Water-based resin crosslinking agent, water-based resin crosslinking agent-containing liquid, and water-based resin composition

Abstract

Provided are: a carbodiimide-based aqueous resin crosslinking agent which exhibits excellent storage stability in an aqueous medium, exhibits excellent storage stability when an aqueous resin is also present, and can improve the flexibility and solvent resistance of a cured product of an aqueous resin; and an aqueous resin crosslinking agent-containing liquid and an aqueous resin composition containing same. This aqueous resin crosslinking agent contains polycarbodiimide compounds (A) and (B). The polycarbodiimide compound (A) is a structure in which isocyanate groups at both terminals are capped with a prescribed hydrophilic organic compound. The polycarbodiimide compound (B) contains a linear diisocyanate compound as a structural unit and is a structure in which isocyanate groups at both terminals are capped with a prescribed organic compound. The amount of the polycarbodiimide compound (A) is 5-90 parts by mass relative to a total of 100 parts by mass of the polycarbodiimide compounds (A) and (B).

Description

[Technical Field]

[0001] The present invention relates to a carbodiimide-based aqueous resin crosslinking agent, and an aqueous resin crosslinking agent-containing liquid and an aqueous resin composition containing the same. [Background technology]

[0002] Water-soluble or water-dispersible aqueous resins are easy to handle from the environmental and safety perspectives, and are therefore used in a variety of applications, such as paints, inks, fiber treatment agents, adhesives, coating agents, and pressure-sensitive adhesives. Hydrophilic groups, such as hydroxyl groups and carboxyl groups, are introduced into aqueous resins to impart water solubility or water dispersibility to the resin itself. Therefore, aqueous resins tend to be inferior to oil-based resins in terms of water resistance and durability. Therefore, in order to improve the physical properties of the aqueous resin, such as water resistance, durability, and strength, a crosslinking agent is added to the aqueous resin.

[0003] Polycarbodiimide compounds are known as an example of such crosslinking agents. For example, Patent Document 1 describes that by mixing two types of polycarbodiimide compounds, each containing a polycarbodiimide compound having a predetermined hydrophilic group at its terminal, in a predetermined ratio, an aqueous resin crosslinking agent can be obtained that has excellent storage stability when used together with an aqueous resin and maintains crosslinking performance even when used together for a long period of time. [Prior art documents] [Patent documents]

[0004] [Patent Document 1] International Publication No. 2017 / 006950 Summary of the Invention [Problem to be solved by the invention]

[0005] In recent years, as the applications of various aqueous resins have expanded, various physical properties are required for the cured products of the aqueous resins depending on the application. For example, in fiber treatment applications, the cured products of the aqueous resins are required to have improved flexibility and excellent solvent resistance.

[0006] In response to such demands, the present inventors have focused on the carbodiimide-based crosslinking agents having excellent storage stability as described above, and have conducted extensive research to improve the physical properties of the cured product of the aqueous resin, and have found an aqueous resin crosslinking agent that can improve the flexibility and solvent resistance of the cured product of the aqueous resin.

[0007] The present invention aims to provide a carbodiimide-based crosslinking agent for aqueous resins, which has excellent storage stability in an aqueous medium and also when used together with an aqueous resin, and which can improve the flexibility and solvent resistance of the cured product of the aqueous resin, as well as an aqueous resin crosslinking agent-containing liquid and an aqueous resin composition containing the same. [Means for solving the problem]

[0008] The present invention is based on the discovery that by using a mixture of specific polycarbodiimide compounds in a carbodiimide-based aqueous resin crosslinking agent, a cured aqueous resin having high flexibility and good solvent resistance can be obtained.

[0009] The present invention provides the following means. [1] An aqueous resin crosslinking agent comprising a polycarbodiimide compound (A) and a polycarbodiimide compound (B), wherein the polycarbodiimide compound (A) has a structure in which isocyanate groups at both ends are each blocked with a hydrophilic organic compound, and at least one of the hydrophilic organic compounds has a molecular weight of 340 or more, and the polycarbodiimide compound (B) has a chain diisocyanate compound as a structural unit and a structure in which isocyanate groups at both ends are each blocked with an organic compound having a molecular weight of 300 or less, and the amount of the polycarbodiimide compound (A) is 5 to 90 parts by mass per 100 parts by mass of the total of the polycarbodiimide compound (A) and the polycarbodiimide compound (B). [2] The aqueous resin crosslinking agent according to the above [1], wherein the hydrophilic organic compound having a molecular weight of 340 or more is a compound represented by the following formula (1): R 1 (OCHR 2 CH2) n OH (1) (In formula (1), R 1 is an alkyl group, a cycloalkyl group, or an aryl group having 1 to 20 carbon atoms. 2 is a hydrogen atom or a methyl group, and n is a number from 7 to 30. [3] In the formula (1), R 1 is a methyl group, and R 2 is a hydrogen atom. [4] The carbodiimide-based aqueous resin crosslinking agent according to any one of the above [1] to [3], wherein the organic compound having a molecular weight of 300 or less is a compound having one functional group reactive with an isocyanate group. [5] The aqueous resin crosslinking agent according to any one of the above [1] to [4], wherein the organic compound having a molecular weight of 300 or less is a compound selected from the group consisting of primary or secondary monoamines, monoisocyanates, monools, monoepoxides, and monocarboxylic acids. [6] The aqueous resin crosslinking agent according to any one of the above [1] to [5], wherein the chain diisocyanate compound is a compound having a primary isocyanate group. [7] The aqueous resin crosslinking agent according to any one of the above [1] to [6], wherein the chain diisocyanate compound is a diisocyanate compound in which isocyanate groups are bonded to both ends of a chain hydrocarbon.

[0010] [8] An aqueous resin crosslinking agent-containing liquid comprising the aqueous resin crosslinking agent according to any one of the above [1] to [7] and an aqueous medium. [9] The aqueous resin crosslinking agent-containing liquid according to [8] above, wherein the aqueous medium is water or a mixed solvent of water and a hydrophilic solvent.

[10] The aqueous resin crosslinking agent-containing liquid according to [8] or [9] above, further containing a surfactant.

[11] The crosslinking agent-containing liquid for aqueous resins according to the above

[10] , wherein the surfactant is an anionic surfactant.

[12] The crosslinking agent-containing liquid for aqueous resins according to

[11] above, wherein the anionic surfactant is one or more selected from alkylbenzene sulfonates, alkyl sulfates, and sodium N-cocoyl methyl taurate.

[0011]

[13] An aqueous resin composition comprising the aqueous resin crosslinking agent according to any one of the above [1] to [7] and an aqueous resin.

[14] The aqueous resin composition according to

[13] above, wherein the aqueous resin has a group selected from a carboxy group, an amino group, and a hydroxyl group.

[15] The aqueous resin composition according to

[13] or

[14] above, wherein the aqueous resin is at least one selected from polyester resin, acrylic resin, polyurethane resin, epoxy resin, styrene-acrylic resin, melamine resin, polyolefin resin, and fluororesin.

[16] The aqueous resin composition according to any one of the above

[13] to

[15] , which is used for an adhesive, a fiber treatment agent, a coating agent, an ink, a paint or a pressure-sensitive adhesive.

[17] The aqueous resin composition according to any one of the above

[13] to

[15] , which is for wet-on-wet coating.

[18] A cured film formed from the aqueous resin composition according to any one of the above items

[13] to

[17] .

[19] An article comprising the cured film according to

[18] above formed on a substrate. [Effects of the Invention]

[0012] The aqueous resin crosslinking agent of the present invention has excellent storage stability in an aqueous medium and also has excellent storage stability when used together with an aqueous resin. Furthermore, the use of the aqueous resin crosslinking agent can improve the flexibility and solvent resistance of the cured product of the aqueous resin. Therefore, the aqueous resin composition containing the aqueous resin crosslinking agent can be suitably used for applications such as adhesives, fiber treatment agents, coating agents, inks, paints, and pressure sensitive adhesives. DETAILED DESCRIPTION OF THE INVENTION

[0013] The aqueous resin crosslinking agent of the present invention, and the aqueous resin crosslinking agent-containing liquid and aqueous resin composition containing the same will be described in detail below. In the present invention, "aqueous" means soluble or dispersible in an aqueous medium. "Aqueous medium" refers to water and / or a hydrophilic solvent. "Polycarbodiimide compound" refers to a compound having two or more carbodiimide groups.

[0014] [Water-based resin crosslinking agent] The aqueous resin crosslinking agent of the present invention is characterized by containing a polycarbodiimide compound (A) and a polycarbodiimide compound (B), with the polycarbodiimide compound (A) being 5 to 90 parts by mass per 100 parts by mass of the total of the two compounds. That is, the aqueous resin crosslinking agent contains two types of polycarbodiimide compounds (A) and (B). An aqueous resin crosslinking agent having such a blending composition has excellent storage stability in an aqueous medium, and also has excellent storage stability when used together with an aqueous resin, and can improve the flexibility and solvent resistance of the cured product of the aqueous resin.

[0015] (Polycarbodiimide compound (A)) The polycarbodiimide compound (A) is a polycarbodiimide compound having a structure in which isocyanate groups at both ends are blocked with hydrophilic organic compounds, and at least one of the hydrophilic organic compounds has a molecular weight of 340 or more.

[0016] <Hydrophilic organic compounds> The hydrophilic organic compound is preferably a compound having one or more functional groups reactive with an isocyanate group and having one or more heteroatoms in a structure other than the functional groups. Examples of the functional groups include a hydroxyl group, a primary amino group, a secondary amino group, an epoxy group, an isocyanate group, and a carboxy group. That is, the hydrophilic organic compound is more preferably a compound having a functional group selected from a hydroxyl group, a primary amino group, a secondary amino group, an epoxy group, an isocyanate group, and a carboxy group and having one or more heteroatoms in a structure other than the functional groups.

[0017] The hydrophilic organic compound is preferably a compound selected from monoamines, monoisocyanates, monools, monoepoxides, and monocarboxylic acids. More preferably, the hydrophilic organic compound is a monool or monoamine having one hydroxyl group, a primary amino group, or a secondary amino group as the functional group at the terminal of the molecular chain and having one or more heteroatoms in the structure other than the functional group. The monool or monoamine may have an anionic group and / or a cationic group.

[0018] Examples of the hydrophilic organic compound include polyoxyalkylene monoalkyl ethers, monohydroxy polyesters, monohydroxyalkyl sulfonates, dialkylamino alcohols, hydroxycarboxylic acid alkyl esters, dialkylaminoalkylamines, polyoxyalkylene monoamines, polyoxyalkylene diamines, polyoxyalkylene glycols, etc. Among these, polyoxyalkylene monoalkyl ethers, monohydroxy polyesters, monohydroxyalkyl sulfonates, dialkylamino alcohols, hydroxycarboxylic acid alkyl esters, dialkylaminoalkylamines, and polyoxyalkylene monoamines are preferred, and polyoxyalkylene monoalkyl ethers are more preferred.

