Aerosol generating system with charging device and aerosol generating device with end contacts
The aerosol generating system addresses the challenge of difficult device alignment in charging by using a transverse docking mechanism with magnetic or mechanical latches and electrical contacts, enabling easy and secure charging with visible status indicators.
Patent Information
- Application Number
- JP2024091616
- Authority / Receiving Office
- JP · JP
- Patent Type
- Patents
- Current Assignee / Owner
- Priority Date
- 2017-08-23
- Filing Date
- 2024-06-05
- Publication Date
- 2026-01-15
- Estimated Expiration
- 2037-09-01
AI Technical Summary
Existing aerosol generating systems require precise alignment and longitudinal insertion of the device into a charging case, which can be difficult in low light or when moving, making it cumbersome for users.
The system features a docking device with a perpendicular engagement mechanism, allowing easy insertion and removal of the aerosol generating device by moving it transversely into a docking space, and includes magnetic or mechanical latches for secure engagement, with electrical contacts on both ends for charging and data transfer, and status indicators for easy orientation.
Facilitates easy and secure engagement and disengagement of the aerosol generating device with the charging case, ensuring reliable charging and data transfer, even in low light conditions, and protecting device features from accidental activation or damage.
Smart Images

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Abstract
Description
Summary of the Invention
[0001] The present invention relates to an electrically operated aerosol generating system, and more particularly to an electrically operated aerosol generating system having an aerosol generating device and a charging device for receiving the aerosol generating device and charging the aerosol generating device.
[0002] Electrically operated aerosol generating systems generally include an aerosol-forming substrate and an atomizer, which operates to atomize volatile compounds in the aerosol-forming substrate to form an aerosol for inhalation by a user. Typically, electrically operated aerosol generating systems also include an aerosol generating device including a power supply for providing power to the atomizer. The atomizer may be an electrically operated heating means, such as an electric heater.
[0003] In some systems, the aerosol-generating device is configured to receive an aerosol-generating article containing a solid aerosol-forming substrate, such as a substrate containing homogenized tobacco. In these systems, the device generally includes an atomizer, which is arranged to heat the aerosol-forming substrate when the article is received in the device. The article may also include a filter wrapped with an aerosol-forming substrate in the form of a rod similar to a conventional cigarette. In some systems, the aerosol-generating article may include a cartridge containing a liquid or gel aerosol-forming substrate that can be heated by the atomizer. In some systems, the device may be configured to receive a cartridge containing both an atomizer and a liquid aerosol-forming substrate. Such a cartridge is also referred to as a cartomizer. A typical configuration of the atomizer used in a cartomizer includes a heater wire coil wrapped around an elongated core immersed in a liquid aerosol-forming substrate.
[0004] Some electrically operated aerosol generating systems include a separate charging device for removably holding and recharging the aerosol generating device when not in use. Such a charging device may also function as a case or holder and may provide some protection for the aerosol generating device. The charging device may also provide additional functions such as data logging and refilling the aerosol generating device with aerosol-forming substrate.
[0005] Aerosol generating devices typically have a high aspect ratio, with a first length dimension greater than the second and third width dimensions. Cases for holding aerosol generating devices often include a housing defining a narrow opening into which a user must insert the device. The narrow opening generally has a width similar to that of the aerosol generating device. Inserting an aerosol generating device into these cases typically requires a user to precisely align the aerosol generating device with the narrow opening, insert the aerosol generating device into the case, and then slide the aerosol generating device longitudinally into the case. This can be difficult for the user, especially in low light or when the user is moving.
[0006] It would be desirable to provide an aerosol generating system that improves the speed and ease with which a user can insert an aerosol generating device into a compatible charging device and remove the aerosol generating device from the charging device.
[0007] An electrically operable aerosol generation system may be provided, comprising: a charging device including a primary power source; and an elongated aerosol generation device including a secondary power source and having a proximal end, a distal end, and a body extending between the proximal and distal ends. The charging device has a docking device configured to engage with the aerosol generation device. The docking device includes a docking space defined between a first end and an opposing second end spaced from and secured relative to the first end, the docking space accommodating the longitudinal dimension of the elongated aerosol generation device between the first and second ends. Electrical contacts are located on at least one of the proximal or distal ends of the aerosol generation device for engagement with corresponding electrical contacts located on at least one of the first and second ends of the docking device.
[0008] Preferably, at least a portion of the aerosol generating device remains exposed when the aerosol generating device is engaged with the charging device. For example, when the aerosol generating device is engaged with the charging device, at least one side of the body of the aerosol generating device may be exposed to form the exterior surface of the aerosol generating system.
[0009] Engagement between the aerosol generating device and the docking device is preferably achieved by relative movement of the aerosol generating device and the receiving portion in a direction perpendicular or substantially perpendicular to the longitudinal axis of the aerosol generating device.
[0010] The first end and the second end preferably form part of the charging device, for example, part of the housing of the charging device. The first end and the second end may be walls of the housing of the charging device. The first end and the second end may be members extending from the housing of the charging device. The docking space is preferably at least partially external to the charging device. For example, the docking space may be open to the environment outside the charging device when the aerosol generating device is not housed within the docking space.
[0011] The charging device preferably includes a housing for holding a primary power source. The primary power source may be, for example, a rechargeable battery held by or within the housing of the charging device. Preferably, engagement between the charging device and the aerosol generating device when the aerosol generating device is accommodated by the docking space enables the secondary power source of the aerosol generating device to be charged by the primary power source of the charging device. For example, electrical contacts located on the aerosol generating device may be arranged to engage with corresponding electrical contacts located on the charging device when the aerosol generating device is engaged with the docking device, and may be used for charging.
[0012] As used herein, the term "aerosol-generating device" refers to a device that interacts with an aerosol-forming substrate to generate an aerosol that can be inhaled directly into the user's lungs through the user's mouth. In certain embodiments, the aerosol-generating device may heat the aerosol-forming substrate to promote the release of volatile compounds. The aerosol-generating device may interact with an aerosol-generating article that includes the aerosol-forming substrate or a cartridge that includes the aerosol-forming substrate. An electrically operated aerosol-generating device may include an atomizer, such as an electric heater, for heating the aerosol-forming substrate to form an aerosol.
[0013] As used herein, the term "aerosol-generating article" refers to an article that includes an aerosol-forming substrate capable of emitting a volatile compound that can form an aerosol. In certain embodiments, an aerosol-generating article may comprise an aerosol-forming substrate that is capable of emitting a volatile compound that can form an aerosol upon heating.
[0014] As used herein, the terms "upstream," "downstream," "proximal," and "distal" are used to describe the relative positions of components or portions of components of the aerosol-generating device, the aerosol-generating article, and the case.
[0015] As used herein, the term "longitudinal" is used to describe the direction between the downstream, proximal or oral end and the opposite upstream or distal end, and the term "transverse" is used to describe the direction perpendicular to the longitudinal axis.
[0016] As used herein, the term "length" is used to describe the maximum longitudinal dimension between the distal or upstream end and the proximal or downstream end of components, aerosol generating devices and aerosol-generating articles.
[0017] As used herein, the term "diameter" is used to describe the largest transverse dimension of components, such as aerosol generating devices and aerosol-generating articles.
[0018] As used herein, the term "transverse cross section" is used to describe a cross section of a component, an aerosol-generating device, an aerosol-generating article, and a case, respectively, taken in a direction perpendicular to the major axis of the component, the aerosol-generating device, the aerosol-generating article, and the case.
[0019] As used herein, the term "exposed" is used to indicate that a portion of a feature or component is open to the external environment and is not enclosed or covered.
