Gas separation method and gas separation device

The gas separation method addresses temperature fluctuations in adsorption units by desorbing target gases before cycle stop, ensuring rapid recovery of high-concentration xenon and krypton using pressure reduction and auxiliary units.

JP7808578B2Active Publication Date: 2026-01-29NIPPON SANSO CORP
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Patent Information

Application Number
JP2023148659
Authority / Receiving Office
JP · JP
Patent Type
Patents
Current Assignee / Owner
Filing Date
2023-09-13
Publication Date
2026-01-29
Estimated Expiration
2043-09-13

AI Technical Summary

Technical Problem

Existing gas separation methods using pressure swing adsorption experience temperature fluctuations in the adsorption unit, leading to decreased concentration quality of separated target gases like xenon and krypton due to shifts in the temperature change range, which take a long time to recover.

Method used

A gas separation method involving desorption of target gases from the adsorption unit before cycle stop, using pressure reduction or vacuum pumps to align the adsorption unit temperature with ambient temperature, and incorporating auxiliary adsorption units to maintain concentration quality.

Benefits of technology

Enables quick recovery of target gases with good concentration quality by preventing shifts in the temperature change range, facilitating efficient and rapid resumption of the separation cycle.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

To provide a gas separation method and a gas separation apparatus capable of quickly obtaining a target gas having excellent concentration quality after restarting separation cycle.SOLUTION: In a gas separation method where a target gas is separated from a raw material gas by a separation cycle repeating an adsorption step to adsorb the target gas to the adsorption part by sending the raw material gas containing the target gas from a raw material gas storage tank and a separation step where the target gas adsorbed to the adsorption part is desorbed from the adsorption part by the absorption step, the target gas adsorbed by the adsorption step just before stopping from the adsorption part before stopping the separation cycle is desorbed.SELECTED DRAWING: Figure 1
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Description

[Technical Field]

[0001] The present invention relates to a gas separation method and a gas separation apparatus. [Background technology]

[0002] In the manufacturing process of semiconductor products such as semiconductor integrated circuits or display devices such as liquid crystal panels, plasma generated by high-frequency discharge in a rare gas atmosphere is used. While argon has traditionally been used as the rare gas in such processes, krypton and xenon have recently attracted attention for more advanced processing. In the field of lamps, argon has traditionally been used as the fill gas in light bulbs, but in recent years, high-value-added products using krypton or xenon have been manufactured to reduce power consumption and improve brightness. Similarly, in the field of glass, argon has traditionally been used as the fill gas in double-glazed glass, but krypton has recently been manufactured to improve thermal insulation performance.

[0003] However, krypton and xenon are extremely rare and expensive gases due to their abundance in the air used as raw materials and the complexity of the separation process, and their use has led to problems such as an imbalance in supply and demand and a significant increase in costs. To make the use of such gases economically viable, it is extremely important to separate and recover used rare gases at a high recovery rate and reuse them.

[0004] BACKGROUND ART Known methods for separating and recovering xenon or krypton at high concentrations and with high recovery rates include those using pressure swing adsorption (PSA) (see, for example, Patent Document 1). [Prior art documents] [Patent documents]

[0005] [Patent Document 1] Japanese Patent Application Laid-Open No. 2006-61831 Summary of the Invention [Problem to be solved by the invention]

[0006] When target gases such as xenon and krypton are separated from a feed gas using a pressure swing adsorption separation method, heat is generated (temperature rise) due to adsorption in the adsorption unit during the adsorption step, and heat is absorbed (temperature drop) due to desorption from the adsorption unit during the separation step. Therefore, the temperature of the adsorption unit periodically changes within a predetermined temperature change range during the separation cycle. Because the upper limit of this predetermined temperature change range is typically higher than ambient temperature, if the separation cycle is stopped, for example, at the completion of the adsorption step, the temperature of the adsorption unit will decrease over time from the temperature at the time of stopping to ambient temperature. If the separation cycle is restarted after the temperature of the adsorption unit has reached ambient temperature, the temperature change will begin from a state where the temperature change range of the adsorption unit has shifted below the predetermined temperature change range, which may result in a decrease in the concentration quality of the separated target gas. Once the temperature change range has shifted, it takes a very long time for it to return to its original state.

[0007] Therefore, an object of the present invention is to provide a gas separation method and gas separation apparatus that can quickly obtain a target gas with good concentration quality after the separation cycle is restarted. [Means for solving the problem]

[0008] One aspect of the present invention is as follows.

[0009] [1] A gas separation method for separating a target gas from a raw material gas by repeating a separation cycle including an adsorption step of sending a raw material gas containing a target gas from a raw material gas storage tank to an adsorption unit to adsorb the target gas to the adsorption unit, and a separation step of desorbing the target gas adsorbed to the adsorption unit by the adsorption step from the adsorption unit and sending it to a target gas storage tank to store the target gas, A gas separation method, comprising: desorbing the target gas adsorbed in the adsorption step immediately before stopping the separation cycle from the adsorption section before stopping the separation cycle.

