LIQUID EJECTION DEVICE, EJECTION STATE EVALUATION METHOD, INFORMATION PROCESSING DEVICE, AND METHOD FOR MANUFACTURING PRINTED BOARD

Abstract

The present invention provides: a liquid ejection device wherein the ejection state of a liquid ejection head using a transparent metal complex ink can be evaluated; an ejection state evaluation method; an information processing device; and a method for producing a printed board. A liquid ejection device according to the present invention is provided with: a liquid ejection head which ejects a metal complex ink; a relative movement mechanism which relatively moves the liquid ejection head and a base material; a light exposure device which exposes the metal complex ink applied onto the base material to light; and at least one processor. The at least one processor acquires a read result, which is obtained by reading a first pattern with use of an observation device after forming the first pattern on the base material by ejecting the metal complex ink from the liquid ejection head and exposing the first pattern to light with use of the light exposure device, and evaluates the ejection state of the liquid ejection head from the read result.

Description

[Technical Field]

[0001] The present disclosure relates to a liquid ejection device, an ejection state evaluation method, an information processing device, and a method for manufacturing a printed circuit board. [Background technology]

[0002] Patent Document 1 describes a defective ejection detection method for detecting defective ejection of clear ink when recording an image by ejecting basic color ink and clear ink from a recording head onto a recording medium, characterized in that the method mixes an infrared absorbing agent that absorbs infrared rays and develops color with the clear ink, ejects the transparent ink mixed with the infrared absorbing agent from the recording head, and visually detects the landing status of the clear ink by irradiating infrared rays onto the transparent ink that has landed on the surface of the recording medium.

[0003] Patent Document 2 describes a method for detecting faulty nozzles in a clear ink head of a liquid ejection device that uses UV (ultraviolet) ink containing a photopolymerization initiator, utilizing the property of the polymerization initiator contained in the clear ink to turn yellow when exposed to UV light. [Prior art documents] [Patent documents]

[0004] [Patent Document 1] Japanese Patent Application Laid-Open No. 2005-224990 [Patent Document 2] Japanese Patent Application Laid-Open No. 2011-083916 Summary of the Invention [Problem to be solved by the invention]

[0005] The method described in Patent Document 1 requires the addition of an infrared absorbing agent, which is an unnecessary component in ink, and there is a concern that this may deteriorate the ink characteristics. Furthermore, automating the method described in Patent Document 1 requires sensing using infrared light, but image sensors that can sense the visible light range are generally widely available, making it difficult to automate detection methods that use infrared light.

[0006] The method described in Patent Document 2 requires exposure to ultraviolet light (UV light) at an irradiation energy higher than that required for conventional UV curing in order to yellow the polymerization initiator. This requires the UV exposure machine to have a higher output than that required for conventional UV curing, which increases the cost of the device. Furthermore, the method described in Patent Document 2 cannot be applied to transparent inks that do not contain polymerization initiators that contribute to yellowing.

[0007] The present disclosure has been made in consideration of these circumstances, and aims to provide a liquid ejection device capable of evaluating the ejection state of a liquid ejection head that uses transparent metal complex ink, an ejection state evaluation method, an information processing device, and a method for manufacturing a printed circuit board that applies this evaluation technology. [Means for solving the problem]

[0008] A liquid ejection device according to one aspect of the present disclosure includes a liquid ejection head that ejects metal complex ink, a relative movement mechanism that moves the liquid ejection head and a substrate relative to one another, an exposure device that exposes the metal complex ink applied to the substrate, and at least one processor, wherein the at least one processor ejects the metal complex ink from the liquid ejection head to form a first pattern on the substrate, obtains a reading result obtained by exposing the first pattern using the exposure device and then reading the first pattern using an observation device, and evaluates the ejection state of the liquid ejection head from the reading result.

[0009] According to this aspect, by exposing the first pattern formed using the transparent metal complex ink, the exposed first pattern becomes readable using an observation device, and at least one processor can evaluate the ejection state of the liquid ejection head based on the reading result of the first pattern by the observation device.

[0010] The "liquid ejection head" can be applied to various ejection methods. "Ejection" can include spraying, coating, and flowing.

[0011] In the liquid ejection device according to another aspect of the present disclosure, the first pattern may be a test pattern for inspecting the ejection state of the liquid ejection head.

[0012] In the liquid ejection apparatus according to another aspect of the present disclosure, the exposure dose of the exposure device onto the first pattern is 500 mJ / cm 2 It may be less than 10 ...

[0013] In the liquid ejection apparatus according to another aspect of the present disclosure, the exposure dose on the first pattern by the exposure device is 300 mJ / cm 2 It may be the following:

[0014] In a liquid ejection device according to another aspect of the present disclosure, at least one processor may be configured to eject metal complex ink from the liquid ejection head to form a second pattern different from the first pattern.

[0015] In the liquid ejection device according to another aspect of the present disclosure, the second pattern may be a user pattern that is a pattern for printing purposes that is required by the user.

[0016] In a liquid ejection device according to another aspect of the present disclosure, the amount of exposure by the exposure device on the first pattern may be greater than the amount of exposure by the exposure device on the second pattern. According to this aspect, by employing the minimum number of exposure devices necessary to perform the exposure required for the second pattern, costs and power consumption can be reduced, and diffusion of leaked light around the liquid ejection head can also be reduced.

[0017] In a liquid ejection device according to another aspect of the present disclosure, the exposure amount of the second pattern by the exposure device may be one-fifth or less of the exposure amount of the first pattern by the exposure device. The second pattern can be further processed, such as by exposure, in a post-process, allowing for a high degree of freedom in processing the metal complex ink.

[0018] In the liquid ejection device according to another aspect of the present disclosure, the exposure onto the second pattern by the exposure device may be an exposure amount that is sufficient to suppress the spread of the metal complex ink on the substrate.

[0019] In the liquid ejection apparatus according to another aspect of the present disclosure, the exposure amount of the exposure device onto the second pattern is 30 mJ / cm 2 or more and 100mJ / cm 2 It may be the following:

[0020] In a liquid ejection device according to another aspect of the present disclosure, the exposure device may include a first exposure device and a second exposure device, the first exposure device maintaining the same output state and exposing both the first pattern and the second pattern, and the second exposure device changing its output state and exposing only the first pattern of the first and second patterns. According to this aspect, it is easy to control the exposure amount required for the second pattern.

[0021] In the liquid ejection device according to another aspect of the present disclosure, the second pattern may be formed on the same substrate as the substrate on which the first pattern is formed.

[0022] In a liquid ejection device according to another aspect of the present disclosure, the first pattern may be formed before the second pattern is formed during relative movement. According to this aspect, the second pattern is formed after the first pattern is formed, so that the ejection of ink to form the first pattern also serves as a dummy jet (preliminary ejection) to prevent ink from thickening. This allows thickened ink to be ejected from the liquid ejection head before the second pattern is formed, allowing the second pattern to be formed satisfactorily.

[0023] In a liquid ejection device according to another aspect of the present disclosure, the first pattern may be formed in an area of ​​the substrate that is cut out when the substrate is cut into individual pieces. According to this aspect, there is no need to reserve unnecessary space on the substrate for forming the first pattern, and the substrate can be used effectively.

[0024] In a liquid ejection device according to another aspect of the present disclosure, the first substrate on which the first pattern is formed and the second substrate on which the second pattern is formed may each be separate substrates.

[0025] In a liquid ejection device according to another aspect of the present disclosure, the b* value, which represents the chromaticity of the metal in a state in which the metal is precipitated by exposing the metal complex ink to light, may be |b*|< 20. According to this aspect, the first pattern can be measured with high accuracy using the observation device.

[0026] In a liquid ejection device according to another aspect of the present disclosure, the a* value, which represents the chromaticity of the metal in a state in which the metal is precipitated by exposing the metal complex ink to light, may be |a*|< 20. According to this aspect, the first pattern can be measured with high accuracy using the observation device.

[0027] In a liquid ejection device according to another aspect of the present disclosure, the L* value, which represents the lightness of the metal in a state where the metal is precipitated by exposing the metal complex ink to light, may be equal to or greater than 40. According to this aspect, the first pattern can be measured with high accuracy using the observation device.

[0028] In a liquid ejection device according to another aspect of the present disclosure, the difference in L* value, which represents the lightness of the metal deposited by exposing the metal complex ink to light, and the lightness of the substrate, may be equal to or greater than 10. According to this aspect, the first pattern can be measured with high accuracy using the observation device.

[0029] In the liquid ejection device according to another aspect of the present disclosure, the L* value representing the lightness of the base material may be equal to or less than 30. According to this aspect, the first pattern can be measured with high accuracy in the observation device.

[0030] In a liquid ejection device according to another aspect of the present disclosure, the reflectance of the metal in a state in which the metal is precipitated by exposing the metal complex ink to light may be 40% or more in the visible light range. According to this aspect, the first pattern can be measured with high accuracy using the observation device.

[0031] In a liquid ejection device according to another aspect of the present disclosure, at least one processor may be configured to perform at least one of controlling the liquid ejection head and presenting information based on the evaluation result of the ejection state.

[0032] In the liquid ejection device according to another aspect of the present disclosure, the exposure device may be configured to generate ultraviolet light.

[0033] A method for evaluating the ejection state according to another aspect of the present disclosure includes moving a liquid ejection head and a substrate relative to each other, forming a first pattern on the substrate by ejecting metal complex ink from the liquid ejection head and applying the metal complex ink to the substrate, exposing the first pattern formed on the substrate to light, reading the first pattern using an observation device after exposing the first pattern, and at least one processor obtaining the reading results of the first pattern and evaluating the ejection state of the liquid ejection head from the reading results.

[0034] An information processing device according to another aspect of the present disclosure includes at least one processor and at least one memory that stores instructions to be executed by the at least one processor, wherein the at least one processor obtains a reading result obtained by reading a first pattern formed on a substrate by applying a metal complex ink ejected from a liquid ejection head to the substrate, after exposing the first pattern using an observation device, and evaluates the ejection state of the liquid ejection head from the reading result.