[0020] The term "magnetic material," as used herein, is used to describe a material that can interact with a magnetic field, including both paramagnetic and ferromagnetic materials. A magnetizable material may be a paramagnetic material, such that it only becomes magnetized in the presence of an external magnetic field. Alternatively, a magnetizable material may be a material (e.g., a ferromagnetic material) that becomes magnetized in the presence of an external magnetic field and remains magnetized even after the external magnetic field is removed. The term "magnetic material," as used herein, includes both types of magnetizable materials, as well as already magnetized materials.
[0021] The elongated aerosol-generating device is configured to generate an inhalable aerosol from an aerosol-forming substrate. The elongated aerosol-generating device article may be substantially cigarette- or cigar-shaped. For example, the elongated aerosol-generating device may have a first longitudinal or length dimension that is greater than second and third width dimensions. While the second and third dimensions may be referred to as width and thickness, the second and third dimensions are preferably substantially identical and therefore may both be referred to as width. The elongated aerosol-generating device may be substantially cylindrical. The longitudinal dimension defines a longitudinal axis. The width dimension extends perpendicular to the longitudinal axis. The elongated aerosol-generating device may be described as having a proximal end and a distal end, with an elongated body defined between the proximal and distal ends. The body may include at least one side extending between the proximal and distal ends.
[0022] The docking space may be further defined by a rear portion extending between the first end and the second end. Thus, the docking space may be at least partially defined by the first end, the second end, and the rear portion. The rear portion may be a rear wall. The rear portion may be part of an outer wall of the housing of the charging device.
[0023] The aerosol generating device can be easily engaged and disengaged with the docking device by movement into the docking space in a direction perpendicular to the longitudinal axis of the aerosol generating device, i.e., movement transverse to the aerosol generating device. The aerosol generating device can be easily engaged and disengaged with the docking device by movement into the docking space in a direction substantially perpendicular to the longitudinal axis of the aerosol generating device. For example, either the proximal or distal end of the aerosol generating device can be inserted into the docking space to engage with the charging device. The opposite end can then be rotated into the docking space so that the aerosol generating device fully engages with the charging device. By using a perpendicular or substantially perpendicular movement, less movement distance is required to engage the aerosol generating device with the charging device than in conventional systems that receive the aerosol generating device when inserted longitudinally into the charging device. The docking space of the charging device accommodates the longitudinal dimension of the aerosol generating device. If present, an opening to the docking space accommodates the longitudinal dimension of the aerosol generating device. It is therefore easier to position the aerosol generating device in the docking space than if the docking space were sized to accommodate only the transverse dimension of the aerosol generating device.
[0024] The docking space may at least partially form an open groove within the housing of the charging device. Thus, the docking space may be at least partially defined by a first side wall, a second side wall, a rear wall, and first and second ends. The open groove may be an elongated recess or slot defined by the housing of the charging device. The elongated aerosol generating device may be fully received within the open groove, with no portion of the aerosol generating device extending beyond the peripheral boundary of the charging device. Alternatively, the elongated aerosol generating device may be only partially received within the open groove. In this case, a portion of the aerosol generating device, which may be referred to as an exposed portion, extends beyond the peripheral boundary of the charging device.
[0025] It may be advantageous for a portion of the aerosol generating device to form the exterior surface of the system when the aerosol generating device is engaged with the charging device. For example, it may be advantageous for at least one side of the body of the aerosol generating device to form the exterior surface of the system when the aerosol generating device is engaged with the charging device. The aerosol generating device may be easily withdrawn by a user; the user simply grasps the exposed portion of the aerosol generating device to disengage the aerosol generating device from the charging device. The exposed portion of the aerosol generating device may be shaped to match or correspond to the shape of the housing of the charging device. While the charging device may have a shaped or contoured housing, the aerosol generating device may also have a housing or exterior surface configured to match the shape or contour of the charging device housing when the aerosol generating device is engaged with the charging device. The aerosol generating device may act to close or cover an open groove in the charging device. In this way, charging device features, such as displays, indicators, contacts, or buttons located within such open grooves, may be shielded from the external environment when the aerosol generating device is engaged with the charging device. In this way, the display, indicators, contacts or buttons may be protected when the aerosol generating device is engaged with the charging device, for example during transport.
[0026] In some embodiments, the first and second ends are located on protrusions extending from the housing of the charging device, e.g., first and second protrusions extending from the housing. The protrusions may be referred to as lugs. Thus, the longitudinal dimension of the docking space may be defined between the opposing first and second ends located on the first and second protrusions. The docking space may not be constrained in any other dimension. An aerosol generating device engaging with such a docking space may only have contact points with the first and second ends and, upon engagement, extend longitudinally between the protrusions. Alternatively, the docking space may be further constrained by a rear wall extending between the first and second protrusions. The docking space may be further constrained by one or more side walls extending between the first and second protrusions.
[0027] The docking space is preferably configured to receive the aerosol generating device when the aerosol generating device is urged into the docking space in a direction perpendicular to the long axis of the aerosol generating device, such that when engaged with the charging device, the long axis of the aerosol generating device is preferably parallel to a side or edge of the charging device.
[0028] The docking device may include a latching means, such as a mechanical latch, for releasably engaging and retaining the aerosol generating device with the docking device. For example, a latching protrusion may extend from the first end or the second end and be configured to engage with the distal or proximal end of the aerosol generating device. The latching protrusion may be biased away from the first or second end, for example, by a spring. The latching protrusion may extend from the first or second end upon activation by a user. The latching protrusion may interact with a corresponding dimple, recess, slot, or groove defined in the distal or proximal end of the aerosol generating device. Mechanical latches may be located at both the first and second ends to releasably retain both the distal and proximal ends of the aerosol generating device. Similarly, the proximal or distal end, or both the proximal and distal ends, of the aerosol generating device may include latching protrusions as described above, which may interact with corresponding dimples, recesses, slots, or grooves defined in the first or second end of the aerosol generating device.
[0029] The latching means may include one or more magnets. For example, the docking device may include a magnetic latch for engaging with the docking device to removably hold the aerosol generating device. The one or more magnets may be located, for example, on the charger, e.g., at either the first end or the second end, or on a portion of the charger near either the first end or the second end. The aerosol generating device includes one or more portions that are magnetically attracted to the one or more magnets to hold the aerosol generating device in engagement with the charging device when the aerosol generating device is aligned within the docking space. The one or more magnets may be located on the aerosol generating device, e.g., at either the distal end or the proximal end, or on a portion of the aerosol generating device near either the distal end or the proximal end. The charging device includes one or more portions that are magnetically attracted to the one or more magnets to hold the aerosol generating device in engagement with the charging device when the aerosol generating device is aligned within the docking space.
[0030] Latching magnets may be included on both the charging device and the aerosol generator. A magnet on one of the charging device and the aerosol generator may exhibit a north pole, and a corresponding magnet on the other of the charging device and the aerosol generator may exhibit a south pole. The aerosol generator may include a pair of longitudinally spaced magnets, and the charging device may include a corresponding pair of magnets arranged to latch with the pair of magnets on the aerosol generator. The longitudinally spaced pair of magnets may be referred to as the first and second aerosol generator magnets, and the corresponding pair of magnets may be referred to as the first and second charging device magnets. The first aerosol generator magnet may be located at or near the proximal end of the aerosol generator. The second aerosol generator magnet may be located at or near the distal end of the aerosol generator. Both the first and second aerosol generator magnets may have north polarity, in which case both the first and second charging device magnets have south polarity. If both the first and second aerosol generators have south polarities, then both the magnets of the first and second charging devices will have north polarities. If the magnets of the first and second aerosol generators are spaced symmetrically about the longitudinal midpoint of the aerosol generators, this arrangement may allow the aerosol generators to latch with the charging devices in either longitudinal orientation. In one arrangement, the magnet of the first aerosol generator may exhibit north polarity, and the magnet of the second aerosol generator may exhibit south polarity. In this case, the magnet of the first charging device exhibits south polarity, and the magnet of the second charging device exhibits north polarity. This configuration may allow the aerosol generators to latch with the charging devices when the magnet of the first aerosol generator is provided in a configuration in which it is aligned with the magnet of the first charging device, but latching does not occur when the aerosol generators are provided in a configuration in which it is aligned with the magnet of the second charging device. This may advantageously ensure that latching occurs only in certain longitudinal orientations. This is called magnetic keying.
