Composition for preventing adhesion

A sheet-like alginate-based adhesion prevention material addresses the limitations of existing materials by controlling dissolution and ensuring effective adhesion prevention and surgical applicability, enhancing wound healing and reducing adhesion formation.

JP7842020B2Active Publication Date: 2026-04-07MOCHIDA PHARM CO LTD +1
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Patent Information

Authority / Receiving Office
JP · JP
Patent Type
Patents
Current Assignee / Owner
Filing Date
2021-07-30
Publication Date
2026-04-07

AI Technical Summary

Technical Problem

Existing adhesion prevention materials, such as PTFE film, HA and CMC sheets, and regenerated oxidized cellulose sheets, are either non-biodegradable or ineffective in preventing severe adhesions, and there is a need for a material that can effectively suppress both wound and de novo adhesions without adverse effects, facilitate wound healing, and be suitable for endoscopic surgery applications.

Method used

A sheet-like adhesion prevention material containing alginate crosslinked with a hardening agent, designed to dissolve within a specific time frame when subjected to a dissolution test, ensuring high adhesion prevention efficacy, biocompatibility, and ease of application during endoscopic surgery.

Benefits of technology

The alginate-based material effectively prevents adhesions by dissolving within a controlled timeframe, maintaining wound integrity and facilitating surgical procedures, while being biocompatible and suitable for industrial production.

✦ Generated by Eureka AI based on patent content.

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Abstract

A material for preventing adhesion having a high adhesion preventing effect has been desired. Provided is a sheet-like material for preventing adhesion which contains alginate, at least a portion of which is crosslinked with a curing agent, the material for preventing adhesion satisfying (1) and (2) when a dissolution test is performed in which a sample cut into a substantial circle having a diameter of 8 mm is left to stand, via a mesh, on agar of a petri dish to which a physiological saline solution is added substantially to the top surface of the agar, the petri dish is shaken at an amplitude of 25 mm and 40 shakes / min., and the weight of the sample is measured at at least one arbitrary point in time. (1) The time required for the weight of the sample to be less than 0.01 g is 5-36 hours from the start of the test, and (2) the time required for the weight of the sample to reach the maximum weight is 10 hours or less from the start of the test.
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Description

[Technical Field]

[0001] The present invention relates to an adhesion prevention material and a method for manufacturing the same. [Background technology]

[0002] Adhesion refers to a condition in which the surfaces of tissues that should be separate from each other become connected or fused together by fibrous tissue. Adhesion occurs when exudate containing fibrin is produced on the surface of tissue due to trauma or inflammation, and this exudate organizes, causing the tissue surfaces to connect or fuse together. In surgical procedures, trauma to the tissue surface, inflammation caused by trauma, and inflammation caused by drying of the tissue surface during surgery are all causes of adhesion. Adhesions can sometimes cause infertility, intestinal obstruction, and chronic pelvic pain. Furthermore, repeated surgery may be necessary to release adhesions that have formed after previous surgery. For example, multiple surgeries are effective for recurrent liver cancer, but the decision on whether to perform a second surgery, the risks of treatment, the amount of bleeding during surgery, and the duration of surgery all depend heavily on preventing adhesions after the previous surgery. For these reasons, preventing adhesions is essential, and various measures have been taken to achieve this. Some such measures to prevent adhesions involve creating a physical barrier that is placed between the site of trauma or inflammation and the adjacent tissue to prevent tissue linkage or fusion. Examples of such physical barriers include sheet-like materials. Specifically, sheet-like materials include polytetrafluoroethylene (PTFE) film (Preclude (trade name) (WL Gore and Associates, Inc.)), sheets containing hyaluronic acid (HA) and carboxymethylcellulose (CMC) (Seprafilm (trade name) (Genzyme GmbH)), and regenerated oxidized cellulose sheets (INTERCEED (trade name) (Johnson & Johnson)). Of these, PTFE film has the problem of remaining in the body because it is not biodegradable. Although the sheets containing HA and CMC and the regenerated oxidized cellulose sheets are biodegradable, they cannot completely prevent severe adhesions such as those that occur after liver resection, and there is room for improvement in terms of their effectiveness in preventing adhesions. Here, it is known that biocompatible materials selected from proteins such as collagen, and polysaccharides such as carboxymethylcellulose, hyaluronic acid, and alginic acid are used in sheet form or granular form as medical absorbents, medical adhesives, adhesion prevention materials, and biological tissue reinforcing materials (Patent Documents 1-6). Furthermore, Patent Documents 7 and 8 describe an anti-adhesion material that includes a biocompatible sponge-like laminate comprising a first and second sponge-like layer of a monovalent metal salt of low-endotoxin alginate, at least in part, crosslinked with a curing agent, wherein the weight-average molecular weight of the monovalent metal salt of alginate in the first layer is higher than that of the monovalent metal salt of alginate in the second layer. Furthermore, Patent Document 9 describes a device for preventing postoperative adhesions that includes an alginate composition and a crosslinking agent. [Prior art documents] [Patent Documents]

[0003] [Patent Document 1] Japanese Unexamined Patent Publication No. 48-79870 [Patent Document 2] Japanese Patent Publication No. 2003-126235 [Patent Document 3] International Publication No. 2005 / 26214 [Patent Document 4] Japanese Unexamined Patent Application Publication No. 2011-25013 [Patent Document 5] Japanese Unexamined Patent Application Publication No. 2013-165884 [Patent Document 6] Japanese Patent Application Publication No. 2016-502874 [Patent Document 7] International Publication No. 2018 / 012605 [Patent Document 8] International Publication No. 2019 / 138583 [Patent Document 9] US Published Patent Application No. 2012 / 0039959 [Summary of the Invention] [Problems to be Solved by the Invention]

[0004] Under such circumstances, a new adhesion prevention material has been demanded. Preferably, it has at least one of the following performances: high adhesion prevention effect, capable of suppressing both adhesion at the wound site and de novo adhesion, having no adverse effects on the applied living body, not hindering the healing of the wound site, usable for intestinal anastomosis, etc., easy to apply through a trocar in endoscopic surgery, capable of adjusting and re-pasting the application position, suitable for industrial production, etc. [Means for Solving the Problems]

[0005] The inventors of the present invention conducted intensive studies on an adhesion prevention material that combines the advantages of a film (sheet) - like adhesion prevention material and a spray (liquid, gel, powder) - like adhesion prevention material in an adhesion model using animals assuming various surgeries in clinical practice. As a result, it was found that an adhesion prevention material satisfying specific conditions in a predetermined dissolution test not only has an excellent adhesion prevention effect stably in a wide range of application areas for preventing adhesion at the surgical site, but is also suitable for industrial production, and thus the present invention was completed.

[0006] The present invention is as follows. [1-1] A sheet-like anti-adhesion material containing alginate, at least a portion of which is crosslinked with a hardening agent, When a dissolution test is performed on the agar in a petri dish containing physiological saline solution up to approximately the top surface of the agar, the anti-adhesion material satisfies the following conditions (1) and (2): the sample cut into approximately 8 mm diameter circles is placed on the agar in the petri dish with physiological saline solution added up to approximately the top surface of the agar, and the petri dish is shaken at an amplitude of 25 mm and a shaking rate of 40 times / minute, and the weight of the sample is measured at at least one arbitrary time point; (1) The time required for the sample weight to become less than 0.01 g is between 5 hours and 36 hours from the start of the test, (2) The time required for the sample weight to reach its maximum weight is within 10 hours from the start of the test. [1-2] The adhesion prevention material according to [1-1], wherein the adhesion prevention material comprises a first layer and a second layer. [1-3] The total amount of alginate is 1.4 mg / cm³ when converted to the weight of sodium alginate. 2 The above 2.8 mg / cm³ 2 The following are adhesion prevention materials as described in [1-1] or [1-2]. [1-4] The hardening agent is a calcium ion compound, and the total amount of calcium is 0.14 mg / cm³ when converted to the weight of calcium chloride. 2 More than 0.30mg / cm 2 The adhesion prevention material described in any one of the following items [1-1] to [1-3]. [1-5] An adhesion prevention material according to any one of items [1-1] to [1-4], wherein the thickness of the sheet-like adhesion prevention material is 100 μm or more and 500 μm or less. [1-6] The adhesion prevention material described in any one of items [1-1] to [1-5], wherein a sheet-like adhesion prevention material is pressed. [1-7] An adhesion prevention material according to any one of items [1-2] to [1-6], wherein the dissolution rate of the first layer is slower than that of the second layer. [1-8] Adhesion prevention material 1cm 2The total amount of alginate contained per unit is 2.1 mg to 2.4 mg when converted to the weight of sodium alginate, the ratio of alginate in the second layer (upper layer) to the first layer (lower layer) is 2 to 3, the hardening agent is a calcium ion compound, and the adhesion prevention material is 1 cm 2 An adhesion prevention material as described in any one of items [1-2] to [1-7], wherein the total amount of hardening agent contained in each unit is 0.24 mg to 0.27 mg when converted to the weight of calcium chloride, and the ratio of hardening agent in the second layer (upper layer) to the first layer (lower layer) is 0.2 to 0.4. [1-9] The adhesion prevention material described in [1-1], wherein the adhesion prevention material is a single layer. [1-10] A method for manufacturing an adhesion prevention material according to any one of items [1-1] to [1-9], comprising the following steps. (1) A step of curing (gelling) an aqueous solution of a monovalent metal salt of alginic acid with a curing agent. (2) If desired, a step of freezing the monovalent metal salt of hardened (gelled) alginic acid. (3) If desired, a step of forming a second layer by curing (gelling) an aqueous solution of a monovalent metal salt of alginic acid with a curing agent on the first layer. (4) If desired, further, the process of repeating steps (2) and (3) to form a third layer. (5) A step of freeze-drying the obtained cured product (gel). [1-11] The method for producing alginic acid according to [1-10], wherein the monovalent metal salt of alginic acid comprises at least one monovalent metal salt of alginic acid having a weight-average molecular weight of 100,000 or more.

[0007] [2-1] A sheet-like anti-adhesion material containing alginate, at least a portion of which is crosslinked with a hardening agent, wherein the total amount of alginate is 1.4 mg / cm³ in weight of sodium alginate. 2 The above 2.8 mg / cm³ 2 The following are adhesion prevention materials. [2-2] The adhesion prevention material according to [2-1], wherein the adhesion prevention material comprises a first layer and a second layer. [2-3] The hardening agent is a calcium ion compound, and the total amount of calcium, when converted to the weight of calcium chloride, is 0.14 mg / cm 2 or more and 0.30 mg or less / cm 2 The anti-adhesion material according to [2-1] or [2-2]. [2-4] The anti-adhesion material according to any one of [2-1] to [2-3], wherein the thickness of the sheet-like anti-adhesion material is 100 μm or more and 500 μm or less. [2-5] The anti-adhesion material according to any one of [2-1] to [2-4], wherein the sheet-like anti-adhesion material is pressed. [2-6] The anti-adhesion material according to any one of [2-2] to [2-5], wherein the dissolution rate of the first layer is slower than that of the second layer. [2-7] The total amount of alginate contained per 1 cm of the anti-adhesion material 2 is 2.1 mg to 2.4 mg when converted to the weight of sodium alginate, the distribution ratio of alginate in the second layer (upper layer) / the first layer (lower layer) is 2 to 3, the hardening agent is a calcium ion compound, and the total amount of the hardening agent contained per 1 cm of the anti-adhesion material 2 is 0.24 mg to 0.27 mg when converted to the weight of calcium chloride, and the distribution ratio of the hardening agent in the second layer (upper layer) / the first layer (lower layer) is 0.2 to 0.4. The anti-adhesion material according to any one of [2-2] to [2-6]. [2-8] The anti-adhesion material according to [2-1], wherein the anti-adhesion material is a single layer. [2-9] A method for producing the anti-adhesion material according to any one of [2-1] to [2-8], comprising the following steps. (1) A step of curing (gelatinizing) an aqueous solution of a monovalent metal salt of alginic acid with a hardening agent. (2) A step of freezing the cured (gelatinized) monovalent metal salt of alginic acid, if desired. (3) A step of curing (gelatinizing) an aqueous solution of a monovalent metal salt of alginic acid with a hardening agent on the first layer to form a second layer, if desired. (4) A step of repeating the steps (2) and (3) to form a third layer, if desired. (5) A step of freeze-drying the obtained cured product (gel). [2-10] The method for producing alginic acid according to [2-9], wherein the monovalent metal salt of alginic acid comprises at least one monovalent metal salt of alginic acid having a weight-average molecular weight of 100,000 or more.

