Method for producing low shear strength base oil

Abstract

A lubricating fluid comprising a base oil, utilizing a carboxylic acid ester of a dicarboxyl end-capped polyethylene glycol, or a mixture thereof with a carboxylic acid ester of a dicarboxyl end-capped polytetramethylene glycol, to improve low temperature performance and minimize elastohydrodynamic shear strength, allowing for the production of highly efficient fluids with improved low temperature properties for machines or machine elements operating in the elastohydrodynamic regime of lubrication.

Description

[Technical Field]

[0001] CROSS-REFERENCE TO RELATED APPLICATIONS This application claims the benefit of U.S. Provisional Patent Application No. 63 / 134,335, filed under 35 U.S.C. §119(e) on January 6, 2021, the contents of which are incorporated herein by reference in their entirety.

[0002] The present teachings relate generally to lubricating fluids, and more particularly to base oils for lubricants with low shear strength and good low temperature performance. [Background technology]

[0003] An elastohydrodynamic machine element is a mechanical device that operates with a thin film of fluid between nominally smooth, rolling-sliding, elastically deforming, non-conforming surfaces in contact with one another. The fluid in an elastohydrodynamic contact typically behaves not as a viscous fluid but as an elastic-plastic solid with a yield strength or shear strength for normal rolling shear motion. Shear within the contact occurs only when the two surfaces in contact have a difference in their relative velocities, which can be caused by the geometry of the contacting surfaces or their relative motion in the natural operation of the machine element.

[0004] The efficiency of these machine elements depends heavily on the high-stress shear strength of the fluids used to lubricate these highly stressed, elastically deformed, non-matching contact surfaces. The shear strength characteristics of the fluid under contact operating conditions can substantially affect their efficiency, depending on the degree of sliding motion between the mating surfaces under elastohydrodynamic conditions of lubrication. Thus, fluids with low elastohydrodynamic shear strength allow for better efficiency with lower fluid shear losses in the rolling-sliding or pure sliding motion at these contacts.

[0005] U.S. Patent No. 9,879,198 describes low shear strength lubricating fluids consisting of a mixture of carboxylic diester polytetramethylene ether glycol and closely related complex esters. Although the lubricating fluids have low elastohydrodynamic shear strength, they suffer from low low temperature performance (e.g., pour point, freezing point), which limits applications where the fluid is exposed to temperatures below -7°C. The contents of U.S. Patent No. 9,879,198 are incorporated herein by reference in their entirety.

[0006] Therefore, there is a need for improved lubricating fluids that address the above problems. Summary of the Invention

[0007] The needs described herein, as well as further and other needs and advantages, are addressed by the present embodiments, the solutions and advantages of which are described below.

[0008] An object of the present teachings is to provide a base oil for a lubricant that minimizes its elastohydrodynamic (EHD) shear strength.

[0009] Another object of the present teachings is to provide a base oil for a lubricant to improve the low temperature performance of the lubricant.

[0010] Another object of the present teachings is to provide a base oil for a lubricant that allows lubrication in all applications where machine components may operate in low temperature environments, such as temperatures below -7°C (e.g., automobiles, wind turbines, alternative energy).

[0011] A further object of the present teachings is to provide for the production of highly efficient fluids with improved low temperature properties for machines or machine elements operating in the elastohydrodynamic regime for lubrication.

[0012] These and other objects of the present teachings include providing a compound of formula

[0013] [ka] and a carboxylic diester of polyethylene glycol having the formula

[0014] [ka] This is achieved by providing a lubricating fluid comprising a carboxylic diester of polytetramethylene glycol having the formula: (wherein R1 and R2 each independently comprise a linear alkyl group having 5 to 11 carbon atoms, m is in the range of 2 to 12, and R3 and R4 each independently comprise a linear alkyl group having 5 to 11 carbon atoms, and n is in the range of 2 to 6). Each polyethylene oxide segment of the carboxylic diester of polyethylene glycol has an average molecular weight in the range of 200 g / mol to 400 g / mol, and each polytetramethylene oxide segment of the carboxylic diester of polytetramethylene glycol has an average molecular weight in the range of 200 g / mol to 300 g / mol. R1 and R2 are each independently derived from a mixture of octane carboxylic acid and decane carboxylic acid, or derived from hexane carboxylic acid. R3 and R4 are each independently derived from a mixture of octane carboxylic acid and decane carboxylic acid, or derived from hexane carboxylic acid.

[0015] The lubricating fluid has a traction coefficient in the range of 0.026µ to 0.008µ when measured at a retraction speed of 1 to 3 m / s, at 40°C to 120°C, at a maximum contact stress of 1.0 GPa, and at a slide-to-roll ratio of 190 percent. The lubricating fluid has a kinematic viscosity at 40°C in the range of 13 cSt to 21 cSt. The lubricating fluid has a viscosity index in the range of 183 to 213. The lubricating fluid has a freezing point below -7°C.

[0016] The lubricating fluid further comprises at least one additive selected from the group consisting of antioxidants, metal dispersants, non-metal dispersants, metal detergents, non-metal detergents, corrosion inhibitors, rust inhibitors, metal deactivators, metal wear inhibitors, non-metal wear inhibitors, phosphorus-containing antiwear agents, non-phosphorus-containing antiwear agents, sulfur-containing antiwear agents, non-sulfur-containing antiwear agents, metal extreme pressure additives, non-metal extreme pressure additives, phosphorus-containing extreme pressure additives, non-phosphorus-containing extreme pressure additives, sulfur-containing extreme pressure additives, non-sulfur-containing extreme pressure additives, anti-seizure agents, pour point depressants, wax modifiers, viscosity modifiers, seal compatibility agents, friction modifiers, lubricants, antifouling agents, color developers, antifoam agents, demulsifiers, and combinations thereof. The lubricating fluid further comprises at least one lubricating base oil selected from the group consisting of mineral oil, polyalphaolefins, esters, polyalkylene glycols, ethylene propylene oils, silicone oils, and combinations thereof.

[0017] The present teachings also provide a compound of formula

[0018] [ka] wherein R1 and R2 each independently comprise a linear alkyl group having 5 to 11 carbon atoms, and m is in the range of 2 to 12; and a carboxylic diester of polyethylene glycol having the formula

[0019] [ka] wherein R6 and R7 each independently comprise a linear alkyl group having 5 to 11 carbon atoms, R5 comprises a linear alkyl group having 24 to 36 carbon atoms, o is in the range of 2 to 12, and p is in the range of 2 to 12), and a complex carboxylic diester of polyethylene glycol having the formula

[0020] [ka] A complex carboxylic diester of polyethylene glycol and polytetramethylene glycol having the formula10 and R1 and R2 are each independently derived from a mixture of octane carboxylic acid and decane carboxylic acid, or are derived from hexane carboxylic acid. R6 and R7 are each independently derived from a mixture of octane carboxylic acid and decane carboxylic acid, or are derived from hexane carboxylic acid. R9 and R1 are each independently derived from a mixture of octane carboxylic acid and decane carboxylic acid, or are derived from hexane carboxylic acid. R10 and R11 are each independently derived from a mixture of octane carboxylic acid and decane carboxylic acid, or are derived from hexane carboxylic acid. R11 and R12 are each independently derived from a mixture of octane carboxylic acid and decane carboxylic acid, or are derived from hexane carboxylic acid. R13 and R14 are each independently derived from a mixture of octane carboxylic acid and decane carboxylic acid, or are derived from hexane carboxylic acid. R15 and R16 are each independently derived from a mixture of octane carboxylic acid and decane carboxylic acid, or are derived from hexane carboxylic acid. R16 and R17 are each independently derived from a mixture of octane carboxylic acid and decane carboxylic acid, or are derived from hexane carboxylic acid. R17 and R18 are each independently derived from a mixture of octane carboxylic acid and decane carboxylic acid, or are derived from hexane carboxylic acid. R18 and R19 are each independently derived from a mixture of octane carboxylic acid and decane carboxylic acid, or are derived from hexane carboxylic acid. R19 and R21 ... 10 are each independently derived from a mixture of octane carboxylic acid and decane carboxylic acid or derived from hexane carboxylic acid. R5 and R8 are each derived from a dicarboxylic acid having 24 to 36 carbon atoms.

