Carbon composite materials and dispersions

Abstract

This carbon composite material comprises a carbon material and a modification group introduced into the carbon material, wherein the conductivity of a dispersion liquid at 25°C, obtained by dispersing the carbon composite material at a concentration of 0.3 mass% in a mixed solvent in which the volume ratio of deionized water : 2-propanol is 6 : 4, is 0.05 to 100.00 μS / cm.

Description

[Technical Field]

[0001] The present disclosure relates to a carbon composite material and a dispersion in which the carbon composite material is dispersed. [Background technology]

[0002] Carbon materials have attracted considerable attention. For example, graphene, a material containing two-dimensional crystals of carbon atoms, has excellent electrical, thermal, optical, and mechanical properties. Graphene is expected to have a wide range of applications in areas such as graphene-based composites, nanoelectronics, flexible / transparent electronics, supercapacitors, batteries, hydrogen storage, nanomedicine, and bioengineering materials.

[0003] For graphene to exert its effects, the graphite must be exfoliated into graphene. However, even if graphite is exfoliated into graphene, it can re-aggregate. A known method for preventing re-aggregation of graphene involves intercalating an alkali metal between graphene layers and coating the graphene surface with an organic halogen compound (see Patent Document 1). Another known method involves introducing an oxygen-containing group onto the surface of a carbon material to form graphene oxide (see Patent Document 2). [Prior art documents] [Patent documents]

[0004] [Patent Document 1] Japanese Patent Application Laid-Open No. 2017-019695 [Patent Document 2] Japanese Patent Application Laid-Open No. 2013-212948 Summary of the Invention

[0005] That is, the present disclosure relates to the following: The composite material of the present disclosure is a carbon composite material. This carbon composite material comprises a carbon material and a modifying group introduced into the carbon material. When the carbon composite material is dispersed at a concentration of 0.3 mass% in a mixed solvent of deionized water and 2-propanol in a volume ratio of deionized water:2-propanol=6:4, the dispersion has an electrical conductivity of 0.05 to 100.00 μS / cm at 25°C. The dispersion of the present disclosure is obtained by dispersing the carbon composite material of the present disclosure in a dispersion medium. DETAILED DESCRIPTION OF THE INVENTION

[0006] In the method described in Patent Document 1, an anti-aggregation effect is achieved by using an organic halogen compound as a steric hindrance, so it is necessary to coat the halogen compound, which is an impurity, in order to achieve a sufficient anti-aggregation effect. As a result, the aforementioned effects of graphene are not fully achieved, and its applications are limited. Furthermore, in the method described in Patent Document 2, the graphene surface is oxidized, which increases structural defects, preventing the aforementioned effects of graphene from being fully achieved.

[0007] The present disclosure relates to a carbon composite material that exhibits good dispersibility when made into a dispersion and after long-term storage, and is resistant to re-aggregation, and to a dispersion in which the carbon composite material is dispersed.

[0008] Hereinafter, the present disclosure will be described in detail with reference to an embodiment. In this specification, the expression "XX to YY" means "XX or more and YY or less." Furthermore, in this specification, for numerical ranges (e.g., ranges of content, etc.), lower and upper limits described in stages can be independently combined. Furthermore, in the numerical ranges described in this specification, the upper or lower limit of the numerical range may be replaced with a value shown in the examples. In this specification, "graphene" means "a sheet-like material containing 50 or fewer layers of sp2-bonded carbon atoms."

[0009] [Carbon composite materials] The carbon composite material of the present disclosure comprises a carbon material and a modifying group introduced into the carbon material. When the carbon composite material is dispersed at a concentration of 0.3% by mass in a mixed solvent of deionized water and 2-propanol in a volume ratio of deionized water:2-propanol=6:4, the dispersion has a conductivity of 0.05 to 100.00 μS / cm at 25°C. When the conductivity is 0.05 μS / cm or higher, the carbon composite material is well dispersible in the solvent and is less likely to re-aggregate. When the conductivity is 100.00 μS / cm or lower, the carbon composite material is well dispersible in the solvent and is less likely to re-aggregate. From this perspective, the conductivity may be 0.1 to 90.00 μS / cm, 1.0 to 80.00 μS / cm, 1.5 to 70.00 μS / cm, or 2.0 to 25.0 μS / cm. The conductivity can be adjusted within the above range by appropriately adjusting the properties of the raw carbon material, the type of water-soluble salt, the compounding ratio of the carbon material to the water-soluble salt, and the mixing and grinding conditions. The conductivity can be measured using a conductivity meter, specifically by the method described in the examples.