[0019] Specific examples of the hydrophilic organic compound include compounds represented by the following formula (1). R 1 (OCHR2 CH2) n OH (1)

[0020] In formula (1), R 1 R is an alkyl group, a cycloalkyl group, or an aryl group having 1 to 20 carbon atoms, preferably 1 to 10 carbon atoms, and more preferably 1 to 5 carbon atoms, and examples thereof include a methyl group, an ethyl group, a propyl group, an isopropyl group, an n-butyl group, an s-butyl group, an isobutyl group, a t-butyl group, a cyclohexyl group, and a phenyl group. 1 is more preferably an alkyl group having 1 to 4 carbon atoms. R 2 is a hydrogen atom or a methyl group. R 1 is more preferably a methyl group, and R 2 is more preferably a hydrogen atom. n is a number from 1 to 30, and is preferably from 7 to 30, more preferably from 8 to 20, from the viewpoint of good hydrophilicity of the polycarbodiimide compound (A). The compound represented by formula (1) contains an oxyalkylene group (OCHR 2 It may also be an aggregate of molecules with different numbers of oxyalkylene groups (CH2). In this case, the average number of oxyalkylene groups in each molecule is taken as n.

[0021] Specific examples of the compound represented by formula (1) include polyoxyalkylene monoalkyl ethers and polyoxyalkylene monophenyl ethers such as polyethylene glycol monomethyl ether, polyethylene glycol monoethyl ether, polypropylene glycol monomethyl ether, polypropylene glycol monoethyl ether, and polypropylene glycol monophenyl ether. From the viewpoints of ease of handling, availability, and good hydrophilicity of the polycarbodiimide compound (A), polyethylene glycol monomethyl ether is particularly preferred.

[0022] The hydrophilic organic compound is a compound represented by the formula (1), 1 It is also preferred that the polyoxyalkylene glycol is a polyoxyalkylene glycol in which is a hydrogen atom or a hydroxyalkyl group.

[0023] When the hydrophilic organic compound is a polyoxyalkylene monoalkyl ether or a polyoxyalkylene glycol, the hydrophilic organic compound may be a compound represented by the formula (1) containing the polyoxyalkylene group [(OCHR 2 CH2) n ] may have a structure such as a block copolymer or random copolymer of polyethylene glycol and polypropylene glycol.

[0024] Specific examples of monohydroxyalkyl sulfonates include compounds represented by the following formula (2). HOR 3 SO3M (2)

[0025] In formula (2), R 3 is an alkylene group having 1 to 10 carbon atoms, and specific examples thereof include a methylene group, an ethylene group, a propylene group, a tetramethylene group, a pentamethylene group, a hexamethylene group, a heptamethylene group, an octamethylene group, a nonamethylene group, and a decamethylene group. M is an alkali metal atom, preferably Na or K.

[0026] Specific examples of dialkylamino alcohols include compounds represented by the following formula (3). R 4 2NCH2CHR 5 OH (3)

[0027] In formula (3), R 4 is an alkyl group having 1 to 4 carbon atoms, and specific examples thereof include a methyl group, an ethyl group, a propyl group, an isopropyl group, an n-butyl group, an s-butyl group, an isobutyl group, and a t-butyl group. R 5 is a hydrogen atom or an alkyl group having 1 to 4 carbon atoms. Specific examples of the alkyl group include a methyl group, an ethyl group, a propyl group, an isopropyl group, an n-butyl group, an s-butyl group, an isobutyl group, and a t-butyl group.

[0028] Specific examples of the dialkylamino alcohol represented by formula (3) include N,N-dimethylisopropanolamine and N,N-diethylisopropanolamine.

[0029] Specific examples of hydroxycarboxylic acid alkyl esters include compounds represented by the following formula (4). R 6 OCOCHR 7 OH (4)

[0030] In formula (4), R 6 is an alkyl group having 1 to 3 carbon atoms, and examples thereof include a methyl group, an ethyl group, a propyl group, and an isopropyl group. R 7 is a hydrogen atom or an alkyl group having 1 to 3 carbon atoms, and examples of the alkyl group include a methyl group, an ethyl group, a propyl group, and an isopropyl group.

[0031] Specific examples of the hydroxycarboxylic acid alkyl ester represented by formula (4) include methyl glycolate and methyl lactate.

[0032] Specific examples of dialkylaminoalkylamines include compounds represented by the following formula (5). R 8 2-NR 9 -NH2(5)

[0033] In formula (5), R 8 is an alkyl group having 1 to 4 carbon atoms, and specific examples thereof include a methyl group, an ethyl group, a propyl group, an isopropyl group, an n-butyl group, an s-butyl group, an isobutyl group, and a t-butyl group. R 9 is an alkylene group having 1 to 4 carbon atoms, and specific examples thereof include a methylene group, an ethylene group, a propylene group, and a tetramethylene group.

[0034] Specific examples of polyoxyalkylene monoamines or polyoxyalkylene diamines include compounds represented by the following formula (6). R 10 (OCHR 11 CH2) n OR 12 (6)

[0035] In formula (6), R 10 is an alkyl group or aminoalkyl group having 1 to 4 carbon atoms. Specific examples of the alkyl group include a methyl group, an ethyl group, a propyl group, an isopropyl group, an n-butyl group, an s-butyl group, an isobutyl group, and a t-butyl group. R 11 is a hydrogen atom or an alkylene group having 1 to 4 carbon atoms, and specific examples thereof include a methylene group, an ethylene group, a propylene group, and a tetramethylene group. R 12 is an aminoalkyl group having 1 to 4 carbon atoms. Specific examples of the aminoalkyl group include an aminomethyl group, an aminoethyl group, an aminopropyl group, an aminoisopropyl group, an amino-n-butyl group, an amino-s-butyl group, an isoaminobutyl group, and an amino-t-butyl group.

[0036] For the polyoxyalkylene monoamine or polyoxyalkylene diamine of formula (6), the polyoxyalkylene group [(OCHR 11 CH2) n ] is a polyoxyalkylene group [(OCHR 2 CH2) n ], it may have a structure such as a block copolymer or random copolymer of polyethylene glycol and polypropylene glycol.

[0037] As the hydrophilic organic compound, among the compounds represented by the above formulas (1) to (6), polyoxyalkylene monoalkyl ethers among the compounds represented by formula (1) are preferred from the viewpoint of good hydrophilicity of the polycarbodiimide compound (A), etc. When a polyoxyalkylene monoalkyl ether in which n is 7 to 30 in formula (1) is used as the hydrophilic organic compound, it is also preferable to use it in combination with one or more compounds selected from a polyoxyalkylene monoalkyl ether in which n is less than 7 in formula (1), a dialkylamino alcohol represented by formula (3), and a hydroxycarboxylic acid alkyl ester represented by formula (4).

[0038] The polycarbodiimide compound (A) has a structure in which the isocyanate groups at both ends are each blocked with a hydrophilic organic compound, and the hydrophilic organic compound for blocking the isocyanate group at at least one end has a molecular weight of 340 or more. When the hydrophilic organic compound serving as a terminal blocking agent for at least one end has a molecular weight of 340 or more, the hydrophilicity of the polycarbodiimide compound (A) is improved. From the viewpoint of better hydrophilicity, it is preferable that the terminal blocking agents at both ends are both hydrophilic organic compounds having a molecular weight of 340 or more.

[0039] From the viewpoint of good hydrophilicity of the polycarbodiimide compound (A), the molecular weight of the hydrophilic organic compound is preferably 350 or more, more preferably 400 or more. In addition, from the viewpoint of maintaining good hydrophilicity of the hydrophilic organic compound, the molecular weight is preferably 3,200 or less. As the hydrophilic organic compound having a molecular weight of 340 or more, polyoxyalkylene monoalkyl ethers among the compounds represented by formula (1) are preferred. From the viewpoint of storage stability, polyoxyalkylene monoalkyl ethers having a molecular weight of 450 to 600 are more preferred. For example, it is preferred that the hydrophilic organic compounds serving as end-capping agents at both ends of the polycarbodiimide compound (A) are the same or different polyoxyalkylene monoalkyl ethers in which n in formula (1) is 7 to 30 and has a molecular weight of 340 or more. It is also preferred that the hydrophilic organic compound serving as an end-capping agent at one end of the polycarbodiimide compound (A) is a polyoxyalkylene monoalkyl ether in formula (1) in which n is 7 to 30 and has a molecular weight of 340 or more, and that the hydrophilic organic compound serving as an end-capping agent at the other end is a polyoxyalkylene monoalkyl ether in formula (1) in which m is less than 7 and has a molecular weight of less than 340.

[0040] The hydrophilic organic compound may be used alone or in combination of two or more. That is, both ends of the polycarbodiimide (A) may be blocked with the same hydrophilic organic compound or with different hydrophilic organic compounds. From the viewpoint of ease of production, it is preferable to use one type of hydrophilic organic compound.

[0041] <Method for producing polycarbodiimide compound (A)> The method for producing the polycarbodiimide compound (A) is not particularly limited, and can be performed using a known production method, for example, the synthesis methods shown in the following (a1) to (a3). (a1) A method in which a diisocyanate compound (Da) is subjected to a carbodiimidization reaction in the presence of a catalyst to obtain an isocyanate-terminated polycarbodiimide compound, and then a hydrophilic organic compound (end-capping agent) is added to carry out an end-capping reaction. (a2) A method in which a diisocyanate compound (Da) and a hydrophilic organic compound (end-capping agent) are mixed and a carbodiimidization reaction and an end-capping reaction are carried out in the presence of a catalyst. (a3) A method in which a diisocyanate compound (Da) and a hydrophilic organic compound (end-capping agent) are reacted to perform an end-capping reaction of the isocyanate group, and then a carbodiimidization reaction is carried out in the presence of a catalyst. Of these synthesis methods, the method (a1) or (a3) ​​is preferred from the viewpoints of controlling the degree of polymerization of the carbodiimide group and production efficiency.

