in the housing; a flexible substrate to which the connection portions of the terminal fittings protruding from the housing are soldered; a support member attached to one surface of the flexible substrate; Equipped with The flexible substrate has a through hole formed therethrough in a thickness direction thereof, the connecting portion of the terminal fitting is inserted into the through hole from the one plate surface side and soldered to a soldering surface provided on the other plate surface of the flexible board; The support member has a positioning hole formed therethrough in the thickness direction, The housing is provided with a boss pin that is inserted into the positioning hole, The positioning hole is closed by the one plate surface of the flexible substrate.

[0009] The connector of the second disclosure is a flexible substrate having a thickness in the front-rear direction and a mounting surface facing forward; a housing attached to the mounting surface, the flexible substrate has an extension portion that extends and is connected to the mounting surface, Furthermore, a guide portion is provided that bends and guides the extension portion rearward from the mounting surface. [Effects of the Invention]

[0010] According to the first disclosure, the housing containing the terminals can be attached while being properly positioned relative to the flexible substrate.

[0011] According to the second disclosure, the direction in which the flexible substrate is pulled out can be easily set relative to the direction in which the terminals extend. [Brief explanation of the drawings]

[0012] [Figure 1] FIG. 1 is an exploded perspective view of a connector according to the present embodiment. [Figure 2] FIG. 2 is a perspective view of the housing. [Figure 3] FIG. 3 is a side view showing a state in which the terminal fittings are accommodated in the housing. [Figure 4] FIG. 4 is a perspective view of the flexible cable. [Figure 5] FIG. 5 is a front view showing a state in which a reinforcing plate is attached to a flexible cable. [Figure 6] FIG. 6 is a cross-sectional view taken along line AA in FIG. [Figure 7] FIG. 7 is a cross-sectional plan view of the connector. [Figure 8] FIG. 8 is a partially enlarged plan sectional view of the reinforcing plate-side insertion hole and the right-side welded boss pin inserted through the insertion hole. [Figure 9] FIG. 9 is a partially enlarged plan sectional view of the reinforcing plate-side insertion hole and the left welded boss pin inserted into the insertion hole. [Figure 10] FIG. 10 is a perspective view of the outer cover. [Figure 11] FIG. 11 is a cross-sectional side view of the connector. [Figure 12] FIG. 12 is a cross-sectional side view of a connector according to another embodiment. DETAILED DESCRIPTION OF THE INVENTION

[0013] [Description of the embodiments of the present disclosure] First, embodiments of the present disclosure will be listed and described. The connector of the first disclosure comprises: (1) A device includes a housing, a plurality of terminal fittings positioned by being accommodated in the housing, a flexible substrate to which connection portions of the terminal fittings protruding from the housing are soldered, and a support member attached to one plate surface of the flexible substrate. The flexible substrate has through holes formed therethrough in the thickness direction. The connection portions of the terminal fittings are inserted into the through holes from one plate surface side and soldered to soldering surfaces provided on the other plate surface of the flexible substrate. The support member has positioning holes formed therethrough in the thickness direction. The housing has boss pins that are inserted into the positioning holes, and the positioning holes are closed by one plate surface of the flexible substrate. With this configuration, one end of the positioning holes is closed by one plate surface of the flexible substrate, and the boss pins are inserted from the other end side of the positioning holes, so the boss pins are not exposed to the other plate surface where the soldering surface is provided. Therefore, when the terminal fittings are soldered to the soldering surface, the boss pins are less likely to be exposed to the heat of soldering, preventing deformation of the boss pins.

[0014] (2) In the first disclosure, it is preferable to provide an outer cover that accommodates the housing attached to the flexible substrate and is attached to one of the surfaces of the flexible substrate. This configuration can prevent the housing from falling off the flexible substrate.

[0015] (3) In the first disclosure, it is preferable that the support member and the flexible substrate have insertion holes formed therein that penetrate the flexible substrate in the thickness direction, and the outer cover has welding boss pins that are inserted into the insertion holes and protrude toward the other plate surface and are welded to the flexible substrate. With this configuration, the outer cover can be easily fixed to the flexible substrate after the terminal fittings are soldered.