[0010] The carbon composite material of the present disclosure comprises a carbon material and a modifying group introduced into the carbon material. The carbon material is not particularly limited. Examples of the carbon material include graphite, natural graphite, artificial graphite, flake graphite, expanded graphite, pyrolytic graphite, graphene, and carbon nanotubes. From the viewpoint of dispersibility, the carbon material may be graphene, or may be graphite that becomes graphene in the dispersion.

[0011] Graphene is a sheet-like substance having a hexagonal lattice structure formed by bonding carbon atoms. Graphene may be in the form of a single layer having a thickness of one carbon atom, or in the form of a multilayer having 2 to 50 layers, 20 layers or less, or 10 layers or less.

[0012] The carbon atom content in graphene is not particularly limited, and may be 95% by mass or more, 99% by mass or more, or 100% by mass. The content of impurities in graphene is not particularly limited, and may be 5% by mass or less, 1% by mass or less, or 0% by mass.

[0013] From the viewpoint of dispersibility, the thickness of the graphene may be 0.3 to 15.0 nm, 0.3 to 12.0 nm, or 0.5 to 7.0 nm. The "thickness" referred to here refers to the thickness of one layer in the case of a single layer, and refers to the thickness of the entire layer in the case of a multilayer. The thickness of the graphene can be measured, for example, using an atomic force microscope.

[0014] The modifying group is a modifying group that can be introduced into a carbon material, and is not particularly limited as long as the conductivity of the dispersion is within the above range. From the viewpoint of making the carbon composite material less susceptible to re-aggregation, the modifying group may contain at least an anionic functional group, or may be composed of an anionic functional group and a counter cation of the anionic functional group. The anionic functional group of the modifying group is bound to the carbon material, and counter cations are attracted to the negatively charged carbon material. In a carbon composite material having a modifying group consisting of an anionic functional group and a counter cation of the anionic functional group, the counter cation dissociates in a solvent. This causes electrostatic repulsion between the carbon material to which the anionic functional group is bonded and any anion, making the carbon composite material of the present disclosure more easily dispersible in a solvent. Therefore, the carbon composite material of the present disclosure exhibits good dispersibility when dispersed in a solvent to form a dispersion and after long-term storage, and is less likely to re-aggregate. When a carbon composite material is dispersed in a mixed solvent of deionized water and 2-propanol in a volume ratio of deionized water:2-propanol = 6:4, the conductivity of the dispersion at 25°C can be considered as an indicator of the electrostatic repulsion. When the modifying group is composed of an anionic functional group and a counter cation of the anionic functional group, a conductivity of 0.05 μS / cm or higher is considered to indicate that the carbon composite material contains the modifying group in an amount that allows a sufficient amount of counter cation to be released into the dispersion. This ensures that the electrostatic repulsion between the anions is fully exerted. The amount of counter cation released into the dispersion depends on the ease with which the counter cation in the modifying group is released into the dispersion. Similarly, a conductivity of 100.00 μS / cm or lower is considered to indicate that the carbon composite material contains the modifying group in an amount that does not release excessive counter cations into the dispersion. This ensures that the electrostatic repulsion between the anions is maintained. In view of the amount of cations released into the dispersion, when the anionic functional group is a hydroxyl group and / or when the cation is a hydrogen ion, the conductivity may not fall within the above range. Also, in view of the amount of cations released into the dispersion, when the carbon material in the carbon composite material contains a hydroxyl group, a carbonyl group, or both a hydroxyl group and a carbonyl group, the conductivity may not fall within the above range.

[0015] The anionic functional group constituting the modifying group may be at least one selected from the group consisting of a carboxy group, a carbonate group, a sulfonic acid group, and a phosphate group, or may be a carboxy group or a carbonate group, from the viewpoint of the dissociation property of the counter cation of the anionic functional group.

[0016] From the viewpoint of ionization tendency, the counter cation constituting the modifying group may be at least one selected from the group consisting of potassium ion, sodium ion, lithium ion, barium ion, calcium ion, magnesium ion, rubidium ion, and ammonium ion, or may be a potassium ion, a lithium ion, or a sodium ion.

