Silicone adhesive composition, adhesive tape, and adhesive film
A silicone adhesive composition with specific components maintains high adhesive strength and holding power at elevated temperatures, addressing the issue of peeling in existing adhesives by using linear organopolysiloxane, organopolysiloxane resin, and a catalyst to form a durable adhesive layer.
Patent Information
- Authority / Receiving Office
- JP · JP
- Patent Type
- Patents
- Current Assignee / Owner
- Filing Date
- 2023-03-28
- Publication Date
- 2026-04-08
AI Technical Summary
Existing silicone adhesives fail to maintain high adhesive strength at high temperatures exceeding 150°C, leading to peeling and loss of components due to softening.
A silicone adhesive composition comprising specific ratios of linear organopolysiloxane with alkenyl groups, organopolysiloxane resin, organohydrogenpolysiloxane, and a platinum group metal-based catalyst, which forms a cured adhesive layer with enhanced heat resistance and holding power.
The adhesive composition maintains high adhesive strength and holding power at temperatures above 150°C, suitable for applications like masking and heat sealing in electronic component manufacturing.
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Abstract
Description
[Technical Field]
[0001] The present invention relates to a silicone adhesive composition, and more particularly to a silicone adhesive composition that provides an adhesive layer capable of maintaining high adhesive strength and holding power even at high temperatures exceeding 150°C, and to an adhesive tape and adhesive film comprising an adhesive layer made of a cured product of the adhesive composition. [Background technology]
[0002] The polysiloxane that makes up silicone adhesives has excellent heat resistance, cold resistance, weather resistance, electrical insulation, and chemical resistance. Therefore, adhesive tapes and films using silicone adhesives are used in harsh environments where acrylic, rubber, or urethane adhesives would deteriorate or degrade.
[0003] Examples of applications in high-temperature environments include masking and temporary fixing tapes for semiconductor components during reflow and resin encapsulation processes, as well as heat-sealing tapes to protect the surface of heating elements. In recent years, heating processes have been performed at higher temperatures than before, requiring silicone adhesives to have higher heat resistance.
[0004] Masking tape used at high temperatures must not peel off even at high temperatures. Similarly, heat-seal tape must not easily peel off when heated by a heater.
[0005] When conventional adhesive tapes using silicone adhesives are used for the above-mentioned applications, such as fixing components onto a circuit board, wrapping and attaching them to small-diameter rod-shaped objects, or attaching them to convex curved surfaces, exposure to temperatures exceeding 150°C can cause the edges of the adhesive tape to peel and lift, or the tape to peel off, resulting in the component falling off. This is because the silicone adhesive softens upon heating, leading to a decrease in the adhesive strength of the adhesive layer.
[0006] In response to this, silicone adhesives with improved heat resistance at high temperatures have been reported. Patent Document 1 describes how reducing the amounts of octamethylcyclotetrasiloxane and decamethylcyclopentasiloxane in the silicone adhesive composition reduces the amount of adhesive residue after heating at 250-290°C.
[0007] Furthermore, Patent Document 2 improves the adhesive strength and adhesive residue after heating at 280°C or reflow at 300°C by defining the storage modulus G' and tanδ of the silicone adhesive layer cured with organic peroxide.
[0008] Patent Document 3 reports that by blending a peroxide-curing silicone resin, an organic peroxide curing agent, and an addition-reaction curing silicone rubber in specific ratios, excellent load-bearing durability can be achieved even at high temperatures of 230°C or 250°C.
[0009] However, Patent Document 1 only reports on improved heat resistance based on adhesive residue tests after heating to 250-290°C, and does not mention adhesive strength at high temperatures. Furthermore, Patent Document 2 only measures the distance over which the adhesive tape peels off in a rebound resistance test, and Patent Document 3 only measures the amount of shear displacement and the amount of peeling in the 90° direction when a load is applied to the adhesive tape. Both show that the adhesive tape is difficult to peel off at high temperatures, but it cannot be said that the strong adhesive force at room temperature is maintained at high temperatures.
[0010] On the other hand, Patent Document 4 reports that by adding a polyorganosiloxane containing SiH groups and a carboxylate salt of a rare earth element to an organic peroxide-curable silicone adhesive composition, adhesive strength and holding power can be maintained even at high temperatures exceeding 150°C. However, in the example, the adhesive strength at room temperature was 5.2 to 10.1 N / 25 mm, while at 180°C it was 1.7 to 2.9 N / 25 mm, indicating that the decrease in adhesive strength during heating was not suppressed, and it cannot be said that the high adhesive strength at room temperature was maintained. [Prior art documents] [Patent Documents]
[0011] [Patent Document 1] Japanese Patent Publication No. 2018-119153 [Patent Document 2] WO2019 / 049200 [Patent Document 3] Japanese Patent Publication No. 2015-151447 [Patent Document 4] Japanese Patent Publication No. 2010-006918 [Overview of the project] [Problems that the invention aims to solve]
[0012] As mentioned above, while adhesives with improved adhesive residue after heating and adhesives that are less likely to peel off at high temperatures have been reported, there are no silicone adhesives that can maintain high adhesive strength at room temperature even at high temperatures.
[0013] The present invention has been made in view of the above circumstances and relates to a silicone adhesive composition that provides an adhesive layer that can maintain high adhesive strength and holding power even at high temperatures exceeding 150°C, and to an adhesive tape and adhesive film having an adhesive layer made of a cured product of the adhesive composition. [Means for solving the problem]
[0014] As a result of diligent research to achieve the above objective, the present inventors have found that in the composition of an addition-curing type silicone adhesive, (A) a linear organopolysiloxane containing a specific amount of alkenyl groups, and (B) having one or more alkenyl groups in one molecule, R 3 3SiO 1 / 2 Units and SiO 4 / 2 We discovered that the above problem can be solved by blending specific amounts of an organopolysiloxane resin having units in a specific ratio, and an organohydrogenpolysiloxane having a specific proportion of (C) hydrosilyl groups and an average degree of polymerization of siloxanes of 100 or less, and thus we have come to the present invention.
[0015] That is, the present invention provides a silicone adhesive composition containing the following components (A) to (D). (A) Linear organopolysiloxane having two or more alkenyl groups in one molecule and an alkenyl group content of 0.0001 to 0.03 mol / 100 g: 20 to 65 parts by mass (B) Organopolysiloxane resin having one or more alkenyl groups in one molecule and further having R 3 3SiO 1 / 2 units and SiO 4 / 2 units, and having a molar ratio represented by (R 3 3SiO 1 / 2 units) / (SiO 4 / 2 units) of 0.5 to 1.5 (wherein R 3 is, independently of each other, a substituted or unsubstituted monovalent hydrocarbon group having 1 to 10 carbon atoms): 35 to 80 parts by mass (However, the total of the components (A) and (B) is 100 parts by mass) (C) Organohydrogenpolysiloxane having three or more hydrogen atoms bonded to silicon atoms in one molecule, and the ratio of the total number of hydrogen atoms bonded to silicon atoms to the total number of hydrogen atoms and groups bonded to silicon atoms in the component (C) is 20% to 50%, and the average degree of polymerization of siloxane is 100 or less. The amount is such that the ratio of the total number of SiH groups in the component (C) to the total number of alkenyl groups in the components (A) and (B) is 0.1 to 2.0, and (D) Platinum group metal-based catalyst: catalytic amount.
