Slide fastener
The geometric configuration of resin fastener elements addresses the challenge of narrow width and sliding resistance in slide fasteners, enhancing mechanical strength and simplifying molding, while resembling metal elements.
Patent Information
- Application Number
- JP2024554081
- Authority / Receiving Office
- JP · JP
- Patent Type
- Patents
- Current Assignee / Owner
- Filing Date
- 2022-11-04
- Publication Date
- 2025-12-22
- Estimated Expiration
- 2042-11-04
AI Technical Summary
Existing slide fasteners with resin elements face challenges in achieving a narrow width to resemble metal elements while maintaining sufficient attachment strength and reducing sliding resistance, often requiring complex and expensive injection molding dies.
The design of resin fastener elements with specific geometric configurations, including elongated upper portions and intermediate surfaces, allows for a narrow appearance resembling metal elements without intersecting the center line, thereby reducing sliding resistance and simplifying the molding process.
This design promotes further narrowing of the fastener elements, reduces sliding resistance, and enhances mechanical strength while potentially simplifying the molding process, achieving a cost-effective and aesthetically appealing fastener.
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Abstract
Description
[Technical Field]
[0001] The present disclosure relates to a slide fastener. [Background technology]
[0002] Metal elements and resin elements are known as fastener elements for slide fasteners. The former are attached to the side edge of the fastener tape by crimping (i.e., through plastic deformation of the metal), while the latter are attached to the side edge of the fastener tape by injection molding. Metal elements have a higher gloss than resin elements, and this appearance is often preferred. Of course, there are also cases where a matte, non-glossy appearance is preferred for metal elements.
[0003] Regarding the above point, Patent Document 1 discloses a resin element that looks similar to a metal element. The metal element has sufficient attachment strength even though it is narrow because it is tightened against the fastener tape. On the other hand, the resin element does not have this problem. Therefore, Patent Document 1 provides a relatively thick portion (see reference numeral 12 in Figure 1 of Patent Document 1) and a tapered portion (see reference numeral 13 in Figure 1 of Patent Document 1) to achieve both sufficient attachment strength and a narrow element width.
[0004] A similar resin element is also disclosed in Patent Document 2. In Patent Document 2, a quadrilateral surface (see reference numeral 24a in Figure 2 of Patent Document 2) and a tapered surface (see reference numeral 24b in Figure 2 of Patent Document 2) are provided. Known metal elements include the one shown in Figure 19 of Patent Document 2 (referred to as a single-sided metal element in Patent Document 2) and the one shown in Figures 20 and 21 of Patent Document 2 (referred to as a double-sided metal element in Patent Document 2).
[0005] Patent Document 3 discloses that one fastener element is provided with two divided portions to make the fastener element appear narrower. [Prior art documents] [Patent documents]
[0006] [Patent Document 1] International Publication No. 2010 / 082294 [Patent Document 2] International Publication No. 2016 / 046915 [Patent Document 3] International Publication No. 2019 / 216256 Summary of the Invention [Problem to be solved by the invention]
[0007] Under the constraint of ensuring the desired attachment strength to the fastener tape, narrowing the width of a resin element allows it to more closely resemble the appearance of a metal element, and the narrowing also reduces the sliding resistance of the slider. However, insisting on matching the appearance with the metal element can lead to one or more problems. For example, in the case of Patent Document 1, narrowing the width of the resin element also leads to an even narrower tapered portion (see references 13a and 13b in Figure 2 of the same document). This may result in one or more problems, such as a decrease in the mechanical strength of the tapered portion, or the need for a more detailed and / or more expensive injection molding die. Furthermore, the method of Patent Document 3 can make the fastener element appear narrow, but does not achieve a narrowing of the fastener element itself, and as a result, it is unable to reduce the sliding resistance of the slider.
[0008] Based on the above-mentioned non-limiting examples, the inventors of the present application have found a new problem of further reducing the sliding resistance of the slider by further promoting the narrowing of the fastener element. [Means for solving the problem]
[0009] A slide fastener according to one aspect of the present disclosure includes a pair of left and right fastener stringers, each including a fastener tape and a plurality of fastener elements attached to a side edge portion of the fastener tape at a predetermined pitch, each fastener element including a lower element portion and an upper element portion provided respectively below and above a plane on which the fastener tape exists, the lower element portion having at least one engaging portion and at least one engaged portion, and a slider that moves forward on the center line of the slide fastener to alternately engage each fastener element included in one of the pair of left and right fastener stringers with each fastener element included in the other of the pair of left and right fastener stringers, and moves backward on the center line of the slide fastener to disengage them. The upper element portion of each fastener element includes a single elongated portion that includes an upper surface extending along the width direction of the slide fastener, which is perpendicular to the center line of the slide fastener, a front side surface extending along the width direction of the slide fastener, and a rear side surface extending along the width direction of the slide fastener. In a closed state of the slide fastener in which an individual fastener element included in one of a pair of left and right fastener stringers is engaged with an individual fastener element included in the other of the pair of left and right fastener stringers, the upper part of each fastener element is shaped so as not to straddle the center line of the slide fastener.
[0010] A slide fastener according to another aspect of the present disclosure comprises a pair of left and right fastener stringers, each of which includes a fastener tape and a plurality of fastener elements attached to the side edge of the fastener tape at a predetermined pitch, each of which includes a lower element portion and an upper element portion respectively provided below and above the plane on which the fastener tape exists, the lower element portion having at least one engaging portion and at least one engaged portion, and a slider which moves forward on the center line of the slide fastener to alternately engage the individual fastener elements included in one of the pair of left and right fastener stringers with the individual fastener elements included in the other of the pair of left and right fastener stringers, and which moves backward on the center line of the slide fastener to disengage them. The element upper part of each fastener element includes an upper surface extending along the width direction of the slide fastener which is perpendicular to the center line of the slide fastener, a front side surface extending along the width direction of the slide fastener, a rear side surface extending along the width direction of the slide fastener, a first intermediate surface extending along the width direction of the slide fastener between the upper surface and the front side surface, and a second intermediate surface extending along the width direction of the slide fastener between the upper surface and the rear side surface, and a first boundary line is defined between the upper surface and the first intermediate surface, and a second boundary line is defined between the upper surface and the second intermediate surface. When the slide fastener is in a closed state, the upper surface, front side surface, and rear side surface of the element upper part of each fastener element are shaped so as not to straddle the center line of the slide fastener.In the closed state of the slide fastener, in each of the front and rear fastener elements provided on different fastener stringers of a pair of left and right fastener stringers and adjacently engaged on the center line of the slide fastener, when a first imaginary line is set that is tangent to the first boundary line at least on the core string provided on the side edge of the fastener tape and extends parallel to the width direction of the slide fastener, and a second imaginary line that is tangent to the second boundary line at least on the core string provided on the side edge of the fastener tape and extends parallel to the width direction of the slide fastener, the upper part of the fastener element is shaped so that the first imaginary line of the rear fastener element and the second imaginary line of the front fastener element extend with a gap between them without intersecting.
[0011] A slide fastener according to yet another aspect of the present disclosure comprises a pair of left and right fastener stringers, each of which includes a fastener tape and a plurality of fastener elements attached to a side edge of the fastener tape at a predetermined pitch, each of which includes a lower element portion and an upper element portion respectively provided below and above a plane on which the fastener tape exists, the lower element portion having at least one engaging portion and at least one engaged portion, and a slider which moves forward on the center line of the slide fastener to alternately engage the individual fastener elements included in one of the pair of left and right fastener stringers with the individual fastener elements included in the other of the pair of left and right fastener stringers, and which moves backward on the center line of the slide fastener to disengage them. The element upper part of each fastener element includes an upper surface extending along the width direction of the slide fastener perpendicular to the center line of the slide fastener, a front side surface extending along the width direction of the slide fastener, a rear side surface extending along the width direction of the slide fastener, a first intermediate surface extending along the width direction of the slide fastener between the upper surface and the front side surface, and a second intermediate surface extending along the width direction of the slide fastener between the upper surface and the rear side surface, and a first boundary line is defined between the upper surface and the first intermediate surface, and a second boundary line is defined between the upper surface and the second intermediate surface. The element upper part of the fastener element has an upper base end surface located on the tape surface of the fastener tape and an upper tip surface located outside the tape surface of the fastener tape. When the slide fastener is in a closed state, the upper tip surfaces of the individual fastener elements included in one of the pair of left and right fastener stringers and the upper tip surfaces of the individual fastener elements included in the other of the pair of left and right fastener stringers are arranged alternately on both sides of the center line of the slide fastener.In the closed state of the slide fastener, in each of the front and rear fastener elements provided on different fastener stringers of a pair of left and right fastener stringers and adjacently engaged on the center line of the slide fastener, when a first imaginary line is set that is tangent to the first boundary line at least on the core string provided on the side edge of the fastener tape and extends parallel to the width direction of the slide fastener, and a second imaginary line that is tangent to the second boundary line at least on the core string provided on the side edge of the fastener tape and extends parallel to the width direction of the slide fastener, the upper part of the fastener element is shaped so that the first imaginary line of the rear fastener element and the second imaginary line of the front fastener element extend with a gap between them without intersecting.