[0008] [3-1] A sheet-like anti-adhesion material containing alginate, at least a portion of which is crosslinked with a hardening agent, An adhesion prevention method comprising applying an adhesion prevention material that satisfies the following conditions (1) and (2) to an object requiring adhesion prevention, in which a sample of the adhesion prevention material cut into a roughly circular shape with a diameter of 8 mm is placed on the agar in a petri dish to which physiological saline has been added up to approximately the top surface of the agar, with a mesh in between, and the petri dish is shaken at an amplitude of 25 mm and a shaking rate of 40 times / min, and the weight of the sample is measured at at least one arbitrary time point; (1) The time required for the sample weight to become less than 0.01 g is between 5 hours and 36 hours from the start of the test, (2) The time required for the sample weight to reach its maximum weight is within 10 hours from the start of the test. [3-1a] A sheet-like anti-adhesion material containing alginate, at least a portion of which is crosslinked with a hardening agent, wherein the total amount of alginate is 1.4 mg / cm³ in weight of sodium alginate. 2 The above 2.8 mg / cm³ 2 A method for preventing adhesion, comprising applying the following adhesion prevention material to an object requiring adhesion prevention. [3-2] The adhesion prevention method according to [3-1] or [3-1a], wherein the adhesion prevention material comprises a first layer and a second layer. [3-3] The total amount of alginate is 1.4 mg / cm³ when converted to the weight of sodium alginate. 2 The above 2.8 mg / cm³ 2 The adhesion prevention method described in [3-1] or [3-2] below. [3-4] The hardening agent is a calcium ion compound, and the total amount of calcium is 0.14 mg / cm³ when converted to the weight of calcium chloride. 2 More than 0.30mg / cm 2The adhesion prevention method described in any one of the following items [3-1] to [3-3]. [3-5] The adhesion prevention method described in any one of items [3-1] to [3-4], wherein the thickness of the sheet-like adhesion prevention material is 100 μm or more and 500 μm or less. [3-6] The adhesion prevention method described in any one of items [3-1] to [3-5], wherein a sheet-like adhesion prevention material is pressed. [3-7] The adhesion prevention method described in any one of [3-2] to [3-6], wherein the dissolution rate of the first layer is slower than that of the second layer. [3-8] Adhesion prevention material 1cm 2 The total amount of alginate contained per unit is 2.1 mg to 2.4 mg when converted to the weight of sodium alginate, the ratio of alginate in the second layer (upper layer) to the first layer (lower layer) is 2 to 3, the hardening agent is a calcium ion compound, and the adhesion prevention material is 1 cm 2 The adhesion prevention method described in any one of items [3-2] to [3-7], wherein the total amount of hardening agent contained in each layer is 0.24 mg to 0.27 mg when converted to the weight of calcium chloride, and the distribution ratio of hardening agent in the second layer (upper layer) to the first layer (lower layer) is 0.2 to 0.4. [3-9] The adhesion prevention method according to [3-1] or [3-1a], wherein the adhesion prevention material is a single layer.

[0009] [4-1] A sheet-like anti-adhesion material containing alginate, at least a portion of which is crosslinked with a hardening agent, Alginate for use in preventing adhesion, in which a sample of the aforementioned adhesion prevention material, cut into approximately circular shapes with a diameter of 8 mm, is placed on the agar in a petri dish to approximately the top surface of the agar, with physiological saline added to the agar, and the petri dish is shaken at an amplitude of 25 mm and a shaking rate of 40 times / min, and the weight of the sample is measured at at least one arbitrary time point, and the adhesion prevention material satisfying the following (1) and (2) is applied to the target wound; (1) The time required for the sample weight to become less than 0.01 g is between 5 hours and 36 hours from the start of the test, (2) The time required for the sample weight to reach its maximum weight is within 10 hours from the start of the test. [4-1a] A sheet-like anti-adhesion material containing alginate, at least a portion of which is crosslinked with a hardening agent, wherein the total amount of alginate is 1.4 mg / cm³ in weight of sodium alginate. 2 The above 2.8 mg / cm³ 2 The following is an alginate salt used for preventing adhesions, which is applied to the target wound area as an anti-adhesion material. [4-2] The alginate according to [4-1] or [4-1a], wherein the anti-adhesion material comprises a first layer and a second layer. [4-3] The total amount of alginate is 1.4 mg / cm³ when converted to the weight of sodium alginate. 2 The above 2.8 mg / cm³ 2 The alginate described in either item [4-1] or [4-2] below. [4-4] The hardening agent is a calcium ion compound, and the total amount of calcium is 0.14 mg / cm³ when converted to the weight of calcium chloride. 2 More than 0.30mg / cm 2 The alginate described in any one of the following items [4-1] to [4-3]. [4-5] An alginate according to any one of items [4-1] to [4-4], wherein the thickness of the sheet-like anti-adhesion material is 100 μm or more and 500 μm or less. [4-6] An alginate according to any one of items [4-1] to [4-5], wherein a sheet-like anti-adhesion material is pressed. [4-7] An alginate according to any one of items [4-2] to [4-6], wherein the dissolution rate of the first layer is slower than that of the second layer. [4-8] Adhesion prevention material 1cm 2 The total amount of alginate contained per unit is 2.1 mg to 2.4 mg when converted to the weight of sodium alginate, the ratio of alginate in the second layer (upper layer) to the first layer (lower layer) is 2 to 3, the hardening agent is a calcium ion compound, and the adhesion prevention material is 1 cm 2The alginate described in any one of items [4-2] to [4-7], wherein the total amount of hardening agent contained in each unit is 0.24 mg to 0.27 mg when converted to the weight of calcium chloride, and the distribution ratio of the hardening agent in the second layer (upper layer) to the first layer (lower layer) is 0.2 to 0.4. [4-9] The alginate described in [4-1] or [4-1a], wherein the adhesion prevention material is a single layer. [Effects of the Invention]

[0010] The present invention provides a novel adhesion prevention material. In a preferred embodiment, an adhesion prevention material can be provided that has at least one of the following properties: high adhesion prevention effect, ability to suppress both wound adhesion and de novo adhesion, no adverse effects on the body to which it is applied, no interference with wound healing, can be used in intestinal anastomosis and the like, easy application via trocar in endoscopic surgery, and the ability to adjust the application position and reapply. [Brief explanation of the drawing]

[0011] [Figure 1] This figure shows an example of an adhesion prevention material. [Figure 2] This graph shows the results of the dissolution test of the adhesion prevention material according to Example 1. [Figure 3] This graph shows the results of the dissolution test of the adhesion prevention material according to Example 2. [Figure 4] This graph shows the results of the dissolution test of the adhesion prevention material according to Example 3. [Figure 5] This graph shows the results of the dissolution test of the adhesion prevention material according to Example 4. [Figure 6] This graph shows the results of the dissolution test of the adhesion prevention material according to Example 5. [Figure 7] This graph shows the results of the dissolution test of the adhesion prevention material according to Example 6. [Figure 8] This graph shows the results of the dissolution test of the adhesion prevention material according to Example 7. [Figure 9] This graph shows the results of the dissolution test of the adhesion prevention material according to Example 8. [Figure 10] This graph shows the results of the dissolution test of the adhesion prevention material according to Example 9. [Figure 11] This graph shows the results of the dissolution test of the adhesion prevention material according to Example 10. [Figure 12] This graph shows the results of the dissolution test of the adhesion prevention material according to Example 11. [Figure 13] This graph shows the results of the dissolution test of the adhesion prevention material according to Example 12. [Figure 14] This graph shows the results of the dissolution test of the adhesion prevention material according to Example 13. [Figure 15] This graph shows the results of the dissolution test of the adhesion prevention material related to Comparative Example 1. [Figure 16] This graph shows the results of the dissolution test of the adhesion prevention material related to Comparative Example 2. [Figure 17] This graph shows the results of the dissolution test of the adhesion prevention material related to Comparative Example 3. [Figure 18] This graph shows the results of the dissolution test of the adhesion prevention material related to Comparative Example 4. [Figure 19] This graph shows the results of the dissolution test of the adhesion prevention material related to Comparative Example 5. [Figure 20] This graph shows the results of the dissolution test of the adhesion prevention material related to Comparative Example 6. [Figure 21] This figure shows the evaluation of adhesion formation in a rat liver resection model (non-separated and separated sections). [Figure 22] This figure shows the evaluation of adhesion formation in a miniature pig spleen-abdominal wall adhesion model (local). [Figure 23] This figure shows the evaluation of adhesion formation in a miniature pig spleen-abdominal wall adhesion model (periphery). [Figure 24] This figure shows the evaluation of adhesion formation in a miniature pig two-stage liver resection model. [Figure 25] This figure shows the evaluation of adhesion formation in a rat model with partial liver resection (Grade). [Figure 26] This figure shows the evaluation of adhesion formation in a rat model with partial liver resection (Extent). [Modes for carrying out the invention]

[0012] The present invention will be described in detail below, but the following embodiments are illustrative examples for illustrating the present invention, and the present invention can be implemented in various forms without departing from its essence.

[0013] 1. Preventing adhesion Adhesion refers to a condition in which the surfaces of tissues that should be separate from each other are connected or fused together by fibrous tissue. The causes of adhesion include trauma to the tissue surface during surgery, inflammation caused by trauma, and inflammation due to drying of the tissue surface during surgery. As a result of these traumas and inflammations, exudate containing fibrin is produced on the tissue surface, and adhesion is formed when this exudate organizes and the tissue surfaces are connected or fused together. "Adhesion prevention" means reducing the formation of adhesions. Adhesion prevention does not necessarily require complete prevention of adhesion formation; it is sufficient if adhesion formation is prevented compared to the state without the application of the adhesion prevention material. In other words, "adhesion prevention" can be rephrased as adhesion reduction, and it is sufficient if at least one of the following, selected from the frequency, extent, and degree of adhesions, is reduced. "Adhesion prevention" is sufficient if, for example, when performing the adhesion extent evaluation described in the examples, the average adhesion extent is lower compared to the average adhesion extent when the adhesion prevention material was not applied. "Adhesion prevention" preferably refers to the prevention of adhesions resulting from surgical procedures, and more preferably, peritoneal adhesions resulting from surgical procedures. In other words, "adhesion prevention" preferably refers to the prevention of postoperative adhesions. Furthermore, the types of adhesions that can be treated include adhesions at the site where the target organ was removed during surgery, and de novo adhesions (adhes to surrounding areas other than the surgical site, as well as to the abdominal cavity and extensive areas within the body).