[0031] The magnet used in the latch is preferably a strong magnet, such as a rare earth magnet (e.g., NdFeB magnet), which only needs to be small in size to hold the aerosol generating device and charging device.
[0032] The aerosol generating device may be held in engagement with the charging device by interference. For example, a distal end of the aerosol generating device may engage with a first end, a proximal end of the aerosol generating device may engage with a second end, and frictional engagement between the opposing ends of the device and the first and second ends of the charging device may hold the aerosol generating device in engagement with the charging device. A biasing means, such as a spring, may be located on or at either end of the aerosol generating device to help provide interference when the aerosol generating device and the charging device are engaged. The biasing means may also provide pressure between contacts located on the aerosol generating device and contacts located on the charging device to help increase the reliability of these contacts during engagement between the aerosol generating device and the charging device.
[0033] The aerosol generating device may include electrical contacts located on at least one of the proximal end or the distal end of the aerosol generating device, and the charging device may include corresponding electrical contacts located on both the first end and the second end of the docking device. The aerosol generating device may include electrical contacts located on the distal end, and the charging device may include corresponding electrical contacts located on both the first end and the second end of the docking device. The aerosol generating device may include electrical contacts located on the proximal end, and the charging device may include corresponding electrical contacts located on both the first end and the second end of the docking device. Alternatively, the aerosol generating device may include electrical contacts located on the first end, and the aerosol generating device may include corresponding electrical contacts located on both the proximal end and the distal end. The charging device may include electrical contacts located on the second end, and the aerosol generating device may include corresponding electrical contacts located on both the proximal end and the distal end.
[0034] It may be advantageous for the charging contacts to be configured concentrically, for example, as concentric rings within an end face of the aerosol generating device, for example, within a distal end face of the aerosol generating device. The electrical contacts located on at least one of the proximal or distal ends of the aerosol generating device may include a positive electrical contact and a negative electrical contact, with at least one of the positive and negative electrical contacts being annular, and the positive and negative electrical contacts preferably being concentrically arranged on at least one of the proximal or distal ends of the aerosol generating device. The electrical contacts located on at least one of the proximal or distal ends of the aerosol generating device may include an annular positive electrical contact and an annular negative electrical contact, and the positive and negative electrical contacts preferably being concentrically arranged on at least one of the proximal or distal ends of the aerosol generating device. Thus, the distal end face of the aerosol generating device may include first and second concentric electrical contacts arranged as concentric rings, with the first electrical contact being a positive contact and the second electrical contact being a negative contact. It is not necessary for both contacts to be concentric rings: one contact may be a point contact and the other contact may be a ring surrounding the point contact.
[0035] Corresponding contacts, which may or may not be in the form of concentric rings, may be defined on the first or second end of the charging device to enable electrical coupling between the aerosol generating device and the charging device. The electrical contacts may be located on at least one of the first and second ends of the docking device and may include an annular positive electrical contact and an annular negative electrical contact, with the positive and negative electrical contacts concentrically arranged on at least one of the first and second ends of the docking device. The first or second end of the charging device may include first and second concentric electrical contacts arranged as concentric rings, with the first electrical contact being the positive contact and the second electrical contact being the negative contact. Corresponding contacts, which may or may not be in the form of concentric rings, may be defined on the distal or proximal end of the aerosol generating device to enable electrical coupling between the aerosol generating device and the charging device. The use of contacts in the form of a single ring or multiple rings allows the aerosol generating device to be oriented in any radial direction when engaged with the charging device. That is, because at least a portion of the contact set is in the form of a ring, the corresponding contacts can be positioned so that when presented to the docking device of the charging device, they will always be in contact no matter what radial orientation the aerosol generating device is in. This further simplifies engagement and disengagement of the respective devices, as the user need not be concerned about the radial orientation of the aerosol generating device.
[0036] The charging contacts may enable data transfer between the aerosol generating device and the charging device, as well as enable charging of the secondary power source. Alternatively, one or more dedicated data transfer contacts may be defined on the aerosol generating device and the charging device to enable data transfer between the devices.
[0037] The aerosol generation system may be equipped with a wireless data transmission means, such as a Bluetooth connection.
[0038] The aerosol generation system may be configured so that the aerosol generation device can be charged when engaged with the charging device in either longitudinal orientation. In an advantageous configuration, the aerosol generation device may include charging contacts located at or near at least one of the distal end or the proximal end, and the charging device includes corresponding charging contacts located on both the first end and the second end of the docking device. Thus, even if the aerosol generation device includes only charging contacts on one of the distal end and the proximal end, an electrical connection can be made regardless of the orientation in which the aerosol generation device is presented to the charging device. Thus, if the aerosol generating device includes charging contacts located at its distal end and the charging device includes corresponding charging contacts located on both the first and second ends of the docking device, the aerosol generating device can be engaged with the docking device in either a first position, in which the distal end of the aerosol generating device engages with the first end of the charging device and the proximal end of the aerosol generating device engages with the second end of the charging device, or a second position, in which the distal end of the aerosol generating device engages with the second end of the charging device and the proximal end of the aerosol generating device engages with the first end of the charging device. In this configuration, the user does not need to be concerned with correctly orienting the aerosol generating device within the charging device. This can be particularly advantageous when using the system in low light conditions. Similarly, the aerosol generating device can have electrical contacts for charging the secondary battery located at both the proximal and distal ends, thereby achieving the ability to charge the secondary power source regardless of the longitudinal orientation of the aerosol generating device when engaged with the charging device.
[0039] The system may be configured so that any data connection between the aerosol generating device and the charging device can be made regardless of the orientation of engagement.
[0040] Advantageously, the aerosol generating device may include one or more status indicators, such as status lights extending circumferentially around the aerosol generating device. Thus, status information can be determined by a user without having to examine the device for the correct orientation to view the status indicator. It may be particularly advantageous to have the status indicators visible in either radial orientation in which the aerosol generating device engages with the charging device. Thus, status information can be viewed during charging without the need to specifically orient the aerosol generating device.
[0041] A preferred status indicator may include a plurality of longitudinally spaced lamps on the aerosol generating device, each lamp extending circumferentially around the device. Each lamp may indicate the status of a different parameter. A progression of a status, such as battery charge level, may be indicated by emitting more or less light. Each individual indicator lamp may include a ring of circumferentially spaced LEDs. Each individual indicator lamp may be a ring-shaped LED extending circumferentially around the aerosol generating device.
