Injection structure of direct injection valve

A cylindrical guide part in the direct injection valve, configured to satisfy specific length and diameter conditions, addresses the issue of under-expanded jets forming Mach disks, thereby stabilizing fuel flow and preventing pre-ignition in internal combustion engines.

JP7786403B2Active Publication Date: 2025-12-16TOYOTA JIDOSHA KK
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Patent Information

Application Number
JP2023006480
Authority / Receiving Office
JP · JP
Patent Type
Patents
Current Assignee / Owner
Filing Date
2023-01-19
Publication Date
2025-12-16
Estimated Expiration
2043-01-19

AI Technical Summary

Technical Problem

Gaseous fuel injected from a direct injection valve into a cylinder can form an under-expanded jet, leading to a Mach disk that decelerates the jet to subsonic speed, causing excessive dispersion and unstable airflow, increasing the likelihood of pre-ignition due to weak penetration power and contact with the spark plug.

Method used

A cylindrical guide part is provided between the injection hole and the combustion chamber, satisfying conditions L>da{0.65(Pa/Pb)}^(1/2) and D≦1.3da, where L is the guide length, D is the inner diameter, da is the injection hole diameter, Pa is the injection pressure, and Pb is the cylinder pressure, to suppress the Mach disk formation and diffusion.

Benefits of technology

The guide part suppresses the diffusion of the jet downstream of the Mach disk, reducing the likelihood of pre-ignition by stabilizing the fuel flow and preventing it from reaching the spark plug.

✦ Generated by Eureka AI based on patent content.

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Abstract

To suppress the occurrence of pre-ignition.SOLUTION: In a cylinder injection valve, a cylindrical sleeve 30 is provided between a tip portion 21, in which a nozzle hole 22 is formed, and a combustion chamber 12 of an internal combustion engine. When denoting a length from the opening of the nozzle hole 22 to the opening of the sleeve 30 on the combustion chamber 12 side as L, the inner diameter of the sleeve 30 as D, the diameter of the nozzle hole 22 as da, the injection pressure of fuel injected from the nozzle hole 22 as Pa, and the pressure inside a cylinder when fuel is injected from the nozzle hole 22 as Pb, the sleeve 30 is provided to satisfy the conditions "L>da{0.65(Pa / Pb)}^(1 / 2)" and "D≤1.3da".SELECTED DRAWING: Figure 2
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Description

[Technical Field]

[0001] The present invention relates to an injection structure of a cylinder injection valve. [Background technology]

[0002] As described in Patent Document 1, a direct injection valve that directly injects fuel into a cylinder of an internal combustion engine is known. [Prior art documents] [Patent documents]

[0003] [Patent Document 1] Japanese Patent Application Laid-Open No. 2005-201074 Summary of the Invention [Problem to be solved by the invention]

[0004] However, when the fuel injected from the direct injection valve is gaseous fuel, the following problem may occur: Depending on the fuel injection pressure and the pressure inside the cylinder, the fuel injected from the direct injection valve may become an under-expanded jet.

[0005] As shown in Figure 5, within this under-expanded jet FLm, a Mach disk MD, a type of normal shock wave, may occur. This Mach disk MD decelerates the jet FLm, which has been accelerated to supersonic speed from the nozzle hole 110 of the direct injection valve, to subsonic speed. The jet FLm converges at the point where this Mach disk MD occurs and then expands beyond the Mach disk MD. When the jet FLm expands in this manner, the fuel injected from the direct injection valve is supplied to the cylinder in an excessively dispersed state compared to a jet FLnm that does not expand and does not generate a Mach disk MD. Excessively dispersed fuel has weak penetration power and causes unstable airflow, making it more likely to be carried by the tumble flow generated within the cylinder and reach the spark plug. If the fuel does reach the spark plug, it may come into contact with the high-temperature part of the spark plug, resulting in pre-ignition. [Means for solving the problem]

[0006] The injection structure of a direct injection valve that solves the above-mentioned problems is an injection structure of a direct injection valve that directly injects gaseous fuel into a cylinder of an internal combustion engine. A cylindrical guide part is provided between a tip end portion of the direct injection valve where an injection hole is formed and a combustion chamber of the internal combustion engine, and the guide part is provided so as to satisfy the conditions "L>da{0.65(Pa / Pb)}^(1 / 2)" and "D≦1.3da", where L is the length from the opening of the injection hole to the opening of the guide part on the combustion chamber side, D is the inner diameter of the guide part, da is the diameter of the injection hole, Pa is the injection pressure of fuel injected from the injection hole, and Pb is the pressure inside the cylinder when fuel is injected from the injection hole.

