Automatic door opening and closing drive unit
The door automatic opening and closing drive unit automates the unlocking, opening, and locking of server rack doors using a robotic system, addressing the challenges of manual operation in data centers and enhancing management efficiency.
Patent Information
- Authority / Receiving Office
- JP · JP
- Patent Type
- Patents
- Current Assignee / Owner
- Filing Date
- 2022-05-26
- Publication Date
- 2026-04-07
AI Technical Summary
Existing robotic maintenance and inspection systems in data centers face challenges in automating the tasks of unlocking, opening, and locking server rack doors due to the difficulty in replicating manual operations, such as using keys and hinges, which are essential for secure access.
A door automatic opening and closing drive unit comprising an actuator, reciprocating arm, rotating arm, and door arm, integrated within a housing body, that is controlled by a communication unit and actuated by a drive motor, enabling automatic door operation through wireless control signals.
Enables the automation of door opening and closing tasks by self-propelled work robots, reducing manual labor and enhancing management efficiency in facilities with numerous information processing devices.
Smart Images

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Abstract
Description
Technical Field
[0001] The present invention relates to a drive unit for automatic opening and closing of doors such as those used for automatic opening and closing of doors of racks for accommodating information processing devices such as servers and cabinets for accommodating various control panels. In particular, the present invention relates to a drive unit for automatic opening and closing of doors of server racks used for accommodating servers and other various information processing devices in various facilities such as data centers, which is optimal for automatic opening and closing of doors of server racks.
Background Art
[0002] Generally, in a data center, information communication devices such as Internet servers and network devices, as well as various other information processing devices, are installed, and a huge amount of information is accumulated by these information processing devices.
[0003] These information processing devices in the data center are usually housed in a large number of server racks arranged in an aligned manner vertically and horizontally. This type of server rack is configured to include, for example, a rectangular parallelepiped housing body having an opening in the front and a door for opening and closing the opening in the front, as proposed in Patent Document 1 and the like. The inside of the housing body is partitioned into multiple stages by a plurality of shelf plates, and each information processing device is placed in multiple stages. The door is a so-called hinged door type, and the entire opening on the front surface of the housing body can be opened during maintenance and inspection of the information processing device. Also, from the perspective of security, the housing body and the door have a sturdy structure, and the door is provided with a lock so that unauthorized persons cannot easily touch the information processing device.
[0004] On the other hand, in such a data center, the operating status of each information processing device is constantly monitored, such as whether each information processing device is operating normally or whether there is any abnormal operation in each information processing device. Also, each information processing device generates a large amount of heat during operation, and if the temperature becomes excessively high, the processing capacity will decrease, which may cause malfunction or failure. Therefore, each information processing device needs to be cooled efficiently, and an air conditioning system is installed in these server racks in parallel, and air conditioning management is carried out simultaneously. Furthermore, since each information processing device has a large power consumption, management of power consumption and the like are also carried out together. Currently, these management tasks are performed by human workers. Specifically, workers patrol the data center, unlocking and opening the doors of each server rack to visually inspect and verify the operational status of each data processing device. Once the inspection is complete, they close and lock the doors. [Prior art documents] [Patent Documents]
[0005] [Patent Document 1] Japanese Patent Publication No. 2002-217572 [Patent Document 2] Japanese Patent Publication No. 2004-108782 [Patent Document 3] Japanese Patent Publication No. 2021-170386 [Overview of the Initiative] [Problems that the invention aims to solve]
[0006] In general data centers and similar facilities, the management of the operating status of numerous information processing devices, such as servers, is typically done manually. This requires a large workforce, resulting in increased costs. Therefore, these types of facilities are increasingly considering or implementing maintenance and inspection systems and monitoring systems using robotic technology, which has become more widely known in recent years.
[0007] This robotic maintenance and inspection system and patrol system involves a robot patrolling a work area and performing various tasks based on instructions from a robot control device. This system has been proposed in numerous prior art documents, including Patent Documents 2 and 3. By utilizing this robotic maintenance and inspection system in facilities such as general data centers, significant reductions in manpower and costs can be expected.
[0008] However, when attempting to apply this robotic technology to the management of information processing equipment in data centers, it becomes difficult to have robots perform the tasks currently done manually, namely, the tasks of patrolling the data center and checking the operating status of servers. These tasks include workers patrolling the data center, unlocking and opening the doors of each server rack, visually inspecting the operating status of each information processing equipment, and then closing and locking the doors. However, it is difficult to have robots perform the tasks of unlocking the server rack doors with a key, opening the doors by pulling them in an arc, and closing the doors by pushing them in an arc and then locking them with a key.
[0009] Therefore, the present invention aims to solve these conventional problems and to provide an automatic door opening and closing drive unit that enables the automatic opening and closing of rack doors by a work robot when introducing a management system using robot technology that uses self-propelled work robots to patrol and perform various management tasks on each information processing device in facilities such as data centers where a large number of information processing devices are housed and arranged in a row in a large number of racks, thereby contributing to the automation of various management tasks on each information processing device by work robots in such facilities. [Means for solving the problem]
[0010] To achieve the above objective, the present invention A door automatic opening and closing drive unit used for the automatic opening and closing of a door of a rack, including a cabinet, comprising a housing body having an opening on the front and a door pivotally supported on the front of the housing body with one side as the pivot point and the other side as the pivot side for opening and closing the opening, An actuator is positioned approximately horizontally within the enclosure body on the pivot point side of the door, and drives the start block forward and backward toward the opening of the enclosure body. A reciprocating arm extends substantially horizontally within the housing body along the actuator, with one end pivotally supported on the activation block of the actuator, and the other end moves back and forth relative to the opening of the housing body in conjunction with the reciprocating drive of the activation block; A rotating arm is pivotally supported within the housing body, with one end as a pivot point, between the actuator and the opening of the housing body, and with the other end as a pivot end, it is arranged to rotate substantially horizontally between a standby position retracted relative to the opening of the housing body and a protruding position projecting outward from the opening of the housing body, and the intermediate portion on the pivot point side is pivotally supported by the other end of the reciprocating arm and is rotationally driven by the reciprocating arm, A door arm is provided, with one end pivotally supported at the pivot end of the pivot arm and the other end pivotally supported on the pivot side of the back of the door at the opening of the housing body, and is driven to move back and forth in the opening and closing direction of the door from the pivot side of the door at the opening of the housing body by the rotation of the pivot arm, Equipped with, The actuator, the forward / backward arm, the rotating arm, and the door arm are arranged horizontally in a planar manner within the housing body, and the door arm is pivotally connected to the back of the door via a door mounting bracket. The actuator is equipped with a communication unit that receives control signals transmitted from an external device, and a control unit that drives the start block forward or backward, or stops driving, based on the control signals received by the communication unit, and the actuator is automatically driven by the external device to automatically open and close the door. This is the gist of it. This door automatic opening and closing drive unit preferably further comprises the following configurations. (1) The actuator, including the start block, the forward / backward arm, the rotating arm, and the door arm are assembled and housed in a slim case having an opening at the front, and are integrated together. (2) Two pieces of equipment, each consisting of one actuator, one forward / backward arm, one rotating arm, and one door arm, are assembled and housed in separate cases, with each piece of equipment positioned within the housing body, either on the same plane with the drive directions of each piece of equipment facing opposite directions, or on different planes with the drive directions of each piece of equipment facing the same or opposite directions. (3) The door mounting bracket comprises a rotating shaft inserted between the front and back of the door, an operating part rotatably mounted on one end of the rotating shaft and positioned on the front side of the door, a mounting part substantially parallel to the back of the door and a connecting part substantially perpendicular to the back of the door, the mounting part being attached to the other end of the rotating shaft and positioned on the back side of the door and rotatably mounted integrally with the rotating shaft, a connecting pin protruding from the rotating end of the connecting part of the connecting plate and rotatably mounted around the rotating shaft, and a predetermined rotation of the connecting plate near the rotating shaft on the back of the door, where the connecting pin can engage with the end of the door arm. motion The connecting plate has a groove into which the mounting portion of the connecting plate can engage at a given position, and the engagement between the mounting portion of the connecting plate and the groove allows the connecting plate to rotate by a predetermined number of times motion The door arm is mounted on the back of the door and includes a stopper plate that restricts the position and receives external forces in the opening and closing direction of the door. A connecting hole is provided at the end of the door arm so that the connecting pin can be inserted and engaged with the connecting plate at the predetermined rotational position of the connecting plate, and the door arm and the back of the door are detachably connected by the door mounting bracket. The rotating shaft may consist of, for example, a cylinder lock, and the operating part may consist of, for example, a key for locking and unlocking the cylinder lock. Alternatively, the rotating shaft and the operating part may consist of, for example, a door handle with a lock used in racks or cabinets. Furthermore, the door mounting bracket may consist of a connecting plate having a horizontal surface and a vertical surface, and a connecting pin that passes between the end of the door arm and the horizontal surface of the connecting plate, wherein the end of the door arm and the horizontal surface of the connecting plate are rotatably connected to each other by the connecting pin, and the vertical surface of the door mounting bracket is attached to the back of the door. (4) The system also includes a positioning device that positions the door arm toward the engagement position between the connecting hole of the door arm and the connecting pin of the connecting plate when the start block, forward / backward arm, rotating arm, and door arm are in the retracted position when the door is completely closed. Preferably, the positioning device comprises, for example, a rotating arm stopper positioned close to the rotating arm when it is retracted to a retracted position and restricting the rotation of the rotating arm; a door arm stopper disposed between the rotating arm and the door arm and restricting the rotation of the door arm in the direction of the rotating arm when the rotating arm is in the retracted position, guiding the door arm toward the engagement position between the connecting hole of the door arm and the connecting pin of the connecting plate; and a spring disposed between the rotating arm and the door arm and biasing the door arm to rotate toward the rotating arm in its normal state, thereby positioning the door arm so that the connecting hole of the door arm can engage with the connecting pin of the connecting plate at a predetermined rotational position of the connecting plate. (5) The system is also equipped with a door opening / closing sensor that detects at least a portion of each of the starting block, forward / backward arm, rotating arm, and door arm in the forward position when the door is fully open and transmits a door open signal to the control unit, and detects at least a portion of each of the parts in the retracted position when the door is fully closed and transmits a door closed signal to the control unit. Preferably, the door opening / closing sensor comprises, for example, a door opening sensor installed on the drive path of the starting block, which detects the starting block at its forward end and transmits a door opening signal to the control unit, and a door closing sensor installed on the rotation path of the rotating arm, which detects the rotating arm at its retracted position and transmits a door closing signal to the control unit. (6) The actuator comprises a drive motor, a ball screw which is actuatedly connected to the output shaft of the drive motor and rotated, and a nut which is mounted on the ball screw and is driven to move back and forth on the ball screw by the drive of the drive motor, with an activation block mounted on the nut. (7) The communication unit of the actuator and the external device shall be wireless, and the actuator shall be driven wirelessly by the external device. (8) Actuators including a start block, forward / backward arms, rotating arms and door arms are incorporated into each rack in a facility of this type, including a data center, in which a large number of information processing devices are housed in a large number of racks and arranged in a row, and an external device is mounted on the work robot of a robot management system equipped in such a facility, which has a self-propelled work robot that patrols to perform various management operations on each information processing device, and the communication between the actuator's communication unit and the external device is wireless, and the actuator is driven wirelessly by the external device of the work robot.