[0016] The present invention also provides the above silicone adhesive composition further having at least one of the following constituent requirements [1] to [5]. [1] The silicone adhesive composition, wherein the component (B) has an alkenyl group in an amount of 0.005 to 0.5 mol / 100 g. [2] The silicone adhesive composition, wherein the ratio of the total number of SiH groups in the component (C) to the total number of alkenyl groups in the components (A) and (B) is 0.15 to 0.95. [3] The silicone adhesive composition, wherein the component (A) is represented by the following formula (1) [ka] (In the formula, R 1 These are, independently of each other, a hydroxyl group or a substituted or unsubstituted monovalent hydrocarbon group having 1 to 10 carbon atoms, provided that R 1 At least two of them are organic groups containing alkenyl groups with 2 to 10 carbon atoms, R 1 The ratio of hydroxyl groups to the total number of hydroxyl groups is 10% or less, the alkenyl group content in the organopolysiloxane is 0.0001 to 0.03 mol / 100g, and a is the number at which the viscosity of a solution obtained by dissolving the organopolysiloxane in toluene to a concentration of 30% by mass is 1,000 to 200,000 mPa·s at 25°C. [4] The silicone adhesive composition wherein component (C) is represented by the following formula (4) [ka] (In the formula, R 6 The groups are independently substituted or unsubstituted monovalent hydrocarbon groups having 1 to 10 carbon atoms, without hydroxyl groups or aliphatic unsaturated bonds, e is 0 or 1, f and g are integers between 1 ≤ f ≤ 98 and 0 ≤ g ≤ 60, 3 ≤ 2e + f ≤ 100 and 3 ≤ f + g + 2 ≤ 100, and the groups are a hydrogen atom bonded to the silicon atom and a group R bonded to the silicon atom. 6 The ratio of the total number of hydrogen atoms bonded to silicon atoms to the total number of R atoms is 20% to 50%, 6 The ratio of the number of hydroxyl groups to the total number of atoms is 10% or less. [5] Component (B) is further R 4 R 5 SiO 2 / 2 It has units (in the formula, R 4 The above R is other than the alkenyl group. 3 The group is represented by R 5 (R is an alkenyl group having 2 to 10 carbon atoms), 4 R 5 SiO 2 / 2 (Unit) / (SiO 4 / 2 The silicone adhesive composition is an organopolysiloxane resin having a molar ratio of 0.01 to 0.5 expressed in units of .
[0017] Furthermore, the present invention provides a cured product obtained by curing the above-mentioned silicone adhesive composition, and an adhesive tape or adhesive film comprising the cured product (adhesive layer). Preferably, the present invention provides an adhesive tape comprising a base material and an adhesive layer formed on at least one side of the base material, wherein the adhesive layer is the cured product described above. In another preferred embodiment, the present invention provides an adhesive film comprising a base material and an adhesive layer formed on at least one side of the base material, wherein the adhesive layer is the cured product described above. [Effects of the Invention]
[0018] An adhesive tape or film having an adhesive layer formed by curing the silicone adhesive composition of the present invention can maintain high adhesive strength and holding power even at high temperatures exceeding 150°C. Therefore, this adhesive tape or film can be suitably used as a masking tape, temporary fixing tape, or heat sealing tape in the manufacturing process of electronic components and semiconductor components. [Modes for carrying out the invention]
[0019] The silicone adhesive composition of the present invention will be described in more detail below.
[0020] [(A) component] Component (A) is a linear organopolysiloxane having two or more alkenyl groups in one molecule. Component (A) may be any linear organopolysiloxane having two or more alkenyl groups in one molecule, and may be used alone or in combination of two or more.
[0021] Component (A) may be an oily or natural rubbery organopolysiloxane, preferably a natural rubbery organopolysiloxane. The viscosity at 25°C is preferably 1,000 mPa·s or more for oily components, more preferably 10,000 mPa·s or more, and particularly preferably 50,000 mPa·s or more. For natural rubbery components, the viscosity of a solution dissolved in toluene at a concentration of 30% by mass is preferably 1,000 to 200,000 mPa·s, more preferably 5,000 to 150,000 mPa·s, more preferably 10,000 to 120,000 mPa·s, and particularly preferably 15,000 to 100,000 mPa·s. If the viscosity is below the above lower limit, uniform coating may be difficult, or the adhesive strength and holding power of the resulting adhesive layer may decrease. If the above upper limit is exceeded, the viscosity of the composition becomes very high, which may make it difficult to stir and mix, resulting in poor workability. In this specification, viscosity is the value measured using a rotational viscometer at 25°C (the same applies hereinafter).
[0022] (A) The amount of alkenyl groups contained in component (A) is preferably 0.0001 to 0.03 mol per 100 g of organopolysiloxane, more preferably 0.0002 to 0.02 mol / 100 g, even more preferably 0.0003 to 0.01 mol / 100 g, and still more preferably 0.0005 to 0.005 mol / 100 g. Below the lower limit, the curability may decrease, or the holding power and adhesiveness of the resulting adhesive layer may decrease. Above the upper limit, the crosslinking density of the resulting adhesive layer may increase, and the adhesiveness may decrease. This amount of alkenyl groups can usually be determined by known structural analysis methods such as NMR analysis (the same applies hereinafter).
[0023] (A) The organopolysiloxane is preferably represented by the following formula (1). [ka] (In the formula, R 1 These are, independently of each other, a hydroxyl group or a substituted or unsubstituted monovalent hydrocarbon group having 1 to 10 carbon atoms, provided that R 1At least two of these are organic groups containing alkenyl groups having 2 to 10 carbon atoms, where a is the number at which the viscosity of a solution obtained by dissolving the organopolysiloxane in toluene to a concentration of 30% by mass is 1,000 to 200,000 mPa·s at 25°C.
[0024] In formula (1), R 1 These are, independently of each other, a hydroxyl group, or a substituted or unsubstituted monovalent hydrocarbon group having 1 to 10 carbon atoms, and R 1 At least two of the groups are alkenyl group-containing organic groups having 2 to 10 carbon atoms. The alkenyl group-containing organic groups have 2 to 10 carbon atoms, preferably 2 to 8 carbon atoms, and may contain an oxygen atom. Examples include alkenyl groups such as vinyl group, allyl group, hexenyl group, and octenyl group, and cycloalkenyl alkyl groups such as cyclohexenylethyl group. Examples of alkenyl group-containing monovalent hydrocarbon groups that may contain an oxygen atom include acryloylalkyl groups and methacryloylalkyl groups such as acryloylpropyl group, acryloylmethyl group, methacryloylpropyl group, and methacryloylmethyl group. Furthermore, the methylene chain may contain an ether bond, for example -(CH2)2-O-CH2-CH=CH2 and -(CH2)3-O-CH2-CH=CH2.
[0025] Other monovalent hydrocarbon groups besides alkenyl group-containing organic groups include monovalent hydrocarbon groups having 1 to 10 carbon atoms that do not have aliphatic unsaturated bonds. Examples include alkyl groups having 1 to 6 carbon atoms, such as methyl, ethyl, propyl, and butyl groups; cycloalkyl groups having 5 to 8 carbon atoms, such as cyclohexyl groups; aryl groups having 6 to 10 carbon atoms, such as phenyl and tolyl groups; aralkyl groups having 7 to 10 carbon atoms, such as benzyl groups; or monovalent hydrocarbon groups having 1 to 10 carbon atoms in which some or all of the hydrogen atoms bonded to the carbon atoms are substituted with hydroxyl groups, cyano groups, halogen atoms, alkoxy groups, alkoxysilyl groups, polyoxyalkylene groups, epoxy groups, carboxyl groups, etc. Among these, a methyl group or a phenyl group is preferred, and a methyl group is particularly preferred. 1 It is particularly preferable that the ratio of the number of methyl groups to the total number of R is 70% or more, preferably 80% or more, and more preferably 90% or more. Formula (1) is R 1 If it includes an aryl group or an aralkyl group, the group that bonds to the silicon atom of the organopolysiloxane (i.e., R in formula (1)) 1 Preferably, the ratio of the total number of aryl groups and aralkyl groups to the total number of aryl groups is 0.1 to 30%. If the amount of aryl groups or aralkyl groups exceeds 30%, the curability of the composition may decrease, or the holding power of the resulting adhesive layer may decrease.