[0042] The aerosol generating device may include one or more user-actuable buttons located on a first sidewall of the aerosol generating device. The aerosol generating device may include one or more displays located on a first sidewall of the aerosol generating device. The aerosol generating device may include one or more contacts (such as electrical or data contacts) located on a first sidewall of the aerosol generating device. The aerosol generating device may include any combination of user-actuable buttons, displays, and contacts (such as electrical or data contacts) located on a first sidewall of the aerosol generating device. The system may advantageously be configured such that when the aerosol generating device is coupled to the charging device, the first sidewall faces the charging device. For example, the docking device may be configured such that when the aerosol generating device is positioned within the docking space, the first sidewall faces the charging device. In this configuration, the aerosol generating device is radially oriented in a specific orientation for engagement with the charging device. Such orientation may be achieved by keying means that prevent the aerosol generating device from engaging with the charging device in any orientation other than the desired orientation. The advantage of such an orientation is that buttons on the aerosol generating device can be protected from accidental activation when the aerosol generating device is mated with the charging device. Similarly, any display can be protected from accidental damage when the aerosol generating device is mated with the charging device. Furthermore, any contacts can be aligned with corresponding contacts on the charging device.
[0043] Preferably, at least a portion of the aerosol generating device remains exposed when the aerosol generating device is engaged with the charging device. For example, at least one sidewall (e.g., at least one outer sidewall) of the aerosol generating device remains exposed to the external environment when the aerosol generating device is engaged with the charging device. A user may grasp the exposed surface of the at least one outer sidewall to more easily facilitate disengagement of the aerosol generating device from the charging device. A user may grasp the exposed surface and apply pressure to disengage the aerosol generating device from the charging device. Thus, it may be easier to pull the aerosol generating device out of engagement with the charging device. Preferably, the at least one outer sidewall does not have any user-operable buttons, displays, or contacts located thereon. When the cross-section of the aerosol generating device approximates a circle, the at least one outer sidewall may encompass at least 180 degrees of the circumference of the circle, for example, at least 240 degrees, or at least 250 degrees, or at least 260 degrees, or at least 270 degrees of the circumference of the circle. The remainder of the circumference of the circle comprises the first sidewall of the aerosol generating device. When the aerosol generating device is engaged with the charging device, at least 4 mm of the diameter of the aerosol generating device may remain exposed. This exposed portion may provide a surface for a user to grip the aerosol generating device. Preferably, at least 5 mm (e.g., at least 6 mm, or at least 7 mm, or at least 8 mm, or at least 9 mm, or at least 10 mm) of the diameter of the aerosol generating device remains exposed when the aerosol generating device is engaged with the charging device.
[0044] The charging device may define a docking space that is an open channel at least partially defined by a first side wall, a second side wall, a rear wall, and first and second ends. A portion of the first side wall, the second side wall, or both the first and second side walls may be partially cut away to further expose the aerosol generating device. Such cut-out wall portions may facilitate disengagement of the aerosol generating device from the charging device by increasing the exposed surface area of the aerosol generating device within the area of the cut-out wall portions.
[0045] Preferably, one or more user-actuable buttons, one or more displays, or one or more contacts (such as electrical or data contacts) are not exposed when the aerosol generating device is engaged with the charging device to protect them from accidental activation.
[0046] The aerosol generating device may include a mouthpiece at its proximal end. Thus, the mouthpiece may directly engage with either the first end or the second end of the docking device. The mouthpiece may include the proximal end of the aerosol generating device and a portion of the body of the aerosol generating device extending toward the distal end of the aerosol generating device. Preferably, the mouthpiece includes a channel for passage of the aerosol generated by the aerosol generating device, e.g., a channel having an opening defined at the proximal end of the aerosol generating device so that the aerosol can be drawn into the user's mouth by sucking on the mouthpiece.
[0047] The mouthpiece may include one or more electrical or data contacts configured to contact corresponding electrical or data contacts located on the charging device. The mouthpiece may include means for facilitating docking of the aerosol generating device to the charging device. For example, the mouthpiece may include a dimple, recess, slot, or groove for receiving a movable protrusion located on the charging device to mechanically latch the aerosol generating device and the charging device. Similarly, the mouthpiece may include a movable protrusion for interacting with a dimple, recess, slot, or groove located on the charging device to mechanically latch the aerosol generating device and the charging device.
[0048] The mouthpiece may be detachable from the aerosol generating device. This may facilitate cleaning of the mouthpiece. Furthermore, a detachable mouthpiece may allow access to the interior of the aerosol generating device. This may be desirable, for example, to replace an aerosol-forming substrate located within the aerosol generating device. The aerosol-forming substrate may be located or contained within the detachable mouthpiece so that a replacement mouthpiece may be provided to replenish the aerosol-forming substrate.
[0049] The aerosol generating device may include a replaceable substrate section containing the aerosol-forming substrate. The replaceable substrate section may form part of the body of the aerosol generating device and may itself position or contain a portion of the aerosol-forming substrate within the device for consumption. The replaceable substrate section may be located distal to the proximal end of the device, for example, distal to the mouthpiece. The replaceable substrate section may be located proximal to the distal end of the device. The replaceable substrate section may be connected to one or more other sections forming the body of the aerosol generating device by connecting means such as a screw thread, a bayonet joint, a magnetic connection, or a mechanical latching means such as a snap fit or interference fit.
[0050] The replaceable substrate section may include a reservoir of liquid aerosol-forming substrate. For example, the replaceable substrate section may include a reservoir of a nicotine-containing liquid and an aerosol former such as propylene glycol or glycerin. Alternatively, the replaceable substrate section may include a reservoir of solid aerosol-forming substrate or a reservoir of colloidal aerosol-forming substrate such as a gel substrate.
[0051] The aerosol generating device may include a replaceable base section that includes two or more components that, when combined, form an aerosol.
[0052] The replaceable substrate section may include an atomizer, such as a heating element, for heating the aerosol-forming substrate or for heating at least one of two or more components that, when combined, form the aerosol. Thus, the replaceable substrate section may be in the form of an atomizer and include both the aerosol-forming substrate and the atomizing component. In such embodiments, the replaceable substrate section preferably includes electrical contacts configured to contact corresponding electrical contacts on the battery portion of the aerosol generating device to provide power for operation of the atomizer.
[0053] In a preferred embodiment, the atomizer may be a resistive heater such as a resistive wire or a resistive track on a substrate. In other embodiments, the atomizer may be an induction susceptor that can be heated when placed in a varying magnetic field generated by an induction coil.
[0054] In other preferred embodiments, the aerosol-generating device may include a substrate-receiving recess for receiving a consumable aerosol-generating article comprising the aerosol-forming substrate. Examples of aerosol-generating articles include cigarette paper, solid aerosol-forming substrates comprising an aerosol-forming substrate contained within a wrapper such as a capsule or container of a liquid aerosol-forming substrate or a colloidal aerosol-forming substrate, cigarettes, and sachets filled with cigarette-like articles. The consumable aerosol-generating article may include interchangeable substrate sections comprising two or more components that, when combined, form an aerosol.
[0055] The consumable aerosol-generating article may include an atomizer, such as a heating element, for heating the aerosol-forming substrate or for heating at least one of two or more components that, when combined, form the aerosol. Thus, the consumable aerosol-generating article may be in the form of a cartomizer and include both the aerosol-forming substrate and the atomizing component. In such embodiments, the consumable aerosol-generating article preferably includes electrical contacts configured to contact corresponding electrical contacts on the battery portion of the aerosol-generating device to provide power for operation of the atomizer.
[0056] In embodiments, the atomizer may be a resistive heater, such as a resistive wire or a resistive track on a substrate. In other embodiments, the atomizer may be an induction susceptor that can be heated when placed in a varying magnetic field generated by an induction coil.
[0057] A preferred consumable aerosol-generating article may be in the form of a cigarette or cigarette-like article comprising a solid aerosol-forming substrate contained within a wrapper. Such an article preferably comprises a mouth end intended to be inserted into a user's mouth for consumption of the article. The mouth end preferably comprises a filter that mimics a traditionally formulated cigarette. The consumable aerosol-generating article is preferably configured to interact with an atomizer, preferably a heater, located within the body of the aerosol-generating device. Accordingly, a heating means, such as a resistive heating element, may be located within or around a substrate-receiving recess for receiving the consumable aerosol-generating article. The substrate-receiving recess may be located at the proximal end of the device. For example, an opening to the substrate-receiving recess may be located at the proximal end of the device.