[0011] To achieve the above objective, the present invention also: A door automatic opening and closing drive unit used for the automatic opening and closing of a door of a rack, including a cabinet, comprising a housing body having an opening on the front and a door pivotally supported on the front of the housing body with one side as the pivot point and the other side as the pivot side for opening and closing the opening, An actuator is positioned approximately horizontally within the enclosure body on the pivot point side of the door, and drives the start block forward and backward toward the opening of the enclosure body. A series of integrated operating arms are provided, with one end pivotally supported on the activation block of the actuator within the housing body, and the other end acting as the operating end, which is operably connected to the rotation side on the back of the door, and which are driven to move back and forth in the opening and closing direction of the door, either from the opening to the outside of the opening or vice versa, together with the forward and backward movement of the activation block. Equipped with, The aforementioned operating arm is The tip is pivotally supported on the back of the door on the rotating side, extending to the rear of the door, and the operating part pushes and pulls the door, A guide portion extends from the rear end of the aforementioned operating portion in a roughly V-shape, convex to the other side of the door at the rear of the door, and guides the operating portion to rotate in the opening and closing direction of the door, A drive unit extends from the rear end of the guide portion toward the start block, with its rear end pivotally supported by the start block, and drives the guide portion and the operating portion. It has, The actuator and the operating arm are arranged horizontally in a planar manner within the housing body, and the operating arm is pivotally connected to the back of the door via a door mounting bracket. The actuator is equipped with a communication unit that receives a control signal transmitted from an external device, and a control unit that drives the activation block forward or backward, or stops driving based on the control signal received by the communication unit. The actuator is automatically driven by the external device to automatically open and close the door. This is the gist. This drive unit for automatic door opening and closing preferably further has the following configuration. (1) The actuator including the activation block and the operating arm are assembled and housed in a thin case having an opening on the front surface and integrated. (2) With one actuator and one operating arm as one set, two sets are configured such that each actuator is arranged and housed on both sides and each operating arm is arranged and housed at the center between both sides in an integrated case or in a case formed by combining individual cases. The two sets are symmetrically arranged in parallel on the same plane or on different planes within the housing body. (3) The door mounting bracket has a rotating shaft inserted and arranged between the front and back surfaces of the door, an operating part provided rotatably on one end of the rotating shaft and arranged on the front side of the door, a mounting part substantially parallel to the back surface of the door, and a connecting part arranged in parallel to the end of the operating arm at a substantially right angle to the back surface of the door. A connecting groove is formed on one side of the connecting part so as to be engageable with a connecting pin described later. The mounting part is attached to the other end of the rotating shaft and provided to be rotatable integrally with the rotating shaft. The rotating shaft has a connecting plate arranged on the back side of the door so as to be engageable and disengageable with the connecting pin of the operating arm described later. A connecting pin is protruding from the end of the operating arm so as to be inserted and engageable with the connecting groove of the connecting plate. The operating arm and the back surface of the door are detachably connected by the door mounting bracket. Further, the door attachment bracket may have a connecting pin insertion hole at one end, and the other end may be pivotally supported at the end of the operating arm. One end may be an arm-side connecting plate that protrudes horizontally from the end of the operating arm. It may also have a connecting pin insertion hole at one end, and the other end may be pivotally supported on the back of the door. One end may be a door-side connecting plate that protrudes horizontally toward the rear of the door. It may further include a connecting pin that is removably inserted between the connecting pin insertion hole of the arm-side connecting plate and the connecting pin insertion hole of the door-side connecting plate to couple the arm-side connecting plate and the door-side connecting plate. (4) A positioning device for positioning the operating portion of the operating arm at the engagement position between the connecting pin of the operating arm and the connecting groove of the connecting plate in the retracted position of the operating arm when the door is fully closed and at the activation block is also provided. The positioning device preferably includes, for example, an operating arm stopper that is disposed in proximity to the operating arm retracted to the retracted position of the operating arm and guides the driving of the operating arm in the retracted direction to direct the operating portion of the operating arm toward the engagement position between the connecting pin of the operating arm and the connecting groove of the connecting plate, and a spring that biases the operating arm to be driven in the retracted direction in a normal state, and positions the operating arm such that the connecting pin of the operating arm can be engaged with the connecting groove of the connecting plate at a predetermined rotational position of the connecting plate. (5) A door opening / closing sensor is also provided that detects at least a part of each part at the forward position of each part of the operating arm when the door is fully open and at the activation block, and transmits an open signal of the door to the control unit, and detects at least a part of each part at the retracted position of each part when the door is fully closed, and transmits a closed signal of the door to the control unit. The door opening / closing sensor preferably includes, for example, a door open sensor that detects the activation block at the forward end of the activation block in the forward direction and transmits an open signal of the door to the control unit, and a door close sensor that detects the activation block at the rear end of the activation block in the rearward direction and transmits a closed signal of the door to the control unit. (6) The actuator comprises a drive motor, a ball screw which is actuatedly connected to the output shaft of the drive motor and rotated, and a nut which is mounted on the ball screw and is driven to move forward and backward on the ball screw by the drive of the drive motor, with an activation block mounted on the nut. (7) The communication unit of the actuator and the external device are connected wirelessly or via a wired connection, and the actuator is driven by the external device. (8) Actuator including start block, Operation Ah Mu , numerous information processing devices of In this type of facility, including data centers where numerous racks are housed and arranged in a row, an external device is mounted on the robot management system, which is installed in this type of facility and uses self-propelled robots to patrol and perform various management operations on each information processing device, and the communication unit of the actuator and the external device but Wireless method Connected The actuator is wirelessly driven by the external device of the work robot. [Effects of the Invention]
[0012] The automatic door opening and closing drive unit of the present invention provides a unique and exceptional effect of the present invention: when introducing a robot management system to a facility such as a data center where a large number of information processing devices are housed and arranged in a row in a large number of racks, and a self-propelled work robot is used to patrol and perform various management tasks on each information processing device, the automatic door opening and closing drive unit can be used in each rack, and an external device can be mounted on the work robot, thereby enabling automatic opening and closing of doors by the work robot. This contributes to the automation of various management tasks for each information processing device in this type of facility by robots. [Brief explanation of the drawing]
[0013] [Figure 1] Plan view showing the configuration of a door automatic opening and closing drive unit according to the first embodiment of the present invention. [Figure 2]Front cross-sectional view showing the configuration of the drive unit. [Figure 3] Side cross-sectional view showing the configuration of the drive unit. [Figure 4] Perspective view showing an example of the use of the drive unit. [Figure 5-1] This diagram shows an example of the use of the drive unit, and in particular, a perspective view showing the initial state in which the door is closed by the drive unit. [Figure 5-2] This shows an example of the use of the drive unit, and in particular, a plan view showing the initial state in which the door is closed by the drive unit. [Figure 6-1] This shows an example of the use of the drive unit, and in particular, a perspective view showing the door in the open position when the drive unit is used to open it. [Figure 6-2] This shows an example of the use of the drive unit, and in particular, a plan view showing the door in the open position when the drive unit is used to open it. [Figure 7-1] This diagram shows an example of the use of the drive unit, and in particular, a perspective view showing the fully open state where the door is completely opened by the drive unit, leaving the front of the housing open. [Figure 7-2] This diagram shows an example of the use of the drive unit, and in particular, a plan view showing the fully open state where the door is completely opened by the drive unit, leaving the front of the housing open. [Figure 8] This shows an example of the use of the drive unit, and in particular, a perspective view showing the door closed by the drive unit and returned to its initial state. [Figure 9] Plan view showing the configuration of a door automatic opening and closing drive unit according to a second embodiment of the present invention. [Figure 10] The diagram shows the configuration of the main parts of the drive unit ((a) is a side cross-sectional view, (b) is a rear cross-sectional view). [Figure 11] The diagram shows the configuration of the main parts of the drive unit ((a) is a top view, (b) is a side view, and (c) is a rear view). [Figure 12] This diagram shows the configuration of the main parts of the drive unit ((a) is a top view, (b) is a side view). [Figure 13] This diagram shows the operation of the main part of the drive unit. [Figure 14] Plan view showing the configuration of a door automatic opening and closing drive unit according to the third embodiment of the present invention. [Figure 15] The diagram shows the configuration of the main parts of the drive unit ((a) is a plan view and (b) is a side view). [Figure 16-1] Plan view showing an example of the use of the drive unit (operational state when the door of the drive unit is closed). [Figure 16-2] A plan view showing an example of the use of the drive unit (the operating state when opening the door of the drive unit). [Modes for carrying out the invention]
[0014] Next, embodiments for carrying out this invention will be described with reference to the figures. Figures 1 to 3 show the configuration of a door automatic opening and closing drive unit according to the first embodiment of this invention.
[0015] As shown in Figures 1 to 3, the automatic door opening and closing drive unit U (hereinafter simply referred to as drive unit U) is used for the automatic opening and closing of doors of racks and cabinets, which include a housing body having an opening on the front and a so-called hinged door that is pivotally supported on the front of the housing body with one side as the pivot point and the other side as the pivot side for opening and closing the opening. It is composed of an actuator 1 and a start block 2, a forward / backward arm 3, a rotating arm 4, and a door arm 5. The actuator 1 is electrically connected to an external device (not shown) and is automatically driven by the control of the external device, causing each of the arms 2-5 to operate.
[0016] Although these parts 1-5 of the drive unit U may be installed and assembled inside the main body of the rack enclosure, here the actuator 1 including the start block 2, the forward / backward arm 3, the rotating arm 4, and the door arm 5 are installed and housed in a thin case C having an opening C0 on the front, and are integrated as a whole and incorporated into the main body of the enclosure. In this case, the case C is a shallow box shape and has a rectangular bottom C1 that is slightly elongated in the front-to-back direction, rectangular left and right side sections C2 that are elongated in the front-to-back direction and rise from the left and right side edges of the bottom C1, a rectangular rear section C3 that is elongated in the left-to-right direction and rises from the rear side edge of the bottom C1, a concave (U-shaped) front section C4 that is elongated in the left-to-right direction and rises from the front side edge of the bottom C1, and a top section C5, and an elongated decorative panel C41 that is elongated in the left-to-right direction and has an elongated opening C40 in the left-to-right direction is attached to the front section C4. In this case, the decorative panel C41 is slightly longer than the length of the front section C4, with both left and right ends slightly protruding from both sides of the front section C4. These protruding portions serve as mounting points for the case C (to the rack). Additionally, end plates C21, which form a roughly L-shape in plan view, are attached to the rear of both the left and right side sections C2 of the case C, protruding rearward from the rear ends of each side section C2. The rear ends of these end plates C21 protrude perpendicularly to each side section C2, and these protruding portions also serve as mounting points for the case C (to the rack).
[0017] Actuator 1 is positioned approximately horizontally within the housing body on the pivot point side of the door and drives the start block 2 forward and backward toward the opening of the housing body. In this case, actuator 1 employs a ball screw system and comprises a drive motor 11, a ball screw 12 which is actuated to the output shaft 111 of the drive motor 11 and rotated, and a nut 13 which is mounted on the ball screw 12 and driven forward and backward on the ball screw 12 by the drive motor 11, with the start block 2 mounted on the nut 13. Actuator 1 is also equipped with a communication unit that receives control signals transmitted from an external device, and a control unit (not shown) that drives the start block 2 forward or backward, or stops driving, based on the control signals received by the communication unit.
[0018] In this case, the drive motor 11 is a geared motor, and the output shaft 111 is installed facing the front of the housing body on the rear side of the pivot point of the door inside the housing body, that is, on the rear side of the housing body. In this case, the drive motor 11 is attached to the rear of one side of the bottom surface C1 of the case C (as described above) via a motor bracket 14, with the output shaft 111 facing the opening C40 of the decorative panel C41. Furthermore, this drive motor 11 incorporates a control unit with existing wireless communication functions that constitutes the communication and control section of the actuator 1, and the output shaft 111 is rotated in the forward or reverse direction, or its rotation is stopped, by a control signal from an external device.