[0016] (4) In the first disclosure, it is preferable to provide a protective member that covers the soldering surface and straddles the flexible substrate from the other surface side to engage with the outer cover. This configuration protects the soldering surface and prevents the outer cover from falling off the flexible substrate by engaging with the outer cover.

[0017] (5) In the first disclosure, it is preferable to provide a waterproofing material that is applied to the soldering surface where the connection portion of the terminal fitting is soldered, and that prevents liquid from adhering to the soldering surface. With this configuration, it is possible to reliably prevent liquid from adhering to the soldering surface.

[0018] (6) In the first disclosure, it is preferable that the support member is plate-shaped, and the flexible substrate is reinforced by attaching the support member to one of the plate surfaces. With this configuration, the support member is given the function of reinforcing the flexible substrate and the function of positioning the housing, thereby achieving multi-functionality and preventing an increase in the number of parts.

[0019] The connector of the second disclosure is (7) A flexible substrate having a mounting surface facing forward and a thickness oriented in the front-rear direction, and a housing attached to the mounting surface. The flexible substrate has an extending portion that is continuous with the mounting surface and further has a guide portion that bends and guides the extending portion rearward from the mounting surface. With this configuration, the extending portion of the flexible substrate can be bent and guided by the guide portion.

[0020] (8) In the second disclosure, it is preferable that the housing is provided with an outer cover that can be attached to the flexible substrate while the housing is attached to the flexible substrate, and the guide portion is provided integrally with the outer cover. With this configuration, the extension portion is essentially bent after the housing is attached to the flexible substrate, so it is possible to avoid a situation where the housing is attached in a floating state relative to the flexible substrate.

[0021] (9) In the second disclosure, a protective member is provided that engages with the outer cover from behind, sandwiching the mounting surface. When the protective member is engaged with the outer cover, the guide portion is adjacent to the protective member in a direction intersecting the front-to-rear direction. The extension portion is pulled out rearward from between the guide portion and the protective member. The guide portion is provided with a guide portion-side contact portion with which the extension portion comes into contact. The protective member is provided with a protective member-side contact portion with which the extension portion comes into contact. It is preferable that the protective member-side contact portion is located forward of the guide portion-side contact portion. According to this configuration, the protective member-side contact portion makes it easier to maintain the state in which the extension portion is in contact with the guide portion-side contact portion, thereby making it easier to stabilize the direction in which the extension portion is pulled out rearward.

[0022] [Details of the embodiments of the present disclosure] <Embodiment 1> A connector 10 embodying the present disclosure will be described with reference to Figures 1 to 11. In the figures, "front side," "rear side," "upper side," "lower side," "right side," and "left side" are represented by "F," "B," "U," "D," "R," and "L," respectively. In this first embodiment, the left-right direction corresponds to the width direction.

[0023] The connector 10 according to this embodiment is attached to a flexible cable 30, which is a flexible substrate to which a reinforcing plate 50 serving as a support member is attached. The connector 10 includes a housing 11, a plurality of terminal fittings 12, the flexible cable 30, the reinforcing plate 50 serving as a support member, an outer cover 20, a guide portion 20G, a protective member 70, and a waterproof member 60.

[0024] <Housing> The housing 11 is made of synthetic resin. As shown in Fig. 1, the housing 11 has a block shape that is long in the width direction (left-right direction). A plurality of cavities 11A are formed inside the housing 11, penetrating in the front-rear direction, for accommodating terminal fittings 12, which will be described later. An opening 11B at the front end of each cavity 11A functions as an insertion hole into which a mating terminal is inserted.

[0025] 2, a pair of cylindrical boss pins 11C extending rearward are provided on the rear end surface of the housing 11. One boss pin 11C is located at the left end of the housing 11, and the other boss pin 11C is located in the center in the left-right direction of the housing 11. The outer diameter of the other boss pin 11C is larger than the outer diameter of the one boss pin 11C.

