Orthopaedic surgical instrument system and method for testing an orthopaedic prosthetic assembly - Patent Application 20070122997

Abstract

To provide an orthopaedic surgical instrument system.SOLUTION: An orthopaedic surgical instrument system includes a hinged tibial insert trial and a tibial base trial. A post adapter is sized to be positioned over a post of the tibial base trial and to be positioned in a central opening defined in the hinged tibial insert trial. The hinged tibial insert trial includes a housing configured to be received in a femoral component and a button mechanism to selectively secure the hinged tibial insert trial to the femoral component. The system may include a shim trial sized to be attached to a lower surface of the hinged tibial insert trial.SELECTED DRAWING: Figure 1

Description

[Technical Field]

[0001] The present disclosure relates generally to orthopaedic surgical instruments, and more particularly to a tibial trial component for use in trialing an orthopaedic prosthesis. [Background technology]

[0002] Arthroplasty is a well-known surgical procedure that replaces a diseased and / or damaged natural joint with an artificial joint. For example, in a total knee arthroplasty surgical procedure, a patient's natural knee joint is partially or completely replaced with an artificial knee joint or knee prosthesis. In a revision knee arthroplasty, a previously implanted knee prosthesis, sometimes referred to as a "primary knee prosthesis," is surgically removed and a replacement or revision knee prosthesis is implanted. A typical knee prosthesis includes a tibial tray, a femoral component, and a polymer insert or bearing positioned between the tibial tray and the femoral component. In some cases, when the soft tissue is inadequate, a hinged knee prosthesis is implanted, in which a polymer insert or bearing connects the femoral component to the insert to allow flexion and extension of the knee. The tibial tray typically includes a plate with a distally extending stem, and the femoral component typically includes a pair of spaced-apart condylar elements, each of which includes a surface that articulates with a corresponding surface on the polymer bearing. The stem of the tibial tray is configured to be implanted within a surgically prepared medullary canal of the patient's tibia, and the femoral component is configured to be coupled to a surgically prepared distal end of the patient's femur.

[0003] During arthroplasty, trial components can be used to size and select components of a knee prosthesis that will replace the patient's natural joint. Trial components can include femoral trials that can be used to size and select a prosthetic femoral component, tibial tray trials that can be used to size and select a prosthetic tibial tray, tibial insert trials that can be used to size and select a prosthetic tibial insert, and stem trials that can be used to size and select a prosthetic stem component. Summary of the Invention [Means for solving the problem]

[0004] According to one aspect of the present disclosure, an orthopaedic surgical instrument system includes a tibial base trial, a hinged tibial insert trial, a post adapter, and a femoral component. The tibial base trial includes a plate configured to be positioned on the proximal end of a patient's tibia and a post extending outward from an upper surface of the plate. The hinged tibial insert trial includes a lower surface configured to face the upper surface of the plate. The hinged tibial insert further includes a pair of curved surfaces positioned on opposite sides of the lower surface, a spine positioned between the pair of curved surfaces, a housing hingedly connected to the spine and including a button mechanism with an elongated plunger pin, and a central opening defined in the lower surface. The post adapter is sized to be positioned within the central opening defined in the hinged tibial insert trial. The post adapter includes an outer wall and an opening defined in the outer wall sized to receive the post of the tibial base trial. The femoral component includes a pair of curved surfaces configured to face the pair of curved surfaces of the hinged tibial insert trial. The femoral component further includes an anterior flange positioned between the pair of curved surfaces, a femoral box defined between the pair of curved surfaces and configured to receive the housing of the hinged tibial insert trial, and a pocket defined in an inner wall of the anterior flange and configured to receive the first end of the elongated plunger pin. The button mechanism is operable to retract the first end of the elongated plunger pin into the housing.

[0005] In one embodiment, the post adapter includes a locking tab positioned within a central passage defined in the post adapter, in one embodiment, the post includes a stem extending outwardly from the plate to the upper flange, the locking tab includes a pair of arms configured to engage the stem of the post, and each arm of the pair of arms is a spring clip.

[0006] In one embodiment, the housing includes a medial wall having a transverse hole defined therein and extending in a medial-lateral direction, and a lateral wall having a transverse hole defined therein and extending in a medial-lateral direction. The spine includes a transverse hole extending in the medial-lateral direction. The hinged tibial insert trial includes an elongated pin positioned within the transverse hole of the housing and the transverse hole of the spine to couple the housing to the spine. In one embodiment, the housing of the hinged tibial insert trial is configured to rotate about an axis extending through the elongated pin.

[0007] In one embodiment, the orthopaedic surgical instrument system further includes a trial shim including a lower surface configured to face the upper surface of the plate, an upper surface including an upper plateau sized to be received by the recess defined in the lower surface of the hinged tibial insert trial, and a central passage defined in the trial shim and sized to receive the post adapter.

[0008] In one embodiment, the housing includes a hook, the hook extending posteriorly and including a curved inferior surface. The femoral component includes a shelf, the shelf extending into the femoral box and including a curved superior surface configured to face the curved inferior surface of the housing. In one embodiment, the femoral component comprises a prosthetic implant.

[0009] In one embodiment, the housing includes a front wall having a hole defined therein. A first end of a plunger pin selectively extends through the hole in the front wall, and the button mechanism includes a spring configured to bias the first end of the plunger pin to extend through the hole. In one embodiment, the housing includes an inner wall and an outer wall, the inner wall, the outer wall, and the front wall cooperatively defining a button chamber accessible through the hole in the front wall, and the button mechanism positioned within the button chamber. The button mechanism includes a button plate coupled to the plunger pin and extending through a lower opening in the button chamber.

[0010] According to another aspect, an orthopaedic surgical instrument includes a hinged tibial insert trial including: a lower surface configured to face an upper surface of a tibial base trial; a pair of curved surfaces positioned on opposite sides of the lower surface; a central opening defined in the lower surface; a spine positioned between the pair of curved surfaces; and a housing including a button mechanism hingedly connected to the spine and having an elongated plunger pin having a first end that selectively extends outside the housing, the button mechanism operable to retract the first end of the elongated plunger pin into the housing.