[0058] The aerosol-generating device may include a heating element for heating the consumable aerosol-generating article. The heating element may be an internal heater designed to be inserted into the consumable aerosol-generating article, for example, a resistance heating element or susceptor in the form of a pin or blade that can be inserted into an aerosol-forming substrate located within the consumable aerosol-generating article. The heating element may be an external heater designed to heat the exterior surface of the consumable aerosol-generating article, for example, a resistance heating element or susceptor located around or surrounding a substrate-receiving recess for receiving the consumable aerosol-generating article.
[0059] Advantageously, the aerosol generating system may include multiple aerosol-generating articles. Further advantageously, the aerosol generating system may be capable of simultaneously holding or charging multiple aerosol generating devices. The system may further comprise a first docking device including a first docking space, and a second docking device configured to engage with the aerosol generating device. The second docking device may include a third end and an opposing fourth end spaced from and secured relative to the third end, the second docking space accommodating the longitudinal dimension of the elongated aerosol generating device. Any of the features of the system defined above in relation to the docking device may apply mutatis mutandis to the first docking device and the second docking device of this embodiment.
[0060] Advantageously, the system may include multiple aerosol generating devices. For example, the system may include first and second aerosol generating devices, both configured to be charged by engaging a charging device. The charging device preferably includes first and second docking devices so that the first and second aerosol generating devices can be simultaneously coupled to the charging device.
[0061] The aerosol-generating system described above may further comprise one or more consumable aerosol-generating articles. The system may comprise a consumable aerosol-generating article in the form of a rod comprising a solid aerosol-forming substrate. For example, the consumable aerosol-generating article may comprise multiple elements comprising a solid aerosol-forming substrate surrounded by a wrapper in the manner of a conventional cigarette.
[0062] A charging device for an electrically operable aerosol generation system may also be provided. The charging device may include a primary power source and has a docking device configured to engage with the elongated aerosol generation device. The docking device preferably includes a docking space defined between a first end and an opposing second end spaced from and secured to the first end. The docking space accommodates the longitudinal dimension of the elongated aerosol generation device.
[0063] The charging device may include a primary power source and has a first docking device configured to engage with the elongated aerosol generating device. The first docking device preferably includes a second docking space defined between a first end and an opposing second end, spaced apart from the first end and secured relative to the first end. The first docking space accommodates the longitudinal dimension of the elongated aerosol generating device. The charging device may further include a second docking device configured to engage with the elongated aerosol generating device. The second docking device preferably includes a second docking space defined between a third end and an opposing fourth end, spaced apart from the third end and secured relative to the third end. The second docking space accommodates the longitudinal dimension of the elongated aerosol generating device.
[0064] The charging device for the aerosol generating system may be according to any of the embodiments described above in relation to the aerosol generating system.
[0065] An aerosol generating device for use in an electrically operable aerosol generating system may also be provided, the aerosol generating device including a secondary power source and configured to mate with a charging device in any aerosol generating system, as described above.
[0066] A method of recharging an elongated aerosol generating device of an aerosol generation system may include aligning a longitudinal axis of the elongated aerosol generating device with a docking device having a docking space defined by the charging device, and urging the aerosol generating device into engagement with the docking device in a direction perpendicular to the longitudinal axis of the elongated aerosol generating device. The aerosol generation system, the aerosol generating device, and the charging device are preferably any such devices as described above.
[0067] The charging device is configured to receive the aerosol generating device. The charging device may have any size and shape suitable for receiving the aerosol generating device. Generally, the charging device is portable. In other words, the charging device has a size and shape suitable for being carried by a user. The charging device may have a size and shape similar to a conventional packet of cigarettes. The charging device may have any suitable maximum cross-section and any suitable length. In some embodiments, the charging device may have a shape, maximum cross-section, and length substantially similar to a conventional packet of cigarettes. The charging device may have a length of about 50 mm to about 200 mm. The charging device may have an outer diameter or maximum cross-section of about 10 mm to about 50 mm.
[0068] The charging device may have a cross-section of any suitable shape. For example, the charging device may have a substantially circular, oval, triangular, square, diamond, trapezoidal, pentagonal, hexagonal, or octagonal cross-section. The charging device may have a substantially constant cross-section along its length. The charging device may have a substantially rectangular cross-section along its length. In certain embodiments, the charging device may be a substantially rectangular cube.
[0069] The housing may generally form the shape of the charging device. The housing may include one or more walls. In certain embodiments, the housing may be a substantially rectangular cube.
[0070] The housing can comprise any suitable material or combination of materials. Examples of suitable materials include metals, alloys, plastics, or composites containing one or more of these materials, or thermoplastics suitable for food or pharmaceutical applications, such as polypropylene, polyetheretherketone (PEEK), and polyethylene. In certain embodiments, the material is lightweight and not brittle.
[0071] The aerosol generating device may be a portable device. In other words, the aerosol generating device may have any size and shape suitable for being held in a user's hand. The aerosol generating device may have a size and shape similar to that of a conventional cigar or cigarette. The aerosol generating device may be portable.
[0072] The aerosol generating device may have any suitable size and shape.
[0073] The aerosol generating device may have a cross-section of any suitable shape. For example, the aerosol generating device may have a substantially circular, elliptical, triangular, square, diamond, trapezoidal, pentagonal, hexagonal, or octagonal cross-section. In certain embodiments, the aerosol generating device has a substantially circular cross-section.
[0074] The aerosol generating device may have a substantially constant cross-section along its length. The aerosol generating device may have a substantially circular cross-section along its length. The device may have rotational symmetry about its longitudinal axis. The device may have rotational symmetry of an order greater than one about its longitudinal axis. The device may be substantially axially symmetric about its longitudinal axis. In certain embodiments, the aerosol generating device may be substantially annular cylindrical.
[0075] The aerosol-generating device may have any suitable diameter (largest cross-section) and any suitable length. The aerosol-generating device may be elongated. In certain embodiments, the aerosol-generating device may have a shape, diameter, and length substantially similar to that of a conventional cigarette or cigar. The aerosol-generating device may have a length of about 30 mm to about 150 mm. The aerosol-generating device may have an outer diameter of about 5 mm to about 30 mm.
[0076] The aerosol generating device may be configured to receive one or more of a cartridge, an atomizer, and an aerosol-generating article. The aerosol generating device may be configured to receive one or more of a cartridge, an atomizer, and an aerosol-generating article at a proximal end. The device may include a recess for receiving one or more of a cartridge, an atomizer, and an aerosol-generating article.
[0077] In some embodiments, the aerosol-generating device may include an atomizer. If the aerosol-generating device includes an atomizer, the device may be configured to receive an article including an aerosol-forming substrate or a cartridge including an aerosol-forming substrate. In other embodiments, the aerosol-generating device may be configured to receive an atomizer or a combination of an atomizer and an article or cartridge including an aerosol-forming substrate. If the device includes a recess for receiving one or more of the cartridge and the aerosol-generating article, the atomizer may be disposed within the recess.
[0078] The aerosol generating device may include a housing. In certain embodiments, the housing may be substantially annular and cylindrical. The housing may comprise any suitable material or combination of materials. Examples of suitable materials include metals, alloys, plastics, or composites containing one or more of these materials, or thermoplastics suitable for food or pharmaceutical applications, such as polypropylene, polyetheretherketone (PEEK), and polyethylene. In certain embodiments, the material is lightweight and not brittle.