[0035] A method for manufacturing a printed circuit board according to another aspect of the present disclosure includes moving a liquid ejection head and a printed circuit board relative to each other, ejecting metal complex ink from the liquid ejection head and applying the metal complex ink to the printed circuit board to form a first pattern on the printed circuit board, exposing the metal complex ink applied to the printed circuit board, reading the first pattern using an observation device after exposing the first pattern, at least one processor obtaining a reading result of the first pattern and evaluating the ejection state of the liquid ejection head from the reading result, the at least one processor at least one of controlling the liquid ejection head and presenting information based on the evaluation result of the ejection state, and forming a second pattern different from the first pattern on the printed circuit board by ejecting the metal complex ink from the liquid ejection head and applying the metal complex ink to the printed circuit board. [Effects of the Invention]

[0036] According to the present disclosure, it is possible to evaluate the ejection state of a liquid ejection head that uses a transparent metal complex ink. [Brief explanation of the drawings]

[0037] [Figure 1] FIG. 1 is a perspective view showing an example of a printed circuit board. [Figure 2] FIG. 2 is a vertical cross-sectional view showing the three-dimensional structure of the printed circuit board shown in FIG. [Figure 3] FIG. 3 is an explanatory diagram showing an example of a manufacturing process for manufacturing a printed circuit board. [Figure 4] FIG. 4 is a plan view schematically showing the configuration of the liquid ejection device according to the first embodiment. [Figure 5] FIG. 5 is a schematic side view of the liquid ejection device as viewed from the right side of FIG. [Figure 6] FIG. 6 is a perspective view showing an example of the configuration of an inkjet head. [Figure 7] FIG. 7 is an enlarged view of a part of the nozzle surface of the inkjet head. [Figure 8] FIG. 8 is a plan view of the nozzle surface of the head module. [Figure 9] FIG. 9 is a vertical cross-sectional view showing the three-dimensional structure of the ejector. [Figure 10] FIG. 10 is a schematic plan view showing an example of a user pattern printing area and a test pattern printing area on a printed circuit board. [Figure 11] FIG. 11 is a diagram showing an example of a test pattern printed to inspect the ejection state of the inkjet head. [Figure 12] FIG. 12 is a diagram showing another example of a test pattern printed to inspect the ejection state of an inkjet head. [Figure 13] FIG. 13 is a functional block diagram showing the electrical configuration of the liquid ejection device according to the first embodiment. [Figure 14] FIG. 14 is a block diagram showing an example of the hardware configuration of an information processing device that functions as a control device for a liquid ejection device. [Figure 15] FIG. 15 is a flowchart showing an example of a discharge state evaluation method performed by the liquid discharge device according to the first embodiment. [Figure 16] FIG. 16 is a plan view schematically showing the configuration of a liquid ejection device according to a modified example of the first embodiment. [Figure 17] FIG. 17 is a schematic side view of the liquid ejection device as viewed from the right side of FIG. [Figure 18] FIG. 18 is a plan view schematically showing the configuration of a liquid ejection device according to the second embodiment. [Figure 19]FIG. 19 is a diagram showing an example of a test pattern printed to inspect the ejection state of the dispenser unit. [Figure 20] FIG. 20 is a diagram showing another example of the test pattern printed to inspect the ejection state of the dispenser unit. [Figure 21] FIG. 21 is a plan view schematically showing the configuration of a liquid ejection device according to the third embodiment. [Figure 22] FIG. 22 is a diagram showing an example of a test pattern printed to check the ejection state of the spray unit. DETAILED DESCRIPTION OF THE INVENTION

[0038] DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Preferred embodiments of the present invention will now be described in detail with reference to the accompanying drawings. In this specification, the same components are designated by the same reference numerals, and redundant explanations will be omitted where appropriate.

[0039] <Embodiment 1: Inkjet Method> In the first embodiment, a method for evaluating the ejection state of an inkjet head when using a transparent ink in an apparatus that forms a pattern on a substrate using inkjet technology is described. Here, an example is described in which a pattern is formed by applying a metal complex ink, which is a transparent conductive ink (hereinafter referred to as conductive ink), to a printed circuit board as a substrate. By applying the conductive ink to required locations on the printed circuit board, it is possible to connect electrical wiring and provide electromagnetic wave shielding functions.

[0040] The term "printed circuit board" is a general term that encompasses both printed wiring boards (PWBs) before electrical components such as ICs (integrated circuits) and resistors are attached, and printed circuit boards (PCBs) after electrical components are attached to printed wiring boards. Electrical components are sometimes called electronic components. Printed wiring boards are sometimes called wiring boards, and printed circuit boards are sometimes called electrical circuit mounting boards. Printed boards may be rigid boards, flexible boards, aluminum boards, etc. Printed boards may be printed circuit boards in the middle of production before being completed as circuits, or large boards before being cut into individual pieces (individual boards).

[0041] Fig. 1 is a perspective view showing an example of a printed circuit board. The printed circuit board 1000 shown in Fig. 1 is an electric circuit mounting board in which electrical components such as an IC 1006, a resistor 1008, and a capacitor 1010 are mounted on a component mounting surface 1004 of a wiring board 1002. On the printed circuit board 1000, a conductive pattern 1020 is formed for the IC 1006, and an insulating coating 1022 is formed for the resistor 1008 and the capacitor 1010. On the printed circuit board 1000, the insulating coating 1022 is also formed on electrodes 1009 that are exposed without any electrical components mounted on the wiring board 1002. While Fig. 1 shows an example in which one surface of the wiring board 1002 is the component mounting surface 1004, both surfaces of the wiring board 1002 may be component mounting surfaces.

[0042] The IC 1006 is an electrical component in which a semiconductor integrated circuit is encapsulated in a package made of resin or the like. The electrodes of the IC 1006 are exposed to the outside of the package. The resistor 1008 includes an electric resistance element. The resistor 1008 also includes a resistor array 1008A in which a plurality of integrated electric resistance elements are encapsulated in a package made of resin or the like. The capacitor 1010 includes various types of capacitors such as an electrolytic capacitor and a ceramic capacitor.

[0043] Among the electronic components mounted on the wiring board 1002, an insulating pattern 1024 (see FIG. 2) is formed using insulating ink in an arrangement region of an IC 1006, and further, a conductive pattern 1020 is formed using conductive ink on at least a part of the insulating pattern 1024. Note that the insulating pattern 1024 is not shown in FIG.

[0044] The conductive pattern 1020 is formed by depositing conductive ink in the area where the conductive pattern 1020 is to be formed on the printed circuit board 1000 using a liquid ejection head such as an inkjet head 12 (see Figure 4), and then drying and hardening the continuous ink dots of the conductive ink.

[0045] Similarly, the insulating coating 1022 and the insulating pattern 1024 are formed by depositing insulating ink in the formation areas of the insulating coating 1022 and the insulating pattern 1024 on the printed circuit board 1000 using a liquid ejection head for insulating ink (not shown), and then drying and hardening the continuous insulating ink.

[0046] The conductive pattern 1020 functions as an electromagnetic wave shield for the purpose of suppressing electromagnetic waves received by the IC 1006 and suppressing electromagnetic waves emitted from the IC 1006. The insulating pattern 1024 is an insulating member that ensures electrical insulation between the conductive pattern 1020 and the IC 1006, and an insulating member that provides electrical insulation between the conductive pattern 1020 and the IC 1006. of It functions as an adhesive member that ensures adhesion, a member that ensures flatness of the base of the conductive pattern 1020, and the like.

[0047] Furthermore, at least a portion of the component region of wiring board 1002 where electrical components that do not require electromagnetic shielding are arranged is not formed with conductive pattern 1020, but is instead covered with insulating coating 1022. Electrical components that do not require electromagnetic shielding include, for example, resistors 1008, capacitors 1010, as well as diodes, coils, transformers, and switches.

[0048] Furthermore, the electrode region of the component mounting surface 1004 of the wiring board 1002, where the electrodes 1009 are arranged on the surface, is covered with an insulating coating 1022. The insulating coating 1022 prevents short circuits in the electrical circuit caused by the conductive ink being atomized and adhering to the resistors 1008 and the like when the conductive pattern 1020 is formed.

[0049] Fig. 2 is a cross-sectional view showing the three-dimensional structure of the printed circuit board 1000 shown in Fig. 1. Fig. 2 schematically shows a cross section of an arbitrary IC 1006 on the printed circuit board 1000 in a state where an insulating pattern 1024 and a conductive pattern 1020 have been formed.

[0050] Substrate-side electrodes 1030 formed on the component mounting surface 1004 of the wiring board 1002 and device-side electrodes 1032 of the IC 1006 are electrically connected via solder bumps 1034 .

[0051] The insulating pattern 1024 is formed around the IC 1006, surrounding four side surfaces 1006A of the IC 1006, closer to the wiring substrate 1002 than the back surface 1006B on which the element-side electrodes 1032 of the IC 1006 are formed. The insulating pattern 1024 may be formed in a position that contacts the side surfaces 1006A of the IC 1006. Although not shown, the insulating pattern 1024 may also be formed between the back surface 1006B of the IC 1006 and the component mounting surface 1004 of the wiring substrate 1002.

[0052] The conductive pattern 1020 is formed to overlap at least a part of the insulating pattern 1024. Figure 2 shows an example in which the conductive pattern 1020 is formed to overlap the entire surface of the insulating pattern 1024.

[0053] Furthermore, the conductive pattern 1020 may be formed in an area covering the side surface 1006A and the top surface 1006C of the IC 1006. An insulating pattern 1024 that serves as a base for the conductive pattern 1020 may be formed on the side surface 1006A and the top surface of the IC 1006.

[0054] Although not shown, when the IC 1006 has electrodes that protrude from the side surface 1006A to the outside of the IC 1006, an insulating pattern 1024 is formed in at least an area that covers all of the electrodes.

[0055] 2 shows the printed circuit board 1000 in which the conductive pattern 1020 is exposed, but a protective film may be formed over the conductive pattern 1020. The protective film may have insulating properties.

[0056] <<Outline of the printed circuit board manufacturing method>> FIG. 3 is an explanatory diagram showing an example of a manufacturing process for manufacturing a printed circuit board 1000. The manufacturing process for the printed circuit board 1000 includes a surface mounting process, an insulating ink printing process, an insulating ink drying and curing process, a conductive ink printing process, a conductive ink drying and curing process, and a surface inspection process. The example in FIG. 3 also includes a process of printing insulating ink and drying and curing the insulating ink before the conductive ink printing process. The term "printing" includes the meaning of forming a pattern using ink. "Printing" is also used as a term to mean applying (coating) ink.

[0057] The surface mounting process is a process of mounting electrical components such as ICs 1006, resistors 1008, and capacitors 1010 on component mounting surface 1004 of wiring board 1002. The surface mounting process may include a process of applying solder paste to wiring board 1002 using a paste application device (not shown), a mounting process of placing electrical components on the solder paste of wiring board 1002 using the surface mounting device (not shown), and a reflow process of melting and cooling the solder paste of wiring board 1002 on which the electrical components have been placed in a reflow furnace (not shown).