[0012] Any of the above-described embodiments may further include one or more of the following features or any combination thereof. Needless to say, it is also possible to grasp a new embodiment by replacing some features of any of the above-described embodiments with any of the following features. [1] When the slide fastener is in a closed state, the second imaginary line of the front fastener element coincides with or extends adjacent to the third boundary line between the front surface of the rear fastener element and the first intermediate surface. [2] In each of the front and rear fastener elements, the width of the upper surface of the element upper part of the fastener element determined between the first virtual line and the second virtual line falls within a range determined by a lower limit value obtained by multiplying 0.8 by half the width of the element upper part determined from the lower edge of the front side surface that is in contact with the fastener tape and extends along the width direction of the slide fastener and the lower edge of the rear side surface that is in contact with the fastener tape and extends along the width direction of the slide fastener, and an upper limit value obtained by multiplying 1.2 by half the value. [3] A third boundary line is defined between the front side surface and the first intermediate surface, and a fourth boundary line is defined between the rear side surface and the second intermediate surface, and the first to fourth boundary lines are oriented approximately parallel to each other at least across the entire width of the core cord provided at the side edge portion of the fastener tape. [4] The gap is less than 1 / 3 of the distance between the first imaginary line and the second imaginary line in one of the fastener elements of the front and rear fastener elements, and / or the gap is more than 1 / 5 of the distance between the first imaginary line and the second imaginary line. [5] The upper element portion of each fastener element further includes a first intermediate surface extending along the width direction of the slide fastener between the upper surface and the front side surface, and a second intermediate surface extending along the width direction of the slide fastener between the upper surface and the rear side surface, the first intermediate surface being a curved surface extending downward while curving from a first boundary line between the upper surface and the first intermediate surface to a third boundary line between the first intermediate surface and the front side surface, and the second intermediate surface being a curved surface extending downward while curving from a second boundary line between the upper surface and the second intermediate surface to a fourth boundary line between the second intermediate surface and the rear side surface. [6] The top portion of each fastener element may have a tapered shape, for example, as the front and rear sides of the fastener element increase in width away from the top surface. [7] The front side surface and the rear side surface each form an angle within the range of 75° to 85° with respect to the upper surface of the fastener tape. [8] When the slide fastener is in a closed state, the rear side of the front fastener element of the front and rear fastener elements and the front side of the rear fastener element of the front and rear fastener elements are moved parallel to a common plane along the width direction of the slide fastener, and the rear side of the front fastener element and the front side of the rear fastener element form at least a part of the equal sides of an isosceles triangle with an acute apex angle. [9] The upper part of each fastener element has an upper base end surface located on the tape surface of the fastener tape and an upper tip surface located outside the tape surface of the fastener tape, and when the slide fastener is in a closed state, the upper tip surfaces of the individual fastener elements included in one of the pair of left and right fastener stringers and the upper tip surfaces of the individual fastener elements included in the other of the pair of left and right fastener stringers are alternately arranged on both sides of the center line of the slide fastener.
[10] The upper part of each fastener element has an upper base end surface located on the tape surface of the fastener tape and an upper tip surface located outside the tape surface of the fastener tape, and when the upper tip surface of the front fastener element of the front and rear fastener elements and the upper tip surface of the rear fastener element of the front and rear fastener elements are moved parallel to a common plane along the center line of the slide fastener in the closed state of the slide fastener, the upper tip surface of the front fastener element and the upper tip surface of the rear fastener element form at least a part of the equal sides of an isosceles triangle with an acute apex angle.
[11] Each fastener element has an element center line parallel to the width direction of the slide fastener, and the element upper and element lower portions of each fastener element are provided on the element center line and are shaped symmetrically with respect to the element center line.
[12] The upper surface of the element upper portion of each fastener element has an elongated rectangular contour along the element center line parallel to the width direction of the slide fastener.
[13] The upper part of the element is a generally rectangular parallelepiped portion elongated between the upper base end face and the upper tip face along the element center line parallel to the width direction of the slide fastener, and the lower part of the element is elongated between the lower base end face and the lower tip face along the element center line.
[14] The upper part of the element further includes a first intermediate surface extending along the width direction of the slide fastener between the upper surface and the front side surface, and a second intermediate surface extending along the width direction of the slide fastener between the upper surface and the rear side surface, and in each fastener stringer of the pair of left and right fastener stringers, the upper tip surface of the upper part of the element of the fastener element is offset closer to the side edge of the fastener tape than the lower tip surface, and an intermediate surface is formed between the lower tip surface and the upper tip surface.
[15] The angle between the upper tip surface and the intermediate surface is equal to an angle in the range between 90° and 100°.
[16] At least one of the following conditions (i) and (ii) is satisfied: (i) the width of the intermediate surface gradually increases and then gradually decreases with increasing distance from the upper tip surface along the element centerline; and (ii) the intermediate surface has a circular contour with an arc cut off by the upper tip surface.
[17] The lower element portion includes a base portion having a lower proximal surface, a head portion having a lower distal surface, and a neck portion having a narrowed shape to provide a minimum element width between the base portion and the head portion.
[18] In each fastener stringer of the pair of left and right fastener stringers, the upper tip surface is positioned outward of the fastener tape along the element center line relative to the position of the smallest element width at the neck; and / or in each fastener element of each fastener stringer of the pair of left and right fastener stringers, the upper tip surface is positioned closer to the position of the smallest element width at the neck in the direction along the element center line compared to the lower tip surface or its most distal end position.
[19] The upper part of each fastener element has an upper base end surface located on the tape surface of the fastener tape and an upper tip end surface located on the opposite side of the upper base end surface, and the upper surface of the upper part of the element consists of a total of three regions: a main region, a first inclined region that gradually slopes at a first predetermined angle between the main region and the upper end of the upper base end surface, and a second inclined region that gradually slopes at a second predetermined angle between the main region and the upper end of the upper tip end surface. [Effects of the Invention]
[0013] According to one aspect of the present disclosure, it is possible to further promote narrowing of the fastener element and further reduce the sliding resistance of the slider. [Brief explanation of the drawings]
[0014] [Figure 1] 1 is a schematic top view of a slide fastener according to one embodiment of the present disclosure. [Figure 2] 1 is a schematic partial perspective view of a slide fastener, with the slider not shown. [Figure 3]1 is a schematic top view of a slide fastener, showing the state in which left and right fastener elements are engaged with each other; [Figure 4] FIG. 2 is a left side view of the slide fastener when the slide fastener is in a closed state, with the positions of a first imaginary line DL1 and a second imaginary line DL2 indicated by arrows. [Figure 5] 4 is a schematic partial cross-sectional view of the slide fastener taken along the dashed line IV-IV in FIG. 3. FIG. [Figure 6] FIG. 2 is a schematic perspective view of a fastener element attached to a side edge of a fastener tape. [Figure 7] 1 is a schematic top view of two adjacent fastener elements attached to the side edge of a fastener tape. FIG. [Figure 8] 1 is a schematic bottom view of two adjacent fastener elements attached to the side edge of a fastener tape. FIG. [Figure 9] 1 is a schematic side view of two adjacent fastener elements attached to the side edges of a fastener tape, showing the upper tip surface of the upper element and the lower tip surface of the lower element above and below the mid-plane. [Figure 10] This is a schematic side view of two adjacent fastener elements attached to the side edge of a fastener tape (however, the right element is a cross-sectional view), showing the upper base end surface of the upper element and the lower base end surface of the lower element at the top and bottom of the fastener tape. DETAILED DESCRIPTION OF THE INVENTION
[0015] Various embodiments and features will be described below with reference to the drawings. Those skilled in the art will be able to combine the various embodiments and / or features without the need for excessive explanation, and will also be able to understand the synergistic effects of such combinations. Duplicate descriptions between embodiments will be omitted as a general rule. The reference drawings are primarily intended to describe the invention, and are simplified for ease of illustration. Each feature is not only effective for the slide fastener illustrated in the present application, but is understood as a universal feature applicable to various other slide fasteners not illustrated in the present specification.
[0016] In this specification, the terms used to indicate directions based on the slide fastener include the front-to-rear direction, the left-to-right direction, and the up-to-down direction, which are perpendicular to one another. The terms used to indicate directions based on the fastener tape include the tape width direction, the tape length direction, and the tape thickness direction, which are perpendicular to one another. The terms used to indicate directions based on the fastener element include the element center line, the element width direction, and the element thickness direction, which are perpendicular to one another. Although not necessarily limited to this, the front-to-rear direction, the tape length direction, and the element width direction mean the same direction or are parallel to one another. Similarly, the left-to-right direction, the tape width direction, and the element center line mean the same direction or are parallel to one another. Similarly, the up-to-down direction, the tape thickness direction, and the element thickness direction mean the same direction or are parallel to one another.
[0017] The front-to-rear direction corresponds to the direction of movement of the slider 9 for opening and closing the slide fastener 1, and corresponds to the longitudinal direction of the slide fastener 1. The left-to-right direction is a direction perpendicular to the front-to-rear direction and corresponds to the width direction of the slide fastener 1. The up-to-down direction is a direction perpendicular to the front-to-rear and left-to-right directions. Of course, the up-to-down direction does not have to correspond to the vertical direction (direction of gravity). In other words, the terms indicating directions referred to in this specification are unrelated to the vertical direction (direction of gravity).