[0010] [2] The gas separation method according to [1], wherein the target gas adsorbed in the adsorption step immediately before stopping the separation cycle is desorbed from the adsorption section by reducing the pressure to below atmospheric pressure before stopping the separation cycle.

[0011] [3] [1] or [2]. The gas separation method according to [1] or [2], wherein the target gas adsorbed in the adsorption step immediately before stopping the separation cycle is desorbed from the adsorption section until the temperature of the adsorption section becomes equivalent to the ambient temperature.

[0012] [4] the adsorption step includes passing the raw material gas from the raw material gas storage tank through the adsorption unit and the auxiliary adsorption unit in this order and sending it to a post-separation gas storage tank, thereby adsorbing the target gas into the adsorption unit and the auxiliary adsorption unit; the separation cycle includes a recovery step in which the target gas adsorbed in the auxiliary adsorption section in the adsorption step is desorbed from the auxiliary adsorption section, and sent to the source gas storage tank through the adsorption section and stored therein; the adsorption step, the separation step, and the recovery step are repeated in this order; The gas separation method according to any one of [1] to [3], wherein the target gas adsorbed in the adsorption step immediately before stopping the separation cycle is desorbed from the auxiliary adsorption section before stopping the separation cycle.

[0013] [5] [4] The gas separation method according to [4], wherein the target gas adsorbed in the adsorption step immediately before stopping the separation cycle is desorbed from the auxiliary adsorption section by reducing the pressure to below atmospheric pressure before stopping the separation cycle.

[0014] [6] The separation cycle includes a rinsing step in which the separated gas stored in the separated gas storage tank by the adsorption step is passed through the auxiliary adsorption section and the adsorption section in this order to desorb the target gas from the auxiliary adsorption section, and the target gas is sent to the raw gas storage tank and stored therein; and the adsorption step, separation step, recovery step, and rinsing step are repeated in this order. [4] or [5] A gas separation method according to

[0015] [7] The separation cycle includes a purging step of sending the target gas from the target gas storage tank to the adsorption unit to adsorb the target gas to the adsorption unit, and the adsorption step, the purging step, and the separation step are repeated in this order; The gas separation method according to any one of [1] to [6], wherein the target gas adsorbed in the purge step immediately before stopping the separation cycle is desorbed from the adsorption section before stopping the separation cycle.

[0016] [8] a raw material gas storage tank for storing a raw material gas containing a target gas; an adsorption unit that adsorbs the target gas; a target gas storage tank that stores the target gas desorbed from the adsorption unit; a control unit that separates the target gas from the raw material gas by controlling a separation cycle that repeats an adsorption step of sending the raw material gas from the raw material gas storage tank to the adsorption unit to adsorb the target gas to the adsorption unit, and a separation step of desorbing the target gas adsorbed to the adsorption unit by the adsorption step from the adsorption unit and sending it to the target gas storage tank to store it, The control unit desorbs the target gas adsorbed in the adsorption step immediately before stopping the separation cycle from the adsorption unit before stopping the separation cycle.

[0017] [9] A vacuum pump is provided. [8] The gas separation apparatus described in [8], wherein the control unit desorbs the target gas adsorbed in the adsorption step immediately before stopping the separation cycle from the adsorption unit by reducing the pressure to below atmospheric pressure using the vacuum pump.

[0018]

[10] a thermometer for measuring the temperature of the adsorption section; The gas separation apparatus according to [8] or [9], wherein the control unit desorbs the target gas adsorbed in the adsorption step immediately before stopping the separation cycle from the adsorption unit until the temperature of the adsorption unit measured by the thermometer becomes equivalent to the ambient temperature.

[0019]

[11] an auxiliary adsorption section that adsorbs the target gas; a post-separation gas storage tank; the adsorption step includes sending the raw material gas from the raw material gas storage tank through the adsorption unit and the auxiliary adsorption unit in this order to the separated gas storage tank, thereby adsorbing the target gas into the adsorption unit and the auxiliary adsorption unit; the separation cycle includes a recovery step in which the target gas adsorbed in the auxiliary adsorption section in the adsorption step is desorbed from the auxiliary adsorption section, and sent to the source gas storage tank through the adsorption section and stored therein; the adsorption step, the separation step, and the recovery step are repeated in this order; The gas separation apparatus according to any one of [8] to

[10] , wherein the control unit desorbs the target gas adsorbed in the adsorption step immediately before stopping the separation cycle from the auxiliary adsorption unit before stopping the separation cycle.

[0020]

[12] An auxiliary vacuum pump is provided.