[0058] The insulating ink printing process is a process of applying insulating ink to areas where there is a risk of short circuits due to the adhesion of conductive ink or to improve the adhesion of the conductive ink before printing the conductive pattern 1020 using conductive ink. Although ultraviolet-curable ink (UV ink) that hardens when exposed to ultraviolet light is generally used as the insulating ink, it is not necessarily required that the ink be ultraviolet-curable ink as long as it has insulating properties after hardening.

[0059] The insulating ink drying and curing step is a step of drying and curing the insulating ink. If the insulating ink is an ultraviolet curable ink, the drying and curing device includes an ultraviolet irradiation device such as an ultraviolet light emitting diode or an ultraviolet laser diode. The drying and curing device may also include a heater.

[0060] The conductive ink printing process is a process of printing a conductive pattern 1020 using a conductive ink. In this embodiment, a metal complex ink is used as the conductive ink. Here, the metal complex ink refers to an ink in which a metal such as silver or aluminum is dissolved in a solvent. The metal complex ink used in this embodiment 1 does not substantially contain a polymerization initiator that is contained in a normal UV ink (for example, the UV ink used in Patent Document 2).

[0061] The liquid ejection device that ejects conductive ink and the liquid ejection device that ejects insulating ink may be configured as separate devices, or may be configured as a single liquid ejection device that includes a liquid ejection head that ejects conductive ink and a liquid ejection head that ejects insulating ink.

[0062] The conductive ink drying and curing process is a process of drying and curing the printed conductive ink. The drying and curing device used in the conductive ink drying and curing process includes an ultraviolet irradiation device.

[0063] The surface inspection process is a process of inspecting the appearance (surface) of the printed circuit board 1000 using, for example, an appearance inspection device. Although not shown in FIG. 3, the surface inspection process may be followed by a further post-process such as a process of cutting into individual pieces.

[0064] <<Necessity of Evaluating the Ejection State of a Liquid Ejection Head>> During the manufacturing process of the printed circuit board 1000 in a factory, the ejection state of the liquid ejection head may gradually deteriorate as printing is repeatedly performed on the printed circuit board 1000 using a liquid ejection head such as an inkjet head. If no measures are taken to prevent the deterioration of the ejection state, it may eventually become impossible to ensure electrical connection of the electrical wiring, or the coating may become insufficient, resulting in insufficient electromagnetic wave shielding function.

[0065] To avoid such a situation, this first embodiment discloses a method for testing the inkjet head ejection status when using a transparent conductive ink, such as a metal complex ink, by printing a test pattern onto a printed circuit board, inspecting the printout of the test pattern using an observation device, and feeding back the inspection results to the inkjet printing unit. Forming the test pattern using the conductive ink, reading the test pattern, and evaluating the ejection status based on the reading results are performed when starting the conductive ink printing process and / or during the conductive ink printing process.

[0066] <<Configuration Example of a Liquid Discharge Device Used in Manufacturing Printed Circuit Boards>> Fig. 4 is a plan view schematically showing the configuration of the liquid ejection device 10 according to embodiment 1. Fig. 5 is a side view of the liquid ejection device 10 as seen from the right side of Fig. 4.

[0067] The liquid ejection device 10 is an inkjet printing device that applies conductive ink to a printed circuit board 1102. The printed circuit board 1102 here is a large board before being cut into individual pieces, and areas corresponding to multiple individual boards can be imposed on the printed circuit board 1102. The liquid ejection device 10 includes an inkjet head 12, a UV exposure device 14, a scanner 16, and a transport device 20 that transports the printed circuit board 1102. The inkjet head 12, the UV exposure device 14, and the scanner 16 are supported by a support member (not shown) and fixed to a base plate 30 via the support member. The base plate 30 may be, for example, a surface plate.

[0068] The inkjet head 12 is a line-type liquid ejection head having multiple nozzles that eject metal complex ink, which is a transparent conductive ink. The inkjet head 12 has a nozzle row that can print the entire printing area of ​​the printed circuit board 1102 in the width direction (X direction in FIG. 4) of the printed circuit board 1102 at a specified printing resolution in a single scan. An example of the configuration of the inkjet head 12 will be described later (FIGS. 6-8).

[0069] The transfer device 20 includes a transfer stage 22 that supports the printed circuit board 1102 and a movement mechanism 24 that moves the transfer stage 22. The transfer device 20 is disposed on the upper surface of the base plate 30. The transfer stage 22 includes a fixing mechanism that fixes the printed circuit board 1102. The fixing mechanism may be in the form of a clamp that mechanically fixes the printed circuit board 1102, or may be in the form of applying negative pressure to the printed circuit board 1102 to adsorb it. The printed circuit board 1102 is fixed to the transfer stage 22 with the component mounting surface 1004 facing in the +Z direction. The transfer stage 22 may include an adjustment mechanism that adjusts the distance (distance in the Z direction) between the inkjet head 12 and the printed circuit board 1102. The transfer stage 22 may also be configured so that its position in the X direction is freely adjustable.

[0070] The movement mechanism 24 is a mechanism that moves the transfer stage 22 along the Y direction. The Y direction is a direction perpendicular to the X and Z directions. The movement mechanism 24 is, for example, a ball screw drive mechanism or a belt drive mechanism connected to the rotation shaft of a motor. The movement mechanism 24 may also include a linear motor. The transfer device 20 is an example of a relative movement mechanism that moves the inkjet head 12 and the printed circuit board 1102 relative to each other.

[0071] The UV exposure device 14 is, for example, a line-type UV-LED (Light Emitting Diode), and has a UV irradiation area that can expose the entire area of ​​the drawing width in the X direction by the inkjet head 12. The UV exposure device 14 is one example of an exposure device. The configuration of the UV exposure device 14 is not limited to this example, and may be an ultraviolet irradiation device that uses a MEMS (Micro Electro Mechanical System) mirror or a polygon mirror.

[0072] The liquid ejection device 10 of the first embodiment is exemplified as a device configuration for unidirectional printing in which printing is performed when the printed circuit board 1102 is transported in a direction (+Y direction) from bottom to top in Figure 4, and a UV exposure device 14 is arranged downstream of the inkjet head 12 with respect to the transport direction of the printed circuit board 1102 during printing. The device configuration is not limited to such unidirectional printing, and for example, in the case of a device configuration compatible with reciprocating printing in which printing is possible even when the printed circuit board 1102 is transported from top to bottom in Figure 4, UV exposure devices may be arranged on both sides of the inkjet head 12.

[0073] After ink is ejected from the inkjet head 12, exposure is performed using a UV exposure device 14, causing the metal in the ink to precipitate, and the print result can be read by a scanner 16. As a result, by analyzing the read image, it is possible to evaluate the ejection state of the inkjet head 12. In this disclosure, "precipitation" refers to the reduction of a metal complex or metal salt contained in the ink, but is not limited to this phenomenon.

[0074] The scanner 16 is, for example, a line scanner. The scanner 16 includes an imaging device, a lens, an illumination light source, and a signal processing circuit that processes signals obtained from the imaging device to generate digital image data. For example, a color CCD (Charge-Coupled Device) linear image sensor is used as the imaging device. The color CCD linear image sensor is an image sensor in which light-receiving elements equipped with color filters of R (red), G (green), and B (blue) are linearly arranged. Note that a color CMOS (Complementary Metal Oxide Semiconductor) linear image sensor may be used instead of the color CCD linear image sensor. The scanner 16 reads a test pattern while the printed circuit board 1102 is being transported by the transport device 20, and acquires a read image.

[0075] The scanner 16 is an example of an observation device. The test pattern on the printed circuit board 1102 may be photographed using a camera, not limited to the scanner 16. Furthermore, the test pattern on the printed circuit board 1102 may be photographed using an observation device such as a scanner or camera provided outside the liquid ejection device 10, not limited to the scanner 16 mounted on the liquid ejection device 10. The observation device may be referred to as an imaging device, and reading may be referred to as "photographing."

[0076] <<Configuration example of inkjet head 12>> 6 is a perspective view showing an example of the configuration of the inkjet head 12. The inkjet head 12 has a structure in which a plurality of head modules 150-i are connected along the longitudinal direction. Here, i is an integer from 1 to n and represents the number of the head module. n is the number of head modules that make up the inkjet head 12.

[0077] The multiple head modules 150-i are attached to a support frame 152 and integrated into a bar shape. Each head module 150-i includes a flexible substrate 154 for electrical connection.

[0078] 7 is a partially enlarged view of the nozzle surface 148 of the inkjet head 12. The nozzle surface 148-i of the head module 150-i is a parallelogram. Dummy plates 156 are attached to both ends of the support frame 152 in the longitudinal direction. The nozzle surface 148 of the inkjet head 12, together with the surface 156A of the dummy plate 156, is rectangular overall.

[0079] A strip-shaped nozzle arrangement section 158-i is provided in the center of the nozzle surface 148-i of the head module 150-i. The nozzle arrangement section 158-i essentially functions as the nozzle surface 148-i. Nozzles 162 (see FIG. 8) that serve as ink ejection ports are provided in the nozzle arrangement section 158-i. Note that FIG. 7 does not show the nozzles 162 individually, but shows a nozzle row 160 made up of a plurality of nozzles.

[0080] 8 is a plan view of the nozzle surface 148-i of the head module 150-i. A plurality of nozzles 162 are arranged two-dimensionally on the nozzle surface 148-i of the head module 150-i.

[0081] Head module 150-i has a planar shape of a parallelogram with a long side end face along the V direction inclined at an angle β with respect to the X direction, and a short side end face along the W direction inclined at an angle α with respect to the Y direction.

[0082] In the head module 150-i, a plurality of nozzles 162 are arranged in a matrix in the row direction along the V direction and the column direction along the W direction. In the case of the inkjet head 12, a projected nozzle array in which the nozzles 162 are projected to be aligned along the X direction can be considered equivalent to a single nozzle array in which the nozzles 162 are aligned at approximately equal intervals at a nozzle density that achieves the maximum recording resolution in the X direction. When the projected nozzle array is taken into consideration, a nozzle number indicating the nozzle position can be assigned to each nozzle 162 in the order in which the projected nozzles are aligned along the X direction.