[0026] If formula (1) above has a hydroxyl group, R 1The ratio of the number of hydroxyl groups to the total number of molecules is preferably 10% or less, more preferably 0.001 to 5%, and more preferably 0.002 to 1%. That is, the amount of hydroxyl groups in component (A) is preferably 0.00002 to 0.15 mol / 100g, and particularly preferably 0.00005 to 0.03 mol / 100g. By having hydroxyl groups, component (A) can undergo condensation reactions with components (B) and (B') described later. The amount of the SiOH group can usually be determined by known structural analysis methods such as NMR analysis.
[0027] In formula (1), a is preferably 100 to 20,000, more preferably 500 to 15,000, more preferably 1,000 to 13,500, and even more preferably 2,000 to 12,000. If a is below the lower limit, uniform coating may be difficult, or the adhesive strength and holding power of the resulting adhesive layer may decrease. If a exceeds the upper limit, the viscosity of the composition becomes very high, making it difficult to stir and mix, and thus workability may deteriorate.
[0028] (A) Component is preferably a natural rubber-like organopolysiloxane represented by the following formula (2) or (3). [ka] [ka] In each formula, R 2 A, b, c, and c' are independently substituted or unsubstituted monovalent hydrocarbon groups having 1 to 10 carbon atoms that do not have hydroxyl groups or aliphatic unsaturated bonds, X is an alkenyl group-containing organic group having 2 to 10 carbon atoms, b is an integer from 0 to 3, c is an integer of 0 or more, c' is an integer of 2 or more, 2b+c≧2, d is an integer of 100 or more, and c+d and c'+d are integers such that the organopolysiloxane has the viscosity described above. More preferably, 100≦c+d≦20,000 and 100≦c'+d≦20,000.
[0029] In equations (2) and (3), R2 These are, independently of each other, substituted or unsubstituted monovalent hydrocarbon groups having 1 to 10 carbon atoms that do not have a hydroxyl group or an aliphatic unsaturated bond. For example, R 1 Other monovalent hydrocarbon groups besides the alkenyl group-containing organic groups exemplified above include those mentioned above. Among these, methyl groups or phenyl groups are preferred, and methyl groups are particularly preferred. 2 If it contains a hydroxyl group, R 2 The ratio of the number of hydroxyl groups to the total number of hydroxyl groups is preferably 10% or less, more preferably 0.001 to 5%, and more preferably 0.002 to 1%.
[0030] X is a monovalent organic group containing an alkenyl group, having 2 to 10 carbon atoms, preferably 2 to 8 carbon atoms, and may also contain an oxygen atom. For details, see R 1 The above-mentioned examples of alkenyl group-containing organic groups include those mentioned above. Among these, vinyl groups are preferred.
[0031] In formulas (2) and (3), b is an integer between 0 and 3, preferably 0 or 1, more preferably 1. c is an integer greater than or equal to 0, preferably between 0 and 500, more preferably between 0 and 100, and even more preferably between 0 and 50. c' is an integer greater than or equal to 2, preferably between 2 and 500, more preferably between 2 and 100, and even more preferably between 2 and 50. d is an integer greater than or equal to 100, preferably between 500 and 15,000, more preferably between 1,000 and 13,500, and even more preferably between 2,000 and 12,000. 2b+c is an integer greater than or equal to 2, preferably between 2 and 500, more preferably between 2 and 100, and even more preferably between 2 and 50. c+d is an integer between 100 and 20,000, preferably between 500 and 15,000, more preferably between 1,000 and 13,500, and even more preferably between 2,000 and 12,000, and c'+d is an integer between 100 and 20,000, preferably between 500 and 15,000, more preferably between 1,000 and 13,500, and even more preferably between 2,000 and 12,000.
[0032] (A) Examples of components include, but are not limited to, the following. In the following formulas, Me, Vi, and Ph represent a methyl group, a vinyl group, and a phenyl group, respectively. The bonding order of each siloxane unit shown in parentheses is not limited to the following. In each of the following formulas, the total number of repeating siloxane units is the average value. [ka] (z1 is an integer where the organopolysiloxane has the viscosity described above. Preferably, 100 ≤ z1 ≤ 20,000.) [ka] (z2 is an integer where the organopolysiloxane has the viscosity described above. Preferably, 100 ≤ z2 ≤ 20,000.) [ka] (z3 and z4 are integers where the organopolysiloxane has the viscosity described above. Preferably, 100 ≤ z3 ≤ 19,000, 2 ≤ z4 ≤ 1,000, and 102 ≤ z3 + z4 ≤ 20,000.) [ka] (z5 and z6 are integers where the organopolysiloxane has the viscosity described above. Preferably, 100 ≤ z5 ≤ 19,000, 2 ≤ z6 ≤ 1,000, and 102 ≤ z5 + z6 ≤ 20,000.) [ka] (z7 and z8 are integers where the organopolysiloxane has the viscosity described above. Preferably, 100 ≤ z7 ≤ 19,000, 1 ≤ z8 ≤ 1,000, and 101 ≤ z7 + z8 ≤ 20,000.) [ka] (z9 and z10 are integers where the organopolysiloxane has the viscosity described above. Preferably, 100 ≤ z9 ≤ 19,000, 1 ≤ z10 ≤ 1,000, and 101 ≤ z9 + z10 ≤ 20,000.) [ka] (z11, z12, and z13 are integers where the organopolysiloxane has the viscosity described above. Preferably, 100 ≤ z11 ≤ 19,000, 1 ≤ z12 ≤ 6,000, 1 ≤ z13 ≤ 1,000, and 102 ≤ z11 + z12 + z13 ≤ 20,000.) [ka] (z14, z15, and z16 are integers where the organopolysiloxane has the viscosity described above. Preferably, 100 ≤ z14 ≤ 19,000, 1 ≤ z15 ≤ 6,000, 1 ≤ z16 ≤ 1,000, and 102 ≤ z14 + z15 + z16 ≤ 20,000.)
[0033] The silicone composition of the present invention may further contain a linear organopolysiloxane (A') that does not have alkenyl groups and SiH groups. If the organopolysiloxane (A') has an SiOH group, it can undergo a condensation reaction with component (B) or component (B') described later. The content of component (A') is preferably 70% by mass or less, more preferably 50% by mass or less, and even more preferably 40% by mass or less, based on the total mass of component (A) and component (A'). If it exceeds 70% by mass, the adhesive strength and holding power of the resulting adhesive layer may decrease. The lower limit of component (A') may be 0% by mass. Alternatively, the adhesive strength of the resulting adhesive layer may be improved if the content of component (A') is 1 to 70% by mass, more preferably 3 to 50% by mass, and even more preferably 5 to 40% by mass.
[0034] The (A') component can be represented, for example, by the following formula (1') or (1''). [ka] [ka] (In the formula, R 1’ These are, independently of each other, a hydroxyl group or a substituted or unsubstituted monovalent hydrocarbon group having 1 to 10 carbon atoms, provided that R 1’ (where a' is not an alkenyl group-containing organic group, and a' is an integer greater than or equal to 1.)
[0035] Component (A') may be an oily or natural rubbery organopolysiloxane. The viscosity at 25°C is preferably 1,000 mPa·s or more for oily organopolysiloxanes, more preferably 10,000 mPa·s or more, and particularly preferably 50,000 mPa·s or more. For natural rubbery organopolysiloxanes, the viscosity of the solution obtained by dissolving it in toluene at a concentration of 30% by mass is preferably 1,000 to 200,000 mPa·s, more preferably 5,000 to 150,000 mPa·s, more preferably 10,000 to 120,000 mPa·s, and particularly preferably 15,000 to 100,000 mPa·s.
[0036] In formulas (1') and (1''), a' is an integer of 1 or more, and should be a value such that the organopolysiloxane has the viscosity described above. Preferably, a' is 100 to 20,000, preferably 500 to 15,000, more preferably 1,000 to 13,500, and even more preferably 2,000 to 12,000. 1’ For example, R 1 Other monovalent hydrocarbon groups besides the alkenyl group-containing organic groups exemplified above include those mentioned above. Among these, methyl groups or phenyl groups are preferred, and methyl groups are particularly preferred. 1’ If it contains a hydroxyl group, R 1’ The ratio of the number of hydroxyl groups to the total number of hydroxyl groups is preferably 10% or less, more preferably 0.001 to 5%, and more preferably 0.002 to 1%.