[0014] 2. Adhesion prevention material The following adhesion prevention materials are provided here. The present invention provides an anti-adhesion material in the form of a sheet containing alginate, which is at least partially crosslinked with a hardening agent, and which satisfies the following conditions (1) and (2) when the anti-adhesion material is subjected to a dissolution test described below, in which a sample weighing approximately 2 mg, cut into a roughly circular shape with a diameter of 8 mm, is placed on the agar in a petri dish to the approximate top surface of the agar through a mesh, the petri dish is shaken at an amplitude of 25 mm and a shaking rate of 40 times / min, and the weight of the sample is measured at at least one arbitrary time point. (1) The time required for the sample weight to become less than 0.01 g is between 5 hours and 36 hours from the start of the test, (2) The time required for the sample weight to reach its maximum weight is within 10 hours from the start of the test. Alternatively, natural or synthetic gels with water-retaining properties, such as gelatin or agar, can be used instead of the agar mentioned above.

[0015] The shape of the anti-adhesion material is not particularly limited as long as it is in sheet form, and can be appropriately selected considering the area, shape, and unevenness of the surface to which it will be applied. The shape of the anti-adhesion material may be, for example, a rectangular (including square) flat plate, or a disc shape, etc. Preferably, it is a rectangular (including square) flat plate or a disc shape. When it is in the shape of a flat plate or disc, the anti-adhesion material can be further cut and applied to the surface according to the area, shape, and unevenness of the surface to which it will be applied. The adhesion prevention material may be pressed, and is preferred. Specifically, a pressed adhesion prevention material is obtained by pressing a sponge-like material. "Sponge-like" means having a porous state. A porous sponge-like composition is obtained by freeze-drying a gel hardened with a curing agent. Pressing is performed manually or by sandwiching the laminate with a press machine and applying pressure. By pressing (applying pressure) the sponge-like composition, the pores are crushed and the sponge-like composition deforms into a sheet-like composition. Pressing affects the moisture absorption and dissolution time of the sheet-like composition. Processes such as compression and thinning, which are commonly used, are also included in the pressing referred to here. Examples of press pressure include 1 kPa to 100 MPa, more preferably 10 kPa to 80 MPa, and even more preferably 100 kPa to 60 MPa. Manual pressing is performed using something that can be pressed by hand so that uniform pressure is applied to the laminate, such as an acrylic ruler, acrylic plate, glass plate, metal plate, etc. Furthermore, examples of press machines that can be used include a hot press machine (AH-1T manufactured by AS ONE Corporation). The height (thickness) of the pressed anti-adhesion material is preferably 100 to 500 μm, more preferably 150 to 450 μm, and even more preferably 200 to 400 μm. A more preferred embodiment of the adhesion prevention material is a rectangular (including square) flat plate with a similar height (thickness), and its length and width are 1mm to 300mm x 1mm to 300mm, more preferably 3mm to 200mm x 3mm to 200mm, and even more preferably 5mm to 150mm x 5mm to 150mm. In yet another preferred embodiment, the anti-adhesion material is disc-shaped and has such a height (thickness), and its diameter is 10 mm to 300 mm, more preferably 20 mm to 200 mm, and even more preferably 30 mm to 150 mm. The pressed material, which is made into a sheet, can be rolled or folded, and even after being rolled, it has moderate softness and resilience that allows it to be easily restored to a sheet shape. In some embodiments, the thickness of the pressed anti-adhesion material is uniform. In other embodiments, the thickness does not have to be uniform, and it may have a gradient structure where one side is thicker and the other is thinner. In this specification, a pressed sponge-like composition containing alginate is also referred to as an alginate sheet.

[0016] The adhesion prevention material contains an alginate, at least in part, that is crosslinked with a hardening agent. Preferably, the adhesion prevention material contains a monovalent metal salt of alginic acid. The "hardening agent" and "monovalent metal salt of alginic acid" are as described below.

[0017] This document details the dissolution test of adhesion prevention materials. The adhesion prevention material must meet the specified conditions when subjected to the following dissolution test. The dissolution test uses a petri dish, agar, physiological saline, sample, mesh, and shaker. The petri dish is not particularly limited as long as it can hold the agar and the mesh on which the sample is placed, but for example, a 10 cm diameter dish (product code: 3020-100, manufactured by IWAKI Corporation) can be used. For the agar, for example, a 2% agar solution solidified in a tray can be used, and the concentration can be changed as appropriate. Alternatively, natural or synthetic materials that have water-retaining ability and form a gel of a certain strength, such as gelatin or agar, can be used instead of the above agar. The sample is obtained by cutting the adhesion prevention material into a roughly circular shape with a diameter of 8 mm. The method of cutting the sample is not particularly limited, but for example, a biopsy trephine with a diameter of 8 mm can be used to obtain a sample of the above size and shape. The sample weight measured at this time will be considered the sample weight at the start of the measurement. Next, place a 0.7 cm thick piece of agar, cut to the specified size (specifically, 1 cm x 1 cm), into a petri dish and add physiological saline solution. The amount of physiological saline solution should be such that it reaches approximately the top surface of the agar when added to the petri dish. Next, the sample, placed on the mesh, is set aside on top of the agar in a petri dish, and then placed in a shaker to begin shaking. This start of shaking is sometimes referred to as "start of the test." The mesh used here is not particularly limited, but for example, a mesh made by cutting off the side of a cell strainer (100 μm, FALCON) can be used. The tare weight of the mesh should be measured in advance using an electronic balance. The type of shaker used is not particularly limited, but examples include the TRIPLE SHAKER NR-80 (manufactured by TAITEC). Shaking is performed by shaking the petri dish with an amplitude of 25 mm and a shaking rate of 40 times / minute. Here, since the level of the physiological saline solution is at approximately the same height as the top of the agar, the sample is occasionally splashed with physiological saline solution during shaking. The shaking is performed at room temperature. Next, the sample weight is measured at at least one arbitrary point in time from the start of the test. The test is then terminated when it is visually confirmed that the sample has completely dissolved. Here, "at least one arbitrary point in time" is, for example, any one point in time between the start of the test and the complete dissolution of the sample, and could be at least one of the following points in time from the start of the test: 0.5 hours, 1 hour, 1.5 hours, 2 hours, 2.5 hours, 3 hours, 4 hours, 5 hours, 6 hours, 7 hours, 8 hours, 9 hours, 10 hours, 11 hours, 12 hours, 13 hours, 14 hours, 15 hours, 16 hours, 17 hours, 18 hours, 19 hours, 20 hours, 21 hours, 22 hours, 23 hours, 24 hours, 25 hours, 26 hours, 27 hours, 28 hours, 30 hours, 33 hours, 48 ​​hours, 49 hours, 51 hours, 52 hours, 54 hours, 55 hours, 58 hours, 144 hours, and 168 hours. The sample weight is measured by removing the mesh at regular intervals, wiping off any moisture, and then weighing it using an electronic balance. After weighing, the mesh is returned to the agar in a petri dish, and a specified amount, for example 200 μL of physiological saline, is added.

[0018] The dissolution test can be carried out in more detail by the method described in the examples below.

[0019] When the above dissolution test is performed on the adhesion prevention material, the following conditions (1) and (2) are met. (1) The time required for the sample weight to become less than 0.01 g is between 5 hours and 36 hours from the start of the test, (2) The time required for the sample weight to reach its maximum weight is within 10 hours from the start of the test.

[0020] Some forms of adhesion prevention materials absorb moisture and swell within the body of a target such as a human, dissolve until the amount of absorbed moisture reaches a saturation point, and eventually dissolve completely. In this case, (1) above means that the time it takes for the adhesion prevention material to completely dissolve in the body is not too short, and that it does not remain in the body for a long time. Furthermore, (2) above indicates that the adhesion prevention material rapidly absorbs water and swells within the body.

[0021] Regarding (1) above, "5 hours or more, but not exceeding 36 hours" could mean, for example, 5 to 36 hours, 10 to 30 hours, 12 to 24 hours, etc., from the start of the exam. Furthermore, regarding (2) above, "within 10 hours" could mean, for example, within 10 hours, within 9.5 hours, within 9 hours, within 8.5 hours, within 8 hours, within 7 hours, within 6 hours, etc. Here, the "time required for the sample weight to reach its maximum weight" in (2) above is shorter than the "time required for the sample weight to become less than 0.01g" in (1) above. In other words, the "time required for the sample weight to become less than 0.01g" in (1) above is longer than the "time required for the sample weight to reach its maximum weight" in (2) above. In this specification, when the symbol "~" is used to indicate a numerical range, it means "greater than or equal to the lower limit and less than or equal to the upper limit," and the numbers at both ends of the symbol are included in that range.

[0022] In order for the adhesion prevention material to satisfy (1) and (2) above, for example, adjustments can be made to the total amount of hardener, the total amount of monovalent metal salt of alginate, the distribution ratio of hardener in the upper / lower layer, the distribution ratio of monovalent metal salt of alginate in the upper / lower layer, and the thickness after pressing.

[0023] Regarding adjusting the total amount of hardener, for example, when using a calcium ion compound as the hardener, the amount of hardener should be converted to 0.14 mg / cm³ in terms of the weight of calcium chloride. 2 By doing so, local and de novo adhesion prevention effects can be obtained, and condition (1) can be satisfied. In addition, the amount of hardener can be converted to the weight of calcium chloride to 0.30 mg / cm³. 2 By doing the following, a homogeneous anti-adhesion material can be obtained during manufacturing, improving industrial productivity and satisfying conditions (1) and (2). Regarding the adjustment of the total amount of monovalent metal salts of alginate, for example, the total amount of monovalent metal salts of alginate is converted to the weight of sodium alginate to 1.4 mg / cm³. 2 By doing so, local and de novo adhesion prevention effects can be obtained, and condition (1) can be satisfied (the dissolution rate of the adhesion prevention material can be slowed down to an appropriate rate). In addition, the total amount of monovalent metal salts of alginate is converted to the weight of sodium alginate to 2.8 mg / cm³. 2 By doing the following, an adhesion prevention material with reduced excessive residue in the body can be obtained, and the condition of (1) can be satisfied (the dissolution rate of the adhesion prevention material can be accelerated to an appropriate rate). Regarding the adjustment of the distribution ratio of the upper / lower layers of curing agent, for example, by setting the distribution ratio of the upper / lower layers of curing agent to 0.1 to 1.2, local and de novo adhesion prevention effects can be obtained. In some embodiments of the present invention, the distribution ratio of the upper / lower layers of curing agent is preferably 0.1 to 0.6, and more preferably 0.2 to 0.4. Regarding the adjustment of the distribution ratio of monovalent metal salts of alginate in the upper and lower layers, for example, by setting the distribution ratio of monovalent metal salts of alginate in the upper and lower layers to 1 to 3, local and de novo adhesion prevention effects can be obtained. In some embodiments of the present invention, the distribution ratio of monovalent metal salts of alginate in the upper and lower layers is preferably 2 to 3, and more preferably 3. Regarding the adjustment of the thickness after pressing, for example, by setting the thickness after pressing to 100-500 μm, good operability can be obtained, such as enabling insertion via a trocar during endoscopic surgery. Furthermore, by setting the thickness after pressing within the above range, conditions (1) and (2) can be satisfied.