[0021] The lubricating fluid has a traction coefficient in the range of 0.026µ to 0.008µ when measured at a retraction speed of 1 to 3 m / s, at 40°C to 120°C, a maximum contact stress of 1.0 GPa, and a slide-to-roll ratio of 190 percent. The lubricating fluid has a freezing point below -7°C.

[0022] The lubricating fluid further comprises at least one additive selected from the group consisting of antioxidants, metal dispersants, non-metal dispersants, metal detergents, non-metal detergents, corrosion inhibitors, rust inhibitors, metal deactivators, metal wear inhibitors, non-metal wear inhibitors, phosphorus-containing antiwear agents, non-phosphorus-containing antiwear agents, sulfur-containing antiwear agents, non-sulfur-containing antiwear agents, metal extreme pressure additives, non-metal extreme pressure additives, phosphorus-containing extreme pressure additives, non-phosphorus-containing extreme pressure additives, sulfur-containing extreme pressure additives, non-sulfur-containing extreme pressure additives, anti-seizure agents, pour point depressants, wax modifiers, viscosity modifiers, seal compatibility agents, friction modifiers, lubricants, antifouling agents, color developers, antifoam agents, demulsifiers, and combinations thereof. The lubricating fluid further comprises at least one lubricating base oil selected from the group consisting of mineral oil, polyalphaolefins, esters, polyalkylene glycols, ethylene propylene oils, silicone oils, and combinations thereof.

[0023] Other features and aspects of the present teachings will become apparent from the following detailed description, taken in conjunction with the accompanying drawings, which illustrate, by way of example, features according to embodiments of the present teachings. The summary does not limit the scope of the present teachings, which is defined by the claims contained herein. [Brief explanation of the drawings]

[0024] [Figure 1] FIG. 1 shows a plot of traction coefficient μ versus temperature for one embodiment of a lubricating fluid according to the present teachings, measured at a maximum contact stress of 1.0 GPa, a slide / roll ratio of 190%, and retraction speeds of 1 and 3 meters / second. [Figure 2] 1 illustrates a method of using a lubricating fluid in accordance with the present teachings. DETAILED DESCRIPTION OF THE INVENTION

[0025] The present teachings will now be more fully described with reference to the accompanying drawings, in which embodiments thereof are shown. The following description illustrates the present teachings by way of example and not by way of limitation of the principles of the present teachings.

[0026] The present teachings have been described in language somewhat specific with respect to structural features, however, it should be understood that the present teachings are not limited to the particular features shown and described, as the products and / or methods disclosed herein include preferred forms of practicing the present teachings.

[0027] In general, all terms used in the claims should be interpreted according to their ordinary meaning in the art, unless expressly defined otherwise herein. All references to elements, apparatus, components, means, steps, etc. in the singular should be openly interpreted as referring to at least one instance of the element, apparatus, component, means, step, etc., unless expressly stated otherwise. Other than in the examples, or where otherwise indicated, all numbers expressing quantities of ingredients or reaction conditions used herein should be understood as modified in all instances by the word "about."

[0028] The present teachings provide base oils for formulated lubricants with low elastohydrodynamic shear strength and good low temperature performance for the production of lubricating fluids with high energy efficiency and improved low temperature properties for elastohydrodynamic lubrication.

[0029] base oil The present teachings utilize carboxylic acid esters of dicarboxyl end-capped polyethylene glycols, or mixtures thereof with carboxylic acid esters of dicarboxyl end-capped polytetramethylene glycols, to improve the low temperature performance of lubricating fluids and minimize their elastohydrodynamic (EHD) shear strength, enabling the production of highly efficient fluids with improved low temperature properties for machines or machine elements operating in the elastohydrodynamic regime of lubrication.

[0030] The present teachings provide lubricating base oils comprising a carboxylic diester of polyethylene glycol. In one embodiment, the carboxylic diester of polyethylene glycol is represented by the formula (1):

[0031] [ka] It has the following structure.

[0032] In the formula, R1 and R2 may each independently comprise a linear alkyl group having 5 to 11 carbon atoms. In another example, R1 and R2 may each independently comprise a linear alkyl group having 7 to 9 carbon atoms. In yet another example, R1 and R2 may each independently comprise a branched alkyl group having 5 to 11 carbon atoms or 7 to 9 carbon atoms, and the amount of branched alkyl groups in the combination of R1 and R2 is less than 10 wt%, less than 5 wt%, or less than 1 wt% of the total weight of the carboxylic diester of polyethylene glycol.

[0033] In some examples, R1 and R2 can each independently be derived from a mixture of octane carboxylic acid and decane carboxylic acid. In yet other examples, R1 and R2 are each independently derived from hexane carboxylic acid.

[0034] In some embodiments of formula (1), m ranges from 2 to 12, preferably from 3 to 11.

[0035] Each polyethylene oxide segment of the carboxylic diester of polyethylene glycol of formula (1) has an average molecular weight in the range of 200 g / mol to 400 g / mol. The carboxylic diester of polyethylene glycol of formula (1) may be a liquid at 25°C.

[0036] Lubricating fluids containing the carboxylic diester of polyethylene glycol of formula (1) have low viscosity.

[0037] Lubricating fluids containing the carboxylic diester of polyethylene glycol of formula (1) have extremely low shear strength in elastohydrodynamic and rolling-sliding contacts, thus enabling the production of fluids for use in elastohydrodynamic lubrication that have high energy efficiency due to low shear losses. In one embodiment, lubricating fluids containing the carboxylic diester of polyethylene glycol of formula (1) have a traction coefficient in the range of 0.026 μ to 0.008 μ when measured at a retraction speed of 1 to 3 m / s, at 40°C to 120°C, at a maximum contact stress of 1.0 GPa, and at a slide-to-roll ratio of 190 percent.

[0038] Lubricating fluids containing the carboxylic diester of polyethylene glycol of formula (1) also have extremely low freezing points which improve the low temperature performance of the lubricating fluid, which can be used in all applications where mechanical elements may operate in low temperature environments (e.g., automobiles, wind turbines, alternative energy). In one embodiment, the lubricating fluids containing the carboxylic diester of polyethylene glycol of formula (1) have freezing points in the range of -25°C to -38°C.

[0039] The present teachings also provide lubricating base oils comprising a mixture of a carboxylic diester of polyethylene glycol as described above and a carboxylic diester of polytetramethylene glycol as described below. In one embodiment, the carboxylic diester of polytetramethylene glycol is represented by formula (2):

[0040] [ka] It has the following structure.

[0041] wherein R3 and R4 may each independently comprise a linear alkyl group having 5 to 11 carbon atoms. In another example, R3 and R4 may each independently comprise a linear alkyl group having 7 to 9 carbon atoms. In yet another example, R3 and R4 may each independently comprise a branched alkyl group having 5 to 11 carbon atoms or 7 to 9 carbon atoms, and the amount of branched alkyl groups in the combination of R3 and R4 is less than 10 wt%, less than 5 wt%, or less than 1 wt% of the total weight of the carboxylic diester of polytetramethylene glycol.

