Delivery device with reduced fluid consumption
The transport device with variable cross-sectional area holes in the conveyor belt optimizes media retention and reduces air consumption, improving print quality and energy efficiency in printing devices.
Patent Information
- Authority / Receiving Office
- JP · JP
- Patent Type
- Patents
- Current Assignee / Owner
- Filing Date
- 2024-11-01
- Publication Date
- 2026-03-11
AI Technical Summary
The transport of sheet- or plate-shaped recording media in printing devices results in air flow between adjacent media, leading to ink droplet deflection, reduced print quality, and increased energy consumption due to high air consumption by vacuum pumps.
A transport device with a conveyor belt featuring holes with variable cross-sectional areas, where the inlet area is larger to maintain a strong holding force on the media and the outlet area is smaller to minimize air consumption, optimizing retention force and air flow.
This design enhances print quality by reducing ink droplet deflection and decreases energy consumption while maintaining effective media retention, achieving efficient media transport in printing devices.
Smart Images

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Abstract
Description
[Technical Field]
[0001] The present invention relates to a transport device adapted to guide recording media in the form of sheets or plates to be printed through the printing units of a printing device, in particular an inkjet printing device. [Background technology]
[0002] An inkjet printing device typically includes a printing unit having one or more print bars for various inks. The print bars may have one or more print heads, each having one or more nozzles. To print on the recording medium, the recording medium may be guided past the print heads by a transport device to incrementally print pixels of different lines of the printed image onto the recording medium.
[0003] The transport device may include a conveyor belt having a plurality of openings or holes through which a vacuum can be created to hold the recording medium on the conveyor belt. The vacuum may be created by a vacuum pump.
[0004] Directly adjacent sheets or plates of recording media can be transported at a predetermined distance from each other on a conveyor belt, resulting in gaps between the recording media where holes in the conveyor belt are not covered by the recording media. A vacuum pump can create a relatively high air flow through these holes. Such air flow between adjacent recording media can result in deflection of ink droplets and therefore inaccuracies in the positioning of pixels of the printed image on the recording media. Furthermore, such air flow increases air consumption, and therefore energy consumption and requirements for the vacuum pump. Summary of the Invention
[0005] The present document addresses the technical problem of reducing fluid consumption, in particular air consumption, during the transport of sheet- or plate-shaped recording media, in order to increase in particular the print quality of a printing device and / or the efficiency of a transport device. This problem is solved by the features of independent device claim 1.
[0006] According to one aspect of the present invention, a transport device for transporting a recording medium through a printing unit of a printing device is described. The transport device includes a transport belt and a moving unit configured to move the transport belt through the printing unit. The transport belt includes a plurality of holes between a front side and a rear side of the transport belt, and the recording medium is transported on the front side of the transport belt. The plurality of holes (collectively) have a first cross-sectional area at the front of the conveyor belt. The transport device further includes a negative pressure unit adapted to generate a negative pressure in the plurality of holes of the transport belt by pumping a fluid, in particular by pumping air, thereby generating a holding force on the recording medium at the first cross-sectional area of the plurality of holes. Furthermore, the transport device is designed so that the fluid is pumped through a second cross-sectional area smaller than the first cross-sectional area to build up the negative pressure. [Brief explanation of the drawings]
[0007] In the following, embodiments of the invention are explained in more detail with reference to schematic drawings. [Figure 1a] FIG. 1 shows a block diagram of an exemplary inkjet printing device. [Figure 1b] 1 shows a block diagram of an exemplary transport device for recording media. [Figure 1c] 1 shows a printing situation with holes covered. [Figure 1d] 1 shows the flow situation with an uncovered hole. [Figure 2a] , [Figure 2b] 1 illustrates an exemplary conveyor belt having variable cross-sectional area holes. [Figure 3a] , [Figure 3b] 1 illustrates another exemplary conveyor belt having variable cross-sectional area holes. [Figure 4a] , [Figure 4b] 1 illustrates a further exemplary conveyor belt having holes with variable cross-sectional areas. [Figure 5a] , [Figure 5b] 10 shows an exemplary positioning of the air inlets of the holes. [Figure 6] 1 shows a block diagram of an exemplary delivery device having an opening. [Figure 7] 1 illustrates a further exemplary conveyor belt having variable cross-sectional area holes. [Figure 8a] , [Figure 8b] 1 shows a top view of a conveyor belt having two exemplary hole arrangements. DETAILED DESCRIPTION OF THE INVENTION
[0008] The printing device 100 shown in FIG. 1 a is designed for printing on a sheet- or plate-shaped recording medium 120. The recording medium 120 may be made of paper, cardboard, paperboard, metal, plastic, textile, combinations thereof, and / or other suitable printable materials. The recording medium 120 is guided by a transport belt 130 along a transport direction 1 (indicated by the arrow) through the printing units 140 of the printing device 100. In this process, successive recording media 120 typically have a predetermined distance between them such that gaps 121 are formed between adjacent recording media 120.