[0018] The slide fastener 1 will be described with reference to FIGS. 1 to 10. FIG. 1 is a schematic top view of the slide fastener 1. FIG. 2 is a schematic partial perspective view of the slide fastener 1, with the slider 9 omitted. FIG. 3 is a schematic top view of the slide fastener 1, showing the engagement state of the left and right fastener elements 4, 4'. FIG. 4 is a left side view of the slide fastener 1 when the slide fastener 1 is in the closed state. In this state, the upper end faces 65 of the individual fastener elements 4 included in one of the pair of left and right fastener stringers 2, 2' and the upper end faces 65' of the individual fastener elements 4' included in the other of the pair of left and right fastener stringers 2, 2' are alternately arranged on both sides of the center line CL of the slide fastener 1. FIG. 5 is a schematic partial cross-sectional view of the slide fastener 1 taken along the dashed dotted line IV-IV in FIG. 3. FIG. 6 is a schematic perspective view of the fastener elements 4 attached to the side edge portions 31 of the fastener tapes 3, 3'. Fig. 7 is a schematic top view of two adjacent fastener elements 4 attached to the side edge portions 31 of the fastener tapes 3, 3'. Fig. 8 is a schematic bottom view of two adjacent fastener elements 4 attached to the side edge portions 31 of the fastener tapes 3, 3'. Fig. 9 is a schematic side view of two adjacent fastener elements 4 attached to the side edge portions 31 of the fastener tapes 3, 3', showing the upper tip surface 65 of the upper element 6 and the lower tip surface 55 of the lower element 5 above and below the intermediate surfaces 7, 7' described below. Fig. 10 is a schematic side view of two adjacent fastener elements 4 attached to the side edge portions 31 of the fastener tapes 3, 3' (however, the right element is a cross-sectional view), showing the upper base end surface 64 of the upper element 6 and the lower base end surfaces 54, 54' of the lower element 5 above and below the fastener tapes 3, 3'.
[0019] The slide fastener 1 is typically a flexible, elongated member that extends longitudinally with a substantially constant width. The slide fastener 1 includes a pair of left and right fastener stringers 2, 2' and a slider 9. The slider 9 advances along the center line CL of the slide fastener 1 to alternately engage the individual fastener elements 4 included in one of the pair of left and right fastener stringers 2, 2' with the individual fastener elements 4' included in the other of the pair of left and right fastener stringers 2, 2', and moves backward along the center line CL of the slide fastener 1 to disengage them. A slider of a general structure can be used as the slider 9. The slider 9 includes upper blades on the upper element 6, 6' sides of the fastener elements 4, 4' described below, lower blades on the lower element 5, 5' sides, and connecting posts connecting the upper and lower blades. The connecting posts disengage the engaged left and right fastener elements 4, 4'. The connecting posts of the slider 9 are provided to guide the movement of the lower element parts 5, 5' in both the engagement and disengagement processes of the fastener elements 4, 4'. In both the engagement and disengagement processes of the fastener elements 4, 4', it is optional whether the upper element parts 6, 6' contact the connecting posts of the slider 9 or not, and there may be a gap between them.
[0020] The left and right fastener stringers 2, 2' have the same configuration (or are mirror images except for that point) except for the fact that the fastener elements 4, 4' are arranged offset by half a pitch (Pi / 2) in the front-to-rear direction to allow for engagement between them. Therefore, the description of the left fastener stringer 2 also applies to the right fastener stringer 2'. Elements of the right fastener stringer 2' that correspond to elements of the left fastener stringer 2 are referenced using the same Arabic numerals as those assigned to the elements of the left fastener stringer 2, followed by a colon.
[0021] The fastener stringer 2, 2' includes a fastener tape 3, 3' and a plurality of fastener elements 4, 4' attached to the side edge portions 31, 31' (typically, core cords 33, 33') of the fastener tape 3, 3' at a predetermined pitch Pi. The fastener tape 3, 3' has a tape length LN3 greater than a tape width W3. The fastener elements 4, 4' are individually attached to the side edge portions 31, 31' of the fastener tape 3, 3' at a predetermined pitch Pi along the tape length direction of the fastener tape 3, 3'. The fastener tape 3, 3' is a woven fabric, a knitted fabric, or a mixture thereof, and has high flexibility. The fastener elements 4, 4' are resin elements attached to the side edge portions 31, 31' of the fastener tape 3, 3' by injection molding. Examples of materials for the fastener elements 4, 4' include nylon, polyacetal, polyamide, polypropylene, polybutylene terephthalate, and polycarbonate, but other materials can also be used.
[0022] The fastener tapes 3, 3' have upper tape surfaces 36, 36' and lower tape surfaces 37, 37' as tape surfaces, and have a substantially uniform tape thickness defined by these surfaces. The upper tape surfaces 36, 36' and lower tape surfaces 37, 37' of the fastener tapes 3, 3' are non-flat surfaces with irregularities depending on the tape weaving or knitting structure, but can be considered as two-dimensional planes. Furthermore, the fastener tapes 3, 3' can be divided into side edge portions 31, 31' to which fastener elements 4, 4' are attached, and the remaining tape main body portions 32, 32'. Core cords 33, 33' can be provided in the side edge portions 31, 31'. The core cords 33, 33' extend longitudinally along the side edge portions 31, 31'. The core cords 33, 33' include an upper core cord portion protruding upward from the upper tape surfaces 36, 36' of the fastener tapes 3, 3' and a lower core cord portion protruding downward from the lower tape surfaces 37, 37' of the fastener tapes 3, 3'. It is also possible to omit either the upper core cord portion or the lower core cord portion.
[0023] The fastener elements 4, 4' include lower element portions 5, 5' and upper element portions 6, 6'. The lower element portions 5, 5' and upper element portions 6, 6' are respectively located below and above the plane on which the fastener tapes 3, 3' are present. The upper element portions 6, 6' may be substantially rectangular parallelepiped portions. The lower element portions 5, 5' may have at least one engaging portion 58 and at least one engaged portion 59. The side edge portions 31, 31' and / or the core cords 33, 33' of the fastener tapes 3, 3' are sandwiched between the lower element portions 5, 5' and the upper element portions 6, 6' in the element thickness direction. The lower element portions 5, 5' include portions that contact and adhere to the tape lower surfaces 37, 37' of the fastener tapes 3, 3'. The upper element portions 6, 6' include portions that contact and adhere to the tape upper surfaces 36, 36' of the fastener tapes 3, 3'. Outside the tape surfaces of the fastener tapes 3, 3', the element lower parts 5, 5' and element upper parts 6, 6' are directly joined and laminated.
[0024] The fastener elements 4, 4' have an element center line CX that is parallel to the tape width of the fastener tapes 3, 3'. The element center line CX is parallel to the width direction of the slide fastener 1 and is positioned at the center of the fastener elements 4, 4' in the width direction. On the element center line CX, the element upper parts 6, 6' are shorter than the element lower parts 5, 5'. For example, the length L6 of the element upper parts 6, 6' is greater than two-thirds of the length L5 of the element lower parts 5, 5' and less than four-fifths of the length L5 of the element lower parts 5, 5'.
[0025] The upper element portions 6, 6' may be substantially rectangular parallelepiped portions elongated along the element center line CX between the upper base end surfaces 64, 64' and the upper tip end surfaces 65, 65' (the element width is smaller than the element length). The lower element portions 5, 5' may be elongated along the element center line CX between the lower base end surfaces 54, 54' and the lower tip end surfaces 55, 55'. This allows the fastener elements 4, 4' to be elongated as a whole, giving them an appearance resembling that of a metal element. The upper base end surfaces 64, 64' are located on the upper tape surfaces 36, 36' of the fastener tapes 3, 3'. The upper tip surfaces 65, 65' are located outside the tape surface of the fastener tapes 3, 3'. The lower base end surfaces 54, 54' are located on the lower tape surfaces 37, 37' of the fastener tapes 3, 3'. The lower tip surfaces 55, 55' are located outside the tape surface of the fastener tapes 3, 3'.
[0026] Each element upper portion 6, 6' includes a single elongated portion (in the exemplary embodiment, it consists of the single elongated portion) that includes an upper surface 61, 61' extending along the width direction of the slide fastener 1 (e.g., the element center line CX) perpendicular to the center line CL of the slide fastener 1, a front side surface 62, 62' extending along the width direction of the slide fastener 1 (e.g., the element center line CX), and a rear side surface 63, 63' extending along the width direction of the slide fastener 1 (e.g., the element center line CX). The element upper portion 6, 6' is provided on the element center line CX and extends along the element center line CX, and the same applies to the single elongated portion. Optionally, each element upper portion 6, 6' further includes a first intermediate surface 66, 66' extending along the width direction of the slide fastener 1 (e.g., along the element center line CX) between the upper surface 61, 61' and the front side surface 62, 62', and a second intermediate surface 67, 67' extending along the width direction of the slide fastener 1 (e.g., along the element center line CX) between the upper surface 61, 61' and the rear side surface 63, 63'. By providing the first and second intermediate surfaces 66, 66', 67, 67', the fastener elements 4, 4' can be made to appear thinner when viewed from above (see, for example, Figures 1 and 3). Note that the single elongated portion may be the above-mentioned approximately rectangular parallelepiped portion.