[0042] The diisocyanate compound (Da) used in the production of the polycarbodiimide compound (A) is not particularly limited, and may be any of a linear or alicyclic aliphatic diisocyanate compound, an aromatic diisocyanate compound, or a heterocyclic diisocyanate compound, which may be used alone or in combination of two or more. Examples of the chain aliphatic diisocyanate compound include tetramethylene diisocyanate, pentamethylene diisocyanate, hexamethylene diisocyanate, dodecamethylene diisocyanate, 2,2,4-trimethylhexamethylene diisocyanate, and lysine diisocyanate. Examples of the alicyclic diisocyanate compound include 1,3-bis(isocyanatomethyl)cyclohexane, 1,4-bis(isocyanatomethyl)cyclohexane, 2,2-bis(4-isocyanatocyclohexyl)propane, isophorone diisocyanate, and dicyclohexylmethane-4,4'-diisocyanate. Examples of aromatic diisocyanate compounds include tolylene diisocyanate, diphenylmethane diisocyanate, and 2,4,6-triisopropylbenzene-1,3-diyl diisocyanate. Examples of the aliphatic diisocyanate compound containing an aromatic ring include xylylene diisocyanate and 1,3-bis(2-isocyanato-2-propyl)benzene (common name: tetramethylxylylene diisocyanate). Among these, the diisocyanate compound (Da) is preferably a diisocyanate compound having an alicyclic or aromatic ring from the viewpoints of easy availability, good storage stability of the aqueous resin crosslinking agent, etc. Specifically, dicyclohexylmethane-4,4'-diisocyanate, isophorone diisocyanate, 4,4'-diphenylmethane diisocyanate, and tetramethylxylylene diisocyanate are preferred, and dicyclohexylmethane-4,4'-diisocyanate, tetramethylxylylene diisocyanate, and dicyclohexylmethane-4,4'-diisocyanate are more preferred. Dicyclohexylmethane-4,4'-diisocyanate is particularly preferred.

[0043] The carbodiimidation reaction is preferably, for example, polymerization (decarboxylation condensation reaction) of a diisocyanate compound (Da) in the presence of a carbodiimidation catalyst (see U.S. Pat. No. 2,941,956, Japanese Patent Publication No. 47-33279, J. Org. Chem. 28, pp. 2069-2075 (1963), Chemical Review 1981, Vol. 81, No. 4, pp. 619-621, etc.). Examples of the carbodiimidization catalyst include phospholene oxides such as 1-phenyl-2-phospholene-1-oxide, 3-methyl-1-phenyl-2-phospholene-1-oxide, 1-ethyl-2-phospholene-1-oxide, 3-methyl-2-phospholene-1-oxide, and 3-phospholene isomers thereof. Among these, 3-methyl-1-phenyl-2-phospholene-1-oxide is preferred from the viewpoints of reactivity, availability, etc. The amount of the carbodiimidization catalyst used is usually preferably 0.01 to 10 parts by mass, more preferably 0.05 to 5 parts by mass, and even more preferably 0.07 to 3 parts by mass, per 100 parts by mass of the diisocyanate compound (Da).

[0044] The decarboxylation condensation reaction of a diisocyanate compound can be carried out in a solvent or without a solvent. Examples of solvents that can be used include alicyclic ethers such as tetrahydrofuran, 1,3-dioxane, and dioxolane; aromatic hydrocarbons such as benzene, toluene, xylene, and ethylbenzene; halogenated hydrocarbons such as chlorobenzene, dichlorobenzene, trichlorobenzene, percrene, trichloroethane, and dichloroethane; and cyclohexanone. These solvents may be used alone or in combination of two or more. When the reaction is carried out in a solvent, the concentration of the diisocyanate compound (Da) is preferably 5 to 80% by mass, more preferably 20 to 60% by mass, from the viewpoint of homogenizing the reaction system.

[0045] The reaction temperature for the decarboxylation condensation reaction is appropriately set depending on factors such as appropriate reaction acceleration and the degree of polymerization of the carbodiimide group. Generally, the reaction temperature is preferably 40 to 250° C., more preferably 90 to 230° C., and even more preferably 100 to 200° C. When the reaction is carried out in a solvent, the temperature is preferably within the range of 40° C. to the boiling point of the solvent. The reaction time is appropriately set depending on the reaction temperature, the degree of polymerization of the carbodiimide group, etc. In general, the reaction time is preferably 0.5 to 100 hours, more preferably 1 to 70 hours, and even more preferably 2 to 30 hours. It is also preferable to carry out the reaction in an atmosphere of an inert gas such as nitrogen gas or a rare gas.

[0046] In the polycarbodiimide compound (A), the degree of polymerization of the carbodiimide group is not particularly limited, but is preferably 2 to 20, more preferably 3 to 15, from the viewpoint of suppressing gelation of the aqueous resin crosslinking agent in an aqueous medium. In this specification, the "degree of polymerization of carbodiimide groups" refers to the number of carbodiimide groups formed by the carbodiimidation reaction.

[0047] In the above method (a1), for example, the terminal blocking reaction can be carried out by heating an isocyanate-terminated polycarbodiimide compound and a hydrophilic organic compound (terminal blocking agent). The reaction temperature for the end-capping reaction is appropriately set within a range that can suppress side reactions and promote the reaction, and is generally preferably 50 to 250°C, more preferably 90 to 220°C, and even more preferably 130 to 200°C. The reaction time is appropriately set within a range that allows the reaction temperature and side reactions to be suppressed, and is generally preferably 0.1 to 20 hours, more preferably 0.5 to 10 hours, and even more preferably 0.5 to 5 hours. For example, the polycarbodiimide compound (A) can be obtained by heating an isocyanate-terminated polycarbodiimide compound to 50 to 200°C, preferably 100 to 180°C, adding a hydrophilic organic compound, and reacting at 80 to 200°C for 0.5 to 5 hours.

[0048] (Polycarbodiimide compound (B)) The polycarbodiimide compound (B) is a polycarbodiimide compound having a chain diisocyanate compound (Db) as a structural unit, and has a structure in which the isocyanate groups at both ends are each blocked with an organic compound having a molecular weight of 300 or less.

[0049] <Chain diisocyanate compound (Db)> The chain diisocyanate compound (Db), which is a structural unit of the polycarbodiimide compound (B), is a compound that does not contain a ring structure in the molecule, has a chain hydrocarbon group, and has isocyanate groups at both ends of the chain molecular chain. The polycarbodiimide compound (B) has a chain-like diisocyanate compound (Db) as a structural unit, and therefore has a molecular skeleton structure in which carbodiimide groups are scattered throughout the chain structure. When the molecule has a chain structure, the polycarbodiimide compound tends to be softer than when it contains a ring structure within the molecule. Therefore, since there is no ring structure around the carbodiimide group that serves as the crosslinking point for the aqueous resin, it is presumed that the polycarbodiimide compound (B) can contribute to improving the flexibility of the cured product of the aqueous resin.

[0050] The chain structure may be linear or branched, and may contain heteroatoms without being limited to chain hydrocarbons. From the viewpoint of availability, the chain diisocyanate compound (Db) is preferably a diisocyanate compound in which isocyanate groups are bonded to both ends of a chain hydrocarbon. The chain hydrocarbon is more preferably a linear hydrocarbon. In addition, from the viewpoint of the reactivity of the carbodiimide groups of the polycarbodiimide compound (B) as crosslinking points with the aqueous resin, the chain diisocyanate compound (Db) is preferably a compound having a primary isocyanate group.

[0051] Specific examples of the chain diisocyanate compound (Db) include tetramethylene diisocyanate, pentamethylene diisocyanate, hexamethylene diisocyanate, dodecamethylene diisocyanate, 2,2,4-trimethylhexamethylene diisocyanate, lysine diisocyanate, etc. These may be used alone or in combination of two or more. Of these, tetramethylene diisocyanate, pentamethylene diisocyanate, and hexamethylene diisocyanate are preferred, and tetramethylene diisocyanate and hexamethylene diisocyanate are more preferred.

[0052] <Organic compounds with a molecular weight of 300 or less> The polycarbodiimide compound (B) has a structure in which the isocyanate groups at both ends are each blocked with an organic compound having a molecular weight of not more than 300. That is, the organic compound having a molecular weight of not more than 300 is a terminal blocking agent for both ends of the polycarbodiimide compound (B). If the molecular weight of the organic compound used as the end-capping agent exceeds 300, the concentration of carbodiimide groups that serve as crosslinking points for the aqueous resin within the molecule of the polycarbodiimide compound (B) will be low, and good crosslinking action will not be obtained, and the effect of improving the crosslinking performance, such as flexibility and solvent resistance, of the cured product of the aqueous resin will not be fully achieved.

[0053] The organic compound is a terminal blocking agent for the isocyanate group in the polycarbodiimide compound (B), and is not particularly limited as long as it has a molecular weight of 300 or less. For example, it is preferable that the organic compound is a compound having one functional group that reacts with an isocyanate group. The functional group is the same as that of the hydrophilic organic compound, and examples thereof include a hydroxyl group, a primary amino group, a secondary amino group, an epoxy group, an isocyanate group, and a carboxy group.

[0054] The polycarbodiimide compound (B) is a polycarbodiimide compound that is less hydrophilic and more hydrophobic than the polycarbodiimide compound (A), and it is preferable that the organic compound has one functional group that reacts with an isocyanate group and has no hydrophilic groups other than the functional group. The organic compound is preferably a compound selected from the group consisting of primary or secondary monoamines, monoisocyanates, monools, monoepoxides, and monocarboxylic acids.

[0055] Examples of the primary or secondary monoamine (hereinafter simply referred to as "monoamine") include compounds in which a hydrocarbon group having 1 to 18 carbon atoms is bonded to the nitrogen atom of an amino group. Examples of the hydrocarbon group include a methyl group, an ethyl group, a propyl group, a butyl group, a pentyl group, a hexyl group, a heptyl group, an octyl group, a dodecyl group, a cyclopentyl group, a cyclohexyl group, a cyclooctyl group, an adamantyl group, an allyl group, a phenyl group, a methylphenyl group, an ethylphenyl group, a propylphenyl group, a naphthyl group, and a benzyl group. Specific examples of the monoamine include methylamine, ethylamine, propylamine, butylamine, pentylamine, hexylamine, octylamine, dodecylamine, diethylamine, dipropylamine, dibutylamine, cyclohexylamine, adamantanamine, allylamine, aniline, diphenylamine, etc. Of these, cyclohexylamine is preferred.

[0056] The monool may be, for example, a compound in which a hydroxyl group is bonded to a hydrocarbon group having 1 to 18 carbon atoms. The hydrocarbon group is the same as that for the monoamine. Specific examples of the monool include isopropanol, n-octanol, and benzyl alcohol.

[0057] Furthermore, examples of the monoisocyanate include compounds in which an isocyanate group is bonded to a hydrocarbon group having 1 to 18 carbon atoms. The hydrocarbon group is the same as that for the monoamine. Specific examples of the monoisocyanate include butyl isocyanate, pentyl isocyanate, hexyl isocyanate, octyl isocyanate, dodecyl isocyanate, cyclohexyl isocyanate, 1-adamantyl isocyanate, benzyl isocyanate, 2-phenylethyl isocyanate, diisopropylphenyl isocyanate, etc. Among these, cyclohexyl isocyanate is preferred.

[0058] The monoepoxides include, for example, compounds in which an epoxy group is bonded to a hydrocarbon group having 1 to 18 carbon atoms. The hydrocarbon group is the same as that for the monoamines. Specific examples of the monoepoxide include 1,2-epoxyheptane, 1,2-epoxyhexane, 1,2-epoxydecane, and 1,2-epoxy-5-hexene.