[0011] In one embodiment, the orthopaedic surgical instrument further includes an elongated pin, wherein the housing includes an inner wall having a transverse bore defined therein and extending in a medial-lateral direction, and an outer wall having a transverse bore defined therein and extending in a medial-lateral direction. The spine includes a transverse bore extending in the medial-lateral direction, and the elongated pin is positioned within the transverse bore of the housing and the transverse bore of the spine to couple the housing to the spine. In one embodiment, the housing is configured to rotate about an axis extending through the elongated pin.

[0012] In one embodiment, the housing includes a front wall having a hole defined therein, a first end of the plunger pin selectively extending through the hole in the front wall, and the button mechanism includes a spring configured to bias the first end of the plunger pin to extend through the hole. In one embodiment, the housing includes an inner wall and an outer wall, the inner wall, the outer wall, and the front wall cooperatively defining a button chamber accessible through the hole in the front wall, and the button mechanism positioned within the button chamber. The button mechanism includes a button plate coupled to the plunger pin and extending through a lower opening in the button chamber. In one embodiment, the spine includes a hole extending generally in the anterior-posterior direction and configured to receive the shank of the plunger pin.

[0013] According to another aspect, a method of assembling a surgical instrument system includes clipping a base post adapter onto a post of a tibial base trial, the tibial base trial being positioned on a proximal end of the patient's tibia; placing a hinged tibial insert trial onto the base post adapter in response to clipping the base post adapter; positioning the patient's knee in less than about 45 degrees of flexion in response to placing the hinged tibial insert trial; depressing a button mechanism of the hinged tibial insert trial to retract a plunger pin; inserting a housing of the hinged tibial insert trial into a femoral box defined in the femoral component through a gap defined between a pair of curved surfaces of the femoral component while depressing the button mechanism and in response to the positioning of the patient's knee; and releasing the button mechanism in response to inserting the housing.

[0014] In one embodiment, the method further includes moving the patient's knee through a range of motion including extension and flexion in response to releasing the button mechanism. In one embodiment, the method further includes positioning the patient's knee in less than about 45 degrees of flexion in response to moving the patient's knee through the range of motion, and removing the housing of the hinged tibial insert trial from the femoral box while pressing the button mechanism and in response to positioning the patient's knee.

[0015] In one embodiment, the method further includes attaching a trial shim to an underside of the hinged tibial insert trial, and placing the hinged tibial insert trial on the base post adapter includes placing the hinged tibial insert trial and the trial shim on the base post adapter in response to attaching the trial shim. [Brief explanation of the drawings]

[0016] The detailed description makes particular reference to the following drawings: [Figure 1] FIG. 1 illustrates an exploded view of an orthopaedic surgical instrument system according to one embodiment. [Figure 2] FIG. 2 is a bottom view of the base post adapter shown in FIG. 1. [Figure 3] FIG. 2 is a bottom view of the hinged tibial insert trial shown in FIG. 1. [Figure 4] FIG. 2 is a perspective view of the hinged tibial insert trial shown in FIG. 1 . [Figure 5] FIG. 2 is a perspective view of the orthopaedic surgical instrument system of FIG. 1. [Figure 6] FIG. 6 is a cross-sectional view taken along line 6-6 in FIG. 5. [Figure 7] FIG. 1 is a perspective view of a patient's surgically prepared knee joint. [Figure 8] 2 is a perspective view of the femoral component and tibial base trial of FIG. 1 positioned within a patient's surgically prepared knee joint. [Figure 9]FIG. 1 is a perspective view of a spacer block inserted into a patient's knee joint. [Figure 10] FIG. 10 is a perspective view of a base trial post adapter attached to the tibial base trial of FIGS. 8-9. [Figure 11] FIG. 2 is a perspective view of a trial shim attached to the hinged tibial insert trial of FIG. 1. [Figure 12] 11 is a perspective view of the hinged tibial insert trial of FIG. 1 attached to the tibial base trial post adapter shown in FIG. 10. FIG. [Figure 13] 13 is a perspective view of the hinged tibial insert trial shown in FIG. 12 being inserted into the femoral component. [Figure 14] FIG. 2 is a perspective view of the assembled orthopaedic surgical instrument system of FIG. 1 positioned within a surgically prepared knee joint. [Figure 15] 15 is a perspective view of the hinged tibial insert trial shown in FIG. 14 being removed from the femoral component. [Figure 16] 15 is a perspective view of the hinged tibial insert trial shown in FIG. 14 being removed from the femoral component. DETAILED DESCRIPTION OF THE INVENTION

[0017] While the concepts of the present disclosure are susceptible to various modifications and alternative forms, specific exemplary embodiments thereof have been shown by way of example in the drawings and are herein described in detail. It should be understood, however, that there is no intention to limit the concepts of the present disclosure to the particular forms disclosed, but on the contrary, the invention is intended to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the invention as defined by the appended claims.

[0018] Terms denoting anatomical references, such as anterior, posterior, medial, lateral, superior, inferior, etc., may be used throughout this specification with reference to the orthopedic implants and surgical instruments described herein, as well as the patient's natural anatomy. Such terms have well-understood meanings both in the study of anatomy and in the field of orthopedic surgery. Use of such anatomical reference terms in the written description and claims is intended to be consistent with their well-understood meanings, unless otherwise specified.

[0019] 1-6 , an orthopaedic surgical instrument system 10 includes a tibial base trial component 20, a tibial base post adapter 18, and a hinged tibial insert trial component 14 configured to be selectively coupled to the tibial base trial component 20 using the tibial base post adapter 18. The tibial base trial component 20 and the hinged tibial insert trial component 14 may be utilized in conjunction with a femoral component 12 to size and select a tibial prosthesis for implantation into a patient's surgically-prepared tibia. The femoral component 12 may be the femoral trial component shown in FIG. 1 or, in some embodiments, may be a femoral implant or other femoral component. It should be appreciated that the system 10 may include several trial components 14, 20 and femoral trial components of different sizes to fit a range of patient anatomies.