[0027] A first boundary line L1 is defined between the upper surface 61, 61′ and the first intermediate surface 66, 66′, a second boundary line L2 is defined between the upper surface 61, 61′ and the second intermediate surface 67, 67′, a third boundary line L3 is defined between the front side surface 62, 62′ and the first intermediate surface 66, 66′, and a fourth boundary line L4 is defined between the rear side surface 63, 63′ and the second intermediate surface 67, 67′ (see FIG. 3 ). The first intermediate surface 66, 66′ may be a curved surface that extends downward while curving (e.g., with a constant or varying curvature and / or in an arc) from the first boundary line L1 between the upper surface 61, 61′ and the first intermediate surface 66, 66′ to the third boundary line L3 between the first intermediate surface 66, 66′ and the front side surface 62, 62′, but is not limited to this, and may also be a flat, inclined surface. The second intermediate surface 67, 67' is a curved surface that extends downward while curving (e.g., with a constant or varying curvature and / or in an arc) from the second boundary line L2 between the upper surface 61, 61' and the second intermediate surface 67, 67' to the fourth boundary line L4 between the second intermediate surface 67, 67' and the rear side surface 63, 63', but is not limited to this and may also be a flat inclined surface.
[0028] In an exemplary embodiment, as viewed in the width direction of the slide fastener 1 (see, for example, FIG. 4), the first and second intermediate surfaces 66, 66', 67, 67' are curved surfaces with a constant curvature and are easily distinguishable from the top surface 61, 61', which is viewed as substantially flat. The top surfaces 61, 61' are not completely flat, but may curve slightly as they move away from the element center line CX. However, the curvature is extremely small compared to the curvature of the first intermediate surface 66 (e.g., less than 1 / 10 of that curvature). In this manner, a first boundary line L1 can be defined between the first intermediate surface 66 and the top surface 61, 61'. The same applies to a second boundary line L2 between the top surface 61, 61' and the second intermediate surface 67, 67'. In an exemplary embodiment, the front side surface 62 and the rear side surface 63 are inclined surfaces with a constant slope, i.e., non-curved surfaces, as shown in FIG. 4. Therefore, the boundary between the first intermediate surface 66 and the front side surface 62 can be set at the starting point of the curvature of the first intermediate surface 66. Similarly, the boundary between the second intermediate surface 67 and the rear side surface 63 can be set at the curvature start point of the second intermediate surface 67 .
[0029] In some cases, the first to fourth boundary lines L1, L2, L3, L4 are oriented approximately parallel to each other at least across the entire width of the core cord 33 provided on the side edge portions 31, 31' of the fastener tapes 3, 3' (or across a main region 61a of the upper surface 61 of the element upper portion 6 described below). This may be a result of the upper surfaces 61, 61', the front side surfaces 62, 62', the rear side surfaces 63, 63', and the first and second intermediate surfaces 66, 66', 67, 67' extending parallel to each other in the same direction.
[0030] The distance between the first boundary line L1 and the second boundary line L2 may increase slightly as the distance approaches the upper proximal surface 64. The distance between the third boundary line L3 and the fourth boundary line L4 may increase slightly as the distance approaches the upper proximal surface 64, 64'. The distance between the first boundary line L1 and the second boundary line L2 may increase slightly as the distance approaches the upper distal surface 65, 65'. The distance between the third boundary line L3 and the fourth boundary line L4 may increase slightly as the distance approaches the upper distal surface 65, 65'. That is, the first boundary line L1 and / or the third boundary line L3 may each include an inclined line that slopes forward as the distance approaches the upper proximal surface 64, 64' or the upper distal surface 65, 65'. Similarly, the second boundary line L2 and / or the fourth boundary line L4 may each include an inclined line that slopes rearward as the distance approaches the upper proximal surface 64, 64' or the upper distal surface 65, 65'.
[0031] The element upper part 6 has an elongated rectangular contour along the element center line CX (when viewed from above). The upper surface 61 of the element upper part 6 also has an elongated rectangular contour along the element center line CX (when viewed from above). Due to the elongated shapes of the element upper part 6 and the upper surface 61, the fastener element 4 looks like a metal element, even though it is actually a resin element.
[0032] In this embodiment, when the slide fastener 1 is in a closed state in which an individual fastener element 4 included in one of the pair of left and right fastener stringers 2, 2' and an individual fastener element 4' included in the other of the pair of left and right fastener stringers 2, 2' are engaged, the element upper parts 6, 6' of the fastener elements 4, 4' are shaped so as not to straddle (in other words, not to intersect) the center line CL of the slide fastener 1. In other words, the element upper parts 6, 6' of the fastener elements 4, 4' are shaped so that none of the upper surfaces 61, 61', front side surfaces 62, 62', rear side surfaces 63, 63', and upper tip surfaces 65, 65' straddle (in other words, not to intersect) the center line CL of the slide fastener 1. In this case, it is possible to further promote narrowing of the fastener elements and further reduce the sliding resistance of the slider. More specifically, the appearance of the fastener elements 4, 4' can be made to resemble a metal element using a metal element as a motif, although it has a different shape rather than faithfully resembling the shape of the metal element. As a result, it is possible to promote the narrowing of the width of each fastener element 4, 4', and at the same time promote the narrowing of the pitch of the fastener elements 4, 4', thereby reducing the sliding resistance of the slider 9 (i.e., it is possible to move the slider 9 with less force to open and close the slide fastener 1). In some cases, the mechanical strength of the fastener elements 4, 4' can be increased and / or the mold for injection molding the fastener elements 4, 4' can be simplified.
[0033] Just to be clear, narrowing the fastener elements 4, 4' reduces the pitch Pi of the fastener elements 4, 4' and can also reduce the sliding resistance of the slider 9 for opening and closing the slide fastener 1. In other words, it is easier to open and close the slide fastener 1 by moving the slider 9 with less force.
[0034] 1, when the fastener elements 4, 4' are engaged, the element upper parts 6, 6' are arranged in a zigzag pattern on both sides of the center line CL of the slide fastener 1. Similarly, when the fastener elements 4, 4' are engaged, the upper surface 61 of the element upper part 6 of the left fastener element 4 and the upper surface 61 of the element upper part 6' of the right fastener element 4' are arranged in a zigzag pattern on both sides of the center line CL of the slide fastener 1. The element upper parts 6, 6' have portions that face each other in the width direction of the slide fastener 1, and therefore, even if the slide fastener 1 is twisted, interference between the element upper parts 6, 6' prevents the fastener elements 4, 4' from becoming disengaged.
[0035] Referring to Figure 3, when the slide fastener 1 is in a closed state, in each of the front and rear fastener elements E1, E2 provided on different fastener stringers 2, 2' of a pair of left and right fastener stringers 2, 2' and adjacently engaged on the center line CL of the slide fastener 1, when a first imaginary line DL1 is set that is tangent to the first boundary line L1 at least on the core cords 33, 33' provided on the side edge portions 31, 31' of the fastener tapes 3, 3' and extends parallel to the width direction of the slide fastener 1, and a second imaginary line DL2 that is tangent to the second boundary line L2 at least on the core cords 33, 33' provided on the side edge portions 31, 31' of the fastener tapes 3, 3' and extends parallel to the width direction of the slide fastener 1, the element upper parts 6, 6' of the fastener elements 4, 4' are shaped so that the first imaginary line DL1 of the rear fastener element E2 and the second imaginary line DL2 of the front fastener element E1 extend without intersecting with a gap SP between them. This allows the upper surfaces 61, 61' of the element upper portions 6, 6' to be sufficiently narrow. The first imaginary line DL1 is located at a position where a line parallel to the width direction of the slide fastener 1 is tangent to the first boundary line L1 (inscribed with respect to the fastener elements 4, 4') when moved forward in parallel from the element center line CX. Similarly, the second imaginary line DL2 is located at a position where a line parallel to the width direction of the slide fastener 1 is tangent to the second boundary line L2 (inscribed with respect to the fastener elements 4, 4') when moved backward in parallel from the element center line CX. The third and fourth imaginary lines can also be set in the same way for the third and fourth boundary lines L3, L4.
[0036] Additionally or alternatively, in the closed state of the slide fastener 1, the second imaginary line DL2 of the front fastener element E1 coincides with or extends close to the third boundary line L3, L3' between the front side surfaces 62, 62' and the first intermediate surfaces 66, 66' of the rear fastener element E2. This ensures an appropriate width for the upper surfaces 61, 61' of the left and right element upper parts 6, 6'. Additionally or alternatively, in each of the front and rear fastener elements E1 and E2, the width W61 of the upper surfaces 61, 61' of the element upper portions 6, 6' of the fastener elements 4, 4', defined between the first imaginary line DL1 and the second imaginary line DL2, falls within a range defined by a lower limit of 0.8 multiplied by half the width W6 of the element upper portions 6, 6' defined by the lower edge of the front side surface 62, 62' that contacts the fastener tape 3, 3' and extends along the width direction of the slide fastener 1 and the lower edge of the rear side surface 63, 63' that contacts the fastener tape 3, 3' and extends along the width direction of the slide fastener 1, and an upper limit of 1.2 multiplied by half the width W6. Note that if the widths of the upper surfaces 61, 61' of the left and right element upper portions 6, 6' are made too small, the appearance of the fastener elements 4, 4' will become less similar to metal elements. For example, the width W6 of the element upper portions 6 is 1.3 mm or more. The length L6 of the upper element portion 6 is 2.9 mm or more.
