oil separator
The oil separator enhances separation efficiency and structural stability by using a non-intersecting intake axis and annular flange connection, ensuring robust assembly and prolonged operational life.
Patent Information
- Application Number
- JP2024525575
- Authority / Receiving Office
- JP · JP
- Patent Type
- Patents
- Current Assignee / Owner
- Priority Date
- 2021-12-03
- Filing Date
- 2022-11-04
- Publication Date
- 2026-01-14
- Estimated Expiration
- 2042-11-04
AI Technical Summary
Existing oil separators exhibit poor oil and gas separation efficiency due to inadequate design, leading to suboptimal performance.
The oil separator features a cylinder with a non-intersecting intake hole axis, an intake pipe connected via an annular flange, and a sloped intake pipe end, enhancing centrifugal separation and structural stability through brazing or argon gas arc welding.
Improves gas-liquid separation efficiency, ensures structural integrity, and extends the device's service life by increasing the contact area and connection strength between components.
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Abstract
Description
[Technical Field]
[0001] This application claims priority from a patent application for the invention "Oil Separator" with application number 202123105870X, filed with the State Intellectual Property Office of China on December 3, 2021. This application relates to the technical field of oil separators, and more particularly to oil separators. [Background technology]
[0002] The existing oil separator includes a cylinder and an intake pipe, with an intake port on the outer wall of the cylinder, the axis of which intersects with the axis of the cylinder, and the fluid passes through the intake pipe and enters the cylinder. After separation inside, the gas flows out through the exhaust pipe, and the oil falls to the bottom of the cylinder and flows out through the oil return pipe at the bottom. The conventional method has poor oil and gas separation effect and is difficult to meet the usage requirements. Summary of the Invention [Problem to be solved by the invention]
[0003] The present application provides an oil separator to solve the problem of poor separation effect of oil separators in the prior art. [Means for solving the problem]
[0004] The present application provides an oil separator, which includes a cylinder having an intake hole in its side wall, the axis of which does not intersect with the axis of the cylinder, and an intake pipe that penetrates the intake hole and communicates with the interior of the cylinder. In addition, an annular flange is further installed around the periphery of the intake hole, and the annular flange is installed inside or outside the cylinder, and the intake pipe is connected to the annular flange, so that the specific position of the flange can be set according to the actual use needs of the device, thereby increasing the applicability of the device. Furthermore, an annular flange is further installed around the periphery of the intake hole, which passes through both sides of the intake hole and the intake pipe is connected to the annular flange, thereby further increasing the contact area between the intake hole and the intake pipe, thereby maximizing the welding strength between the intake hole and the intake pipe and ensuring the stability of the device during operation. Furthermore, the annular flange penetrates both sides of the intake hole. The annular flange has a connecting end and a free end that are oppositely arranged, and the free end of the annular flange protrudes from the outer wall of the cylinder, and the end surface of the free end of the annular flange is flat or arcuate. By configuring the above structure, one end surface of the annular flange is arranged flat, which facilitates the connection between the intake pipe and the intake hole during the installation process, making it easier to weld the intake pipe and the intake hole and improving the installation efficiency of the device. By configuring one end of the annular flange as an arcuate surface, which facilitates the processing of the annular flange, it is advantageous to reduce the production costs of the device. Furthermore, when the free end face of the annular flange is an arcuate surface, the pitch of the arcuate surface is the same as that of the outer wall surface of the cylinder, and the above arrangement ensures that the curvature of the free end of the annular flange in the extension direction is the same as that of the outer wall surface of the cylinder, thus ensuring the consistency of the structure of the entire device. Furthermore, the axis of the annular flange coincides with the axis of the intake hole. This arrangement ensures the conformity of the structures of the annular flange and the intake hole, further ensuring the overall structural strength after the intake hole is welded to the intake pipe. Furthermore, the height of the annular flange is more than 0.5 mm. This structure ensures a sufficient connection area between the annular flange and the intake pipe, and also makes rational use of the space on the outer wall of the cylinder. Furthermore, the oil separator further includes an exhaust pipe, the cylinder has an exhaust hole, the exhaust pipe penetrates the exhaust hole and communicates with the inside of the cylinder, and the outer diameter of the exhaust pipe located inside the cylinder is smaller than the outer diameter of the exhaust pipe located outside the cylinder. Furthermore, the intake pipe and the intake hole are connected by brazing or argon gas arc welding, which further ensures the structural strength after the intake pipe and the intake hole are welded together, ensures the stable operation of the device, and extends the service life of the device. Furthermore, the end face of the intake pipe located inside the cylinder is a slope.