[11] The gas separation apparatus according to

[11] , wherein the control unit desorbs the target gas adsorbed in the adsorption step immediately before stopping the separation cycle from the auxiliary adsorption unit by reducing the pressure to below atmospheric pressure using the auxiliary vacuum pump. [Effects of the Invention]

[0021] According to the present invention, it is possible to provide a gas separation method and a gas separation apparatus that can quickly obtain a target gas with good concentration quality after the separation cycle is restarted. [Brief explanation of the drawings]

[0022] [Figure 1]FIG. 1 is an explanatory diagram illustrating a state when an adsorption step (A) and a separation step (B) are performed in a gas separation method according to a first embodiment of the present invention. [Figure 2] FIG. 2 is an explanatory diagram illustrating a state when a recovery step (B) is performed while the adsorption step (A) is continued from the state shown in FIG. 1. [Figure 3] FIG. 3 is an explanatory diagram illustrating a state in which a rinsing step (B) is performed while the adsorption step (A) is continued from the state shown in FIG. 2. [Figure 4] FIG. 4 is an explanatory diagram illustrating a state when a purging step (A) and a pressure equalization step (B) are performed from the state shown in FIG. 3. [Figure 5] FIG. 5 is an explanatory diagram illustrating the state when a separation step (A) and an adsorption step (B) are performed from the state shown in FIG. 4. [Figure 6] FIG. 6 is an explanatory diagram illustrating a state when the recovery step (A) is performed while the adsorption step (B) is continued from the state shown in FIG. 5. [Figure 7] FIG. 7 is an explanatory diagram illustrating a state in which the rinsing step (A) is performed while the adsorption step (B) is continued from the state shown in FIG. 6. [Figure 8] 8 is an explanatory diagram illustrating a state when a pressure equalization step (A) and a purging step (B) are performed from the state shown in FIG. 7. FIG. [Figure 9] FIG. 6 is an explanatory view illustrating a state when a separation cycle is stopped in a gas separation method according to a second embodiment of the present invention. [Figure 10] FIG. 10 is an explanatory view illustrating a state when a separation cycle is stopped in a gas separation method according to a third embodiment of the present invention. DETAILED DESCRIPTION OF THE INVENTION

[0023] Hereinafter, an embodiment of the present invention will be described with reference to the drawings.

[0024] As shown in Figures 1 to 8, in the first embodiment of the present invention, the gas separation method separates the target gas from the raw material gas by a separation cycle (A) that repeats an adsorption step (A) in which raw material gas containing the target gas is sent from raw material gas storage tank 1 to adsorption unit (A) 10A to adsorb the target gas in adsorption unit (A) 10A, as indicated by the thick solid lines in Figures 1 to 3, and a separation step (A) in which the target gas adsorbed in adsorption unit (A) 10A by the adsorption step (A) is desorbed from adsorption unit (A) 10A (for example, by reducing pressure) and sent to target gas storage tank 2 for storage, as indicated by the thick solid line in Figure 5. Before stopping the separation cycle (A), the target gas adsorbed in the adsorption step (A) immediately before stopping is desorbed from adsorption unit (A) 10A. The method of "desorbing the target gas adsorbed in the adsorption step (A) immediately before stopping the separation cycle (A) from the adsorption section (A) 10A before stopping the separation cycle (A)" is not particularly limited, and for example, the separation step (A) may be performed before stopping the separation cycle (A), or the separation step (A) may be performed before stopping the separation cycle (A) and then the recovery step (A) may be performed, or a step may be performed before stopping the separation cycle (A) in which the target gas adsorbed in the adsorption section (A) 10A by the adsorption step (A) is desorbed from the adsorption section (A) 10A and sent to the raw gas storage tank 1 for storage, or, although not shown, a step may be performed before stopping the separation cycle (A) in which the target gas is desorbed from the adsorption section (A) 10A and discharged to the outside.

[0025] When the environmental temperature is below the lower limit of the temperature change range, which is the range of the temperature of the adsorption unit (A) 10A that changes periodically during the separation cycle (A), the target gas adsorbed in the adsorption step (A) immediately before the separation cycle (A) is stopped can be desorbed from the adsorption unit (A) 10A before stopping the separation cycle (A), thereby preventing a downward shift in the temperature change range of the adsorption unit (A) 10A when the separation cycle (A) is restarted. Furthermore, when the environmental temperature is lower than the upper limit but higher than the lower limit of the temperature change range, the target gas adsorbed in the adsorption step (A) immediately before the separation cycle (A) is stopped can be desorbed from the adsorption unit (A) 10A before stopping the separation cycle (A), thereby preventing a downward shift in the temperature change range of the adsorption unit (A) 10A when the separation cycle (A) is restarted. Therefore, the above configuration realizes a gas separation method that can quickly obtain target gas with good concentration quality after the separation cycle (A) is restarted.

[0026] The gas separation method may be configured to desorb the target gas adsorbed in the adsorption step (A) immediately before the separation cycle (A) is stopped by reducing the pressure below atmospheric pressure from the adsorption unit (A) 10A. This configuration facilitates lowering the temperature of the adsorption unit (A) 10A at the time the separation cycle (A) is stopped to approach the ambient temperature, thereby suppressing temperature changes in the adsorption unit (A) 10A over time after the stop. As a result, it is possible to suppress a downward shift in the temperature range of the adsorption unit (A) 10A when the separation cycle (A) is restarted. The method for "desorption by reducing the pressure below atmospheric pressure" is not particularly limited. For example, a vacuum pump 6 may be used, as in the second embodiment shown in FIG. 9.