[0020] As described in more detail below, the base post adapter 18 is configured to be removably secured to the tibial base trial 20, such that the hinged tibial insert trial 14 and / or the trial shim 16 attached to the hinged tibial insert trial 14 can be positioned on the base post adapter 18. It should be understood that in some embodiments, the hinged tibial insert trial 14 and the trial shim 16 may be combined into a single tibial insert trial component. The system 10 may include multiple such composite tibial insert trial components, for example, each having a different size and / or thickness. In some embodiments, the base post adapter 18 may also be included in such a composite tibial insert trial component.

[0021] The hinged tibial insert trial 14 is configured to be removably secured to the femoral component 12 by a retention device 15, illustratively embodied as a push-button release system 170. During a surgical procedure, with the base trial component 20, the hinged tibial insert trial component 14, and the femoral component 12 positioned within the knee joint, the surgeon can assess the range of motion of the patient's leg, among other things, to evaluate knee stability and joint displacement. The hinged tibial insert trial 14 is configured to be removed from the femoral component 12 and base post adapter 18 during a surgical procedure and replaced with a different sized hinged tibial insert trial 14 and / or shim 16, allowing the surgeon to evaluate a range of possible implant sizes and select the one that provides the best performance.

[0022] The tibial base trial component 20 is configured to be positioned on the surgically-prepared proximal end of a patient's tibia. In the exemplary embodiment, the base trial 20 includes a plate 22 shaped to be positioned on the proximal end of the patient's tibia. The plate 22 has an upper surface 26, a lower surface 28, and a lateral sidewall 30 extending between the upper surface 26 and the lower surface 28. The lateral sidewall 30 has an anterior section 32 and a posterior section 34 shaped to fit the resected proximal end of the tibia. In the exemplary embodiment, the anterior section 32 of the sidewall 30 is convexly curved, and the posterior section 34 is concavely curved. It should be appreciated that the tibial base trial 20 can be formed in several different sizes to fit tibias of various sizes.

[0023] The tibial base trial 20 may receive pins 24 that extend downwardly from the underside 28 of the plate 22 when attached to the tibial base trial 20. The pins 24 are sized to be received within notches of a surgical instrument inserted into the proximal end of the patient's tibia. Such an instrument may include, for example, an elongated broach or stem trial component sized to be positioned within the patient's intramedullary canal. The plate 22 also includes several fastener guides. Each exemplary fastener guide includes a hole configured to receive a fastener, such as a fixation pin, that can be used to secure the tibial base trial 20 to the proximal end of the patient's tibia.

[0024] The tibial base trial 20 includes a post 36 extending outward from the upper surface 26 of the plate 22 along a longitudinal axis 38. The post 36 is configured to be secured to the base post adapter 18. The post 36 includes an inferior flange 40 extending from the upper surface 26 of the plate 22, a stem 42 extending from the inferior flange 40, and an superior flange 44 extending from the stem 42 to the proximal end of the post 36. The stem 42 includes an outer surface 46 having a radius from the longitudinal axis 38 of the post 36. Each of the flanges 40, 44 includes an outer surface 48 having a radius from the longitudinal axis 38. The radius of the outer surface 48 is greater than the radius of the outer surface 46. As a result, a channel 50 is defined between the inferior flange 40 and the superior flange 44. Specifically, the channel 50 is defined between the inferior surface of the superior flange 44 and the upper surface of the inferior flange 40. As will be explained below, the locking mechanism of the base post adapter 18 is configured to engage the stem 42 of the post 36 within the channel 50 .

[0025] As shown in FIGS. 1-2 , the base post adapter 18 of the hinged tibial insert trial component 14 includes an annular body 52 having an upper ring 54 and a lower extension 56 extending downwardly from the upper ring 54. The annular body 52 includes an outer surface 58 and a curved inner surface 60 opposite the outer surface 58. The inner surface 60 defines a central passageway 62 through the base post adapter 18 that is sized to be positioned over the post 36 of the tibial base trial 20.

[0026] The lower extension 56 includes a pair of curved arms 64, 66 that extend around the central passage 62, with an opening 68 defined between the arms 64, 66. The opening 68 includes a slot 70 positioned at a lower end of the opening 68 and another slot 72 positioned above the slot 70. The slot 70 is sized to receive the stem 42 of the post 36, and the slot 72 is sized to receive the upper flange 44 of the post 36.

[0027] In some embodiments, the locking tab 74 may be positioned within the central passageway 62. The locking tab 74 includes a trunk extending inward from the inner surface 60 into the central passageway 62. The locking tab 74 also includes a pair of arms 76 extending from the trunk 66. Each arm 76 includes a curved inner surface that corresponds to the outer surface 46 of the stem 42, with a gap formed between the outer surface of each arm 76 and the curved inner surface 60. An opening is defined between the arms 76 such that each arm 76 is configured as a spring clip that can flex into the respective gap to position the locking tab 74 on the post 36 of the tibial base trial 20. As described below, when the base post adapter 18 is secured to the tibial base trial 20, the arms 76 of the locking tab 74 are configured to reside within the channel 50 defined between the upper flange 44 and the lower flange 40. Additionally or alternatively, in some embodiments, the arms 64 , 66 of the downward extension 56 may be configured as spring clips configured to rest within the channel 50 .

[0028] As shown in FIG. 1 , the instrument system 10 may include a trial shim 16 configured to selectively attach to the hinged tibial insert trial 14. The shim 16 includes a plate 78 shaped to face the upper surface 26 of the tibial base trial 20. The shim 16 has an upper surface 80, a lower surface 82, and an outer sidewall 84 extending between the upper surface 80 and the lower surface 82. It should be understood that in some embodiments, the system 10 may be assembled using one of a number of different trial shims 16. Each trial shim 16 may have a different thickness. That is, the outer sidewall 84 of each trial shim 16 may have a different height.

[0029] The outer sidewall 84 of the trial shim 16 further includes an anterior section 86 and a posterior section 88. In the illustrative embodiment, the anterior section 86 of the sidewall 84 is convexly curved and the posterior section 88 is concavely curved. An oval notch 87 is defined in the anterior section 86, and the posterior section 88 further includes a straight ledge 90. As described further below, the ledge 90 can provide a gripping surface for use by the surgeon when assembling or disassembling the system 10.