[0005] In this application, the axis of the intake port does not intersect with the axis of the cylinder, which increases the centrifugal effect when the fluid enters the cylinder and further promotes gas-liquid separation of the fluid, improving the separation efficiency and effectiveness of the device. The above structure makes it easier to weld the intake port and the intake pipe, and also increases the connection strength between the intake port and the intake pipe.
[0006] The specification and drawings that form a part of this application are used to further understand this application, and the exemplary embodiments and descriptions thereof are for interpreting this application and are not to be construed as undue limitations of this application. [Brief explanation of the drawings]
[0007] [Figure 1] 1 shows a structural diagram of an oil separator provided by the present application. [Figure 2] 1 shows a front view of an oil separator provided by the present application. [Figure 3] 1 shows a cross-sectional view of another embodiment of an oil separator provided by the present application. [Figure 4] 1 shows a plan view of another embodiment of an oil separator provided by the present application. [Figure 5] 1 shows a plan view of another embodiment of an oil separator provided by the present application. DETAILED DESCRIPTION OF THE INVENTION
[0008] Below, a clear and complete description of the embodiments of the present application will be provided in conjunction with the drawings of the embodiments of the present application. It is clear that the described embodiments are only some of the embodiments of the present application, and not all of the embodiments. The following description of at least one exemplary embodiment is merely illustrative in nature and does not constitute any limitation on the present application and its applications or uses. Any other embodiments that a person skilled in the art can obtain based on the embodiments of the present application without performing any creative work fall within the scope of protection of the present application.
[0009] As shown in Figures 1 and 2, an embodiment of the present invention provides an oil separator, which includes a cylinder 10 and an intake pipe 20. The side wall of the cylinder 10 has an intake hole 11, the axis of which does not intersect with the axis of the cylinder 10, and the intake pipe 20 passes through the intake hole 11 and communicates with the interior of the cylinder 10.
[0010] In the embodiment of the present application, the axis of the intake port 11 does not intersect with the axis of the cylinder 10, which increases the centrifugal effect when the fluid enters the cylinder 10 and further promotes gas-liquid separation of the fluid, improving the separation efficiency and effectiveness of the device. The above structure makes it easy to weld the intake port 11 and the intake pipe 20 together and increases the connection strength between the intake port 11 and the intake pipe 20.
[0011] Specifically, the end face of the intake pipe 20 located inside the cylinder 10 is designed as a slope. In this way, the centrifugal effect of the fluid entering the cylinder 10 can be further enhanced.
[0012] An annular flange 111 is further installed around the periphery of the intake hole 11. The annular flange 111 may be installed inside or outside the cylinder 10, and the intake pipe 20 is connected to the annular flange 111. In this way, the specific position of the flange can be set according to the actual use needs of the device, thereby increasing the applicability of the device. In this embodiment, the annular flange 111 is installed on the outside of the cylinder 10. The annular flange 111 is installed around the periphery of the intake hole 11, so that during installation, the outer wall of the intake pipe 20 contacts the annular flange 111 and one end of the intake pipe 20 communicates with the interior of the cylinder 10, thereby increasing the contact area between the intake pipe 20 and the cylinder 10.
[0013] In another embodiment of the present application, an annular flange 111 passes through both sides of the intake hole 11, and the intake pipe 20 is connected to the annular flange 111. By further increasing the contact area between the intake hole 11 and the intake pipe 20 in this way, the welding strength between the intake hole 11 and the intake pipe 20 can be further increased, ensuring the stability of the device during operation.
[0014] The end face of the annular flange 111 may be a flat surface, an arcuate surface, or an inclined surface, as long as it can easily connect the intake pipe 20 and the intake hole 11.
[0015] 4, the annular flange 111 has a connecting end and a free end 1112 that are oppositely disposed, and the free end 1112 of the annular flange 111 protrudes from the outer wall of the cylinder 10, and the end surface of the free end 1112 of the annular flange 111 is flat. By providing the above structure, one end surface of the annular flange 111 is flat, which makes it easier for the intake pipe 20 to enter the intake hole 11 during the installation process, facilitating welding of the intake pipe 20 and the intake hole 11 and improving the installation efficiency of the device.
[0016] 5, the annular flange 111 has a connecting end and a free end 1112 arranged opposite each other, the free end 1112 of the annular flange 111 protruding from the outer wall of the cylinder 10, and the end face of the free end 1112 of the annular flange 111 being an arcuate surface. The above-mentioned installation structure is simple, and one end of the annular flange 111 is arranged on an arcuate surface, which makes it easy to process the annular flange 111, which is advantageous in reducing the production costs of the device.