[0059] Examples of the monocarboxylic acid include compounds in which a hydrocarbon group having 1 to 18 carbon atoms is bonded to a carboxylic acid. The hydrocarbon group is the same as that for the monoamine. Specific examples of the monocarboxylic acid include acetic acid, propionic acid, butanoic acid, pentanoic acid, hexanoic acid, heptanoic acid, octanoic acid, nonanoic acid, decanoic acid, cyclohexanecarboxylic acid, adamantaneacetic acid, phenylacetic acid, and benzoic acid.

[0060] The organic compound may also be a hydrophilic organic compound represented by any one of the above formulas (1) to (5) and having a molecular weight of 300 or less. Among these hydrophilic organic compounds, polyoxyalkylene monoalkyl ether represented by formula (1), dialkylamino alcohol represented by formula (3), or hydroxycarboxylic acid alkyl ester represented by formula (4) is preferred, and for example, polyethylene glycol monomethyl ether, N,N-diethylisopropanolamine, methyl glycolate, etc. are preferably used.

[0061] The organic compounds may be used singly or in combination of two or more. That is, both ends of the polycarbodiimide (B) may be capped with the same organic compound or with different organic compounds. From the viewpoint of ease of production, it is preferable to use one type of organic compound.

[0062] <Method for producing polycarbodiimide compound (B)> The method for producing the polycarbodiimide compound (B) is not particularly limited, and can be carried out using a known production method, for example, the synthesis methods shown in the following (b1) to (b3). (b1) A method in which a diisocyanate compound (Db) is subjected to a carbodiimidation reaction in the presence of a catalyst to obtain an isocyanate-terminated polycarbodiimide compound, and then an organic compound (end-capping agent) is added to carry out an end-capping reaction. (b2) A method in which a diisocyanate compound (Db) and an organic compound (end-capping agent) are mixed and a carbodiimidization reaction and an end-capping reaction are carried out in the presence of a catalyst. (b3) A method in which a diisocyanate compound (Db) and an organic compound (end-capping agent) are reacted to perform an end-capping reaction of the isocyanate group, and then a carbodiimidization reaction is carried out in the presence of a catalyst. Of these synthesis methods, the method (b2) or (b3) is preferred from the viewpoints of controlling the degree of polymerization of the carbodiimide group and production efficiency.

[0063] The carbodiimidization reaction and the terminal-capping reaction can be carried out in the same manner as in the synthesis of the polycarbodiimide compound (A). Note that, since the reactivity differs depending on the type of raw material compound, the reaction conditions are appropriately adjusted depending on the type of raw material compound.

[0064] In the polycarbodiimide compound (B), the degree of polymerization of the carbodiimide group is not particularly limited, but from the viewpoint of good storage stability when the aqueous resin crosslinking agent is used together with an aqueous medium or an aqueous resin, it is preferably 2 to 20, more preferably 3 to 15, and even more preferably 5 to 7.

[0065] (Content of polycarbodiimide compound (A) and polycarbodiimide compound (B)) The aqueous resin crosslinking agent has a content of polycarbodiimide compound (A) of 5 to 90 parts by mass, preferably 15 to 85 parts by mass, more preferably 20 to 80 parts by mass, and even more preferably 30 to 70 parts by mass, based on 100 parts by mass of the total of polycarbodiimide compound (A) and polycarbodiimide compound (B).

[0066] In the aqueous resin crosslinking agent, the polycarbodiimide compound (A) is a highly hydrophilic polycarbodiimide compound, and the polycarbodiimide compound (B) is a more hydrophobic polycarbodiimide compound with a low hydrophilicity. Therefore, it is believed that the aqueous resin crosslinking agent is configured such that the polycarbodiimide compound (A) disperses the polycarbodiimide compound (B) in the aqueous medium. The polycarbodiimide compound (A) contributes to the affinity with the aqueous medium and facilitates the uniform addition of the aqueous resin crosslinking agent to the aqueous resin, while the polycarbodiimide compound (B) can exert a stronger crosslinking effect on the aqueous resin than the polycarbodiimide compound (A). Therefore, it is presumed that the aqueous resin crosslinking agent improves the flexibility and solvent resistance of the cured aqueous resin.

[0067] If the content of the polycarbodiimide compound (A) in 100 parts by mass of the total of the polycarbodiimide compound (A) and the polycarbodiimide compound (B) is less than 5 parts by mass, the aqueous resin crosslinking agent will have insufficient affinity with the aqueous medium, and good storage stability will not be obtained when used together with the aqueous medium or aqueous resin, and the crosslinking action on the aqueous resin will not be fully exerted. On the other hand, if the content exceeds 90 parts by mass, the aqueous resin crosslinking agent has too high an affinity with the aqueous medium, and when used together with the aqueous medium or the aqueous resin, the viscosity increases and the crosslinking agent is prone to gelation, failing to provide good storage stability. Also in this case, the crosslinking effect on the aqueous resin is not fully exerted.

[0068] (Other ingredients) The aqueous resin crosslinking agent may contain, in addition to the polycarbodiimide compound (A) and the polycarbodiimide compound (B), a solvent and additives such as an antioxidant, an ultraviolet absorber, an antifoaming agent, etc., within the range that does not impair the effects of the present invention. In this case, from the viewpoint of ensuring that the crosslinking action of the aqueous resin crosslinking agent is fully exerted, the total content of the polycarbodiimide compound (A) and the polycarbodiimide compound (B) in the aqueous resin crosslinking agent is preferably 85% by mass or more, more preferably 90% by mass or more, and even more preferably 95% by mass or more.

[0069] (Method of manufacturing aqueous resin crosslinking agent) The aqueous resin crosslinking agent can be produced by stirring and mixing the polycarbodiimide compound (A), the polycarbodiimide compound (B), and, if necessary, other additives, etc. Alternatively, an aqueous medium may be used during mixing, and the aqueous resin crosslinking agent may be produced in advance as an aqueous resin crosslinking agent-containing liquid, which will be described later. The method of stirring and mixing to obtain the aqueous resin crosslinking agent is not particularly limited, and can be carried out by a known method using, for example, a rotating blade or a magnetic stirrer. The conditions such as temperature and time during mixing vary depending on the types of polycarbodiimide compound (A) and polycarbodiimide compound (B), but from the viewpoint of efficient and uniform mixing, it is preferable to mix at 60 to 200°C for 1 to 48 hours, for example.

[0070] [Water-based resin crosslinking agent-containing liquid] The aqueous resin crosslinking agent-containing liquid of the present invention contains the aqueous resin crosslinking agent and an aqueous medium. By preparing the aqueous resin crosslinking agent as a liquid containing the same, it becomes easy to uniformly add and mix the aqueous resin to be crosslinked, and the liquid can be made easy to handle.

[0071] The concentration of the aqueous resin crosslinking agent in the aqueous resin crosslinking agent-containing liquid is determined appropriately from the viewpoints of ease of handling when adding and mixing the agent uniformly to the aqueous resin, efficiency of the crosslinking reaction, etc., but is preferably 10 to 100% by mass, more preferably 20 to 80% by mass, and even more preferably 30 to 50% by mass.

[0072] (aqueous medium) The aqueous medium is a medium capable of uniformly dissolving or dispersing each component contained in the aqueous resin crosslinking agent, and examples thereof include water and hydrophilic solvents such as alcohols, ethers, ketones, and esters. These may be used alone or in combination of two or more. Of these, water or a mixed solvent of water and a hydrophilic solvent is preferred, and from the viewpoints of environmental considerations, cost, etc., water alone is preferred. Examples of alcohols include methanol, isopropanol, n-butanol, 2-ethylhexyl alcohol, ethylene glycol, and propylene glycol. Examples of ethers include ethylene glycol monoethyl ether, ethylene glycol monobutyl ether, ethylene glycol monohexyl ether, propylene glycol monoethyl ether, 3-methoxy-3-methylbutanol, diethylene glycol monomethyl ether, diethylene glycol monoethyl ether, and tetrahydrofuran. Examples of ketones include methyl isobutyl ketone, cyclohexanone, isophorone, and acetylacetone. Examples of esters include ethylene glycol monoethyl ether acetate and ethylene glycol monobutyl ether acetate.

[0073] (surfactant) The aqueous resin crosslinking agent-containing liquid may contain a surfactant. By using a surfactant, the polycarbodiimide compound (A) and the polycarbodiimide compound (B) can be uniformly dissolved or dispersed in the aqueous medium, thereby further improving the storage stability of the aqueous resin crosslinking agent-containing liquid. In addition, the surfactant can also contribute to improving the flexibility and solvent resistance of the cured product of the aqueous resin.

[0074] When a surfactant is contained in the aqueous resin crosslinking agent-containing liquid, the content thereof is preferably 0.1 to 20 parts by mass, more preferably 0.2 to 10 parts by mass, and even more preferably 0.3 to 8 parts by mass, relative to 100 parts by mass of the total of the polycarbodiimide compound (A) and the polycarbodiimide compound (B), from the viewpoints of sufficiently improving the storage stability of the aqueous resin crosslinking agent-containing liquid and the aqueous resin composition using the same, and improving the flexibility and solvent resistance of the cured product of the aqueous resin.

[0075] As the surfactant, from the viewpoints of the storage stability of the aqueous resin crosslinking agent-containing liquid and the aqueous resin composition using the same, and compatibility with the aqueous resin, anionic surfactants or nonionic surfactants are preferred, and anionic surfactants are more preferred. One of these surfactants may be used alone, or two or more may be used in combination. Examples of anionic surfactants include alkylbenzenesulfonates such as sodium dodecylbenzenesulfonate, alkyl sulfates such as sodium dodecyl sulfate and sodium lauryl sulfate, sodium N-cocoyl methyl taurate, sodium di-2-ethylhexyl sulfosuccinate, sodium 2-ethylhexyl sulfate, sodium α-sulfofatty acid methyl ester, etc. Among these, sodium dodecylbenzenesulfonate is preferably used from the viewpoint of availability, etc. Examples of nonionic surfactants include polyoxyethylene-2-ethylhexyl ether, polyethylene glycol monomethyl ether, polyoxyethylene isodecyl ether, etc. The molecular weight of these nonionic surfactants is preferably 100 to 2000, more preferably 100 to 1000, and even more preferably 300 to 1000, from the viewpoint of ease of addition and mixing.

[0076] (Other ingredients) The aqueous resin crosslinking agent-containing liquid contains the aqueous resin crosslinking agent, an aqueous medium, and a surfactant added as needed. In addition to the solvent and additives in the aqueous resin crosslinking agent, solvents and additives such as antioxidants, ultraviolet absorbers, antioxidants, and antifoaming agents may be added as optional components within the range that does not impair the effects of the present invention.