[0009] In the illustrated example, the printing unit 140 of the printing device 100 includes two print bars 102, each of which can be used to print with a particular color ink (e.g., black, cyan, magenta, and / or yellow, and possibly MICR ink). Different print bars 102 may be used to print with different inks. Additionally, the printing unit 140 may include at least one fusing unit 170 configured to fuse printed images printed on the recording medium 120. If desired, a fusing unit 170 may be disposed after each print bar 102 to at least partially fuse the printed images applied by the respective print bars 102. The fusing unit 170 may also be disposed external to the printing unit 140.
[0010] The print bar 102 may include one or more print heads 103, which may be arranged in adjacent rows, for printing pixels of different columns 31, 32 of the printed image on the recording medium 120. In the example shown in Figure 1a, the print bar 102 includes five print heads 103, each print head 103 printing a group of pixels of columns 31, 32 of the printed image on the recording medium 120.
[0011] 1a, each print head 103 of a printing unit 140 includes a plurality of nozzles 21, 22, each arranged to fire or eject ink droplets onto the recording medium 120. For example, the print head 103 of a printing unit 140 may include thousands of effectively utilized nozzles 21, 22 arranged along several rows transverse to the transport direction 1 of the recording medium 120. The nozzles 21, 22 of the print head 103 of a printing unit 140 may cause pixels of a line of a printed image to be printed onto the recording medium 120 transverse to the transport direction 1, i.e., along the width of the recording medium 120.
[0012] The printing device 100 further comprises a control unit 101 (e.g., control hardware and / or a controller) configured to control the actuators of the individual nozzles 21, 22 of the individual print heads 103 of the printing unit 140 to apply a print image to the recording medium 120 in accordance with print data.
[0013] Thus, the printing unit 140 of the printing device 100 comprises at least one print bar 102 having K nozzles 21, 22, which can be controlled with a specific line cycle to print a line (transverse to the transport direction 1 of the recording medium 120) having K pixels or K columns 31, 32 of a printed image on the recording medium 120. In the example shown, the nozzles 21, 22 are stationary or fixed within the printing device 100, and the recording medium 120 is guided past the fixed nozzles 21, 22 at a specific transport speed.
[0014] In the printing device 100, a rigid plate-shaped recording medium 120 may be moved, particularly using a conveyor belt 130. FIG. 1b shows an exemplary transport device 150 for such a recording medium 120. The transport device 150 has a moving unit 151 (e.g., one or more drive wheels or drive rollers) that can move the conveyor belt 130. The conveyor belt 130 has a plurality of holes (or openings) 131. A negative pressure unit (particularly, a negative pressure pump) 152 generates a negative pressure 132 on the second side (particularly, the lower or rear side) of the conveyor belt 130, which generates a force through the holes 131 on the recording medium 120 lying on the conveyor belt 130, so that the recording medium 120 is sucked onto the conveyor belt 130. To achieve a sufficiently large force, the conveyor belt 130 may have holes 131 with a relatively large cross-section or diameter and / or a relatively large number of holes 131.
[0015] The conveyor belt 130 typically has a relatively large number of openings or holes 131 through which a fluid (e.g., air) is sucked to create a negative pressure 132 that draws the recording medium 120 into the conveyor belt 130. The negative pressure 132 is typically between 10 mbar and 25 mbar, and typically depends on the material of the recording medium 120. The holes 131 in the conveyor belt 130 typically have a diameter of between 5 mm and 10 mm. Holes 131 with a relatively large diameter have the disadvantage that the recording medium 120 may bend relatively strongly over the holes 131. Holes 131 with a relatively small diameter have the disadvantage that only a relatively small force can be created over a relatively small cross-sectional area to hold the recording medium 120. The force induced by a given negative pressure 132 increases with the cross-sectional area of the holes 131. Therefore, the conveyor belt 130 preferably has holes 131 with a cross-sectional area that represents a compromise between the force generated and the bending effect on the recording medium 120.
[0016] As long as the recording media 120 follow each other directly edge to edge, without any gaps between them, the fluid (especially air) consumption of the transport device 150 is relatively low, because the recording media 120 cover the holes 131 in the conveyor belt 130 and therefore seal them. However, it may be advantageous or necessary to maintain a certain distance between directly successive record carriers 120 (e.g. to synchronize or cycle a machining process). As a result, gaps 121 may occur between different record carriers 120, whereby the holes 131 in the conveyor belt 130 are no longer covered and therefore a fluid flow (especially air flow) 133 occurs through the uncovered holes 131. The gaps may have a variable length (in the transport direction 1) between successive record carriers 120.
[0017] The generated fluid flow 133 may have a relatively high flow velocity along the printing direction (i.e., along the transport direction 1), which may reduce the positioning accuracy of the printing unit 140 (particularly in the case of inkjet printing device 100 due to deflection of ejected ink drops). Figure 1b shows an example of an ink drop 123 ejected by the print head 103 of inkjet printing device 100. The ink drop 123 may be deflected by the fluid flow 133 and therefore may strike the recording medium 120 at an incorrect position.