[0019] In this case, the ball screw 12 has a length that extends from the output shaft 111 of the drive motor 11 to the vicinity of the front of the housing body, and is installed so as to be rotatable in the axial direction toward the front and rear of the housing body, along one side of the housing body on the pivot point side of the door inside the housing body, that is, along one side of the housing body on the pivot point side. In this case, the ball screw 12 is attached to one side C2 of the bottom surface C1 of the case C (as described above) along this side C2, with both the front and rear axial ends attached via bearings using support brackets 15. The rear end of the ball screw 12 and the output shaft 111 of the drive motor 11 are then connected via a coupling 16 so as to be able to rotate together.
[0020] In this case, the nut 13 has a cylindrical portion 131 and a protruding portion 132 that projects outward from the rear of the outer peripheral surface of the cylindrical portion 131, and the inner peripheral surface of the cylindrical portion 131 has a thread that can be screwed onto the ball screw 12. The nut 13 is attached to the ball screw 12 so as to be movable in the front-rear direction of the housing body, in this case in the front-rear direction of the case C, by the rotation of the ball screw 12.
[0021] In this case, the starting block 2 has a pair of plates 21 attached to the top and bottom of the nut 13, and a guide roller 22 pivotally supported on the left and right sides. The pair of plates 21 are for connecting the forward and backward arms 3. Each plate 21 is formed in a substantially trapezoidal shape, with one end, including the top, protruding from the top and bottom of the nut 13 toward the other side of the housing body. The rear edges of each plate 21 are connected via a connecting portion 211, and a bearing portion 212 is formed between the one end edges of each plate 21, in this case between the left end edges, so that they are integrated. The guide roller 22 consists of a roller sized to roll on the bottom surface C1 of the case C on the side of the nut 13. The pair of plates 21 are positioned above and below the nut 13, and are attached to the nut 13 by fixing the protruding portion 132 of the nut 13 and the connecting portion 211 between each plate 21 with mounting screws S1. The guide roller 22 is rotatably mounted to the bearing portion 212 between the pair of plates 21 via a pivot shaft.
[0022] The reciprocating arm 3 extends substantially horizontally within the housing body along the ball screw 12 of the actuator 1, with one end pivotally supported on the start block 2 of the actuator 1, and the other end moves forward and backward relative to the opening of the housing body as the start block 2 is driven forward and backward.
[0023] In this case, the reciprocating arm 3 consists of an elongated plate that is roughly V-shaped in plan view, with the length from the intermediate bend to the front end being slightly longer than the length from the intermediate bend to the rear end. The rear end of this reciprocating arm 3 is positioned between the tops of a pair of plates 21 of the starting block 2, and a connecting pin P1 is passed between these rear ends and each top, so that it is rotatably attached between the pair of plates 21.
[0024] The rotating arm 4 is pivotally supported within the housing body, with one end as the pivot point, between the actuator 1 and the opening of the housing body. With the other end as the pivot end, it is positioned to rotate substantially horizontally between a standby position retracted relative to the opening of the housing body and a protruding position projecting outward from the opening of the housing body. The intermediate portion on the pivot point side is pivotally supported by the other end of the reciprocating arm 3 and is rotationally driven by the reciprocating arm 3.
[0025] In this case, the rotating arm 4 consists of an elongated plate that is linear in plan view, and is longer than the length of the forward / backward arm 3 and slightly shorter than the length of the opening C40 of the decorative plate C41 of the case C. A mounting plate 41, which is roughly triangular in plan view, is formed on the rotating arm 4 at a position close to the pivot point in the middle of its length, protruding toward the rear surface of the housing body, in this case the rear surface C3 of the case C. One end of the rotating arm 4, in this case the right end, is rotatably attached via a connecting pin P2 to a base 42 installed on the bottom C1 of the case C, which is located directly in front of the front end of the actuator 1, in this case the front end of the ball screw 12. The connecting pin P3 is passed between the top of the mounting plate 41 in the middle of the rotating arm 4 and the front end of the forward / backward arm 3, so that they are rotatably connected to each other.
[0026] The door arm 5 is pivotally supported at one end on the pivot end of the pivot arm 4, and its other end extends to the rotating side of the door at the opening of the housing body. The door mounting bracket 6 is pivotally supported at this other end, and the door arm 5 is driven to move back and forth in the opening and closing direction of the door from the rotating side of the door at the opening of the housing body by the rotation of the pivot arm 4.
[0027] In this case, the door arm 5 is made of an elongated plate that is straight in plan view, and has a length longer than the length of the forward / backward arm 3 and shorter than the length of the rotating arm 4. The door mounting bracket 6 is made of an angle plate and has a horizontal surface that forms an elongated, roughly triangular shape in plan view, and a vertical surface that rises from the edge forming the base of the triangle on this horizontal surface and forms an elongated, roughly rectangular shape in front view. The door arm 5 is connected to the left end of the rotating arm 4 by a connecting pin P4 passing through one end, in this case the rear end, and the other two parts so as to be rotatable. The door mounting bracket 6 is connected to the front end of the door arm 5 by a connecting pin P5 passing through the apex of the roughly triangular shape on the horizontal surface and the other part so as to be rotatable.
[0028] Thus, the drive unit U has the actuator 1, the forward / backward arm 3, the rotating arm 4, and the door arm 5 arranged horizontally in a planar manner within the main body of a rack or other enclosure, and the door mounting bracket 6 is connected to the back of the door. In this case, as previously described, each of these parts is installed and integrated within the case C, so the case C is installed within the main body of the enclosure, each part is arranged within the main body of the enclosure, the door mounting bracket 6 is connected to the back of the door, and the unit is incorporated as part of the rack.
[0029] The actuator 1 is driven by a control signal transmitted wirelessly from an external device, causing the start block 2 to move forward or backward, or to stop its movement, and the arms 3-5, which are linked to this, to automatically open and close the door. Although not specifically shown here, the drive unit U is equipped with microswitches and various other sensors at appropriate positions, and these sensors detect the rotation state of the drive motor 11 and control the operation of the drive motor 11. Furthermore, if the opening and closing operation of the door is obstructed by an obstacle or the drive motor 11 is overloaded, the current value of the drive motor 11 is sensed by the sequencer, and the rotation of the drive motor 11 is stopped or reversed.
[0030] Figures 4 to 8 show examples of the use of this drive unit U in a data center. As shown in Figure 4, in this data center DC, numerous information processing units M are housed in numerous server racks SR and arranged in a row. In addition, as shown in Figure 5 and other figures, this data center DC employs a robot management system S in which a self-propelled work robot S1 patrols and performs various management tasks for each information processing unit M. The work robot S1 used in this robot management system S is equipped with a wireless external device that transmits control signals to the actuator 1 of the drive unit U, and the actuator 1 is driven wirelessly by the external device of the work robot S1. Note that since the robot management system S here is either an existing system or a system provided by the user, a description of the system itself is omitted here.
[0031] As shown in Figure 4, each server rack SR in this data center DC consists of a chassis body R1 with an opening R0 on the front and a so-called hinged door R2 that is pivotally supported on the front of the chassis body R1 with one side as the pivot point and the other side as the pivot side to open and close the opening R0. The interior of the chassis body R1 is divided into multiple levels by multiple shelves, and each information processing device M is mounted in multiple levels. In such a server rack SR, the drive unit 11 is incorporated, for example, in the middle level in the vertical direction. That is, the actuator 1, the forward / backward arm 3, the pivot arm 4, and the door arm 5 are mounted in a case C that integrates these parts and is placed in the middle level inside the chassis body R1, and are fixed with mounting screws. The door mounting bracket 6 at the tip of the door arm 5 is fixed to the back of the door R2 with mounting screws and connected to the door R2. When the server rack SR is in the closed state, as shown in Figure 5-2, the start block 2 is stopped at the rear end of the ball screw 12. The forward and backward arm 3 connected to the start block 2 has both its front and rear ends pointed in the front-to-back direction of the housing body R1, and the rotating arm 4 connected to the front end of the forward and backward arm 3 has both its left and right ends pointed diagonally backward from the front opening R0 on the front side of the housing body R1, with the pivot point on the front side of the opening R0 as the pivot point, and the door arm 5 connected to the left end of the rotating arm 4 has both its front and rear ends pointed in the front-to-back direction of the housing body R1, and the arms 3, 4 and 5 are in their initial contracted state. However, the drive unit U is incorporated as part of the robot management system S of this data center DC and is linked to the work robot S1.
[0032] In this way, in this data center DS, the operation status of each information processing device M, as well as air conditioning, power, etc., are managed by the work robot S1 in cooperation with the drive unit U, as follows:
[0033] First, as shown in Figure 5-1, the work robot S1 patrols the data center DS at a predetermined speed and along a predetermined path based on a management program. When it approaches the vicinity of the first server rack SR, the work robot S1 waits outside the opening area of the server rack SR's door R2 and, via an external device, sends a control signal to the drive unit U (control unit of actuator 1) inside the server rack SR to drive (energize) the drive motor 11 in the forward direction. As a result, the drive motor 11 is energized and rotated in the forward direction. As shown in Figure 5-2, the rotation of the drive motor 11 is transmitted to a ball screw 12 connected via a gear unit, causing the ball screw 12 to rotate, and the start block 2 moves along this ball screw 12 from the rear end to the front end.
[0034] As the starting block 2 moves, as shown in Figures 6-1 and 6-2, the forward / backward arm 3 moves inside the housing body R1 toward the front opening R0, pushing the rotating arm 4 toward the front opening R0. As a result, the rotating arm 4 rotates with its right end as the pivot point, and its left end rotates outward from the front opening R0. This rotation of the rotating arm 4 pushes the door arm 5 outward from the front opening R0. This door arm 5 pushes the rotating side of the door R1 via the door mounting bracket 6, and the door R2 is pushed open from the front of the housing body R1.
[0035] The drive motor 11 continues to rotate, causing the ball screw 12 to rotate. As shown in Figures 7-1 and 7-2, the start block 2 moves along the ball screw 12 to its front end, causing the front end of the forward / backward arm 3 to protrude outward from the opening R0 on the front of the housing body R1, pushing the rotation arm 4 completely out of the front opening R0. As a result, the rotation arm 4 rotates with its right end as the pivot point, and its left end rotates outward from the front opening R0 towards the pivot point of the rotation arm 4, causing it to protrude from the opening R0. This rotation of the rotation arm 4 causes the door arm 5 to rotate outward from the front opening R0 towards the pivot point of the server rack SR door R2, and the door R2 is pushed open from the front of the housing body R1 towards the pivot point of the door R2 via the door mounting bracket 6. Thus, the door R2 opens automatically, and the front of the housing body R1 is fully opened.
[0036] When door R2 is opened in this manner, the work robot S1 moves to the opening R0 at the front of the server rack SR and performs management tasks on each information processing device M inside the server rack SR.
[0037] When the management of each information processing device M within the server rack SR is completed, the work robot S1 retracts outside the opening area of the server rack SR door R2 and sends a control signal via an external device to the drive unit U (control unit of actuator 1) inside the server rack SR to drive (energize) the drive motor 11 in the reverse direction. As a result, the drive motor 11 is energized and rotated in the reverse direction. Consequently, the ball screw 12, start block 2, forward / backward arm 3, rotation arm 4, and door arm 5 move in the opposite direction to when the door R2 is opened, and the rotation side of the door R2 is pulled back to the front of the housing body R1 via the door mounting bracket 6, and the door R2 is closed. In this way, the door R2 is closed automatically.
[0038] Then, as shown in Figure 8, the work robot S1 moves to the next server rack SR and performs the same operation in conjunction with the drive unit U. Thereafter, the same operation of the work robot S1 and drive unit U is repeated for each server rack SR.