[0037] The width of the upper surface 61 of the element upper portion 6 of the left fastener element 4 can be understood as being defined by the first imaginary line DL1 and the second imaginary line DL2, but can also be understood as being defined between the first boundary line L1 and the second boundary line L2. Note that due to the inclination of the front side surface 62 and the rear side surface 63 of each element upper portion 6, the width of the upper surface 61 of the element upper portion 6 is smaller than the width of the element upper portion 6 in the same direction.
[0038] The above-mentioned gap SP may be 1 / 3 or less of the distance between the first imaginary line DL1 and the second imaginary line DL2 in one of the front and rear fastener elements E1, E2, and / or may be 1 / 5 or more of the distance between the first imaginary line DL1 and the second imaginary line DL2. By appropriately setting the size of the gap SP, the upper surfaces 61, 61' can be made to have an appropriate width.
[0039] As shown in FIG. 2, for each fastener element 4, the width W6 of the element upper portion 6 and the height H6 of the element upper portion 6 can satisfy the condition 0.8<(H6 / W6)<0.95. Although narrowing the element upper portion 6 may reduce the attachment strength of the fastener element 4 to the fastener tapes 3, 3', this reduction in attachment strength can be compensated for by increasing the height H6 relative to the width W6. The height H6 is equal to the distance from the tape upper surfaces 36, 36' of the fastener tapes 3, 3' or a plane including these to the upper surface 61 of the element upper portion 6 (for example, the main region 61a described below). The fastener element disclosed in Patent Document 1 is designed to satisfy the condition (H6 / W6)<0.8 in order to limit its protrusion.
[0040] The above-mentioned front side surfaces 62, 62' and rear side surfaces 63, 63' are preferably inclined surfaces rather than perpendicular to the tape upper surfaces 36, 36' of the fastener tapes 3, 3'. Specifically, the front side surfaces 62, 62' are downwardly inclined surfaces that approach the tape upper surfaces 36, 36' of the fastener tapes 3, 3' as they extend forward from the upper surfaces 61, 61'. Similarly, the rear side surfaces 63, 63' are downwardly inclined surfaces that approach the tape upper surfaces 36, 36' of the fastener tapes 3, 3' as they extend rearward from the upper surfaces 61, 61'. In order to facilitate narrowing of the fastener elements 4, 4', it is desirable that the front side surfaces 62, 62' and rear side surfaces 63, 63' each form an angle within a range of 75° to 85° with respect to the tape upper surfaces 36, 36' of the fastener tapes 3, 3'. Furthermore, due to the inclination of the front side surfaces 62, 62' and the rear side surfaces 63, 63', the element upper portions 6, 6' of the fastener elements 4, 4' become wider as they move away from the upper surfaces 61, 61'. For example, as a result, the element upper portions 6, 6' have a tapered shape.
[0041] 4, in some cases, when the rear side surface 63 of the front fastener element 4 and the front side surface 62' of the rear fastener element 4 are translated to a common plane along the width direction of the slide fastener 1 in the closed state of the slide fastener 1, the rear side surface 63 of the front fastener element 4 and the front side surface 62' of the rear fastener element 4' form at least a part of the equilateral sides of an isosceles triangle RC with an acute apex angle. In other words, a diagonal line including the rear side surface 63 of the front fastener element 4 translated to a common plane and a diagonal line including the front side surface 62' of the rear fastener element 4' form the equilateral sides of an isosceles triangle RC with an acute apex angle. In this way, the symmetry of the left and right fastener elements 4, 4' (with respect to the center line CL of the slide fastener 1) is enhanced.
[0042] As can be understood from FIG. 5, when the slide fastener 1 is in a closed state, the upper tip surface 65 of the front fastener element 4 of the front and rear fastener elements E1, E2 and the upper tip surface 65' of the rear fastener element 4' of the front and rear fastener elements E1, E2 are translated along the center line CL of the slide fastener 1 to a common plane, the upper tip surface 65 of the front fastener element 4 and the upper tip surface 65' of the rear fastener element 4' form at least a part of the equilateral sides of an isosceles triangle with an acute apex angle. In other words, the oblique line including the upper tip surface 65 of the front fastener element 4 translated onto a common plane and the oblique line including the upper tip surface 65' of the rear fastener element 4' form the equilateral sides of an isosceles triangle RC1 with an acute apex angle. In this way, the symmetry of the left and right fastener elements 4, 4' (with respect to the center line CL of the slide fastener 1) is enhanced. The isosceles triangle RC shown in Fig. 4 and the isosceles triangle RC1 shown in Fig. 5 have an upward apex angle in the former and a downward apex angle in the latter. The apex angle of the isosceles triangle RC is preferably in the range of 10° to 40°, and more preferably in the range of 15° to 30°. The apex angle of the isosceles triangle RC1 is preferably in the range of 5° to 20°, and more preferably in the range of 7° to 13°.
[0043] The shape of the fastener elements 4, 4' will be described in detail below without any intention of limitation. The element upper parts 6, 6' are block-shaped parts provided above the fastener tapes 3, 3', and have upper surfaces 61, 61', front side surfaces 62, 62', rear side surfaces 63, 63', upper base end surfaces 64, 64', and upper tip surfaces 65, 65'. The element upper parts 6, 6' are typically configured so as not to engage with the element upper parts 6, 6' of the fastener elements 4, 4' that are mating fastener elements 4, 4' including the element upper parts 6, 6' (i.e., they do not include an engaging structure (e.g., one or more pairs of engaging portions and one or more engaged portions)). The engaging function of the fastener elements 4, 4' can be ensured solely by the element lower parts 5, 5'.
[0044] The front side surfaces 62, 62', the rear side surfaces 63, 63', the upper base end surfaces 64, 64', and the upper tip end surfaces 65, 65' are each one of the side surfaces of the element upper portions 6, 6'. The front side surfaces 62, 62' and the rear side surfaces 63, 63' extend parallel to and perpendicular to the side edge portions 31, 31' of the fastener tapes 3, 3' so as to be perpendicular or substantially perpendicular to the side edge portions 31, 31' of the fastener tapes 3, 3'. More specifically, the front side surfaces 62, 62' and the rear side surfaces 63, 63' extend along the element center line CX between the upper base end surfaces 64, 64' and the upper tip end surfaces 65, 65'. The upper base end surfaces 64, 64' are on the tape surfaces of the fastener tapes 3, 3', and more specifically, they rise upward from the tape upper surfaces 36, 36' of the fastener tapes 3, 3'. The upper tip surfaces 65, 65' are located outside the tape plane of the fastener tapes 3, 3', and more specifically, they rise upward from the intermediate surfaces 7, 7' described below. The upper tip surfaces 65, 65' are located outside the tape plane of the fastener tapes 3, 3' when viewed from the upper base end surfaces 64, 64', and more specifically, they are located beyond the side edge portions 31 of the fastener tapes 3, 3' and away from the upper base end surfaces 64, 64'. Preferably, corners of the joining portions of each side surface are chamfered to be rounded. The "outside the tape" refers to the direction from a position on the tape plane of the fastener tape to a position outside the tape plane with respect to a certain fastener stringer, and is typically perpendicular to the side edge portions (or core strings) of the fastener tape.
[0045] The upper surfaces 61, 61' may have an elongated rectangular contour along the element center line CX as described above. Additionally or alternatively, when the width of the upper surfaces 61, 61' is W61 and the length is L61 (see Fig. 7), 1.7 < L61 / W61 < 2.3 may be satisfied. The first intermediate surfaces 66, 66' and the second intermediate surfaces 67, 67' (when these are omitted, the front surfaces 62, 62' and the rear surfaces 63, 63') are individually joined to the two long sides included in the rectangular contour of the upper surfaces 61, 61'. The upper base end surfaces 64, 64' and the upper tip end surfaces 65, 65' are individually joined to the two short sides included in the rectangular contour of the upper surfaces 61, 61'. Preferably, the corners of the joining portions of the upper surfaces 61, 61' and the above-described respective surfaces are chamfered and rounded. Due to the inclination of the front surface 62, rear surfaces 63, 63', upper base end surface 64, and upper tip end surface 65, the upper surface 61 may be a region reduced from the shape (contour) of the upper surface view of the element upper portion 6.
[0046] It is preferable to incline the front surfaces 62, 62' and the rear surfaces 63, 63' to make the upper surfaces 61, 61' appear narrow. That is, the front surfaces 62, 62' are inclined so as to move away from the element center line CX as they extend downward from the upper surfaces 61, 61' (or the first intermediate surfaces 66, 66'), and the rear surfaces 63, 63' are inclined so as to move away from the element center line CX as they extend downward from the upper surfaces 61, 61' (or the second intermediate surfaces 67, 67') (see Figs. 9 and 10). As a result, the element upper portions 6, 6' are shaped like a trapezoid when viewed from the direction along the element center line CX. Here, the upper surfaces 61, 61' coincide with the upper base of the trapezoid.