[0079] The primary power source and the secondary power source may include any suitable type of power supply. For example, the primary power source and the secondary power source may include one or more of a battery and a capacitor. The primary power source and the secondary power source may include a lithium ion battery. The primary power source and the secondary power source may be a rechargeable power source. The primary power source and the secondary power source may be the same. The primary power source and the secondary power source may be different. The primary power source may be larger in size than the secondary power source of the aerosol generating device.
[0080] The charging device may include an electrical circuit. The electrical circuit may be configured to control the transfer of power from the charging device to the aerosol generation device when the charging device and the aerosol generation device are in electrical engagement. The electrical circuit may be configured to control the transfer of data from one or more charging devices to the aerosol generation device and from the aerosol generation device to the charging device. The electrical circuit may include a microprocessor.
[0081] The aerosol generating device may include an electrical circuit. The electrical circuit may be configured to control the transfer of power from the charging device to the aerosol generating device. The electrical circuit may be configured to control the transfer of data from one or more charging devices to the aerosol generating device and from the aerosol generating device to the charging device. The electrical circuit may include a microprocessor.
[0082] The invention will now be further described, by way of example only, with reference to the accompanying drawings, in which: [Brief explanation of the drawings]
[0083] [Figure 1] 1 shows a schematic diagram of a known electrically operated aerosol generation system comprising an aerosol-generating article, an aerosol generating device, and a charging device for charging the aerosol generating device. [Figure 2] 1 shows a schematic diagram of an electrically operated aerosol generation system according to certain embodiments of the present invention. [Figure 3]1 shows a schematic diagram of an electrically operated aerosol generation system according to certain embodiments of the present invention. [Figure 4] 1 shows a schematic diagram of an electrically operated aerosol generation system according to certain embodiments of the present invention. [Figure 5] 1 is a schematic diagram of one embodiment of an aerosol generation component for use in an electrically operated aerosol generation system of the present invention. FIG. [Figure 6] 1 shows a schematic diagram of an electrically operated aerosol generation system according to certain embodiments of the present invention. [Figure 7] 1 shows a schematic diagram of an electrically operated aerosol generation system according to certain embodiments of the present invention. [Figure 8] 8 shows a schematic diagram of the latching mechanism of the embodiment of FIG. 7. [Figure 9] 8 shows a schematic diagram of the latching mechanism of the embodiment of FIG. 7. [Figure 10] 1 shows a schematic diagram of an electrically operated aerosol generation system according to certain embodiments of the present invention.
[0084] 1 is a schematic diagram of a known electrically operated aerosol generating system, which comprises a charging device 1, an aerosol generating device 20 and an aerosol-generating article 30.
[0085] Charging device 1 includes a housing 2 having the general size and shape of a conventional cigarette packet. A lithium-ion battery 3 and electrical circuitry 4 are housed within charging device 1. Charging device 1 further includes a generally annular, cylindrical recess 5 for receiving an aerosol-generating device 20. Recess 5 is defined by housing 2. A first connector portion (not shown) is disposed at the closed end of recess 5 for electrically connecting an aerosol-generating device received in recess 5 to battery 3 of charging device 1.
[0086] The aerosol-generating device 20 is substantially annular and cylindrical, and has the typical dimensions of a conventional cigar. The length of the device 20 is substantially the same as the length of the recess 5, and the diameter of the device 20 is slightly smaller than the diameter of the recess 5, such that the device 20 fits snugly within the recess 5. The aerosol-generating device 20 includes an open recess 21 at its proximal end for receiving an aerosol-generating article. The aerosol-generating device 20 further includes a battery (not shown) housed in the device housing and an electric heater (not shown) disposed within the recess 21 for heating at least a portion of the aerosol-generating article 30 when the aerosol-generating article 30 is received in the recess 21.
[0087] The aerosol-generating article 30 includes an aerosol-forming substrate (not shown) comprising a collection of crimped tobacco sheets, and a filter (not shown) arranged back-to-back with the rod-shaped aerosol-forming substrate. The aerosol-generating article 30 has a diameter substantially equal to the diameter of the cavity 21 of the device 20 and a length greater than the cavity 21, so that when the article 30 is received in the cavity 21 of the device 20, the filter extends outward from the cavity 21 and can be withdrawn by the user, similar to a conventional cigarette.
[0088] In use, a user inserts article 30 into cavity 21 of device 20 and turns on device 20 to activate the electric heater. The electric heater heats the aerosol-forming substrate of article 30 such that volatile compounds in the aerosol-forming substrate are released and atomized to form an aerosol. The user draws on the mouthpiece of article 30 and inhales the aerosol generated from the heated aerosol-forming substrate.
[0089] After use of device 20, item 30 may be removed from device 20 for disposal, and device 20 may be placed in charging device 1 for storage and charging of the battery of device 20. To place item 30 in charging device 1, the longitudinal axis of device 20 must be closely aligned with the longitudinal axis of recess 5 in charging device 1. Once device 20 is aligned with recess 5, the distal end of device 20 may be inserted into the open end of recess 5. In some embodiments, a lid is provided to close the open end of the recess and retain device 20 in recess 5.
[0090] Figure 2 provides a schematic diagram of a particular embodiment of an electrically operated aerosol generation system.
[0091] The device includes a charging device 201, an aerosol-generating device 220, and an aerosol-generating article 230.
[0092] The charging device 201 includes a housing 202 that is approximately the same size and shape as a conventional cigarette packet. The housing 202 positions and holds a lithium-ion battery 203. This battery 203 may be referred to as the system's primary power source or primary battery. The primary battery 203 is electrically connected to a charging port 213, allowing the primary battery 203 to be recharged from an external power source (such as a mains power source). The charging device further includes a docking device including a docking space 205 defined between a first end 206 and an opposing second end 207 that is spaced apart from and fixed to the first end 206. The docking space is further defined by a rear wall 208 and first and second side walls (not shown), forming an elongated docking space 205 having a longitudinal axis extending between the first end 206 and the second end 207. The first end 206, the second end 207, the rear wall 208, and the first and second side walls are part of the housing 202. The docking space is not closed by a cover or lid, but forms an open groove in the housing 202 of the charging device 201. The first electrical contact 217 and the second electrical contact 218 are located by the second end 207 and face into the docking space 205. The first and second electrical contacts are electrically connected to the primary battery 203. The charging device further includes an electrical circuit, such as at least one microprocessor, for controlling the charging and discharging of the primary battery 203.
[0093] The aerosol generating device has a substantially cylindrical, elongated housing 222 having a proximal end 223, a distal end 224, and a body 225 extending between the proximal and distal ends 223, 224. The length of the device 220 is substantially the same as the length of the longitudinal dimension of the docking space 205. A first device contact 227 and a second device contact 228 are located by and face away from the distal end 224. The first and second device contacts are electrically connected to a device battery 226, allowing the device battery 226 to be recharged. The device battery 226, which may be referred to as a secondary power source or secondary battery, may be any suitable battery, such as a lithium-ion battery or a lithium iron phosphate battery.
[0094] A substrate-receiving cavity 221 is defined in a proximal portion of the device 220 for receiving an aerosol-generating article including an aerosol-forming substrate. The cavity 221 is substantially cylindrical and has an opening defined at the proximal end of the device. A heating element disposed around the interior wall 229 of the substrate-receiving cavity 221 is electrically connected to the device battery 226 and acts to heat the cavity. In alternative embodiments, the heating element may be defined on a heating member, such as a pin or blade, positioned within the cavity for insertion into the aerosol-generating article. In other embodiments, an induction coil may be positioned around the wall 229 of the cavity 221 to inductively heat a susceptor within the cavity 221 or an aerosol-generating article inserted within the cavity.