[0027] The gas separation method may be configured such that, before the separation cycle (A) is stopped, the target gas adsorbed in the adsorption step (A) immediately before the stop is desorbed from the adsorption unit (A) 10A until the temperature of the adsorption unit (A) 10A becomes equal to the ambient temperature (for example, by reducing the pressure). This configuration further suppresses temperature changes in the adsorption unit (A) 10A over time after the stop, and as a result, further suppresses a downward shift in the temperature change range in the adsorption unit (A) 10A when the separation cycle (A) is restarted.

[0028] In the adsorption step (A), as shown by the thick solid lines in Figures 1 to 3, the raw gas is passed from the raw gas storage tank 1 through the adsorption section (A) 10A and the auxiliary adsorption section (A) 11A in this order and sent to the separated gas storage tank 3, thereby adsorbing the target gas in the adsorption section (A) 10A and the auxiliary adsorption section (A) 11A. In the separation cycle (A), as shown by the thick solid lines in Figure 6, the target gas adsorbed in the auxiliary adsorption section (A) 11A in the adsorption step (A) is desorbed from the auxiliary adsorption section (A) 11A and sent through the adsorption section (A) 10A to the raw gas storage tank 1, where it is stored. The adsorption step (A), separation step (A), and recovery step (A) are repeated in this order. In the gas separation method, before stopping the separation cycle (A), the target gas adsorbed in the adsorption step (A) immediately before stopping is desorbed from the auxiliary adsorption section (A) 11A. According to the above configuration, by using the auxiliary adsorption unit (A) 11A in combination, it is possible to easily obtain a high-concentration separated gas with a high target gas removal rate from the separated gas storage tank 3. Moreover, by "desorbing the target gas adsorbed in the adsorption step (A) immediately before stopping the separation cycle (A) from the auxiliary adsorption unit (A) 11A before stopping the separation cycle (A)" as described above, it is possible to suppress a downward shift in the temperature change range in the auxiliary adsorption unit (A) 11A when the separation cycle (A) is restarted, and therefore it is possible to obtain a target gas with good concentration quality promptly after the separation cycle (A) is restarted. The method for "desorbing the target gas adsorbed in the adsorption step (A) immediately before stopping the separation cycle (A) from the auxiliary adsorption section (A) 11A before stopping the separation cycle (A)" is not particularly limited, and for example, the recovery step (A) may be performed before stopping the separation cycle (A), or, although not shown, a step may be performed in which the target gas is desorbed from the auxiliary adsorption section (A) 11A and recovered in the raw gas storage tank 1 without passing through the adsorption section (A) 10A before stopping the separation cycle (A), or, although not shown, a step may be performed in which the target gas is desorbed from the auxiliary adsorption section (A) 11A and discharged to the outside before stopping the separation cycle (A).

[0029] In this gas separation method, before the separation cycle (A) is stopped, the target gas adsorbed in the adsorption step (A) immediately before the stop is desorbed from the auxiliary adsorption section (A) 11A by reducing the pressure below atmospheric pressure. This configuration facilitates lowering the temperature of the auxiliary adsorption section (A) 11A to approach ambient temperature when the separation cycle (A) is stopped, thereby suppressing temperature changes in the auxiliary adsorption section (A) 11A over time after the stop. As a result, it is possible to suppress a downward shift in the temperature range of the auxiliary adsorption section (A) 11A when the separation cycle (A) is restarted. The method for "desorption by reducing the pressure below atmospheric pressure" is not particularly limited. For example, an auxiliary vacuum pump 7 may be used, as in the third embodiment shown in FIG. 10 .

[0030] 7, the separation cycle (A) includes a rinse step (A) in which the separated gas stored in the separated gas storage tank 3 by the adsorption step (A) is passed through auxiliary adsorption section (A) 11A and adsorption section (A) 10A in this order to desorb the target gas from auxiliary adsorption section (A) 11A and send it to the raw gas storage tank 1 for storage, and the adsorption step (A), separation step (A), recovery step (A), and rinse step (A) are repeated in this order. The above configuration can increase the recovery rate of the target gas.

[0031] As shown by the thick solid line in Figure 4, the separation cycle (A) includes a purge step (A) in which the target gas is sent from the target gas storage tank 2 to the adsorption unit (A) 10A to adsorb the target gas to the adsorption unit (A) 10A. The adsorption step (A), purge step (A), and separation step (A) are repeated in this order. The gas separation method desorbs the target gas adsorbed in the purge step (A) immediately before stopping the separation cycle (A) from the adsorption unit (A) 10A before stopping the separation cycle (A). This configuration facilitates the extraction of a high-concentration target gas from the target gas storage tank 2 by the purge step (A). Furthermore, by "desorbing the target gas adsorbed in the purge step (A) immediately before stopping the separation cycle (A) from the adsorption unit (A) 10A before stopping the separation cycle (A)," it is possible to suppress a downward shift in the temperature change range in the adsorption unit (A) 10A when the separation cycle (A) is restarted.