[0047] The upper base end surfaces 64, 64' may be inclined so as to move away from the upper tip end surfaces 65, 65' as they extend downward from the upper surfaces 61, 61', and the upper tip end surfaces 65, 65' may be inclined so as to move away from the upper base end surfaces 64, 64' as they extend downward from the upper surfaces 61, 61' (see Fig. 5). When taking the plane in which the tape upper surfaces 36, 36' of the fastener tapes 3, 3' exist as a reference, the angle θ 64 (see Fig. 5) formed by that plane and the upper base end surface 64 is larger than the angle θ 62 (see Fig. 10) formed by that plane and the front surface 62, and the angle θ formed by that plane and the rear surfaces 63, 63'63 (See FIG. 10). The angle θ formed by the plane and the upper end surface 65 65 The same applies to the angle θ 62 Angle θ 63 The relatively gentle slope of the upper portion 6 of the element and the mounting strength of the fastener element 4 are well-balanced.
[0048] The upper surfaces 61, 61' of the element upper portions 6, 6' may consist of a two-dimensional single surface or two-dimensionally continuous multiple surfaces. In the latter case, the upper surfaces 61, 61' may consist of a total of three regions, namely, a main region 61a, a first inclined region 61b, and a second inclined region 61c, as shown in FIG. 4 (see FIG. 5). The first inclined region 61b is inclined at a first predetermined angle θ between the main region 61a and the upper end of the upper base end surface 64. 61b The second inclined region 61c is gradually inclined at a second predetermined angle θ between the main region 61a and the upper end of the upper tip surface 65. 61c It slopes gently at .
[0049] The primary region 61a may be a flat surface oriented parallel to the tape upper surfaces 36, 36' of the fastener tapes 3, 3' or a plane including the tape upper surfaces 36, 36'. 61b The second predetermined angle θ may be the angle between the plane on which the primary region 61a exists and the first inclined region 61b. 61c may be the angle between the plane in which the primary region 61a lies and the second inclined region 61c. 61c is the first predetermined angle θ 61b This makes it easier to provide the upper tip surface 65 with a sufficient height, and for example, when the slide fastener 1 is twisted, the element upper parts 6, 6' are prevented from interfering with each other and causing the fastener elements 4, 4' to be disengaged.
[0050] Explaining further with reference to FIG. 5, the upper base end surface 64 extends steeply upward between positions P1 and P2. The upper surface 61 extends between positions P2 and P5. Specifically, the first inclined region 61b slopes gently upward from position P2 to position P3. The main region 61a extends horizontally between positions P3 and P4. The second inclined region 61c slopes gently downward from position P4 to position P5. The upper tip surface 65 extends steeply downward between positions P5 and P6. The distance between positions P1 and P2 and the distance between positions P5 and P6 are both sufficiently smaller than the distance between positions P2 and P5.
[0051] As described above, the element lower portions 5, 5' are elongated along the element center line CX between the lower base end surfaces 54, 54' and the lower tip surfaces 55, 55', and are shaped to have at least one engaging portion 58 and at least one engaged portion 59 between the lower base end surfaces 54, 54' and the lower tip surface 55, 55'. The element lower portion 5 is typically configured to engage with each of the element lower portions 5', 5' of the two fastener elements 4', 4' that are mating members of the fastener element 4 that includes this element lower portion 5. The engaging portion 58 and the engaged portion 59 are appropriately shaped for this purpose. The engaging portion 58 typically protrudes along the center line CL of the slide fastener 1 or an axis parallel thereto. The engaged portion 59 is typically recessed along the center line CL of the slide fastener 1 or an axis parallel thereto.
[0052] The lower base end surfaces 54, 54' rise downward from the tape lower surfaces 37 of the fastener tapes 3, 3'. The lower tip surfaces 55, 55' are located beyond the side edge portions 31 of the fastener tapes 3, 3' and away from the lower base end surfaces 54, 54' toward the outer side of the fastener tapes 3, 3' (i.e., outside the tape surfaces of the fastener tapes 3, 3'). The lower tip surfaces 55, 55' may be the curved surface that protrudes most on the element central axis CX of the fastener element 4. As shown in FIG. 5, the lower tip surfaces 55, 55' slope steeply downward from position P8 toward position P7. The lower tip surfaces 55, 55' may include a gradual curved surface near position P7.
[0053] In some cases, the upper tip surface 65 is offset closer to the side edge portion 31 (or core cord 33) of the fastener tape 3, 3' than the lower tip surface 55, 55', and an intermediate surface 7, 7' is formed between the lower tip surface 55, 55' and the upper tip surface 65. This makes it easier to prioritize narrowing the width of the element upper portion 6, 6'. In this case, the narrow width of the element upper portion 6, 6' makes it possible to ensure the appearance of the fastener element 4 similar to that of a metal element. In this way, it is possible to provide a fastener element 4 having a narrow width similar to that of a metal element, with a motif of a metal element.
[0054] The intermediate surfaces 7, 7' may be flat surfaces perpendicular to the element thickness direction, and may be, but are not necessarily, located in the same plane as the fastener tapes 3, 3'. Preferably, the intermediate surfaces 7, 7' are located in the same plane as the tape upper surfaces 36, 36' of the fastener tapes 3, 3', or in a plane closer to the tape upper surfaces 36, 36' than the tape lower surfaces 37 of the fastener tapes 3, 3'. In this case, the thickness of the element lower portions 5, 5' below the intermediate surfaces 7, 7' can be sufficiently secured, thereby increasing the engagement strength between the fastener elements 4, 4'. Typically, the angle θ1 between the upper tip surface 65 and the intermediate surfaces 7, 7' is equal to an angle in the range between 90° and 100° (see FIG. 5). The angle θ between the lower tip surfaces 55, 55' and the intermediate surfaces 7, 7' is 55 is equal to an angle ranging between 80° and 90° (see FIG. 5). It is also possible for the intermediate surfaces 7, 7' to be inclined or non-planar.
[0055] The top view shape of the intermediate surfaces 7, 7' (or the exposed shape when the fastener elements 4, 4' are disengaged) may depend on the engagement structure of the lower element portions 5, 5'. Typically, (i) the width of the intermediate surfaces 7, 7' gradually increases and then gradually decreases as they move away from the upper tip surface 65 along the element centerline CX; and / or the intermediate surfaces 7, 7' have a circular contour with an arc cut off by the upper tip surface 65.
[0056] As can be seen from FIG. 3, the intermediate surface 7 of the fastener element 4 may include two mounting areas 71 on which the element upper portions 6', 6' (for example, shoulder portions 8 described later) of the two mating fastener elements 4', 4' are individually mounted, and an intermediate area 72 between these two mounting areas 71. The area of the intermediate area 72 may be within a range of 0.5 to 1.5 times the total area of the two mounting areas 71. The same applies to the fastener element 4'. When the fastener elements 4, 4' are engaged, their intermediate areas 72, 72' are visible (when viewed from above). At this time, the intermediate areas 72, 72' are located at the back between the element upper portions 6, 6' (and between their upper surfaces 61, 61') and are not noticeable.
[0057] In some cases, including the illustrated example, the element lower part 5 includes a base part 51 having a lower base end surface 54, a head part 53 having a lower tip end surface 55, and a neck part 52 having a narrowed shape so as to have a minimum element width between the base part 51 and the head part 53. The head part 53 includes at least one engaging part 58, namely, two engaging parts 58 that protrude on opposite sides in the tape length direction (see FIG. 6). The neck part 52 includes at least one engaged part 59, namely, two engaged parts 59 that are recessed so as to form a narrowed part of the neck part 52. The same applies to the element lower part 5'.
[0058] The base 51 is formed to have approximately the same width as the element upper parts 6, 6'. That is, the width W51 of the base 51 is equal to the width W6 of the element upper parts 6, 6'. Therefore, the pitch Pi of the fastener elements 4 can be determined based on the structure of the element lower parts 5, 5'. The length of the base 51 along the element center line CX is shorter than the length L6 of the element upper parts 6, 6'. The lower base end faces 54, 54' are located on the opposite side of the fastener tapes 3, 3' from the upper base end faces 64, 64' of the element upper parts 6, 6'. The base 51 has two side faces 512, 513 arranged perpendicular to the element width direction, both of which extend along the element center line CX and straddle the core cord 33 (see Figure 8).