[0037] [(B) Component] (B) Component has one or more alkenyl groups in one molecule, R 3 3SiO 1 / 2 Units and SiO4 / 2 Contains units, R 3 3SiO 1 / 2 Unit: SiO 4 / 2 This is an organopolysiloxane resin having a molar ratio of 0.5 to 1.5, preferably 0.6 to 1.3, and preferably 0.7 to 1.0. If the molar ratio is below the lower limit or above the upper limit, the adhesive strength and holding power of the resulting adhesive layer may decrease. 3 3SiO 1 / 2 Unit: SiO 4 / 2 The molar ratio of the units can usually be determined by known structural analysis methods such as NMR analysis (the same applies hereinafter). Component (B) above may be used alone or in combination of two or more types.
[0038] R 3 These are, independently of each other, substituted or unsubstituted monovalent hydrocarbon groups having 1 to 10 carbon atoms. Examples include C1-C6 alkyl groups such as methyl, ethyl, propyl, and butyl groups; C5-C8 cycloalkyl groups such as cyclohexyl groups; C6-C10 aryl groups such as phenyl and tolyl groups; C7-C10 aralkyl groups such as benzyl groups; C2-C8 alkenyl groups such as vinyl, allyl, and hexenyl groups; or C1-C10 monovalent hydrocarbon groups in which some or all of the hydrogen atoms bonded to the carbon atoms are substituted with hydroxyl groups, cyano groups, halogen atoms, alkoxy groups, alkoxysilyl groups, polyoxyalkylene groups, epoxy groups, carboxyl groups, etc. Among these, methyl groups, phenyl groups, and vinyl groups are preferred, with methyl groups and vinyl groups being particularly preferred.
[0039] (B) The amount of alkenyl groups contained in component (B) is preferably 0.005 to 0.5 mol per 100 g of organopolysiloxane, more preferably 0.01 to 0.3 mol / 100 g, even more preferably 0.02 to 0.2 mol / 100 g, and still more preferably 0.05 to 0.16 mol / 100 g. If the amount is below the lower limit or above the upper limit, the adhesive strength and holding power of the resulting adhesive layer may decrease.
[0040] (B) component is R 3 3SiO 1 / 2 Units and SiO 4 / 2 It must contain units. R within the range that does not impair the characteristics of the present invention. 3 2SiO 2 / 2 Units and R 3 SiO 3 / 2 Unit (R 3 The above is true.) may have one or both of the above. Preferably, R 3 2SiO 2 / 2 It has units, (R 3 2SiO 2 / 2 (Unit) / (SiO 4 / 2 The molar ratio expressed in units is preferably 0.01 to 0.5, more preferably 0.02 to 0.4, even more preferably 0.03 to 0.3, and even more preferably 0.05 to 0.25.
[0041] Comfortable, R 4 3SiO 1 / 2 Unit, R 4 2R 5 SiO 1 / 2 Units, and SiO 4 / 2 An organopolysiloxane resin consisting of units, or R 4 3SiO 1 / 2 Unit, R 4 R 5 SiO 2 / 2 Units, and SiO 4 / 2 An organopolysiloxane resin consisting of units is preferred. 4 The above R is other than the alkenyl group. 3 The group is represented by R 5 This is an alkenyl group with 2 to 10 carbon atoms.
[0042] R 4 3SiO 1 / 2 unit, R 4 2R 5 SiO 1 / 2 unit, and SiO 4 / 2 In an organopolysiloxane resin composed of units, the molar ratio of each unit is such that the molar ratio of SiO 4 / 2 unit (hereinafter referred to as Q unit) to R 4 3SiO 1 / 2 unit and R 4 2R 5 SiO 1 / 2 unit (hereinafter collectively referred to as M unit) satisfies M unit / Q unit of 0.5 to 1.5, preferably 0.6 to 1.3, more preferably 0.7 to 1.0.
[0043] R 4 3SiO 1 / 2 unit (hereinafter referred to as M unit), R 4 R 5 SiO 2 / 2 unit (hereinafter referred to as D unit), and SiO 4 / 2 unit (hereinafter referred to as Q unit) in an organopolysiloxane resin, the molar ratio of each unit is such that the molar ratio of M unit / Q unit and the molar ratio of D unit / Q unit both satisfy the above-mentioned ranges. That is, M unit / Q unit is 0.5 to 1.5, preferably 0.6 to 1.3, more preferably 0.7 to 1.0, and D unit / Q unit is 0.01 to 0.5, more preferably 0.02 to 0.4, more preferably 0.03 to 0.3, still more preferably 0.05 to 0.25. The molar ratio of M unit / Q unit and the molar ratio of D unit / Q unit can usually be determined by known structural analysis methods such as NMR analysis (hereinafter the same).
[0044] Component (B) may contain siloxane units (silanol group-containing units) having hydroxyl groups bonded to silicon atoms, or siloxane units (alkoxy group-containing units) having alkoxy groups with 1 to 6 carbon atoms bonded to silicon atoms. The amount of silanol group-containing units is preferably such that the hydroxyl group content is 0.005 to 0.3 mol / 100g, preferably 0.008 to 0.2 mol / 100g, and more preferably 0.01 to 0.1 mol / 100g of component (B). If the hydroxyl group content exceeds 0.3 mol / 100g, the adhesive strength and holding power of the resulting adhesive layer may decrease, or the curability may decrease. The amount of alkoxy group-containing units is preferably such that the alkoxy group content is 0.3 mol / 100g or less, preferably 0.2 mol / 100g or less, and more preferably 0.1 mol / 100g or less of component (B). If the alkoxy group content exceeds 0.3 mol / 100g, the tackiness and holding power of the resulting adhesive layer may decrease, or the curability may be reduced. The above-mentioned amount of SiOH groups and alkoxy groups can usually be determined by known structural analysis methods such as NMR analysis (the same applies hereinafter). Furthermore, the total amount of the above-mentioned silanol group-containing units and alkoxy group-containing units, as the sum of the above-mentioned hydroxyl group content and alkoxy group content, is preferably 0.008 to 0.3 mol / 100g, more preferably 0.01 to 0.2 mol / 100g, and particularly preferably 0.015 to 0.1 mol / 100g in component (B). Having the above-mentioned hydroxyl group or alkoxy group allows for condensation reaction with component (A) or component (A') or (B') described later, which have the above-mentioned hydroxyl group.
[0045] Examples of alkoxy groups having 1 to 6 carbon atoms include methoxy, ethoxy, propoxy, isopropoxy, and phenoxy groups. Furthermore, a silanol group-containing unit is R 3 2(OH)SiO 1 / 2 Unit, R 3 (OH)2SiO 1 / 2 Unit, R 3 (OH)SiO 2 / 2 Unit: (OH)SiO 3 / 2 Examples of units can be given. Furthermore, an alkoxy group-containing unit is R 32(OR')SiO 1 / 2 Unit, R 3 (OR')2SiO 1 / 2 Unit, R 3 (OR')SiO 2 / 2 Unit, (OR')SiO 3 / 2 Examples of units include (OR' being an alkoxy group with 1 to 6 carbon atoms, as illustrated above). (B) Component is R 3 3SiO 1 / 2 Unit, SiO 4 / 2 Units, and optionally R 3 2SiO 2 / 2 When consisting of SiO2, the hydroxyl group or alkoxyl group is SiO2 4 / 2 It can bond to silicon atoms derived from the unit.