[0032] As shown in Figures 1 to 8, in this embodiment, the gas separation apparatus includes a raw material gas storage tank 1 that stores raw material gas containing a target gas, an adsorption unit (A) 10A that adsorbs the target gas, a target gas storage tank 2 that stores the target gas desorbed from the adsorption unit (A) 10A, and a control unit that controls a separation cycle (A) that repeats an adsorption step (A) in which the raw material gas is sent from the raw material gas storage tank 1 to the adsorption unit (A) 10A to adsorb the target gas in the adsorption unit (A) 10A, and a separation step (A) in which the target gas adsorbed in the adsorption step (A) is desorbed from the adsorption unit (A) 10A and sent to the target gas storage tank 2 for storage. Before stopping the separation cycle (A), the control unit desorbs the target gas adsorbed in the adsorption step (A) immediately before stopping the separation cycle (A) from the adsorption unit (A) 10A. According to the above configuration, a gas separation apparatus can be realized that can quickly obtain target gas with good concentration quality after the separation cycle (A) is restarted.

[0033] 9, the gas separation apparatus may have a vacuum pump 6, and the control unit may be configured to desorb the target gas adsorbed in the adsorption step (A) immediately before stopping the separation cycle (A) from the adsorption unit (A) 10A by reducing the pressure to below atmospheric pressure using the vacuum pump 6. This configuration can prevent a downward shift in the temperature change range in the adsorption unit (A) 10A when the separation cycle (A) is restarted.

[0034] The gas separation apparatus may have a thermometer (A) TA that measures the temperature of the adsorption unit (A) 10A, and the control unit may desorb the target gas adsorbed in the adsorption step (A) immediately before stopping the separation cycle (A) from the adsorption unit (A) 10A until the temperature of the adsorption unit (A) 10A measured by the thermometer (A) TA becomes equivalent to the ambient temperature. This configuration further suppresses a downward shift in the temperature change range in the adsorption unit (A) 10A when the separation cycle (A) is restarted.

[0035] The gas separation apparatus has an auxiliary adsorption section (A) 11A that adsorbs the target gas, and a post-separation gas storage tank 3. In the adsorption step (A), the raw gas is sent from the raw gas storage tank 1 through the adsorption section (A) 10A and the auxiliary adsorption section (A) 11A in this order to the post-separation gas storage tank 3, thereby adsorbing the target gas in the adsorption section (A) 10A and the auxiliary adsorption section (A) 11A. In the separation cycle (A), a recovery step (A) is included in which the target gas adsorbed in the auxiliary adsorption section (A) 11A by the adsorption step (A) is desorbed from the auxiliary adsorption section (A) 11A and sent through the adsorption section (A) 10A to the raw gas storage tank 1 where it is stored. The adsorption step (A), separation step (A), and recovery step (A) are repeated in this order. Before stopping the separation cycle (A), the control section desorbs the target gas adsorbed in the adsorption step (A) immediately before stopping from the auxiliary adsorption section (A) 11A. According to the above configuration, by using the auxiliary adsorption section (A) 11A in combination, it is possible to easily obtain high-concentration separated gas with a high target gas removal rate from the separated gas storage tank 3, and moreover, target gas with good concentration quality can be obtained quickly after the separation cycle (A) is resumed.

[0036] 10, the gas separation apparatus has an auxiliary vacuum pump 7, and before stopping the separation cycle (A), the control unit desorbs the target gas adsorbed in the adsorption step (A) immediately before stopping from the auxiliary adsorption section (A) 11A by reducing the pressure to below atmospheric pressure using the auxiliary vacuum pump 7. This configuration makes it possible to suppress a downward shift in the temperature change range in the auxiliary adsorption section (A) 11A when the separation cycle (A) is restarted.