[0039] As described above, this drive unit U consists of an actuator 1 that drives the start block 2 forward and backward, a forward / backward arm 3, a rotating arm 4, a door arm 5, and a door mounting bracket 6. These are arranged horizontally in a planar manner within the main body of the housing, and the door mounting bracket 6 is connected to the back of the door. The actuator 1 is equipped with a communication unit that receives control signals transmitted from an external device and a control unit that drives the start block 2 forward or backward, or stops driving, based on the control signals received by the communication unit. The actuator 1 is automatically driven by the external device, and the door is automatically opened and closed. When introducing a management system using robot technology in facilities such as data centers where a large number of information processing devices are housed and arranged in a row in a large number of racks, and a self-propelled work robot is used to perform various management tasks on each information processing device, the drive unit U can be incorporated into each rack, and by mounting the external device on the work robot, automatic opening and closing of doors by the work robot can be easily realized. This eliminates the obstacles to opening and closing rack doors by work robots in the past, and allows for the advancement of automation of various management tasks for each information processing device by work robots in facilities such as data centers.
[0040] Furthermore, the drive unit U consists of an actuator 1 including a start block 2, a forward / backward arm 3, a rotating arm 4, and a door arm 5. These are assembled and housed in a thin case C having an opening C40 on its front C4, and are integrated into one unit. As a result, it can be easily and compactly installed in racks such as server racks. The simple structure of this drive unit U also helps to keep costs low, making it highly practical.
[0041] Furthermore, since this drive unit U allows the actuator 1 to be driven wirelessly by an external device, the rack door cannot be opened or closed without the external device, thus providing a locking function. To further enhance the security of the rack door, an electric lock using a solenoid or the like that works in conjunction with this drive unit U may be added to the rack.
[0042] In this embodiment, the actuator 1 is composed of a drive motor 11, a ball screw 12 which is actuated to the output shaft 111 of the drive motor 11 and rotated, and a nut 13 which is mounted on the ball screw 12 and moved back and forth on the ball screw 12 by the drive of the drive motor 11. However, this ball screw system may be replaced with a rack and pinion system, and the drive motor and ball screw may be replaced with a cylinder and linear guide, etc. This method also produces the same effects and advantages as the above embodiment.
[0043] Furthermore, in this embodiment, the communication unit of the actuator 1 and the external device are connected wirelessly, but the communication unit of the actuator 1 and the external device may be connected using a wired method, and an activation switch or activation sensor that can be operated by a work robot may be provided on the outside of the door, including the front of the door. This method also produces the same effects and advantages as the above embodiment.
[0044] Furthermore, although this embodiment exemplifies the drive unit U as being optimally suited for use in facilities such as data centers, this drive unit U can also be similarly applied to general racks and cabinets that house various information processing devices and control panels, and can be used in a similar manner by workers (people) carrying external devices. This method also produces the same effects and advantages as the above embodiment.
[0045] Figures 9 to 13 show a second embodiment. As shown in Figure 9, this drive unit U2 is configured with two sets of the previously described actuator 1, forward / reverse arm 3, rotating arm 4, and door arm 5 assembled and housed in separate cases C-21 and C-22. The configuration of each part of this drive unit U2 (actuator 1, forward / backward arm 3, rotating arm 4, and door arm 5) is basically the same as described in the first embodiment, so please refer to the description in the first embodiment.
[0046] Since this drive unit U2 is equipped with two pieces of equipment, two cases C-21 and C-22 are used to assemble and house each piece of equipment. Cases C-21 and C-22 are common to each other and are generally formed by diagonally dividing case C, which was exemplified in the first embodiment, into two equal parts between the left and right sides. That is, the two cases C-21 and C-22 are each shallow, pentagonal boxes that approximate a trapezoid in plan view. One side is long enough to accommodate the actuator 1, and the other side is shorter than the other side so that a part of the door arm 5, along with the rotating arm 4, can be retracted into cases C-21 and C-22. One end face that faces the opening R0 of the housing body R1 is opened parallel to the opening R0 of the rack, and the other end face is closed or opened diagonally relative to the other end face. A decorative panel C41 that is elongated in the left-right direction and has an elongated opening C40 in the left-right direction is attached to one end face, similar to the first embodiment.
[0047] In this way, the two pieces of equipment are arranged in a housing body R1 having doors R2-1 and R2-2 at the front and rear, with the drive directions of each piece of equipment in opposite directions, that is, towards the front and rear direction of the housing body R1, on the same plane in the middle of the vertical direction, and the front and rear pieces of equipment inside the housing body R1 are pivotally connected to the rear of the front and rear doors R2-1 and R2-2 via door mounting brackets 6-2.
[0048] In this way, even in the case of a rack having doors R2-1 and R2-2 at the front and rear of the enclosure body R1, the same effects and advantages as in the first embodiment can be achieved for each door R2-1 and R2-2. Furthermore, in this way, the same effects and advantages can be achieved by arranging the drive directions of each piece of equipment in opposite directions on different planes (of different heights) within the enclosure body R1 having doors R2-1 and R2-2 at the front and rear. Moreover, in this way, the same effects and advantages can be achieved for double-hinged doors, such as in the third embodiment described later, by arranging the drive directions of each piece of equipment in the same direction on the same or different planes within the enclosure body having double-hinged doors.
[0049] Furthermore, this embodiment illustrates a new door mounting bracket 6-2, a door arm positioning device 51, and door opening / closing sensors 2S-4S, all of which are provided in conjunction with the drive unit U2.
[0050] In the first embodiment, the door mounting bracket 6 consists of a connecting plate having a horizontal surface and a vertical surface, and a connecting pin that passes between the end of the door arm 5 and the horizontal surface of the connecting plate. The end of the door arm 5 and the horizontal surface of the connecting plate are rotatably connected to each other by the connecting pin, and the vertical surface of the door mounting bracket 6 is attached to the back of the door R2. However, when the door arm 5 and doors R2-1 and R2-2 are connected by this door mounting bracket 6, doors R2-1 and R2-2 cannot be opened or closed manually from the outside. Therefore, it is not possible to accommodate situations where it is necessary to open or close doors R2-1 and R2-2 manually from the outside. Thus, in the second embodiment, we propose a door mounting bracket 6-2 that allows doors R2-1 and R2-2 to be opened and closed manually from the outside.
[0051] As shown in Figure 9, the door mounting bracket 6-2 consists of a rotating shaft 61 and an operating part 62, a connecting plate 63 and a connecting pin 64, and a stopper plate 65 and a groove 650 (see Figure 11). In the case of this door mounting bracket 6-2 as well, a connecting hole 50 is provided at the tip of the door arm 5, that is, at the connecting end of the door arm 5 to the door mounting bracket 6-2, so that the connecting pin 64 can be inserted through it. In this case, the connecting hole 50 is drilled in a circular shape that is slightly larger than the outer diameter of the connecting pin 64.
[0052] The rotating shaft 61 is inserted between the front and back of doors R2-1 and R2-2, and the operating part 62 is rotatably mounted on one end of the rotating shaft 61 and positioned on the front side of doors R2-1 and R2-2. In this case, the rotating shaft 61 consists of a cylinder lock (hereinafter referred to as cylinder lock 61). This cylinder lock 61 has a keyhole 610 extending from one end face toward the axis, one end of the outer circumferential surface is a flange 611, and a thread is formed on the outer circumferential surface immediately behind it, to which a nut 612 is fastened. In addition, the end of a rotor 613 protrudes from the rear of the cylinder lock 61. The cylinder lock 61, which forms the axis of rotation, is inserted and mounted between the front and back of doors R2-1 and R2-2 on the rotating side, with the keyhole 610 of the cylinder lock 61 facing the front of doors R2-1 and R2-2, and the end of the rotor 613 at the rear of the cylinder lock 61 facing the back of doors R2-1 and R2-2. The operating part 62 is a key (hereinafter referred to as key 62) for locking and unlocking the cylinder lock 61, and this key 62 is inserted into the keyhole 610 of the cylinder lock 61 and is used as an operating knob and as an operating function part for rotating the rotor 613 of the cylinder lock 61.
[0053] As shown in Figure 10, the connecting plate 63 consists of a mounting portion 631 that is substantially parallel to the back surfaces of doors R2-1 and R2-2, and a connecting portion 632 that is substantially perpendicular to the back surfaces of doors R2-1 and R2-2. In this case, the connecting plate 63 is made of an angle material with a substantially L-shaped cross-section, the mounting portion 631 is a horizontally elongated substantially rectangular flat plate, and the connecting portion 632 is a horizontally elongated substantially rectangular flat plate. The mounting portion 631 has a connecting plate mounting hole 6310 at one end that is the pivot point side, and a connecting pin mounting hole 6320 at the other end that is the rotating side of the connecting portion 632. The connecting pin 64 is provided protruding from the rotating end of the connecting portion 632 of the connecting plate 63 and is rotatably arranged around the cylinder lock 61 which forms the axis of rotation. In this case, the connecting pin 64 is tapered, with its tip gradually increasing in diameter towards the rear end. The rear part of this tip is cylindrical, consisting of a small-diameter section continuous with the tip and a larger-diameter section. It has a screw hole in the center of its rear end face, facing the axis. The connecting pin 64 is installed on the connecting pin mounting hole 6320 at the other end of the connecting portion 632 of the connecting plate 63, which is the pivot end. A mounting screw inserted from below the connecting pin mounting hole 6320 is fastened into the screw hole of the connecting pin 64, and the connecting pin 64 is attached to the other end of the connecting portion 632 of the connecting plate 63 at approximately a right angle to the connecting portion 632.
[0054] The stopper plate 65 is provided projecting from the back of doors R2-1 and R2-2 near the cylinder lock 61, at approximately a right angle to the back of doors R2-1 and R2-2. From one side edge to the other, it has a groove 650 (see Figure 11) through which the mounting portion 631 of the connecting plate 63 can engage at a predetermined rotational position where the connecting pin 64 of the connecting plate 63 can engage with the end of the door arm 5 (connecting hole 50). As shown in Figure 11, in this case, the stopper plate 65 is an angle material with a roughly L-shaped cross-section, consisting of a mounting portion 651 that is roughly parallel to the back of doors R2-1 and R2-2 and a stopper portion 652 that is roughly right angle to the back of doors R2-1 and R2-2. The mounting portion 651 is a roughly rectangular flat plate, with a cylinder lock insertion hole 6510 formed through its approximate center so that a pivot shaft, in this case the cylinder lock 61, can be inserted. The stopper portion 652 is also a roughly rectangular flat plate, and a groove 650 is formed in this stopper portion 652 so that the mounting portion 631 of the connecting plate 63 can engage with it, extending from the lower edge to the upper edge. The upper side of the protruding end of the stopper portion 652 is formed in a roughly inverted L shape, and the groove 650 is formed in a roughly inverted J shape from the lower edge to the upper edge on the protruding end side of the stopper portion 652. The groove 650 has a width that is roughly the same as the thickness of the mounting portion 631 of the connecting plate 63 so that the mounting portion 631 of the connecting plate 63 can be fitted into it.
[0055] Thus, the cylinder lock 61, which forms the axis of rotation, is inserted between the front and back of the rotating side of doors R2-1 and R2-2. On the back side of doors R2-1 and R2-2, the stopper plate 65 is mounted on the cylinder lock 61 through the cylinder lock insertion hole 6510 via the mounting portion 651 of the stopper plate 65. A nut 612 is fastened to the cylinder lock 61, thereby fixing the cylinder lock 61 to doors R2-1 and R2-2 together with the stopper plate 65. As a result, the stopper portion 652 of the stopper plate 65 is positioned to protrude from the back of doors R2-1 and R2-2 towards the rear of doors R2-1 and R2-2 at approximately a right angle from the back of doors R2-1 and R2-2, together with the cylinder lock 61. The connecting plate 63 is then attached to the other end of the rotating shaft, i.e., the rear end of the rotor 613 of the cylinder lock 61, by mounting screws, with its mounting portion 631 attached to the rotor 613 of the cylinder lock 61, so that it can rotate integrally with the rotor 613 of the cylinder lock 61, and the mounting portion 631 is positioned on the rear side of the doors R2-1 and R2-2 so that it can engage with and disengage from the stopper plate 65 (groove 650).