[0026] <Terminal fittings> The terminal fitting 12 is formed by punching a metal plate into a predetermined shape and then bending it. As shown in FIG. 1, the terminal fitting 12 has a rectangular tube portion 12A and an insertion portion 12B. The rectangular tube portion 12A extends in the front-to-rear direction in a rectangular tube shape and houses a contact piece (not shown) therein that comes into contact with a tab (not shown) of the mating terminal fitting. The insertion portion 12B is provided at the rear end of the terminal fitting 12. The insertion portion 12B is formed by extending rearward in an elongated manner from the rectangular tube portion 12A.

[0027] Each terminal fitting 12 is inserted into each cavity 11A of the housing 11 from the rear. As shown in FIG. 3, the terminal fittings 12 inserted into each cavity 11A are stopped at the front end of the cavity 11A. The insertion portion 12B of each terminal fitting 12 that is stopped at the front is set in a state where it protrudes rearward beyond the rear end of the housing 11. The rear end (tip) of the insertion portion 12B of each terminal fitting 12 that protrudes rearward beyond the rear end of the housing 11 is a connection portion 12C that is soldered to a soldering surface 30A of a flexible cable 30, which will be described later. In this way, the relative positions of the multiple terminal fittings 12 are determined by being accommodated in the housing 11.

[0028] <Flexible cable> The flexible cable 30 is a cable such as an FFC (Flexible Flat Cable) or an FPC, and has flexibility (deformability) that allows it to be easily deformed when subjected to an external force. The flexible cable 30 is provided with multiple wiring patterns (not shown), and is a strip-like structure that is long in the vertical direction with its thickness oriented in the front-to-rear direction. As shown in FIG. 4, the front surface of the flexible cable 30 is one plate surface 30F, and the rear surface is the other plate surface 30E. At the tip of the other plate surface 30E of the flexible cable 30, the ends of each wiring pattern are exposed and formed as multiple soldering surfaces 30A. These soldering surfaces 30A are arranged side by side in the width direction (left-right direction). Connection portions 12C of the terminal fittings 12 are connected to these soldering surfaces 30A by soldering (see FIG. 11).

[0029] A plurality of through holes 30B and two insertion holes 30C are formed in the tip end of the flexible cable 30 so as to penetrate in the thickness direction. Each through hole 30B is formed so as to penetrate each soldering surface 30A in the thickness direction. In other words, each through hole 30B is formed at a position corresponding to each soldering surface 30A.

[0030] The two insertion holes 30C are arranged at both ends in the width direction of the band (both ends in the left and right direction), and are arranged at positions farther from the tip of the flexible cable 30 than the multiple through holes 30B.

[0031] <Reinforcing plate> The reinforcing plate 50 is made of a material such as glass epoxy resin or polyimide resin and has a flat plate shape. The thickness of the reinforcing plate 50 is greater than the thickness of the flexible cable 30. As shown in FIG. 1 , the reinforcing plate 50 has a plurality of reinforcing plate through holes 50A, two reinforcing plate insertion holes 50B, and two positioning holes 50C formed therethrough in the thickness direction. The reinforcing plate through holes 50A are disposed corresponding to the plurality of through holes 30B of the flexible cable 30. The two reinforcing plate insertion holes 50B are disposed corresponding to the two insertion holes 30C of the flexible cable 30. The inner diameter of the reinforcing plate insertion hole 50B is slightly larger than the inner diameter of the insertion hole 30C (see FIG. 5 ). One of the two positioning holes 50C is disposed at the left end of the reinforcing plate 50, and the other is disposed at the center in the left-right direction. The inner diameter of one of the positioning holes 50C is smaller than the inner diameter of the other positioning hole 50C.