[0037] As shown in FIGS. 1 to 8, the gas separation apparatus in this embodiment includes a raw material gas storage tank 1 that stores raw material gas containing a target gas, an adsorption unit (A) 10A that adsorbs the target gas, an adsorption unit (B) 10B that adsorbs the target gas, a target gas storage tank 2 that stores the target gas desorbed from each of the adsorption unit (A) 10A and the adsorption unit (B) 10B, a separation cycle (A) that repeats an adsorption step (A) in which raw material gas is sent from the raw material gas storage tank 1 to the adsorption unit (A) 10A to adsorb the target gas in the adsorption unit (A) 10A, and a separation step (A) in which the target gas adsorbed in the adsorption unit (A) 10A by the adsorption step (A) is desorbed from the adsorption unit (A) 10A and sent to the target gas storage tank 2 for storage; The gas separation device has a control unit that separates the target gas from the raw material gas by controlling a separation cycle (B) that repeats an adsorption step (B) in which the raw material gas is sent to the adsorption unit (B) 10B to adsorb the target gas into the adsorption unit (B) 10B, and a separation step (B) in which the target gas adsorbed in the adsorption unit (B) 10B by the adsorption step (B) is desorbed from the adsorption unit (B) 10B and sent to a target gas storage tank 2 for storage. Before stopping the separation cycle (A) and the separation cycle (B), the control unit desorbs from the adsorption unit (A) 10A the target gas adsorbed in the adsorption step (A) immediately before the stopping, and / or desorbs from the adsorption unit (B) 10B the target gas adsorbed in the adsorption step (B) immediately before the stopping. According to the above configuration, by appropriately shifting the separation cycle (A) and the separation cycle (B) from each other, it is possible to realize a gas separation device that can efficiently separate the target gas and can quickly obtain target gas of good concentration quality after the separation cycle (A) and the separation cycle (B) are resumed.

[0038] The gas separation apparatus has an auxiliary adsorption unit (B) 11B that adsorbs the target gas, and the separation cycle (B) has a purge step (B) in which the target gas is adsorbed in the adsorption unit (B) 10B by sending the target gas from the target gas storage tank 2 to the adsorption unit (B) 10B as shown by the thick dashed line in FIG. 8 , and the separation cycle (A) has a purge step (A) in which the target gas is adsorbed in the adsorption unit (A) 10A by sending the target gas from the target gas storage tank 2 to the adsorption unit (A) 10A as shown by the thick solid line in FIG. 4 , and As shown in Fig. 1, the system includes a pressure equalization step (A) in which adsorption unit (A) 10A and auxiliary adsorption unit (A) 11A are pressurized with gas flowing out from adsorption unit (B) 10B and auxiliary adsorption unit (B) 11B in purge step (B). The adsorption step (A), purge step (A), separation step (A), and pressure equalization step (A) are repeated in this order, and the control unit desorbs the target gas adsorbed in the purge step (A) immediately before stopping the separation cycle (A) from adsorption unit (A) 10A. This configuration makes it easier to obtain a high-concentration target gas from target gas storage tank 2 by purge step (A), and also suppresses a downward shift in the temperature change range in adsorption unit (A) 10A when separation cycle (A) is restarted. Furthermore, the pressure equalization step (A) allows the target gas contained in the gas flowing out from the adsorption section (B) 10B in the purge step (B) to be adsorbed by the adsorption section (A) 10A (and the auxiliary adsorption section (A) 11A), thereby increasing the recovery rate of the target gas.

[0039] Although the embodiments of the present invention have been described above, the present invention is not limited to the above-described embodiments, and the above-described embodiments can be modified in various ways without departing from the gist of the present invention. [Example]

[0040] <Comparative Example> Using the gas separation apparatus of the first embodiment, separation cycle (A) and separation cycle (B) were carried out under the valve control shown in Table 1. The conditions were as follows.

[0041] Gas introduced from outside the equipment into the source gas storage tank 1: a mixture of xenon and argon gas (xenon concentration 10%) 2.0L / min (all below at 0℃ and atmospheric pressure) Highly adsorbed component (target gas): Xenon 0.2 L / min Hardly adsorbed components: Argon 1.8L / min Adsorption section (A) 10A, adsorption section (B) 10B, auxiliary adsorption section (A) 11A, auxiliary adsorption section (B) 11B: 1.5 kg of activated carbon as adsorbent was filled into a stainless steel pipe 80A (inner diameter 83.1 mm) to a height of 500 mm. Compressor 4: Diaphragm compressor 20L / min Compressor 5: Diaphragm compressor 2.0L / min

[0042] [Table 1]

[0043] After 48 hours of continuous operation under the above operating conditions, the argon concentration extracted from the post-separation gas storage tank 3 and the xenon concentration extracted from the target gas storage tank 2 settled almost constant. The results at this time are as follows. Argon concentration in xenon: 443 ppm → Product xenon concentration: 99.95% Xenon concentration in argon: 387 ppm → Xenon recovery rate: 99.6% Temperature change of adsorption part (A) 10A and adsorption part (B) 10B: 26℃~38℃ Temperature change of auxiliary adsorption section (A) 11A and auxiliary adsorption section (B) 11B: 22℃~26℃ Environmental temperature 24℃

[0044] Thereafter, the operation was stopped when the adsorption section (A) 10A and the auxiliary adsorption section (A) 11A completed the equalization step (A). The temperatures of the adsorption sections at that time were as follows: Adsorption part (A) 10A 26.2℃ Adsorption part (B) 10B 37.5℃ Auxiliary adsorption part (A) 11A 22.8℃ Auxiliary adsorption part (B) 11B 25.8℃

[0045] After 12 hours of shutdown, the temperature of each adsorption section reached approximately 24°C. After that, the temperature change of each adsorption section immediately after restarting operation is as follows. Adsorption section (A) 10A 26~42℃ Adsorption part (B) 10B 7~25℃ Auxiliary adsorption part (A) 11A 22~26℃ Auxiliary adsorption part (B) 11B 18~22℃

[0046] After restarting operation, it took 24 hours for the temperature change in each adsorption section to become equal to the temperature change before shutdown. It also took 27 hours for the argon concentration extracted from post-separation gas storage tank 3 and the xenon concentration extracted from target gas storage tank 2 to become equal to the concentrations before shutdown.