[0018] Furthermore, the fluid flow 133 results in increased fluid consumption and therefore increased requirements for the vacuum unit 152 of the transport device 150 and increased energy consumption.
[0019] 1c shows the holes 131 in the conveyor belt 120 completely covered by the recording medium 120. Inside the printing unit 140, i.e., on the front side (commonly referred to as the first side, or alternatively as the top side) of the conveyor belt 130, there is an environmental pressure p in There is an external pressure p applied to the rear side (commonly referred to as the second side or alternatively the underside) of the conveyor belt 130. out is generated by the vacuum unit 152. Therefore, a pressure difference is generated, and the recording medium 120 is pressed against the conveyor belt 130. The force acting on the recording medium 120 is determined by the cross-sectional area A of the air inlet of the hole 131 (facing the recording medium 120). in and pressure difference (p in -p out ) and depends on the cross-sectional area A in The larger the cross-sectional area A of the air inlet of the hole 131, the greater the force acting on the recording medium 120 at the air inlet of the hole 131. The total force acting on the recording medium 120 corresponds to the sum of the forces of all the holes 131 of the conveyor belt 130 covered by the recording medium 120. in As the cross-sectional area of the holes 131 acting on the recording medium 120, nA, decreases, the total force also decreases. To maintain the total force, the number of holes 131, n, must be increased by the same amount. The total force F acting on the recording medium 120 is calculated by multiplying the total cross-sectional area, nA, of the holes 131 acting on the recording medium 120.in and the pressure difference, F=nA in (p in -p out ) is calculated as
[0020] 1d illustrates a situation where the air inlets of the n holes 131 are not covered by the recording medium 120. The holes 131 shown in FIG. 1d have the same cross-sectional area on both the air inlet side and the air outlet side, i.e., A in =A out The pressure difference (p in -p out ), the average velocity v1 = v n The total air consumption dV / dt is dV / dt=nA out v n From this estimate, the cross-sectional area A out By reducing the number n of holes 131, and / or by reducing the pressure difference (p in -p out ) with a decrease in air velocity v n It can be seen that air consumption can be reduced by reducing F. However, this has a negative effect on the retention force F that can act on the recording medium 120.
[0021] 2a to 7, a conveyor belt 130 for a transport device 150 is described, which has openings or holes 131 with adapted geometry, in particular with a variable cross-sectional area. The holes 131 have a relatively large inlet cross-sectional area A on the front side of the conveyor belt 130 facing the recording medium 120, in order to exert a relatively large holding force on the recording medium 120. in Furthermore, the holes 131 may be formed on the opposite back side of the conveyor belt 130 so as to reduce the air consumption caused by the holes 131, thereby creating a pre-chamber having a relatively small exit cross-sectional area A outThe holes 131 in the conveyor belt 130 can be formed to form air outlets having a cross-sectional area of 0.05 mm. By geometrically dividing the holes 131 in the conveyor belt 130 into a pre-chamber area or an inlet area and an outlet area, the "retention force" and "air consumption" functions can be separately optimized. The inlet cross-sectional area of the pre-chamber determines the resulting force applied to the recording medium 120 at a given negative pressure 132. Meanwhile, the maximum air flow rate is determined by the outlet cross-sectional area of the air outlet.
[0022] 2a and 2b show a conveyor belt 130 having one or more conical openings or holes 131. The holes 131 are spaced apart from the air outlet cross-sectional area A out Inlet cross-sectional area A is larger than in having an air inlet with in >A out Thus, the cross-sectional area of the hole 131 is significantly smaller on the outer or rear side than on the inner or front side. The conical hole 131 has a diameter at its upper end 135 (see FIG. 2b) of 5 to 40 mm, more preferably 10 to 30 mm, even more preferably 15 to 25 mm, and even more preferably 18 to 22 mm. More preferably, the diameter at the lower end 136 of the conical hole 131 is 3 / 8 to 5 / 8 of the diameter at the upper end 135 of the hole, in particular 2.5 to 20 mm, more preferably 5 to 15 mm, even more preferably 7.5 to 12.5 mm, and even more preferably 9 to 11 mm. The above-mentioned diameter ranges have proven to be highly advantageous for conveying media made of cardboard with a thickness of 1 mm to 20 mm. For thinner conveying media, such as 300 μm thick paper, a conveyor belt with a smaller hole diameter is preferred to prevent the conveying media from bending within the hole 131. This is because the conveyor belt 130 has an inlet cross-sectional area A in On the other hand, the exit cross-sectional area A of the rear side (i.e., the second side) of the conveyor belt 130 is out determines the air consumption.