[0042] In some examples, R3 and R4 can each independently be derived from a mixture of octane carboxylic acid and decane carboxylic acid. In yet other examples, R3 and R4 are each independently derived from hexane carboxylic acid.

[0043] In some embodiments of formula (2), n ranges from 2 to 6, preferably from 2 to 4.

[0044] Each polytetramethylene oxide segment of the carboxylic diester of polytetramethylene glycol in formula (2) has an average molecular weight in the range of 200 g / mol to 300 g / mol. The carboxylic diester of polytetramethylene glycol in formula (2) may be a liquid at 25°C.

[0045] The carboxylic diester of polyethylene glycol and the carboxylic diester of polytetramethylene glycol are blended in a ratio to obtain a product having the desired ISO viscosity grade. In some embodiments, a lubricating fluid comprising a mixture of the carboxylic diester of polyethylene glycol of formula (1) and the carboxylic diester of polytetramethylene glycol of formula (2) has a low viscosity.

[0046] Lubricating fluids comprising a mixture of a carboxylic diester of polyethylene glycol of Formula (1) and a carboxylic diester of polytetramethylene glycol of Formula (2) have extremely low shear strength in elastohydrodynamic and rolling-sliding contacts, thus enabling the production of fluids for use in elastohydrodynamic lubrication that have high energy efficiency due to low shear losses. In one embodiment, lubricating fluids comprising a mixture of Formulas (1) and (2) have a traction coefficient in the range of 0.026 μ to 0.008 μ when measured at a retraction speed of 1 to 3 m / s, at 40°C to 120°C, at a maximum contact stress of 1.0 GPa, and at a slide-to-roll ratio of 190 percent.

[0047] Lubricating fluids comprising a mixture of the carboxylic diester of polyethylene glycol of formula (1) and the carboxylic diester of polytetramethylene glycol of formula (2) also have an extremely low freezing point, which improves the low-temperature performance of the lubricating fluid, and can be used in any application where mechanical elements can operate in low-temperature environments (e.g., automobiles, wind turbines, alternative energy). In one embodiment, the lubricating fluid comprising the mixture of formulas (1) and (2) has a freezing point in the range of -11°C to -34°C.

[0048] The present teachings also provide lubricating base oils comprising a complex carboxylic diester of polyethylene glycol. In one embodiment, the complex diester of polyethylene glycol has the formula (3):

[0049] [ka] It has the following structure.

[0050] wherein R6 and R7 may each independently comprise a linear alkyl group having 5 to 11 carbon atoms. In another example, R6 and R7 may each independently comprise a linear alkyl group having 7 to 9 carbon atoms. In yet another example, R6 and R7 may each comprise a branched alkyl group having 5 to 11 carbon atoms or 7 to 9 carbon atoms, and the amount of branched alkyl groups in the combination of R6 and R7 is less than 10 wt%, less than 5 wt%, or less than 1 wt% of the total weight of the carboxylic diester of polyethylene glycol.

[0051] In some examples, R6 and R7 can each independently be derived from a mixture of octane carboxylic acid and decane carboxylic acid. In yet other examples, R6 and R7 are each independently derived from hexane carboxylic acid.

[0052] R5 may include a linear alkyl group having 24 to 36 carbon atoms and may be derived from a dicarboxylic acid. In some examples, R5 may include a linear alkyl group having 26 to 34 carbon atoms and may be derived from a dicarboxylic acid. In some examples, R5 may include a linear alkyl group having 28 to 32 carbon atoms and may be derived from a dicarboxylic acid.

[0053] In some embodiments of Formula (3), o ranges from 2 to 12, preferably from 3 to 11. In some embodiments of Formula (3), p ranges from 2 to 12, preferably from 3 to 11.

[0054] Each polyethylene oxide segment of the carboxylic diester of polyethylene glycol of formula (3) has an average molecular weight in the range of 200 g / mol to 400 g / mol. The carboxylic diester of polyethylene glycol of formula (3) may be a liquid at 25°C.

[0055] Lubricating fluids containing the carboxylic diester of polyethylene glycol of formula (3) have high viscosity.

[0056] Lubricating fluids comprising the carboxylic diester of polyethylene glycol of formula (3) have extremely low shear strength in elastohydrodynamic and rolling-sliding contacts, thus making it possible to produce fluids for use in elastohydrodynamic lubrication that have high energy efficiency due to low shear losses.

[0057] Lubricating fluids containing the carboxylic diester of polyethylene glycol of formula (3) also have extremely low freezing points which improve the low temperature performance of the lubricating fluid, allowing it to be used in all applications where mechanical elements may operate in low temperature environments (e.g., automobiles, wind turbines, alternative energy). In one embodiment, the lubricating fluid containing the carboxylic diester of polyethylene glycol of formula (3) has a freezing point in the range of -31°C to -40°C.

[0058] The present teachings also provide lubricating base oils comprising a complex carboxylic diester of polyethylene glycol and polytetramethylene glycol. In one embodiment, the complex carboxylic diester of polyethylene glycol and polytetramethylene glycol is represented by the formula (4):

[0059] [ka] It has the following structure.

[0060] In the formula, R9 and R 10 may each independently comprise a straight chain alkyl group having 5 to 11 carbon atoms. 10 may each independently comprise a linear alkyl group having from 7 to 9 carbon atoms. 10 R and R each have 5 to 11 carbon atoms or 10 R and R may include a branched alkyl group having carbon atoms. 10 The amount of branched alkyl groups in the combination is less than 10 wt %, less than 5 wt %, or less than 1 wt % of the total weight of the carboxylic diester of polyethylene glycol.

[0061] In some examples, R and R 10 and R may each independently be derived from a mixture of octane carboxylic acid and decane carboxylic acid. 10 are each independently derived from hexanecarboxylic acid.

[0062] R8 may include a linear alkyl group having 24 to 36 carbon atoms and may be derived from a dicarboxylic acid. In some examples, R8 may include a linear alkyl group having 26 to 34 carbon atoms and may be derived from a dicarboxylic acid. In some examples, R8 may include a linear alkyl group having 28 to 32 carbon atoms and may be derived from a dicarboxylic acid.

[0063] In some embodiments of Formula (4), q ranges from 2 to 12, preferably from 3 to 11. In some embodiments of Formula (3), r ranges from 2 to 6, preferably from 2 to 4.

[0064] Each polyethylene oxide segment of the carboxylic diester of polyethylene glycol and polytetramethylene glycol of formula (4) has an average molecular weight in the range of 200 g / mol to 400 g / mol, and each polyethylene oxide segment of the carboxylic diester of polyethylene glycol and polytetramethylene glycol of formula (4) has an average molecular weight in the range of 200 g / mol to 400 g / mol. The carboxylic diester of polyethylene glycol and polytetramethylene glycol of formula (4) may be liquid at 25°C.

[0065] Lubricating fluids containing the carboxylic diester of polyethylene glycol and polytetramethylene glycol of formula (4) have high viscosity.

[0066] Lubricating fluids comprising the carboxylic diesters of polyethylene glycol and polytetramethylene glycol of formula (4) have very low shear strength in elastohydrodynamic and rolling-sliding contacts, thus making it possible to produce fluids for use in elastohydrodynamic lubrication that have high energy efficiency due to low shear losses.