[0047] Example 1 The operation described in the comparative example was carried out, and the operation was stopped when adsorption section (A) 10A and auxiliary adsorption section (A) 11A completed the equalization step (A), and then valve V11 was opened to release the strongly adsorbable component in adsorption section (B) 10B into target gas storage tank 2. The temperatures of each adsorption section after the above operation were as follows: Adsorption part (A) 10A 26.1℃ Adsorption part (B) 10B 32.3℃ Auxiliary adsorption part (A) 11A 22.6℃ Auxiliary adsorption part (B) 11B 25.9℃

[0048] After 12 hours of shutdown, the temperature of each adsorption section reached approximately 24°C. After that, the temperature change of each adsorption section immediately after restarting operation is as follows. Adsorption section (A) 10A 26~42℃ Adsorption part (B) 10B 13~32℃ Auxiliary adsorption part (A) 11A 22~26℃ Auxiliary adsorption part (B) 11B 18~22℃

[0049] After restarting operation, it took 18 hours for the temperature change in each adsorption section to become equal to the temperature change before shutdown. It also took 22 hours for the argon concentration extracted from post-separation gas storage tank 3 and the xenon concentration extracted from target gas storage tank 2 to become equal to the concentrations before shutdown.

[0050] <Example 2> The operation described in the comparative example was carried out, and the operation was stopped when adsorption section (A) 10A and auxiliary adsorption section (A) 11A completed the equalization and pressurization step (A). Thereafter, valve V11 was opened to release the strongly adsorbed component in adsorption section (B) 10B into target gas storage tank 2. Valve V11 was then closed, valves V6 and V13 were opened, and the strongly adsorbed component and weakly adsorbed component in auxiliary adsorption section (B) 11B were released into feed gas storage tank 1 via adsorption section (B) 10B. The temperatures of each adsorption section after the above operation were as follows: Adsorption part (A) 10A 26.2℃ Adsorption part (B) 10B 29.3℃ Auxiliary adsorption part (A) 11A 22.7℃ Auxiliary adsorption part (B) 11B 24.5℃

[0051] After 12 hours of shutdown, the temperature of each adsorption unit reached approximately 24°C. After that, the temperature change of each adsorption unit immediately after restarting operation is as follows. Adsorption section (A) 10A 26~42℃ Adsorption part (B) 10B 15~33℃ Auxiliary adsorption part (A) 11A 22~26℃ Auxiliary adsorption part (B) 11B 20~25℃

[0052] After restarting operation, it took 16 hours for the temperature change in each adsorption section to become equal to the temperature change before shutdown. It also took 21 hours for the argon concentration extracted from post-separation gas storage tank 3 and the xenon concentration extracted from target gas storage tank 2 to become equal to the concentrations before shutdown.

[0053] Example 3 The operation described in the comparative example was carried out, and the operation was stopped when adsorption section (A) 10A and auxiliary adsorption section (A) 11A completed the equalization pressurization step (A). Valve V11 was then opened to release the adsorbable components in adsorption section (B) 10B into target gas storage tank 2, and the adsorbable components were further released using vacuum pump 6 until the temperature in adsorption section (B) 10B reached approximately 24° C. The temperatures of each adsorption section and the pressure in adsorption column adsorption section (B) 10B after the above operation were as follows: Adsorption part (A) 10A 26.1℃ Adsorption part (B) 10B 23.8℃ Auxiliary adsorption part (A) 11A 22.7℃ Auxiliary adsorption part (B) 11B 25.9℃ Pressure at adsorption part (B) 10B: -40kPaG

[0054] After that, the temperature changes in each adsorption section immediately after restarting operation are as follows. Adsorption section (A) 10A 26~42℃ Adsorption part (B) 10B 25~39℃ Auxiliary adsorption part (A) 11A 22~26℃ Auxiliary adsorption part (B) 11B 18~22℃

[0055] After restarting operation, it took three hours for the temperature change in each adsorption section to become equal to the temperature change before shutdown. It also took six hours for the argon concentration extracted from post-separation gas storage tank 3 and the xenon concentration extracted from target gas storage tank 2 to become equal to the concentrations before shutdown. [Explanation of symbols]

[0056] 1. Raw gas storage tank 2. Target gas storage tank 3 Post-separation gas storage tank 4~5 compressors 6. Vacuum pump 7 Auxiliary Vacuum Pump 10A Adsorption part (A) 10B Adsorption part (B) 11A Auxiliary suction part (A) 11B Auxiliary suction part (B) TA thermometer (A) TB thermometer (B) V1~15 valves

Claims

1. A gas separation method for separating a target gas from a raw material gas by repeating a separation cycle including an adsorption step of sending a raw material gas containing a target gas from a raw material gas storage tank to an adsorption unit to adsorb the target gas to the adsorption unit, and a separation step of desorbing the target gas adsorbed to the adsorption unit by the adsorption step from the adsorption unit and sending it to a target gas storage tank to store the target gas, A gas separation method, comprising: before stopping the separation cycle, desorbing the target gas adsorbed in the adsorption step immediately before stopping from the adsorption section until the temperature of the adsorption section reaches ambient temperature.