[0007] When a Mach disk occurs in the fuel jet injected from the nozzle hole of a cylinder injection valve, the distance from the nozzle hole opening to the Mach disk is calculated as da{0.65(Pa / Pb)}^(1 / 2). The diameter of the Mach disk is 1.3 da or less.

[0008] Therefore, in this configuration, the guide portion is provided to satisfy the condition "L>da{0.65(Pa / Pb)}^(1 / 2)". Therefore, the length L of the guide portion is longer than the distance from the nozzle hole opening to the Mach disk. Therefore, if a Mach disk occurs, the Mach disk will occur inside the guide portion. Also, in this configuration, the guide portion is provided to satisfy the condition "D≦1.3da". Therefore, the inner diameter of the guide portion is less than the maximum diameter of the Mach disk. Therefore, compared to when the inner diameter of the guide portion is larger than the maximum diameter of the Mach disk, the diffusion of the jet generated inside the guide portion downstream of the Mach disk is suppressed by the inner wall of the guide portion. In this way, the diffusion of the jet downstream of the Mach disk is suppressed by the guide portion, thereby suppressing the occurrence of pre-ignition. [Brief explanation of the drawings]

[0009] [Figure 1] 1 is a schematic diagram showing a configuration of the periphery of a cylinder head of an internal combustion engine equipped with an injection structure of a direct injection valve in one embodiment. [Figure 2] FIG. 2 is an enlarged view of part A shown in FIG. [Figure 3] FIG. 2 is a perspective view of the sleeve of the embodiment. [Figure 4] FIG. 10 is an enlarged view showing a modified example of the embodiment. [Figure 5] FIG. 1 is a schematic diagram illustrating an under-expanded jet. DETAILED DESCRIPTION OF THE INVENTION

[0010] Hereinafter, an embodiment of an injection structure for a cylinder injection valve will be described with reference to FIGS. <Configuration of the cylinder head and surrounding area of ​​an internal combustion engine> 1 shows the structure around a cylinder head 10 provided in a direct injection type internal combustion engine. The internal combustion engine of this embodiment is an engine that uses hydrogen gas as a gaseous fuel.

[0011] A combustion chamber 12 is formed on the lower surface of the cylinder head 10. The cylinder head 10 is also formed with an intake port 15 for introducing intake air into the combustion chamber 12 and an exhaust port 16 for discharging exhaust gas from the combustion chamber 12 .

[0012] An intake valve 17 is disposed at the opening of the intake port 15 to the combustion chamber 12 , and opens during the intake stroke of the internal combustion engine to connect the combustion chamber 12 to the intake port 15 . An exhaust valve 18 is disposed at the opening of the exhaust port 16 to the combustion chamber 12 , and opens during the exhaust stroke of the internal combustion engine to connect the combustion chamber 12 to the exhaust port 16 .

[0013] In the cylinder head 10, an ignition plug 19 is attached to the center of the top surface of the combustion chamber 12, and ignites a mixture of fuel and air by spark discharge. An in-cylinder injection valve 20 that directly injects hydrogen gas into the cylinder of the internal combustion engine is attached to the cylinder head 10. A nozzle hole 22 that injects fuel is formed at a tip end 21 of the in-cylinder injection valve 20.

[0014] An insertion hole 13 that opens into the combustion chamber 12 is formed in the cylinder head 10. A tip portion 21 of a direct injection valve 20 is inserted into the insertion hole 13. <Structure of the tip of the direct injection valve> As shown in FIG. 2, a sleeve 30 that functions as a cylindrical guide portion is provided between the combustion chamber 12 and the tip portion 21 where the injection hole 22 is formed in the direct injection valve 20.

[0015] 3, the sleeve 30 is a cylindrical member. The inner diameter of the sleeve 30 is larger than the nozzle hole diameter, which is the diameter of the nozzle hole 22. The outer diameter of the sleeve 30 is equal to or smaller than the diameter of the insertion hole 13.

[0016] As shown in FIG. 2, the sleeve 30 is fixed to the end of the tip portion 21 where the nozzle hole 22 is formed. The length from the opening 22a of the injection hole 22 to the opening 30a of the sleeve 30 on the combustion chamber 12 side is defined as length L, and the inner diameter of the sleeve 30 is defined as inner diameter D. Furthermore, the diameter of the injection hole 22 is defined as injection hole diameter da, the injection pressure of the fuel injected from the injection hole 22 is defined as Pa, and the pressure inside the cylinder when fuel is injected from the injection hole 22 is defined as Pb. Note that if the pressure Pb inside the cylinder when fuel is injected from the injection hole 22 varies in various ways, the lowest value of the pressure Pb is defined as the pressure Pb.