[0067] Lubricating fluids comprising the carboxylic diester of polyethylene glycol and polytetramethylene glycol of formula (4) also have extremely low freezing points which improve the low temperature performance of the lubricating fluid, which can be used in all applications where mechanical elements can operate in low temperature environments (e.g., automobiles, wind turbines, alternative energy). In one embodiment, the lubricating fluids comprising the carboxylic diester of polyethylene glycol and polytetramethylene glycol of formula (4) have freezing points in the range of -31°C to -40°C.

[0068] Base oil synthesis method The following examples further describe and demonstrate exemplary embodiments within the scope of the present teachings. Because many variations are possible without departing from the spirit and scope of the present invention, the examples are provided for illustrative purposes only and should not be construed as limiting the present invention. For example, a mixture of normal C8 carboxylic acid and normal C10 carboxylic acid may have a weight ratio different from the 60 / 40 or 80 / 20 examples used below, and may have a weight ratio between 60 / 40 and 80 / 20.

[0069] Example 1: Preparation of Carboxylic Diesters of Polyethylene Glycol of Formula (1) (e.g., PEG 300 with nC6 Acid) A 1000 mL five-neck round-bottom flask equipped with an overhead mechanical stirrer, a gas dispersion tube, and a Dean-Stark trap fitted with a cold water condenser was used as the synthesis reactor. To this vessel, 299.2 grams (1 mole) of polyethylene glycol 300 (a polyethylene glycol with a nominal average molecular weight of 300 Daltons), 255.5 grams (2.20 moles) of hexanoic acid (e.g., a normal C6 carboxylic acid), 10 grams of xylene, 0.7 grams of sodium hypophosphite, and 0.05 grams of dibutyltin oxide were added. Here, xylene is the azeotropic agent, sodium hypophosphite is the antioxidant, and dibutyltin oxide is the catalyst. Nitrogen was used throughout the reaction and stripping, blanketing the reaction at a flow rate of approximately 30 mL / min. The temperature of the flask contents was raised to 165 °C and maintained at 165 °C until the theoretical amount of water was collected in the Dean-Stark trap.

[0070] The hydroxyl content of the mixture is checked, and the reaction is considered complete when the hydroxyl value is less than 1 mg KOH / g. Excess xylene and hexanoic acid are then removed from the crude product under reduced pressure (5 mmHg). The crude product is then treated with calcium carbonate (or sodium carbonate, any suitable alkali metal carbonate, propylene carbonate, or glycidyl neodecanoate) to reduce the acid value (i.e., carboxylic acid content) to 0.1 mg KOH / g or less. The resulting slurry is then filtered to yield 479 g (97% yield) of product. The resulting product has a kinematic viscosity of 3.8 cSt at 100°C, a VI (viscosity index) of 183, and a freezing point of -38°C.

[0071] Although hexanoic acid (e.g., a normal C6 carboxylic acid) is used here, octanoic acid / decanoic acid (e.g., a mixture of normal C8 carboxylic acid and normal C10 carboxylic acid in a weight ratio of 60 / 40 or 80 / 20) may be used as a substitute or supplement.

[0072] Example 2: Preparation of a mixture of a carboxylic diester of polytetramethylene glycol of formula (2) (e.g., PTMEG 250 (nC8-10 weight ratio of 60 / 40 or 80 / 20) acid having nC8-10) and a carboxylic diester of polyethylene glycol of formula (1) (e.g., PEG 300 (nC8-10 weight ratio of 60 / 40 or 80 / 20) acid having nC8-10) A 1000 mL five-neck round-bottom flask equipped with an overhead mechanical stirrer, a gas dispersion tube, and a Dean-Stark trap fitted with a cold water condenser was used as the synthesis reactor. To this vessel, 145.4 grams (0.57 moles) of polytetramethylene glycol 250 (a polytetramethylene glycol with a nominal average molecular weight of 250 Daltons), 145.4 grams (0.49 moles) of polyethylene glycol 300 (a polyethylene glycol with a nominal average molecular weight of 300 Daltons), 340 grams (2.20 moles) of octanoic acid / decanoic acid (e.g., a mixture of normal C8 and normal C10 carboxylic acids in a 60 / 40 or 80 / 20 weight ratio), 10 grams of xylene, 0.7 grams of sodium hypophosphite, and 0.02 grams of dibutyltin oxide were added. Here, xylene is the azeotropic agent, sodium hypophosphite is the antioxidant, and dibutyltin oxide is the catalyst. Nitrogen was used throughout the reaction and stripping, blanketing the reaction at a flow rate of approximately 30 mL / min. The temperature of the flask contents was raised to 165 °C and maintained at 165 °C until the theoretical amount of water was collected in the Dean-Stark trap.

[0073] The hydroxyl content of the mixture is checked, and the reaction is considered complete when the hydroxyl number is less than 1 mg KOH / g. Excess xylene, octanoic acid, and decanoic acid are then removed from the crude product under reduced pressure (5 mmHg). The crude product is then treated with calcium carbonate (or sodium carbonate, any suitable alkali metal carbonate, propylene carbonate, or glycidyl neodecanoate) to reduce the acid number (i.e., carboxylic acid content) to 0.1 mg KOH / g or less. The resulting slurry is then filtered to yield 562 g (97% yield of the theoretical yield of 579.4 grams) of product. The resulting product has a kinematic viscosity of 4.6 cSt at 100°C, a VI (viscosity index) of 200, and a freezing point of -15°C.

[0074] Here, octanoic acid / decanoic acid (e.g., a mixture of normal C8 carboxylic acid and normal C10 carboxylic acid in a weight ratio of 60 / 40 or 80 / 20) is used, but hexanoic acid (e.g., normal C6 carboxylic acid) may be used as a substitute or supplement.

[0075] Example 3: Preparation of Complex Carboxyl Diesters of Polyethylene Glycol of Formula (3) (e.g., PEG 300 with Oleic Dimer Acid and nC8-10 (60 / 40 or 80 / 20 nC8-10 Weight Ratio)) A 1000 mL five-neck round-bottom flask equipped with an overhead mechanical stirrer, a gas dispersion tube, and a Dean-Stark trap fitted with a cold water condenser was used as the synthesis reactor. To this vessel, 294.9 grams (1 mole) of polyethylene glycol 300 (polyethylene glycol with a nominal average molecular weight of 300 Daltons), 281.8 grams (0.5 mole) of oleic dimer acid, 10 grams of xylene, and 0.7 grams of sodium hypophosphite were added. Xylene was used as the azeotropic agent, and sodium hypophosphite was used as the antioxidant. Nitrogen was used throughout the reaction and stripping process, blanketing the reaction mixture at a flow rate of approximately 30 mL / min. The temperature of the flask contents was raised to 185 °C and maintained at 185 °C. The acid value of the mixture was checked, and when the acid value reached 18 mg KOH / g, 0.05 grams of dibutyltin oxide (catalyst) was added to the flask, and the temperature was increased to 195 °C. The temperature is maintained at 195°C until the acid number is confirmed to be 0.4 mg KOH / g. The temperature is then reduced to 100°C, and 167.7 grams (1.1 moles) of octanoic / decanoic acid (e.g., a mixture of normal C8 and normal C10 carboxylic acids in a 60 / 40 or 80 / 20 weight ratio) is added to the flask along with 10 grams of additional xylene. The temperature is then increased to 195°C and maintained until the theoretical amount of water is collected in the Dean-Stark trap.