[0024] If the hardening agent is a calcium ion compound, the adhesion prevention material should be 72 cm. 2 The total amount of hardening agent contained per unit is, converted to the weight of calcium chloride, for example, 10 mg or more and less than 22 mg, preferably 13 mg to 20 mg, and more preferably 17 mg to 19 mg. Furthermore, in some embodiments, when the hardening agent is a calcium ion compound, the adhesion prevention material is 1 cm 2 The total amount of hardening agent contained per unit is, for example, 0.14 mg to 0.30 mg, preferably 0.18 mg to 0.28 mg, and more preferably 0.24 mg to 0.27 mg. Note that "total amount" can be rephrased as "amount used," "amount added," or "amount added." Also, "total amount" refers to the amount when the thickness of the adhesion prevention material is 100 to 500 μm.

[0025] The adhesion prevention material may have no layered structure (single layer), a layered structure, or a laminated structure of two or more layers. The laminated structure of two or more layers may be, for example, a laminate of two, three, four, or five layers, preferably a laminated structure of two or three layers, and more preferably a laminated structure of two layers. When the adhesion prevention material is a laminated structure, each layer may have a structure with a clear interface, or each layer may not have a structure with a clear interface.

[0026] Figure 1 shows an example of an anti-adhesion material having a two-layer structure. The anti-adhesion material 1 includes a laminate 4 comprising a first layer 2 and a second layer 3. The laminate 4 is obtained by pressing a sponge-like laminate as needed. The first layer 2 and the second layer 3 are both sponge-like before pressing. The "first layer" is the lower layer when the laminate is applied to an object, that is, the layer that comes into contact with the surface of the tissue to which it is to be applied. The "second layer" is the upper layer when the laminate is applied to an object, that is, the layer that does not come into contact with the surface of the tissue to which it is to be applied. The anti-adhesion material is biocompatible. "Biocompatible" means that it can be placed on the surface of the tissue to which it is to be applied as a medical material. A biocompatible laminate used as an adhesion prevention material may have a third layer containing any component in addition to the first and second layers described above. In some embodiments, a biocompatible laminate includes a first layer and a second layer, each containing at least a portion of a monovalent metal salt of alginate crosslinked with a curing agent, wherein the dissolution rate of the first layer is slower than that of the second layer. To make the dissolution rate of the first layer slower than that of the second layer, for example, the weight-average molecular weight of the monovalent metal salt of alginate in the first layer is made higher than that of the second layer, or the degree of crosslinking of the monovalent metal salt of alginate in the first layer is made higher than that of the second layer by changing the type of curing agent, changing the concentration of the curing agent, etc.

[0027] If the weight-average molecular weight of the monovalent metal salt of alginate in the first layer is to be higher than that of the second layer, the weight-average molecular weights of the monovalent metal salts of alginate used in the first and second layers should be, for example, 10,000 to 2,000,000 and 1,000 to 1,000,000, respectively. Such weight-average molecular weights are measured by GPC-MALS after decrosslinking treatment, for example, dissolution in a chelating agent solution. The monovalent metal salts of alginate can also be used by combining multiple monovalent metal salts of alginate with different weight-average molecular weights. For example, in the first layer, multiple monovalent metal salts of alginate having different weight-average molecular weights in the range of 10,000 to 2,000,000 can be used in combination, and / or in the second layer, multiple monovalent metal salts of alginate having different weight-average molecular weights in the range of 1,000 to 1,000,000 can be used in combination. The number of monovalent metal salts of alginate to be combined is not particularly limited and may be 2, 3, 4, 5, 6, 7, 8, 9, or 10 or more per layer. The monovalent metal salts of alginate may be a combination of different types of salts with different weight-average molecular weights, or a combination of the same type of salt with different weight-average molecular weights. The ratio of the combinations is not particularly limited; for example, when combining two types of salt, the ratio can be 1:100-100:1, 1:50-50:1, 1:25-25:1, 1:10-10:1, 1:5-5:1, 1:4-4:1, 1:3-3:1, 1:2-2:1, 1:1, etc.

[0028] In some embodiments, the adhesion prevention material is 72 cm. 2 The total amount of monovalent metal salts of alginic acid contained in each portion is converted to the weight of sodium alginate, for example, 100 mg to 200 mg, preferably 120 mg to 180 mg, and more preferably 150 mg to 170 mg. In addition, in some other embodiments, the adhesion prevention material is 1 cm 2 The total amount of monovalent metal salts of alginic acid contained in each portion is converted to the weight of sodium alginate, for example, to 1.4 mg to 2.8 mg, preferably 1.7 mg to 2.5 mg, and more preferably 2.1 mg to 2.4 mg.

[0029] In some aspects of the present invention, the adhesion prevention material is 1 cm 2 The total amount of alginate contained per unit is 2.1 mg to 2.4 mg when converted to the weight of sodium alginate, the ratio of alginate in the second layer (or upper layer) to the first layer (or lower layer) is 2 to 3, the hardening agent is a calcium ion compound, and the anti-adhesion material is 1 cm2 Preferably, the total amount of hardening agent contained per unit is 0.24 mg to 0.27 mg when converted to the weight of calcium chloride, and the distribution ratio of the hardening agent in the second layer (or upper layer) to the first layer (or lower layer) is 0.2 to 0.4.

[0030] In some embodiments, the monovalent metal salt of alginic acid used in the manufacture of the anti-adhesion material contains at least alginic acid with a weight-average molecular weight of 100,000 or more. This can increase the physical strength of the anti-adhesion material.

[0031] The preferred embodiment of the anti-adhesion material is more flexible and less prone to cracking compared to Seprafilm (product name).

[0032] 3. Alginate The alginate used as a raw material for the adhesion prevention material of the present invention is a monovalent metal salt of alginic acid. "Monovalent metal salts of alginic acid" are those in which the hydrogen atom of the carboxylic acid at the 6th position of mannuronic acid and / or guluronic acid, which are constituent sugars of alginic acid, is replaced with Na + Ya K + It is a water-soluble salt produced by ion exchange with monovalent metal ions such as [specific examples of monovalent metal salts of alginic acid]. Specifically, examples of monovalent metal salts of alginic acid include sodium alginate and potassium alginate, but commercially available sodium alginate is particularly preferred. When a solution of a monovalent metal salt of alginic acid is mixed with a curing agent, it forms a gel.

[0033] The "alginic acid" used in this invention is a biodegradable high-molecular-weight polysaccharide, a polymer formed by the linear polymerization of two types of uronic acids, D-mannuronic acid (M) and L-guluronic acid (G). More specifically, it is a block copolymer in which a homopolymer fraction of D-mannuronic acid (MM fraction), a homopolymer fraction of L-guluronic acid (GG fraction), and a fraction in which D-mannuronic acid and L-guluronic acid are randomly arranged (MG fraction) are arbitrarily bonded together. The composition ratio of D-mannuronic acid to L-guluronic acid (M / G ratio) of alginic acid varies mainly depending on the type of organism from which it is derived, such as seaweed, and is also influenced by the habitat and season of the organism, resulting in a wide range from a high-G type with an M / G ratio of approximately 0.4 to a high-M type with an M / G ratio of approximately 5. Alginic acid compounds, initially extracted from brown algae, generally have a high molecular weight, but their molecular weight gradually decreases during processes such as heat drying and purification. By controlling conditions such as temperature during the manufacturing process, selecting the brown algae used as raw materials, and fractionating the molecular weight during the manufacturing process, alginic acid compounds with different molecular weights can be produced. Furthermore, by mixing alginic acid compounds from different lots with different molecular weights, it is possible to obtain alginic acid compounds with a desired molecular weight. The monovalent metal salt of alginic acid used in the present invention is preferably treated with low-endotoxin therapy. Low-endotoxin therapy can be carried out by known methods or similar methods. For example, the purification can be carried out by the method of Suga et al. for purifying sodium hyaluronate (see, for example, Japanese Patent Publication No. 9-324001), the method of Yoshida et al. for purifying β1,3-glucan (see, for example, Japanese Patent Publication No. 8-269102), the method of William et al. for purifying biopolymer salts such as alginate and gellan gum (see, for example, Japanese Patent Publication No. 2002-530440), the method of James et al. for purifying polysaccharides (see, for example, International Publication No. 93 / 13136, brochure), the method of Lewis et al. (see, for example, U.S. Patent No. 5589591), the method of Herman Frank et al. for purifying alginate (see, for example, Appl Microbiol Biotechnol (1994) 40:638-643), or by methods equivalent thereto. The low-endotoxin treatment of the present invention is not limited to those described above, but can also be carried out by known methods such as washing, filtration using filters (endotoxin removal filters, charged filters, etc.), ultrafiltration, purification using columns (endotoxin adsorption affinity columns, gel filtration columns, ion exchange resin columns, etc.), adsorption to hydrophobic substances, resins, or activated carbon, organic solvent treatment (extraction with organic solvents, precipitation / sedimentation by adding organic solvents, etc.), and surfactant treatment (see, for example, Japanese Patent Application Publication No. 2005-036036, etc.), or by appropriately combining these methods. Known methods such as centrifugation may also be appropriately combined with these treatment steps. It is desirable to appropriately select the method according to the type of alginic acid. Endotoxin levels can be confirmed by known methods, such as the Limulus reagent (LAL) method or the Endospecy® ES-24S set (Seikagaku Corporation). The method for treating the endotoxin of the monovalent metal salt of alginic acid used in the present invention is not particularly limited, but as a result, the endotoxin content of the bioabsorbable polysaccharide is preferably 500 endotoxin units (EU) / g or less, more preferably 100 EU / g or less, particularly preferably 50 EU / g or less, and especially preferably 30 EU / g or less, when measured for endotoxin using Limulus reagent (LAL). Low-endotoxin treated sodium alginate is used, for example, in Sea Matrix® (Mochida Pharmaceutical Co., Ltd.) and PRONOVA. TM It is available commercially, such as UP LVG (FMCBioPolymer). Alternatively, low-endotoxin sodium alginates AL10, AL20, AL100, and AL500, as described in International Publication No. 2018 / 012605 and International Publication No. 2019 / 138583, can be used.

[0034] Furthermore, in some embodiments, when the adhesion prevention material has a multilayer structure having a first layer and a second layer, the ratio (weight ratio) of the amount of monovalent metal salt of alginic acid used in the first layer and the second layer is preferably 1:20 to 20:1, more preferably 1:5 to 5:1, and even more preferably 1:3 to 3:1.

[0035] In this specification, "alginic acid, or its salts," may be collectively referred to as "alginic acid."

[0036] 4. Hardening agent (crosslinking agent) The adhesion prevention material contains alginate that is crosslinked with a curing agent in at least part. If the adhesion prevention material has a multilayer structure, some layers may contain alginate crosslinked with a curing agent while other layers do not, or all layers may contain alginate crosslinked with a curing agent. If the adhesion prevention material has a two-layer structure having a first layer and a second layer, either the first layer or the second layer may contain alginate crosslinked with a curing agent (i.e., either the first layer or the second layer may not contain alginate crosslinked with a curing agent), or both the first layer and the second layer may contain alginate crosslinked with a curing agent. The hardening agent hardens the monovalent metal salt of alginate by crosslinking the solution of the monovalent metal salt of alginate. The hardening agent is, for example, Ca 2+ Mg 2+ Ba 2+ Sr 2+ Zn 2+ Fe 3+ Examples include metal ion compounds with a valency of 2 or higher, and crosslinking reagents having 2 to 4 amino groups in the molecule. These form salts with alginic acid and simultaneously form ionic crosslinks. This crosslinking is reversible and can be decrosslinked, for example, by treatment with EDTA. More specifically as curing agents, examples include metal ion compounds with a valency of 2 or higher such as CaCl2, MgCl2, CaSO4, ZnCl2, FeCl3, BaCl2, SrCl2, etc. (preferably CaCl2, CaSO4, ZnCl2, SrCl2, FeCl3, BaCl2, etc.), and crosslinking reagents having 2 to 4 amino groups in the molecule such as diaminoalkanes that may have a lysyl group (-COCH(NH2)-(CH2)4-NH2) on the nitrogen atom, i.e., diaminoalkanes and derivatives in which the amino group is substituted with a lysyl group to form a lysylamino group, specifically diaminoethane, diaminopropane, N-(lysyl)-diaminoethane, etc. Among these, the adhesion prevention material preferably contains a curing agent that includes CaCl2 as a metal ion compound with a valence of 2 or higher. The amount of hardening agent used should be appropriately adjusted depending on the amount of monovalent metal salt of alginate used and its molecular weight. For example, with calcium chloride, the amount of hardening agent used should be 1.26 μmol / cm³. 2 ~2.70 μmol / cm³ 2 Preferably, 1.62 μmol / cm³ 2 ~2.52 μmol / cm³ 2 More preferably, 2.16 μmol / cm³ 2 ~2.43 μmol / cm³ 2 That is the case.