[0077] (Method of manufacturing aqueous resin crosslinking agent-containing liquid) The aqueous resin crosslinking agent-containing liquid can be produced by mixing the aqueous resin crosslinking agent, the aqueous medium, and, if necessary, a surfactant, and further, other component additives, etc. The method of stirring and mixing is not particularly limited, and can be carried out by a known method using, for example, a rotating blade, a magnetic stirrer, etc. The conditions such as temperature and time during mixing vary depending on the composition of the aqueous resin crosslinking agent and the type of aqueous medium, but from the viewpoint of efficient and uniform mixing, for example, when mixing an aqueous resin crosslinking agent with an aqueous medium, it is preferable to mix them with stirring at 20 to 100°C for 0.5 to 5 hours.

[0078] [Aqueous resin composition] The aqueous resin composition of the present invention contains the aqueous resin crosslinking agent and an aqueous resin. The aqueous resin crosslinking agent of the present invention has excellent storage stability when used together with an aqueous resin, so the aqueous resin composition can undergo a good crosslinking reaction by heating or the like even after a long period of time, at least about one week, has passed since production. Furthermore, by using the aqueous resin composition, a cured aqueous resin product having high flexibility and good solvent resistance can be obtained.

[0079] (water-based resin) The aqueous resin is a water-soluble or water-dispersible resin that can be crosslinked with an aqueous resin crosslinking agent, and preferably has a crosslinkable group that can be crosslinked with a carbodiimide group. Specifically, the aqueous resin preferably has a functional group selected from a carboxy group, an amino group, and a hydroxy group as a crosslinkable group, and more preferably has an alcoholic hydroxy group and / or a carboxy group. Examples of the aqueous resin include polyester resins, acrylic resins, polyurethane resins, epoxy resins, styrene-acrylic resins, melamine resins, polyolefin resins, and fluororesins, which are aqueous resins having such crosslinkable groups. These may be used alone or in combination of two or more. Of these, polyester resins, acrylic resins, and polyurethane resins are particularly preferred.

[0080] (Water-based resin crosslinking agent) The content of the aqueous resin crosslinking agent in the aqueous resin composition is determined appropriately depending on the type of aqueous resin, the physical properties required of the cured product of the aqueous resin, etc., but from the viewpoint of the balance between crosslinking reactivity and cost, etc., it is preferably 0.5 to 40 parts by mass, more preferably 1 to 30 parts by mass, and even more preferably 1.5 to 20 parts by mass per 100 parts by mass of the aqueous resin.

[0081] (Other ingredients) The aqueous resin composition may contain other components in addition to the aqueous resin crosslinking agent and the aqueous resin, as long as the effects of the present invention are not impaired. Specifically, in addition to the solvent and additives in the aqueous resin crosslinking agent or the aqueous resin crosslinking agent-containing liquid, solvents and various additives such as colorants, fillers, dispersants, plasticizers, thickeners, UV absorbers, and antioxidants may be further added as necessary depending on the intended use and application.

[0082] (Method of producing aqueous resin composition) The aqueous resin composition can be produced by adding the aqueous resin crosslinking agent, the aqueous resin, and the other components in any order, and stirring and mixing them. The stirring and mixing method is not particularly limited, and can be performed by a known method using, for example, a rotating blade or a magnetic stirrer. Conditions such as temperature and time during mixing vary depending on the composition of the aqueous resin crosslinking agent and the type of aqueous resin, but from the viewpoint of efficient and uniform mixing, the mixing temperature is preferably 0 to 100°C, more preferably 10 to 50°C. From the viewpoint of the reactivity of the mixture of the aqueous resin crosslinking agent and aqueous resin, etc., and mixing efficiency, a temperature of 20 to 30°C is more preferable. The mixing time is preferably 0.1 to 2 hours, more preferably 0.3 to 1 hour. From the viewpoints of uniform mixing with the aqueous resin and ease of handling, the aqueous resin composition may be produced by mixing the aqueous resin crosslinking agent-containing liquid with the aqueous resin as described above.

[0083] (Cured product of aqueous resin composition) The aqueous resin composition undergoes a crosslinking reaction by heating or the like to produce a cured product of the aqueous resin (aqueous resin composition). The cured product can be formed as a cured film by applying the aqueous resin composition to a predetermined substrate and then heating it to cause a crosslinking reaction. As a method for applying the aqueous resin composition, a known method can be used, such as brush coating, pad coating, spray coating, hot spray coating, airless spray coating, roller coating, curtain flow coating, flow coating, dip coating, knife fedge coating, etc. The heating method is not particularly limited, and for example, an electric heating furnace, an infrared heating furnace, a high-frequency heating furnace, etc. The heating temperature is appropriately set depending on the composition of the aqueous resin crosslinking agent, the type of aqueous resin, etc., from the viewpoint of promoting the crosslinking reaction within a range in which the aqueous resin composition does not discolor or thermally decompose.

[0084] By using the aqueous resin composition, a cured product of the aqueous resin having high flexibility and good solvent resistance can be obtained. Therefore, the aqueous resin composition can be suitably used for various applications such as paints, inks, fiber treatment agents, adhesives, pressure-sensitive adhesives, coating agents, and molded products, and is particularly suitable for adhesives, fiber treatment agents, coating agents, inks, paints, and pressure-sensitive adhesives. For example, by applying the aqueous resin composition as a paint, a cured film (coating film) of the aqueous resin having high flexibility and excellent solvent resistance can be obtained, and an article having such a cured film formed on any substrate can be obtained. The substrate may be made of any material, such as metal, ceramics, resin, wood, cloth, or fiber, regardless of whether it is an inorganic or organic material.

[0085] The aqueous resin composition can also be suitably applied to wet-on-wet coatings, where the crosslinking reaction of the coating film formed from the aqueous resin composition is accelerated, making it possible to efficiently form a cured film that is highly flexible and has good interlayer adhesion, and is less likely to cause bleeding or poor adhesion between laminated coating films.

[0086] Furthermore, the aqueous resin composition can also exhibit various other physical properties based on its excellent crosslinkability, and for example, an article having the cured film formed on a substrate can be used in applications requiring high tensile strength, excellent heat resistance, durability, adhesiveness, adhesion, chipping resistance, scratch resistance, and compatibility, specifically in fields such as automobiles, construction, heavy-duty anticorrosion coating, food packaging, and healthcare. [Example]

[0087] The present invention will be described in more detail below with reference to examples, but the present invention is not limited thereto.

[0088] [Synthesis of polycarbodiimide compounds] First, each polycarbodiimide compound used in the following Examples and Comparative Examples was synthesized.

[0089] [Raw material compound] Details of the raw material compounds used in the following synthesis examples are as follows: Note that the molecular weights in this specification are calculated values ​​or catalog values. <Diisocyanate compounds> HMDI: Dicyclohexylmethane-4,4'-diisocyanate (Tokyo Chemical Industry Co., Ltd., molecular weight 262.35) HDI: Hexamethylene diisocyanate (Tokyo Chemical Industry Co., Ltd., molecular weight 168.19) TMXDI: Tetramethylxylylene diisocyanate (Tokyo Chemical Industry Co., Ltd., molecular weight 244.29) TMDI: Tetramethylene diisocyanate (Wako Pure Chemical Industries, Ltd., molecular weight 140.14) LDI: Lysine diisocyanate (Wako Pure Chemical Industries, Ltd., molecular weight 212.20) IPDI: Isophorone diisocyanate (Tokyo Chemical Industry Co., Ltd., molecular weight 222.29) XDI: m-Xylylene diisocyanate (Tokyo Chemical Industry Co., Ltd., molecular weight 188.19) TDI: Tolylene diisocyanate (Tokyo Chemical Industry Co., Ltd., molecular weight 174.16) MDI: 4,4'-diphenylmethane diisocyanate (Tokyo Chemical Industry Co., Ltd., molecular weight 250.25)

[0090] <Terminal capping compound> MP550: Polyethylene glycol monomethyl ether (Tokyo Chemical Industry Co., Ltd., molecular weight 525-575) MP208: Tetraethylene glycol monomethyl ether (Tokyo Chemical Industry Co., Ltd., molecular weight 208.25) CHI: Cyclohexyl isocyanate (Tokyo Chemical Industry Co., Ltd., molecular weight 125.17) C8: n-octanol (Tokyo Chemical Industry Co., Ltd., molecular weight 130.23) BzOH: Benzyl alcohol (Tokyo Chemical Industry Co., Ltd., molecular weight 108.14) IPA: Isopropanol (Tokyo Chemical Industry Co., Ltd., molecular weight 60.10) GM: Methyl glycolate (Tokyo Chemical Industry Co., Ltd., molecular weight 90.08) AA: N,N-diethylisopropanolamine (Tokyo Chemical Industry Co., Ltd., molecular weight 131.22) PEG400: Polyethylene glycol 400 (Tokyo Chemical Industry Co., Ltd., molecular weight 380-420) ED-900: Polyalkylene glycol diamine; "Jeffamine® ED-900" manufactured by Huntsman Corporation, molecular weight 900 M-1000: Polyalkylene glycol monoamine; "Jeffamine (registered trademark) M-1000" manufactured by Huntsman Corporation, molecular weight 1000 CHA: Cyclohexylamine (Tokyo Chemical Industry Co., Ltd., molecular weight 99.18)

[0091] <Carbodiimide catalyst> 3-Methyl-1-phenyl-2-phospholene-1-oxide (Tokyo Chemical Industry Co., Ltd.) <Solvent> Propylene glycol-1-monomethyl ether-2-acetate (Tokyo Chemical Industry Co., Ltd.) Cyclohexanone (Tokyo Chemical Industry Co., Ltd.)

[0092] [Analytical equipment / method] The analyses in the following synthesis examples were carried out using the following apparatus and methods. <Infrared absorption (IR) spectrum> Measurement equipment: "FTIR-8200PC", manufactured by Shimadzu Corporation <Degree of polymerization> (1) When a polycarbodiimide compound is synthesized by simultaneously blending a diisocyanate compound and a terminal blocking compound, the degree of polymerization of the carbodiimide group is a calculated value. (2) When an isocyanate-terminated polycarbodiimide was synthesized by polycarbodiimidization of a diisocyanate compound, followed by a terminal-capping reaction of the terminal isocyanate groups using a terminal-capping compound, the degree of polymerization of the carbodiimide groups in the isocyanate-terminated polycarbodiimide was determined by potentiometric titration (apparatus used: automatic titrator "COM-900" manufactured by Hiranuma Sangyo Co., Ltd.). Specifically, the isocyanate-terminated polycarbodiimide obtained by the carbodiimidization reaction was mixed with a toluene solution of di-n-butylamine of known concentration to react the terminal isocyanate groups with the di-n-butylamine. The remaining di-n-butylamine was neutralized by titration with a standard hydrochloric acid solution, and the remaining amount of isocyanate groups (terminal NCO content [mass%]) was calculated. The degree of polymerization of the carbodiimide groups was determined from this terminal NCO content.