[0030] The trial shim 16 further includes an upper plateau 92 positioned on the anterior section 86 of the lateral sidewall 84. A pair of locking tabs 93 extend posteriorly from the upper plateau 92 toward the posterior section 88. As described further below, the upper plateau 92 and the lateral sidewall 84 are sized to be received and retained by the hinged tibial insert trial 14. The oval notch 87 and the locking tabs 93 are configured to engage the hinged tibial insert trial 14. A central passage 94 through the trial shim 16 is defined by the medial sidewall 96. The central passage 96 is sized to receive the outer surface 58 of the base post adapter 18.

[0031] The hinged tibial insert trial 14 includes a body 98 and a housing 136 that may be hingedly connected by an elongated pin 168. The body 98 has a lower surface 100 and an upper surface 102. The lower surface 100 of the hinged tibial insert trial 14 is configured to face the upper surface 26 of the plate 22 or the upper surface 80 of the trial shim 16. As described below, the upper surface 102 includes a pair of curved surfaces 104, 106 positioned opposite the lower surface 100 and configured to correspond to the surfaces of the femoral component 12. A spine 108 is disposed between the curved surfaces 104, 106 and extends upward from the upper surface 102. A pin hole 110 extends medially-laterally between an opening 112 formed in the spine 108. The pin hole 110 is configured to receive an elongated pin 168 (described further below) to secure the body 98 to the housing 136. The pin holes 110 are also configured to receive a bushing positioned within each opening 112. The plunger holes 114 extend forward-rearward between openings 116 formed in the spine 108. The plunger holes 114 are configured to receive a portion of a button mechanism contained in the housing 136, described further below.

[0032] The body 98 includes an outer sidewall 118 having an anterior section 120 shaped to mate with the anterior section 32 of the tibial base trial 20 and a posterior section 122 shaped to mate with the posterior section 34 of the base trial 20. As shown in FIG. 3 , the body 98 further includes a medial sidewall 124 positioned opposite the outer sidewall 118 along the periphery of the lower surface 100. A recess 126 in the lower surface 100 is defined by the medial sidewall 124 and extends from the lower surface 100 to an upper end wall 128. A central opening 130 in the lower surface 100 is further defined by a medial sidewall 132 and extends from the lower surface 100 to an upper end wall 134. Similar to the central passage 94 of the trial shim 16, the central opening 130 is sized to receive the outer surface 58 of the base post adapter 18. An intermediate sidewall 135 is positioned opposite the inner sidewall 132 and further defines a boundary of the recess 126. The recess 126 is configured to receive the top plateau 92 of the shim 16, for example, by a friction fit between the outer sidewall 84 of the trial shim 16 and the inner sidewall 124 of the body 98. The recess 126 is further configured to engage with a locking tab 93 of the trial shim 16. For example, in some embodiments, the locking tab 93 may be embodied as a spring clip that grips the intermediate sidewall 135 and further holds the trial shim 16 relative to the body 98.

[0033] 1 , the housing 136 includes a body 138 having medial-lateral sides 140, 142. A pin hole 144, 146 extends through each of the respective sides 140, 142 and is configured to receive an elongated pin 168. As described further below, the housing 136 may be secured to the body 98 by the pin 168, thereby allowing the housing 136 to rotate relative to the body 98 about the pin 168. Each of the sides 140, 142 further includes a respective hook 148, 150 extending rearwardly from the respective side 140, 142. Each hook 148, 150 includes a respective curved lower surface 152, 154.

[0034] As described above, the hinged tibial insert trial 14 is configured to be removably secured to the femoral trial component 12 by a retainer 15. The retainer 15 is described in more detail below. In the illustrative embodiment, the retainer 15 includes a retained fastener (e.g., a plunger pin 172) that selectively engages with a hole (e.g., a pocket 222) to secure the femoral trial component 12 to the tibial insert trial 14. As shown in FIG. 1 , the retainer is depicted as a push-button release system 170 that includes the plunger pin 172. The body 138 of the housing 136 further includes an anterior wall 156 positioned between the side portions 140 and 142, with a bore 158 defined therethrough that is sized to receive the plunger pin 172. Similarly, an inner wall 160 is positioned posterior to the anterior wall 156 between the side portions 140 and 142. A hole 162 sized to receive a plunger pin 172 is also defined through the interior wall 160. The sides 140, 142 and the walls 156, 160 cooperate to define a button chamber 164 within the housing 136. The button chamber 164 has a lower opening 166 leading out of the housing 136.

[0035] As shown in Figure 6, when assembled, the components of push button release system 170 may be positioned within button chamber 164. As shown in Figures 1 and 6, push button release system 170 includes a button mechanism including an elongated plunger pin 172, a biasing element such as, for example, a spring 174, and an actuator such as, for example, a button 176. Plunger pin 172 extends from an aft shank 178 to a cylindrical body 182 and then to a pointed end 186. A flat collar 180 separates aft shank 178 and cylindrical body 182, with a circumferential groove 184 defined within cylindrical body 182.

[0036] Button 176 is generally flat and has a hole 188 defined therethrough. A retaining pin channel 190 is defined through an opening in the top end of button 176. Retaining pin channel 190 opens into hole 188 and is sized to receive a retaining pin or set screw 192. A button surface 194 is located on the bottom end of button 176. As described below, a surgeon or other user can press button surface 194 with fingers, forceps, or other tools to operate push button release system 170.

[0037] 6 , when assembled, the button 176 is positioned within the button chamber 164 with the button surface 194 extending out of the lower opening 166. The plunger pin 172 is also positioned within the button chamber and extends through the hole 162 in the inner wall 160, the hole 188 in the button 176, and the hole 158 in the front wall 156. The circumferential groove 184 of the plunger pin 172 is positioned within the hole 188, and the retaining pin 192 also extends through the retaining pin channel 190 and into the hole 188. Thus, the retaining pin 192 holds the plunger pin 172 to the button 176. While illustrated as a retaining pin 192, in other embodiments, any technique may be used to hold the button 176 to the plunger pin 172. A spring 174 surrounds the rear shank 178 and is positioned between the inner wall 160 and the collar 180, thereby urging the plunger pin 172 forward toward the front wall 156 and urging the button 176 into engagement with the inner surface of the front wall 156.