[0046] Component (B) preferably has a weight-average molecular weight of 1,000 to 10,000, more preferably 1,250 to 8,000, even more preferably 1,500 to 6,000, and even more preferably 1,750 to 5,500. If it is below the lower limit or above the upper limit, the adhesive strength and holding power of the resulting adhesive layer may decrease. The weight-average molecular weight can usually be determined as the weight-average molecular weight in terms of polystyrene in gel permeation chromatography (GPC) analysis using toluene, tetrahydrofuran (THF), etc. as the developing solvent (the same applies hereinafter).
[0047] The silicone adhesive composition of the present invention further has no alkenyl group and SiH group, R 3’ 3SiO 1 / 2 Units and SiO 4 / 2 Contains units, (R 3’ 3SiO 1 / 2 (Unit) / (SiO 4 / 2 The product may contain an organopolysiloxane resin (B') having a molar ratio of 0.5 to 1.5, preferably 0.55 to 1.3, and preferably 0.6 to 1.0. If the molar ratio is below the lower limit or above the upper limit, the adhesive strength and holding power of the resulting adhesive layer may decrease. The above (B') component may be used alone or in combination of two or more types.
[0048] The organopolysiloxane resin component (B') that does not contain the alkenyl group can undergo condensation reactions with component (A), component (B), and optionally component (A').
[0049] The content of component (B') is preferably 50% by mass or less, more preferably 40% by mass or less, more preferably 30% by mass or less, and even more preferably 25% by mass or less, relative to the total mass of components (B) and (B'). If it exceeds 50% by mass, the adhesive strength and holding power of the resulting adhesive layer may decrease. The lower limit of component (B') may be 0% by mass. Alternatively, the adhesive strength of the resulting adhesive layer may be improved if the content of component (B') is 1 to 50% by mass, more preferably 2 to 40% by mass, more preferably 3 to 30% by mass, and even more preferably 4 to 25% by mass.
[0050] R 3’ These are, independently of each other, substituted or unsubstituted monovalent hydrocarbon groups having 1 to 10 carbon atoms and no aliphatic unsaturated bonds. For example, R 3 Other monovalent hydrocarbon groups besides the alkenyl group-containing organic groups exemplified above include those mentioned above. Among these, methyl groups or phenyl groups are preferred, and methyl groups are particularly preferred.
[0051] The (B') component is R 3’ 3SiO 1 / 2 Units and SiO 4 / 2 While units are essential, R can be used within a range that does not impair the characteristics of the present invention. 3’ 2SiO 2 / 2 Units and R 3’ SiO 3 / 2 Unit (R 3’ The above is true.) It may have one or both of the above.
[0052] Component (B') may contain siloxane units (silanol group-containing units) having a hydroxyl group bonded to a silicon atom, or siloxane units (alkoxy group-containing units) having an alkoxy group with 1 to 6 carbon atoms bonded to a silicon atom. The amount of silanol group-containing units is preferably such that the hydroxyl group content is 0.005 to 0.3 mol / 100g, more preferably 0.008 to 0.25 mol / 100g, and more preferably 0.01 to 0.2 mol / 100g of component (B'). If the hydroxyl group content exceeds 0.3 mol / 100g, the tackiness and holding power of the resulting adhesive layer may decrease, or the curability may decrease. The amount of alkoxy group-containing units is preferably such that the alkoxy group content is 0.3 mol / 100g or less, more preferably 0.2 mol / 100g or less, and more preferably 0.1 mol / 100g or less of component (B'). If the alkoxy group content exceeds 0.3 mol / 100g, the tackiness and holding power of the resulting adhesive layer may decrease, or the curability may decrease. Furthermore, the total amount of the silanol group-containing units and alkoxy group-containing units, as the sum of the hydroxyl group content and alkoxy group content, is preferably 0.008 to 0.3 mol / 100g, more preferably 0.01 to 0.25 mol / 100g, and particularly preferably 0.02 to 0.2 mol / 100g in component (B'). Having the hydroxyl group or the alkoxy group allows for condensation reactions with component (A), component (A'), or component (B) that have the hydroxyl group.
[0053] Examples of alkoxy groups having 1 to 6 carbon atoms include methoxy, ethoxy, propoxy, isopropoxy, and phenoxy groups. Furthermore, a silanol group-containing unit is R 3’ 2(OH)SiO 1 / 2 Unit, R 3’ (OH)2SiO 1 / 2 Unit, R 3’ (OH)SiO 2 / 2 Unit: (OH)SiO 3 / 2 Examples of units can be given. Furthermore, an alkoxy group-containing unit is R 3’ 2(OR')SiO 1 / 2 Unit, R 3’ (OR')2SiO 1 / 2 Unit, R 3’(OR')SiO 2 / 2 Unit, (OR')SiO 3 / 2 Examples of units include (OR' are alkoxy groups with 1 to 6 carbon atoms, independently of each other, as illustrated above). Component (B') is R 3’ 3SiO 1 / 2 Units and SiO 4 / 2 When consisting of units, the hydroxyl group or alkoxyl group is SiO 4 / 2 It can bond to silicon atoms derived from the unit.
[0054] Component (B') preferably has a weight-average molecular weight of 1,000 to 10,000, more preferably 1,250 to 8,000, even more preferably 1,500 to 7,000, and even more preferably 1,750 to 6,000.
[0055] The mixing ratio of components (A) and (B) in the silicone adhesive composition of the present invention is (A) / (B) = 65 / 35 to 20 / 80 by mass ratio. Particularly preferred is 60 / 40 to 22 / 78, more preferred is 55 / 45 to 25 / 75, more preferred is 50 / 50 to 30 / 70, and still preferred is 49 / 51 to 33 / 67. Here, if components (A') and (B') are not included with respect to components (A) and (B), then the mixing ratio of components (A) / (B) is preferably 60 / 40 to 25 / 75, more preferred is 55 / 45 to 30 / 70, more preferred is 50 / 50 to 33 / 67, and still preferred is 49 / 51 to 35 / 65. Furthermore, when components (A) and (B) are combined with components (A') and / or (B'), the mass ratio of ((A)+(A')) / ((B)+(B')) = 60 / 40 to 25 / 75 is preferred, 55 / 45 to 30 / 70 is more preferred, 50 / 50 to 33 / 67 is even more preferred, and 49 / 51 to 35 / 65 is even more preferred. If the blending ratio is below the lower limit or above the upper limit, the adhesive strength and holding power of the resulting adhesive layer may decrease.
[0056] Components (A), (B), and optional components (A') and (B') may be partially or entirely subjected to a condensation reaction beforehand. More specifically, the hydroxyl groups of component (A) and the alkoxy or hydroxyl groups of component (B) may be subjected to a hydrolysis condensation reaction or a condensation reaction to obtain condensation reaction products, which may be mixed with the other components. Alternatively, the hydroxyl groups of component (A) and the alkoxy or hydroxyl groups of component (B') may be subjected to a hydrolysis condensation reaction or a condensation reaction to obtain condensation reaction products, which may be mixed with the other components. Alternatively, the hydroxyl groups of component (A') and the alkoxy or hydroxyl groups of component (B) may be subjected to a hydrolysis condensation reaction or a condensation reaction to obtain condensation reaction products, which may be mixed with the other components. Alternatively, the hydroxyl groups of component (A') and the alkoxy or hydroxyl groups of component (B') may be subjected to a hydrolysis condensation reaction or a condensation reaction to obtain condensation reaction products, which may be mixed with the other components. Alternatively, the hydroxyl groups of component (A), component (A'), and component (B) may be subjected to a hydrolysis-condensation reaction or a condensation reaction beforehand to obtain condensation reaction products, which may then be mixed with the other components. Alternatively, the hydroxyl groups of component (A), component (A'), and component (B') may be subjected to a hydrolysis-condensation reaction or a condensation reaction beforehand to obtain condensation reaction products, which may then be mixed with the other components. Alternatively, the hydroxyl groups of component (A), component (B) and component (B') may be subjected to a hydrolysis-condensation reaction or a condensation reaction beforehand to obtain condensation reaction products, which may then be mixed with the other components. Alternatively, the hydroxyl groups of component (A'), component (B) and component (B') may be subjected to a hydrolysis-condensation reaction or a condensation reaction beforehand to obtain condensation reaction products, which may then be mixed with the other components. Alternatively, the hydroxyl group of component (A), the hydroxyl group of component (A'), the alkoxy group of component (B), or the hydroxyl group and the alkoxy group or hydroxyl group of component (B') may be subjected to a hydrolysis condensation reaction or a condensation reaction to obtain a condensation reaction product, which may then be mixed with the other components.