[0023] In the case of cylindrical holes 131, it may happen that the initially empty conveyor belt cannot build up a sufficient pressure difference to fix the recording medium on the conveyor belt because the cylindrical shape of the holes 131 allows a high air flow. Therefore, it is advantageous to design the holes 131 in a conical shape, as shown in Figures 2a and 2b, to appropriately restrict the air flow. A relatively small outlet cross-sectional area can significantly reduce air consumption. For example, depending on the conveying speed of the recording medium 120 (A in =A out 121), the air consumption can be reduced by a factor of 16 or more. The exit cross section is preferably such that a constant high coercive force A in (p in -p out The size of the outlet cross section is determined according to the conveying speed so that sufficient pressure equilibration still occurs in the pre-chamber through the reduced body outlet to build up the flow sufficiently quickly. The minimum practical diameter of the outlet cross section is determined by the expected degree of contamination. A small diameter hole 131 can accumulate a lot of dust, which blocks the flow.
[0024] 3a and 3b show a conveyor belt 130 having several layers 330, 332. The first layer 330 (facing the recording medium 120) has a relatively large inlet cross-sectional area A in The second layer 332 (facing away from the recording medium 120) has a hole 331 with a relatively small exit cross-sectional area A outThe two layers 330, 332 may be bonded together. The holes 333 through the second layer 332 may be made (by drilling or punching) after the two layers 330, 332 are bonded together. This may ensure that the corresponding holes 331, 333 are directly above each other. A manufacturing process is also possible in which each layer 330, 332 is first structured separately using an appropriate tool, and then the layers 330, 332 are bonded together. Again, the diameter of the holes 331 in the first layer (see FIG. 3b) is preferably 10 to 30 mm, more preferably 15 to 25 mm, and even more preferably 18 to 22 mm. More preferably, the diameter of the holes 333 in the second layer 333 is 3 / 8 to 5 / 8 of the diameter of the holes 331 in the first layer, in particular 5 to 15 mm, even more preferably 7.5 to 12.5 mm, and even more preferably 9 to 11 mm.
[0025] 4a and 4b show a conveyor belt 130 in which an air-permeable fabric (e.g., plastic fleece, plastic or metal mesh, etc.) or a porous film is used as the second layer 332. The degree of breathability of the material of the second layer 332 is determined by the cross-sectional entrance area A of the holes 331 in the first layer 330. in Regarding the reduced exit cross-sectional area A out The diameter of the pores in the second layer 332 may be selected to provide a corresponding air permeability through the second layer 332. For such fabrics or porous films, the diameter of the pores may be smaller than in other embodiments, and it must be taken into account that potential contamination due to dust or dusty ink deposits may be more relevant here. For this reason, the pore diameter of the fabric or film is preferably 0.5 mm or more, and even more preferably 0.7 mm or more. The ratio of open area to covered area is 10 to 70% for advantageous fabrics or porous films. To reduce contamination, cleaning methods such as sweeping, suction, or blowing are particularly used. Furthermore, clogged fabrics or porous films can be blown free again using positive pressure instead of negative pressure. Service work involving manual cleaning is also conceivable.
[0026] 5a and 5b show an exemplary arrangement of holes 333 in a second layer 332 relative to corresponding holes 331 in a first layer 330 of a multi-layer conveyor belt 130. The holes 331 in the first layer 330 have a relatively large cross-sectional entrance area A in When using the second layer 332, substantial bending of the covering recording medium 120 may occur. This is because the bending recording medium 120 causes the second layer 332 to bend due to the (reduced exit cross-sectional area A out 5a), which may result in the lower holes 333 (having a bent portion) being closed. As a result, the holding force of the recording medium 120 may be reduced. For this reason, the holes 333 in the second layer 332 may be arranged relatively close to the edges of the corresponding holes 331 in the first layer 330 (see FIG. 5b). This may reliably prevent the holes 333 in the second layer 332 from being blocked by the bent recording medium 120.
[0027] For standard conveyor belt thicknesses of 1.5 mm to 3.0 mm and negative pressures of 15 to 30 mbar, no measurable deflection could be detected with a 3D profile scanner with a hole diameter of 15 to 25 mm for cardboard conveying media with thicknesses of 1 to 20 mm.
[0028] 7 shows a conveyor belt 130 having a plurality of holes 131 with variable cross-sectional areas. In particular, at the front of the conveyor belt 130, the holes 131 in the conveyor belt 130 have an inlet cross-sectional area A in Additionally, the holes 131 in the conveyor belt 130 have a reduced cross-sectional exit area A at at least one point along the front-to-back section of the conveyor belt 130. outThus, the holes 131 in the conveyor belt 130 can have a variable cross-sectional area along the section from the front side of the conveyor belt 130 to the rear side of the conveyor belt 130, with the holes 131 having an outlet cross-sectional area at at least one point along the section, which is reduced compared to the inlet cross-sectional area at the front side of the conveyor belt 130. The reduced outlet cross-sectional area does not necessarily have to be at the rear of the conveyor belt 130. Thus, it can be achieved that the fluid flow 133 is only provided by the reduced outlet cross-sectional area, while the retention force continues to be provided via the relatively large inlet cross-sectional area. The path of the wall of the holes 131 can be conical (see FIG. 2b) or have a diabolo gyroscope shape (see FIG. 7).