[0037] Furthermore, in some embodiments, when the adhesion prevention material has a multilayer structure having a first layer and a second layer, the ratio (weight ratio) of the amount of curing agent used in the first layer and the second layer is preferably 1:10 to 10:1, more preferably 1:5 to 5:1, and even more preferably 1:3 to 3:1.

[0038] Furthermore, in some embodiments, when the curing agent is a calcium ion compound, the ratio (by weight) of the amount of monovalent metal salt of alginic acid used to the total amount of curing agent is preferably 1:20 to 20:1, and more preferably 1:16 to 16:1.

[0039] 5. Method for manufacturing adhesion prevention material Adhesion prevention materials can be manufactured, for example, through the following processes: In processes (1) and (5), a single-layer adhesion prevention material without a layered structure can be manufactured. In addition, a two-layer (laminated) adhesion prevention material can be manufactured in processes (1), (2), (3), and (5), or in processes (1), (3), and (5), and a three-layer (laminated) adhesion prevention material can be manufactured in processes (1), (2), (3), (4), and (5), or in processes (1), (3), (4), and (5).

[0040] (1) A step of curing (gelling) an aqueous solution of a monovalent metal salt of alginic acid with a curing agent. (2) If desired, a step of freezing the monovalent metal salt of hardened (gelled) alginic acid. (3) If desired, a step of forming a second layer by curing (gelling) an aqueous solution of a monovalent metal salt of alginic acid with a curing agent on the first layer. (4) If desired, further, the process of repeating steps (2) and (3) to form a third layer. (5) A step of freeze-drying the obtained cured product (gel).

[0041] Specifically, we will describe a method for manufacturing a laminated adhesion prevention material having a two-layer structure. In step (1) above, first, a solution of a monovalent metal salt of alginic acid (hereinafter referred to as "first alginate") and a solution of a curing agent are prepared. The solution of the first alginate and the solution of the curing agent can be prepared by known methods or similar methods. The solvent is not particularly limited as long as it is a solvent that can be applied to living organisms, but is preferably an aqueous solvent, such as purified water, pure water (e.g., distilled water, deionized water), Milli-Q water, physiological saline, phosphate-buffered saline, DMSO, and more preferably pure water. These are preferably sterilized, and preferably treated with low endotoxin. The first alginate solution can then be hardened (gelled) by mixing it with a hardening agent solution. Mixing can be done, for example, using a flat container.

[0042] In step (2) above, the first alginate hardened in step (1) is optionally frozen by a conventional method. Freezing it once before step (3) reduces the amount of mixing between the first and second layers. The freezing temperature and time are, for example, -20°C for 4 hours.

[0043] In step (3) above, first, a solution of the monovalent metal salt of alginic acid (hereinafter referred to as "second alginate") and a solution of the curing agent are prepared. The solution of the second alginate and the solution of the curing agent can be prepared by known methods or similar methods. The solvent is the same as that described in step (1) above. Then, by mixing the solution of the second alginate and the hardening agent solution on top of the first layer, the second alginate can be hardened (gelled).

[0044] In step (5) above, the laminate obtained in step (3) above is freeze-dried. Freeze-drying can be carried out by known methods. First, the laminate is frozen, with the freezing temperature and time being, for example, -20°C for 4 hours. The drying conditions can be adjusted as appropriate, and a primary drying step, a secondary drying step, etc., may be provided.

[0045] These processes make it possible to obtain a biocompatible anti-adhesion material comprising a first layer containing a first alginate and a curing agent, and a second layer containing a second alginate and a curing agent.

[0046] Regarding the order in which the lower layer (the layer that adheres to the site of tissue injury) and the upper layer (the layer facing the body cavity (abdominal cavity, etc.)) are created as adhesion prevention material, either layer can be designated as the first layer and gelled first.

[0047] Alternatively, a laminate can be obtained by curing and freeze-drying a first alginate to produce a first layer, separately curing and freeze-drying a second alginate to produce a second layer, and then bonding the resulting layers together. The detailed explanation of each step is the same as described above.

[0048] By using a container, mold, substrate, porous membrane, nonwoven fabric, woven fabric, etc. of the desired size, height (thickness), and shape when curing the first alginate and the second alginate, an anti-adhesion material of the desired size, height (thickness), and shape can be obtained.

[0049] The adhesion prevention material is preferably further sterilized. Sterilization methods include, but are not limited to, gamma ray sterilization, electron beam sterilization, ethylene oxide gas sterilization, and ethanol sterilization. More preferably, the adhesion prevention material is sterilized by electron beam and / or gamma ray irradiation. By irradiating polymer materials with gamma rays, electron beams, etc., it is preferably possible to obtain a highly biocompatible medical material with controlled retention in the body (see, for example, Japanese Patent Application Publication No. 2000-237294). For electron beam and / or gamma ray sterilization, suitable irradiation conditions include, for example, an absorbed dose of 10 kGy to 150 kGy, more preferably 20 kGy to 100 kGy, and even more preferably 40 kGy to 80 kGy. Other preferred configurations of irradiation conditions for electron beam and / or gamma ray sterilization include, for example, absorbed doses of 20 kGy to 80 kGy, 20 kGy to 60 kGy, 40 kGy to 60 kGy, etc. Electron beam sterilization is preferred over gamma ray sterilization.

[0050] The adhesion prevention material manufactured in this manner, as a sponge-like laminate before pressing, for example, if its shape is expressed as length × width × height (thickness), the length and width are not particularly limited, and the height (thickness) is preferably 0.2 mm to 30 mm, more preferably 0.3 mm to 15 mm, and even more preferably 0.5 mm to 10 mm. Even more preferably, in addition to having such a height (thickness), the length and width are 1 mm to 300 mm x 1 mm to 300 mm, particularly preferably 3 mm to 200 mm x 3 mm to 200 mm, and even more preferably 5 mm to 150 mm x 5 mm to 150 mm.

[0051] In some embodiments, the process further includes a step of pressing the laminate obtained in step (5) above. The pressing is performed manually or by clamping the laminate with a press machine and applying pressure. In addition, commonly used steps such as compression and thinning are also included in the pressing as defined in this invention. Examples of pressing pressure include 1 kPa to 100 MPa, more preferably 10 kPa to 80 MPa, and even more preferably 100 kPa to 60 MPa. Manual pressing is performed by pressing the laminate with a tool that can be pressed by hand to apply uniform pressure, such as an acrylic ruler, acrylic plate, glass plate, metal plate, etc. In addition, an example of a press machine used is a hot press machine (AH-1T manufactured by AS ONE Corporation).

[0052] 6.How to use Adhesion prevention materials are used by applying them to objects where adhesion prevention is required. Preferably, the adhesion prevention material is absorbed and decomposed after remaining at the application site for about a week, which is usually necessary to exert its adhesion prevention effect, and is ultimately metabolized and excreted within about one to two months, thus offering excellent safety. The anti-adhesion material may be applied to the surface of the wound, for example, to the surface of tissue related to surgical procedures. "Tissues related to surgery" refers to tissues that have sustained surface trauma during surgery, or tissues that have become inflamed or are at risk of becoming inflamed due to surface drying during surgery. Preferably, tissues related to surgery are organs enclosed by the peritoneum (e.g., stomach, jejunum, ileum, appendix, colon, liver, spleen, duodenum, and pancreas). Adhesion prevention materials of a preferred embodiment of the present invention can effectively prevent severe adhesions, such as those occurring after hepatectomy. Furthermore, "applying" means placing the anti-adhesion material on the surface of the wound (e.g., the surface of the tissue associated with the surgical procedure). Specifically, the anti-adhesion material should be placed on the surface of the wound (e.g., the surface of the tissue) such that the surface of the first layer of the anti-adhesion material is in contact with the surface of the wound (e.g., the surface of the tissue), and the surface of the second layer faces away from the surface of the wound (e.g., the abdominal side). For example, if the first and second layers of the anti-adhesion material are manufactured such that the weight-average molecular weight of the first layer is higher than that of the second layer, the first layer of the anti-adhesion material will remain on the surface of the tissue for a sufficient amount of time without dissolving to prevent adhesion, acting as a physical barrier on the wound surface. On the other hand, the second layer will dissolve and spread rapidly because it has a relatively low weight-average molecular weight, and will play a role in preventing adhesion on non-wound surfaces. Preferably, the adhesion prevention material is more flexible and less prone to cracking compared to Seprafilm (trade name). Therefore, in a preferred embodiment, the adhesion prevention material is not limited to the surface of the tissue to which it is applied, and can be used, for example, by wrapping it around the intestine during intestinal anastomosis. In another preferred embodiment, it can be easily inserted through the passage used to insert and remove surgical instruments during endoscopic surgery. In yet another preferred embodiment, the adhesion prevention material can be reapplied. Furthermore, preferably, the adhesion prevention material has a wider range of adhesion prevention targets compared to INTERCEED (product name). Preferably, the anti-adhesion material is prepared in an appropriate size according to the extent, shape, and unevenness of the surface to be applied, and is applied to the surface of the tissue associated with the surgical procedure to be prevented from adhering. The "target" is a human or a non-human organism, such as birds and non-human mammals (e.g., cattle, monkeys, cats, mice, rats, guinea pigs, hamsters, pigs, dogs, rabbits, sheep, and horses). The adhesion prevention material is preferably in the form of a pressed sheet. By being in the form of a pressed sheet, it can be compactly packaged, so for example, in endoscopic surgery, the adhesion prevention material can be applied to the affected area relatively easily via a trocar or the like. Furthermore, the adhesion prevention material applied to the affected area preferably absorbs moisture present in the affected area or moisture applied to the affected area and recovers its thickness. Preferably, the anti-adhesion material can be used safely in the target area, similar to Seprafilm (trade name) and INTERCEED (trade name). After application to the surface of surgically treated tissue, suturing of the anti-adhesion material and the surface of the surgically treated tissue is usually not necessary, but if necessary, suturing of the anti-adhesion material and the surface of the surgically treated tissue may be performed. Furthermore, a method for preventing adhesion is provided, which includes applying an adhesion prevention material to an object requiring adhesion prevention. The specific method is as described above. Furthermore, the use of laminates for manufacturing anti-adhesion materials is provided. Specific uses are as described above. Furthermore, a laminate is provided to prevent adhesion. The specific laminate is as described above. Furthermore, an anti-adhesion material is applied to the target wound, and alginates for use in preventing adhesions are provided. The specific alginates are as described above.