[0057] To carry out the condensation reaction, a mixture of component (A) and / or component (A') dissolved in a solvent such as toluene, and component (B) and / or component (B'), is reacted at room temperature (25°C) or under heating using one or more types of condensation catalysts such as acids, bases, or organic acid metal salts, and neutralized as necessary. In this case, it is preferable to react so that the amount of hydroxyl groups of the SiOH group (silanol group) in the condensation reaction product is 0.3 mol / 100g or less, particularly 0.25 mol / 100g or less. Therefore, the silicone adhesive composition of the present invention may be a composition containing the product obtained by the condensation reaction of component (A) and / or component (A') and component (B) and / or component (B'), and component (C) and component (D) described later. Pre-reacting with a condensation reaction can improve the adhesive strength, holding power, tack, etc. of the resulting cured product, or suppress the migration of the silicone component to the adherend.
[0058] Examples of basic condensation catalysts used in the above reaction include metal hydroxides such as lithium hydroxide, sodium hydroxide, potassium hydroxide, and calcium hydroxide; carbonates such as sodium carbonate and potassium carbonate; bicarbonates such as sodium bicarbonate and potassium bicarbonate; metal alkoxides such as sodium methoxide and potassium butoxide; organometallic compounds such as butyllithium; potassium silanolates; ammonia gas, aqueous ammonia, methylamine, ethylamine, propylamine, hexylamine, butanolamine, butylamine, dimethylamine, diethylamine, diethanolamine, dipropylamine, dibutylamine, dihexylamine, ethylamylamine, imidazole, propylhexylamine, trimethylamine, triethylamine, tripropylamine, trippropanolamine, pyridine, N-methylimidazole, methylpropylhexylamine, dodecylamine phosphate, tetramethylguanidine, diazabicyclononane, and nitrogen compounds and their salts. Among these, ammonia gas or aqueous ammonia is preferred.
[0059] The condensation reaction temperature can be 10 to 150°C, but it is usually sufficient to carry it out at room temperature (25°C) or the reflux temperature of the organic solvent. The reaction time is not particularly limited, but it should be 0.5 to 20 hours, preferably 1 to 16 hours.
[0060] Furthermore, after the reaction is complete, a neutralizing agent may be added to neutralize the basic catalyst as needed. Examples of neutralizing agents include acidic gases such as hydrogen chloride and carbon dioxide; organic acids such as acetic acid, octic acid, and citric acid; and mineral acids such as hydrochloric acid, sulfuric acid, and phosphoric acid. If ammonia gas or aqueous ammonia, or a low-boiling point amine compound, is used as the alkaline catalyst, it may be removed by distillation with an inert gas such as nitrogen.
[0061] [(C) component] Component (C) is an organohydrogenpolysiloxane having three or more hydrogen atoms (SiH groups) bonded to silicon atoms in one molecule. The organohydrogenpolysiloxane (C) may be used alone or in combination of two or more types. The ratio of the total number of hydrogen atoms bonded to silicon atoms to the total number of hydrogen atoms bonded to silicon atoms and groups bonded to silicon atoms in component (C) is 20% to 50%. The average degree of polymerization of the siloxane of component (C) is 100 or less, preferably 3 to 100, more preferably 4 to 70, more preferably 5 to 50, and even more preferably 6 to 30.
[0062] The SiH groups in component (C) undergo an addition reaction with the alkenyl groups in components (A) and (B) to harden and form an adhesive layer. The amount of component (C) is such that the ratio of the total number of SiH groups in component (C) to the total number of alkenyl groups in components (A) and (B) is 0.1 to 2.0, preferably 0.12 to 1.5, more preferably 0.15 to 0.95, even more preferably 0.2 to 0.8, and even more preferably 0.3 to 0.7. Preferably, the amount is 0.1 to 10.0 parts by mass, preferably 0.5 to 7.0 parts by mass, and even more preferably 1.0 to 5.0 parts by mass, per 100 parts by mass of the total of components (A) and (B), and any components (A') and (B'). If the above amount or number ratio is below the above lower limit, the adhesive strength and holding power of the resulting adhesive layer may decrease. Furthermore, exceeding the above upper limit may result in a decrease in the adhesive strength of the resulting adhesive layer or a shortened usable time for the treatment bath.
[0063] Component (C) may be linear, branched, or cyclic, or a mixture thereof. For example, component (C) may be R 6 2HSiO 1 / 2 Unit, R 6 HSiO 2 / 2 Units, and HSiO 3 / 2 It has at least one type of unit, and may further R 6 3SiO 1 / 2 Unit, R 6 2SiO 2 / 2 Unit, R 6 SiO 3 / 2 Units, and SiO 4 / 2 Examples include polymers or copolymers comprising at least one type of unit (wherein R 6 (These are, independently of each other, substituted or unsubstituted monovalent hydrocarbon groups having 1 to 10 carbon atoms, that do not have a hydroxyl group or an aliphatic unsaturated bond.) 6 2HSiO 1 / 2 Unit or R 6 HSiO 2 / 2It is preferable that the total number of units in one molecule is 3 to 100, preferably 4 to 70, more preferably 5 to 50, and even more preferably 6 to 30. If the number of SiH groups is less than the lower limit or more than the upper limit, the curability may decrease, or the adhesive strength and holding power of the resulting adhesive layer may decrease.
[0064] Note that hydrogen atoms bonded to silicon atoms and groups R bonded to silicon atoms. 6 The ratio of the total number of hydrogen atoms bonded to silicon atoms to the total number of silicon atoms (hereinafter referred to as the ratio of SiH groups) is 20 to 50%, preferably 25 to 49%, and more preferably 30 to 48%. If the ratio of SiH groups falls below the lower limit or exceeds the upper limit, the curability may decrease, or the adhesive strength and holding power of the resulting adhesive layer may decrease.
[0065] The above R 6 These are, independently of each other, substituted or unsubstituted monovalent hydrocarbon groups having 1 to 10 carbon atoms, that do not have a hydroxyl group or an aliphatic unsaturated bond. Examples of monovalent hydrocarbon groups include C1-C6 alkyl groups such as methyl, ethyl, propyl, and butyl groups; C5-C8 cycloalkyl groups such as cyclohexyl groups; C6-C10 aryl groups such as phenyl and tolyl groups; C7-C10 aralkyl groups such as benzyl groups; or C1-C10 monovalent hydrocarbon groups in which some or all of the hydrogen atoms bonded to the carbon atoms are substituted with hydroxyl groups, cyano groups, halogen atoms, alkoxy groups, alkoxysilyl groups, polyoxyalkylene groups, epoxy groups, carboxyl groups, etc. Among these, R 6 The alkyl group and aryl group are preferred, and the methyl group, ethyl group, propyl group, and phenyl group are more preferred. 6 R may be a hydroxyl group, 6The ratio of the number of hydroxyl groups to the total number of elements is preferably 10% or less, more preferably 5% or less, and more preferably 1% or less. The lower limit is not limited, but the less hydroxyl groups in component (C), the better, and it may even be possible to include no hydroxyl groups at all.
[0066] Component (C) preferably has a viscosity of 1 to 2,000 mPa·s, particularly 2 to 1,000 mPa·s, at 25°C. If the viscosity is below the lower limit or above the upper limit, the curability may decrease, or the adhesive strength and holding power of the resulting adhesive layer may decrease.