[0083] Note that "approximately equal intervals" means that the droplet ejection points are substantially equal intervals as droplet ejection points that can be printed by the liquid ejection device 10. For example, the concept of equal intervals also includes cases where the intervals are slightly different to take into account at least one of manufacturing errors and droplet movement on the printed circuit board 1102 due to landing interference.

[0084] The arrangement of the nozzles 162 of the inkjet head 12 is not limited, and various nozzle arrangements can be adopted. For example, they may be a linear arrangement in a single row, a V-shaped arrangement, or a zigzag arrangement such as a W-shape in which V-shaped arrangements are repeated.

[0085] 9 is a vertical cross-sectional view showing the three-dimensional structure of the ejector 164. The ejector 164 includes a nozzle 162, a pressure chamber 166 communicating with the nozzle 162, and a piezoelectric element 168. The nozzle 162 communicates with the pressure chamber 166 via a nozzle flow path 170. The pressure chamber 166 communicates with a supply-side common branch flow path 174 via an individual supply path 172.

[0086] The diaphragm 176 that forms the top surface of the pressure chamber 166 includes a conductive layer (not shown) that functions as a common electrode corresponding to the lower electrode of the piezoelectric element 168. The pressure chamber 166, the walls of the other flow path portions, and the diaphragm 176 can be made of silicon.

[0087] The material of the diaphragm 176 is not limited to silicon, and it may be made of a non-conductive material such as resin. The diaphragm 176 itself may be made of a metal material such as stainless steel, and may serve as a diaphragm that also serves as a common electrode.

[0088] A piezoelectric unimorph actuator is formed by a structure in which piezoelectric elements 168 are stacked on a vibration plate 176. A drive voltage is applied to individual electrodes 178, which are the upper electrodes of the piezoelectric elements 168, to deform the piezoelectric bodies 180, which deflect the vibration plate 176 and change the volume of the pressure chambers 166. The pressure change that accompanies the change in volume of the pressure chambers 166 acts on the ink, causing it to be ejected from the nozzles 162.

[0089] When the piezoelectric element 168 returns to its original state after ejecting ink, new ink is filled into the pressure chamber 166 from the supply-side common branch channel 174 through the individual supply channel 172. The operation of filling the pressure chamber 166 with ink is called refilling.

[0090] The shape of the pressure chamber 166 in a plan view is not particularly limited, and may be a rectangle, another polygon, a circle, an ellipse, etc. A cover plate 182 is provided above the individual electrode 178. The cover plate 182 is a member that maintains a movable space 184 for the piezoelectric element 168 and seals the periphery of the piezoelectric element 168.

[0091] A supply-side ink chamber (not shown) and a recovery-side ink chamber (not shown) are formed above the cover plate 182. The supply-side ink chamber is connected to a supply-side common main flow channel (not shown) via a communication passage (not shown). The recovery-side ink chamber is connected to a recovery-side common main flow channel (not shown) via a communication passage (not shown).

[0092] Each nozzle 162 of the inkjet head 12 is capable of ejecting ink in a plurality of droplet volumes (droplet sizes), and is capable of arranging ink dots of a plurality of sizes on the component mounting surface 1004 of the printed circuit board 1102. For example, the inkjet head 12 may be capable of ejecting three different droplet volumes, small droplets, medium droplets, and large droplets, from each nozzle 162. The form and number of head modules 150-i constituting the inkjet head 12 are not limited to the examples shown in FIGS. 6 to 9.

[0093] <Inkjet head ejection method> In general, an ejector of an inkjet head includes a nozzle for ejecting ink, a pressure chamber connected to the nozzle, and an ejection energy generating element for applying ejection energy to the liquid in the pressure chamber. Regarding the ejection method for ejecting droplets from the nozzle of the ejector, the means for generating the ejection energy is not limited to a piezoelectric element, and various ejection energy generating elements such as a heating element or an electrostatic actuator can be used. For example, a method can be adopted in which droplets are ejected by utilizing the pressure of film boiling caused by heating the liquid with a heating element. Depending on the ejection method of the inkjet head, a corresponding ejection energy generating element is provided in the flow path structure.

[0094] <<Example of test pattern printing area on a printed circuit board>> 10 schematically shows an example of a user pattern printing area 1110 and a test pattern printing area 1120 on a printed circuit board 1102. The printed circuit board 1102 can be of various sizes. The size of the printed circuit board 1102 may be, for example, 250 mm x 250 mm or 500 mm x 500 mm.

[0095] The printed circuit board 1102 includes a plurality of user pattern printing areas 1110 and a plurality of test pattern printing areas 1120. Each of the user pattern printing areas 1110 is an area of ​​an individual board that is cut into individual circuit board pieces (individual boards) and separated into individual pieces in a post-printing process. The printed circuit board 1000 described in FIG. 1 corresponds to an individual board corresponding to one user pattern printing area 1110 shown in FIG. 10.

[0096] The pattern printed in the user pattern printing area 1110 is called a user pattern. A user pattern is a pattern required by a user, and the desired pattern to be printed is specified by the user. A user pattern may be any pattern that achieves the circuit board performance required by the user. Data for printing a user pattern is generated according to the design of the circuit board to be manufactured.

[0097] 10 shows an example in which 12 user pattern printing areas 1110 are arranged (imposed) in an array of 3 rows and 4 columns on a single printed circuit board 1102. The test pattern printing areas 1120 may be, for example, the spaces between the rows of the user pattern printing areas 1110 and / or areas near the ends of the printed circuit board 1102 in the Y direction. The shape, number, and arrangement of the user pattern printing areas 1110, as well as the number and arrangement of the test pattern printing areas 1120, are not limited to the example shown in FIG. 10 and may take various forms.

[0098] A nozzle inspection test pattern for inspecting the ejection status of each nozzle of the inkjet head 12 is printed in the test pattern printing area 1120. The test pattern is printed based on predetermined test pattern printing data. The test pattern printed in the test pattern printing area 1120 is an example of a "first pattern" in the present disclosure, and the user pattern printed in the user pattern printing area 1110 is an example of a "second pattern" in the present disclosure.

[0099] <Test pattern example 1> FIG. 11 shows an example 1 of a test pattern printed on a printed circuit board 1102. 10 11 is printed in the test pattern printing area 1120 shown in FIG. 11, and the test pattern TP1 is exposed to light by the UV exposure device 14 to be colored.

[0100] For ease of illustration, Fig. 11 shows only a portion of test pattern TP1. Test pattern TP1 is a pattern for inspecting the ejection state of each nozzle of inkjet head 12, and may be, for example, a line pattern in which lines are printed independently by each nozzle of a line-type inkjet head 12. This test pattern TP1 is a line pattern in which independent lines are formed for each nozzle by the continuous ejection operation of each nozzle using so-called "1-on, N-off" ejection control for a substantial nozzle row in which nozzles are lined up in the X direction of inkjet head 12. Fig. 11 shows an example where N=4 (1-on, 4-off line pattern).

[0101] All the nozzles included in the inkjet head 12 are individually and continuously ejected to draw a line for each nozzle, and the pattern is colored by UV exposure. The printing results are then observed, allowing the ejection status of all the nozzles to be evaluated.

[0102] 11 using the scanner 16, it is possible to find nozzles with deviated ejection and nozzles with unstable ejection. Nozzles with deviated ejection can be identified based on the relative positional relationship with lines or dots printed by other nozzles.

[0103] In the example of test pattern TP1 shown in Figure 11, there is a line L1 where the printing position (landing position) is shifted in the X direction, and a curved line L2 that does not extend parallel to the Y direction. Line L1 represents a row of dots printed by a nozzle with deflected ejection (deflected ejection nozzle). Curved line L2 represents a row of dots printed by a nozzle with unstable ejection (unstable ejection nozzle). Nozzles that are deemed to have an abnormal ejection state, such as deflected ejection nozzles, unstable ejection nozzles, and non-ejection nozzles, are called "abnormal ejection nozzles."

[0104] By detecting these lines L1 and L2 using the scanner 16, it is possible to determine whether the nozzle is in an abnormal state of ejection, such as a deflected ejection nozzle or an unstable ejection nozzle.

[0105] <Example of using the evaluation results of the discharge condition> Information about nozzles that are determined to have an abnormal ejection state as a result of observation using the scanner 16 is transmitted to the printing unit. Here, the "printing unit" refers to an inkjet printing unit that includes the inkjet head 12 and a control unit that controls the printing operation of the inkjet head 12. The control unit stops ejection of ink from nozzles that are determined to have an abnormal ejection state. The control unit can execute correction processing to control droplet ejection from nearby nozzles so as to compensate for droplet ejection performed by the abnormal ejection nozzle that has stopped ejection.

[0106] In addition, if the control unit determines that the number of abnormal ejection nozzles in the inkjet head 12 is greater than the allowable value, for example, if 10% or more of all nozzles are "abnormal ejection nozzles," it can also instruct the operator to stop the ink application to the printed circuit board 1102 by the inkjet head 12.

[0107] An example of a predetermined reference value (threshold value) is a tolerance value such as 10% of all nozzles. Alternatively, the control unit can forcibly stop ink application by the inkjet head 12 when it is determined that the number of abnormal ejection nozzles is greater than the tolerance value, or when it is determined that a certain number or more of abnormal ejection nozzles exist in consecutive nozzle numbers. Alternatively, when it is determined that the number of abnormal ejection nozzles is greater than the tolerance value, the control unit can instruct an operator to perform head cleaning of the inkjet head 12, or can automatically perform head cleaning.

[0108] If the control unit determines that the ejection state is not restored even after head cleaning, it can instruct the operator to replace the inkjet head 12.

[0109] <Test pattern example 2> FIG. 12 is a second example of a test pattern printed on the printed circuit board 1102. The pattern for inspecting the nozzle ejection status may be a dot pattern in which isolated dots are printed from each nozzle. Test pattern TP2 shown in FIG. 12 is a "1 on 4 off" dot pattern. Each dot is formed by droplet ejection from a different nozzle.

[0110] 12, it is easy to evaluate the ejection deviation in the relative movement direction (here, the Y direction) between the printed circuit board 1102 and the inkjet head 12. Note that it is also possible to measure the ejection deviation in the relative movement direction with a line pattern such as the test pattern TP1 illustrated in FIG. 7. The ejection deviation can be determined based on the relative position with respect to other dots or the deviation from the center position of the captured image.