[0093] (Synthesis Example 1-1) 100 parts by mass of HMDI and 0.5 parts by mass of a carbodiimidization catalyst were placed in a reaction vessel equipped with a reflux condenser and a stirrer, and stirred under a nitrogen stream at 170°C for 18 hours to obtain an isocyanate-terminated polycarbodiimide compound (terminal isocyanate group content: 5.34% by mass) having isocyanate groups at both ends. IR spectrum measurement revealed a wavenumber of 2150 cm -1 Absorption peaks due to carbodiimide groups were confirmed before and after the reaction. 85.6 parts by mass of the obtained isocyanate-terminated polycarbodiimide compound was dissolved at 150°C, and 59.9 parts by mass of MP550 (the same molar equivalent as the terminal isocyanate group of the isocyanate-terminated polycarbodiimide compound) was added as a terminal blocking compound. The mixture was heated to 180°C and reacted for 2 hours with stirring. IR spectroscopy of the reaction product showed a wavelength of 2200-2300 cm. -1 After confirming that the absorption peak due to the isocyanate group had disappeared, the mixture was removed from the reaction vessel and cooled to room temperature (25°C) to obtain polycarbodiimide compound (A1) (Mn (theoretical number average molecular weight; the same applies hereinafter): 2672, number of carbodiimide groups per molecule: 6).

[0094] (Synthesis Example 1-2) 100 parts by mass of HMDI and 0.5 parts by mass of a carbodiimidization catalyst were placed in a reaction vessel equipped with a reflux condenser and a stirrer, and stirred under a nitrogen stream at 170°C for 6 hours to obtain an isocyanate-terminated polycarbodiimide compound (terminal isocyanate group content: 9.16% by mass) having isocyanate groups at both ends. IR spectrum measurement revealed a wavenumber of 2150 cm -1 Absorption peaks due to carbodiimide groups were confirmed before and after the reaction. 87.4 parts by mass of the obtained isocyanate-terminated polycarbodiimide compound was dissolved at 150°C, and 104.8 parts by mass of MP550 (the same molar equivalent as the terminal isocyanate group of the isocyanate-terminated polycarbodiimide compound) was added as a terminal blocking compound, and the mixture was heated to 180°C and reacted for 2 hours with stirring. IR spectroscopy of the reaction product showed a wavelength of 2200-2300 cm -1 After confirming that the absorption peak due to the isocyanate group had disappeared, the mixture was removed from the reaction vessel and cooled to room temperature (25°C) to obtain polycarbodiimide compound (A2) (Mn: 2017, number of carbodiimide groups per molecule: 3).

[0095] (Synthesis Example 1-3) 100 parts by mass of HMDI and 0.5 parts by mass of a carbodiimidization catalyst were placed in a reaction vessel equipped with a reflux condenser and a stirrer, and stirred under a nitrogen stream at 170°C for 24 hours to obtain an isocyanate-terminated polycarbodiimide compound (terminal isocyanate group content: 3.77% by mass) having isocyanate groups at both ends. IR spectroscopy revealed a peak at a wavenumber of 2150 cm. -1 Absorption peaks due to carbodiimide groups were confirmed before and after the reaction. 84.9 parts by mass of the obtained isocyanate-terminated polycarbodiimide compound was dissolved at 150°C, and 41.9 parts by mass of MP550 (the same molar equivalent as the terminal isocyanate groups of the isocyanate-terminated polycarbodiimide compound) was added as a terminal blocking compound. The mixture was heated to 180°C and reacted for 2 hours with stirring. IR spectroscopy of the reaction product showed a peak at a wave number of 2200 to 2300 cm. -1After confirming that the absorption of the isocyanate group had disappeared, the mixture was removed from the reaction vessel and cooled to room temperature (25°C) to obtain polycarbodiimide compound (A3) (Mn: 3328, number of carbodiimide groups per molecule: 9).

[0096] (Synthesis Example 1-4) 100 parts by mass of TMXDI and 2.0 parts by mass of a carbodiimidization catalyst were placed in a reaction vessel equipped with a reflux condenser and a stirrer, and the mixture was stirred and mixed under a nitrogen stream at 170°C for 18 hours to carry out a carbodiimidization reaction, yielding an isocyanate-terminated polycarbodiimide compound (terminal isocyanate group amount: 5.81% by mass) having isocyanate groups at both ends. IR spectrum measurement revealed a peak at a wavenumber of 2150 cm -1 Absorption peaks due to carbodiimide groups were confirmed before and after the reaction. 84.6 parts by mass of the obtained isocyanate-terminated polycarbodiimide compound was dissolved at 150°C, and 64.3 parts by mass of MP550 (the same molar equivalent as the terminal isocyanate groups of the isocyanate-terminated polycarbodiimide compound) was added as a terminal blocking agent. The mixture was heated to 180°C and reacted for 2 hours with stirring. IR spectroscopy of the reaction product showed a peak at a wave number of 2200 to 2300 cm. -1 After confirming that the absorption peak due to the isocyanate group had disappeared, the mixture was removed from the reaction vessel and cooled to room temperature (25°C) to obtain polycarbodiimide compound (A4) (Mn: 2564, number of carbodiimide groups per molecule: 6).

[0097] (Synthesis Examples 1-5 to 1-9) Polycarbodiimide compounds (A5) to (A9) were obtained in the same manner as in Synthesis Example 1-1, except that MP550 in Synthesis Example 1-1 was changed to MP208 (11.3 parts by mass) and MP550 (30.0 parts by mass) (Synthesis Example 1-5), AA (7.2 parts by mass) and MP550 (30.0 parts by mass) (Synthesis Example 1-6), PEG400 (43.6 parts by mass) (Synthesis Example 1-7), ED-900 (98.0 parts by mass) (Synthesis Example 1-8), or M-1000 (108.9 parts by mass) (Synthesis Example 1-9).

[0098] (Synthesis Example 1-10) 100 parts by mass of HDI, 93.4 parts by mass of MP550, and 250 parts by mass of propylene glycol-1-monomethyl ether-2-acetate as a solvent were placed in a reaction vessel equipped with a reflux condenser and a stirrer, and the mixture was stirred and mixed under a nitrogen stream at 150°C for 2 hours to react, and then cooled to a temperature of 25°C inside the vessel. 2.0 parts by mass of a carbodiimidization catalyst were added, and the mixture was heated again and stirred and mixed at 150°C for 18 hours to react. IR spectroscopy showed a wave number of 2200 to 2300 cm. -1 The absorption peak of the isocyanate group (NCO) and the wavenumber of 2000-2200 cm -1 It was confirmed that the absorption peak height ratio of the carbodiimide group (NCN) ([NCO] / [NCN]: baseline-corrected peak height ratio; the same applies hereinafter) of the compound was reduced to 0.05 or less. The solvent was then distilled off under reduced pressure, and the reaction product was taken out of the reaction vessel and cooled to room temperature (25° C.) to obtain a polycarbodiimide compound (A10) (Mn: 2013, number of carbodiimide groups per molecule: 6).

[0099] (Synthesis Example 2-1) 100 parts by mass of HDI, 37.2 parts by mass of CHI, 2.8 parts by mass of a carbodiimide catalyst, and 210 parts by mass of cyclohexanone as a solvent were placed in a reaction vessel equipped with a reflux condenser and a stirrer, and the mixture was stirred and mixed under a nitrogen stream at 150°C for 8 hours to cause a reaction. IR spectrum measurement revealed that the product had a wave number of 2200 to 2300 cm. -1 The absorption peak of the isocyanate group and the wavenumber of 2000-2200 cm -1 It was confirmed that the height ratio of the absorption peak of the carbodiimide group was reduced to 0.05 or less. The solvent was then distilled off under reduced pressure, and the reaction product was taken out of the reaction vessel and cooled to room temperature (25° C.) to obtain a polycarbodiimide compound (B1) (Mn: 703, number of carbodiimide groups per molecule: 5).

[0100] (Synthesis Example 2-2) 100 parts by mass of HDI, 25.8 parts by mass of C8, and 190 parts by mass of cyclohexanone as a solvent were placed in a reaction vessel equipped with a reflux condenser and a stirrer, and the mixture was stirred and mixed under a nitrogen stream at 150°C for 2 hours to react, and then cooled to a temperature of 25°C. 2.0 parts by mass of a carbodiimide catalyst was added, and the mixture was heated again and stirred and mixed at 150°C for 11 hours to react. IR spectrum measurement revealed a wave number of 2200 to 2300 cm. -1 The absorption peak of the isocyanate group and the wavenumber of 2000-2200 cm -1 It was confirmed that the height ratio of the absorption peak of the carbodiimide group was reduced to 0.05 or less. The solvent was then distilled off under reduced pressure, and the reaction product was taken out of the reaction vessel and cooled to room temperature (25° C.) to obtain a polycarbodiimide compound (B2) (Mn: 1050, number of carbodiimide groups per molecule: 5).

[0101] (Synthesis Examples 2-3 to 2-6) In Synthesis Example 2-2, C8 was changed to BzOH (21.4 parts by mass) (Synthesis Example 2-3), IPA (11.9 parts by mass) (Synthesis Example 2-4), GM (8.9 parts by mass) and MP208 (20.6 parts by mass) (Synthesis Example 2-5), or AA (13.0 parts by mass) and CHA (9.8 parts by mass) (Synthesis Example 2-6), and otherwise polycarbodiimide compounds (B3) to (B6) were obtained in the same manner as in Synthesis Example 2-2.

[0102] (Synthesis Example 2-7) 100 parts by mass of TMDI, 44.7 parts by mass of CHI, 2.9 parts by mass of a carbodiimide catalyst, and 220 parts by mass of cyclohexanone as a solvent were placed in a reaction vessel equipped with a reflux condenser and a stirrer, and the mixture was stirred and mixed under a nitrogen stream at 150°C for 11 hours to cause a reaction. IR spectrum measurement revealed a peak at a wave number of 2200 to 2300 cm. -1 The absorption peak of the isocyanate group and the wavenumber of 2000-2200 cm -1 It was confirmed that the height ratio of the absorption peak of the carbodiimide group was reduced to 0.05 or less. The solvent was then distilled off under reduced pressure, and the reaction product was taken out of the reaction vessel and cooled to room temperature (25° C.) to obtain a polycarbodiimide compound (B7) (Mn: 591, number of carbodiimide groups per molecule: 5).

[0103] (Synthesis Example 2-8) 100 parts by mass of TMDI, 31.0 parts by mass of C8, and 200 parts by mass of cyclohexanone as a solvent were placed in a reaction vessel equipped with a reflux condenser and a stirrer, and the mixture was stirred and mixed under a nitrogen stream at 150°C for 2 hours to react, and then cooled to a temperature of 25°C. 2.0 parts by mass of a carbodiimide catalyst was added, and the mixture was heated again and stirred and mixed at 150°C for 11 hours to react. IR spectrum measurement revealed a wave number of 2200 to 2300 cm. -1 The absorption peak of the isocyanate group and the wavenumber of 2000-2200 cm -1 It was confirmed that the height ratio of the absorption peak of the carbodiimide group was reduced to 0.05 or less. The solvent was then distilled off under reduced pressure, and the reaction product was taken out of the reaction vessel and cooled to room temperature (25° C.) to obtain a polycarbodiimide compound (B8) (Mn: 881, number of carbodiimide groups per molecule: 5).