[0029] The conveying device 150 typically has guide means that allow the conveyor belt 130 to be stably guided in a predetermined and reproducible manner through the printing units 140. Figure 6 shows the conveying device 150, in which an opening 632 is used as the guide means for guiding the conveyor belt 130 through the printing units 140. The conveyor belt 130 rests on the cover 632 and can therefore be moved through the printing units 140 in a defined manner by the moving unit 151. The opening 632 has a relatively small cross-sectional area A out 3 and therefore assumes the function of the second layer 332 of the conveyor belt 130. A reduction in air consumption can thus be achieved by fixed openings 632 with relatively small holes (in particular bores) 333. The holes 333 in the guide openings 632 can be arranged partially (only in one printing unit 140) or completely (along the entire transport device 150) below the conveyor belt 130. The spacing of the holes 333 in the openings 632 is determined by the cross-sectional area A of the holes 131 of the conveyor belt 130. in In particular, the holes 333 of the fixed diaphragm 632 may be adapted to provide a substantially constant effective cross-sectional area A at any point in time under the holes 131 of the conveyor belt 130 (in particular under all the holes 131). out In The diaphragm 632 may be designed and positioned so that there is an effective hole in the diaphragm 632 having a constant adhesive force and airflow 133.
[0030] Thus, this document describes a transport device 150 for transporting recording media 120 through the printing units 140 of the printing device 100. In particular, sheet-shaped or plate-shaped recording media 120 can be transported. In particular, the transport device 150 may be set up to transport several consecutive record carriers 120, whereby directly consecutive record carriers 120 can have gaps 121 between them. The transport device 150 can be part of the (inkjet) printing device 100.
[0031] The recording medium 120 is on the front side of the conveyor belt 130 (also called the substrate side or front side). The conveyor belt 130 may have a width corresponding to at least the width of the recording medium 120. The conveyor belt 130 may be designed as an endless belt guided via rollers or rollers from the output of the conveyor device 150 back to the input of the conveyor device 150. The conveyor device 150 comprises at least one moving unit 151 (e.g., a drive roller), which is set up to move the conveyor belt 130 (on which the recording medium 120 is arranged) through the printing unit 140. A print image can then be printed stepwise (e.g., line by line) on the recording medium 120. The conveyor belt may move at a predetermined conveying speed. The conveying speed typically depends on the line cycle in which the printing unit 140 prints a line of the print image on the recording medium 120. In particular, the conveying speed increases as the line cycle increases.
[0032] The conveyor belt 130 includes a plurality of holes 131, 331, 333 between the front and rear sides of the conveyor belt 130. The cross-sectional area of the holes 131, 331, 333 may depend on the flexibility of the recording medium 120 being conveyed. Typically, as the flexibility of the recording medium 120 decreases, a larger cross-sectional area may be selected. A typical cross-sectional area is 20 mm 2 ~100mm 2The holes 131, 331, 333 may have a circular cross section. Typically, the conveyor belt 130 has hundreds or thousands of holes 131, 331, 333.
[0033] The plurality of holes 131, 331, 333 may have a first cross-sectional area at the front of the conveyor belt 130. The first cross-sectional area may be the sum of the cross-sectional areas of the individual holes 131, 331, 333 of the plurality of holes 131, 331, 333. The cross-sectional area of the holes 131, 331, 333 at the front of the conveyor belt 130 is also referred to herein as the inlet cross-sectional area.
[0034] The transport device 150 comprises a negative pressure unit 152 (in particular a negative pressure pump) set up to generate a negative pressure 132 in the plurality of holes 131, 331, 333 of the conveyor belt 130 by pumping out a fluid. In particular, a negative pressure 132 can be made to exist in the plurality of holes 131, 331, 333 of the conveyor belt 130 (for example in the pre-chambers of the holes 131, 331, 333) against a pressure (in the present specification also referred to as pin) of the record carrier 120 facing away from the conveyor belt 130 (in the present specification also referred to as pout). As a result, a holding force on the record carrier 120 can be exerted by a first cross-sectional area of the plurality of holes 131, 331, 333. If the first cross-sectional area corresponds to the sum of the inlet cross-sectional areas of the holes 131, 331, 333, the holding force is a total force F=nA in (p in -p out ), where n is the number of holes 131, 331, 333 in the conveyor belt 130 acting on the conveyor belt 120.
[0035] The conveying device 150 is designed so that the fluid for building up the negative pressure 132 is forced out through a second cross-sectional area smaller than the first cross-sectional area. The second cross-sectional area may correspond to the total cross-sectional area through which the fluid (particularly air) is forced out. The second cross-sectional area may depend on the conveying speed of the conveying device 150, and in particular increases with increasing conveying speed or decreases with decreasing conveying speed.