[0017] When the modifying group is composed of an anionic functional group and a counter cation of the anionic functional group, the concentration of the counter cation contained in the carbon composite material of the present disclosure may be 50 to 15,000 ppm by mass, 100 to 10,000 ppm by mass, or 1,000 to 4,000 ppm by mass. A counter cation concentration of 50 ppm by mass or more can further enhance the dispersibility of the carbon composite material in the solvent, while a counter cation concentration of 15,000 ppm by mass or less strengthens the electrostatic repulsive force acting between the carbon material having the anionic functional group bonded thereto and any anion in the solvent. As a result, the carbon composite material of the present disclosure can better maintain its dispersed state in the solvent. The concentration of counter cations contained in the carbon composite material can be measured by ICP-OES (Inductively Coupled Plasma Optical Emission Spectrometer) or ICP-MS (Inductively Coupled Plasma Mass Spectrometry). Specifically, it can be measured by the method described in the Examples.

[0018] When the carbon composite material of the present disclosure is dispersed at a concentration of 0.3 mass % in a mixed solvent of deionized water and 2-propanol in a volume ratio of deionized water:2-propanol=6:4, the pH of the dispersion at 25°C may be 5.1 to 8.6, 5.1 to 8.5, 5.1 to 8.4, 5.1 to 8.3, 5.5 to 8.1, or 6.0 to 8.0. When the carbon composite material contains a modifying group consisting of an anionic functional group and a counter cation of the anionic functional group, if the pH is within the above range, the counter cation is likely to dissociate in the solvent, and the anionic functional group is likely to become charged. As a result, electrostatic repulsion occurs between the carbon composite material containing the anionic functional group and any anion, thereby improving the dispersibility of the carbon composite material of the present disclosure in the solvent and making it less likely to re-aggregate. The pH can be adjusted within the above range by appropriately adjusting the properties of the raw carbon material, the type of water-soluble salt, the compounding ratio of the carbon material to the water-soluble salt, and the mixing and grinding conditions. From the viewpoint of maintaining the pH at 5.1 or higher, the carbon material in the carbon composite material may be a carbon material that does not contain a hydroxyl group. The pH can be measured using a pH meter, specifically by the method described in the Examples.

[0019] (Method of manufacturing carbon composite materials) A method for producing a carbon composite material according to the present disclosure includes, for example, a method in which a water-soluble salt is added to graphite and mixed in a dry or paste state, and the resulting mixture is then washed with a cleaning solution. Anions liberated from the water-soluble salt bond with the graphite and are incorporated into the graphite, thereby facilitating exfoliation and pulverization of the graphite. Another method includes, for example, a method in which an organic acid such as acetic acid or citric acid is added to the graphite and mixed in a wet state, whereby cations of the organic acid are replaced with cations of the water-soluble salt, and excess water-soluble salt is then washed away with a cleaning solution. Anions liberated from the organic acid bond with the graphite and are incorporated into the graphite. Exfoliation and pulverization of the graphite are promoted by replacing cations of the organic acid with cations of the water-soluble salt, similar to the dry method. In the present disclosure, "pulverization" is not limited to crushing or disintegration to reduce the size of the carbon material to a size smaller than that of the carbon material used as a raw material, but also includes simply breaking down the agglomerations of the carbon material.

[0020] The carbon material may be any of those described above. The water-soluble salt is not particularly limited as long as it is a salt that is soluble in water. Specific examples of water-soluble salts include tripotassium citrate, potassium tartrate, potassium acetate, potassium formate, potassium glutamate, potassium carbonate, tripotassium phosphate, and potassium methanesulfonate. Other examples include salts in which the potassium in these water-soluble salts is replaced with sodium, lithium, barium, calcium, magnesium, rubidium, and ammonium. The water-soluble salts may be used alone or in combination of two or more.

[0021] The amount of the water-soluble salt may be 1 to 500 parts by mass, 10 to 400 parts by mass, or 100 to 300 parts by mass relative to 100 parts by mass of the carbon material. When the amount of the water-soluble salt is 1 part by mass or more, the dispersibility in the solvent is improved by the formation of the carbon composite material, and when the amount is 500 parts by mass or less, the reaction and adsorption of the excess water-soluble salt can be reduced.

[0022] The environmental conditions for mixing and pulverizing the water-soluble salt and the carbon material are not particularly limited. The mixing of the water-soluble salt and the carbon material may be carried out at room temperature (25°C) in air, in a nitrogen atmosphere, or in an inert gas environment such as argon. Furthermore, the mixing may be carried out at a high or low temperature as necessary. Furthermore, the mixing may be carried out in a pressurized or reduced pressure environment. Furthermore, the mixing may be carried out in the presence of a solvent or the like.