[0032] As shown in Figures 5 and 6, the reinforcing plate 50 is attached to one plate surface 30F of the tip of the flexible cable 30 using an adhesive. The adhesive is not shown. This reinforces the tip of the flexible cable 30. The front surface of the reinforcing plate 50 attached to one plate surface 30F of the flexible cable 30 is an attachment surface 50D that forms part of one plate surface 30F of the flexible cable 30. In other words, the flexible cable 30 has an attachment surface 50D. The attachment surface 50D faces forward. The attachment surface 50D is an exposed surface that is not attached to one plate surface 30F of the flexible cable 30. The portion of the flexible cable 30 that extends downward from the reinforcing plate 50 is an extension portion 30D (see Figure 5). The extension portion 30D extends downward, continuing from the attachment surface 50D.

[0033] 6, in the reinforcing plate 50 attached to one plate surface 30F of the flexible cable 30, each of the reinforcing plate through-holes 50A communicates with each of the through-holes 30B. Each of the reinforcing plate insertion holes 50B communicates with each of the insertion holes 30C. The rear end (one end) of each of the positioning holes 50C is closed by one plate surface 30F of the flexible cable 30.

[0034] As shown in FIG. 7 , the housing 11 with the terminal fittings 12 inserted is attached to the attachment surface 50D of the reinforcing plate 50 attached to the flexible cable 30. Specifically, the connection sites 12C of the insertion portions 12B of the terminal fittings 12 are inserted into the reinforcing plate-side through holes 50A and through holes 30B from one plate surface 30F side. At the same time, a pair of boss pins 11C are inserted into the positioning holes 50C of the reinforcing plate 50 from one plate surface 30F side. The outer diameter of the boss pins 11C is set to be slightly smaller than the inner diameter of the inserted positioning holes 50C. When the rear end of the housing 11 contacts the attachment surface 50D of the reinforcing plate 50, attachment of the housing 11 to the reinforcing plate 50 is complete.

[0035] When the rear end of the housing 11 is in contact with the front surface (mounting surface 50D) of the reinforcing plate 50, the pair of boss pins 11C fit within the positioning holes 50C. The connection portions 12C of the insertion portions 12B of each terminal fitting 12 protrude rearward beyond the other plate surface 30E of the flexible cable 30. In this state, the connection portions 12C are soldered to the soldering surfaces 30A provided on the other plate surface 30E of the flexible cable 30. The pair of boss pins 11C fit within the positioning holes 50C and are not exposed on the other plate surface 30E of the flexible cable 30. Therefore, the pair of boss pins 11C are not exposed to the heat of the molten solder, and the function of positioning the housing 11 relative to the flexible cable 30 is not impaired.

[0036] <Outer cover> The outer cover 20 is made of synthetic resin. As shown in Fig. 1, the outer cover 20 has a cover main body 20A that accommodates the housing 11 from the front, and a cover part 20C that covers the reinforcing plate 50.

[0037] The cover main body 20A is formed in a rectangular cylindrical shape extending rearward from the outer peripheral edge of the front wall 20B, whose thickness direction is oriented in the front-rear direction. A plurality of tab insertion holes 20N are formed in the front wall 20B so as to penetrate the front wall 20B in the thickness direction (front-rear direction) in correspondence with each cavity of the housing 11.

[0038] The cover portion 20C is formed to protrude from the rear end of the cover main body portion 20A in a direction perpendicular to the front-rear direction. As shown in FIG. 10 , the cover portion 20C has an upper wall portion 20M, two welded boss pins 20D, and two claw portions 20F. The upper wall portion 20M is flat and extends rearward from the upper edge of the cover portion 20C extending in the left-right direction. Flat side wall portions 20E are provided at both left-right ends of the upper wall portion 20M, extending downward with their thickness oriented in the left-right direction. Each side wall portion 20E is provided with one claw portion 20F. These claw portions 20F protrude inward in the left-right direction from the inward surface of each side wall portion 20E. The two welded boss pins 20D are cylindrical. The welded boss pins 20D are arranged at both left and right ends of the cover portion 20C, one at each end, and extend rearward. The welded boss pins 20D are arranged below the cover main body portion 20A.