[0111] In the example of test pattern TP2 shown in FIG. 12, there are dots D1 and D2 that are misaligned in the X and Y directions from the other dots. The nozzle 162 that printed dots D1 and D2 has deflected or unstable ejection. By detecting these dots using the scanner 16, it is possible to determine that the deflected ejection nozzle and the unstable ejection nozzle are in an abnormal state. For nozzles determined to have an abnormal state in this way, the liquid ejection device 10 can control them in the same way as described for test pattern TP1, such as by stopping ejection or notifying the operator and instructing them to perform necessary work such as head cleaning.

[0112] The test pattern TP1 shown in Fig. 11 and the test pattern TP2 shown in Fig. 12 are examples of the first pattern. 10 The pattern printed in the user pattern printing area 1110 using conductive ink described above is an example of the second pattern.

[0113] <<Position for forming test pattern on printed circuit board>> 10, when both a user pattern and a test pattern are formed on one printed circuit board 1102, it is desirable that the test pattern be printed in a board area that will ultimately be cut out (cut off) from the printed circuit board 1102. For example, the test pattern printing area 1120 may be the space between individual boards allocated to the printed circuit board 1102 or a peripheral frame area for board handling. The test pattern printing area 1120 shown in FIG. 10 is an example of a portion that will ultimately be cut out.

[0114] In this way, by printing the test pattern on the board area that will ultimately be cut out, there is no need to reserve a separate area within the printed circuit board 1102 required for printing the test pattern, so that a printing area for the user pattern can be secured and material waste on the printed circuit board 1102 can be reduced.

[0115] 10, when printing on a printed circuit board 1102 having both a user pattern printing area 1110 and a test pattern printing area 1120, it is desirable to print the test pattern before printing the user pattern during the relative movement between the printed circuit board 1102 and the inkjet head 12. That is, it is desirable that the relative movement between the printed circuit board 1102 and the inkjet head 12 by the transport device 20 causes the test pattern printing area 1120 to arrive first at the inkjet head 12, and that after the test pattern is printed in the test pattern printing area 1120, the user pattern printing area 1110 arrives and prints the user pattern in the user pattern printing area 1110. In the case of FIG. 10, it is desirable that printing (pattern formation) proceeds from top to bottom on the printed circuit board 1102, that is, the printed circuit board 1102 is transported upward (+Y direction) in FIG. 10, and conductive ink is ejected from the inkjet head 12 (see FIG. 4).

[0116] By doing this, the ink in the nozzles is freshened by printing the test pattern, which has the same effect as a dummy jet (preliminary ejection), increasing the likelihood that the user pattern will be printed successfully. In particular, metal complex ink is more likely to thicken than normally used ink, so the effect of a dummy jet is even greater.

[0117] Of course, the user pattern and the test pattern do not necessarily need to be formed on the same (single) printed circuit board; a separate board for the test pattern can be prepared. For example, by using a board for the test pattern after head cleaning or major maintenance such as head replacement, it is possible to extend each line of a line pattern such as test pattern TP1 to improve measurement accuracy and also increase the number of nozzles that can be evaluated at one time, allowing for measurements with a high degree of flexibility. The board for the test pattern is an example of a "first substrate" in the present disclosure, and the board for the user pattern is an example of a "second substrate" in the present disclosure.

[0118] <<About the exposure amount by UV exposure machine 14>> Although the amount of exposure by the UV exposure device 14 onto the test pattern must satisfy the condition of UV irradiation energy sufficient to color the test pattern in an observable manner, it is desirable to avoid increasing the irradiation intensity of UV light more than necessary. This is because exposure with high UV irradiation energy requires increasing the capacity of the UV exposure device 14, which increases the cost of the device. In addition, UV light leaking from the UV exposure device 14 may reach the nozzle portion of the inkjet head 12, and the leaking light may thicken the ink in the nozzle 162, increasing the risk of ink ejection problems.

[0119] Therefore, the exposure dose of the UV exposure device 14 on the test pattern is set to 500 mJ / cm 2 , which is a level at which the metal complex ink can be observed by the scanner 16. 2 It is desirable that the dose is less than 300 mJ / cm. 2If the exposure amount is less than this, there is no problem in reading with the scanner 16. Therefore, the exposure amount of the UV exposure device 14 on the test pattern is 300 mJ / cm 2 It is even more desirable that:

[0120] Furthermore, the amount of exposure by the UV exposure device 14 on the test pattern is preferably greater than the amount of exposure by the UV exposure device 14 on the user pattern. The exposure of the user pattern is sufficient to at least curing the ink to a degree that suppresses the ink's fluidity so that the ink does not spread indefinitely after printing. Even if the user pattern is not completely dried and cured in the liquid ejection device 10, the printed circuit board 1102 on which the user pattern is printed can be further dried and cured using a separate UV light source (not shown) after being removed from the liquid ejection device 10, or by heating in an oven (not shown). In such cases, using separate devices for the drying and curing processes has the advantage of increasing the flexibility of the process.

[0121] The exposure dose onto the user pattern is preferably set to the minimum exposure dose that does not cause ink spreading problems, for example, 30 mJ / cm 2 , which is sufficient to suppress ink spreading. 2 or more and 100mJ / cm 2 It is desirable that the exposure amount on the user pattern is equal to or less than 1 / 5 of the exposure amount on the test pattern, for example.

[0122] <<Color of cured metal complex ink>> When the metal complex ink used in the first embodiment is properly cured, the b* value, which represents the chromaticity of the metal complex ink when it has become opaque, becomes |b*|< 20. As a result, in a substrate such as the printed circuit board 1102, which is normally colored, the color difference of the ink is more likely to appear, and the measurement accuracy by the scanner 16 is increased.

[0123] The same is true for the a* value: when the metal complex ink is properly cured, the a* value when the metal complex ink becomes opaque is |a*|<20. As a result, since printing substrates such as printed circuit boards are usually colored, color differences in the ink are more likely to appear, and measurement accuracy by the scanner 16 is increased.

[0124] Regarding the L* value, which represents lightness, if the metal complex ink is properly cured, the L* value will be 40 or more. As a result, color differences in the ink will be more apparent, and measurement accuracy by the scanner 16 will be higher. If the difference in L* value from the substrate is 10 or more, measurement can be performed with sufficient accuracy even by the scanner 16. The L*, a*, and b* values ​​are the values ​​of each component in the CIE L*a*b* color system defined by the International Commission on Illumination (CIE).

[0125] By measuring the color of the metal complex ink using a colorimeter after UV exposure, the L*a*b* values ​​of the metal precipitated by UV exposure can be obtained.

[0126] <Reflectance of cured metal complex ink> When the metal complex ink is properly cured, the reflectance becomes 40% or more in the visible light range (wavelength 400 nm to 800 nm). As a result, a difference in reflectance occurs between the ink and the underlying substrate, improving the measurement accuracy of the scanner 16. The L* value, which represents the lightness of the wiring board 1002 serving as the underlying substrate, may be, for example, 30 or less.

[0127] Metal complex ink Metal complex ink is an ink composition in which a metal complex is dissolved in a solvent. Examples of metals constituting the metal complex include silver, copper, gold, aluminum, magnesium, tungsten, molybdenum, zinc, nickel, iron, platinum, tin, copper, and lead. In particular, from the viewpoint of electromagnetic wave shielding properties, the metal constituting the metal complex preferably contains at least one metal selected from the group consisting of silver, gold, platinum, nickel, palladium, and copper, and more preferably contains silver.

[0128] Electrical Configuration of Liquid Ejection Device 10 Fig. 13 is a functional block diagram showing the electrical configuration of the liquid ejection device 10. As shown in Fig. 13, the liquid ejection device 10 includes a control device 60. The control device 60 includes a system control unit 100, a transport control unit 102, a head control unit 104, an exposure control unit 106, a data acquisition unit 108, a data processing unit 110, a storage unit 112, a communication unit 114, and a user interface 116. The control device 60 is configured using computer hardware and software.

[0129] The system control unit 100 transmits command signals to each unit, such as the transport control unit 102, the head control unit 104, the exposure control unit 106, the data acquisition unit 108, the data processing unit 110, the memory unit 112, the communication unit 114, and the user interface 116, and controls the overall operation of the liquid ejection device 10.

[0130] The transfer control unit 102 controls the operation of the transfer device 20. That is, the transfer control unit 102 controls the moving mechanism 24 to transfer the printed circuit board 1102 placed on the transfer stage 22.

[0131] The data acquisition unit 108 acquires various data from the scanner 16, the sensor 18, an external device (not shown), etc. The data acquisition unit 108 acquires printing data including conductive pattern data for forming the conductive pattern 1020 from an external device such as a host computer, for example. The data acquisition unit 108 also acquires read data from the scanner 16. The sensor 18 is shown as a representative of one or more sensors provided in the liquid ejection device 10, such as a temperature sensor, a pressure sensor, and a position detection sensor. The data acquisition unit 108 acquires sensor data from the various sensors 18.

[0132] The data processing unit 110 includes a calculation unit that processes various data acquired via the data acquisition unit 108. The data processing unit 110 processes the read data acquired via the scanner 16 to evaluate the ejection state of the inkjet head 12. The data processing unit 110 also generates ejection data for the conductive ink from the conductive pattern data, for example. That is, the data processing unit 110 performs image processing such as halftone processing on the conductive pattern data to generate ejection data that defines the positions and sizes of dots corresponding to the conductive pattern data. The ejection data may be dot data that represents the arrangement of dots to be printed.

[0133] The head control unit 104 controls the ejection of the nozzles 162 of the inkjet head 12 based on ejection data corresponding to the conductive pattern data. The head control unit 104 also controls the ejection of the nozzles 162 of the inkjet head 12 based on ejection data corresponding to data for printing a test pattern. The exposure control unit 106 controls the UV exposure machine 14. The exposure control unit 106 controls the on / off of UV exposure, the irradiation intensity of UV light, etc.

[0134] The storage unit 112 is configured using a computer-readable medium including a memory, and stores various data, various parameters, various programs, etc. used to control the liquid ejection device 10. The system control unit 100 applies the various data, etc. stored in the storage unit 112 to control each unit of the liquid ejection device 10. The system control unit 100 and the head control unit 104 function as a control unit that controls printing by the inkjet head 12.

[0135] The communication unit 114 includes a communication interface for communicating with an external device. The communication method may be wireless communication or wired communication. The communication unit 114 may be included as an element of the data acquisition unit 108.

[0136] The user interface 116 includes an input device that accepts information input from the user and a display device that displays various information.