[0104] (Synthesis Examples 2-9 and 2-10) In Synthesis Example 2-8, C8 was changed to GM (10.7 parts by mass) and MP208 (24.7 parts by mass) (Synthesis Example 2-9), or AA (15.6 parts by mass) and CHA (11.8 parts by mass) (Synthesis Example 2-10), and otherwise the same procedures as in Synthesis Example 2-8 were carried out to obtain polycarbodiimide compounds (B9) and (B10), respectively.

[0105] (Synthesis Example 2-11) 100 parts by mass of LDI, 29.5 parts by mass of CHI, 2.6 parts by mass of a carbodiimide catalyst, and 200 parts by mass of cyclohexanone as a solvent were placed in a reaction vessel equipped with a reflux condenser and a stirrer, and the mixture was stirred and mixed under a nitrogen stream at 150°C for 11 hours to cause a reaction. IR spectrum measurement revealed a peak at a wave number of 2200 to 2300 cm -1 The absorption peak of the isocyanate group and the wavenumber of 2000-2200 cm -1It was confirmed that the height ratio of the absorption peak of the carbodiimide group was reduced to 0.05 or less. The solvent was then distilled off under reduced pressure, and the reaction product was taken out of the reaction vessel and cooled to room temperature (25° C.) to obtain a polycarbodiimide compound (B11) (Mn: 879, number of carbodiimide groups per molecule: 5).

[0106] (Synthesis Example 2-12) 100 parts by mass of LDI, 20.5 parts by mass of C8, and 185 parts by mass of cyclohexanone as a solvent were placed in a reaction vessel equipped with a reflux condenser and a stirrer, and the mixture was stirred and mixed under a nitrogen stream at 150°C for 2 hours to react, and then cooled to a temperature of 25°C. 2.0 parts by mass of a carbodiimide catalyst was added, and the mixture was heated again and stirred and mixed at 150°C for 11 hours to react. IR spectrum measurement revealed a wave number of 2200 to 2300 cm. -1 The absorption peak of the isocyanate group and the wavenumber of 2000-2200 cm -1 It was confirmed that the height ratio of the absorption peak of the carbodiimide group was reduced to 0.05 or less. The solvent was then distilled off under reduced pressure, and the reaction product was taken out of the reaction vessel and cooled to room temperature (25° C.) to obtain a polycarbodiimide compound (B12) (Mn: 1314, number of carbodiimide groups per molecule: 5).

[0107] (Synthesis Examples 2-13 and 2-14) In Synthesis Example 2-12, C8 was changed to GM (7.1 parts by mass) and MP208 (16.3 parts by mass) (Synthesis Example 2-13), or AA (10.3 parts by mass) and CHA (7.8 parts by mass) (Synthesis Example 2-14), and otherwise the same procedures as in Synthesis Example 2-12 were carried out to obtain polycarbodiimide compounds (B13) and (B14), respectively.

[0108] (Synthesis Example 2-15) 100 parts by mass of HMDI, 23.9 parts by mass of CHI, and 1.2 parts by mass of a carbodiimide catalyst were placed in a reaction vessel equipped with a reflux condenser and a stirrer, and the mixture was reacted under stirring at 180°C for 47 hours under a nitrogen stream. IR spectrum measurement revealed that the product exhibited a wave number of 2200 to 2300 cm -1The absorption peak of the isocyanate group and the wavenumber of 2000-2200 cm -1 It was confirmed that the height ratio of the absorption peak of the carbodiimide group was reduced to 0.05 or less. The reaction product was then removed from the reaction vessel and cooled to room temperature (25° C.), yielding a polycarbodiimide compound (B′1) (Mn: 1080, number of carbodiimide groups per molecule: 5).

[0109] (Synthesis Example 2-16) 100 parts by mass of IPDI, 28.2 parts by mass of CHI, and 2.6 parts by mass of a carbodiimide catalyst were placed in a reaction vessel equipped with a reflux condenser and a stirrer, and the mixture was stirred and mixed under a nitrogen stream at 150°C for 24 hours to cause a reaction. IR spectrum measurement revealed that the product exhibited a wave number of 2200 to 2300 cm -1 The absorption peak of the isocyanate group and the wavenumber of 2000-2200 cm -1 It was confirmed that the height ratio of the absorption peak of the carbodiimide group was reduced to 0.05 or less. The reaction product was then removed from the reaction vessel and cooled to room temperature (25° C.), yielding a polycarbodiimide compound (B′2) (Mn: 920, number of carbodiimide groups per molecule: 5).

[0110] (Synthesis Example 2-17) 100 parts by mass of XDI, 33.3 parts by mass of CHI, 2.7 parts by mass of a carbodiimide catalyst, and 205 parts by mass of cyclohexanone as a solvent were placed in a reaction vessel equipped with a reflux condenser and a stirrer, and the mixture was stirred and mixed under a nitrogen stream at 150°C for 4 hours to cause a reaction. IR spectrum measurement revealed a peak at a wave number of 2200 to 2300 cm -1 The absorption peak of the isocyanate group and the wavenumber of 2000-2200 cm -1 It was confirmed that the height ratio of the absorption peak of the carbodiimide group was reduced to 0.05 or less. The solvent was then distilled off under reduced pressure, and the reaction product was taken out of the reaction vessel and cooled to room temperature (25° C.) to obtain a polycarbodiimide compound (B′3) (Mn: 783, number of carbodiimide groups per molecule: 5).

[0111] (Synthesis Example 2-18) 100 parts by mass of MDI, 25.0 parts by mass of CHI, 2.5 parts by mass of a carbodiimide catalyst, and 190 parts by mass of cyclohexanone as a solvent were placed in a reaction vessel equipped with a reflux condenser and a stirrer, and the mixture was stirred and mixed under a nitrogen stream at 120°C for 5 hours to cause a reaction. IR spectrum measurement revealed a wave number of 2200 to 2300 cm -1 The absorption peak of the isocyanate group and the wavenumber of 2000-2200 cm -1 It was confirmed that the height ratio of the absorption peak of the carbodiimide group was reduced to 0.05 or less. The solvent was then distilled off under reduced pressure, and the reaction product was taken out of the reaction vessel and cooled to room temperature (25° C.) to obtain a polycarbodiimide compound (B′4) (Mn: 1031, number of carbodiimide groups per molecule: 5).

[0112] [Preparation of aqueous resin crosslinking agent-containing liquid] Each polycarbodiimide compound obtained in the above synthesis examples was used to prepare an aqueous resin crosslinking agent-containing liquid. Details of the surfactants used in the following examples and comparative examples are as follows. <Surfactant> C1: Sodium dodecylbenzenesulfonate, anionic C2: Sodium N-cocoyl methyl taurate, anionic C3: Sodium lauryl sulfate, anionic C4: Polyoxyethylene-2-ethylhexyl ether, nonionic

[0113] (Examples 1 to 3 and 8 to 33, Comparative Examples 1 to 6) Polycarbodiimide compound (A) and polycarbodiimide compound (B) were mixed with stirring at 160°C for 4 hours in the types and amounts shown in Table 1 below, and then cooled to 80°C, diluted with 150 parts by mass of ion-exchanged water, and mixed with stirring to obtain aqueous resin crosslinker-containing liquids.

[0114] Examples 4 to 7 40 parts by mass of polycarbodiimide compound (A) and 60 parts by mass of polycarbodiimide compound (B) of each type shown in Table 1 below were mixed and stirred at 160°C for 4 hours, then cooled to 80°C, and 3 parts by mass (in terms of active ingredient) of an aqueous surfactant solution was added to each of them, followed by dilution with 150 parts by mass of ion-exchanged water and mixing with stirring to obtain each aqueous resin crosslinker-containing liquid.

[0115] (Comparative Examples 7 and 8) 100 parts by mass of each type of polycarbodiimide compound (A) shown in Table 1 below was heated to 60° C., diluted with 150 parts by mass of ion-exchanged water, and mixed with stirring to obtain each aqueous resin crosslinking agent-containing liquid.

[0116] [Evaluation of aqueous resin crosslinking agent-containing liquid] The shelf life (storage stability) of each of the aqueous resin crosslinking agent-containing liquids obtained in the above Examples and Comparative Examples was evaluated as follows: The evaluation results are shown in Table 2 below. [Shelf life (storage stability)] The viscosity of the aqueous resin crosslinking agent-containing liquid was measured immediately after production and after 90 days of storage at 40°C. The shelf life (storage stability) was evaluated by determining the rate of change in viscosity after 90 days of storage relative to the viscosity immediately after production. The viscosity was measured using a Brookfield viscometer ("TVB-10M", manufactured by Toki Sangyo Co., Ltd.; rotor: TM2, sample volume 50 mL, temperature 20°C, rotation speed 60 rpm). The viscosity change rate was evaluated according to the following evaluation criteria: The closer the viscosity change rate is to 0%, the better the storage stability is, and in the case of ratings AA to C, it can be said that the storage stability is good. The evaluation results are shown in Table 1 below. <Evaluation criteria> AA: Viscosity change rate less than 5% A: Viscosity change rate: 5% or more but less than 10% B: Viscosity change rate of 10% or more but less than 20% C: Viscosity change rate 20% or more but less than 30% D: Viscosity change rate: 30% or more but less than 50% E: Viscosity change rate 50% or more

[0117] [Table 1]

[0118] [Preparation of aqueous resin composition] (Aqueous polyurethane resin composition) Five parts by mass of each crosslinking agent-containing liquid for aqueous resin produced in the above Examples and Comparative Examples (2 parts by mass as crosslinker) and 285 parts by mass (100 parts by mass equivalent to resin solid content) of a carboxy group-containing aqueous polyurethane resin (Hydran (registered trademark) WLS-210, manufactured by DIC Corporation, resin solid content 35% by mass) were mixed with stirring to prepare aqueous polyurethane resin compositions.

[0119] (Aqueous polyester resin composition) Five parts by mass of each of the crosslinking agent-containing solutions for aqueous resins (2 parts by mass as crosslinker) produced in the above Examples and Comparative Examples was mixed with 400 parts by mass (100 parts by mass equivalent to resin solids) of a carboxyl group-modified aqueous polyester resin ("PLASCOAT (registered trademark) Z-730", manufactured by GOO Chemical Industry Co., Ltd., resin solids content 25% by mass) and stirred to prepare aqueous polyester resin compositions.