[0067] Component (C) is preferably a linear organohydrogenpolysiloxane represented by the following formula (4). [ka] (In the formula, R 6 These are, independently of each other, substituted or unsubstituted monovalent hydrocarbon groups having 1 to 10 carbon atoms, which do not have a hydroxyl group or an aliphatic unsaturated bond. e is 0 or 1, and f and g are integers between 1 ≤ f ≤ 98 and 0 ≤ g ≤ 60, with 3 ≤ 2e + f ≤ 100 and 3 ≤ f + g + 2 ≤ 100.
[0068] In the above equation (4), R 6 These are, independently of each other, substituted or unsubstituted monovalent hydrocarbon groups having 1 to 10 carbon atoms, which do not have a hydroxyl group or an aliphatic unsaturated bond, as described above. 6 The alkyl group is preferably an aryl group, and more preferably a methyl group, an ethyl group, a propyl group, or a phenyl group. In the above formula (4), R 6 R may be a hydroxyl group, 6 The ratio of the number of hydroxyl groups to the total number of elements is preferably 10% or less, more preferably 5% or less, and more preferably 1% or less. There is no lower limit, but the fewer the amount of hydroxyl groups, the better, and it is even possible to have no hydroxyl groups at all.
[0069] For e, f, and g, f is an integer between 1 and 98, preferably between 3 and 80, more preferably between 4 and 70, more preferably between 5 and 50, and still more preferably between 6 and 30. g is an integer between 0 and 60, preferably between 0 and 30, more preferably between 0 and 20, and still more preferably between 0 and 10. 2e+f is an integer between 3 and 100, preferably between 4 and 70, more preferably between 5 and 50, and still more preferably between 6 and 30. f+g+2 is an integer between 3 and 100, preferably between 4 and 70, more preferably between 5 and 50, and still more preferably between 6 and 30.
[0070] In this invention, crosslinking proceeds through a hydrosilylation reaction between components (A), (B), and (C). Among these, component (C) has a low degree of polymerization and a high proportion of SiH groups. Furthermore, the ratio of the total number of SiH groups in (C) to the total number of alkenyl groups in (A) and (B) is 0.1 to 2.0, preferably 0.12 to 1.5, more preferably 0.15 to 0.95, even more preferably 0.2 to 0.8, and even more preferably 0.3 to 0.7. The ratio of SiH groups to alkenyl groups is smaller compared to the composition of a typical addition-curing silicone adhesive. As a result, the silicone adhesive layer cannot be uniformly crosslinked. More specifically, a three-dimensional crosslinked structure is formed by some of the (A), (B), and (C) components. In addition, some of the (B) and (C) components react to form a high molecular weight organopolysiloxane in which multiple (B) components react with one molecule of (C) component. Furthermore, because the ratio of SiH groups to alkenyl groups is small, some of components (A) and (B) remain unreacted. That is, an adhesive layer is formed by a mixture of a three-dimensional crosslinked structure, a high molecular weight organopolysiloxane structure, and unreacted components (A) and (B). As a result, it is presumed that the high adhesive strength and holding power at room temperature can be maintained even at high temperatures.
[0071] (C) Examples of components include, but are not limited to, the following. In the following formulas, Me and Ph represent a methyl group and a phenyl group, respectively. The bonding order of each siloxane unit shown in parentheses is not limited to those shown below. In each of the following formulas, the total number of repeating siloxane units is the average value. [ka] (5 ≤ z ≤ 17 + 2 ≤ 100) [ka] (3 ≤ z ≤ 18 + 2 ≤ 100) [ka] (3 ≤ z19 ≤ 97, 1 ≤ z20 ≤ 60, 6 ≤ z19 + z20 + 2 ≤ 100, and the proportion of SiH groups is between 20% and 50%.) [ka] (These are numbers where 1 ≤ z²1 ≤ 97, 1 ≤ z²2 ≤ 60, and 4 ≤ z²1 + z²2 + 2 ≤ 100, and the proportion of SiH groups is between 20% and 50%.) [ka] (These are numbers that satisfy the following conditions: 0≦z23, 0≦z24, 0≦z25, 3≦z26, 1≦z27, the proportion of SiH groups is between 20% and 50%, and the average degree of polymerization of siloxanes is 100 or less.) [ka] (These are numbers that satisfy the following conditions: 0≦z28, 0≦z29, 0≦z30, 3≦z31, 1≦z32, the proportion of SiH groups is between 20% and 50%, and the average degree of polymerization of siloxanes is 100 or less.) [ka] (These are numbers that satisfy the following conditions: 0≦z33, 0≦z34, 0≦z35, 3≦z36, 1≦z37, 1≦z38, the proportion of SiH groups is between 20% and 50%, and the average degree of polymerization of siloxanes is 100 or less.) [ka] (3 ≤ z39 ≤ 97, 1 ≤ z40 ≤ 60, 6 ≤ z39 + z40 + 2 ≤ 100, and the proportion of SiH groups is between 20% and 50%.) [ka] (These are numbers where 1 ≤ z41 ≤ 97, 1 ≤ z42 ≤ 60, and 4 ≤ z41 + z42 + 2 ≤ 100, and the proportion of SiH groups is between 20% and 50%.) [ka] (3 ≤ z43 ≤ 97, 1 ≤ z44 ≤ 60, 6 ≤ z43 + z44 + 2 ≤ 100, and the proportion of SiH groups is between 20% and 50%.) [ka] (These are numbers where 3 ≤ z45 ≤ 96, 1 ≤ z46 ≤ 60, 1 ≤ z47 ≤ 60, and 7 ≤ z45 + z46 + z47 + 2 ≤ 100, satisfying the proportion of SiH groups between 20% and 50%.) [ka] (These are numbers where 1 ≤ z48 ≤ 96, 1 ≤ z49 ≤ 60, 1 ≤ z50 ≤ 60, and 5 ≤ z48 + z49 + z50 + 2 ≤ 100, satisfying the proportion of SiH groups between 20% and 50%.)
[0072] The silicone composition of the present invention may further contain an organohydrogenpolysiloxane (C') having three or more hydrogen atoms (SiH groups) bonded to silicon atoms in one molecule, and the ratio of the total number of hydrogen atoms bonded to silicon atoms to the total number of hydrogen atoms bonded to silicon atoms and groups bonded to silicon atoms in the component is less than 20%. The average degree of polymerization of the siloxane (C') component is preferably 100 or less, more preferably 3 to 100, more preferably 4 to 70, more preferably 5 to 50, and even more preferably 6 to 30. The organohydrogenpolysiloxane (C') may be a single type or two or more types may be used in combination.
[0073] The SiH groups in component (C') undergo an addition reaction with the alkenyl groups in components (A) and (B) to cure and form an adhesive layer. The amount of component (C') is such that the ratio of the total number of SiH groups in component (C') to the total number of alkenyl groups in components (A) and (B) is 1.0 or less, preferably 0.8 or less, and more preferably 0.6 or less. If the ratio exceeds 1.0, the adhesive strength of the resulting adhesive layer may decrease, or the usable time of the treatment bath may be shortened. The lower limit of the amount of component (C') may be 0. When the ratio of the total number of SiH groups in component (C') to the total number of alkenyl groups in components (A) and (B) is preferably 0.01 to 1.0, more preferably 0.03 to 0.8, and more preferably 0.05 to 0.6, the curability may be improved, and the adhesive strength and holding power of the resulting adhesive layer may be improved.
[0074] The (C') component may be linear, branched, cyclic, or a mixture thereof. For example, the (C') component may be R 6’ 2HSiO 1 / 2 Unit, R 6’ HSiO 2 / 2 Units, and HSiO 3 / 2 It has at least one type of unit, and may further R 6’ 3SiO 1 / 2 Unit, R 6’ 2SiO 2 / 2 Unit, R 6’ SiO3 / 2 Units, and SiO 4 / 2 Examples include polymers or copolymers comprising at least one type of unit (wherein R 6’ (These are, independently of each other, substituted or unsubstituted monovalent hydrocarbon groups having 1 to 10 carbon atoms, that do not have a hydroxyl group or an aliphatic unsaturated bond.) 6’ 2HSiO 1 / 2 Unit or R 6’ HSiO 2 / 2 The total number of units in one molecule is 3 to 50, preferably 4 to 45, and more preferably 5 to 40.