[0076] The hydroxyl value of the mixture is checked, and the reaction is considered complete when the hydroxyl value is 10 mg KOH / g or less. Excess xylene, octanoic acid, and decanoic acid are then removed from the crude product under reduced pressure (5 mmHg) at a temperature ranging from 195°C to 205°C. The crude product is then treated with propylene carbonate (or calcium carbonate, sodium carbonate, any suitable alkali metal carbonate, or glycidyl neodecanoate) at a temperature of 215°C to reduce the acid value (i.e., carboxylic acid content) to 0.1 mg KOH / g or less. The resulting slurry is then filtered. The resulting product has a kinematic viscosity of 65 cSt at 100°C, a VI (viscosity index) of 191, and a freezing point of -31°C. The resulting product is a liquid at 25°C.

[0077] Here, octanoic acid / decanoic acid (e.g., a mixture of normal C8 carboxylic acid and normal C10 carboxylic acid in a weight ratio of 60 / 40 or 80 / 20) is used, but hexanoic acid (e.g., normal C6 carboxylic acid) may be used as a substitute or supplement.

[0078] Example 4: Preparation of Complex Carboxylic Diesters of Polyethylene Glycol and Polytetramethylene Glycol of Formula (4) (e.g., PTMEG 250 & PEG 300 with Oleic Dimer Acid and nC8-10 (60 / 40 or 80 / 20 nC8-10 Weight Ratio)) A 1000 mL five-neck round-bottom flask equipped with an overhead mechanical stirrer, a gas dispersion tube, and a Dean-Stark trap fitted with a cold water condenser was used as the synthesis reactor. To this vessel was added 148.9 grams (0.5 moles) of polyethylene glycol 300 (polyethylene glycol with a nominal average molecular weight of 300 daltons), 148.9 grams (0.6 moles) of polytetramethylene glycol 250 (polytetramethylene glycol with a nominal average molecular weight of 250 daltons), 280.4 grams (0.5 moles) of oleic dimer acid, 10 grams of xylene, and 0.7 grams of sodium hypophosphite. Xylene was the azeotropic agent, and sodium hypophosphite was the antioxidant. Nitrogen was used throughout the reaction and stripping, blanketing the reaction mixture at a flow rate of approximately 30 mL / min. The temperature of the flask contents was raised to and maintained at 195 °C. The acid value of the mixture is checked. When the acid value reaches 18 mg KOH / g, 0.05 grams of dibutyltin oxide (DIBTO) is added to the flask as a catalyst. The temperature is maintained at 195°C until the acid value reaches 0.4 mg KOH / g. The temperature is then reduced to 100°C, and 166.5 grams (1.1 moles) of octanoic acid / decanoic acid (e.g., a 60 / 40 or 80 / 20 weight ratio mixture of normal C8 and normal C10 carboxylic acids) is added to the flask along with 10 grams of additional xylene. The temperature is then increased to 195°C and maintained until the theoretical amount of water is collected in the Dean-Stark trap.

[0079] The hydroxyl value of the mixture is checked, and the reaction is considered complete when the hydroxyl value is 10 mg KOH / g or less. Excess xylene, octanoic acid, and decanoic acid are then removed from the crude product under reduced pressure (5 mmHg) at a temperature ranging from 195°C to 205°C. The crude product is then treated with propylene carbonate (or calcium carbonate, sodium carbonate, any suitable alkali metal carbonate, or glycidyl neodecanoate) at a temperature of 215°C to reduce the acid value (i.e., carboxylic acid content) to 0.1 mg KOH / g or less. The resulting slurry is then filtered. The resulting product has a kinematic viscosity of 75.2 cSt at 100°C, a VI (viscosity index) of 196, and a freezing point of -35°C. The resulting product is a liquid at 25°C.

[0080] Here, octanoic acid / decanoic acid (e.g., a mixture of normal C8 carboxylic acid and normal C10 carboxylic acid in a weight ratio of 60 / 40 or 80 / 20) is used, but hexanoic acid (e.g., normal C6 carboxylic acid) may be used as a substitute or supplement.

[0081] Characteristics of base oils with or without additives Lubricating fluids of the present teachings can be characterized by various standard tests known to those skilled in the art. The energy efficiency of a lubricating fluid can be affected by the viscosity of the lubricating fluid and the traction coefficient of the lubricating fluid. The viscosity of a lubricating fluid is closely related to its ability to reduce friction in contact between solid surfaces. The traction coefficient of a lubricating fluid is related to the energy loss due to a specific load.

[0082] Traction coefficient may be measured using a PCS Mini-Traction Machine (MTM) manufactured by PCS Instruments, Ltd. at various slide-to-roll ratios (e.g., 0.1% to 200%), temperatures, and loads ranging from 20 N to 70 N, or maximum Hertzian contact stresses of 0.5 GPa to 1.5 GPa.

[0083] Referring to Figure 1, the traction coefficient is measured at various slide-to-roll ratios of 190%, different temperatures of 40°C, 60°C, 80°C, 100°C, and 120°C, a maximum Hertzian contact stress of 1.0 GPa, and retraction speeds of 1 and 3 meters / second. The lubricating fluid tested in Figure 1 is a carboxylic diester of polyethylene glycol of formula (1) with PEG 300 having nC6 acid. As shown in Figure 1, the lubricating fluid has a critical shear stress (at 190% slip) of 0.026, 0.022, 0.020, 0.018, and 0.017 when measured at 40, 60, 80, 100, and 120°C at a retraction speed of 1 meter / sec in a steel-on-steel point contact (PCS MTM apparatus) with a maximum contact stress of 1.0 GPa, and a traction coefficient of 0.022, 0.016, 0.012, 0.009, and 0.008 at a retraction speed of 3.0 meters / sec, respectively.

[0084] Viscosity, often referred to as dynamic viscosity (DV), can be measured using kinematic viscosity (KV). Kinematic viscosity (KV) can be determined by ASTM D445-06, Standard Test Method for Kinematic Viscosity of Transparent and Opaque Liquids (and Calculation of Dynamic Viscosity). Kinematic viscosity is calculated using the formula

[0085]

number

[0086] Viscosity index (VI) is a unitless measure of the change in viscosity of a lubricating fluid with temperature. The higher the VI, the more stable the viscosity remains over temperature fluctuations. Viscosity index may be determined by ASTM D2270-04, Standard Procedure for Calculating Viscosity Index from Kinematic Viscosity at 40°C and 100°C.

[0087] Tables 1-4 below show some examples of lubricating fluids of the present teachings compared to existing technology in measuring DV, KV, VI, and freezing point.

[0088] [Table 1]

[0089] [Table 2]

[0090] [Table 3]

[0091] [Table 4]

[0092] additives Various embodiments of lubricating fluids according to the present teachings may further include at least one additive which, in some embodiments, may be selected from the group consisting of dispersants, detergents, antifoam agents, antioxidants, rust inhibitors, friction modifiers, corrosion inhibitors, extreme pressure additives, antiwear additives, pour point depressants, and combinations thereof.

[0093] Examples of dispersants, including ashless dispersants according to the present teachings, may include one or more of those based on polybutenyl succinimides, polybutenyl succinamides, benzylamines, succinate esters, succinate ester-amides, or boron derivatives thereof. Ashless dispersants may typically be incorporated at 0.05 wt % to 7 wt % of the total weight of the lubricating fluid.

[0094] Detergents, including metal-based detergents according to the present teachings, can include, for example, one or more of calcium sulfonates, phenates, salicylates, phosphates, magnesium phosphates, barium phosphates, and the like. They can be selected from overbased, basic, and neutral salts with different acid numbers. Metal detergents are incorporated, as needed, at 0.05 to 5 weight percent of the total weight of the lubricating fluid.