[0053] 7. Concomitant medications Before, simultaneously with, or after applying the adhesion prevention material of the present invention to tissues associated with surgical procedures, concomitant medications such as antibiotics including streptomycin, penicillin, tobramycin, amikacin, gentamicin, neomycin, and amphotericin B, aspirin, nonsteroidal anti-inflammatory drugs (NSAIDs), and anti-inflammatory drugs including acetaminophen may be administered. These medications may also be mixed into the adhesion prevention material of the present invention. Because the adhesion prevention material is porous and absorbent, it is easier to load drugs onto it by preparing it at the time of use, compared to, for example, the non-porous Seprafilm (trade name). By impregnating the drug solution into the sponge-like adhesion prevention material and administering it, adhesion prevention and local sustained release of the drug can be achieved simultaneously in the abdominal cavity, thoracic cavity, cardiac cavity, etc. Furthermore, by loading the drug onto layers with different dissolution rates, it is possible to achieve both fast and slow sustained release rates of the drug.

[0054] Furthermore, all publications cited herein, such as prior art documents and published gazettes, patent gazettes, and other patent documents, are incorporated in their entirety as references herein.

[0055] The present invention will be further described by the following embodiments, but the present invention should not be understood as being limited to these embodiments. [Examples]

[0056] Example 1: Production of alginate sheet The alginate laminated sponge-like composition (alginate sheet) of Example 1, which will be used in each of the experimental examples described later, was manufactured as follows.

[0057] [reagent] The reagents used in the production of the alginate sheet are as follows: Low-endotoxin sodium alginate was obtained from Mochida Pharmaceutical Co., Ltd. AL10: (Lot NO. 8B19202), endotoxin content 2 EU / g. AL500: (Lot NO. 9J02121), endotoxin content 12 EU / g. Calcium chloride was obtained from Wako Pure Chemical Industries, Ltd. (product code: 036-00485). Otsuka Distilled Water was obtained from Otsuka Pharmaceutical Factory Co., Ltd. (Product Code: 035206903).

[0058] [Equipment used] Rectangular resin tray (internal dimensions: W65mm x D65mm x H10mm) Automatic dispensing system (Musashi Engineering Co., Ltd.) Vacuum freeze dryer (Model: DFM-10C-04, ULVAC, Inc.)

[0059] [Preparation Procedure] (1) Preparation of the solution AL500 was dissolved in Otsuka distilled water to a concentration of 0.33% to prepare an AL500 solution. Similarly, AL10 was dissolved in Otsuka distilled water to a concentration of 1% to prepare an AL10 solution. Furthermore, calcium chloride was dissolved in Otsuka distilled water to prepare 4.0 mM and 9.6 mM aqueous solutions of calcium chloride, respectively.

[0060] (2) Preparation of the AL500 layer (lower layer) 7.0 mL of AL500 solution and 7.0 mL of 4.0 mM calcium chloride aqueous solution were added to a rectangular plastic tray while being uniformly mixed using an automated dispensing device.

[0061] (3) Lamination of AL10 layer (upper layer) (2) 7.0 mL of AL10 solution and 7.0 mL of 9.6 mM calcium chloride aqueous solution were added to the AL500 layer (lower layer) prepared in (2) using an automated dispensing device, while being uniformly mixed.

[0062] (4) Production of sponge-like composition The resin rectangular tray containing the two layers manufactured in (3) was placed in a freeze dryer and freeze-dried by a conventional method to obtain the desired alginate laminated sponge-like composition.

[0063] The target alginate layered sponge composition comprises a sponge-like lower layer (i.e., the first layer) containing AL500 and calcium chloride, and a sponge-like upper layer (i.e., the second layer) containing AL10 and calcium chloride. The alginate layered sponge composition was rectangular with sides of approximately 65 mm and a thickness of approximately 3 mm. The total amount of sodium alginate used in the upper and lower layers was approximately 93 mg / sheet (as shown in Table 1 below for 72 cm²). 2The amount per sheet is approximately 160 mg. The ratio (by weight) of sodium alginate used in the upper and lower layers was 3:1. Furthermore, the total amount of calcium chloride used in the upper and lower layers was approximately 10 mg per sheet (as shown in Table 1 below for 72 cm). 2 The amount per serving is approximately 18 mg.

[0064] (5) Measurement of weight-average molecular weight The weight-average molecular weight of sodium alginate, used as a raw material in the manufacturing process, was measured using the following GPC-MALS method.

[0065] [Pre-treatment method] After dissolving the sample with the eluent, the solution was filtered through a 0.45 μm membrane filter and used as the measurement solution.

[0066] [Measurement conditions (Refractive index increment (dn / dc) measurement)] Differential refractometer: Optilab T-rEX Measurement wavelength: 658nm Measurement temperature: 40℃ Solvent: 200 mM sodium nitrate aqueous solution Sample concentration: 0.5~2.5 mg / mL (5 concentrations)

[0067] [Measurement conditions (absolute molecular weight distribution measurement)] Columns: TSKgel GMPW-XL x 2 + G2500PW-XL (7.8mm ID x 300mm x 3) Eluent: 200 mM sodium nitrate aqueous solution Flow rate: 1.0mL / min. Concentration: 0.05% Detectors: RI detectors, light scattering detectors (MALS) Column temperature: 40℃ Injection volume: 200μL

[0068] [result] AL10: 55,000 AL500: 280,000

[0069] Furthermore, the single-layer sponge-like compositions containing AL10 and AL500, manufactured according to the methods of steps (1), (2), and (4) described above, were sterilized by electron beam, dissolved in EDTA (ethylenediaminetetraacetic acid) solution, and their molecular weights were measured by the GPC-MALS method. The results are shown below.

[0070] [result] (Assuming an electron beam sterilization dose of 20 kGy) AL10: 36,000 AL500:75,000 (Assuming an electron beam sterilization dose of 40 kGy) AL10: 27,000 AL500:45,000

[0071] (6) Production of alginate sheets by pressing a sponge-like composition The sponge-like composition obtained in (4) above was placed in a press machine (manufactured by AS ONE Corporation, product name AH-1T). The sponge-like composition was pressed at a pressure of 10 MPa at room temperature and held for 5 minutes. The pressed sponge-like composition (alginate sheet) was sterilized using an electron beam by a conventional method. The resulting alginate sheet was used as Example 1 in the experimental examples described below. Table 1 shows the formulations of the alginate sheets for each example, including Example 1, and the comparative examples, along with the results of Experimental Example 2-2.

[0072] Examples 2-6: Production of alginate sheets Except for changing the total amount of calcium chloride used and the ratio of calcium chloride used in the upper / lower layers of the formulation in Table 1, the alginate sheets of Examples 2 to 6 were manufactured in the same manner as the alginate sheet of Example 1. The alginate sheets of each example manufactured were used in the experimental examples described below.

[0073] Examples 7-9: Production of alginate sheets The alginate sheets of Examples 7-9 were manufactured in the same manner as the alginate sheet of Example 1, except that AL10 used in Example 1 was used as the alginate for the upper layer, AL500 used in Example 1 was used as the alginate for the lower layer, the total amount of sodium alginate used in the upper and lower layers, the ratio of sodium alginate used in the upper / lower layers were changed to the formulations in Table 1, and the total amount of calcium chloride used and the ratio of calcium chloride used in the upper / lower layers were changed to the formulations in Table 1. The alginate sheets of each example manufactured were used in the experimental examples described below.

[0074] Examples 10 and 11: Production of alginate sheets The alginate sheets of Examples 10 and 11 were manufactured in the same manner as the alginate sheet of Example 1, except that AL500 used in Example 1 was used as the alginate for the upper layer (i.e., AL500 was used for both the upper and lower layers), the total amount of sodium alginate used in the upper and lower layers, the ratio of sodium alginate used in the upper / lower layers were changed to the formulation shown in Table 1, and the total amount of calcium chloride used and the ratio of calcium chloride used in the upper / lower layers were changed to the formulation shown in Table 1. The alginate sheets of each example manufactured were used in the experimental examples described below.

[0075] Examples 12 and 13: Production of alginate sheets Using AL10 and AL500, which were used in Example 1, as alginates, AL10 solutions and AL500 solutions were prepared according to the formulations in Table 1 and the method of Example 1, and both were uniformly mixed. In addition, an aqueous calcium chloride solution was prepared according to the method of Example 1. The total amounts of sodium alginate and calcium chloride used were as shown in the formulations in Table 1, and the alginate sheets (single layer) of Examples 12 and 13 were manufactured according to the preparation procedures (1), (2), and (4) of the alginate sheet manufacturing in Example 1. The alginate sheets manufactured in each example were used in the experimental examples described below.

[0076] Comparative Examples 1-4: Manufacturing of Alginate Sheets The alginate sheets of Comparative Examples 1 to 4 were manufactured in the same manner as the alginate sheet of Example 1, except that the combinations shown in Table 1 were used, with AL10 or AL500 used for the upper and lower layers as the alginate used for the upper and lower layers, the total amount of sodium alginate used for the upper and lower layers, the ratio of sodium alginate used for the upper and lower layers were changed to the formulations in Table 1, and the total amount of calcium chloride used and the ratio of calcium chloride used for the upper and lower layers were changed to the formulations in Table 1. The alginate sheets of each comparative example manufactured were used in the experimental examples described below.

[0077] Comparative Examples 5 and 6: Production of Alginate Sheets Comparative Example 5's alginate sheet was manufactured in the same manner as the alginate sheet of Example 1, except that the total amount of calcium chloride used and the ratio of calcium chloride used in the upper / lower layers were changed to those shown in Table 1. Similarly, Comparative Example 6's alginate sheet was manufactured in the same manner as the alginate sheet of Example 12, except that the total amount of calcium chloride used was changed to those shown in Table 1. The alginate sheets of each comparative example were used in the experimental examples described below.

[0078] Experimental Example 1-1: Dissolution test of alginate sheets (agar production) We prepared the agar used in Experimental Example 1-2, which will be described later. The specific method is shown below.

[0079] [material] • Agar (powder) (manufactured by Wako Pure Chemical Industries, Ltd., product code: 010-0875) ·Pure water • Physiological saline solution (manufactured by Hikari Pharmaceutical Co., Ltd.)

[0080] [Equipment used] • Microwave oven (manufactured by NEC Corporation, MC-E2) • Agar-making tray (Gel Maker Set-L, manufactured by Mupid)

[0081] [procedure] First, 200 mL of pure water and 4 g of agar powder were placed in a 300 mL beaker and heated in a microwave for 2-3 minutes to dissolve the agar powder, taking care not to let it boil over. Next, the agar powder was stirred with a stirrer and the solution was poured into a tray specifically for agar production. The mixture was then left to stand at room temperature until the temperature dropped and the agar solidified. After that, the prepared agar was immersed in physiological saline solution overnight or longer to allow the saline solution to permeate the agar.

[0082] Experimental Example 1-2: Dissolution test of alginate sheet (partial immersion test) Dissolution tests were conducted using the alginate sheets prepared as Examples 1-13 and Comparative Examples 1-6. The specific methods are described below.

[0083] [material] • Agar produced in Experimental Example 1-1 • Alginate sheets manufactured as Examples 1-13 and Comparative Examples 1-6 • Physiological saline solution (manufactured by Hikari Pharmaceutical Co., Ltd.)