[0056] In this way, the door mounting bracket 6-2 is attached to the back of doors R2-1 and R2-2, and when the connecting plate 63 is in a predetermined rotational position, in this case the connecting portion 632 is in a rotational position where it is approximately horizontal, the connecting pin 64 of the connecting plate 63 is inserted through the connecting hole 50 at the end of the door arm 5 and can be engaged. In other words, by inserting the key 62 into the cylinder lock 61 (keyhole 610) of the door mounting bracket 6-2, and rotating the rotor 613 in one direction with the key 62, the connecting portion 632 of the connecting plate 63 is rotated to a horizontal position where the connecting portion 632 is horizontal, so that the connecting pin 64 of the connecting portion 632 is inserted into the connecting hole 50 at the tip of the door arm 5, connecting the doors R2-1, R2-2 and the door arm 5. By rotating the rotor 613 in the other direction with the key 62, the connecting portion 632 of the connecting plate 63 is rotated to a vertical position where the connecting portion 632 is facing vertically downward, so that the connecting pin 64 of the connecting portion 632 is disengaged from the connecting hole 50 at the tip of the door arm 5, separating the doors R2-1, R2-2 and the door arm 5. The door mounting bracket 6-2 is designed to detachably connect the door arm 5 and the backs of the doors R2-1, R2-2. Furthermore, when the connecting pin 64 of the connecting plate 63 is inserted into the connecting hole 50 at the tip of the door arm 5, the mounting portion 631 of the connecting plate 63 is fitted into the groove 650 of the stopper plate 65 fixed to the back of the doors R2-1 and R2-2. The engagement between the mounting portion 631 of the connecting plate 63 and the groove 650 of the stopper plate 65 restricts the rotation of the connecting pin 64 of the connecting plate 63 to a predetermined rotation position, and also allows the bracket to receive external forces in the opening and closing direction of the doors R2-1 and R2-2.
[0057] This configuration allows for situations where doors R2-1 and R2-2 need to be opened and closed manually from the outside. Furthermore, since a cylinder lock 61 and a key 62 are used in the rotating shaft and operating part, the connecting plate 63 can be easily locked and unlocked at a predetermined rotation position simply by inserting and removing the key 62. Additionally, only the person in charge of the key 62 can open and close doors R2-1 and R2-2, which is desirable from a security standpoint. Moreover, even if, for example, someone tries to forcibly open doors R2-1 and R2-2 manually and the door mounting bracket 6-2 is subjected to impact, this impact is absorbed by the mounting part 631 of the connecting plate 63 and the groove 650 of the stopper plate 65. This reduces the load on the cylinder lock 61, door arm 5, and other arms caused by the impact, thus preventing damage.
[0058] As shown in Figure 9, the door arm 5 positioning device 51 positions the door arm 5 toward the engagement position between the connecting hole 50 of the door arm 5 and the connecting pin 64 of the connecting plate 63 when the start block 2, forward / backward arm 3, rotating arm 4, and door arm 5 are in the retracted position when the doors R2-1 and R2-2 are completely closed. In the case of this drive unit U2, the door arm 5 is positioned so that the connecting hole 50 of the door arm 5 can engage with the connecting pin 64 of the connecting plate 63 at a predetermined rotational position of the connecting plate 63.
[0059] In this case, the positioning device 51 is composed of a rotating arm stopper 51S positioned close to the rotating arm 4 when it is retracted to its retracted position (the standby position of the rotating arm 4 (hereinafter the same)) and restricts the rotation of the rotating arm 4; a door arm stopper 52S positioned between the rotating arm 4 and the door arm 5 and restricts the rotation of the door arm 5 in the direction of the rotating arm 4 when the rotating arm 4 is in its retracted position, guiding the door arm 5 toward the engagement position between the connecting hole 50 and the connecting pin 64; and a spring 53S positioned between the rotating arm 4 and the door arm 5 and biasing the door arm 5 to rotate toward the rotating arm 4 in its normal state.
[0060] As shown in Figure 12, the rotating arm stopper 51S includes a mounting base 512 on which a pair of support plates 511 are arranged parallel to each other at a predetermined distance, a hook 514 which is tiltably attached to one end of each support plate 511 via a hook pin 513 and has a locking claw 515 at its tip that protrudes forward (in the opposite direction from the other end of the mounting base 512) from between the ends of the mounting base 512, and a component interposed between the mounting base 512 and the hook 514, which normally acts as the tip of the hook 514. The mounting base 511 consists of a spring 516 that biases each support plate 511 to rotate upward in the height direction, holding it in a state that is approximately horizontal or nearly horizontal; a solenoid 517 installed between the pair of support plates 511, behind the hook 514, with its plunger 518 facing toward one end of each support plate 511; and a pull plate 519 connected between the plunger 518 at the tip of the solenoid 517 and the rear end of the hook 514, which tilts the tip side of the hook 514 downward with respect to the horizontal direction when the plunger 518 is pulled. The mounting base 511 consists of a pair of angle plates, with the vertical part being the support plate 511 and the horizontal part being the mounting plate 512. The hook 514 consists of a plate with a roughly L-shaped cross-section, with an upward-facing locking claw 515 at one end, and an engagement hole drilled at the rear end so as to be able to engage with the pull plate 519. The spring 516 is a coil spring, and this spring 516 is wrapped around the circumferential surface of the hook pin 514, with one end locked to the rear end of the hook 514 and the other end locked to a receiving part attached to a pair of support plates 511, so that, as shown in Figure 13(a), the tip of the hook 514 is normally biased to rotate upward in the height direction of each support plate 511, holding the whole in a state that is approximately horizontal or approximately horizontal. The solenoid 517 is a general-purpose product and consists of a body and a plunger 518 that protrudes from one end of the body and is driven to move back and forth, and is electrically connected to a control unit (not shown) via wiring.
[0061] As shown in Figure 9, the rotating arm stopper 51S is attached to the bottom surface of cases C-21 and C-22, directly behind the end of the rotating arm 4 on the door arm 5 side when the rotating arm 4 is in its retracted position, by screwing the mounting base 512 to one end of each support plate 511 of the mounting base 512 so that the end of the rotating arm 4 on the door arm 5 side can abut against it, and the hook 514 protrudes above the retracted position of the rotating arm 4. In this way, as the rotating arm 4 is rotated backward toward the retracted position, just before reaching the retracted position, one side of the rotating arm 4 abuts against the locking claw 515 at the tip of the hook 514, pushing down the hook 514 against the rotational biasing force of the spring 516, and riding up onto the hook 514. As shown in Figure 13(a), when one side of the rotating arm 4 abuts against the tips of the pair of support plates 511, the rotating arm 4 is restricted from rotating backward and stops, and the locking claw 515 at the tip of the hook 514 disengages from the hook 514 and tilts upward along the other side of the rotating arm 4 due to the rotational biasing force of the spring 516 of the hook 514, engaging with the other side of the rotating arm 4, and the rotating arm 4 is also restricted from rotating forward and stops completely. Then, based on the control of a control unit (not shown), the solenoid 517 is activated, and as shown in Figure 13(b), the plunger 518 is driven in the pulling direction. This pulling of the plunger 518 pulls the pull plate 519, and this pulling of the pull plate 519 tilts the hook 514 downwards with its tip facing downwards, thereby releasing the engagement between the rotating arm 4 and the locking claw 515 of the hook 514.
[0062] As shown in Figure 9, the door arm stopper 52S has a mounting portion 521 attached to the flat surface (upper surface) of the end of the door arm 5 on the side of the rotating arm 4, a stopper portion 522 extending perpendicularly to the mounting portion 521 from one end of the mounting portion 521 corresponding to the end of the door arm 5 on the side of the rotating arm 4 and capable of engaging with the side of the rotating arm 4, and a spring receiving portion 523 protruding from the other end of the mounting portion 521 opposite to the end of the door arm 5 on the side of the rotating arm 4 and capable of locking a spring 53S. In this case, the mounting portion 521 is made of a substantially rectangular plate of a predetermined length with a width substantially the same as the flat surface (upper surface) of the end of the door arm 5 on the side of the rotating arm 4, with screw insertion holes drilled in its flat surface, and is attached to the end of the door arm 5 by mounting screws. The stopper portion 522 is a square plate and is integrally formed with one end of the mounting portion 521. The spring receiving portion 523 is a plate with a semicircular half at the front end and a square half at the rear end, with a locking hole in the center of the semicircular half at the front end, and is integrally formed with the other end of the mounting portion 521. In this case, a spring receiving portion 524 similar to the spring receiving portion 524 is attached to the flat surface (upper surface) of the middle portion in the longitudinal direction of the rotating arm 4, and the locking hole at the front end protrudes toward the side of the rotating arm toward the door arm.
[0063] The door arm stopper 52S has a mounting portion 521 attached to the flat surface of the end of the door arm 5 on the side of the rotating arm 4, with a stopper portion 522 at one end of the mounting portion 521 protruding vertically along the side of the door arm 5 on the side of the rotating arm 4, and a spring receiving portion 523 at the other end of the mounting portion 521 protruding horizontally toward the side of the door arm 5 toward the side of the rotating arm 4. In this way, when the rotating arm 4 is in the retracted position, the rotating arm 4 abuts and engages with the stopper portion 522 of the door arm stopper 52S on the door arm 5, restricting the rotation of the door arm 5 in the direction of the rotating arm 4, and maintaining a predetermined angle between the door arm 5 and the rotating arm 4, so that the door arm 5 can be oriented in a predetermined direction so that the connecting hole 50 and the connecting pin 64 can engage.
[0064] As shown in Figure 9, a coil spring is used for the spring 53S. One end of the spring 53S is locked to the spring receiving portion 523 of the door arm stopper 52S, and the other end is locked to the spring receiving portion 524 of the pivot arm 4, and is interposed between the door arm 5 and the pivot arm 4. In this way, when the pivot arm 4 is in the retracted position, the door arm 5 is biased to rotate toward the pivot arm 4, a predetermined angle is maintained between the door arm 5 and the pivot arm 4, and the door arm 5 is fixed facing a predetermined direction so that the connecting hole 50 and the connecting pin 64 can engage.
[0065] Thus, the positioning device 51 is composed of a rotating arm stopper 51S, a door arm stopper 52S, and a spring 53S. Through the interaction of these components, a predetermined angle is ensured between the door arm 5 and the rotating arm 4 when the rotating arm 4 is in its retracted position, positioning the door arm 5 so that its connecting hole 50 can engage with the connecting pin 64 of the connecting plate 63 at a predetermined rotational position of the connecting plate 63. In this way, the door arm 5 is positioned so that its connecting hole 50 can engage with the connecting pin 64 of the connecting plate 63 at a predetermined rotational position of the connecting plate 63. This ensures that the connecting hole 50 of the door arm 5 and the connecting pin 64 of the connecting plate 63 engage and disengage reliably and smoothly, and that the door arm 5 can be reliably and easily connected to and disconnected from the doors R2-1 and R2-2.
[0066] As shown in Figure 9, the door opening / closing sensors 2S-4S consist of a door opening sensor 2S that detects at least a portion of each part of the activation block 2, forward / backward arm 3, rotating arm 4, and door arm 5 in the forward position when doors R2-1 and R2-2 are fully open and transmits an open signal for doors R2-1 and R2-2 to a control unit (not shown), and a door closing sensor 4S that detects at least a portion of each part in the retracted position when doors R2-1 and R2-2 are fully closed and transmits a closed signal for the doors to a control unit (not shown). In this drive unit U2, the door open sensor 2S is a start block sensor that detects the start block 2 at the forward end of the start block 2 and sends open signals for doors R2-1 and R2-2 to the control unit, while the door closed sensor 4S is a rotation arm sensor that detects the rotation arm 4 in the retracted position and sends a door closed signal to the control unit.