[0036] Thus, a transport device 150 is described having a transport belt 130 with holes 131, 331, 333 to provide a relatively large retention force on the recording medium 120 across a relatively large first cross-sectional area at the front of the transport belt 130. Meanwhile, fluid consumption can be reduced by pumping fluid across a relatively small second cross-sectional area to build a negative pressure 132 for the retention force.
[0037] The conveyor belt 130 may have N holes 131, 331, 333 that may be available at a particular time during operation of the transport device 150 to provide a holding force to the recording medium 120. For example, the conveyor belt 130 may be configured to have N holes 131, 331, 333 that may be covered by the recording medium 120 at any time or on average. A circulating, endless conveyor belt 130 may have approximately 2N holes 131, 331, 333 for this purpose. Furthermore, n may be the number of holes 131, 331, 333 that are actually covered by the recording medium 120 during operation of the transport device 150. Thus, Nn holes 131, 331, 333 may be located in gaps or gaps 121 between the recording media 120, thereby causing fluid flow 133. The first cross-sectional area may be the sum of the inlet cross-sectional areas of the N holes 131, 331, 333. In this regard, the cross-sectional entrance areas for the different holes 131, 331, 333 may be at least partially different. Alternatively, the holes 131, 331, 333 may have substantially the same cross-sectional entrance area.
[0038] The fluid may be pumped through the N corresponding holes 131, 331, 333 to generate a negative pressure 132 in the N holes 131, 331, 333 of the conveyor belt 130. The N corresponding holes 131, 331, 333 through which the pumping occurs may each have a cross-sectional exit area. The corresponding holes 131, 331, 333 may be holes 131, 331, 333 in the conveyor belt 130 or in the opening 632 of the transport device 130. The second cross-sectional area may be the sum of the cross-sectional exit areas of the N corresponding holes 131, 331, 333, where the cross-sectional exit areas of different corresponding holes 131, 331, 333 may be at least partially different. Alternatively, the corresponding holes 131, 331, 333 may have substantially the same cross-sectional exit area. The exit cross-sectional area of the holes 131, 331, 333 may correspond to the cross-sectional area of the holes 131, 331, 333 through which fluid is pumped to create the vacuum 132 within the holes 131, 331, 333. To this end, the holes 131, 331, 333 may have a reduced exit cross-sectional area at locations between the front and rear of the conveyor belt 130 (but not directly in front of the conveyor belt 130).
[0039] Thus, a conveying device 150 is described that is adapted to convey a recording medium 120 on a conveyor belt 130 through a printing unit 140. The conveyor belt 130 has a plurality of holes 131, 331, 333 that have (in total) a first cross-sectional area toward the recording medium 120. A negative pressure unit 152 forces fluid (particularly air) out of and / or through the holes 131, 331, 333 to build a negative pressure 132 within the holes 131, 3331, 333 of the conveyor belt 130. In this process, the fluid is forced through a second cross-sectional area that is reduced compared to the first cross-sectional area. As a result, a relatively high holding force on the recording medium 120 can be achieved with a relatively low fluid consumption. Preferably, for each individual hole 131, 331, 333, the exit cross-sectional area used to force air out of the hole 131, 331, 333 is smaller than the inlet cross-sectional area of the hole 131, 331, 333 facing the recording medium 120. In this way, a homogeneous force distribution and a further reduction in air consumption can be achieved.
[0040] At least one hole 131, 331, 333 of the plurality of holes 131, 331, 333 (particularly, each hole 131, 331, 333) may have an inlet cross-sectional area on the front side of the conveyor belt 130. Further, at least one hole 131, 331, 333 of the plurality of holes 131, 331, 333 (particularly, each hole 131, 331, 333) may have an outlet cross-sectional area at at least one location on a path between the front side and the rear side of the conveyor belt 130, wherein the inlet cross-sectional area of the hole 131, 331, 333 is greater than the outlet cross-sectional area of the hole 131, 331, 333, respectively. In particular, the holes 131, 331, 333 may have a reduced outlet cross-sectional area directly on the rear side of the conveyor belt 130.
[0041] For example, the holes 131, 331, 333 may extend at least partially conically from the front to the rear of the conveyor belt 130. Additionally or alternatively, the cross-sectional area of the holes 131, 331, 333 may decrease in one or more steps along the front-to-rear axis of the conveyor belt 130, or may decrease continuously from the inlet cross-sectional area to the outlet cross-sectional area. By providing holes 131, 331, 333 with different inlet and outlet cross-sectional areas, high retention force on the one hand and relatively low fluid consumption on the other hand may be achieved in a reliable and efficient manner.
[0042] The conveyor belt 130 may be multi-layered. In particular, the conveyor belt 130 may have a first layer 330 arranged relatively close to the front and a second layer 332 arranged relatively close to the rear, which may be firmly connected to each other. By using the multi-layer conveyor belt 130, different (effective) inlet and outlet cross-sectional areas for the holes 131, 331, 333 may be achieved in an efficient manner.