[0084] [Equipment used] • 8mm diameter biopsy trephine (Kai Medical Co., Ltd. BP-80F (product name)) • 10cm diameter dish (IWAKI Co., Ltd., product code: 3020-100) • 100μm cell strainer (FALCON Corporation) • Electronic balance (Shimadzu Corporation, AUW220D (product name)) • Shaker (TAITEC, Triple Shaker NR-80 (product name))

[0085] [procedure] First, as preparation, the sides of the cell strainer were cut off to use as a mesh at the bottom, and their weight was measured. In addition, the alginate sheets prepared in Examples 1-13 and Comparative Examples 1-6 were cut out using a biopsy trephine, and their weight was measured. Furthermore, the agar prepared in Experimental Example 2-1 was cut into 1cm x 1cm (0.7cm thick) pieces. Next, cut agar was placed in a 10cm diameter dish, and 28mL of physiological saline was poured in. A mesh containing each alginate sheet sample was placed on top of the agar, and the 10cm dish was placed on a shaker. Shaking was started at a rate of 40 times / minute, amplitude of 25cm, and room temperature. Subsequently, the mesh was removed from the 10cm dish at regular intervals, and a dry paper cloth (Kimwipes, manufactured by Nippon Paper Crecia Co., Ltd.) was placed beneath the mesh to remove moisture until no water droplets were visible on the mesh. After removing the moisture, the weight was measured, and if necessary, a photograph of the appearance was taken, before returning the mesh to the 10cm dish. After measuring the weight, 200 μm of physiological saline solution was added to the 10cm dish. The dissolution test was completed when the sample on the mesh was completely dissolved.

[0086] [result] Figures 2 to 20 show the weight changes of the alginate sheets produced as Examples 1 to 13 and Comparative Examples 1 to 6 at each measurement time. As shown in Figures 2 to 12, all of the samples from Examples 1 to 11 satisfied conditions (1) and (2). Also, as shown in Figures 13 and 14, the single-layer structures of Examples 12 and 13 also satisfied conditions (1) and (2). Furthermore, the samples in Comparative Examples 5 and 6, which used an even larger total amount of calcium chloride than in Comparative Example 1, did not meet condition (1) in the dissolution test of Experimental Example 1-2. Specifically, the time required for the sample weight to become less than 0.01 g for these samples exceeded 36 hours from the start of the test. Furthermore, samples in which the total amount of calcium chloride used is greater than the amount shown in Table 1 will not satisfy conditions (1) and (2) in the dissolution test of Experimental Example 1-2. Specifically, for these samples, the time required for the sample weight to become less than 0.01 g exceeds 36 hours from the start of the test, and the time required for the sample weight to reach its maximum weight exceeds 10 hours from the start of the test.

[0087] [Table 1]

[0088] Table 1 shows the Ca content converted to the weight of calcium chloride and the alginate content converted to the weight of sodium alginate in each example and comparative example, for 72 cm of anti-adhesion material. 2 The amount of each component is listed, and the size of the adhesion prevention material can be adjusted as needed by changing the amount of reagent and the size of the tray.

[0089] Experimental Example 2: Rat Model with Partial Hepatectomy Adhesion formation was evaluated using a rat partial hepatectomy model. The rat partial hepatectomy model is a model that can reliably observe the formation of adhesions with high strength by inducing severe inflammation (Shimizu A et al., (2014) Surg Today. (44):314-323). Specifically, adhesion formation was evaluated as follows.

[0090] [material] The samples for Examples 1-3, 6-11, and Comparative Examples 5 and 6 were prepared as described above. A sample for Comparative Example A was prepared using the same method as for Comparative Examples 1-4 described above. However, the dissolution test showed that the time required for the sample weight of Comparative Example A to be reduced to less than 0.01 g was between 52 and 55 hours, thus failing to meet condition (1). Seprafilm (trade name) was prepared for use as a positive control group. Seprafilm is a sheet-like material made by mixing carboxymethylcellulose (CMC) and hyaluronic acid, and was obtained from Genzyme GmbH.

[0091] [Experimental group] In the control group (n=8), a model of post-hepatic adhesions was created by dissecting approximately 2 cm from the tip and 3 cm in width from the left lobe of the liver using forceps and a bipolar electrosurgical unit, and approximately 1 cm from the tip and 2 cm in width from the middle lobe of the liver (medial right lobe: the right side of the lobulated portion) (untreated control group).

[0092] Positive control group (n=8): 2 × 2 cm Seprafilm was applied as an adhesion prevention material. Examples 1-3 and 6-11 (n=1-8): Samples from each example, measuring 2 x 2 cm, were applied as adhesion prevention materials. Comparative Examples 5-6 (n=1-8): Samples of each comparative example, measuring 2 x 2 cm, were applied as adhesion prevention materials. Comparative Example A: Samples from Comparative Example A were applied as adhesion prevention materials.

[0093] [procedure] Rats were anesthetized under general anesthesia by subcutaneous administration of a triple-component anesthetic at a rate of 2.5 mL / kg to the back. The abdomen was opened with a midline incision of approximately 5 cm, and the liver was removed. Using forceps and a bipolar electrosurgical unit, approximately 2 cm from the tip and 3 cm in width were cut from the left lobe of the liver, and approximately 1 cm from the tip and 2 cm in width were cut from the middle lobe (medial right lobe: the right side of the lobe) of the liver to create a model of post-hepatectomy adhesions. Ring forceps were used to grasp the liver. In the control group, the abdomen was closed immediately afterward to end the procedure. In the group to which adhesion prevention material was applied, the adhesion prevention material was applied to the left lobe section. After returning the liver to its original position, the abdominal wall and skin were sutured in two stages and the abdomen was closed. Biodegradable sutures were used when suturing the abdominal wall, and non-absorbable sutures were used when suturing the skin. One week after abdominal closure, rats were anesthetized subcutaneously in the back with a triple-component anesthetic at a rate of 2.5 mL / kg, and then euthanized by bloodletting through carotid artery severance. Subsequently, the abdomen was reopened, and adhesions were evaluated as follows.

[0094] [Evaluation of collusion] The following assessment of adhesions was conducted.

[0095] (1) Dissection surface The following evaluations were performed on the left lobe section of the liver as described in the [procedure] above.

[0096] Adhesion Extent Within a 3cm wide section of the left lobe of the liver where adhesions had formed, the width was measured with a ruler and expressed in length (unit: mm) (therefore, the maximum extent of the section of the liver where adhesions had formed was 30mm).

[0097] (2) Non-dissection surface In addition to the liver dissection section, the following evaluations were performed on the liver surface, omentum, peritoneum, small intestine, and directly below the midline incision. Adhesions in the non-dissection section serve as an indicator of de novo adhesions.

[0098] Adhesion Extent For areas other than the liver dissection surface, the width of the adhesions in the tissue was measured using a ruler and expressed in length (unit: mm). Without specifying the location, the maximum width of the observed adhesions was recorded as the adhesion extent for that test animal.

[0099] [result] The results of the adhesion evaluation are shown in Figure 21 for both the separated and non-separated sections. In the separated surfaces, each example group showed a tendency for adhesion to be suppressed at a level equivalent to or lower than that of the control group and the positive control group. Furthermore, each example group showed suppressed adhesion compared to Comparative Example A and Comparative Examples 5-6. In the non-separated sections, a significant adhesion suppression effect was observed in each example group compared to the control group, comparative example group A, and comparative examples 5-6. Furthermore, each example group showed a tendency to suppress adhesion at a level equivalent to or even better than the positive control group.

[0100] Experimental Example 3: Miniature Pig Spleen-Abdominal Wall Adhesion Model We evaluated the formation of adhesions with adhesion prevention materials using a miniature pig abdominal wall defect adhesion model. Miniature pigs are experimental animals whose abdominal cavity conditions are considered similar to those of humans, and the abdominal wall defect adhesion model is a model that allows for highly reproducible observation of adhesion formation. Specifically, we evaluated the formation of adhesions as follows.

[0101] [material] The samples for Examples 1 and 4 and Comparative Example 1 were prepared as described above. Seprafilm (trade name), used as the positive control group, was obtained from Genzyme GmbH.

[0102] [Experimental group] Control group (n=6): The same procedure as below was followed, but the abdomen was closed without the application of adhesion prevention material, and this group was designated as the control group (untreated control group). Positive control group (n=4): Three 6×6cm Seprafilm sheets were applied as an adhesion prevention material. Examples 1 and 4 (n=3-4): Samples (6 x 6 cm, 3 pieces each) from each example were applied as an anti-adhesion material. Comparative Example 1 (n=4): Samples from Comparative Example 1 (6 x 6 cm, 3 sheets) were applied as an adhesion prevention material.

[0103] [procedure] Female miniature pigs (purchased from Fuji Mycra Co., Ltd., weighing 25.8-31.1 kg) were divided into groups. After pre-administration of atropine (0.05 mg / kg), anesthesia was induced by intramuscular administration of a mixture of ketamine hydrochloride (15 mg / kg, Daiichi Sankyo Propharma Co., Ltd.) and xylazine (3 mg / kg, Bayer Yakuhin Ltd.). If necessary, inhalation anesthesia was performed with Japanese Pharmacopoeia isoflurane (Mylan Pharmaceutical Co., Ltd.) under mechanical ventilation (respiratory rate: 10-15 breaths / min and tidal volume: 5-15 ml / kg / stroke). Oxygen was used as the carrier gas, and isoflurane was maintained at a concentration of 1-3% using a vaporizer. A wide area in the midline of the surgical field was trimmed with clippers, washed with lukewarm water, and then disinfected with disinfectant alcohol (Wako Pure Chemical Industries, Ltd.) and veterinary povidone-iodine solution (Mundipharma Co., Ltd.; 20 mg of Japanese Pharmacopoeia povidone-iodine per 1 mL). After laparotomy using a monopolar electrosurgical unit, the spleen and stomach were exposed and secured. The surfaces of the spleen and stomach were physically scrubbed with a dry scrub (sterilized disposable brush), and the peritoneum was excised and dissected on the abdominal side of the incision using a scalpel and scissors to create an adhesion model. One adhesion prevention material was placed tightly on the abrasion site opposite the peritoneal dissection site and its vicinity, and after confirming that it did not move, the organs were returned to their original positions, one adhesion prevention material was placed directly beneath the peritoneal incision site, and the peritoneum, muscle layer, subcutaneous tissue, and skin were sutured together. On the seventh day after model creation, the axillary artery and vein were severed under ketamine anesthesia and exsanguination was performed. After laparotomy, adhesions in the abdominal cavity were confirmed, and the model creation site and its surroundings were photographed with a digital camera. The adhesion status of the model creation site was evaluated using a macroscopic score, and the size was measured for area measurement and photographed with a digital camera for record-keeping. For the model creation surfaces of the spleen and stomach scraping sites, photographs were taken again after the adhesion surfaces and model creation sites were removed.

[0104] [Evaluation of collusion] The following assessment of adhesions was conducted. The adhesion score, adhesion length, adhesion area, etc., were observed visually and recorded by taking photographs. Adhesion score 0: No adhesions; refers to a state where there are no adhesions. Adhesion Score 1: Adhesion present, but can be separated by the organ's own weight. This refers to a condition where adhesions can be separated simply by lifting (or slightly lifting) the organ with one hand. Adhesion Score 2: Adhesion present, blunt detachment possible. This refers to a condition where the adhesion can be separated by pulling both ends with both hands. Adhesion Score 3: Adhesion present, blunt separation impossible. This refers to a condition where tissue is damaged before the adhesion can be separated by pulling both ends with both hands (requiring the use of a scalpel or scissors). The adhesion area was measured for each score, and the sum of the adhesion areas for scores 1, 2, and 3 was compared.

[0105] [result] Figure 22 shows the sum of the adhesion areas for scores 1, 2, and 3 in the left and right abdominal wall defects. As shown in Figure 22, in both Example 1 and Example 4, adhesion at the application site (local) of the adhesion prevention material was suppressed compared to the control group, positive control group, and Comparative Example 1. From these results, it was confirmed that the adhesion prevention material of the present invention exhibits excellent adhesion prevention effects even in large animals.