[0017] The sleeve 30 is formed so as to satisfy both the following conditions of formula (1) and formula (2). Length L>da{0.65(Pa / Pb)}^(1 / 2)…Equation (1) Inner diameter D≦1.3da…Formula (2) <Action and effect> The operation and effects of this embodiment will be described.

[0018] As shown in FIG. 5, when a Mach disk MD occurs in the jet of fuel injected from the nozzle hole of the direct injection valve, the distance X from the opening of the nozzle hole to the Mach disk MD is calculated using the right-hand side of the above equation (1), "da{0.65(Pa / Pb)}^(1 / 2)."

[0019] Moreover, the diameter dM of the Mach disk MD is equal to or less than "1.3 da", which is the right-hand side of the above formula (2). Therefore, in this embodiment, the length L of the sleeve 30 is set so as to satisfy the above formula (1). Therefore, the length L of the sleeve 30 is longer than the distance X from the opening 22a of the injection hole 22 to the Mach disk MD. Therefore, as shown in Fig. 2, when a Mach disk MD is generated, the Mach disk MD is generated inside the sleeve 30, which is a guide portion.

[0020] Furthermore, in this embodiment, the inner diameter D of the sleeve 30 is set to satisfy the above formula (2). Therefore, the inner diameter D of the sleeve 30 is smaller than or equal to 1.3 da, which is the maximum value of the diameter dM of the Mach disk MD. Therefore, compared to when the inner diameter D of the sleeve 30 is larger than the maximum value of the diameter dM of the Mach disk MD, the diffusion of the jet flow FL generated inside the sleeve 30 downstream of the Mach disk MD is suppressed by the inner wall of the sleeve 30.

[0021] In this way, the sleeve 30 suppresses the diffusion of the jet flow FL downstream of the Mach disc MD, making it difficult for fuel with weak penetration power and unstable airflow to be produced, and the fuel is less likely to reach the spark plug 19. Therefore, the occurrence of pre-ignition can be suppressed.

[0022] <Example of change> The above embodiment can be modified as follows: The above embodiment and the following modifications can be combined with each other within the scope of technical compatibility.

[0023] The guide portion provided between the tip portion 21 of the in-cylinder injection valve 20, where the injection hole 22 is formed, and the combustion chamber 12 is the sleeve 30 fixed to the tip portion 21 of the in-cylinder injection valve 20, but may have another structure.

[0024] As shown in Fig. 4, a hole 32 having the same shape as the inner wall surface of the sleeve 30 may be formed in the cylinder head 10. That is, the length from the opening 22a of the injection hole 22 to the opening 32a of the hole 32 on the combustion chamber 12 side is defined as length L, and the inner diameter of the hole 32 is defined as inner diameter D. The hole 32 is formed so that the length L of the hole 32 satisfies the above formula (1) and the inner diameter D of the hole 32 satisfies the above formula (2). Even in this modified example, the same functions and effects as those of the above embodiment can be obtained.

[0025] The gaseous fuel is hydrogen gas, but other gaseous fuels, such as compressed natural gas, may also be used. [Explanation of symbols]

[0026] 10...Cylinder head 12...Combustion chamber 13...Insertion hole 15...Intake port 16...Exhaust port 17...Intake valve 18...Exhaust valve 19...Spark plug 20...In-cylinder injection valve 21...Tip 22...Nozzle 22a...Opening 30...Sleeve 30a...Opening 32...hole 32a...Opening 110...Nozzle

Claims

1. An injection structure of an in-cylinder injection valve that directly injects gaseous fuel into a cylinder of an internal combustion engine, a cylindrical guide portion is provided between a tip portion of the direct injection valve, where an injection hole is formed, and a combustion chamber of the internal combustion engine, The guide portion is provided so as to satisfy the conditions "L>da{0.65(Pa / Pb)}^(1 / 2)" and "D≦1.3da", where L is the length from the opening of the injection hole to the opening of the guide portion on the combustion chamber side, D is the inner diameter of the guide portion, da is the diameter of the injection hole, Pa is the injection pressure of the fuel injected from the injection hole, and Pb is the pressure inside the cylinder when the fuel is injected from the injection hole. Injection structure of an in-cylinder injection valve.

2. The guide portion is a sleeve fixed to the tip portion. The injection structure of the cylinder injection valve according to claim 1.

3. The guide portion is a hole provided in the cylinder head of the internal combustion engine. The injection structure of the cylinder injection valve according to claim 1.

Citation Information

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