[0137] <Hardware configuration of the control device 60> 14 is a block diagram showing an example of the hardware configuration of an information processing device 200 that functions as the control device 60. The information processing device 200 is configured by a combination of computer hardware and software. The computer may be a server, a personal computer, a workstation, a tablet terminal, or the like, and the physical form is not important. The information processing device 200 includes a processor 202, a computer-readable medium 204, a communication interface 206, an input / output interface 208, and a bus 210.

[0138] The processor 202 includes a central processing unit (CPU) and may include a graphics processing unit (GPU). The processor 202 is connected to a computer-readable medium 204, a communication interface 206, and an input / output interface 208 via a bus 210.

[0139] The computer-readable medium 204 includes, for example, a random access memory (RAM) and a storage. The RAM is a memory that functions as a main storage device. The storage is an auxiliary storage device. The storage may be, for example, a hard disk drive (HDD) device, a solid state drive (SSD) device, or a combination of two or more of these. The computer-readable medium 204 may also include a read-only memory (ROM). A part of the storage area of ​​the computer-readable medium 204 may be included in the processor 202. The computer-readable medium 204 functions as the storage unit 112 shown in FIG. 13.

[0140] The computer-readable medium 204 stores programs, data, and the like that realize the functions of the printer controller. The term "program" includes the concept of program modules. The computer-readable medium 204 stores a data acquisition control program 220, a data processing program 221, a head control program 222, an exposure control program 223, a transport control program 224, a head inspection program 225, and a display control program 226, among others.

[0141] The data acquisition control program 220 is a program including instructions for realizing the function of controlling the acquisition of various types of data corresponding to the data acquisition unit 108 shown in Fig. 13. The data processing program 221 is a program including instructions for realizing the function of processing various types of data corresponding to the data processing unit 110 shown in Fig. 13. The head control program 222 is a program including instructions for realizing the function of ink ejection control corresponding to the head control unit 104 shown in Fig. 13. The exposure control program 223 is a program including instructions for realizing the function of exposure control corresponding to the exposure control unit 106 shown in Fig. 13.

[0142] The transport control program 224 is a program including instructions for realizing the control function of the transport device 20 corresponding to the transport control unit 102 shown in Fig. 13. The head inspection program 225 is a program including instructions for realizing the function of analyzing the read image obtained from the scanner 16 and evaluating the ejection state of the inkjet head 12. The head inspection program 225 may be incorporated into the data processing program 221. The display control program 226 is a program including instructions for realizing the function of generating display signals required for display output to the display device 234 and controlling the display of the display device 234.

[0143] Various types of control and processing are realized by the processor 202 executing instructions of a program stored in the computer-readable medium 204. Some of the processing functions of the information processing device 200 may be realized using an integrated circuit such as a DSP (Digital Signal Processor) or an FPGA (Field Programmable Gate Array).

[0144] The communication interface 206 performs communication processing with an external device via a wired or wireless communication method, and exchanges information with the external device. The information processing device 200 is connected to a communication line (not shown) via the communication interface 206. The communication line may be a local area network or a wide area network. The communication interface 206 functions as the communication unit 114 shown in FIG. 13. The communication interface 206 can function as the data acquisition unit 108 shown in FIG. 13.

[0145] The information processing device 200 is connected to an input device 232 and a display device 234 via an input / output interface 208. The input device 232 is configured, for example, by a keyboard, a mouse, a multi-touch panel, or other pointing device, or a voice input device, or an appropriate combination of these. The display device 234 is configured, for example, by a liquid crystal display, an organic electro-luminescence (OEL) display, a projector, or an appropriate combination of these.

[0146] The input device 232 and the display device 234 may be integrated into one unit, such as a touch panel. The input device 232 and the display device 234 may be included in the information processing device 200, or the information processing device 200, the input device 232, and the display device 234 may be integrated into one unit.

[0147] Furthermore, the processing functions of the information processing device 200 are not limited to being realized by one computer, but may be realized by distributing the processing using a plurality of computers.

[0148] <<Example of a method for controlling the liquid ejection device 10>> Fig. 15 is a flowchart showing an example of a discharge state evaluation method performed by the liquid discharge device according to embodiment 1. The steps of the discharge state evaluation method shown in Fig. 15 are realized by the processor 202 of the information processing device 200 executing the head inspection program 225.

[0149] The test pattern printing process of step S10 is a process of printing a test pattern for inspecting the ejection state of the nozzles 162 of the inkjet head. The test pattern printing process may be performed in the conductive ink printing process. In the test pattern printing process, the liquid ejection device 10 ejects ink from the multiple nozzles 162 of the inkjet head 12 onto the printed circuit board 1102 transported by the transport device 20, thereby printing the test pattern.

[0150] The exposure process in step S11 is a process of irradiating UV light onto the test pattern printed on the printed circuit board 1102 to expose the conductive ink. In the exposure process, the UV exposure device 14 irradiates UV light onto the test pattern printed on the printed circuit board 1102 being transported by the transport device 20. The exposure process colors the conductive ink on the printed circuit board 1102, making it possible to observe the printing result of the test pattern.

[0151] The test pattern reading process in step S12 is a process in which the exposed test pattern is read by the scanner 16. In the test pattern reading process, the scanner 16 captures an image of the exposed test pattern printed on the printed circuit board 1102 being transported by the transport device 20, and obtains a read image.

[0152] The read data acquisition step of step S13 is a step in which the information processing device 200 acquires read data including a read image of the test pattern read by the scanner 16.

[0153] The ejection state evaluation step of step S14 is a step of evaluating the ejection state of the nozzles 162 of the inkjet head 12 based on the read data. In the ejection state evaluation step, the information processing device 200 analyzes the read image of the test pattern to generate an inspection result regarding the ejection state of the nozzles 162 of the inkjet head 12. The inspection result includes, for example, information on the position within the inkjet head 12 of the nozzle 162 whose ejection state has been determined to be abnormal. The processor 202 determining whether the ejection state of the nozzle 162 is abnormal or normal is an example of evaluating the ejection state. , different always Discharge The inspection result including the nozzle position information is an example of an evaluation result of the ejection state. The information processing device 200 may output the inspection result to an external device via the communication interface 206.

[0154] The head control determination step of step S15 is a step of determining whether or not to control the inkjet head 12 based on the inspection results acquired in the ejection state evaluation step. In the head control determination step, the processor 202 determines whether or not to control the inkjet head 12 for abnormal ejection nozzles based on information such as the presence or absence of abnormal ejection nozzles and the number of abnormal ejection nozzles. If the determination result in step S15 is Yes, the processor 202 proceeds to step S16 and controls the inkjet head 12.

[0155] The head control process of step S16 is a process of controlling the inkjet head 12 based on the inspection results of the ejection state evaluation process. In the head control process, for example, the processor 202 stops ink ejection from nozzles 162 determined to have an abnormal ejection state. The processor 202 also performs a process of correcting printing data so that the required amount of ink is compensated for by nozzles 162 near the nozzles 162 whose ejection has been stopped. The processor 202 may also forcibly stop the conductive ink printing process if it determines that the number of nozzles 162 determined to have an abnormal ejection state is greater than a reference value (threshold value). The processor 202 may also automatically clean the inkjet head 12 using a cleaning device (not shown).

[0156] If the determination result in step S15 is No, or after step S16, the processor 202 proceeds to step S17.

[0157] The notification determination step of step S17 is a step of determining whether or not to notify the operator (user) based on the inspection results of the discharge state evaluation step. In the notification determination step, the processor 202 determines whether or not to notify based on information such as the presence or absence of abnormal discharge nozzles and the number of abnormal discharge nozzles. If the determination result of step S17 is Yes, the processor 202 proceeds to step S18 and issues a notification.

[0158] The notification step of step S18 is a step of presenting information to the operator based on the inspection results of the ejection state evaluation step. In the notification step, for example, if the processor 202 determines that the number of nozzles 162 determined to have an abnormal ejection state is greater than a reference value, the processor 202 may instruct the operator to stop the conductive ink printing process or to clean the inkjet head 12. Furthermore, if it is determined that the ejection state does not improve even after cleaning the inkjet head 12, the processor 202 may instruct the operator to replace the inkjet head 12. Such information including instructions to the operator is presented by displaying it on the display device 234.

[0159] The liquid ejection device 10 according to the first embodiment can evaluate the ejection state of the inkjet head 12 that uses transparent metal complex ink, and can maintain and restore print quality by feeding back the evaluation results to the control of the inkjet head 12 or presenting the information to the operator.

[0160] First Modification of First Embodiment Figure 16 is a plan view schematically showing the configuration of a liquid ejector 10A according to a modified example of embodiment 1. Figure 17 is a schematic side view of the liquid ejector 10A as viewed from the right in Figure 16. Regarding the configuration of the liquid ejector 10A shown in Figures 16 and 17, differences from the configuration described in Figures 4 and 5 will be described. Regarding the configuration of the liquid ejector 10A shown in Figures 16 and 17, parts that are common to Figures 4 and 5 are given the same reference numerals, and detailed description will be omitted.

[0161] The liquid ejection device 10A includes a first UV exposure device 14A and a second UV exposure device 15 instead of the UV exposure device 14. The first UV exposure device 14A is constantly maintained in an output state in which it irradiates UV light at a relatively low irradiation intensity, ensuring that the user pattern can be cured to a minimum extent. Meanwhile, the second UV exposure device 15 exposes only the test pattern to make the test pattern readable. That is, the second UV exposure device 15 is controlled to change its output state so that it irradiates UV light onto the test pattern and does not irradiate UV light onto the user pattern. This allows for appropriate exposure amounts for the test pattern and the user pattern to be achieved simply by controlling the on / off of the second UV exposure device 15, rather than using a single UV exposure device 14 and making subtle adjustments to the irradiation intensity. The first UV exposure device 14A is an example of a “first exposure device” in this disclosure, and the second UV exposure device 15 is an example of a “second exposure device” in this disclosure.

[0162] Second Modification of First Embodiment The liquid ejection device 10 is not limited to a single-pass type using a line-type inkjet head 12, but may be a multi-pass type (serial type) liquid ejection device that performs printing by moving a short inkjet head back and forth in the X direction.

[0163] <Embodiment 2: Dispenser System> In the first embodiment, an example in which the inkjet head 12 is used as the liquid ejection head has been described, but the ejection method of the liquid ejection head is not limited to the inkjet method. In the second embodiment, an example in which a dispenser is used as the liquid ejection head will be described.

[0164] In the printed circuit board manufacturing process, a dispenser may be used instead of an inkjet liquid ejection head, and in this case the present invention can also be applied. The manufacturing process in the printed circuit board manufacturing process is the same as in Figure 2. Even with the dispenser method, insulating ink and conductive ink can be ejected, just like with the inkjet method.