[0038] As shown, the button 176 is biased to a position in which the pointed end 186 of the plunger pin 172 extends through the bore 158 and outward (forward) of the anterior wall 156. In this position, the plunger pin 172 can engage with the femoral component 12, as described further below. During use, the surgeon can depress the button surface 194 of the button 176 to move the plunger pin 172 rearwardly within the housing 136 to another position, thereby retracting the pointed end 186 through the bore 158 and into the button chamber 164. In this rearward position, engagement of the plunger pin 172 with the femoral component 12 is prevented. Furthermore, although shown as a pointed end 186, it should be understood that the end 186 may be flat, rounded, or any other shape capable of engaging with the femoral component 12, as described further below.

[0039] 4 , when the hinged tibial insert trial 14 is assembled, the housing 136 is attached to the body 98 using a pin 168. The pin 168 allows the housing 136 to rotate about an imaginary axis that extends through the pin holes 144, 146 in the housing 136, through the pin hole 110 in the spine 108, and along the pin 168 through the pin holes 110, 144, 146. It should be understood that the hinged tibial insert trial 14 may be assembled by a surgeon or other user and / or may be assembled pre-operatively (e.g., during manufacturing).

[0040] 1, the femoral component 12 includes a body 196 having a pair of curved surfaces 198, 200 configured to articulate with the curved surfaces 104, 106 of the hinged tibial insert trial 14. An anterior flange 202 connects the curved surfaces 198 and 200. A boss 204 extends upwardly from the body 196 and is configured to be attached to a surgical instrument, such as a femoral broach, a femoral stem trial, or other surgical instrument.

[0041] The inner wall 206 extends inward from the curved surfaces 198, 200 toward the upper wall 208. Similarly, the inner wall 210 extends inward from the anterior flange 202 to the upper wall 208. The inner walls 206, 210 and the upper wall 208 define a femoral box 212. The femoral box 212 is accessible through an intercondylar notch 214, which is an opening between the curved surfaces 198, 200. As shown in FIGS. 5-6 and described further below, the femoral box 212 is configured to receive the housing 136 of the hinged tibial insert trial 14. Each inner wall 206 includes a ledge 216 that protrudes into the femoral box 212 and is configured to receive a corresponding hook 148, 150 of the housing 136. As shown, each ledge 216 includes a flat upper surface 218 and a curved anterior surface 220. The surfaces 218, 220 are configured to engage corresponding lower surfaces 152, 154 of the hooks 148, 150. Although shown as including a pair of surfaces 218, 220 that engage a corresponding pair of hooks 148, 150 of the housing 136, it should be understood that in some embodiments, the femoral component 12 may include a single shelf surface protruding into the femoral box 212 that engages a corresponding hook of the housing 136.

[0042] 6 , a pocket 222 is defined within the inner wall 210 of the anterior flange 202. The pocket 222 is configured to receive the pointed end 186 of the plunger pin 172 of the push button release system 170. Thus, as described further below, the housing 136 of the tibial insert trial component 14 may be removably secured within the femoral box 212 of the femoral trial component 12.

[0043] In one embodiment, multiple tibial insert trials 14 and trial shims 16 of different sizes and / or configurations may be provided. Each tibial insert trial 14 and trial shim 16 is configured to be secured to the base post adapter 18, allowing the surgeon to assemble one size and configuration of hinged tibial insert trial 14 and trial shim 16 assembly, evaluate the performance of the assembly, and then, if necessary, modify the hinged tibial insert trial components 14 and / or trial shims 16 to intraoperatively determine the type and configuration of tibial insert component to be implanted.

[0044] 7-16, a portion of an orthopaedic surgical procedure utilizing the system 10 is shown. The surgeon first performs a resection of the proximal end of the patient's tibia 302 to surgically prepare the tibia 302 for trial reduction. For example, the surgically prepared proximal end of the patient's tibia 302 includes a resection surface configured to receive the tibial base trial 20. In an embodiment in which the femoral component 12 is a trial component, the surgeon may also perform a resection of the distal end of the patient's femur 304 to surgically prepare the femur 304 for trial reduction. In an embodiment in which the femoral component 12 is a primary femoral component (not shown) or other femoral implant, the surgeon may use the primary femoral component or other femoral implant to trial the hinged tibial insert trial component 14. As shown in FIG. 8 , in an exemplary embodiment, the surgeon places the tibial base trial 20 on the resected surface of the patient's tibia 302 and places the femoral trial component 12 on the resected surface of the patient's femur 304.

[0045] After placing the tibial base trial 20 on the patient's tibia 302 and the femoral component 12 on the patient's femur 304, the surgeon assesses the joint space. As shown in FIG. 9 , the surgeon may assess the joint space by inserting a spacer block 306 of a joint distractor 308 into the patient's knee. The surgeon may assess the gap in flexion or extension. Typically, the patient's knee is distracted the amount necessary to establish a generally rectangular joint gap in extension.

[0046] After assessing the joint space, the surgeon may perform an initial trial reduction with the instrumentation system 10. In doing so, the surgeon uses the system 10 to evaluate and test the stability and kinematics of the patient's femur 304 and tibia 302 for implantation of a hinged knee prosthesis. As shown in FIG. 10 , the surgeon advances the base post adapter 18 in the direction indicated by arrow 310 to clip the base post adapter 18 onto the post 36 of the tibial base trial 20. As shown, the post 36 is received within the aperture 68. Specifically, the superior flange 44 of the post 36 is received within the superior slot 72, and the stem 42 of the post 36 is received within the inferior slot 70.

[0047] As the base post adapter 18 is advanced, the post 36 passes through the openings between the arms 76 of the locking tabs 74. The arms 76 of the locking tabs 74 are received in the channels 50 defined between the upper flange 44 of the post 36 and the lower flange 40 of the tibial base trial 20. The arms 76 of the locking tabs 74 flex outward so that the stem 42 of the post 36 is received in the openings defined between the arms 76. The arms 76 spring back to their original position, engaging the stem 42 of the post 36 and securing the locking tabs 74 to the post 36, thereby preventing the base post adapter 18 from moving up or down relative to the tibial base trial 20.