[0095] Electronic circuitry, including a microprocessor, is included within the aerosol generating device to control charging of the device battery 226 and operation of the heating means.
[0096] The aerosol-generating article 230 is a cylindrical article comprising multiple components, including an aerosol-forming substrate 231 and a mouthpiece filter 232 assembled within cigarette paper 233. The article 230 has a distal end 234 and a proximal end 235 or mouth end located downstream from the distal end 234. The aerosol-forming substrate 231 is preferably in the form of an assembly of homogenized tobacco material sheets and is located at or near the distal end 234 of the article 230. Additional components, such as aerosol-cooling elements, flavor elements, and spacing elements, may be located within the article 230 between the aerosol-forming substrate 231 and the mouthpiece filter 232.
[0097] The aerosol generating device 220 has a longitudinal dimension that is approximately the same length as the longitudinal dimension of the docking space 205. The aerosol generating device 220 may be engaged with the charging device 210 by aligning the longitudinal axis of the aerosol generating device 220 with the longitudinal axis of the docking space 205, with the proximal end 223 of the aerosol generating device 220 adjacent to the first end 206 of the docking device, and with the distal end 224 of the aerosol generating device 220 adjacent to the second end 207 of the docking device. The aerosol generating device may then be moved into the docking space 205 by translation, which is movement perpendicular to the longitudinal axis of the aerosol generating device 220. The proximal end 223 of the aerosol generating device 220 engages with the first end 206, and the distal end 224 of the aerosol generating device 220 engages with the second end 207. The first contact 217 and the second contact 218 align with and are in electrical contact with the first device contact 227 and the second device contact 228. The aerosol generating device may be held in engagement by interference or frictional engagement. Alternatively, a mechanical latching means may be automatically or manually actuated to hold the aerosol generating device in engagement with the charging device. In other embodiments, a magnetic latching means may be used to hold the aerosol generating device in engagement with the charging device.
[0098] When engaged with the charging device 210, a portion of the body 225 of the aerosol generating device 220 remains exposed to the external environment. In some embodiments, the docking space is not enclosed and a majority of the body 225 of the aerosol generating device 220 is exposed when the aerosol generating device 220 is engaged with the charging device 201.
[0099] Charging of the device battery may be accomplished automatically upon engagement between the aerosol generating device 220 and the charging device 201. Alternatively, charging may require manual activation, for example, by actuating a button.
[0100] The aerosol generating device 220 may be removed from engagement with the charging device 201 by holding the exposed portion of the aerosol generating device and moving it laterally to move it out of the docking space. In some embodiments, a mechanical latch may need to be released. In some embodiments, an extraction tool or extraction means may engage the aerosol generating device and push it out of the docking space. The extraction tool may simply be a member that pushes the aerosol generating device 220 laterally out of the docking space 205.
[0101] Once the device battery 226 is charged, the aerosol generating device can be used to consume a consumable aerosol-generating article. The aerosol generating device is removed from engagement with the charging device, and the aerosol-generating article is inserted into the substrate-receiving recess 221. The heater in the device 220 is activated, heating the aerosol-forming substrate 231 of the article 230 to a temperature sufficient to generate an inhalable aerosol. By withdrawing the article 230 onto the proximal end 235, the user can inhale the aerosol into their mouth and lungs. Once the article is consumed, it may be removed from the device 220, and the aerosol generating device 220 may be returned to engagement with the charging device 201 for recharging the device battery 226.
[0102] In some embodiments, data may be transferred between the aerosol generating device and the charging device. Data may be transferred using the same contacts used to charge 217, 218, 227, and 228. Alternatively, separate data contacts may be provided. Data transfer between the charging device 201 and the aerosol generating device 220 may be accomplished wirelessly, for example, via a Bluetooth connection.
[0103] In a preferred embodiment, the first and second charging contacts 217, 218 may be in the form of concentric rings. The device charging contacts 227, 228 may be corresponding concentric rings or may be point contacts configured to align with the respective concentric rings. The advantage of this configuration is that the aerosol generating device may engage the charging device in any radial direction.
[0104] 3 illustrates an advantageous embodiment in which the aerosol generation device 220 can engage with the charging device 201 in any possible longitudinal orientation. Along with the first and second charging contacts 217, 218 located on the second end 207, the charging device 201 further includes third and fourth charging contacts 317, 318 located on the first end 206 of the charging device 201. The third and fourth charging contacts 317, 318 are configured to contact the first and second device contacts 227, 228 when the aerosol generation device engages with the charging device in an orientation in which the proximal end 223 of the aerosol generation device is oriented to engage with the first end 206 of the charging device 201.
[0105] 4 illustrates an embodiment in which a charging device 401 defines a first docking space 405 and a second docking space 1405, both capable of receiving an aerosol generating device 220. The system may include multiple aerosol generating devices, each of which may be as described above in connection with FIG. 2. Both the first docking space 405 and the second docking space 1405 are as described above in connection with FIG. 1. Each docking space 405, 1405 has electrical contacts electrically connected to a battery 403 of the charging device 401. Along with holding two aerosol generating devices 220, this embodiment allows for the use of one aerosol generating device while simultaneously recharging a second aerosol generating device.
[0106] The aerosol-generating devices described above include an open cavity for receiving an aerosol-generating article. Alternatively, however, an aerosol-generating device for use in an aerosol-generating system according to the present invention may include a removable mouthpiece or may be configured with an internal cavity for receiving an aerosol-forming substrate. The removable mouthpiece may allow access to the internal cavity for replacing the aerosol-forming substrate (e.g., a solid aerosol-forming substrate). The removable mouthpiece may be a disposable component containing the aerosol-forming substrate.
[0107] 5 provides a schematic diagram of an aerosol generating device 520, including a body portion 540 housing a battery 545 and a detachable mouthpiece 550. The detachable mouthpiece 550 positions the aerosol-forming substrate and a plug of homogenized tobacco, which acts as a heating element. Electrical contacts on the mouthpiece 551 engage electrical contacts 541 on the body portion 540 to power a heater (not shown). A user can inhale the aerosol generated by the device by drawing on the proximal end 523 of the mouthpiece 550. The aerosol generating device 520 is illustrated with the mouthpiece 550 both attached and detached.
[0108] An aerosol generating device for use with the system of the present invention may have one or more status indicator lights. Figure 6 shows an embodiment of an aerosol generating device 620 mated with a charging device 601. The aerosol generating device 620 includes four longitudinally spaced status indicator lights 690. Each status indicator light 690 is formed by an LED extending around the circumference of the aerosol generating device, such that the status light is visible regardless of the radial orientation in which the aerosol generating device is mated with the charging device.
[0109] The engagement between the aerosol generating device and the charging device can be secured by a mechanical latching mechanism, examples of which are shown schematically in Figures 7, 8 and 9.
[0110] The system of Figure 7 is substantially the same as that described in connection with Figure 2. An actuatable latch member 710 is deployable from the first end 206 to engage the base-receiving recess 221. When deployed, the latch member 710 extends into the recess 221 and prevents the aerosol generating device 220 from being pulled out of the charging device 201.
[0111] One way of providing a latching mechanism is shown in Figures 8 and 9. An actuatable latch member 710 is mounted on a spring element 810 in a latch recess 830 located at the first end 206 of the charging device 201. The spring element 810 is biased to draw the latch member 710 into the recess. A slide button 820 is manually actuatable from a first position to a second position to engage the spring element 820 and bias the latch member through an opening 850 in the first end 206 to latch with the aerosol generation device 220. Movement of the slide button 820 from the second position back to the first position draws the latch member 710 back into the latch recess 830.