[0165] Figure 18 is a plan view schematically showing the configuration of a liquid ejection device 10B according to embodiment 2. In Figure 18, parts that are common to those in Figure 4 are given the same reference numerals, and detailed descriptions will be omitted. Liquid ejection device 10B includes a dispenser printing unit that applies insulating ink and conductive ink to a printed circuit board 1102, instead of the inkjet printing unit described in Figure 4.

[0166] As shown in FIG. 18, the liquid ejection device 10B includes a dispenser unit 40, a carriage 44, and a carriage shaft 46 that supports the carriage 44, instead of the inkjet head 12 of FIG. 4. The dispenser unit 40 includes an insulating ink dispenser 42 that ejects insulating ink, and a conductive ink dispenser 43 that ejects conductive ink. The insulating ink dispenser 42 and the conductive ink dispenser 43 each include a nozzle (not shown) that ejects ink. The number of nozzles may be one or more. The conductive ink dispenser 43 is an example of a "liquid ejection head" in this disclosure.

[0167] The carriage 44 fixedly supports the dispenser unit 40. The carriage 44 fixedly supports the insulating ink dispenser 42 and the conductive ink dispenser 43 with their respective nozzles facing in the -Z direction. The carriage 44 also fixedly supports the insulating ink dispenser 42 on the -X direction side and the conductive ink dispenser 43 on the +X direction side, side by side.

[0168] The carriage shaft 46 is disposed parallel to the X direction and supports the carriage 44 so that it can move in the X direction. The mechanism for moving the carriage 44 may be, for example, a ball screw drive mechanism or a mechanism using a linear motor.

[0169] In the insulating ink printing process, the liquid ejection device 10B configured in this manner transports the printed circuit board 1102 in the +Y direction, and ejects insulating ink from the nozzle of the insulating ink dispenser 42 while moving the carriage 44 in the +X and -X directions relative to the transported wiring board 1002, thereby forming an insulating coating 1022 and an insulating pattern 1024 on the printed circuit board 1102.

[0170] Furthermore, in the conductive ink printing process, the liquid ejection device 10B transports the printed circuit board 1102 in the +Y direction, and ejects conductive ink from the nozzle of the conductive ink dispenser 43 while moving the carriage 44 in the +X and -X directions relative to the transported printed circuit board 1102, thereby forming a conductive pattern 1020 on the printed circuit board 1102.

[0171] The insulating ink dispenser 42 and the conductive ink dispenser 43 may experience a deterioration in the ejection state of the nozzles, similar to the inkjet head 12. Therefore, in the second embodiment, a test pattern for inspecting the ejection state of the dispenser unit 40 is printed on the printed circuit board 1102 by the insulating ink dispenser 42 and the conductive ink dispenser 43, and the ejection state is evaluated by the same method as described in the first embodiment. The control device of the liquid ejection device 10B may have the same configuration as the control device 60 described in the first embodiment.

[0172] <<Test pattern example>> 19 and 20 show examples of test patterns printed on a printed circuit board 1102 by the dispenser-type liquid ejection device 10B shown in FIG.

[0173] FIG. 19 is a diagram showing an example of a line pattern test pattern. 19 In the test pattern TP3 shown in Fig. 1, the line L11 is a line of insulating ink printed by the nozzle of the insulating ink dispenser 42, and the line L12 is a line of conductive ink printed by the nozzle of the conductive ink dispenser 43. The line L11 and the line L12 can be printed by transporting the printed circuit board 1102 in the Y direction using the transport device 20 and relatively moving the dispenser unit 40 and the printed circuit board 1102 to eject ink from each of the insulating ink dispenser 42 and the conductive ink dispenser 43.

[0174] Fig. 20 is a diagram showing an example of a dot pattern test pattern TP4. In the test pattern TP4 shown in Fig. 20, dots D3 are dots of insulating ink printed by the nozzles of the insulating ink dispenser 42, and dots D4 are dots of conductive ink printed by the nozzles of the conductive ink dispenser 43.

[0175] After printing a test pattern such as test pattern TP3 in FIG. 19 and / or test pattern TP4 in FIG. 20, the test pattern is exposed to UV exposure device 14 and observed using scanner 16, thereby making it possible to discover a dispenser state in which the ejection state is abnormal.

[0176] 19 as a test pattern, the liquid ejection device 10B can determine from the reading result of test pattern TP3 whether the dispenser is ejecting ink stably while printing the straight line. Also, by printing dots as shown in Fig. 20, the liquid ejection device 10B can determine from the reading result of test pattern TP4 whether ink droplets are being ejected normally from the insulating ink dispenser 42 and the conductive ink dispenser 43.

[0177] Information about the insulating ink dispenser 42 and the conductive ink dispenser 43 that are determined to be abnormal through such inspection is transmitted to the dispenser printing unit. If an abnormality is determined, the liquid ejection device 10B may, for example, perform a cleaning process on the insulating ink dispenser 42 and / or the conductive ink dispenser 43, as in the first embodiment, or may instruct the user to perform a cleaning process or replace the nozzle unit.

[0178] 18, the insulating ink and the conductive ink are applied by the same dispenser printing unit, but the printing unit that applies the insulating ink and the printing unit that applies the conductive ink may be separate. For example, a liquid ejection device having a dispenser that ejects insulating ink and a liquid ejection device having a dispenser that ejects conductive ink may be configured as different devices, and the insulating ink and the conductive ink may be applied by different liquid ejection devices.

[0179] <Embodiment 3: Spray Method> In the third embodiment, an example will be described in which a spray is used as the liquid ejection head. In the printed circuit board manufacturing process, a spray is sometimes used instead of an inkjet type liquid ejection head, and the present invention can be applied in this case as well. The manufacturing process in the printed circuit board manufacturing process is the same as in FIG. 2. Even with the spray method, insulating ink and conductive ink can be ejected, just like with the inkjet method.

[0180] Fig. 21 is a plan view schematically showing the configuration of a liquid ejection device 10C according to embodiment 3. In Fig. 21, parts that are common to Fig. 4 are given the same reference numerals, and detailed description thereof will be omitted. The liquid ejection device 10C includes a spray printing unit that applies insulating ink and conductive ink to a printed circuit board 1102, instead of the inkjet printing unit described in Fig. 4.

[0181] 21, the liquid ejection device 10C includes a spray unit 50, a carriage 54, and a carriage shaft 56 that supports the carriage 54, instead of the inkjet head 12 in FIG. 4. The liquid ejection device 10C has a configuration in which the dispenser unit 40 in FIG. 18 is replaced with the spray unit 50.

[0182] The spray unit 50 includes an insulating ink sprayer 52 that ejects insulating ink and a conductive ink sprayer 53 that ejects conductive ink. The insulating ink sprayer 52 and the conductive ink sprayer 53 each have a nozzle (not shown) that atomizes and ejects (sprays) the ink. The number of nozzles may be one or more. The conductive ink sprayer 53 is an example of a "liquid ejection head" in this disclosure.

[0183] The carriage 54 fixedly supports the spray unit 50. The carriage 54 fixedly supports the insulating ink sprayer 52 and the conductive ink sprayer 53 with their respective nozzles facing in the -Z direction. The carriage 54 also fixedly supports the insulating ink sprayer 52 on the -X direction side and the conductive ink sprayer 53 on the +X direction side, side by side.

[0184] The carriage shaft 56 is disposed parallel to the X direction and supports the carriage 54 so that it can move in the X direction. The mechanism for moving the carriage 54 may be, for example, a ball screw drive mechanism or a mechanism using a linear motor.

[0185] In the insulating ink printing process, the liquid ejection device 10C configured in this manner transports the printed circuit board 1102 in the +Y direction, and ejects insulating ink from the nozzle of the insulating ink sprayer 52 while moving the carriage 54 in the +X and -X directions relative to the transported printed circuit board 1102, thereby forming an insulating coating 1022 and an insulating pattern 1024 on the printed circuit board 1102.

[0186] Furthermore, in the conductive ink printing process, the liquid ejection device 10C transports the printed circuit board 1102 in the +Y direction, and moves the carriage relative to the transported printed circuit board 1102. 5 Conductive ink is ejected from the nozzle of the conductive ink sprayer 53 while moving the conductive ink sprayer 4 in the +X direction and the −X direction, thereby forming a conductive pattern 1020 on the printed circuit board 1102.

[0187] The insulating ink sprayer 52 and the conductive ink sprayer 53 may deteriorate the ejection state of the nozzles, similar to the inkjet head 12. Therefore, in the third embodiment, a test pattern for inspecting the ejection state of the spray unit 50 is printed on the printed circuit board 1102 using the insulating ink sprayer 52 and the conductive ink sprayer 53, and the ejection state is evaluated using a method similar to that described in the first embodiment. The control device of the liquid ejection device 10C may have a configuration similar to that of the control device 60 described in the first embodiment.

[0188] Fig. 22 is a diagram showing an example of a test pattern for inspecting the ejection state of the spray unit 50. In the test pattern TP5 shown in Fig. 22, region R1 is an insulating ink region printed with insulating ink ejected from the nozzles of the insulating ink sprayer 52, and region R2 is a conductive ink region printed with conductive ink ejected from the nozzles of the conductive ink sprayer 53. Regions R1 and R2 may be rectangular regions having a certain width in the X direction and Y direction, respectively.

[0189] Test pattern TP as shown in Figure 22 5 After printing, test pattern TP 5 By exposing the ink to UV light using a UV exposure device 14 and observing the ink using a scanner 16, it is possible to find out whether the ink is in an abnormal spray state.

[0190] Information about the insulating ink sprayer 52 and / or the conductive ink sprayer 53 that is determined to be in an abnormal spray state (abnormal ejection state) through such an inspection is transmitted to the spray printing unit. Then, when the liquid ejection device 10C is determined to be abnormal, it may, for example, perform a cleaning process on the insulating ink sprayer 52 and / or the conductive ink sprayer 53, as in the first embodiment, or may instruct an operator to perform a cleaning process and / or replace parts, etc.

[0191] The liquid ejection device 10C is configured to apply insulating ink and conductive ink using a spray unit 50 equipped with an insulating ink sprayer 52 and a conductive ink sprayer 53, but the printing unit that applies insulating ink and the printing unit that applies conductive ink may be separate. For example, a liquid ejection device equipped with a sprayer that ejects insulating ink and a liquid ejection device equipped with a sprayer that ejects conductive ink may be configured as different devices, and the insulating ink and the conductive ink may be applied by different liquid ejection devices.