[0067] In this case, the door open sensor 2S consists of a microswitch M, which detects the start block 2 at its forward-facing end (terminal) and transmits a detection signal to the control unit. Here, a typical microswitch M is used, which has a plunger pin and a lever on top, and the switch is turned on and off by pushing the plunger pin with the lever. In this case, a guide roller 22 is pivotally supported on the side of the start block 2 via a support frame 221 that extends laterally from the start block 2, so as to be able to roll on the bottom surfaces of cases C-21 and C-22, and this support frame 221 is used to push the lever of the microswitch M.
[0068] The microswitch M is mounted on the bottom surface of cases C-21 and C-22 via a mounting base, near the forward end of the starting block 2, and close to the stopping position of the support frame 221 that extends laterally from the starting block 2 once it reaches the forward end of the starting block 2, with the lever of the microswitch M positioned to be able to contact the support frame 221. The microswitch M is then electrically connected to the control unit via wiring. In this way, the microswitch M detects the starting block 2 (and the support frame 221 of the guide roller 22 extending from it) at the forward end of the starting block 2, and transmits the detection signal to the control unit as a door open signal.
[0069] In this case, the door closing sensor 4S, like the door opening sensor 2S, consists of a microswitch M, which detects the rotating arm 4 when it is in its retracted position and transmits a detection signal to the control unit. Here, as previously described, the microswitch M is a common type with a plunger pin and lever on top, and the switch is turned on and off by pushing the plunger pin with the lever. In this case, the rotating arm 4 pushes the lever of the microswitch M when it is in its retracted position.
[0070] This microswitch M is also mounted on the bottom surface of cases C-21 and C-22 via a mounting base, with its lever positioned so as to be in contact with the end of the rotating arm 4 when the rotating arm 4 is in its retracted position and is close to the end of the rotating arm 4 on the door arm 5 side. This microswitch M is then electrically connected to the control unit via wiring. In this way, the microswitch M detects the rotating arm 4 when it is in its retracted position and transmits the detection signal to the control unit as a door closing signal.
[0071] In this way, the control unit can control the actuator 1 based on the door open and door close signals transmitted from the door open / close sensors 2S-4S, and the automatic opening and closing of each door R2-1 and R2-2 by this drive unit U2 can be performed reliably and smoothly.
[0072] Figures 14 and 15 show the configuration of a door automatic opening and closing drive unit according to a third embodiment of the present invention.
[0073] As shown in Figure 14, the automatic door opening and closing drive unit U3 (hereinafter simply referred to as drive unit U3) is used for the automatic opening and closing of the door R2-3 of a rack, including a cabinet, which comprises a housing body R1 having an opening R0 on the front and a so-called hinged door R2-3 pivotally supported on the front of the housing body R1 with one side as the pivot point and the other side as the pivot side to open and close the opening R0, similar to the first and second embodiments. The actuator 1, including the start block 2, and a series of integrated operating arms 31-33 are assembled and housed in a thin case C-3 having an opening on the front, and the actuator 1 is electrically connected to an external device and is automatically driven by the control of the external device, causing the operating arms 31-33 to operate.
[0074] Furthermore, this drive unit U3 is configured with one actuator 1 and one operating arm 31-33 as one unit, and two units are housed in a case C-3 formed by combining two separate cases C-31 and C-32, with each actuator 1 positioned on the left and right sides and each operating arm 31-33 positioned in the center between the left and right sides. The two units are arranged symmetrically in parallel on the same plane within the housing body R1, and this configuration is particularly applicable to so-called double-hinged doors R2-31 and R2-32.
[0075] Each actuator 1 has a configuration substantially the same as that of the first embodiment, and is positioned substantially horizontally on both the left and right sides within the housing body R1 on the pivot point side of the door R2-3, and drives each start block 2 forward and backward toward the opening R0 of the housing body R1. In addition, each guide roller 22 is attached to the side of each start block 2 of these actuators 1 by each support frame 221, as in the second embodiment, but in this drive unit U3, each support frame 221 extends toward each side of each case C-31, C-32, and each guide roller 22 is positioned on the side corresponding to the left and right side of the housing body R1 of each case C-31, C-32.
[0076] Each actuation arm 31-33 consists of a single, elongated plate, each forming the tip of the actuation arm 31-33, with its tip pivotally supported on the rotating side at the rear of each door R2-31, R2-32, extending behind each door R2-31, R2-32 at approximately a right angle to the rear of each door R2-31, R2-32, and forming the actuation part 31 that pushes and pulls each door R2-31, R2-32, and the intermediate part of the actuation arm 31-33, with the rear end of the actuation part 31 It has a guide section 32 that extends in a roughly V-shape, convex to the other side of each door R2-31 and R2-32 behind each door R2-31 and R2-32, and guides the operating section 31 to rotate in the opening and closing direction of the doors R2-31 and R2-32, and a drive section 33 that forms the rear end of the operating arm 31-33, extends in a continuous manner from the rear end of the guide section 32 toward the activation block 2, and whose rear end is pivotally supported by the activation block 2, and drives the operating section 31 and the guide section 32. In this manner, each operating arm 31-33 is pivotally supported within the housing body R1 at one end (rear end) on each activation block 2 of each actuator 1, and at the other end (front end) on the rear side of each door R2-31, R2-32, with the other end (front end) being the operating end, it is operably connected to the rotation side. Along with the forward and backward driving of each activation block 2, each operating arm 31-33 is driven to move forward and backward in the opening and closing direction of each door R2-31, R2-32, either from the opening R0 of the door R2-31, R2-32 to the outside of the opening R0 or vice versa.
[0077] In this drive unit U3, a controller CP is installed and mounted between each actuator 1, which includes a communication unit that receives control signals transmitted from an external device, and a control unit that drives or stops each start block 2 based on the control signals received by the communication unit, and is electrically connected to each actuator 1 via wiring.
[0078] Thus, in each drive unit U3, each actuator 1 and each operating arm 31-33 are arranged horizontally in a planar manner within the housing body R1, and each operating arm 31-33 is pivotally connected to the rear of each door R2-31 and R2-32 via door mounting brackets 6-3. In this case, each actuator 1 and each operating arm 31-33 are installed and integrated within each individual case C-31 and C-32, and each individual case C-31 and C-32 are installed symmetrically within the housing body R1, with each actuator 1 and each operating arm 31-33 positioned within the housing body R1, and each operating arm 31-33 connected to the rear of each door R2-31 and R2-32 via door mounting brackets 6-3, thus being incorporated as part of the rack. Each actuator 1 is automatically driven by a control signal transmitted wirelessly from an external device, causing each start block 2 to move forward or backward, or to stop moving, and the corresponding operating arms 31-33 automatically open and close each door R2-31 and R2-32.
[0079] Furthermore, this drive unit U3 also includes new door mounting brackets 6-31 and 6-32, a positioning device 34 for the operating arms 31-33, and door opening / closing sensors 32S-33S.
[0080] In this drive unit U3, two different door mounting brackets, 6-31 and 6-32, are used for double-hinged doors.
[0081] As shown in Figure 15, one door mounting bracket 6-31 includes a rotating shaft 61 on the door side, an operating part 62, a connecting plate 66 with a connecting groove, and a connecting pin 311 on the operating arm 31-33 side (see Figure 14). Similar to the second embodiment, the rotating shaft 61 consists of a cylinder lock (hereinafter referred to as cylinder lock 61) and the operating part 62 consists of a key (hereinafter referred to as key 62). Since the cylinder lock 61 and key 62 have already been described, their description will be omitted here. The cylinder lock 61, as the rotating shaft, is inserted between the front and back of the rotating side of the door R2-31, and the key 62, as the operating part, is inserted into the keyhole 610 at one end of the cylinder lock 61 to rotatably mount the rotor 613, and is positioned on the front side of the door R2-31. The connecting plate 66 has a mounting portion 661 that is substantially parallel to the back surface of the door R2-31 and a connecting portion 662 that is substantially perpendicular to the back surface of the door R2-31 and can be arranged in parallel with the end of the operating arm 31-33. In this case, the connecting plate 66 is a rectangular plate with a U-shaped cross-section, consisting of a central mounting portion 661 and a pair of upper and lower connecting portions 662. A connecting groove 660 into which a connecting pin 311 can be engaged is formed in the middle of the front-to-rear direction on one side of the connecting portion 662 of the connecting plate 666, in this case the upper and lower connecting portions 662. This connecting groove 660 consists of a tapered guide groove 660G that gradually narrows in width so that the connecting pin 311 can be inserted and guided from the middle of one side of the connecting portion 662 toward the other side, and a circular engagement groove 660R that engages and fixes the connecting pin 311. The connecting plate 66 is mounted on the rear end of the rotor 613 of the cylinder lock 61 with its mounting portion 661 attached, and is positioned on the rear side of the door R2-31 so that each connecting groove 660 of each connecting portion 662 can engage with and disengage from the connecting pin 311 of the operating arm 31-33 as the rotor 613 rotates. The connecting pin 311 is made of a spring pin and is provided to protrude from the tip of the operating arm 31-33 so as to be inserted into and engage with each connecting groove 660 of each connecting plate 66. In this way, by operating the key 62 of the cylinder lock 61 on the front side of one door R2-31, the rotor 613 is rotated, thereby detachably connecting the connecting plate 66 on the door R2-31 side and the connecting pin 331 on the operating arm 31-33 side. This one door mounting bracket 6-31 detachably connects one of the two operating arms 31-33 to the back of one door R2-31.
[0082] The other door mounting bracket 6-32, as shown in Figure 14, comprises an arm-side connecting plate 67A, a door-side connecting plate 67B, and a connecting pin 67P. The arm-side connecting plate 67A is made of a flat plate, with a mounting portion at one end and a connecting portion at the other end, having a mounting hole at one end and a connecting pin insertion hole at the other end. The mounting portion of the arm-side connecting plate 67A is pivotally supported by passing a mounting pin through the mounting hole of the mounting portion and the mounting hole at the end of the operating arm 31-33, and the connecting portion protrudes horizontally from the end of the operating arm 31-33 toward the front (towards the door). The door-side connecting plate 67B consists of a flat plate or an angle plate, with one end being a mounting portion and the other end being a connecting portion, having a mounting hole at one end and a connecting pin insertion hole at the other end. The door-side connecting plate 67B is pivotally supported by the mounting portion passing through the mounting hole of the mounting portion on the back of the door R2-32 and the mounting pin passing through the mounting portion (mounting hole) of the door R2-32, and the connecting portion protrudes horizontally toward the rear of the door R2-32. The connecting pin 67P is detachably inserted between the connecting pin insertion hole of the arm-side connecting plate 67A and the connecting pin insertion hole of the door-side connecting plate 67B. In this way, the arm-side connecting plate 67A and the door-side connecting plate 67B are connected by inserting a connecting pin 67P between the connecting pin insertion hole of the arm-side connecting plate 67A and the connecting pin insertion hole of the door-side connecting plate 67B. The other door mounting bracket 6-32 connects the other operating arm 31-33, which is equipped with two of these arms, to the back of the other door R2-32. In the case of this other door mounting bracket 6-32, the connection between the arm-side connecting plate 67A and the door-side connecting plate 67B cannot be detached from the outside. However, by detaching the connection between the door-side connecting plate 66 of one door mounting bracket 6-31 and the operating arm-side connecting pin 311 and opening one door R2-31, the connecting pin 67P of the other door mounting bracket 6-32 can be removed from behind the other door R2-32, thereby detaching the connection between the arm-side connecting plate 67A and the door-side connecting plate 67B, and the other door R2-32 can also be opened.