[0095] Antifoaming agents according to the present teachings may include, for example, one or more of polydimethylsilicone, trifluoropropylmethylsilicone, colloidal silica, polyalkyl acrylate, polyalkyl methacrylate, alcohol ethoxy / propoxylate, fatty acid ethoxy / propoxylate, and sorbitan partial fatty acid ester. The amount of antifoaming agent may typically be 10 to 100 mg / L.

[0096] Antioxidants according to the present teachings may include, for example, one or more of the following: amine-based antioxidants, such as alkylated diphenylamines, phenyl-α-naphthylamines, alkylated phenyl-x-naphthylamines, and the like; phenol-based antioxidants, such as 2,6-di-t-butylphenol, 4,4′-methylenebis-(2,6-di-t-butylphenol), isooctyl-3-(3,5-di-t-butyl-4-hydroxyphenyl)propionate, and / or sulfur-based antioxidants, such as dilauryl-3,3′-thiodipropionate and zinc dithiophosphate. Antioxidants may typically be incorporated at 0.05 to 5% by weight based on the total weight of the lubricating fluid.

[0097] Rust inhibitors according to the present teachings may include, for example, one or more of fatty acids, alkenyl succinic acid half esters, fatty acid soaps, alkyl sulfonates, polyhydric alcohol / fatty acid esters, fatty acid amines, oxidized paraffins, and alkyl polyoxyethylene ethers. Rust inhibitors may typically be incorporated at 0% to 37% by weight of the total weight of the lubricating fluid.

[0098] Friction modifiers according to the present teachings may include one or more of organo-molybdenum compounds, higher alcohols such as oleyl alcohol and stearyl alcohol, fatty acids such as oleic acid and stearic acid, esters such as oleyl glycerol ester, steryl glycerol ester, and lauryl glycerol ester, amides such as laurylamide, oleylamide, and stearylamide, amines such as laurylamine, oleylamine, stearylamine, and alkyldiethanolamine, ethers such as lauryl glycerol ether and oleyl glycerol ether, fats and oils, amines, sulfurized esters, phosphate esters, acid phosphate esters, acid phosphites, and amine salts of phosphate esters. Friction modifiers may typically be incorporated at 0.05 to 5% by weight of the total weight of the lubricating fluid.

[0099] Examples of extreme pressure additives according to the present teachings can include one or more organic sulfur, phosphorus, or chlorine compounds, including sulfur-phosphorus and sulfur-phosphorus-boron compounds, which chemically react with metal surfaces under high pressure conditions.

[0100] Examples of anti-wear additives according to the present teachings can include one or more of zinc dithiophosphate, zinc dialkyldithiophosphate, tricresyl phosphate, halocarbons (chlorinated paraffins), glycerol monooleate, and stearic acid.

[0101] Examples of corrosion inhibitors according to the present teachings can include zinc dithiophosphates.

[0102] Examples of pour point depressants according to the present teachings may include one or more of ethylene / vinyl acetate copolymers, condensates of chlorinated paraffins with naphthalene, condensates of chlorinated paraffins with phenols, polymethacrylates, polyalkylstyrenes, etc. Pour point depressants may typically be incorporated at 0.1 wt % to 10 wt % of the total weight of the lubricating fluid.

[0103] Additionally, solubilizing agents (ie, co-solvents), which are typically used to dissolve polar additives in less polar or non-polar base oils, may be included in accordance with the present teachings.

[0104] The total content of the additive(s) in the lubricating fluid composition of the present teachings is not limited, however, one or more additives (including the solubilizing agents described above) may be incorporated at 1 wt % to 30 wt % of the total weight of the lubricating fluid, preferably 2 wt % to 15 wt % of the total weight of the lubricating fluid.

[0105] 2, a lubricating fluid 10 according to the present teachings is applied and used between two machine components 11, 12 of a machine 100, such as a motor or engine. The lubricating fluid 10 has improved low temperature performance as well as minimized elastohydrodynamic shear strength, allowing the machine components 11, 12 to operate in the elastohydrodynamic regime of lubrication. Thus, the present teachings provide a machine including two components and a lubricating fluid applied between the two components, and a process for using the lubricating fluid that includes applying the lubricating fluid between two components included in the machine.

[0106] Lubricating fluids according to the present teachings may include at least one additive selected from the group consisting of antioxidants, metal dispersants, non-metal dispersants, metal detergents, non-metal detergents, corrosion inhibitors, rust inhibitors, metal deactivators, metal antiwear agents, non-metal antiwear agents, phosphorus-containing antiwear agents, non-phosphorus-containing antiwear agents, sulfur-containing antiwear agents, non-sulfur-containing antiwear agents, metal extreme pressure additives, non-metal extreme pressure additives, phosphorus-containing extreme pressure additives, non-phosphorus-containing extreme pressure additives, sulfur-containing extreme pressure additives, non-sulfur-containing extreme pressure additives, anti-seizure agents, pour point depressants, wax modifiers, viscosity modifiers, seal compatibility agents, friction modifiers, lubricants, antifouling agents, color developers, antifoam agents, demulsifiers, and combinations thereof.

[0107] Lubricating fluids according to the present teachings may further comprise at least one other lubricating base oil, with at least one such base oil(s) selected from the group consisting of mineral oils (i.e., Group I, II, II+, III, III+), polyalphaolefins (PAO) (Group IV), esters (Group V), polyalkylene glycols (PAG), ethylene propylene oils, silicone oils, and any other lubricating base oils used in lubricant and grease formulations.

[0108] The present teachings provide a compound of formula

[0109] [ka] The lubricating fluid comprises a carboxylic diester of polyethylene glycol having the formula: wherein R1 and R2 each independently comprise a linear alkyl group having 5 to 11 carbon atoms, and m is in the range of 2 to 12. Each polyethylene oxide segment of the carboxylic diester of polyethylene glycol has an average molecular weight in the range of 200 g / mole to 400 g / mole. R1 and R2 are each independently derived from a mixture comprising octane carboxylic acid and decane carboxylic acid. R1 and R2 are each independently derived from hexane carboxylic acid. The lubricating fluid has a traction coefficient in the range of 0.001 μm to 0.015 μm when measured at 90°C, under a load of 20 N to 70 N, and at a slide-to-roll ratio of 40 percent. The lubricating fluid has a kinematic viscosity at 40°C in the range of 13 cSt to 18 cSt. The lubricating fluid has a viscosity index in the range of 183 to 205. The lubricating fluid has a freezing point in the range of -25°C to -38°C. The lubricating fluid further comprises at least one additive selected from the group consisting of antioxidants, extreme pressure additives, antiwear additives, friction modifiers, rust inhibitors, corrosion inhibitors, detergents, dispersants, antifoaming agents, and combinations thereof. The carboxylic diester of polyethylene glycol is a liquid at 25°C.