[0039] <Information Department> The guide portion 20G has a function of guiding the extending portion 30D of the flexible cable 30. The guide portion 20G is integrally connected to the lower edge of the cover portion 20C of the outer cover 20 and extends rearward. A first inclined surface 20H, a connecting surface 20J, a second inclined surface 20K, and a parallel surface 20L are formed on the upper surface of the guide portion 20G, in this order. The first inclined surface 20H is continuous with the rear side of the lower edge of the cover portion 20C and is formed to be inclined downward and rearward. The connecting surface 20J is formed to be continuous with the rear end of the first inclined surface 20H and is formed to be inclined downward and rearward. The second inclined surface 20K is formed to be continuous with the lower end of the connecting surface 20J and is formed to be inclined downward and rearward. The parallel surface 20L is formed to be continuous with the rear end of the second inclined surface 20K and is formed to be extended rearward parallel to the front-to-rear direction.

[0040] 11, the angle θ1 that the first inclined surface 20H makes with respect to an imaginary line V1 extending in the front-rear direction is larger than the angle θ2 that the second inclined surface 20K makes with respect to an imaginary line V2 extending in the front-rear direction. Here, the imaginary line V1 and the imaginary line V2 are parallel. The first inclined surface 20H and the second inclined surface 20K are formed in a stepped shape with a connecting surface 20J interposed therebetween.

[0041] The outer cover 20 accommodates the housing 11 attached to the flexible cable 30 from the front, and is attached to the flexible cable 30 from one plate surface 30F side. Specifically, the outer cover 20 is positioned so that the guide portion 20G and the upper wall portion 20M are located rearward of the cover main body portion 20A, and the guide portion 20G is located below the upper wall portion 20M. Then, the cover main body portion 20A is brought close to the housing 11 from the front and placed over it. At this time, the extending portion 30D of the flexible cable 30 is pushed rearward by the guide portion 20G and bent rearward beyond the attachment surface 50D. The front surface (attachment surface 50D) of the reinforcing plate 50 is covered with the covering portion 20C.

[0042] As shown in Fig. 7, the pair of claw portions 20F are engaged with both left and right edge portions of the other plate surface 30E of the flexible cable 30. At the same time, the pair of welded boss pins 20D are inserted into the reinforcing plate-side insertion holes 50B and the insertion holes 30C (see Figs. 8 and 9), and protrude toward the other plate surface 30E of the flexible cable 30. Then, each welded boss pin 20D protruding toward the other plate surface 30E is crushed by applying heat with a welding iron and deformed into a shaded shape W. In this way, each welded boss pin 20D is welded to the flexible cable 30.

[0043] <Waterproofing materials> The waterproof member 60 is made of a synthetic resin such as silicone resin or resin. The waterproof member 60 conceals the entire soldering surface 30A and the connection portion 12C so that they are not exposed. The waterproof member 60 is applied in a fluid state to the soldering surface 30A to which the connection portion 12C is soldered, and to the surrounding area. The applied waterproof member 60 is then cured by irradiation with electromagnetic waves such as ultraviolet or infrared rays. The cured waterproof member 60 has the function of preventing liquid from adhering to the connection portion 12C and the soldering surface 30A.

[0044] <Protective materials> The protective member 70 is made of synthetic resin. As shown in FIG. 1, the protective member 70 is formed to be long in the left-right direction. The protective member 70 has a pair of locking wall portions 70A and a guide wall portion 70B. The pair of locking wall portions 70A extend forward, one from each of both left-right end portions. A claw portion 70C protruding inward in the left-right direction is provided at the front end portion of the locking wall portion 70A.

[0045] The guide wall portion 70B has a width in the left-right direction and extends forward, continuing from the lower edge of the protection member 70 extending in the left-right direction. As shown in FIG. 11, the lower surface of the guide wall portion 70B is formed to be inclined upward and facing forward. A convex portion 70D is provided at the front portion of the lower surface of the guide wall portion 70B and formed to protrude downward. The convex portion 70D is shaped like a rib that is long in the left-right direction (see FIG. 1). The lower end surface of the convex portion 70D is inclined upward and facing forward.