[0023] Any known grinding device can be used without limitation. Examples include dry grinding devices such as a ball mill, bead mill, jet mill, hammer mill, and high-speed mixer. Processing conditions can be adjusted appropriately depending on the type and size of the carbon material.

[0024] After mixing the water-soluble salt and the carbon material, the resulting mixture may be washed to remove excess water-soluble salt. The washing liquid used for washing is not particularly limited as long as it can remove excess water-soluble salt. The washing liquid may be ion-exchanged water, distilled water, pure water, or ultrapure water. The amount of washing solution added during washing is not particularly limited as long as it is sufficient to obtain a suspension. For example, a washing solution having a mass 10 to 10,000 times the total mass of the water-soluble salt and the carbon material may be added and mixed and stirred. During washing, heating may be performed as necessary. The number of washings may be, for example, 2 to 10 times, or 2 to 8 times. The washing conditions may be appropriately set depending on the type of carbon material and water-soluble salt used, etc. By performing washing, a carbon composite material having a modifying group is obtained.

[0025] After washing, a filter may be used for separation. The pore size of the filter is selected depending on the application of the resulting carbon composite material. The resulting carbon composite material may be dried and extracted as a powder, or it may be dispersed in a liquid or used as a paste. Drying can be carried out by any method. For example, the carbon composite material can be dried by spray drying.

[0026] [Dispersion] The dispersion of the present disclosure is obtained by dispersing the above-described carbon composite material in a dispersion medium. The dispersion of the present disclosure may contain the above-described carbon material having an anionic functional group bonded thereto. The dispersion medium is not particularly limited as long as it can disperse the carbon composite material, and may be a polar solvent. The polar solvent is not particularly limited, and examples thereof include water, methanol, ethanol, 1-propanol, 2-propanol (isopropyl alcohol (IPA)), butanol, acetone, acetonitrile, tetrahydrofuran, dimethyl sulfoxide, dimethylacetamide, N,N-dimethylformamide, and N-methylpyrrolidone. One polar solvent may be used alone, or two or more polar solvents may be used in combination. Among these, water, methanol, ethanol, 1-propanol, 2-propanol, N-methylpyrrolidone, N,N-dimethylformamide, and mixed solvents of at least two of these may be selected from the viewpoint of high affinity with the carbon composite material. A mixed solvent containing water and alcohol may also be selected, and a water / 2-propanol mixture ratio (volume ratio) of 50 / 50 to 70 / 30 may also be selected.

[0027] The pH of the dispersion medium at 25° C. may be 4.8 to 10.0, 4.9 to 9.5, or 5.0 to 9.0, from the viewpoint of dissociation of the anionic functional group and dissociation of the counter cation of the anionic functional group. When the pH of the dispersion medium is 4.8 or higher, dissociation of the anionic functional group is promoted, and when the pH is 10.0 or lower, dissociation of the counter cation of the anionic functional group is promoted. The pH can be measured using a pH meter, specifically by the method described in the Examples.

[0028] The conductivity of the dispersion medium at 25°C may be 70.0 μS / cm or less, 51.0 μS / cm or less, 0.1 to 50.0 μS / cm, 0.2 to 20.0 μS / cm, or 0.3 to 10.0 μS / cm, from the viewpoint of the electrostatic repulsive force acting between the dispersed particles and any ions. The conductivity can be measured using a conductivity meter, specifically by the method described in the examples.

[0029] The dispersion medium may have a pH of 4.8 to 10.0 at 25°C and a conductivity of 70.0 μS / cm or less at 25°C, a pH of 4.9 to 9.5 at 25°C and a conductivity of 51.0 μS / cm or less at 25°C, or a pH of 5.0 to 9.0 at 25°C and a conductivity of 70.0 μS / cm or less at 25°C.

[0030] The pH and conductivity of the dispersion medium at 25°C can be adjusted to within the above ranges by appropriately adding inorganic acids such as sulfuric acid and hydrochloric acid; organic acids such as acetic acid and citric acid; alkali metal hydroxides such as sodium hydroxide and potassium hydroxide; ammonia, etc.

[0031] (Other ingredients) The dispersion of the present disclosure may contain other components, such as, but not limited to, nanofillers, thickeners, viscosity adjusters, resins, curing agents, flame retardants, and ultraviolet absorbers.

[0032] The dispersion can be prepared by adding the carbon composite material and, if necessary, additives to a dispersion medium, and thoroughly stirring the mixture manually or with a stirrer.