[0106] Furthermore, Figure 23 shows the results for adhesions with a score of 3 throughout the entire abdominal cavity, which are strong adhesions that pose medical problems. As shown in Figure 23, in both Example 1 and Example 4, adhesion was significantly suppressed even in the peripheral areas of the application site of the adhesion prevention material compared to the control group, positive control group, and Comparative Example 1. From these results, it was confirmed that the adhesion prevention material of the present invention exhibits excellent adhesion prevention effects even in large animals.

[0107] Experimental Example 4: Miniature Pig Two-Stage Hepatectomy Model Adhesion formation was evaluated using a two-stage hepatectomy model in miniature pigs. The two-stage hepatectomy model in miniature pigs is a model that can reliably observe the formation of adhesions with high strength by inducing severe inflammation. Specifically, adhesion formation was evaluated as follows:

[0108] [material] The samples for Comparative Examples 3 and 4 were prepared as described above. Seprafilm (trade name), used as the positive control group, was obtained from Genzyme GmbH.

[0109] [Experimental group] Control group (n=5): The same procedure as below was followed, but the abdomen was closed without the application of adhesion prevention material, and this group was designated as the control group (untreated control group). Positive control group (n=5): Three 6×6cm Seprafilm sheets (one application) were applied twice as an adhesion prevention material. Comparative Examples 3 and 4 (n=5): Samples from Comparative Examples 3 and 4 (6 x 6 cm, 3 sheets, 1 application) were applied twice as an anti-adhesion material.

[0110] [procedure] Male miniature pigs (purchased from Fuji Mycra Co., Ltd., weighing 22-28 kg) were divided into groups. After pre-administration of atropine (0.05 mg / kg), anesthesia was induced by intramuscular administration of a mixture of ketamine hydrochloride (15 mg / kg, Daiichi Sankyo Propharma Co., Ltd.) and xylazine (3 mg / kg, Bayer Yakuhin Ltd.). If necessary, inhalation anesthesia was performed with Japanese Pharmacopoeia isoflurane (Mylan Pharmaceutical Co., Ltd.) under mechanical ventilation (respiratory rate: 10-15 strokes / min and tidal volume: 5-15 ml / kg / stroke). Oxygen was used as the carrier gas, and isoflurane was maintained at a concentration of 1-3% using a vaporizer. A wide area of ​​the midline of the surgical field was trimmed with clippers, washed with lukewarm water, and then disinfected with disinfectant alcohol (Wako Pure Chemical Industries, Ltd.) and veterinary povidone-iodine solution (Mundipharma Co., Ltd.; 20 mg of Japanese Pharmacopoeia povidone-iodine per 1 mL). After laparotomy using a monopolar electrosurgical unit, the liver was exposed and secured. In the first stage (first laparotomy), the left lobe (LL) was partially resected. In the second stage (second laparotomy), the middle lobe (ML) was partially resected. In the first stage, the liver was resected so that the longest diameter of the resected surface was approximately 8 cm, and in the second stage, it was resected so that the longest diameter of the resected surface was approximately 10 cm. After the resection was completed, one sheet (6 x 6 cm) of adhesion prevention material was placed on the surface of the LL, the surface of the ML, and the hepatic hilum, for a total of three sheets (108 cm per animal). 2 A patch was applied, and the peritoneum, muscle layer, subcutaneous tissue, and skin were sutured together. The second stage of partial hepatectomy and the application of adhesion prevention material were performed two weeks after the first stage, in the same manner as described above. On the 28th day after model creation, the axillary artery and vein were severed under ketamine anesthesia and exsanguination was performed. After laparotomy, adhesions in the abdominal cavity were confirmed, and the model creation site and its surroundings were photographed with a digital camera. The adhesion status of the model creation site was evaluated using a macroscopic score, and the size was measured for area measurement and photographed with a digital camera for record-keeping.

[0111] [Evaluation of collusion] Adhesion was evaluated in the same manner as in Experimental Example 3.

[0112] [result] The results of the adhesion evaluation are shown in Figure 24. As shown in Figure 24, comparative examples 3 and 4 showed slightly suppressed adhesion compared to the control group, but the extent of adhesion was wider than that of the positive control group. From these results, it was confirmed that adhesion inhibitors that do not satisfy (1) and / or (2) in the dissolution test have a low adhesion inhibitory effect in large animals.

[0113] Experimental Example 5: Rat Model with Partial Hepatectomy Following the procedure in Experimental Example 2, adhesion formation was evaluated using a rat model with partial liver resection.

[0114] [material] The samples for Example 1 and Example 12 were prepared as described above. As mentioned above, Seprafilm (trade name) was prepared for use as the positive control group.

[0115] [Experimental group] Control group (n=8): Using forceps and a bipolar electrosurgical unit, a section approximately 2 cm long and 3 cm wide from the tip of the left lobe of the liver was cut to create a post-hepatectomy adhesion model (untreated control group). Positive control group (n=8): 2 × 2 cm Seprafilm was applied as an adhesion prevention material. Examples 1 and 12 (n=8 each): Samples from each example, measuring 2 × 2 cm, were applied as adhesion prevention materials. Example 1(A): Attached to the release surface, Example 1(B): Attached near the separation surface, Example 12(A): Attached to the release surface, Example 12(B): Applied near the separation surface

[0116] [procedure] Rats were anesthetized under general anesthesia by subcutaneous administration of a triple-component anesthetic at a rate of 2.5 mL / kg to the back. The abdomen was opened with a midline incision of approximately 5 cm, and the liver was removed. Using forceps and a bipolar electrosurgical unit, approximately 2 cm from the tip of the left lobe of the liver, with a width of approximately 3 cm, was cut to create a post-hepatectomy adhesion model. Ring forceps were used to grasp the liver. In the control group, the abdomen was closed immediately afterward to complete the procedure. In the group to which adhesion prevention material was applied, the adhesion prevention material was applied to the left lobe separation surface (positive control, Example 1(A), Example 12(A)) or to the vicinity of the left lobe separation surface (Example 1(B), Example 12(B)). After returning the liver to its original position, the abdominal wall and skin were sutured in two stages to close the abdomen. Biodegradable sutures were used when suturing the abdominal wall, and non-absorbable sutures were used when suturing the skin. One week after abdominal closure, rats were anesthetized subcutaneously in the back with a triple-component anesthetic at a rate of 2.5 mL / kg, and then euthanized by bloodletting through carotid artery severance. Subsequently, the abdomen was reopened, and adhesions were evaluated as follows.

[0117] [Evaluation of collusion] The following assessment of adhesions was conducted. (1) Separation surface (adhesion strength based on adhesion grade) Adhesion was assessed visually. Adhesion scores were assigned to areas other than the liver dissection surface based on the scoring method described below. The maximum observed adhesion score was recorded as the adhesion score for that test animal, without specifying the location. Adhesion score: Grade 0: No adhesions are observed. Grade 1: Adhesion that can be separated by body weight (physiological adhesion) Grade 2: Adhesion that can be removed with tweezers (blunt adhesion) Grade 3: Adhesion that cannot be separated without using scissors or a scalpel (sharp adhesion) (2) Extent The following evaluations were performed on the left lobe section of the liver as described in the [procedure] above.

[0118] Adhesion Extent Within a 3cm wide section of the left lobe of the liver where adhesions had formed, the width was measured with a ruler and expressed in length (unit: mm) (therefore, the maximum extent of the section of the liver where adhesions had formed was 30mm).

[0119] [result] The results of the adhesion evaluation are shown in Figure 25 for adhesion strength and in Figure 26 for extension. As shown in Figure 25, in the control group, Grade 3 adhesions, which are strong adhesions that pose medical problems, were confirmed in all cases. In contrast, in Examples 1(B) and 12(A), Grade 2 adhesions were observed in one out of eight cases in each example, indicating a trend toward a decrease in adhesion strength. The most remarkable effect was observed in Example 1(A), where Grade 0 adhesions (no adhesions at all) were observed in three out of eight cases, confirming a significant decrease in adhesion strength. As shown in Figure 26, in Examples 1(A) and 12(A), where the sample was applied to the liver dissection surface, a significant reduction in the length of adhesions at the liver dissection surface was observed, confirming an excellent adhesion prevention effect. Furthermore, in Examples 1(B) and 12(B), where the sample was applied near the liver dissection surface, avoiding the liver dissection surface, the adhesion prevention effect was slightly reduced compared to when the sample was applied to the liver dissection surface, but it was confirmed that an adhesion prevention effect comparable to that of the positive control was obtained. From the above results, it was confirmed that the adhesion prevention material of the present invention exhibits excellent adhesion prevention effects when used as an adhesion prevention material during surgeries such as liver cancer surgery that require multiple surgeries. Furthermore, in cases where bile leakage at the separation surface is a concern, it was confirmed that an adhesion prevention effect equivalent to that of the positive control can be obtained by applying the material near the separation surface, avoiding the separation surface itself. Furthermore, if the sample from Example 13 is used instead of the sample from Example 12, the same results as those obtained with the sample from Example 12 will be obtained. [Explanation of Symbols]

[0120] 1. Adhesion prevention material 2. The first layer 3. Second layer 4 Laminate

Claims

1. A pressed, sheet-like anti-adhesion material containing alginate, at least a portion of which is crosslinked with a hardening agent, The total amount of the aforementioned alginate is 1.4 mg / cm² or more and 2.8 mg / cm² or less when converted to the weight of sodium alginate. The curing agent is a calcium ion compound, and the total amount of calcium, converted to the weight of calcium chloride, is 0.14 mg / cm² or more and 0.27 mg / cm² or less. When a dissolution test is performed on the agar in a petri dish containing physiological saline solution up to approximately the top surface of the agar, the sample of the adhesion-preventing material cut into approximately circular shapes with a diameter of 8 mm is placed on the agar through a mesh, the petri dish is shaken at an amplitude of 25 mm and a shaking rate of 40 times / min, and the weight of the sample is measured at at least one arbitrary time point, the adhesion-preventing material satisfies the following (1) and (2): (1) The time required for the sample weight to become less than 0.01 g is between 5 hours and 36 hours from the start of the test, (2) The time required for the sample weight to reach its maximum weight is within 10 hours from the start of the test.

2. The adhesion prevention material according to claim 1, wherein the adhesion prevention material comprises a first layer and a second layer.

3. The adhesion prevention material according to claim 1 or 2, wherein the thickness of the sheet-like adhesion prevention material is 100 μm or more and 500 μm or less.

4. The adhesion prevention material according to claim 2 or 3, wherein the dissolution rate of the first layer is slower than that of the second layer.

5. The adhesion prevention material according to claim 1, wherein the adhesion prevention material is a single layer.

6. A method for manufacturing an adhesion prevention material according to any one of claims 1 to 5, comprising the following steps. (1) A step of curing (gelling) an aqueous solution of a monovalent metal salt of alginic acid with a curing agent, (2) If desired, a step of freezing the monovalent metal salt of hardened (gelled) alginic acid. (3) If desired, a step of forming a second layer by curing (gelling) an aqueous solution of a monovalent metal salt of alginic acid with a curing agent on the first layer. (4) If desired, further, the process of repeating steps (2) and (3) to form a third layer. (5) A step of freeze-drying the obtained cured product (gel).

7. The production method according to claim 6, wherein the monovalent metal salt of alginic acid comprises at least a monovalent metal salt of alginic acid having a weight-average molecular weight of 100,000 or more.

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