[0043] In particular, the first layer 330 and the second layer 332 may each have corresponding (overlapping) holes 331, 333. One hole 331 in the first layer 330 may have an inlet cross-sectional area, while the corresponding hole 333 in the second layer 332 may have a smaller outlet cross-sectional area.
[0044] As described above, the recording medium 120 may have a certain flexibility and may be drawn into the holes 331 of the first layer 330 due to the negative pressure 132. Thus, the holes 331 of the first layer 330 may have a center surrounded by the edges of the holes 331 of the first layer 330. The corresponding holes 333 of the second layer 332 may be disposed between the edges and the center of the holes 331 of the first layer 330. In particular, the corresponding holes 333 of the second layer 332 may extend through the centers of the holes 331 of the first layer 330 and be disposed so that the holes 333 of the second layer 332 do not surround an axis that stands vertically on the conveyor belt 130. In this way, it is possible to reliably prevent the recording medium 120 from closing the holes 333 of the second layer 332. Thus, reliable transport of the recording medium 120 may be achieved.
[0045] Alternatively or additionally, the second layer 332 may comprise a fluid-permeable material, in particular a mesh and / or a porous material. The fluid-permeable material may be designed so that the fluid flow 133 through the holes 331 in the first layer 330 is restricted by the second layer 332. In particular, the thickness of the fluid-permeable material and / or the second layer 332 may be configured so that the area of the second layer 332 covering the holes 331 in the first layer 331 restricts the fluid flow 133 in the same way as a corresponding hole 333 in the second layer 332 with a reduced exit cross-sectional area. Thus, a second layer 332 made of a fluid-permeable material may be used to effectively reduce fluid consumption.
[0046] The transport device 150 may have a fixed cover 632 disposed behind the conveyor belt 130. The cover 632 may be designed to stably guide the conveyor belt 130. The moving unit 151 may be arranged to move the conveyor belt 130 over the opening 632. The opening 632 may have a plurality of holes 333, and the vacuum unit 152 may be configured to pump a fluid through the plurality of holes 333 of the opening 632 to create a vacuum 132 within the plurality of holes 131 of the conveyor belt 130.
[0047] The orifice 632 may be configured such that the orifice 632 at least partially covers the plurality of holes 131 in the conveyor belt 130, thereby providing a reduced second cross-sectional area through which the fluid is pumped to create the vacuum 132. The use of the guide orifice 632 in the conveying device 150 may reduce fluid consumption in a particularly efficient manner.
[0048] The plurality of holes 333 in the opening 632 and the plurality of holes 131 in the transport belt 130 are preferably formed such that the second cross-sectional area remains substantially constant during operation of the transport device 150 (particularly during any relative movement between the transport belt 130 and the opening 632). In this way, a constant holding force on the different recording media 120 and a constant fluid flow 133 in the gaps 121 between the recording media 120 are provided, which may improve the print quality of the printing device 100.
[0049] The plurality of holes 333 of the opening 632 may be arranged such that at any point during operation of the transport device 100 (particularly during any relative movement between the conveyor belt 130 and the opening 632), the holes 131 of the conveyor belt 130, particularly each hole 131 of the plurality of holes 131 of the conveyor belt 130, overlaps with and / or is partially covered by at least one hole 333 of the opening 632. Thus, the reduction in cross-sectional area is distributed over the plurality of holes 131 of the conveyor belt 130, and as a result, a uniform distribution of retention force and airflow may be achieved.
[0050] At least one hole 333 of the opening 632 (in particular each hole 333) may have a larger cross-sectional area on the side facing the rear side of the conveyor belt 130 than on the side facing away from the rear side of the conveyor belt 130. For example, the hole 333 of the opening 632 may be conical. In this way, an accelerated build-up of negative pressure and therefore improved adhesion of the recording medium 120 may be achieved during operation of the transport device 150. Alternatively or additionally, a further reduction in the second cross-sectional area and therefore a further reduction in fluid consumption may be achieved in this way.
[0051] 8a and 8b show top views of a conveyor belt with two possible spacing geometries of holes 131, 331. The distance 132 between the center 133a of a first hole 131a and the center 133b of a second hole is preferably 25-80 mm, more preferably 50-70 mm, and even more preferably 54-64 mm, especially for conveying media made of corrugated cardboard with a thickness of 1 mm to 20 mm. As shown in FIG. 8a, the holes 131a, 131b are arranged in a particular square spacing geometry. However, triangular geometries as shown in FIG. 8b or other arrangements are also possible. The holes 131, 331 are arranged here in the form of an isosceles triangle.
[0052] Further described herein is a printing device 100, which includes a transport device 150 as described herein.