[0033] The solids concentration of the dispersion of the present disclosure may be 0.1 to 35.0 mass%, 1.0 to 30.0 mass%, or 3.0 to 20.0 mass% based on the total amount (100 mass%) of the dispersion. When the solids concentration is 0.1 mass% or more, the dispersed carbon composite material can impart properties, and when it is 35.0 mass% or less, it can be easily redispersed. In the present disclosure, the term "solid content concentration" refers to the content (concentration) of components other than the dispersion medium.

[0034] Furthermore, from the viewpoint of realizing high dispersibility and long-term dispersibility, the content of the carbon composite material in the solid content may be 0.1 to 25.0 mass%, 0.5 to 20.0 mass%, or 1.0 to 15.0 mass%.

[0035] (Application) Examples of applications of the carbon composite material of the present disclosure include conductive composites, electronic components such as electrodes, building materials, paints, medical devices, and heat dissipation materials. [Example]

[0036] The present disclosure will now be described in detail with reference to examples, but the present disclosure is not limited to these examples in any way.

[0037] [First Example: Carbon Composite Material] (Example 1-1) At room temperature (25°C), 1.0 g of natural graphite (CB-100, manufactured by Nippon Graphite Industries Co., Ltd., average particle size 80 μm) and 2.0 g of tripotassium citrate were mixed in a nitrogen atmosphere, and the mixture was mixed and stirred for 30 minutes in a ball mill (manufactured by Fritsch, model: P-6, ball diameter 20 mm, rotation speed 500 rpm). The mixture was then washed with ion-exchanged water, filtered, and dried at 60°C to obtain a carbon composite material. The thickness of the obtained carbon composite material was measured using an atomic force microscope (Hitachi High-Tech Corporation, model: AFM5300E). As a result, it was confirmed that the thickness was 1.2 nm, which corresponds to the number of graphene layers being three or less, and that the natural graphite had been crushed into graphene.

[0038] (Example 1-2) At room temperature (25°C), 1.0 g of natural graphite (F#2, manufactured by Nippon Graphite Industries Co., Ltd., average particle size 130 μm) and 2.0 g of sodium carbonate were mixed in a nitrogen atmosphere, and the mixture was mixed and stirred for 30 minutes in a ball mill (manufactured by Fritsch, model: P-6, ball diameter 20 mm, rotation speed 500 rpm). The mixture was then washed with ion-exchanged water, filtered, and dried at 60°C to obtain a carbon composite material.

[0039] (Examples 1-3) At room temperature (25°C), 1.0 g of natural graphite (F#2, manufactured by Nippon Graphite Industries Co., Ltd., average particle size 130 μm) and 2.0 g of lithium acetate were mixed in a nitrogen atmosphere, and the mixture was mixed and stirred for 30 minutes in a ball mill (manufactured by Fritsch, model: P-6, ball diameter 20 mm, rotation speed 500 rpm). The mixture was then washed with ion-exchanged water, filtered, and dried at 60°C to obtain a carbon composite material.

[0040] (Examples 1-4) At room temperature (25°C), 1.0 g of natural graphite (F#1, manufactured by Nippon Graphite Industries Co., Ltd., average particle size 350 μm) and 2.0 g of lithium acetate were mixed in a nitrogen atmosphere, and the mixture was mixed and stirred for 30 minutes in a ball mill (manufactured by Fritsch, model: P-6, ball diameter 10 mm, rotation speed 500 rpm). The mixture was then washed with ion-exchanged water, filtered, and dried at 60°C to obtain a carbon composite material.

[0041] (Examples 1-5) At room temperature (25°C), 1.0 g of natural graphite (XD100, manufactured by Ito Graphite Industries Co., Ltd., average particle size 200-300 μm) and 2.0 g of tripotassium citrate were mixed in a nitrogen atmosphere, and the mixture was mixed and stirred for 30 minutes in a ball mill (manufactured by Fritsch, model: P-6, ball diameter 20 mm, rotation speed 500 rpm). The mixture was then washed with ion-exchanged water, filtered, and dried at 60°C to obtain a carbon composite material.

[0042] (Examples 1 to 6) At room temperature (25°C), 1.0 g of natural graphite (XD150, manufactured by Ito Graphite Industries Co., Ltd., average particle size 150-200 μm) and 2.5 g of tripotassium citrate were mixed in a nitrogen atmosphere, and the mixture was mixed and stirred for 30 minutes in a ball mill (manufactured by Fritsch, model: P-6, ball diameter 20 mm, rotation speed 500 rpm). The mixture was then washed with ion-exchanged water, filtered, and dried at 60°C to obtain a carbon composite material.