[0120] (Preparation of aqueous acrylic resin composition) Five parts by mass of each of the crosslinking agent-containing solutions for aqueous resins (2 parts by mass of crosslinking agent) produced in the above Examples and Comparative Examples was mixed with 200 parts by mass (100 parts by mass equivalent to resin solids) of a carboxy group-containing aqueous acrylic resin (Boncoat (registered trademark) VF-1060, manufactured by DIC Corporation, resin solids content 50% by mass) to prepare aqueous acrylic resin compositions.

[0121] [Evaluation of aqueous resin composition] Each of the aqueous resin compositions prepared above was evaluated for the following items, and the evaluation results are shown in Table 2 below.

[0122] [Pot life (storage stability)] The viscosity of the aqueous resin composition was measured immediately after preparation and after storage for 30 days at 40° C. The pot life (storage stability) was evaluated by determining the rate of change in viscosity after 30 days of storage relative to the viscosity immediately after production. The viscosity was measured using a Brookfield viscometer ("TVB-10M", manufactured by Toki Sangyo Co., Ltd.; rotor: TM2, sample volume 50 mL, temperature 20°C, rotation speed 60 rpm). The viscosity change rate was evaluated according to the following evaluation criteria: The closer the viscosity change rate is to 0%, the better the storage stability is, and ratings A to C indicate good storage stability. <Evaluation criteria> AA: Viscosity change rate less than 10% A: Viscosity change rate: 10% or more but less than 20% B: Viscosity change rate: 20% or more but less than 30% C: Viscosity change rate 30% or more but less than 50% D: Viscosity change rate: 50% or more but less than 100% E: Viscosity change rate 100% or more

[0123] [Coating film flexibility] The aqueous resin composition was applied to a release polyethylene terephthalate (PET) film using a bar coater (wire rod No. 32), dried at 80°C for 10 minutes, and then left to stand at room temperature (25°C) for 1 day to form a coating film. A tensile test was performed using a tensile testing machine (tabletop precision universal testing machine "AGS-X", manufactured by Shimadzu Corporation; tensile speed 100 mm / min; test piece size: dumbbell-shaped JIS No. 4 type, thickness 30 μm; chuck distance 50 mm), and the elongation at break was measured for 10 coating test pieces. The elongation at break of a coating film (blank) to which no aqueous resin crosslinking agent had been added was also measured in the same manner, and the ratio of the elongation at break of the coating film test piece to the elongation at break of the blank was determined, and the elongation (flexibility) was evaluated according to the following evaluation criteria. The greater the elongation at break, the better the flexibility of the coating film, and ratings A to C can be said to be coating films with good flexibility. <Evaluation criteria> A: No breakage when elongation reaches 400% B: Elongation at break is 300% or more but less than 400% C: Elongation at break is 200% or more but less than 300% D: Elongation at break is 100% or more but less than 200% E: Elongation at break is less than 100%

[0124] [Solvent resistance of coating film] The aqueous resin composition was applied to an aluminum plate using a bar coater (wire rod No. 32) and dried at 80°C for 10 minutes to prepare a coating film test piece. The coating film test pieces were subjected to friction testing using a friction tester ("FR-1B", manufactured by Suga Test Instruments Co., Ltd.) with absorbent cotton (load 900 g / cm) soaked in 70% ethanol aqueous solution. 2 A friction test was conducted in which the surface was double-rubbed 50 times back and forth. After the friction test, the coating film test pieces were visually observed, and the evaluation items of whitening and the percentage of remaining coating area were scored according to the following criteria, and the average score for the two coating film test pieces was calculated and used as the evaluation score.These evaluation items were combined to evaluate the solvent resistance of the coating film. <Score criteria> (1) Whitening property 5 points: No change 4 points: Light rubbing marks or slight whitening 3 points: Partially bleached 2 points: Whole white 1 point: Partially dissolved 0 points: completely dissolved (2) Percentage of remaining paint film area 5 points: 100% 4.5 points: 95% or more but less than 100% 4 points: 85% or more but less than 95% 3.5 points: 75% or more but less than 85% 3 points: 60% or more but less than 75% 2.5 points: 45% or more but less than 60% 2 points: 40% or more but less than 45% 1.5 points: 25% or more but less than 40% 1 point: 10% or more but less than 25% 0 points: Less than 10%

[0125] The solvent resistance of the coating film was evaluated comprehensively based on the average score of each of the above evaluation items, using the following evaluation criteria: The higher the score, the better the solvent resistance of the coating film, and ratings A to C can be said to indicate that the solvent resistance of the coating film is sufficiently high. <Evaluation criteria> A: 5 points B: 4 points or more but less than 5 points C: 3 points or more but less than 4 points D: 2 points or more but less than 3 points E: Less than 2 points

[0126] [Wet-on-wet painting] The aqueous resin compositions prepared in the above Examples and Comparative Examples were applied to an aluminum plate by air spray (dry film thickness: 30 μm) and allowed to set for 10 minutes. The same aqueous resin composition was then applied thereon by air spray (dry film thickness: 15 μm, total 45 μm), preheated at 80°C for 3 minutes, and primed. A two-component curing polyurethane clear paint (Body Pen Urethane Clear, manufactured by Soft99 Corporation) was topcoated on the primed coating (uncured coating) (dry film thickness: 30 μm) and baked at 80°C to form a multilayer coating (cured film by wet-on-wet application). No abnormalities were observed by visual inspection of the multi-layer coating film, regardless of which aqueous resin composition was used. The interlayer adhesion of the multi-layer coating film prepared by wet-on-wet coating described above was evaluated using the method described below. The evaluation results are also shown in Table 2 below.

[0127] [Interlayer adhesion of multi-layer coating film] The interlayer adhesion between the undercoat layer and the topcoat layer of the multi-layer coating film was evaluated by a cross-cut test (checkerboard test) in accordance with ASTM D3359-17. The test conditions were as follows: a 6x6 grid was created with a cutter at 2mm intervals on the multilayer coating film, tape with an adhesive strength of 6.7N / cm was applied at 25°C, and the interlayer adhesion was evaluated based on the peeling state (peel area ratio) when the tape was peeled off, using the following evaluation criteria: The smaller the peel area ratio, the higher the interlayer adhesion, and ratings A to C can be said to be sufficiently high interlayer adhesion. <Evaluation criteria> A: Peeling area rate 0% B: Peeling area ratio 0% to less than 5% C: Peeling area ratio 5% or more but less than 15% D: Peeling area ratio 15% or more and less than 35% E: Peeling area ratio 35% or more

[0128] [Table 2]

[0129] As can be seen from the results shown in Tables 1 and 2, the aqueous resin crosslinking agent of the present invention exhibits excellent storage stability when used in a liquid containing the agent, and also exhibits excellent storage stability when used in combination with an aqueous resin (aqueous resin composition). Furthermore, it was confirmed that the agent can improve the flexibility and solvent resistance of cured products of various aqueous resins. It was also confirmed that the agent can form a cured film with a multilayer coating film that exhibits good interlayer adhesion in wet-on-wet coating.

Claims

1. Contains a polycarbodiimide compound (A) and a polycarbodiimide compound (B), the polycarbodiimide compound (A) has a structure in which isocyanate groups at both ends are each blocked with a hydrophilic organic compound, and at least one of the hydrophilic organic compounds has a molecular weight of 340 or more; the polycarbodiimide compound (B) has a structure in which a chain diisocyanate compound is a structural unit, and isocyanate groups at both ends are blocked with an organic compound having a molecular weight of 300 or less; the organic compound having a molecular weight of 300 or less is one or more compounds selected from a primary or secondary monoamine in which a hydrocarbon group having 1 to 18 carbon atoms is bonded to the nitrogen atom of an amino group, a monool in which a hydrocarbon group having 1 to 18 carbon atoms is bonded to a hydroxyl group, a monoisocyanate in which a hydrocarbon group having 1 to 18 carbon atoms is bonded to an isocyanate group, a monoepoxide in which a hydrocarbon group having 1 to 18 carbon atoms is bonded to an epoxy group, and a monocarboxylic acid in which a hydrocarbon group having 1 to 18 carbon atoms is bonded to a carboxylic acid, The aqueous resin crosslinking agent comprises 5 to 90 parts by mass of the polycarbodiimide compound (A) relative to a total of 100 parts by mass of the polycarbodiimide compound (A) and the polycarbodiimide compound (B).

2. 2. The aqueous resin crosslinking agent according to claim 1, wherein the hydrophilic organic compound having a molecular weight of 340 or more is a compound represented by the following formula (1): R 1 (OCHR 2 CH 2 ) n OH (1) (In formula (1), R 1 is an alkyl group, a cycloalkyl group, or an aryl group having 1 to 20 carbon atoms. 2 is a hydrogen atom or a methyl group, and n is a number from 7 to 30.

3. In the formula (1), R 1 is a methyl group, and R 2 The aqueous resin crosslinking agent according to claim 2, wherein is a hydrogen atom.

4. The aqueous resin crosslinking agent according to any one of claims 1 to 3, wherein the chain diisocyanate compound is a compound having a primary isocyanate group.

5. 5. The aqueous resin crosslinking agent according to claim 1, wherein the chain diisocyanate compound is a diisocyanate compound having isocyanate groups bonded to both ends of a chain hydrocarbon.

6. An aqueous resin crosslinking agent-containing liquid comprising the aqueous resin crosslinking agent according to any one of claims 1 to 5 and an aqueous medium.

7. 7. The aqueous resin crosslinking agent-containing liquid according to claim 6, wherein the aqueous medium is water or a mixed solvent of water and a hydrophilic solvent.

8. The aqueous resin crosslinking agent-containing liquid according to claim 6 or 7, further comprising a surfactant.

9. The crosslinking agent-containing liquid for aqueous resins according to claim 8, wherein the surfactant is an anionic surfactant.

10. The crosslinking agent-containing liquid for aqueous resins according to claim 9, wherein the anionic surfactant is at least one selected from alkylbenzene sulfonates, alkyl sulfates, and sodium N-cocoyl methyl taurate.

11. An aqueous resin composition comprising the aqueous resin crosslinking agent according to any one of claims 1 to 5 and an aqueous resin.

12. The aqueous resin composition according to claim 11, wherein the aqueous resin has a group selected from a carboxy group, an amino group, and a hydroxyl group.

13. The aqueous resin composition according to claim 11 or 12, wherein the aqueous resin is at least one selected from polyester resin, acrylic resin, polyurethane resin, epoxy resin, styrene-acrylic resin, melamine resin, polyolefin resin, and fluororesin.

14. The aqueous resin composition according to any one of claims 11 to 13, which is used for adhesives, fiber treatment agents, coating agents, inks, paints, or pressure-sensitive adhesives.

15. The aqueous resin composition according to any one of claims 11 to 13, which is for wet-on-wet coating.

16. A cured film formed from the aqueous resin composition according to any one of claims 11 to 15.

17. An article comprising the cured film according to claim 16 formed on a substrate.

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