[0059] The neck portion 52 has a width W52 at the element lower portion 5, 5', which is the narrowest element width (see FIG. 8). The head portion 53 has a width W53 at the element lower portion 5, 5', which is the widest element width, other than the base portion 51. The width of the element lower portion 5, 5' gradually decreases from the midpoint between the base portion 51 and the neck portion 52 (i.e., the neck start position) toward the tape outward until it reaches width W52. After passing width W52, the width gradually increases until it reaches width W53. As a result, the neck portion 52 is shaped to have a constriction, and each engaged portion 59 is shaped to have a semi-cylindrical receiving space. The width of the head portion 53 gradually decreases from width W53 toward the tape outward. The lower surfaces of the base portion 51, neck portion 52, and head portion 53 are formed on the same plane, forming a single lower surface 56 of the element lower portion 5, 5'. The side surfaces of the base portion 51, neck portion 52, and head portion 53 are continuous and form a single contour. As shown in FIG. 5, the base portion 51 is fixed to the core cord 33 having a width defined between positions P11 and P12 and to a part of the fastener tapes 3, 3' adjacent thereto.
[0060] The two engaging portions 58 may be separated by the element center line CX of the fastener element 4 and / or may be mirror-symmetrical about the element center line CX (i.e., each is a semi-cylindrical portion). Similarly, the two engaged portions 59 may be separated by the element center line CX of the fastener element 4 and / or may be mirror-symmetrical about the element center line CX (i.e., each is a portion having a semi-cylindrical receiving space).
[0061] The two engaged portions 59 are each at least partially closed from above by two shoulder portions 8 of the element upper portions 6, 6' (see FIG. 6). The shoulder portions 8 are arranged on both sides of the neck portion 52 when the fastener element 4 is viewed from below (see FIG. 8). When the left and right fastener elements 4, 4' are engaged, the head portion 53 of one of the left and right fastener elements 4 is inserted and held between the neck portions 52' of the adjacent fastener element 4' on the other side. At this time, the head portion 53 is arranged directly below the shoulder portions 8' of the fastener elements 4', and its upward displacement is restricted. In other words, the shoulder portions of the fastener element 4 function as portions that restrict the displacement of the mating fastener element 4'. Advantageously, the shoulder portions 8 form part of the block-shaped element upper portions 6, 6' and do not have a shape that can be distinguished as a shoulder (when the element upper portions 6, 6' are viewed from above).
[0062] The upper tip surface 65 is positioned outward of the fastener tapes 3, 3' from the position of the minimum element width W52 at the neck portion 52 in the direction along the element center line CX (see FIGS. 5 to 8). This allows the element upper portions 6, 6' to be formed longer and / or allows the shoulder portion 8 to have a sufficient area. Additionally or alternatively, the upper tip surface 65 is positioned closer to the position of the minimum element width W52 at the neck portion 52 than the lower tip surfaces 55, 55' or their extreme ends in the direction along the element center line CX. That is, the length L8 shown in FIG. 8 is shorter than the length L9. In this case, the length L7 of the intermediate surfaces 7, 7' can be sufficiently secured (see FIG. 7). Note that increasing the length L7 of the intermediate surfaces 7, 7' enhances stability when the left and right fastener elements 4, 4' are engaged.
[0063] The manufacturing method of the slide fastener 1 is clear to those skilled in the art from the above description, and therefore will not be described further. The cavity shape of the mold for injection molding the fastener element 4 is simplified thanks to the relatively simple shape of the upper element portions 6, 6'. The slopes of the side surfaces (e.g., the front side surface 62 and the rear side surface 63) of the upper element portions 6, 6' act as draft angles for the fastener element 4 from the mold cavity. It is preferable to set the gate position at a location (e.g., the lower tip surface 55, 55') other than the molding cavity surface of the upper surface 61, 61' of the upper element portions 6, 6'. This ensures high flatness and / or smoothness of the upper surface 61, 61'. The lower tip surface 55, 55' may have a gate mark. It is preferable that the cavity surface of the mold also have high smoothness so that the outer surface of the fastener element 4 has high smoothness.
[0064] Metal foil can be attached to the upper surfaces 61, 61' to increase the glossiness. In this case, the first inclined region 61b and the second inclined region 61c can ensure light reflection over a wider angle range. Note that this also applies when no metal foil is provided.
[0065] In light of the above teachings, those skilled in the art can make various modifications to the embodiments. The reference numerals included in the claims are for reference purposes only and should not be used to limit the interpretation of the claims. [Explanation of symbols]
[0066] 1: Slide fastener 2: Zipper stringer 3: Zipper tape 4: Fastener element 5: Bottom of element 6: Top of element 7: Intermediate surface 8:Shoulder 9: Slider 51: Base 52: Neck 53:Head 54: Lower proximal surface 55:Lower apex surface 58: Department of Integration 59: The unit of the system 61: Above 61a: Main Domain 61b: First Inclined Field 61c: Second tilted field 62: Front side 63: Rear side 64: Upper base end face 65: Upper apex surface 71: Placement Area 72: Intermediate Area
Claims
1. A slide fastener (1), a pair of left and right fastener stringers (2, 2'), each of which includes a fastener tape (3, 3') and a plurality of fastener elements (4, 4') attached to side edge portions (31, 31') of the fastener tape (3, 3') at a predetermined pitch, each of which includes an element lower portion (5, 5') and an element upper portion (6, 6') respectively provided below and above a plane on which the fastener tape (3, 3') exists, and each of which includes an element lower portion (5, 5') having at least one engaging portion (58) and at least one engaged portion (59); a slider (9) that moves forward on the center line (CL) of the slide fastener (1) to alternately engage the individual fastener elements (4) included in one of the pair of left and right fastener stringers (2, 2') with the individual fastener elements (4') included in the other of the pair of left and right fastener stringers (2, 2'), and moves backward on the center line (CL) of the slide fastener (1) to release the engagement; The element upper portion (6, 6') of each fastener element (4, 4') is a single elongated portion having an upper surface (61, 61') extending along the width direction of the slide fastener (1) perpendicular to the center line (CL) of the slide fastener (1), a front side surface (62, 62') extending along the width direction of the slide fastener (1), and a rear side surface (63, 63') extending along the width direction of the slide fastener (1), and includes a single elongated portion whose narrow width is defined by the front side surface (62, 62') and the rear side surface (63, 63'), In a closed state of the slide fastener (1) in which an individual fastener element (4) included in one of the pair of left and right fastener stringers (2, 2') is engaged with an individual fastener element (4') included in the other of the pair of left and right fastener stringers (2, 2'), the element upper parts (6, 6') of the fastener elements (4, 4') are shaped so as not to straddle a center line (CL) of the slide fastener (1), The element upper portion (6, 6') of each fastener element (4, 4') further includes a first intermediate surface (66, 66') extending along the width direction of the slide fastener (1) between the upper surface (61, 61') and the front side surface (62, 62'), and a second intermediate surface (67, 67') extending along the width direction of the slide fastener (1) between the upper surface (61, 61') and the rear side surface (63, 63'), a first boundary line (L1) is defined between the upper surface (61, 61') and the first intermediate surface (66, 66'), and a second boundary line (L2) is defined between the upper surface (61, 61') and the second intermediate surface (67, 67'), In the closed state of the slide fastener (1), in each of the front and rear fastener elements (E1, E2) that are provided on different fastener stringers (2, 2') of the pair of left and right fastener stringers (2, 2') and that are adjacently engaged on the center line (CL) of the slide fastener (1), at least a first imaginary line (DL1) that is in contact with the first boundary line (L1) and extends parallel to the width direction of the slide fastener (1) on a core string (33, 33') provided on the side edge portion (31, 31') of the fastener tape (3, 3') and a small imaginary line (DL2) that is in contact with the first boundary line (L1) and extends parallel to the width direction of the slide fastener (1), When a second imaginary line (DL2) is set that is in contact with the second boundary line (L2) and extends parallel to the width direction of the slide fastener (1) at least on a core string (33, 33') provided on the side edge portion (31, 31') of the fastener tape (3, 3'), the element upper portions (6, 6') of each fastener element (4, 4') are shaped so that the first imaginary line (DL1) of the rear fastener element (E2) and the second imaginary line (DL2) of the front fastener element (E1) extend without intersecting with a gap (SP) therebetween, In each of the front and rear fastener elements (E1, E2), the width (W61) of the upper surface (61, 61') of the element upper portion (6, 6') of the fastener element (4, 4') determined between the first imaginary line (DL1) and the second imaginary line (DL2) falls within a range determined by a lower limit value obtained by multiplying 1 / 2 of the width (W6) of the element upper portion (6, 6') determined by the lower side of the front side surface (62, 62') that contacts the fastener tape (3, 3') and extends along the width direction of the slide fastener (1) and the lower side of the rear side surface (63, 63') that contacts the fastener tape (3, 3') and extends along the width direction of the slide fastener (1) by 0.8 and an upper limit value obtained by multiplying the half value by 1.2, The slide fastener of each fastener element (4, 4') satisfies 0.8<(H6 / W6)<0.95 with respect to the width (W6) of the element upper portion (6, 6') and the height (H6) of the element upper portion (6, 6').
2. The slide fastener according to claim 1, wherein, in the closed state of the slide fastener (1), the second imaginary line (DL2) of the front fastener element (E1) coincides with or extends adjacent to a third boundary line (L3) between the front side surface (62, 62') and the first intermediate surface (66, 66') of the rear fastener element (E2).