[0048] As shown in FIG. 11 , the surgeon may select a trial shim 16 for use with the hinged tibial insert trial 14. As described above, different sizes and / or configurations of trial shims 16 may be provided. The combined thickness of a particular trial shim 16 and hinged tibial insert trial 14 corresponds to the thickness of a particular tibial insert prosthetic component. The surgeon may select the trial shim 16 and / or hinged tibial insert trial 14 to achieve the thickness determined during joint evaluation using a spacer block 306, for example, as shown in FIG. 9 . It should be understood that in some embodiments, the hinged tibial insert trial 14 may be used without the trial shim 16.

[0049] 11 , the selected trial shim 16 may be aligned with the inferior surface 100 of the hinged tibial insert trial 14. The surgeon advances the trial shim 16 in the direction indicated by arrow 312 until the upper plateau 92 of the trial shim 16 is received by the recess 126 of the hinged tibial insert trial 14. The inner wall 124 of the hinged tibial insert trial 14 engages the outer wall 84 of the trial shim 16, thus holding the trial shim 16 against the inferior surface 100 of the hinged tibial insert trial 14. When assembled, the central passage 94 of the trial shim 16 aligns with the central opening 130 of the hinged tibial insert trial 14. Depending on the thickness of the shim 16, the inferior surface 82 of the trial shim 16 may extend outward beyond the inferior surface 100 of the hinged tibial insert trial 14. The surgeon can remove the trial shim 16 (e.g., to install a different trial shim 16 having a different thickness) by grasping the ledge 90 on the posterior section 88 of the trial shim 16 and separating the hinged tibial insert trial 14 from the trial shim 16.

[0050] As shown in FIG. 12 , the hinged tibial insert trial component 14 is aligned with the base post adapter 18 and the tibial base trial 20 after the trial shim 16 is assembled. The surgeon advances the hinged tibial insert trial component 14 onto the base post adapter 18 in the direction indicated by arrow 314. The outer surface 58 of the base post adapter 18 is received by the central opening 130 of the hinged tibial insert trial 14 and / or the central passageway 94 of the trial shim 94. Positioning the hinged tibial insert trial component 14 on the base post adapter 18 allows the hinged tibial insert trial component 14 to rotate relative to the tibial base trial 20.

[0051] After being positioned on the tibial base trial 20, the hinged tibial insert trial component 14 may be attached to the femoral trial 12. As shown in FIG. 13 , the surgeon positions the patient's knee in flexion of 45 degrees or less. The surgeon presses the button surface 194 in the direction indicated by arrow 316 to retract the pointed end 186 of the plunger pin 172 within the housing 136. When the button surface 194 of the push-type release system 170 is pressed, the housing 136 is inserted into the femoral box 212 in the direction indicated by arrow 318. When the housing 136 is initially inserted, the anterior wall 156 may be tilted downward toward the curved surfaces 104, 106. During or after insertion, the housing 136 may be rotated back so that the posterior hooks 148, 150 move downward toward the curved surfaces 104, 106. Thus, when the housing 136 is inserted, the curved surfaces 152, 154 of the hooks 148, 150 engage the surfaces 218, 220 of the ledge 216 that protrudes into the femoral box 212. When fully inserted, the housing 136 engages the top wall 208 of the femoral component. The surgeon releases the button surface 194, and the pointed end 186, biased by the spring 174, extends from the housing 136 into the pocket 222 of the femoral component, thus retaining the housing 136 within the femoral component 12.

[0052] After attaching the hinged tibial insert trial 14 to the femoral trial 12 as shown in FIG. 14 , the surgeon evaluates the knee joint. For example, the surgeon may carefully extend the patient's knee, paying attention to anterior-posterior stability, medial-lateral stability, and overall alignment in the anterior-posterior ("A / P") and medial-lateral ("M / L") planes. The hinged tibial insert trial component 14 may also be rotated about the axis 38 of the post 36 of the tibial base trial 20.

[0053] After evaluating the knee joint, the surgeon removes the hinged tibial insert trial 14 and replaces, for example, the hinged tibial insert trial 14 and / or the trial shim 16. As shown in FIG. 15 , the surgeon positions the patient's knee joint in flexion of 45 degrees or less. The surgeon presses the button surface 194 in the direction indicated by arrow 316 to retract the pointed end 186 of the plunger pin 172 within the housing 136. As shown in FIG. 16 , with the button surface 194 of the push-button release system 170 pressed, the surgeon removes the hinged tibial insert trial 14 from the femoral component 12 in the direction indicated by arrow 320. After removal from the femoral component 12, the hinged tibial insert trial 14 (including any attached trial shim 16) may be removed from the base post adapter 18 by advancing it upward. The base post adapter 18 remains secured to the post 36 of the tibial base trial 20 so that another hinged tibial insert trial 14 and / or another trial shim 16 can be secured to the base post adapter 18 for trialing. The surgeon can then select and attach a second hinged tibial insert trial 14 and / or a second trial shim 16 to the base post adapter 18. The surgeon may then trial the second hinged tibial insert trial 14 and / or the second trial shim 16 as described above.

[0054] While the retention device 15 is illustratively shown as a push-button release system 170, it should be appreciated that in other embodiments, the retention device 15 may take other forms. For example, the tibial insert trial component 14 may include other retained fasteners, such as, for example, threaded screws, that may be received in corresponding threaded holes in the femoral trial component 12. In other embodiments, the fasteners may not be retained and / or may not be threaded. In yet other embodiments, the fasteners may be incorporated into the femoral trial component 12, and the tibial insert trial component 14 may include holes configured to receive the fasteners. Similarly, the plunger pin 172 and push-button release system 170 may be included in the femoral trial component 12, and the tibial insert trial component 14 may have a pocket 222 sized to receive the plunger pin 172.