[0046] The protective member 70 covers the soldering surface 30A from the rear and is attached to the other plate surface 30E of the flexible cable 30. The protective member 70 is inserted between the guide portion 20G and the upper wall portion 20M from the rear. At this time, the extending portion 30D of the flexible cable 30 is sandwiched between the guide wall portion 70B and the guide portion 20G, and the extending portion 30D is pulled out rearward from between the guide wall portion 70B and the guide portion 20G. The extending portion 30D is positioned below the guide wall portion 70B and above the guide portion 20G.

[0047] Each locking wall portion 70A protrudes forward from one plate surface 30F across the flexible cable 30 from the other plate surface 30E side, and each claw portion 70C locks onto a locked portion 20Q formed on the outer cover 20 (see FIG. 7). Each locking wall portion 70A locks onto the outer cover 20 from behind, with the mounting surface 50D in between (see FIG. 7).

[0048] The protrusion 70D of the guide wall portion 70B contacts from above the extending portion 30D of the flexible cable 30, which is bent backward. Specifically, the lower end of the protrusion 70D contacts the plate surface that is continuous with the other plate surface 30E on which the soldering surface 30A is provided. The lower end of the protrusion 70D is the protective member-side contact portion 70E with which the extending portion 30D contacts. In contrast, the parallel surface 20L of the guide portion 20G contacts the plate surface that is continuous with the one plate surface 30F to which the reinforcing plate 50 is attached. The parallel surface 20L is the guide portion-side contact portion 20P with which the extending portion 30D contacts. When the protective member 70 is attached to the outer cover 20, the protrusion 70D is located forward of the rear end of the guide portion 20G. In other words, when the protective member 70 is attached to the outer cover 20, the protective member-side contact portion 70E is located forward of the guide portion-side contact portion 20P. In a state in which the protection member 70 is locked to the outer cover 20, the guide portion 20G is disposed in a position adjacent to and below the protection member 70 (in a direction intersecting the front-rear direction).

[0049] Next, the operation of the first embodiment will be described. The connector 10 includes a housing 11, a plurality of terminal fittings 12, a flexible cable 30, and a reinforcing plate 50. The plurality of terminal fittings 12 are positioned by being accommodated in the housing 11. The flexible cable 30 has connection portions 12C of the terminal fittings 12 protruding from the housing 11 soldered thereto. The reinforcing plate 50 is attached to one plate surface 30F of the flexible cable 30. The flexible cable 30 has a through hole 30B formed therein, penetrating in the plate thickness direction. The connection portions 12C of the terminal fittings 12 are inserted into the through hole 30B from the one plate surface 30F side and soldered to a soldering surface 30A provided on the other plate surface 30E of the flexible cable 30. The reinforcing plate 50 has a positioning hole 50C formed therein, penetrating in the plate thickness direction. The housing 11 is provided with a boss pin 11C that is inserted into the positioning hole 50C, and the rear end of the positioning hole 50C is closed by one plate surface 30F of the flexible cable 30.

[0050] With this configuration, one end of the positioning hole 50C is blocked by one plate surface 30F of the flexible cable 30, and the boss pin 11C is inserted from the other end of the positioning hole 50C, so the boss pin 11C is not exposed to the other plate surface 30E on which the soldering surface 30A is provided. Therefore, when the terminal fitting 12 is soldered to the soldering surface 30A, the boss pin 11C is not easily exposed to the heat of soldering, and deformation of the boss pin 11C can be prevented.

[0051] The connector 10 includes an outer cover 20 that houses the housing 11 attached to the flexible cable 30 and is attached to the flexible cable 30 from one plate surface 30F side. This configuration can prevent the housing 11 from falling off the flexible cable 30.