[0110] The present teachings also provide a compound of formula

[0111] [ka] and a carboxylic diester of polyethylene glycol having the formula

[0112] [ka] and a carboxylic diester of polytetramethylene glycol having the formula: wherein R1 and R2 each independently comprise a linear alkyl group having 5 to 11 carbon atoms, m is in the range of 2 to 12, and R3 and R4 each independently comprise a linear alkyl group having 5 to 11 carbon atoms, and n is in the range of 2 to 6. Each polyethylene oxide segment of the carboxylic diester of polyethylene glycol has an average molecular weight in the range of 200 g / mol to 400 g / mol, and each polytetramethylene oxide segment of the carboxylic diester of polytetramethylene glycol has an average molecular weight in the range of 200 g / mol to 400 g / mol. R1, R2, R3, and R4 are each independently derived from a mixture of octanecarboxylic acid and decanecarboxylic acid. R1, R2, R3, and R4 are each independently derived from hexanecarboxylic acid. The lubricating fluid has a traction coefficient in the range of 0.001µ to 0.015µ when measured at 90°C under a load of 20N to 70N and a slide-to-roll ratio of 40 percent. The lubricating fluid has a kinematic viscosity at 40°C in the range of 13 cSt to 21 cSt. The lubricating fluid has a viscosity index in the range of 183 to 213. The lubricating fluid has a freezing point in the range of -7°C to -38°C. The lubricating fluid further comprises at least one additive selected from the group consisting of antioxidants, extreme pressure additives, antiwear additives, friction modifiers, rust inhibitors, corrosion inhibitors, detergents, dispersants, antifoaming agents, and combinations thereof. Each of the carboxylic diesters of polyethylene glycol and polytetramethylene glycol is a liquid at 25°C.

[0113] The present teachings further provide a method of making a lubricating fluid, the method including providing a polyethylene glycol, providing an acid, combining the polyethylene glycol and the acid in a mixture to form a carboxylic diester of polyethylene glycol, and filtering the mixture to form a carboxylic diester of polyethylene glycol for the lubricating fluid, the carboxylic diester of polyethylene glycol having the structure

[0114] [ka] wherein R1 and R2 each independently comprise a linear alkyl group having 5 to 11 carbon atoms, and m ranges from 2 to 12. The acid may comprise a combination of octane carboxylic acid and decane carboxylic acid. The acid may comprise hexane carboxylic acid. The method further comprises mixing the polyethylene glycol and the acid with a catalyst, an antioxidant, and an azeotropic agent. The catalyst comprises dibutyltin oxide, the antioxidant comprises sodium hypophosphite, and the azeotropic agent comprises xylene. The method further comprises treating the mixture to reduce the acid value by using calcium carbonate, sodium carbonate, or any suitable alkali metal carbonate, propylene carbonate, or glycidyl neodecanoate. The treatment and filtration are complete when the acid value is 0.4 mg KOH / g or less.

[0115] The present teachings further provide a method of making a lubricating fluid, the method including providing polytetramethylene glycol, providing polyethylene glycol, providing an acid, mixing the polytetramethylene glycol, the polyethylene glycol, and the acid into a mixture to form a carboxylic diester of polyethylene glycol and a carboxylic diester of polytetramethylene glycol, and filtering the mixture to form a carboxylic diester of polyethylene glycol and a carboxylic diester of polytetramethylene glycol for the lubricating fluid, wherein the carboxylic diester of polyethylene glycol has the formula

[0116] [ka] and the carboxylic diester of polytetramethylene glycol has the formula

[0117] [ka] wherein R1 and R2 each independently comprise a linear alkyl group having 5 to 11 carbon atoms, m is in the range of 2 to 12, and R3 and R4 each independently comprise a linear alkyl group having 5 to 11 carbon atoms, and n is in the range of 2 to 6. The acid comprises a combination of octane carboxylic acid and decane carboxylic acid. The combination comprises a normal C8 carboxylic acid and a normal C10 carboxylic acid in a weight ratio of 60 / 40 to 80 / 20. The acid comprises hexane carboxylic acid. The method further comprises mixing the polytetramethylene glycol, the polyethylene glycol, and the acid with an azeotropic agent. The azeotropic agent comprises xylene. The mixing is complete when the acid value is 1 mg KOH / g or less. The method further comprises treating the mixture to reduce the acid value by using calcium carbonate or sodium carbonate. The treatment is complete when the acid value is 0.1 mg KOH / g or less.

[0118] The present teachings further provide a method of producing a lubricating fluid, the method including providing a polyethylene glycol, providing a diacid, providing an acid, combining the polyethylene glycol and the diacid into a first mixture, combining the first mixture and the acid into a second mixture to form a conjugated carboxylic diester of polyethylene glycol, and filtering the second mixture to form a conjugated carboxylic diester of polyethylene glycol for the lubricating fluid, wherein the conjugated carboxylic diester of polyethylene glycol has the structure

[0119] [ka] wherein R6 and R7 each independently comprise a linear alkyl group having 5 to 11 carbon atoms, R5 is a dicarboxylic acid comprising a linear alkyl group having 24 to 36 carbon atoms, o is in the range of 2 to 12, and p is in the range of 2 to 12. The diacid comprises oleic dimer acid. The method further comprises mixing the polyethylene glycol and the diacid with a catalyst, an antioxidant, and an azeotropic agent. The catalyst is dibutyltin oxide, the antioxidant is sodium hypophosphite, and the azeotropic agent is xylene. The mixing of the polyethylene glycol and the diacid is complete when the acid value is 0.5 mg KOH / g or less. The acid comprises hexanecarboxylic acid or octanecarboxylic acid and decanecarboxylic acid. The mixing of the first mixture with the acid is complete when the hydroxyl value is 10 mg KOH / g or less. The method further includes treating the second mixture with calcium carbonate, sodium carbonate, or any suitable alkali metal carbonate, propylene carbonate, or glycidyl neodecanoate, and the treatment and filtration is complete when the acid number is 0.4 mg KOH / g or less.

[0120] The present teachings further provide a method for producing a lubricating fluid, the method including providing polyethylene glycol, providing polytetramethylene glycol, providing a diacid, providing an acid, mixing the polyethylene glycol, the polytetramethylene glycol, and the diacid into a first mixture, mixing the first mixture and the acid into a second mixture to form a complex carboxylic diester of polyethylene glycol and polytetramethylene glycol, and filtering the second mixture to form the complex carboxylic diester of polyethylene glycol and polytetramethylene glycol for the lubricating fluid, wherein the complex carboxylic diester of polyethylene glycol and polytetramethylene glycol has the structure

[0121] [ka] wherein R9 and R 10R each independently contain a linear alkyl group having 5 to 11 carbon atoms, R8 is a dicarboxylic acid containing a linear alkyl group having 24 to 36 carbon atoms, q is in the range of 2 to 12, and r is in the range of 2 to 6. The diacid includes oleic dimer acid. The method further includes mixing the polyethylene glycol, the polytetramethylene glycol, and the diacid with a catalyst, an antioxidant, and an azeotropic agent. The catalyst is dibutyltin oxide, the antioxidant is sodium hypophosphite, and the azeotropic agent is xylene. The mixing of the polyethylene glycol, polytetramethylene glycol, and diacid is complete when the acid value is 0.5 mg KOH / g or less. The acid includes hexanecarboxylic acid or octanecarboxylic acid and decanecarboxylic acid. The mixing of the first mixture with the acid is complete when the hydroxyl value is 10 mg KOH / g or less. The method further includes treating the second mixture with calcium carbonate, sodium carbonate, or any suitable alkali metal carbonate, propylene carbonate, or glycidyl neodecanoate, and the treatment and filtration is complete when the acid number is 0.4 mg KOH / g or less.

[0122] Although the present teachings have been described with reference to particular embodiments, it should be understood that they are not limited to the disclosed embodiments. Numerous modifications and other embodiments will occur to those skilled in the art and are intended and encompassed by both this disclosure and the accompanying claims. For example, in some cases, one or more features disclosed in connection with one embodiment can be used alone or in combination with one or more features of one or more other embodiments. It is intended that the scope of the present teachings should be determined by the proper interpretation and construction of any claims and their legal equivalents, as understood by those skilled in the art relying on the disclosure in this specification and the accompanying drawings.