[0055] While the present disclosure has been illustrated and described in detail in the drawings and foregoing description, it is understood that such illustration and description is merely exemplary in nature and should not be regarded as restrictive, and that merely exemplary embodiments have been shown and described, and that all changes and modifications that come within the spirit of the disclosure are desired to be protected.

[0056] The present disclosure has multiple advantages based on various features of the methods, apparatus, and systems described herein. It should be noted that alternative embodiments of the methods, apparatus, and systems of the present disclosure may not include all of the described features, but still benefit from at least some of the advantages of such features. Those skilled in the art will readily be able to independently implement methods, apparatus, and systems that incorporate one or more of the features of the present invention and are within the spirit and scope of the present disclosure as defined in the appended claims.

[0057] [Embodiment] (1) An orthopedic surgical instrument system, comprising: a tibial base trial including a plate configured to be positioned on the proximal end of the patient's tibia and a post extending outwardly from an upper surface of the plate; a hinged tibial insert trial including: (i) a lower surface configured to face the upper surface of the plate; (ii) a pair of curved surfaces positioned on opposite sides of the lower surface; (iii) a spine positioned between the pair of curved surfaces; (iv) a housing hingedly connected to the spine and including a button mechanism having an elongated plunger pin; and (v) a central opening defined in the lower surface; a post adapter sized to be positioned within the central opening defined in the hinged tibial insert trial, the post adapter including an outer wall and an opening defined in the outer wall and sized to receive the post of the tibial base trial; a femoral component including: (i) a pair of curved surfaces configured to face the pair of curved surfaces of the hinged tibial insert trial; (ii) an anterior flange positioned between the pair of curved surfaces; (iii) a femoral box defined between the pair of curved surfaces and configured to receive the housing of the hinged tibial insert trial; and (iv) a pocket defined in an inner wall of the anterior flange and configured to receive a first end of the elongated plunger pin; the button mechanism is operable to retract the first end of the elongated plunger pin into the housing. (2) The orthopaedic surgical instrument system of claim 1, wherein the post adapter includes a locking tab positioned within a central passage defined within the post adapter. (3) the post includes a stem extending outward from the plate to the upper flange; 3. An orthopaedic surgical instrument system as described in claim 2, wherein the locking tab includes a pair of arms configured to engage with the stem of the post, and each arm of the pair of arms is a spring clip. (4) the housing includes an inner wall having a transverse hole defined therein and extending in a medial-lateral direction; and an outer wall having a transverse hole defined therein and extending in the medial-lateral direction; the spine includes a transverse hole extending in the medial-lateral direction; 2. An orthopaedic surgical instrument system as described in claim 1, wherein the hinged tibial insert trial includes an elongated pin positioned within the transverse hole of the housing and the transverse hole of the spine to connect the housing to the spine. (5) The orthopaedic surgical instrument system of embodiment 4, wherein the housing of the hinged tibial insert trial is configured to rotate about an axis extending through the elongated pin.

[0058] (6) The orthopaedic surgical instrument system of claim 1, further comprising a trial shim, the trial shim including: (i) a lower surface configured to face the upper surface of the plate; (ii) an upper surface including an upper plateau sized to be received by a recess defined in the lower surface of the hinged tibial insert trial; and (iii) a central passage defined in the trial shim and sized to receive the post adapter. (7) The housing includes a hook, the hook extending rearward and including a curved lower surface; 2. The orthopaedic surgical instrument system of claim 1, wherein the femoral component comprises a shelf, the shelf including a curved upper surface extending into the femoral box and configured to face the curved lower surface of the housing. (8) An orthopaedic surgical instrument system as described in embodiment 1, wherein the femoral component comprises a prosthetic implant. (9) The housing includes a front wall, the front wall having a hole defined therein; the first end of the plunger pin selectively extends through the hole in the front wall; 2. An orthopedic surgical instrument system as described in embodiment 1, wherein the button mechanism comprises a spring configured to bias the first end of the plunger pin to extend through the hole. (10) The housing includes an inner wall and an outer wall, the inner wall, the outer wall, and the front wall cooperating to define a button chamber accessible through the hole in the front wall, and the button mechanism is positioned within the button chamber; An orthopedic surgical instrument system as described in embodiment 9, wherein the button mechanism includes a button plate connected to the plunger pin and extending through a downward opening in the button chamber.

[0059] (11) An orthopedic surgical instrument, 1. A hinged tibial insert trial, comprising: a lower surface configured to face the upper surface of the tibial base trial; a pair of curved surfaces positioned on opposite sides of the lower surface; a central opening defined in the lower surface; a spine positioned between the pair of curved surfaces; 1. An orthopaedic surgical instrument comprising: a hinged tibial insert trial comprising: a housing, the housing including a button mechanism hingedly connected to the spine and having an elongated plunger pin having a first end that selectively extends out of the housing, the button mechanism operable to retract the first end of the elongated plunger pin into the housing. (12) further comprising an elongated pin; the housing includes an inner wall having a transverse hole defined therein and extending in a medial-lateral direction; and an outer wall having a transverse hole defined therein and extending in the medial-lateral direction; the spine includes a transverse hole extending in the medial-lateral direction; 12. An orthopaedic surgical instrument as described in claim 11, wherein the elongated pin is positioned within the transverse hole of the housing and the transverse hole of the spine to connect the housing to the spine. 13. The orthopaedic surgical instrument of claim 12, wherein the housing is configured to rotate about an axis extending through the elongated pin. (14) The housing includes a front wall, the front wall having a hole defined therein; the first end of the plunger pin selectively extends through the hole in the front wall; 12. An orthopedic surgical instrument as described in claim 11, wherein the button mechanism comprises a spring configured to bias the first end of the plunger pin to extend through the hole. (15) The housing includes an inner wall and an outer wall, the inner wall, the outer wall, and the front wall cooperating to define a button chamber accessible through the hole in the front wall, and the button mechanism is positioned within the button chamber; 15. An orthopedic surgical instrument as described in claim 14, wherein the button mechanism comprises a button plate coupled to the plunger pin and extending through a lower opening in the button chamber.