[0052] In the connector 10, the reinforcing plate 50 has reinforcing-plate-side through-holes 50B formed therein so as to penetrate the reinforcing plate 50 in its thickness direction, and the flexible cable 30 has through-holes 30C formed therein so as to penetrate the flexible cable 30 in its thickness direction. The outer cover 20 has welding boss pins 20D that are inserted through the reinforcing-plate-side through-holes 50B and the through-holes 30C and protrude toward the other plate surface 30E so as to be welded to the flexible cable 30. With this configuration, the outer cover 20 can be easily fixed to the flexible cable 30 after the terminal fittings 12 have been soldered.

[0053] The connector 10 includes a protective member 70 that covers the soldering surface 30A and straddles the flexible cable 30 from the other plate surface 30E side to engage with the outer cover 20. This configuration protects the soldering surface 30A, and by engaging with the outer cover 20, it is possible to prevent the outer cover 20 from falling off the flexible cable 30.

[0054] The connector 10 includes a waterproofing member 60 that is applied to the soldering surface 30A where the connection portion 12C of the terminal fitting 12 is soldered, and that prevents liquid from adhering to the soldering surface 30A. This configuration reliably prevents liquid from adhering to the soldering surface 30A.

[0055] In the connector 10, the reinforcing plate 50 is plate-shaped. The flexible cable 30 is reinforced by attaching the reinforcing plate 50 to one plate surface 30F. With this configuration, the reinforcing plate 50 is given the function of reinforcing the flexible cable 30 and the function of positioning the housing 11, thereby achieving multi-functionality and preventing an increase in the number of parts.

[0056] The connector 10 includes a flexible cable 30 having a mounting surface 50D facing forward and with a plate thickness oriented in the front-to-rear direction, and a housing 11 attached to the mounting surface 50D. The flexible cable 30 has an extending portion 30D that extends from the mounting surface 50D. The connector 10 further includes a guide portion 20G that bends and guides the extending portion 30D rearward from the mounting surface 50D. With this configuration, the extending portion 30D of the flexible cable 30 can be bent and guided by the guide portion 20G.

[0057] The connector 10 includes an outer cover 20 that can be attached to the flexible cable 30 with the housing 11 attached to the flexible cable 30. The guide portion 20G is provided integrally with the outer cover 20. With this configuration, the extending portion 30D is essentially bent after the housing 11 is attached to the flexible cable 30, so it is possible to avoid a situation in which the housing 11 is attached in a floating state relative to the flexible cable 30.

[0058] The connector 10 includes a protective member 70 that engages with the outer cover 20 from behind, sandwiching the mounting surface 50D. When the protective member 70 is engaged with the outer cover 20, the guide portion 20G is adjacent to the protective member 70 in a direction intersecting the front-to-rear direction, and the extension portion 30D is pulled out rearward from between the guide portion 20G and the protective member 70. The guide portion 20G is provided with a guide-part-side contact portion 20P with which the extension portion 30D comes into contact, and the protective member 70 is provided with a protective member-side contact portion 70E with which the extension portion 30D comes into contact, the protective member-side contact portion 70E being located forward of the guide-part-side contact portion 20P. With this configuration, the protective member-side contact portion 70E makes it easier to maintain the state in which the extension portion 30D is in contact with the guide-part-side contact portion 20P, thereby stabilizing the direction in which the extension portion 30D is pulled out rearward.

[0059] [Another embodiment of the present disclosure] The present disclosure is not limited to the first embodiment described above and illustrated in the drawings. The present invention includes all modifications within the scope of the claims and meanings equivalent to those of the claims, and is intended to include the following embodiments. (1) Unlike the first embodiment, a guide portion may be integrally provided on the housing. In this case, it is preferable to provide a pair of claws on the housing that engage with both left and right ends of the tip of the flexible cable to prevent the housing from lifting up from the flexible cable. Furthermore, as shown in FIG. 12, a guide portion may not be provided. In this case, the extension portion 30D is sandwiched from the front and rear between the guide wall portion 170B and the cover portion 120C and is pulled downward. (2) The terminal fitting may be a male terminal fitting. (3) Unlike the first embodiment, a waterproofing member may be applied up to the area where the protective member is to be disposed, without providing a protective member. Also, a configuration may be adopted in which a protective member is attached without applying a waterproofing member. (4) The positions of the boss pins are not limited to those illustrated in embodiment 1. The outer diameters of the boss pins may be the same. (5) A support member formed three-dimensionally using synthetic resin may be attached to the flexible cable. [Explanation of symbols]