2. The gas separation method according to claim 1, wherein the target gas adsorbed in the adsorption step immediately before stopping the separation cycle is desorbed from the adsorption section by reducing the pressure to atmospheric pressure or below before stopping the separation cycle.

3. the adsorption step includes passing the raw material gas from the raw material gas storage tank through the adsorption unit and the auxiliary adsorption unit in this order and sending it to a post-separation gas storage tank, thereby adsorbing the target gas into the adsorption unit and the auxiliary adsorption unit; the separation cycle includes a recovery step in which the target gas adsorbed in the auxiliary adsorption section in the adsorption step is desorbed from the auxiliary adsorption section, and sent to the source gas storage tank through the adsorption section and stored therein; the adsorption step, the separation step, and the recovery step are repeated in this order; The gas separation method according to claim 1 , wherein the target gas adsorbed in the adsorption step immediately before stopping the separation cycle is desorbed from the auxiliary adsorption section before stopping the separation cycle.

4. The gas separation method according to claim 3, wherein the target gas adsorbed in the adsorption step immediately before stopping the separation cycle is desorbed from the auxiliary adsorption section by reducing the pressure to atmospheric pressure or below before stopping the separation cycle.

5. 4. The gas separation method according to claim 3, wherein the separation cycle includes a rinsing step in which the separated gas stored in the separated gas storage tank by the adsorption step is passed through the auxiliary adsorption section and the adsorption section in this order to desorb the target gas from the auxiliary adsorption section, and the target gas is sent to the raw gas storage tank and stored therein, and the adsorption step, separation step, recovery step, and rinsing step are repeated in this order.

6. The separation cycle includes a purging step of sending the target gas from the target gas storage tank to the adsorption unit to adsorb the target gas to the adsorption unit, and the adsorption step, the purging step, and the separation step are repeated in this order; The gas separation method according to claim 1 , wherein the target gas adsorbed in the purging step immediately before stopping the separation cycle is desorbed from the adsorption section before stopping the separation cycle.

7. a raw material gas storage tank for storing a raw material gas containing a target gas; an adsorption unit that adsorbs the target gas; a target gas storage tank that stores the target gas desorbed from the adsorption unit; a control unit that separates the target gas from the raw material gas by controlling a separation cycle that repeats an adsorption step of sending the raw material gas from the raw material gas storage tank to the adsorption unit to adsorb the target gas to the adsorption unit, and a separation step of desorbing the target gas adsorbed to the adsorption unit by the adsorption step from the adsorption unit and sending it to the target gas storage tank to store it, a thermometer for measuring the temperature of the adsorption section; The control unit desorbs the target gas adsorbed in the adsorption step immediately before stopping the separation cycle from the adsorption unit until the temperature of the adsorption unit measured by the thermometer reaches the ambient temperature.

8. A vacuum pump is provided. The control unit desorbs the target gas adsorbed in the adsorption step immediately before stopping the separation cycle from the adsorption unit by reducing the pressure to below atmospheric pressure using the vacuum pump. The gas separation apparatus according to claim 7.

9. an auxiliary adsorption section that adsorbs the target gas; a post-separation gas storage tank; the adsorption step includes sending the raw material gas from the raw material gas storage tank through the adsorption unit and the auxiliary adsorption unit in this order to the separated gas storage tank, thereby adsorbing the target gas into the adsorption unit and the auxiliary adsorption unit; the separation cycle includes a recovery step in which the target gas adsorbed in the auxiliary adsorption section in the adsorption step is desorbed from the auxiliary adsorption section, and sent to the source gas storage tank through the adsorption section and stored therein; the adsorption step, the separation step, and the recovery step are repeated in this order; The gas separation apparatus according to claim 7 , wherein the control unit desorbs the target gas adsorbed in the adsorption step immediately before stopping the separation cycle from the auxiliary adsorption unit before stopping the separation cycle.

10. An auxiliary vacuum pump is provided. The gas separation apparatus according to claim 9, wherein the control unit desorbs the target gas adsorbed in the adsorption step immediately before stopping the separation cycle from the auxiliary adsorption unit by depressurizing the target gas to below atmospheric pressure using the auxiliary vacuum pump before stopping the separation cycle.

Citation Information

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