[0060] (16) The orthopaedic surgical instrument of claim 15, wherein the spine includes a bore extending generally in the anterior-posterior direction and configured to receive the shank of the plunger pin. (17) A method of assembling a surgical instrument system, comprising: clipping a base post adapter onto a post of a tibial base trial, the tibial base trial being positioned on the proximal end of the patient's tibia; placing a hinged tibial insert trial on the proximal post adaptor in response to clipping the proximal post adaptor; positioning the patient's knee in less than about 45 degrees of flexion in response to placing the hinged tibial insert trial; depressing a button mechanism of the hinged tibial insert trial to retract a plunger pin; inserting a housing of the hinged tibial insert trial into a femoral box defined in the femoral component through a gap defined between a pair of curved surfaces of the femoral component while depressing the button mechanism and in response to positioning of the patient's knee joint; and releasing the button mechanism in response to inserting the housing. (18) The method of claim 17, further comprising, in response to releasing the button mechanism, moving the patient's knee joint through a range of motion including extension and flexion. (19) positioning the patient's knee joint in less than about 45 degrees of flexion in response to moving the patient's knee joint through the range of motion; 19. The method of claim 18, further comprising: removing the housing of the hinged tibial insert trial from the femoral box while depressing the button mechanism and in response to positioning of the patient's knee joint. (20) further comprising attaching a trial shim to the underside of the hinged tibial insert trial; 18. The method of claim 17, wherein placing the hinged tibial insert trial on the base post adapter includes placing the hinged tibial insert trial and the trial shim on the base post adapter in response to attachment of the trial shim.

Claims

1. 1. An orthopaedic surgical instrument system comprising: a tibial base trial including a plate configured to be positioned on the proximal end of the patient's tibia and a post extending outwardly from an upper surface of the plate; a hinged tibial insert trial including: (i) a lower surface configured to face the upper surface of the plate; (ii) a pair of curved surfaces positioned on opposite sides of the lower surface; (iii) a spine positioned between the pair of curved surfaces; (iv) a housing hingedly connected to the spine and including a button mechanism having an elongated plunger pin; and (v) a central opening defined in the lower surface; a post adapter sized to be positioned within the central opening defined in the hinged tibial insert trial, the post adapter including an outer wall and an opening defined in the outer wall and sized to receive the post of the tibial base trial; a femoral component including: (i) a pair of curved surfaces configured to face the pair of curved surfaces of the hinged tibial insert trial; (ii) an anterior flange positioned between the pair of curved surfaces; (iii) a femoral box defined between the pair of curved surfaces and configured to receive the housing of the hinged tibial insert trial; and (iv) a pocket defined in an inner wall of the anterior flange and configured to receive a first end of the elongated plunger pin; the button mechanism is operable to retract the first end of the elongated plunger pin into the housing; the orthopaedic surgical instrument system further comprising a trial shim, the trial shim including: (i) a lower surface configured to face the upper surface of the plate; (ii) an upper surface including an upper plateau sized to be received by a recess defined in the lower surface of the hinged tibial insert trial; and (iii) a central passage defined in the trial shim and sized to receive the post adapter.

2. The orthopaedic surgical instrument system of claim 1 , wherein the post adapter includes a locking tab positioned within a central passage defined within the post adapter.

3. the post includes a stem extending outwardly from the plate to an upper flange; The orthopaedic surgical instrument system of claim 2 , wherein the locking tab includes a pair of arms configured to engage the stem of the post, each arm of the pair of arms being a spring clip.

4. the housing includes an inner wall having a transverse hole defined therein and extending in a medial-lateral direction, and an outer wall having a transverse hole defined therein and extending in the medial-lateral direction; the spine includes a transverse hole extending in the medial-lateral direction; The orthopaedic surgical instrument system of claim 1 , wherein the hinged tibial insert trial includes an elongated pin positioned within the transverse hole of the housing and the transverse hole of the spine to couple the housing to the spine.

5. The orthopaedic surgical instrument system of claim 4 , wherein the housing of the hinged tibial insert trial is configured to rotate about an axis extending through the elongated pin.

6. the housing includes a hook, the hook extending rearward and including a curved lower surface; The orthopaedic surgical instrument system of claim 1 , wherein the femoral component comprises a shelf, the shelf including a curved upper surface extending into the femoral box and configured to oppose the curved lower surface of the housing.

7. The orthopaedic surgical instrument system of claim 1 , wherein the femoral component comprises a prosthetic implant.

8. An orthopedic surgical instrument system, comprising: a tibial base trial including a plate configured to be positioned on the proximal end of the patient's tibia and a post extending outwardly from an upper surface of the plate; a hinged tibial insert trial including: (i) a lower surface configured to face the upper surface of the plate; (ii) a pair of curved surfaces positioned on opposite sides of the lower surface; (iii) a spine positioned between the pair of curved surfaces; (iv) a housing hingedly connected to the spine and including a button mechanism having an elongated plunger pin; and (v) a central opening defined in the lower surface; a post adapter sized to be positioned within the central opening defined in the hinged tibial insert trial, the post adapter including an outer wall and an opening defined in the outer wall and sized to receive the post of the tibial base trial; a femoral component including: (i) a pair of curved surfaces configured to face the pair of curved surfaces of the hinged tibial insert trial; (ii) an anterior flange positioned between the pair of curved surfaces; (iii) a femoral box defined between the pair of curved surfaces and configured to receive the housing of the hinged tibial insert trial; and (iv) a pocket defined in an inner wall of the anterior flange and configured to receive a first end of the elongated plunger pin; the button mechanism is operable to retract the first end of the elongated plunger pin into the housing; the housing includes a front wall having an aperture defined therein; the first end of the elongated plunger pin selectively extends through the hole in the front wall; the button mechanism comprises a spring configured to bias the first end of the elongated plunger pin to extend through the hole.

9. the housing includes an inner wall and an outer wall, the inner wall, the outer wall, and the front wall cooperating to define a button chamber accessible through the hole in the front wall, the button mechanism being positioned within the button chamber; The orthopaedic surgical instrument system of claim 8 , wherein the button mechanism includes a button plate coupled to the elongated plunger pin and extending through a lower opening in the button chamber.

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