[0017] Specifically, when the end face of the free end 1112 of the annular flange 111 is an arcuate surface, the arcuate surface has the same pitch as the outer wall surface of the cylinder 10. This arrangement ensures that the curvature of the free end 1112 of the annular flange 111 in the extension direction is the same as that of the outer wall of the cylinder 10, thereby ensuring the conformity of the structure of the entire device and facilitating processing, thereby reducing processing costs.
[0018] Furthermore, the axis of the annular flange 111 overlaps with the axis of the intake hole 11. The above installation can ensure the conformity of the structures of the annular flange 111 and the intake hole 11, which further ensures the strength of the entire structure after the intake hole 11 is welded to the intake pipe 20, and this structure makes it easy to insert the intake pipe 20 into the intake hole 11.
[0019] Specifically, the height of the annular flange 111 is 0.5 mm or more. This structure ensures a sufficient contact area between the annular flange 111 and the intake pipe 20, and also makes reasonable use of the space on the inner and outer walls of the cylinder 10. The height of the annular flange 111 may be set to 0.5 mm, 1 mm, 1.5 mm, etc.
[0020] Furthermore, the oil separator is made of stainless steel. The structure of this material is easy to process, reducing the production cost of the device and efficiently reducing the weight of the device, ensuring a lightweight device. In other embodiments of the present application, the oil separator may be made of other metallic materials, and different materials can be selected depending on the environment in which the device is used, thereby increasing the applicability of the device.
[0021] Furthermore, the intake pipe 20 and the intake hole 11 are connected by brazing or argon gas arc welding. The above welding method further ensures the structural strength of the intake pipe 20 and the intake hole 11 after welding, ensures the operational stability of the device, and extends the service life of the device. In the gas embodiment of the present application, the intake pipe 20 and the intake hole 11 may also be connected and fixed by other methods as long as the operational performance of the device after the intake pipe 20 and the intake hole 11 are ensured.
[0022] The oil separator further includes an exhaust pipe 30, the outer diameter of which is located inside the cylinder 10 and is smaller than the outer diameter of which is located outside the cylinder 10, thereby restricting the connection depth of the exhaust pipe 30, and a knurl is provided at the welding point between the exhaust pipe 30 and the cylinder 10, thereby ensuring sufficient solder at the welding point and ensuring structural strength after welding.
[0023] As shown in FIG. 3, another embodiment of the present invention provides an oil separator, which differs from the above embodiment in that the annular flange 111 in the present invention is installed inside the cylinder 10.
[0024] In this application, the axis of the intake hole 11 does not intersect with the axis of the cylinder 10, which enhances the centrifugal effect when fluid enters the cylinder 10 and further promotes gas-liquid separation of the fluid, thereby improving the separation efficiency and effectiveness of the device. An annular flange 111 is installed around the periphery of the intake hole 11. During installation, the outer wall of the intake pipe 20 contacts the annular flange 111, and one end of the intake pipe 20 communicates with the interior of the cylinder 10. This increases the contact area between the intake pipe 20 and the cylinder 10. This structure facilitates welding the intake hole 11 and the intake pipe 20 and increases the connection strength between the intake hole 11 and the intake pipe 20. Furthermore, the annular flange 111 can be installed inside or outside the cylinder 10. The specific location of the flange can be adjusted according to the actual usage needs of the device, thereby expanding the applicability of the device.
[0025] It should be noted that the terminology used herein is for the purpose of describing specific embodiments only and is not intended to limit the exemplary embodiments according to the present application. As used herein, the singular forms "a," "an," and "the" are intended to include the plural forms unless the context clearly dictates otherwise. Also, when the terms "comprise" and / or "comprises" are used herein, they should be considered to specify that features, steps, operations, devices, assemblies, and / or combinations thereof are present.
[0026] Unless otherwise specifically stated, the relative arrangements of components and steps, formulas, and numerical values described in these embodiments do not limit the scope of the present application. Furthermore, for convenience of explanation, it is clear that the dimensions of each part shown in the drawings are not drawn to scale. Techniques, methods, and equipment known to those skilled in the art may not be discussed in detail; however, where appropriate, such techniques, methods, and equipment should be considered part of the enabling specification. In all examples illustrated and discussed herein, any specific values should be construed as illustrative only and not limiting. Therefore, other examples of the illustrative embodiments may have different values. It should be noted that similar reference numerals and letters indicate similar items in the following drawings, and therefore, once an item is defined in one drawing, it need not be further described in subsequent drawings.