[0192] <About the programs that run the computer> A program that causes a computer to realize some or all of the processing functions of the control device 60 can be recorded on a computer-readable medium such as an optical disk, a magnetic disk, a semiconductor memory, or other tangible non-transitory information storage medium, and the program can be provided through this information storage medium.

[0193] In addition, instead of providing the program by storing it on such a non-transitory computer-readable medium, it is also possible to provide the program signal as a download service using a telecommunications line such as the Internet.

[0194] A part or all of the processing functions in the control device 60 may be realized by cloud computing. a S(Software as a Service e) and It is also possible to provide it as such.

[0195] <Hardware configuration of each processing unit> The hardware structure of the processing units in the control device 60 that perform various processes, such as the system control unit 100, the transport control unit 102, the head control unit 104, the exposure control unit 106, the data acquisition unit 108, and the data processing unit 110, is, for example, various processors as shown below.

[0196] Various types of processors include CPUs, which are general-purpose processors that execute programs and function as various processing units, GPUs, which are processors specialized for image processing, programmable logic devices (PLDs), such as FPGAs (Field Programmable Gate Arrays), which are processors whose circuit configuration can be changed after manufacturing, and dedicated electrical circuits, such as ASICs (Application Specific Integrated Circuits), which are processors with circuit configurations designed specifically to execute specific processes.

[0197] A single processing unit may be configured with one of these various processors, or may be configured with two or more processors of the same or different types. For example, a single processing unit may be configured with multiple FPGAs, or a combination of a CPU and an FPGA, or a combination of a CPU and a GPU. Alternatively, multiple processing units may be configured with a single processor. A first example of multiple processing units configured with a single processor is a configuration in which one or more CPUs and software are combined to form a single processor, as typified by client or server computers, and this processor functions as multiple processing units. A second example is a configuration in which a processor is used to realize the functions of an entire system including multiple processing units on a single IC (Integrated Circuit) chip, as typified by a system-on-chip (SoC). In this way, the various processing units are configured with one or more of the above-mentioned various processors as a hardware structure.

[0198] Furthermore, the hardware structure of these various processors is, more specifically, an electric circuit made up of a combination of circuit elements such as semiconductor elements.

[0199] <Other application examples> In the above-described embodiments, printing on a printed circuit board has been described as an example, but the technology of the present disclosure can be applied to printing on substrates of various types, uses, and materials, not limited to printed circuit boards. Furthermore, the substrate is not limited to a sheet substrate cut into individual sheets, but may be a continuous substrate in a roll (web).

[0200] <Combinations of embodiments and modifications> The configurations described in the above embodiments and the features described in the modified examples can be used in appropriate combinations, and some features can also be replaced.

[0201] "others" The technical scope of the present invention is not limited to the scope described in the above-described embodiments. The configurations of the respective embodiments can be modified in various ways without departing from the spirit and scope of the technical idea of ​​the present disclosure. [Explanation of symbols]

[0202] 10, 10A, 10B, 10C liquid dispensing device 12 Inkjet head 14 UV exposure machine 14A First UV exposure machine 15 Second UV exposure machine 16 Scanner 18 Sensors 20. Conveyor 22 Transfer stage 24 Moving mechanism 30 base plate 40 Dispenser Unit 42 Insulated Ink Dispenser 43 Conductive ink dispenser 44 Carriage 46 Carriage shaft 50 spray units 52 Insulating ink spray 53 Conductive ink spray 54 Carriage 56 Carriage shaft 60 Control device 100 System control unit 102 Transport control unit 104 Head control unit 106 Exposure control unit 108 Data Acquisition Section 110 Data processing section 112 Storage section 114 Communications Department 116 User Interface 148, 148-1, 148-2, 148-3 nozzle surface 150-1, 150-2, 150-3 head modules 152 Support Frame 154 Flexible PCB 156 Dummy Plate 156A surface 158-i Nozzle arrangement section 160 nozzle rows 162 nozzles 164 Ejector 166 Pressure Chamber 168 Piezoelectric element 170 Nozzle flow path 172 Individual supply route 174 Supply side common tributary channel 176 Diaphragm 178 Individual electrodes 180 Piezoelectric 182 Cover Plate 184 Movable space 200 Information processing device 202 processors 204 Computer-readable medium 206 Communication Interface 208 Input / Output Interface 210 Bus 220 Data Acquisition Control Program 221 Data Processing Program 222 Head Control Program 223 Exposure Control Program 224 Transport Control Program 225 Head Inspection Program 226 Display Control Program 232 Input Device 234 Display Device 1000 Printed Circuit Boards 1002 wiring board 1004 Component mounting surface 1006 IC 1006A side 1006B back side 1006C top surface 1008 resistor 1008A Resistor Array 1009 Electrode 1010 capacitor 1020 Conductive pattern 1022 Insulation coating 1024 insulation pattern 1030 Substrate side electrode 1032 Element side electrode 1034 solder bumps 1102 Printed circuit board 1110 User pattern printing area 1120 Test pattern printing area TP1, TP2, TP3, TP4, TP5 test patterns D1, D2, D3, D4 dots L1, L2, Line L11 and L12 lines R1, R2 area S10~S18 Steps of the discharge condition evaluation method

Claims

1. a liquid ejection head that ejects metal complex ink; a relative movement mechanism for moving the liquid ejection head and the substrate relative to each other; an exposure machine that exposes the metal complex ink applied to the substrate; at least one processor; The at least one processor ejecting the metal complex ink from the liquid ejection head to form a first pattern on the substrate; acquiring a reading result obtained by reading the first pattern using an observation device after exposing the first pattern using the exposure machine; evaluating the ejection state of the liquid ejection head from the reading result; Liquid discharge device.

2. the first pattern is a test pattern for inspecting the ejection state of the liquid ejection head; The liquid ejection device according to claim 1 .

3. The exposure dose on the first pattern by the exposure machine is 500 mJ / cm ２ is less than The liquid ejection device according to claim 1 or 2.

4. The exposure dose on the first pattern by the exposure machine is 300 mJ / cm ２ Below is the The liquid ejection device according to claim 1 or 2.

5. The at least one processor ejecting the metal complex ink from the liquid ejection head to form a second pattern different from the first pattern; The liquid ejection device according to claim 1 .

6. The second pattern is a user pattern as a pattern for printing purposes required by a user. The liquid ejection device according to claim 5 .

7. an exposure amount by the exposure machine onto the first pattern is greater than an exposure amount by the exposure machine onto the second pattern; The liquid ejection device according to claim 5 or 6.

8. the exposure amount of the second pattern by the exposure machine is equal to or less than one-fifth of the exposure amount of the first pattern by the exposure machine; The liquid ejection device according to claim 5 .

9. the exposure amount of the exposure machine onto the second pattern is such that spreading of the metal complex ink on the substrate can be suppressed; The liquid ejection device according to claim 5 .

10. The exposure dose of the exposure machine onto the second pattern is 30 mJ / cm ２ or more and 100 mJ / cm ２ Below is the The liquid ejection device according to claim 5 .

11. the exposure machine includes a first exposure machine and a second exposure machine, the first exposure machine maintains the same output state and exposes both the first pattern and the second pattern; the second exposure machine changes its output state to expose only the first pattern out of the first pattern and the second pattern; The liquid ejection device according to claim 5 .

12. The second pattern is formed on the same substrate as the first pattern. The liquid ejection device according to claim 5 .

13. the first pattern is formed before the second pattern is formed during the relative movement. The liquid ejection device according to claim 5 .

14. the first pattern is formed in a region of the base material that will be cut out when the base material is cut into individual pieces; The liquid ejection device according to claim 1 .

15. a first substrate on which the first pattern is formed and a second substrate on which the second pattern is formed are separate substrates. The liquid ejection device according to claim 5 .

16. the b* value, which represents the chromaticity of the metal in a state in which the metal is deposited by exposing the metal complex ink to light, is |b*|<20; The liquid ejection device according to claim 1 .

17. the a* value, which represents the chromaticity of the metal in a state in which the metal is precipitated by exposing the metal complex ink to light, is |a*|<20; The liquid ejection device according to claim 1 .

18. an L* value representing the brightness of the metal in a state where the metal is precipitated by exposing the metal complex ink to light is 40 or more; The liquid ejection device according to claim 1 .

19. a difference in L* value, which represents the lightness of the metal deposited by exposing the metal complex ink to light, and the lightness of the substrate, of 10 or more; The liquid ejection device according to claim 1 .

20. The L* value representing the brightness of the substrate is 30 or less. The liquid ejection device according to claim 1 .

21. the reflectance of the metal in a state where the metal is precipitated by exposing the metal complex ink to light is 40% or more in the visible light range; The liquid ejection device according to claim 1 .

22. The at least one processor and performing at least one of controlling the liquid ejection head and presenting information based on the evaluation result of the ejection state. The liquid ejection device according to claim 1 .

23. The exposure machine generates ultraviolet light. The liquid ejection device according to claim 1 .

24. moving the liquid ejection head and the substrate relative to each other; forming a first pattern on the substrate by ejecting a metal complex ink from the liquid ejection head and applying the metal complex ink to the substrate; exposing the first pattern formed on the substrate; reading the first pattern using an observation device after exposing the first pattern; At least one processor acquires a reading result of the first pattern and evaluates a discharge state of the liquid discharge head from the reading result; A discharge state evaluation method including:

25. at least one processor; at least one memory that stores instructions for execution by the at least one processor; The at least one processor a first pattern formed on a substrate by applying a metal complex ink ejected from a liquid ejection head to the substrate is exposed to light, and then the first pattern is read using an observation device to obtain a reading result; evaluating the ejection state of the liquid ejection head from the reading result; Information processing device.

26. moving the liquid ejection head and the printed circuit board relative to each other; forming a first pattern on the printed circuit board by ejecting a metal complex ink from the liquid ejection head and applying the metal complex ink to the printed circuit board; exposing the metal complex ink applied to the printed circuit board; reading the first pattern using an observation device after exposing the first pattern; At least one processor acquires a reading result of the first pattern and evaluates a discharge state of the liquid discharge head from the reading result; the at least one processor performs at least one of controlling the liquid ejection head and presenting information based on the evaluation result of the ejection state; forming a second pattern, which is different from the first pattern, on the printed circuit board by discharging the metal complex ink from the liquid discharge head and applying the metal complex ink to the printed circuit board; A method for manufacturing a printed circuit board, comprising:

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