[0043] (Examples 1-7) At room temperature (25°C), 1.0 g of expanded graphite (EC100, manufactured by Ito Graphite Industries Co., Ltd., average particle size 170-230 μm) and 2.5 g of lithium acetate were mixed in a nitrogen atmosphere, and the mixture was mixed and stirred for 30 minutes in a ball mill (manufactured by Fritsch, model: P-6, ball diameter 20 mm, rotation speed 500 rpm). The mixture was then washed with ion-exchanged water, filtered, and dried at 60°C to obtain a carbon composite material.

[0044] (Examples 1-8) At room temperature (25°C), 1.0 g of natural graphite (XD100, manufactured by Ito Graphite Industries Co., Ltd., average particle size 200-300 μm) and 2.0 g of trisodium citrate were mixed in a nitrogen atmosphere, and the mixture was mixed and stirred for 40 minutes in a ball mill (manufactured by Fritsch, model: P-6, ball diameter 20 mm, rotation speed 500 rpm). The mixture was then washed with ion-exchanged water, filtered, and dried at 60°C to obtain a carbon composite material.

[0045] (Examples 1-9) At room temperature (25°C), 1.0 g of natural graphite (XD100, manufactured by Ito Graphite Industries Co., Ltd., average particle size 200-300 μm) and 2.0 g of potassium formate were mixed in a nitrogen atmosphere, and the mixture was mixed and stirred for 40 minutes in a ball mill (manufactured by Fritsch, model: P-6, ball diameter 20 mm, rotation speed 500 rpm). The mixture was then washed with ion-exchanged water, filtered, and dried at 60°C to obtain a carbon composite material.

[0046] (Examples 1-10) At room temperature (25°C), 1.0 g of expanded graphite (EC100, manufactured by Ito Graphite Industries Co., Ltd., average particle size 170-230 μm) and 2.5 g of trilithium citrate were mixed in a nitrogen atmosphere, and the mixture was mixed and stirred for 40 minutes in a ball mill (manufactured by Fritsch, model: P-6, ball diameter 20 mm, rotation speed 500 rpm). The mixture was then washed with ion-exchanged water, filtered, and dried at 60°C to obtain a carbon composite material.

[0047] (Comparative Example 1-1) At room temperature (25°C), 1.0 g of natural graphite (Z+50, manufactured by Ito Graphite Industries Co., Ltd., particle size +50 mesh 75% or more) and 5.0 g of lithium acetate were mixed in a nitrogen atmosphere, and the mixture was mixed and stirred for 30 minutes in a ball mill (manufactured by Fritsch, model: P-6, ball diameter 10 mm, rotation speed 500 rpm). The mixture was then washed with ion-exchanged water, filtered, and dried at 60°C to obtain a carbon composite material.

[0048] (Comparative Example 1-2) At room temperature (25°C), 1.0 g of natural graphite (Z-5F, manufactured by Ito Graphite Industries Co., Ltd., average particle size 4 μm) and 5.0 g of sodium carbonate were mixed in a nitrogen atmosphere, and the mixture was mixed and stirred for 30 minutes in a ball mill (manufactured by Fritsch, model: P-6, ball diameter 10 mm, rotation speed 500 rpm). The mixture was then washed with ion-exchanged water, filtered, and dried at 60°C to obtain graphite powder.

[0049] (Comparative Examples 1-3) At room temperature (25°C) in a nitrogen atmosphere, 1.0 g of natural graphite (XD100, manufactured by Ito Graphite Industries Co., Ltd., average particle size 200-300 μm) was stirred for 30 minutes in a ball mill (manufactured by Fritsch, model: P-6, ball diameter 10 mm, rotation speed 500 rpm) to obtain graphite powder.

[0050] (Comparative Examples 1-4) Graphene nanoplatelets (xGnP R10, manufactured by XG Sciences, average particle size 10 μm) were used as the carbon material.

[0051] (Comparative Examples 1-5) Graphene oxide (FD-PURE-GO series, manufactured by NSC Corporation, average particle size 3.6 μm) was used as the carbon material.

[0052] (Comparative Examples 1-6) Reduced graphene oxide (FD-PURE-rGO series, manufactured by NSC Corporation, average particle size 20.6 μm) was used as the carbon material.