[0060] 10...Connector 11. Housing 11A...cavity 11B…Opening 11C...Boss pin 12...Terminal fitting 12A…Square tube part 12B...Passage part 12C...Connection part 20...Outer cover 20A...Cover body 20B…Front wall 20C, 120C...Cover 20D...welded boss pin 20E…Side wall part 20F…Claw part 20G…Information Department 20H...1st slope 20J...Connection surface 20K…Second slope 20L…parallel surface 20M…Top wall part 20N...Tab insertion hole 20P...Guide side contact part 20Q…Locked part 30...Flexible cable (flexible board) 30A...soldering surface 30B…Through hole 30C...Through hole 30D...Extension part 30E...other board surface 30F...One side of the board 50...Reinforcing plate (support member) 50A...Reinforcing plate side through hole (through hole) 50B... Reinforcement plate side insertion hole (insertion hole) 50C...Positioning hole 50D...Mounting surface 60...Waterproof material 70...Protective material 70A…locking wall part 70B, 170B...Guide wall 70C…Claw part 70D...Convex part 70E…Protective member side contact part W...Umbrella shape V1, V2...Virtual lines θ1: Angle of the first inclined surface relative to the front-rear direction θ2: Angle of the second inclined surface relative to the front-to-rear direction

Claims

1. Housing and a plurality of terminal fittings that are positioned by being housed in the housing; a flexible substrate to which the connection portions of the terminal fittings protruding from the housing are soldered; a support member attached to one surface of the flexible substrate; Equipped with The flexible substrate has a through hole formed therethrough in a thickness direction thereof, the connecting portion of the terminal fitting is inserted into the through hole from the one plate surface side and soldered to a soldering surface provided on the other plate surface of the flexible board; The support member has a positioning hole formed therethrough in the thickness direction, The housing is provided with a boss pin that is inserted into the positioning hole, The positioning hole is closed by the one plate surface of the flexible substrate.

2. 2. The connector according to claim 1, further comprising an outer cover that accommodates the housing attached to the flexible substrate and is attached to the flexible substrate from the one plate surface side.

3. The support member and the flexible board have insertion holes formed therethrough in the thickness direction of the board, 3. The connector according to claim 2, wherein the outer cover has a welding boss pin that is inserted into the insertion hole, protrudes toward the other plate surface, and is welded to the flexible board.

4. 4. The connector according to claim 2, further comprising a protective member that covers the soldering surface, straddles the flexible board from the other plate surface side, and engages with the outer cover.

5. 4. The connector according to claim 1, further comprising a waterproofing member applied to the soldering surface where the connection portion of the terminal fitting is soldered, to prevent liquid from adhering to the soldering surface.

6. 5. The connector according to claim 4, further comprising a waterproofing member applied to the soldering surface where the connection portion of the terminal metal fitting is soldered, to prevent liquid from adhering to the soldering surface.

7. The support member has a plate shape, 4. The connector according to claim 1, wherein the flexible substrate is reinforced by attaching the support member to the one of the plate surfaces.

8. The support member has a plate shape, The connector according to claim 4 , wherein the flexible substrate is reinforced by the support member being attached to the one plate surface.

9. The support member has a plate shape, The connector according to claim 5 , wherein the flexible substrate is reinforced by attaching the support member to the one plate surface.

10. The support member has a plate shape, The connector according to claim 6 , wherein the flexible substrate is reinforced by attaching the support member to the one plate surface.

Citation Information

Patent Citations

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