Claims

1. 1. A lubricating fluid comprising: formula 【Chemistry 1】 a carboxylic diester of polyethylene glycol having the formula formula 【Chemistry 2】 a carboxylic diester of polytetramethylene glycol having the formula Equipped with In the formula, R 1 and R 2 each independently comprise a linear alkyl group having from 5 to 11 carbon atoms, and m ranges from 2 to 12; R 3 and R 4 each independently comprise a linear alkyl group having from 5 to 11 carbon atoms, and n ranges from 2 to 6.

2. 2. The lubricating fluid of claim 1, wherein each polyethylene oxide segment of the carboxylic diester of polyethylene glycol has an average molecular weight in the range of 200 g / mole to 400 g / mole, and each polytetramethylene oxide segment of the carboxylic diester of polytetramethylene glycol has an average molecular weight in the range of 200 g / mole to 300 g / mole.

3. R 1 and R 2 are each independently derived from a mixture of octane carboxylic acid and decane carboxylic acid, or are derived from hexane carboxylic acid.

4. R 3 and R 4 are each independently derived from a mixture of octane carboxylic acid and decane carboxylic acid, or are derived from hexane carboxylic acid.

5. 10. The lubricating fluid of claim 1, wherein the lubricating fluid has a traction coefficient in the range of 0.026μ to 0.008μ when measured at a retraction speed of 1 to 3 m / s, at 40°C to 120°C, a maximum contact stress of 1.0 GPa, and a slide-to-roll ratio of 190 percent.

6. 10. The lubricating fluid of claim 1, wherein the lubricating fluid has a kinematic viscosity at 40°C in the range of 13 cSt to 21 cSt.

7. 10. The lubricating fluid of claim 1, wherein the lubricating fluid has a viscosity index in the range of 183 to 213.

8. 10. The lubricating fluid of claim 1, wherein the lubricating fluid has a freezing point of less than -7°C.

9. 10. The lubricating fluid of claim 1, further comprising at least one additive selected from the group consisting of antioxidants, metal dispersants, non-metal dispersants, metal detergents, non-metal detergents, corrosion inhibitors, rust inhibitors, metal deactivators, metal wear inhibitors, non-metal wear inhibitors, phosphorus-containing antiwear agents, non-phosphorus-containing antiwear agents, sulfur-containing antiwear agents, non-sulfur-containing antiwear agents, metal extreme pressure additives, non-metal extreme pressure additives, phosphorus-containing extreme pressure additives, non-phosphorus-containing extreme pressure additives, sulfur-containing extreme pressure additives, non-sulfur-containing extreme pressure additives, anti-seizure agents, pour point depressants, wax modifiers, viscosity modifiers, seal compatibility agents, friction modifiers, lubricants, antifouling agents, color developers, antifoam agents, demulsifiers, and combinations thereof.

10. 10. The lubricating fluid of claim 1, further comprising at least one lubricating base oil selected from the group consisting of mineral oil, polyalphaolefin, ester, polyalkylene glycol, ethylene propylene oil, silicone oil, and combinations thereof.

11. A machine comprising two parts and the lubricating fluid of claim 1 applied between the two parts.

12. 10. A method of using the lubricating fluid of claim 1, comprising applying the lubricating fluid between two components included in a machine.

13. 1. A lubricating fluid comprising: formula 【Transformation 3】 Carboxylic diester of polyethylene glycol having the formula (In the formula, R 1 and R 2 each independently comprise a straight chain alkyl group having from 5 to 11 carbon atoms, and m ranges from 2 to 12; formula 【Chemistry 4】 Complex carboxylic diesters of polyethylene glycol having (In the formula, R 6 and R 7 each independently comprise a straight chain alkyl group having from 5 to 11 carbon atoms; R 5 comprises a straight chain alkyl group having 24 to 36 carbon atoms, o ranges from 2 to 12, and p ranges from 2 to 12; formula 【Transformation 5】 A complex carboxylic diester of polyethylene glycol and polytetramethylene glycol having (In the formula, R 9 and R 10 each independently comprise a straight chain alkyl group having from 5 to 11 carbon atoms; R 8 comprises a straight chain alkyl group having 24 to 36 carbon atoms, q ranges from 2 to 12, and r ranges from 2 to 6; The present invention also includes a carboxylic diester composition comprising a mixture of at least two different compounds selected from the group consisting of: A lubricating fluid, wherein said lubricating fluid is applied between two parts included in a machine.

14. 14. The lubricating fluid of claim 13, wherein each polyethylene oxide segment of formulas (1), (3), and (4) has an average molecular weight in the range of 200 to 400 g / mol, and each polytetramethylene oxide segment of formula (4) has an average molecular weight in the range of 200 to 300 g / mol.

15. R 1 and R 2 are each independently derived from a mixture of octane carboxylic acid and decane carboxylic acid, or are derived from hexane carboxylic acid.

16. R 6 and R 7 are each independently derived from a mixture of octane carboxylic acid and decane carboxylic acid, or are derived from hexane carboxylic acid.

17. R 9 and R 10 are each independently derived from a mixture of octane carboxylic acid and decane carboxylic acid, or are derived from hexane carboxylic acid.

18. R 5 and R 8 are each derived from a dicarboxylic acid having from 24 to 36 carbon atoms.

19. 14. The lubricating fluid of claim 13, wherein the lubricating fluid has a traction coefficient in the range of 0.026μ to 0.008μ when measured at a retraction speed of 1 to 3 m / s, at 40°C to 120°C, a maximum contact stress of 1.0 GPa, and a slide-to-roll ratio of 190 percent.

20. 14. The lubricating fluid of claim 13, wherein the lubricating fluid has a freezing point of less than -7°C.

21. 14. The lubricating fluid of claim 13, further comprising at least one additive selected from the group consisting of antioxidants, metal dispersants, non-metal dispersants, metal detergents, non-metal detergents, corrosion inhibitors, rust inhibitors, metal deactivators, metal wear inhibitors, non-metal wear inhibitors, phosphorus-containing antiwear agents, non-phosphorus-containing antiwear agents, sulfur-containing antiwear agents, non-sulfur-containing antiwear agents, metal extreme pressure additives, non-metal extreme pressure additives, phosphorus-containing extreme pressure additives, non-phosphorus-containing extreme pressure additives, sulfur-containing extreme pressure additives, non-sulfur-containing extreme pressure additives, anti-seizure agents, pour point depressants, wax modifiers, viscosity modifiers, seal compatibility agents, friction modifiers, lubricants, antifouling agents, color developers, antifoam agents, demulsifiers, and combinations thereof.

22. 14. The lubricating fluid of claim 13, further comprising at least one lubricating base oil selected from the group consisting of mineral oil, polyalphaolefin, ester, polyalkylene glycol, ethylene propylene oil, silicone oil, and combinations thereof.

23. A machine comprising two parts and the lubricating fluid of claim 13 applied between the two parts.

24. A lubricating fluid comprising: formula 【Transformation 6】 a carboxylic diester of polyethylene glycol having the formula formula 【Transformation 7】 a carboxylic diester of polytetramethylene glycol having the formula Equipped with wherein R 1 and R 2 are each independently a linear alkyl group having 5 to 11 carbon atoms, and m ranges from 2 to 12; A lubricating fluid wherein R 3 and R 4 are each independently derived from a mixture of octane carboxylic acid and decane carboxylic acid, or derived from hexane carboxylic acid; and n is in the range of 2-6.

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