[0083] In this drive unit U3, the positioning device 34 for the operating arms 31-33 positions one of the operating arms 31-33 on the door R2-31 side so that its connecting pin 311 can engage with the connecting groove 660 of the connecting plate 66 at a predetermined rotational position of the connecting plate 66. This positioning device 34 consists of an operating arm stopper 341 and a spring 342. The actuation arm stopper 341 consists of a plate that contacts a portion of one of the actuation arms 31-33 and can interfere with the movement of the actuation arm 31-33. In this case, the actuation arm stopper 341 is an angle plate, with one end being a mounting portion and the other end being a stopper portion, and the stopper portion is capable of contacting the top (the top of the V-shape) of the guide portion 32 in the middle of the actuation arm 31-33. The actuation arm stopper 341 is positioned close to the top of the guide portion 32 of the actuation arm 31-33 when it is retracted to the retracted position, and the stopper portion is positioned so as to be able to contact the top of the guide portion 32. The mounting portion is fixed to the bottom surface of the case C-32 with mounting screws. In this way, the actuation arm stopper 341 restricts the retraction of the actuation arm 31-33 when it is retracted to the retracted position, guiding the actuation arm 31-33 toward the engagement position between the connecting pin 311 at its tip and the connecting groove 660 of the connecting plate 66 of the door R2-32. The spring 342 drives and biases one of the operating arms 31-33 in the backward direction (rotation bias) in its normal state, and in this case, a coil spring is used. In this case, a spring receiving portion 330 is provided projecting from the rear of one of the operating arms 31-33, that is, in the middle of the length direction of the drive unit 33, in the backward direction of the operating arm 31-33, in this case approximately perpendicular to the drive unit 33 and towards the rear. A spring receiving portion 210 is provided projecting from the start block 2 of the actuator 1, close to the pivot point of the operating arm 31-33 and behind the operating arm 31-33. One end of the spring 342 is locked to the spring receiving portion 330 of the operating arm 31-33, and the other end is locked to the spring receiving portion 210 of the start block 2, and is interposed between the operating arm 31-33 and the start block 2. In this manner, the actuation arm 31-33 is biased to rotate backward when it is in the retracted position, causing the guide portion 32 of the actuation arm 31-33 to elastically contact the actuation arm stopper 341, so that the actuation portion 31 of the actuation arm 31-33 is held in a predetermined direction so that the connecting groove 660 and the connecting pin 311 can engage with each other.
[0084] Thus, the positioning device 34 is composed of an operating arm stopper 341 and a spring 342, and through the interaction of these, the operating part 31 at the tip of one of the operating arms 31-33 is positioned in a retracted position so that the connecting groove 660 of the connecting plate 66 can engage with the connecting pin 311 of the operating part 31 at a predetermined rotational position of the connecting plate 66. In this way, one of the operating arms 31-33 is positioned so that the connecting groove 660 of the connecting plate 66 can engage with the connecting pin 311 of the one operating arm 31-33 at a predetermined rotational position of the connecting plate 66. This allows for smooth engagement and disengagement of the connecting pin 311 of the one operating arm 31-33 and the connecting groove 660 of the connecting plate 66, ensuring reliable and easy connection and disconnection between the one operating arm 31-33 and the door R2-32.
[0085] In this drive unit U3, the door opening / closing sensors 32S-33S include a door opening sensor 32S that detects at least a portion of each part of each starting block 2 and each operating arm 31-33 in the forward position when the door R2-3 is fully open and transmits a door opening signal to the control unit, and a door closing sensor 33S that detects at least a portion of each part in the retracted position when the door R2-3 is fully closed and transmits a door closing signal to the control unit. In this drive unit U3, the door open sensor 32S is a forward-moving start block sensor that detects the start block 2 at the forward end (terminal) of the start block 2 and transmits an open signal for door R2-3 to the control unit, while the door closed sensor 33S is a backward-moving start block sensor that detects the start block 2 at the backward end (terminal) of the start block 2 and transmits a closed signal for door R2-3 to the control unit.
[0086] In this case, the door open sensor 32S and the door closed sensor 33S each consist of a microswitch M, similar to the second embodiment. The microswitch M forming the door open sensor 32S detects the start block 2 at its forward end and sends a detection signal to the control unit, while the microswitch M forming the door closed sensor 33S detects the start block 2 at its backward end and sends a detection signal to the control unit. Here, a common type of microswitch M is used, which has a plunger pin and a lever on its upper part, and the switch is turned on and off by pushing the plunger pin with the lever. In this case, a guide roller 22 is pivotally supported on the side of the start block 2 via a support frame 221 extending laterally from the start block 2, allowing it to roll on the bottom surface of the case C-3, and the support frame 221 pushes the lever of the microswitch M.
[0087] Each of these microswitches M is mounted on the bottom surface of case C-3 via a mounting base, near the forward end and the backward end of the starting block 2, at positions close to the stopping position of the support frame 221 extending laterally from the starting block 2 when it reaches the forward end, and at positions close to the stopping position of the support frame 221 extending laterally from the starting block 2 when it reaches the backward end, with the lever of each microswitch M positioned so as to be able to contact each support frame 221. These microswitches M are electrically connected to the control unit via wiring. In this way, each microswitch M detects each starting block 2 (and each support frame 221 of each guide roller 22 extending from it) at the forward end of each starting block 2, and transmits the detection signal to the control unit as a door open signal. Furthermore, at the retraction end of each starting block 2, each microswitch M detects each starting block (and each support frame 221 of each guide roller extending from it), and the detection signal is transmitted to the control unit as a door closing signal.
[0088] In this way, the control unit can control the actuator 1 based on the door open and close signals from the door open / close sensors 32S-33S, and the automatic opening and closing of the doors R2-3 by this drive unit U3 can be performed reliably and smoothly.
[0089] Figure 16 shows an example of the drive unit U3 being used in a server rack. In this case as well, the external device may be mounted on a robot or the like, as in the first embodiment, or it may be incorporated into various commonly used management systems.
[0090] In Figure 16-1, when an external device transmits a control signal to the drive unit U3 (control unit for each actuator 1) in the server rack SR to drive (energize) each drive motor 11 in the forward direction, each drive motor 11 is energized and rotated in the forward direction. The rotation of each drive motor 11 is transmitted to each ball screw 12 connected via each gear unit, causing each ball screw 12 to rotate, and each start block 2 moves along each ball screw 12 from the rear end to the front end.
[0091] As these activation blocks 2 move, the drive unit 33 at the rear end of each operating arm 31-33 moves forward, and the entire operating arm 31-33 moves inside the housing body R1 toward the opening R0 at the front. As shown in Figure 16-2, the forward movement of the tip of each operating arm 31-33, i.e., each operating unit 31, from the opening R0 at the front of the housing body R1 pushes open each door R2-31 and R2-32 from the opening R0 at the front of the housing body R1. Subsequently, the rotational drive of each drive motor 11 rotates each ball screw 12, and each operating unit 31 of each operating arm 31-33 moves forward toward the opening direction of each door R2-31 and R2-32, guided by the guide units 32 in the middle, and opens each door R2-31 and R2-32.
[0092] As each drive motor 11 rotates the ball screws 12, and each start block 2 moves to its front end on each ball screw 12, the actuation parts 31 of each actuation arm 31-33 protrude outward from the opening R0 on the front of the housing body R1 to both the left and right sides, pushing open the doors R2-31 and R2-32. Doors R2-3 open wide to both the left and right sides of the front opening R0 of the housing body R1, and the front opening R0 of the housing body R1 is fully opened.
[0093] Thus, when door R2-3 is fully opened, a robotic system and various management systems (not shown) perform management tasks on each information processing device within server rack SR.
[0094] Then, once the management of each information processing device within the server rack SR is complete, an external device sends a control signal to each drive unit U3 (control unit of each actuator 1) within the server rack SR to drive (energize) each drive motor 11 in the reverse direction. As a result, each ball screw 12, each start block 2, and each actuation arm 31-33 moves in the opposite direction to when opening door R2-3. The rotating side of door R2-3 is pulled back to the front of the housing body R1 via each door mounting bracket 6-3, and door R-32 is closed. In this way, door R2-3 is automatically closed. Furthermore, for each server rack SR, the same operation of each drive unit U3 is repeated under the control of the robot system or various management systems.
[0095] Even in this manner, the same distinct effects and advantages as those of the first and second embodiments can be achieved. This is particularly effective for double doors. The effects and advantages of the door mounting bracket 6-3 and door opening / closing sensors 32S-33S are also remarkable, as previously described.
[0096] In this embodiment, the drive unit U3 is exemplified as having one actuator 1 and one operating arm 5 as one unit, and the two units are arranged and housed in case C3, which is formed by combining two separate cases C-31 and C-32. However, instead, they may be arranged and housed in a single case. Even in this case, the same effects and advantages as described above can be achieved, except that the two units cannot be arranged on planes of different heights within the main housing. Furthermore, although the two units are exemplified here as being arranged symmetrically in parallel on the same plane within the main housing, they may instead be arranged symmetrically in parallel on different planes. Even in this case, it can be applied to so-called double doors, and the same effects and advantages as described above can be achieved. Moreover, although a pair of drive units U3 are exemplified here, it goes without saying that a single drive unit U3 can be applied to a hinged door, as in the first embodiment, and by applying it to a hinged door, the same effects and advantages as in the first embodiment can be achieved.
[0097] In the second and third embodiments, a cylinder lock and key are used for the rotating shaft 61 and operating part 62 of the door mounting brackets 6-2 and 6-3. However, instead of a cylinder lock, a handle with a lock, commonly used for doors of this type of rack or cabinet, may be used. In this case, the handle shaft of the handle is the rotating shaft, and the handle lever is the operating part. If locking and unlocking the door is not required, a handle without a lock may be used. Even in this case, the same effects and advantages as in the above embodiments can be achieved.