[0053] Reference List 1. Conveying direction 21, 22 nozzles 31, 32 (printed image) gap 100 printing devices 101 Control Unit 102 Print Bar 103 Printhead 120 Recording Media 121 Gap or gap (between recording media) 123 Ink Drops 130 Conveyor Belt 131 holes (conveyor belt) 131a hole (conveyor belt) 131b hole (conveyor belt) 132 distance 133a Center point (hole) 133b Center point (hole) 135 Top 136 Bottom end 140 printing units 150 Transport Device 151 Mobile Unit 152 Vacuum Unit 170 Fuser unit 330 First layer (conveyor belt) 331 holes (first layer) 332 Second Layer (Conveyor Belt) 333 Hole (Second layer, cover) 632 Aperture
Claims
1. A transport device (150) for transporting a recording medium (120) through a printing unit (140) of a printing device (100), comprising: said transport device (150) comprises a transport belt (130) and a movement unit (151) adapted to move said transport belt through said printing unit (140); - said conveyor belt (130) comprises a plurality of holes (131, 331, 333); - the conveyor belt (130) is arranged to convey the recording medium (120) in front of the conveyor belt (130); the plurality of holes (131, 331, 333) on the front side of the conveyor belt (130) have a first cross-sectional area; the transport device (150) comprises a negative pressure unit (152) arranged to generate a negative pressure (132) in the plurality of holes (131, 331, 333) of the transport belt (130) by forcing a fluid therethrough, resulting in a holding force on the recording medium (120) in the first cross-sectional area of the plurality of holes (131, 331, 333); the conveying device (150) is designed in such a way that the fluid for establishing the negative pressure (132) is forced through a second cross-sectional area smaller than the first cross-sectional area; the conveyor belt (130) has a first layer (330) arranged relatively close to the front side and a second layer (332) arranged relatively close to the opposite rear side, which are firmly connected to each other; - said first layer (330) and said second layer (332) each have corresponding holes (331, 333); the holes (331) of said first layer (330) have an inlet cross-sectional area greater than the outlet cross-sectional area of the corresponding holes (333) of said second layer (330); - the holes (331) of said first layer (330) have a center surrounded by the edges of said holes (331) of said first layer (330); the corresponding holes (333) of said second layer (332) extend between the edges and the centers of said holes (331) of said first layer (330); - a conveying device (150) in which the corresponding holes (333) in the second layer (332) do not surround an axis extending perpendicular to the conveying belt (130) through the center of the holes (331) in the first layer (330).
2. 10. The transport device (150) of claim 1, at least one hole (131, 331, 333) of the plurality of holes (131, 331, 333) on the front side of the conveyor belt (130) has an inlet cross-sectional area; said at least one hole (131, 331, 333) has an exit cross-sectional area at at least one point between said front side and the opposite rear side of said conveyor belt (130); - a conveying device (150) in which the inlet cross-sectional area is greater than the outlet cross-sectional area.
3. 3. The transport device (150) of claim 2, the holes (131, 331, 333) extend in the shape of a cone at least along the section from the front side to the rear side of the conveyor belt (130), or a conveying device (150) in which the cross-sectional area of the holes (131, 331, 333) decreases in one or more steps along the axis from the front side to the rear side of the conveying belt (130), or decreases continuously from the inlet cross-sectional area to the outlet cross-sectional area.
4. 10. The transport device (150) of claim 1, said second layer (332) is made of a fluid-permeable material; - a transport device (150) in which said fluid-permeable material is designed such that the fluid flow (133) through the holes (331) of said first layer (330) is throttled by said second layer (332).
5. 10. The transport device (150) of claim 1, - said conveying device (150) has a fixed opening (632) arranged on the rear side of said conveying belt (130); - each of the holes (131) of the conveyor belt (130) extends from the front side to the rear side of the conveyor belt (130); - said moving unit (151) is set up to move said conveyor belt (130) along said opening (632); said opening (632) comprises a plurality of holes (333); the negative pressure unit (152) is arranged to pump a fluid through the holes (333) of the opening (632) to create the negative pressure (132) in the holes (131) of the conveyor belt (130); - a conveying device (150) configured such that the opening (632) at least partially covers the plurality of holes (131) of the conveying belt (130) so as to provide the second cross-sectional area through which fluid is pumped to create the negative pressure (132).
6. 6. A conveying device (150) as described in claim 5, wherein the plurality of holes (333) of the opening (632) and the plurality of holes (131) of the conveying belt (130) are formed so that the second cross-sectional area remains constant during relative movement between the conveying belt (130) and the opening (632).
7. 6. The conveying device (150) of claim 5, wherein the holes (333) of the opening (632) are arranged such that, at any point during relative movement between the conveying belt (130) and the opening (632), a hole (131) of the conveying belt (130) is drilled through the hole (333) of the opening (632), - said opening (632) overlaps with at least one hole (333); - a delivery device (150) partially covered by said opening (632).
8. 6. A conveying device (150) as described in claim 5, wherein the holes (333) of the openings (632) have a cross-sectional area on a side facing the rear side of the conveying belt (130) that is larger than that on a side facing the opposite side from the rear side of the conveying belt (130).
Citation Information
Patent Citations
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Media support
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