[0053] [evaluation] The carbon composite materials obtained in Examples 1-1 to 1-10 and Comparative Examples 1-1 and 1-2, the graphite powder obtained in Comparative Example 1-3, the graphene powder in Comparative Example 1-4, the graphene oxide obtained in Comparative Example 1-5, and the reduced graphene oxide obtained in Comparative Example 1-6 (hereinafter, the materials used in Comparative Examples 1-3 to 1-6 may also be simply referred to as carbon materials) were evaluated as described below. The results are shown in Tables 1-1 and 1-2.

[0054] (1) Cation concentration The obtained carbon composite material was placed in a platinum crucible, ashed, and dissolved in a hydrochloric acid solution by alkali fusion. This was diluted with ultrapure water, and the target cations were quantitatively analyzed using an ICP optical emission spectrometer (Analytik Jena, Model: PQ9000 Elite).

[0055] (2) Dispersibility (content of carbon composite material or carbon material dispersed in the supernatant) 0.30 g of the above carbon composite material or carbon material was added to 100.0 g of a mixed solvent of deionized water and 2-propanol (volume ratio: 60 / 40, pH (25°C): 5.7, conductivity (25°C): 0.32 μS / cm). Subsequently, the mixture was treated with an ultrasonic homogenizer (manufactured by SMT Corporation, model: UH-600S) for 3 minutes, and 100.0 g of the mixture was centrifuged with a centrifuge (manufactured by Hitachi Koki Co., Ltd., model: R-22N, 1000 rpm, 10 minutes). This allowed coarse particles to settle and then be removed. 90.0 g of the resulting supernatant was dried at 100°C to volatilize the solvent. The weight of the resulting solid content was recorded as the amount (g) of the carbon composite material or carbon material dispersed in the supernatant. The content (%) of the carbon composite material or carbon material dispersed in the supernatant was calculated from the ratio of the amount (g) of the carbon composite material or carbon material dispersed in the supernatant to the amount (g) of the carbon composite material or carbon material added. It should be noted that when the content of the carbon composite material or carbon material dispersed in the supernatant is 15% or more, the dispersibility is said to be good.

[0056] (3) Conductivity of the supernatant The conductivity of the supernatant after the centrifugation treatment obtained in the evaluation in (2) above was measured using a conductivity meter (manufactured by EUTECH, model: PC450, 25° C.).

[0057] (4) pH of the supernatant The pH of the supernatant after the centrifugation treatment obtained in the evaluation in (2) above was measured using a pH meter (manufactured by Horiba Ltd., model: LAQUA D-210P, 25° C.).

[0058] (5) Long-term dispersibility (content of carbon composite material or carbon material dispersed in the supernatant after long-term storage, and yield maintenance rate) 90.0 g of the supernatant liquid after the centrifugal separation obtained in the evaluation in (2) above was left to stand for 48 hours and then dried at 100°C to volatilize the solvent. The weight of the obtained solid content was taken as the amount (g) of the carbon composite material or carbon material dispersed in the supernatant liquid after long-term storage. The content (%) of the carbon composite material or carbon material dispersed in the supernatant liquid after long-term storage was calculated from the ratio of the amount (g) of the carbon composite material or carbon material dispersed in the supernatant liquid after long-term storage to the amount (g) of the carbon composite material or carbon material added. The yield maintenance rate was calculated from the ratio of the amount (g) of the carbon composite material or carbon material dispersed in the supernatant after long-term storage to the amount (g) of the carbon composite material or carbon material dispersed in the supernatant obtained in the evaluation in (2) above. In addition, if the yield maintenance rate is 50% or more, it can be said that the long-term dispersibility is good.

[0059] [Table 1-1]

[0060] [Table 1-2]

[0061] It is clear that the carbon composite materials of Examples 1-1 to 1-10 have good dispersibility when made into a dispersion and after long-term storage, and are less likely to re-aggregate.

[0062] [Second Example: Dispersion] Example 2-1 A sulfuric acid solution was added to 100.0 g of a mixed solvent of deionized water and 2-propanol (volume ratio: 60 / 40) to prepare a dispersion medium with a pH (25°C): 5.1 and a conductivity (25°C): 2.4 μS / cm. 0.30 g of the carbon composite material obtained in Example 1-5 was added to 100.0 g of the obtained dispersion medium, and the mixture was treated for 3 minutes with an ultrasonic homogenizer (manufactured by SMT Corporation, model: UH-600S). 100.0 g of the resulting mixture was centrifuged in a centrifuge (manufactured by Hitachi Koki Co., Ltd., model: R-22N, 1000 rpm, 10 minutes) to settle and remove coarse particles, preparing the dispersion liquid of Example 2-1.