[0098] Furthermore, the drive units, door mounting brackets, and door opening / closing sensors in the first, second, and third embodiments are interchangeable in each embodiment, and by appropriately repurposing them in each embodiment, the same effects and advantages as those in the above embodiments can be achieved. [Explanation of Symbols]
[0099] U-shaped door automatic opening and closing drive unit (drive unit) 1 Actuator 11 Drive motor 111 Output shaft 12 Ball screws 13 nuts 131 Cylindrical section 132 Protruding section 14 Motor bracket 15 Support bracket 16 Couplings 2 Startup Block 21 plates 211 Connecting part 212 Bearing section S1 Mounting Screw 22 Guide rollers 3. Reverse Arm P1 Connecting pin 4 Rotating Arms 41 Mounting plate 42 base P2 Connecting pin P3 Connecting Pin 5 Door Arm P4 connecting pin 6. Door mounting bracket P5 Connecting pin C Case C0 opening C1 Bottom part C2 side part C21 End Plate C3 rear part C4 Front part C40 opening C41 decorative panel C5 Top section R Rack SR Server Rack R0 opening R1 Cabinet Body R2 Door DC Data Center M Information Processing Device S Robot Management System S1 Work Robot U2 Automatic Door Opening / Closing Drive Unit (Drive Unit) C-2 Case C-21 Case C-22 Case R2-1 Door R2-2 Door 210 Spring support section 221 Support plate 50 connection hole 51 Positioning device 51S Rotating Arm Stopper 511 Support Plate 512 Mounting base 513 Hook Pin 514 Hook 515 Locking claw 516 Spring 517 Solenoid 518 Plunger 519 Pull Plate 52S Door Arm Stopper 521 Mounting part 522 Stopper part 523 Spring support section 524 Spring support section 53S Spring 2S-4S Door Open / Close Sensor M Microswitch 6-2 Door mounting bracket 61 Rotating shaft (cylinder lock) 610 Keyhole 611 Flange 612 Nut 613 Rotor 62 Operation unit (key) 63 Connecting Plate 631 Mounting part 6310 Mounting holes for connecting plates 632 Connecting part 6320 Connecting pin mounting hole 64 connecting pins 65 Stopper Plate 650 Groove 651 Mounting part 6510 Cylinder lock insertion hole 652 Stopper part U3 Automatic Door Opening / Closing Drive Unit (Drive Unit) C-3 Case C-31 Case C-32 Case Door R2-3 Door R2-31 Door R2-32 31-33 Actuating Arm 31 Operating part 311 Connecting pin 32 Guide section 33 Drive unit 330 Spring support section 34 Positioning device 341 Actuator Arm Stopper 341P Mounting section 341S Stopper part 342 Spring CP Controller 6-3 Door mounting bracket 6-31 Door mounting bracket 66 Connecting Plates 660 Connection groove 660G guide groove 660R engagement groove 661 Mounting part 662 Connecting part 6-32 Door mounting bracket 32S-33S Door Open / Close Sensor 67A Arm-side connecting plate 67P Connecting pin 671 Mounting part 672 Connecting part 67B Door-side connecting plate 673 Mounting part 674 Connecting part
Claims
1. A door automatic opening and closing drive unit used for the automatic opening and closing of a door of a rack, including a cabinet, comprising a housing body having an opening on the front and a door pivotally supported on the front of the housing body with one side as the pivot point and the other side as the pivot side for opening and closing the opening, An actuator is positioned approximately horizontally within the enclosure body on the pivot point side of the door, and drives the start block forward and backward toward the opening of the enclosure body. A reciprocating arm extends substantially horizontally within the housing body along the actuator, with one end pivotally supported on the activation block of the actuator, and the other end moves back and forth relative to the opening of the housing body in conjunction with the reciprocating drive of the activation block; A rotating arm is pivotally supported within the housing body, with one end as a pivot point, between the actuator and the opening of the housing body, and with the other end as a pivot end, it is arranged to rotate substantially horizontally between a standby position retracted relative to the opening of the housing body and a protruding position projecting outward from the opening of the housing body, and the intermediate portion on the pivot point side is pivotally supported by the other end of the reciprocating arm and is rotationally driven by the reciprocating arm, A door arm is provided, with one end pivotally supported at the pivot end of the pivot arm and the other end pivotally supported on the pivot side of the back of the door at the opening of the housing body, and is driven to move back and forth in the opening and closing direction of the door from the pivot side of the door at the opening of the housing body by the rotation of the pivot arm, Equipped with, The actuator, the forward / backward arm, the rotating arm, and the door arm are arranged horizontally in a planar manner within the housing body, and the door arm is pivotally connected to the back of the door via a door mounting bracket. The actuator is equipped with a communication unit that receives control signals transmitted from an external device, and a control unit that drives the start block forward or backward, or stops driving, based on the control signals received by the communication unit, and the actuator is automatically driven by the external device to automatically open and close the door. A drive unit for automatic door opening and closing, characterized by the following features.
2. The automatic door opening and closing drive unit according to claim 1, wherein the actuator including the start block, the forward and backward arm, the rotating arm, and the door arm are assembled and housed in a thin case having an opening on the front and integrated together.
3. The automatic door opening and closing drive unit according to claim 1, comprising two sets of equipment, each consisting of one actuator, one forward / backward arm, one rotating arm, and one door arm, assembled and housed in separate cases, wherein each set of equipment is arranged within the housing body, either on the same plane with the drive directions of each set of equipment facing opposite directions, or on different planes with the drive directions of each set of equipment facing the same or opposite directions.
4. The door mounting bracket comprises a rotating shaft inserted between the front and back of the door, an operating part rotatably mounted on one end of the rotating shaft and positioned on the front side of the door, a mounting part substantially parallel to the back of the door and a connecting part substantially perpendicular to the back of the door, the mounting part being attached to the other end of the rotating shaft and positioned on the back side of the door and rotatably mounted integrally with the rotating shaft, a connecting pin protruding from the rotating end of the connecting part of the connecting plate and rotatably mounted around the rotating shaft, and a part protruding substantially perpendicular to the back of the door near the rotating shaft on the back of the door, the connecting pin of the connecting plate being connected to the door A door automatic opening and closing drive unit according to any one of claims 1 to 3, comprising: a groove into which the mounting portion of the connecting plate can engage at a predetermined rotational position where the end of the arm can engage; a stopper plate for receiving external forces in the opening and closing direction of the door, which is attached to the back of the door and has a connecting hole provided at the end of the door arm so as to be able to engage by inserting the connecting pin through the connecting plate at the predetermined rotational position, and the door arm and the back of the door being detachably connected by the door mounting bracket.
5. The door mounting bracket comprises a rotating shaft inserted between the front and back of the door, an operating part rotatably mounted on one end of the rotating shaft and positioned on the front side of the door, a mounting part substantially parallel to the back of the door and a connecting part substantially perpendicular to the back of the door, the mounting part being attached to the other end of the rotating shaft and positioned on the back side of the door so as to rotate integrally with the rotating shaft, a connecting pin protruding from the rotating end of the connecting part of the connecting plate and rotatably mounted around the rotating shaft, and a groove protruding substantially perpendicular to the back of the door near the rotating shaft on the back of the door, the connecting plate having a groove into which the mounting part of the connecting plate can engage at a predetermined rotational position in which the connecting pin can engage with the end of the door arm, and the connecting plate A door automatic opening and closing drive unit according to any one of claims 1 to 3, comprising: a stopper plate for receiving external forces in the opening and closing direction of the door, which is attached to the back of the door and has a connecting hole provided at the end of the door arm so as to be able to engage with the connecting pin inserted through the connecting pin at the predetermined rotating position of the connecting plate, and a positioning device for positioning the door arm toward the engagement position between the connecting hole of the door arm and the connecting pin of the connecting plate when the start block, advance arm, rotation arm and door arm are in the retracted position when the door is completely closed, and the door arm and the back of the door are detachably connected by the door mounting bracket.
6. A door automatic opening and closing drive unit according to any one of claims 1 to 5, further comprising a door opening and closing sensor that detects at least a portion of each part of the starting block, forward / backward arm, rotating arm, and door arm in the forward position when the door is fully open and transmits a door open signal to the control unit, and detects at least a portion of each part in the retracted position when the door is fully closed and transmits a door closed signal to the control unit.
7. A door automatic opening and closing drive unit used for the automatic opening and closing of a door of a rack, including a cabinet, comprising a housing body having an opening on the front and a door pivotally supported on the front of the housing body with one side as the pivot point and the other side as the pivot side for opening and closing the opening, An actuator is positioned approximately horizontally within the enclosure body on the pivot point side of the door, and drives the start block forward and backward toward the opening of the enclosure body. A series of integrated operating arms are provided, with one end pivotally supported on the activation block of the actuator within the housing body, and the other end acting as the operating end, which is operably connected to the rotation side on the back of the door, and which are driven to move back and forth in the opening and closing direction of the door, either from the opening to the outside of the opening or vice versa, together with the forward and backward movement of the activation block. Equipped with, The aforementioned operating arm is The tip is pivotally supported on the back of the door on the rotating side, extending to the rear of the door, and the operating part pushes and pulls the door, A guide portion extends from the rear end of the aforementioned operating portion in a roughly V-shape, convex to the other side of the door at the rear of the door, and guides the operating portion to rotate in the opening and closing direction of the door, A drive unit extends from the rear end of the guide portion toward the start block, with its rear end pivotally supported by the start block, and drives the guide portion and the operating portion. It has, The actuator and the operating arm are arranged horizontally in a planar manner within the housing body, and the operating arm is pivotally connected to the back of the door via a door mounting bracket. The actuator is equipped with a communication unit that receives control signals transmitted from an external device, and a control unit that drives the start block forward or backward, or stops driving, based on the control signals received by the communication unit, and the actuator is automatically driven by the external device to automatically open and close the door. A drive unit for automatic door opening and closing, characterized by the following features.
8. The automatic door opening and closing drive unit according to claim 7, wherein the actuator, including the start block, and the operating arm are assembled and housed in a thin case having an opening on the front, and are integrated.
9. The automatic door opening and closing drive unit according to claim 7, wherein one actuator and one operating arm constitute one piece of equipment, and the two pieces of equipment are housed in a single case or in a case formed by combining separate cases, with each actuator positioned on both sides and each operating arm positioned in the center between the two sides, and the two pieces of equipment are arranged symmetrically in parallel on the same plane or on different planes within the housing body.
10. The door mounting bracket comprises a rotating shaft inserted between the front and back of the door, an operating part rotatably mounted on one end of the rotating shaft and positioned on the front side of the door, a mounting part substantially parallel to the back of the door and a connecting part substantially perpendicular to the back of the door and positioned parallel to the end of the operating arm, a connecting groove formed on one side of the connecting part so as to engage with the connecting pin described later, the mounting part being attached to the other end of the rotating shaft and provided so as to rotate integrally with the rotating shaft, and a connecting plate positioned on the back side of the door so as to engage with and disengage from the connecting pin described later of the operating arm by the rotation of the rotating shaft, and a connecting pin protruding from the end of the operating arm so as to be inserted into the connecting groove of the connecting plate and engaged, wherein the operating arm and the back of the door are detachably connected by the door mounting bracket, as described in any one of claims 7 to 9.
11. The door mounting bracket has a rotating shaft inserted between the front and back of the door, an operating part rotatably mounted on one end of the rotating shaft and positioned on the front side of the door, a mounting part substantially parallel to the back of the door and a connecting part substantially perpendicular to the back of the door and positioned parallel to the end of the operating arm, a connecting groove formed on one side of the connecting part so as to engage with the connecting pin described later, the mounting part is attached to the other end of the rotating shaft and is provided so as to rotate integrally with the rotating shaft, and a connecting plate positioned on the back side of the door so as to be able to engage and disengage with the connecting pin described later of the operating arm by the rotation of the rotating shaft, a connecting pin protruding from the end of the operating arm so as to be inserted into the connecting groove of the connecting plate and engageable, and further comprises a positioning device that positions the operating part of the operating arm toward the engagement position between the connecting pin of the operating arm and the connecting groove of the connecting plate when the door is completely closed, and the operating arm and the back of the door are detachably connected by the door mounting bracket, as described in any one of claims 7 to 9.
12. A door automatic opening and closing drive unit according to any one of claims 7 to 11, further comprising a door opening / closing sensor that detects at least a portion of each part of the activation block and operating arm in the forward position when the door is fully open and transmits a door open signal to the control unit, and detects at least a portion of each part in the retracted position when the door is fully closed and transmits a door closed signal to the control unit.
13. The actuator comprises a drive motor, a ball screw actuarially connected to the output shaft of the drive motor and rotationally driven, and a nut mounted on the ball screw and driven to move back and forth on the ball screw by the drive motor, wherein an activation block is mounted on the nut, as described in any one of claims 1 to 12.
14. A door automatic opening and closing drive unit according to any one of claims 1 to 13, wherein the communication unit of the actuator and the external device are connected by wireless or wired means, and the actuator is driven by the external device.
15. A door automatic opening and closing drive unit according to any one of claims 1 to 6, wherein an actuator including a start block, a forward / backward arm, a rotating arm, and a door arm are incorporated into each rack in a facility of this type, including a data center, in which a large number of information processing devices are housed and arranged in a large number of racks, and an external device is mounted on the work robot of a robot management system equipped in such a facility, which patrols a work robot having a self-propelled mechanism to perform various management operations on each information processing device, the communication unit of the actuator and the external device are connected wirelessly, and the actuator is driven wirelessly by the external device of the work robot.
16. An automatic door opening and closing drive unit according to any one of claims 7 to 12, wherein an actuator including a start block and an operating arm are incorporated into each rack in a facility of the type including a data center, in which a large number of information processing devices are housed and arranged in a large number of racks, and an external device is mounted on the work robot of a robot management system equipped in such a facility, which causes a work robot having a self-propelled mechanism to patrol and perform various management of each information processing device, the communication unit of the actuator and the external device are connected wirelessly, and the actuator is driven wirelessly by the external device of the work robot.
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