[0027] In the description of this application, the orientations or positional relationships indicated by directional terms such as "front, back, up, down, left, right," "lateral, longitudinal, vertical, horizontal," and "top, bottom" are generally based on the orientations or positional relationships shown in the drawings and are merely intended to facilitate and simplify the description of this application for the convenience of explanation. Unless otherwise stated, these directional terms do not indicate or imply that the devices or components they indicate have a specific orientation or must be constructed and operated in a specific orientation, and therefore should not be understood as limiting the scope of protection of this application. The directional terms "inside, outside" should be understood to refer to the inside and outside of the outline of each component itself.
[0028] For convenience of explanation, spatial terms such as "above," "upper," "on top," and "above" may be used herein to describe the spatial relationship of one component or feature to another component or feature shown in the figures. It should be understood that spatial terms are intended to encompass different orientations during use or operation in addition to the orientation of the component shown in the figures. For example, if a component in the figures were turned upside down, a component described as "above other components or structures" or "on top of other components or structures" would be positioned "below other components or structures" or "below other components or structures." Thus, the exemplary term "above" includes both an orientation of "above" and "below." Components may be positioned in other different ways (rotated 90 degrees or at other orientations) and interpreted accordingly with the spatial terms used herein.
[0029] It should also be explained that the use of terms such as "first" and "second" to define parts is merely to facilitate distinguishing between corresponding parts, and unless otherwise specified, the above terms do not have any special meaning and should not be understood as limiting the scope of protection of the present application.
[0030] The above is only a preferred embodiment of the present application, and is not intended to limit the present application. Those skilled in the art can have various modifications and variations to the present application. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present application are all included in the protection scope of the present application. [Explanation of symbols]
[0031] The drawings include the following reference numbers: 10 cylinders 11 Air intake 111 Annular flange 1112 Free end 20 Intake pipe 30 exhaust pipe
Claims
1. In the oil separator, A cylinder (10) having an intake hole (11) in a side wall, the axis of the intake hole (11) not intersecting with the axis of the cylinder (10); an intake pipe (20) that penetrates through the intake hole (11) and communicates with the inside of the cylinder (10); Including, The oil separator further includes an exhaust pipe (30), the cylinder (10) has an exhaust hole, the exhaust pipe (30) penetrates the exhaust hole and communicates with the interior of the cylinder (10), and the outer diameter of the exhaust pipe (30) located inside the cylinder (10) is smaller than the outer diameter of the exhaust pipe (30) located outside the cylinder (10).
2. 2. The oil separator according to claim 1, wherein an annular flange (111) is further installed around the periphery of the intake hole (11), the annular flange (111) is installed inside the cylinder (10) or outside the cylinder (10), and the intake pipe (20) is connected to the annular flange (111).
3. 2. The oil separator according to claim 1, wherein an annular flange (111) is further installed on the periphery of the intake hole (11), the annular flange (111) penetrates both sides of the intake hole (11), and the intake pipe (20) is connected to the annular flange (111).
4. 3. The oil separator according to claim 2, wherein the annular flange (111) has a connecting end and a free end (1112) that are oppositely disposed, the free end (1112) of the annular flange (111) is disposed to protrude from the outer wall of the cylinder (10), and the end surface of the free end (1112) of the annular flange (111) is a flat or arcuate surface.
5. 5. The oil separator according to claim 4, wherein, under the condition that the end face of the free end (1112) of the annular flange (111) is an arcuate surface, the curvature of the arcuate surface is the same as the curvature of the outer wall surface of the cylinder (10).
6. 6. An oil separator according to any one of claims 2 to 5, characterized in that the axis of the annular flange (111) coincides with the axis of the intake hole (11).
7. 6. Oil separator according to any one of claims 2 to 5, characterized in that the height of the annular flange (111) is greater than or equal to 0.5 mm.
8. 7. Oil separator according to claim 6, characterized in that the height of the annular flange (111) is greater than or equal to 0.5 mm.
9. 6. The oil separator according to claim 1, wherein the intake pipe (20) and the intake hole (11) are connected by brazing or argon gas arc welding.
10. 6. The oil separator according to claim 1, wherein an end surface of the intake pipe (20) located inside the cylinder (10) is a slope.
Citation Information
Patent Citations
Oil-gas separator
CN203454495U
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CN213811246U
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JP1998311627A