[0063] (Example 2-2) A potassium hydroxide aqueous solution was added to 100.0 g of a mixed solvent of deionized water and 2-propanol (volume ratio: 60 / 40) to prepare a dispersion medium with a pH (25°C): 7.2 and a conductivity (25°C): 5.2 μS / cm. Using the obtained dispersion medium and the carbon composite material obtained in Example 1-5, a dispersion liquid was prepared in the same manner as in Example 2-1.

[0064] (Example 2-3) A potassium hydroxide aqueous solution was added to 100.0 g of a mixed solvent of deionized water and 2-propanol (volume ratio: 60 / 40) to prepare a dispersion medium with a pH (25°C): 8.1 and a conductivity (25°C): 6.5 μS / cm. Using the obtained dispersion medium and the carbon composite material obtained in Example 1-5, a dispersion liquid was prepared in the same manner as in Example 2-1.

[0065] (Examples 2-4) A dispersion medium with a pH (25°C): 4.0 and a conductivity (25°C): 50.4 μS / cm was prepared by adding an aqueous sulfuric acid solution and sodium chloride to 100.0 g of a mixed solvent of deionized water and 2-propanol (volume ratio: 60 / 40). Using the obtained dispersion medium and the carbon composite material obtained in Example 1-5, a dispersion liquid was prepared in the same manner as in Example 2-1.

[0066] (Examples 2-5) A potassium hydroxide aqueous solution was added to 100.0 g of a mixed solvent of deionized water and 2-propanol (volume ratio: 60 / 40) to prepare a dispersion medium with a pH (25°C): 10.3 and a conductivity (25°C): 7.8 μS / cm. Using the obtained dispersion medium and the carbon composite material obtained in Example 1-5, a dispersion liquid was prepared in the same manner as in Example 2-1.

[0067] (Examples 2-6) A potassium hydroxide aqueous solution was added to 100.0 g of a mixed solvent of deionized water and 2-propanol (volume ratio: 60 / 40) to prepare a dispersion medium with a pH (25°C): 11.7 and a conductivity (25°C): 38.1 μS / cm. Using the obtained dispersion medium and the carbon composite material obtained in Example 1-5, a dispersion was prepared in the same manner as in Example 2-1.

[0068] The pH of the dispersion media obtained in Examples 2-1 to 2-6 at 25°C was measured using a pH meter (manufactured by Horiba, Ltd., model: LAQUA D-210P, 25°C). The conductivity at 25°C was measured using a conductivity meter (manufactured by EUTECH, model: PC450, 25°C). The dispersions obtained in Examples 2-1 to 2-6 were evaluated in the above items (2), (3), and (5). The results are shown in Table 2.

[0069] [Table 2]

[0070] Table 2 shows that the carbon composite material of the present disclosure has good dispersibility when made into a dispersion and after long-term storage, and is resistant to re-aggregation.

Claims

1. A dispersion containing a carbon composite material, the carbon composite material comprises a carbon material and a modifying group, which is introduced into the carbon material and which comprises an anionic functional group and a counter cation of the anionic functional group; when the carbon composite material is dispersed at a concentration of 0.3% by mass in a mixed solvent of deionized water and 2-propanol in a volume ratio of deionized water:2-propanol=6:4, the electrical conductivity of the dispersion at 25°C is 0.05 to 100.00 μS / cm; Contains inorganic acids, organic acids, alkali metal hydroxides or ammonia, A dispersion liquid having a pH of 4.8 to 11.7 at 25°C, dispersed in a dispersion medium containing a polar solvent.

2. The dispersion of claim 1, wherein the dispersion comprises an alkali metal hydroxide or ammonia.

3. 2. The dispersion according to claim 1, wherein the anionic functional group is at least one selected from the group consisting of a carboxyl group, a carbonate group, a sulfonic acid group, and a phosphate group.

4. 2. The dispersion according to claim 1, wherein the counter cation is at least one selected from the group consisting of potassium ions, sodium ions, lithium ions, barium ions, calcium ions, magnesium ions, rubidium ions, and ammonium ions.

5. 2. The dispersion according to claim 1, wherein the concentration of the counter cation contained in the carbon composite material is 50 to 15,000 ppm by mass.

6. The dispersion according to claim 1 , wherein the carbon material is graphene.

7. 2. The dispersion according to claim 1, having a conductivity of 70.0 μS / cm or less at 25°C.

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