[0112] The engagement between the aerosol generating device and the charging device may be secured by a magnetic latching mechanism. An example of such a mechanism is shown schematically in Figure 10. The system of Figure 7 is substantially identical to that described in connection with Figure 2, except that both the charging device 901 and the aerosol generating device 920 include NdFeB magnets 910, 911 that align to latch the aerosol generating device 920 into engagement with the charging device 901.
[0113] It will be understood that the above-described embodiments are merely exemplary embodiments of the invention, and it will also be understood that features described above in relation to one embodiment may also be applied to other embodiments of the invention.
[0114] 1. An electrically actuatable aerosol generating system comprising: a charging device including a primary power source; and an elongated aerosol generating device including a secondary power source and having a proximal end, a distal end, and a body extending between the proximal end and the distal end; An electrically operable aerosol generation system, wherein the charging device has a docking device configured to engage with the aerosol generation device, the docking device including a docking space defined between a first end and an opposing second end separated from the first end by a gap and fixed relative to the first end, the docking space accommodating the longitudinal dimension of the elongated aerosol generation device, and electrical contacts located on at least one of the proximal or distal ends of the aerosol generation device for engagement with corresponding electrical contacts located on at least one of the first and second ends of the docking device. 2. An electrically operable aerosol generation system as described in 1, wherein the aerosol generation device has electrical contacts located on at least one of the proximal end or distal end of the aerosol generation device, and the charging device has corresponding electrical contacts located on both the first end and the second end of the docking device. 3. An electrically operable aerosol generation system as described in 1 or 2, wherein the aerosol generation device has electrical contacts located at a distal end and the charging device has corresponding electrical contacts located on both the first end and the second end of the docking device. 4. An electrically operable aerosol generation system described in any one of 1 to 3, wherein the electrical contacts located on at least one of the proximal end or distal end of the aerosol generation device include a positive electrical contact and a negative electrical contact, at least one of the positive and negative electrical contacts is an annular electrical contact, and the positive and negative electrical contacts are concentrically arranged on at least one of the proximal end or distal end of the aerosol generation device. 5. An electrically operable aerosol generation system described in any one of 1 to 4, wherein the electrical contacts located on at least one of the first end and the second end of the docking device include an annular positive electrical contact and an annular negative electrical contact, and the positive and negative electrical contacts are concentrically arranged on at least one of the first end and the second end of the docking device. 6. An electrically operable aerosol generation system as described in any one of 1 to 5, wherein at least a portion of the aerosol generation device remains exposed when the aerosol generation device is engaged with the charging device. 7. An electrically operable aerosol generating system as described in any one of 1 to 6, wherein the docking space at least partially forms an open groove within the housing of the charging device. 8. An electrically operable aerosol generation system as described in any one of 1 to 7, wherein the first end and the second end are located on protrusions extending from the housing of the charging device. 9. An electrically operable aerosol generating system as described in any one of 1 to 8, wherein the docking space is configured to receive the aerosol generating device when the aerosol generating device is urged into the docking space in a direction perpendicular to the longitudinal dimension of the aerosol generating device. 10. An electrically operable aerosol generating system as described in any one of 1 to 9, wherein the docking device includes a mechanical latch that releasably engages and holds the aerosol generating device with the docking device. 11. An electrically operable aerosol generating system as described in any one of 1 to 10, wherein the docking device includes a magnetic latch that releasably holds the aerosol generating device in engagement with the docking device. 12. An electrically operable aerosol generating system as described in any one of 1 to 11, wherein the aerosol generating device is provided with one or more status indicator lights extending circumferentially around the aerosol generating device. 13. An electrically operable aerosol generating system according to any one of 1 to 12, wherein the aerosol generating device includes a substrate-receiving recess for receiving a consumable aerosol-generating article including an aerosol-forming substrate, and preferably the aerosol generating device includes a heating element for heating the disposable aerosol-generating article. 14. An electrically operable aerosol generation system described in any one of 1 to 13, wherein the docking device is a first docking device including a first docking space, the charging device further includes a second docking device configured to engage with the aerosol generation device, the second docking device including a second docking space defined by the first end and an opposing second end spaced from the first end and fixed relative to the first end, and the second docking space accommodates the longitudinal dimension of the elongated aerosol generation device. 15. An aerosol generating device for an electrically operated aerosol generating system according to any one of 1 to 14.
Claims
1. a charging device including a primary power source; and an elongated aerosol generating device including a secondary power source and having a proximal end, a distal end, and a body extending between the proximal end and the distal end; the charging device has a docking device configured to engage with the aerosol generating device, the docking device including a docking space defined between a first end and an opposing second end spaced from the first end and fixed relative to the first end, the docking space accommodating a longitudinal dimension of the elongated aerosol generating device, and electrical contacts located on at least one of the proximal end or the distal end of the aerosol generating device for engagement with corresponding electrical contacts located on at least one of the first end and the second end of the docking device; an opening to the docking space accommodates the longitudinal dimension of the elongated aerosol generating device; the elongated aerosol-generating device includes a substrate-receiving recess for receiving a consumable aerosol-generating article including an aerosol-forming substrate; An electrically operable aerosol generating system, wherein an opening to the substrate-receiving recess is located at the proximal end of the aerosol generating device.
2. 10. The electrically operable aerosol generating system of claim 1, wherein the aerosol generating device includes a heating element for heating the consumable aerosol generating article.
3. 3. The electrically operable aerosol generating system of claim 2, wherein the heating element is an internal heater designed to be inserted within the consumable aerosol generating article.
4. 3. The electrically actuatable aerosol generating system of claim 2, wherein the heating element is located in or around the substrate-receiving recess.
5. An electrically operable aerosol generation system as described in any one of claims 1 to 4, wherein the aerosol generation system is configured so that the aerosol generation device is charged regardless of the longitudinal orientation of the aerosol generation device engaged with the charging device.
6. An electrically operable aerosol generation system as described in any one of claims 1 to 5, wherein a distal end of the aerosol generation device is configured to engage with the first end, a proximal end of the aerosol generation device is configured to engage with the second end, and frictional engagement between both ends of the aerosol generation device and the first end and second end of the charging device holds the aerosol generation device engaged with the charging device.
7. 7. An electrically operable aerosol generating system according to any one of claims 1 to 6, wherein at least a portion of the aerosol generating device remains exposed when the aerosol generating device is engaged with the charging device.
8. 8. The electrically operable aerosol generating system according to claim 1, wherein the docking space at least partially forms an open channel in the housing of the charging device.
9. 9. An electrically operable aerosol generation system according to claim 1, wherein the first end and the second end are located on protrusions extending from a housing of the charging device.
10. 10. An electrically operable aerosol generation system according to any preceding claim, wherein the docking device includes a mechanical latch that releasably holds the aerosol generation device in engagement with the docking device.
11. 11. An electrically operable aerosol generating system according to any preceding claim, wherein the docking device includes a magnetic latch that releasably holds the aerosol generating device in engagement with the docking device.
12. An electrically operable aerosol generation system according to any preceding claim, wherein the aerosol generation device comprises one or more status indicator lights extending circumferentially around the aerosol generation device.
13. An electrically operable aerosol generation system as described in any one of claims 1 to 12, wherein the docking device is a first docking device including a first docking space, and the charging device further includes a second docking device configured to engage with the aerosol generation device, the second docking device including a second docking space defined by a first end and an opposing second end spaced from the first end and fixed relative to the first end, and the second docking space accommodates the longitudinal dimension of the elongated aerosol generation device.
14. An aerosol generating device for use in an electrically operated aerosol generating system according to any one of claims 1 to 13.
15. A charging device for an electrically operated aerosol generating system according to any one of claims 1 to 14.
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