3. 2. The slide fastener according to claim 1, wherein a third boundary line (L3) is defined between the front side surface (62, 62') and the first intermediate surface (66, 66'), a fourth boundary line (L4) is defined between the rear side surface (63) and the second intermediate surface (67, 67'), and the first to fourth boundary lines (L1, L2, L3, L4) are oriented approximately parallel to each other at least across the entire width of the core strings (33, 33') provided on the side edge portions (31, 31') of the fastener tapes (3, 3').
4. The slide fastener according to claim 1, wherein the gap (SP) is 1 / 3 or less of the distance between the first imaginary line (DL1) and the second imaginary line (DL2) in one of the front and rear fastener elements (E1, E2).
5. The slide fastener according to claim 4, wherein the gap (SP) is equal to or greater than 1 / 5 of the distance between the first imaginary line (DL1) and the second imaginary line (DL2).
6. The element upper portion (6, 6') of each fastener element (4, 4') further includes a first intermediate surface (66, 66') extending along the width direction of the slide fastener (1) between the upper surface (61, 61') and the front side surface (62, 62'), and a second intermediate surface (67, 67') extending along the width direction of the slide fastener (1) between the upper surface (61, 61') and the rear side surface (63, 63'), The first intermediate surface (66, 66') is a curved surface that extends downward while curving from a first boundary line (L1) between the upper surface (61, 61') and the first intermediate surface (66, 66') to a third boundary line (L3) between the first intermediate surface (66, 66') and the front side surface (62, 62'), 6. A slide fastener according to claim 1, wherein the second intermediate surface (67, 67') is a curved surface that extends downward while curving from a second boundary line (L2) between the upper surface (61, 61') and the second intermediate surface (67, 67') to a fourth boundary line (L4) between the second intermediate surface (67, 67') and the rear side surface (63, 63').
7. A slide fastener according to any one of claims 1 to 5, wherein the element upper portion (6, 6') of each fastener element (4, 4') becomes wider as it moves away from the upper surface (61, 61') due to the inclination of the front side surface (62, 62') and the rear side surface (63).
8. The slide fastener according to any one of claims 1 to 5, wherein the front side surface (62, 62') and the rear side surface (63) each form a first angle within a range of 75° to 85° with respect to the tape upper surface (36) of the fastener tape (3, 3').
9. 6. The slide fastener according to claim 1, wherein when the rear side surface (63) of the front fastener element (E1) of the front and rear fastener elements (E1, E2) and the front side surface (62') of the rear fastener element (E2) of the front and rear fastener elements (E1, E2) are moved parallel to a common plane along the width direction of the slide fastener (1) in the closed state of the slide fastener (1), the rear side surface (63) of the front fastener element (E1) and the front side surface (62') of the rear fastener element (E2) form at least a part of the equal sides of an isosceles triangle with an acute apex angle.
10. The element upper portion (6, 6') of each fastener element (4, 4') has an upper base end surface (64, 64') positioned on the tape surface of the fastener tape (3, 3') and an upper tip end surface (65, 65') positioned outside the tape surface of the fastener tape (3, 3'), 6. A slide fastener according to any one of claims 1 to 5, wherein, in the closed state of the slide fastener (1), the upper tip surfaces (65, 65') of the individual fastener elements (4) included in one of the pair of left and right fastener stringers (2, 2') and the upper tip surfaces (65') of the individual fastener elements (4') included in the other of the pair of left and right fastener stringers (2, 2') are alternately arranged on both sides of a center line (CL) of the slide fastener (1).
11. The element upper portion (6, 6') of each fastener element (4, 4') has an upper base end surface (64, 64') positioned on the tape surface of the fastener tape (3, 3') and an upper tip end surface (65, 65') positioned outside the tape surface of the fastener tape (3, 3'), 6. The slide fastener according to claim 1, wherein, in the closed state of the slide fastener (1), when the upper tip surface (65) of the front fastener element (E1) of the front and rear fastener elements (E1, E2) and the upper tip surface (65') of the rear fastener element (E2) of the front and rear fastener elements (E1, E2) are moved parallel to a common plane along a center line (CL) of the slide fastener (1), the upper tip surface (65) of the front fastener element (E1) and the upper tip surface (65') of the rear fastener element (E2) form at least a part of the equal sides of an isosceles triangle with an acute apex angle.
12. A slide fastener according to any one of claims 1 to 5, wherein each fastener element (4, 4') has an element center line (CX) parallel to the width direction of the slide fastener (1), and the element upper part (6, 6') and the element lower part (5, 5') of each fastener element (4, 4') are provided on the element center line (CX) and are shaped symmetrically with respect to the element center line (CX).
13. A slide fastener according to any one of claims 1 to 5, wherein the upper surface (61, 61') of the element upper portion (6, 6') of each fastener element (4, 4') has an elongated rectangular contour along an element center line (CX) parallel to the width direction of the slide fastener (1).
14. The element upper portion (6, 6') is a substantially rectangular parallelepiped portion that is elongated along an element center line (CX) that is parallel to the width direction of the slide fastener (1) between an upper base end surface (64, 64') and an upper tip end surface (65, 65'), 6. A slide fastener according to claim 1, wherein the element lower portion (5) is shaped to be elongated along the element center line (CX) between a lower base end surface (54) and a lower tip end surface (55).
15. The element upper portion (6, 6') further includes a first intermediate surface (66, 66') extending along the width direction of the slide fastener (1) between the upper surface (61, 61') and the front side surface (62, 62'), and a second intermediate surface (67, 67') extending along the width direction of the slide fastener (1) between the upper surface (61, 61') and the rear side surface (63, 63'), 15. The slide fastener according to claim 14, wherein in each fastener stringer (2, 2′) of the pair of left and right fastener stringers (2, 2′), the upper tip surface (65, 65′) of the element upper portion (6, 6′) of the fastener element (4, 4′) is offset closer to the side edge portion (31, 31′) of the fastener tape (3, 3′) than the lower tip surface (55), and an intermediate surface (7, 7′) is formed between the lower tip surface (55) and the upper tip surface (65, 65′).
16. 16. A slide fastener according to claim 15, wherein the angle between said upper tip surface (65, 65') and said intermediate surface (7, 7') is equal to an angle ranging between 90° and 100°.
17. At least one of the following conditions (i) and (ii) is satisfied: (i) the width of the intermediate surface (7, 7') gradually increases and then gradually decreases as it moves away from the upper tip surface (65, 65') along the element centerline (CX); and (ii) A slide fastener according to claim 15, wherein the intermediate surface (7, 7') has a contour of a perfect circle with an arc cut off by the upper tip surface (65, 65').
18. 15. A slide fastener according to claim 14, wherein the element lower part (5) includes a base part (51) having the lower base end surface (54), a head part (53) having the lower tip surface (55), and a neck part (52) having a narrowed shape so as to have a minimum element width between the base part (51) and the head part (53), In each fastener stringer (2, 2') of the pair of left and right fastener stringers (2, 2'), the upper tip surface (65, 65') is positioned outward of the fastener tape (3, 3') along the element center line (CX) from the position of the smallest element width in the neck portion (52); and / or In each fastener element (4, 4') of each fastener stringer (2, 2') of the pair of left and right fastener stringers (2, 2'), the upper tip surface (65, 65') is positioned closer to the position of the smallest element width in the neck portion (52) as compared to the lower tip surface (55) or its most distal end position in the direction along the element center line (CX).
19. Each element upper portion (6, 6') of each fastener element (4, 4') has an upper base end surface (64, 64') positioned on the tape surface of the fastener tape (3, 3') and an upper tip end surface (65, 65') positioned on the opposite side of the upper base end surface (64, 64'), 6. A slide fastener according to claim 1, wherein the upper surface (61, 61') of the element upper portion (6) is composed of a total of three regions: a main region (61a), a first inclined region (61b) that gradually inclines at a first predetermined angle between the main region (61a) and the upper end of the upper base end surface (64), and a second inclined region (61c) that gradually inclines at a second predetermined angle between the main region (61a) and the upper end of the upper tip surface (65, 65').
20. A slide fastener as described in claim 19, wherein the angle (θ 61c) formed by the plane on which the main region (61a) exists and the acute angle of the second inclined region (61c) is smaller than the angle (θ 61b) formed by the plane on which the main region (61a) exists and the acute angle of the first inclined region (61b).
21. The lower part of the element (5, 5') is shaped to be elongated between the lower base end surface (54) and the lower tip end surface (55) along an element center line (CX) parallel to the width direction of the slide fastener (1), The element lower portion (5, 5') includes a base portion (51) having the lower base end surface (54), a head portion (53) having the lower tip end surface (55), and a neck portion (52) having a narrowed shape so as to have a minimum element width between the base portion (51) and the head portion (53), A slide fastener according to any one of claims 1 to 5, wherein the base (51) is an elongated portion having a narrow width defined by a front side extending along the width direction of the slide fastener (1) and a rear side extending along the width direction of the slide fastener (1).
22. The front side (62, 62') and the rear side (63) of the single elongated portion each form a first angle within a range of 75° to 85° with respect to a tape upper surface (36) of the fastener tape (3, 3'), 22. The slide fastener according to claim 21, wherein the front side and the rear side of the base (51) each form a second angle with respect to the tape underside (37, 37') of the fastener tape (3, 3'), the second angle being greater than the first angle.
Citation Information
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