[0075] In the (C') component, there are hydrogen atoms bonded to the silicon atom and groups R bonded to the silicon atom. 6’ The ratio of the total number of hydrogen atoms bonded to silicon atoms to the total number of silicon atoms (hereinafter referred to as the ratio of SiH groups) is less than 20%, preferably 1% or more and less than 20%, more preferably 5% or more and less than 20%, and even more preferably 10% or more and less than 20%.
[0076] The above R 6’ These are, independently of each other, substituted or unsubstituted monovalent hydrocarbon groups having 1 to 10 carbon atoms that do not have a hydroxyl group or an aliphatic unsaturated bond. For example, R 6 The monovalent hydrocarbon groups exemplified above include those mentioned above. Among these, methyl groups or phenyl groups are preferred, and methyl groups are particularly preferred. 6’ R may be a hydroxyl group, 6’ The ratio of the number of hydroxyl groups to the total number of elements is preferably 10% or less, more preferably 5% or less, and more preferably 1% or less. The lower limit is not limited, but the less hydroxyl groups in the (C') component, the better, and it may even be possible to have no hydroxyl groups at all.
[0077] Component (C') preferably has a viscosity of 1 to 2,000 mPa·s, particularly 2 to 1,000 mPa·s, at 25°C.
[0078] The (C') component is preferably a linear organohydrogenpolysiloxane represented by the following formula (4'). [ka] (In the formula, R 6’ These are, independently of each other, substituted or unsubstituted monovalent hydrocarbon groups having 1 to 10 carbon atoms that do not have a hydroxyl group or an aliphatic unsaturated bond. ’ is 0 or 1, and f ’ and g ’ is 1≦f ’ ≤50, 1 ≤g ’ The integers are ≤ 80 and 3 ≤ 2e ’ +f ’ ≤ 50 and 3 ≤ f ’ +g ’ (+2 ≤ 100).
[0079] The above formula (4 ’ ), R 6’ These are, independently of each other, substituted or unsubstituted monovalent hydrocarbon groups having 1 to 10 carbon atoms, that do not have a hydroxyl group or an aliphatic unsaturated bond, as described above.
[0080] e ’ ,f ’ , and g ’ Regarding f ’ g is an integer from 1 to 50, preferably from 2 to 45, and more preferably from 3 to 40. ’ is an integer between 1 and 80, preferably between 2 and 70, and more preferably between 3 and 60. 2e ’ +f ’ f is an integer between 3 and 50, preferably between 4 and 45, and more preferably between 5 and 40. ’ +g ’ +2 is an integer between 3 and 100, preferably between 4 and 80, and more preferably between 5 and 60.
[0081] [(D) component] Component (D) is a catalyst for promoting the addition reaction between components (A) and (B) and component (C) and an optional (C'). Any catalyst that promotes a so-called hydrosilylation reaction is acceptable, and known platinum group metal catalysts can be used. Examples of platinum group metal catalysts include platinum, palladium, rhodium, ruthenium, and iridium catalysts, among which platinum catalysts are particularly preferred. Examples of platinum catalysts include chloroplatinic acid, an alcohol solution or aldehyde solution of chloroplatinic acid, a reaction product of chloroplatinic acid and an alcohol, and complexes of chloroplatinic acid or platinum with various olefins or vinylsiloxanes. Component (D) may be used alone or in combination of two or more.
[0082] The amount of component (D) should be a catalytic amount. A catalytic amount is an effective amount that promotes the addition reaction with components (A), (B), (C), and any (C'). To obtain a good adhesive layer, the amount should be 1 to 5,000 ppm, preferably 5 to 500 ppm, and particularly preferably 10 to 200 ppm, in terms of the mass of platinum group metals relative to the total mass of (A), (B), (C), and any (A'), (B'), and (C'). Below 1 ppm, the curability may decrease, or the crosslinking density of the resulting adhesive layer may decrease, resulting in reduced adhesive strength and holding power. Above 5,000 ppm, the usable time of the treatment bath may be shortened.
[0083] [(E) component] Component (E) is an addition reaction regulator and is an optional component. It can be added before heat curing, for example, during the preparation of a silicone adhesive composition or during the coating of the adhesive composition onto a substrate, to prevent the processing solution containing the adhesive composition from thickening or gelling. Examples include various organic nitrogen compounds, organophosphorus compounds, organosilicon compounds, acetylene compounds, unsaturated carboxylic acid esters, and oxime compounds.
[0084] More specifically, for example, acetylene alcohols such as 3-methyl-1-butyne-3-ol, 3,5-dimethyl-1-hexyne-3-ol, 3-methyl-1-pentin-3-ol, 2-phenyl-3-butyne-2-ol, and 1-ethynylcyclohexanol; acetylene compounds such as 3-methyl-3-penten-1-yine and 3,5-dimethyl-3-hexen-1-yine; 3-methyl-3-trimethylsiloxy-1-butyne, 3-methyl-3-trimethylsiloxy-1-pentyne, 3,5-dimethyl-3-trimethylsiloxy-1-hexyne, and 1-ethynyl-1-trimethylsiloxy Examples include reaction products of acetylene compounds such as hexahexane and bis(2,2-dimethyl-3-butinoxy)dimethylsilane with chlorosilane, alkoxysilane, siloxane, or hydrogensilane; vinylsiloxanes such as 1,3,5,7-tetramethyl-1,3,5,7-tetravinylcyclotetrasiloxane and 1,1,3,3-tetramethyl-1,3-divinyldisiloxane; unsaturated carboxylic acid esters such as diallyl maleate, dimethyl maleate, diallyl fumarate, and diethyl fumarate; organic nitrogen compounds such as benzotriazole; and other organophosphorus compounds and oxime compounds. Note that component (E) may be used alone or in combination of two or more.
[0085] The amount of component (E) is in the range of 0 to 8.0 parts by mass per 100 parts by mass of the total of (A), (B), (C) and any (A'), (B'), (C'), and when added, it is preferably in the range of 0.01 to 8.0 parts by mass, and more preferably in the range of 0.05 to 5.0 parts by mass. If the amount exceeds 8 parts by mass, the curability of the resulting composition may decrease. If it is 0.01 parts by mass or more, the effect of reaction control is sufficiently exhibited.
[0086] [Other optional components] In addition to the components described above, other components may be optionally added to the silicone adhesive composition of the present invention. The amounts of other components should follow those of conventionally known silicone adhesives and should be adjusted as appropriate within a range that does not impair the effects of the present invention. Examples include non-reactive organopolysiloxanes such as polydimethylsiloxane and polydimethyldiphenylsiloxane; antioxidants such as phenolic, quinone, amine, phosphorus, phosphite, sulfur, and thioether-based antioxidants; light stabilizers such as triazole and benzophenone-based light stabilizers; flame retardants such as phosphate esters, halogens, phosphorus, and antimony-based flame retardants; antistatic agents such as cationic, anionic, and nonionic surfactants; dyes; pigments; defoamers; fillers; leveling agents; adhesion enhancers such as silane coupling agents; thickeners; photopolymerization initiators; reactive diluents; and solvents for reducing viscosity during coating. The solvents include aromatic hydrocarbon solvents such as toluene and xylene; aliphatic hydrocarbon solvents such as hexane, heptane, octane, isooctane, decane, cyclohexane, methylcyclohexane, and isoparaffin; hydrocarbon solvents such as industrial gasoline, petroleum benzine, and solvent naphtha; ketone solvents such as acetone, methyl ethyl ketone, 2-pentanone, 3-pentanone, 2-hexanone, 2-heptanone, 4-heptanone, methyl isobutyl ketone, diisobutyl ketone, acetonylacetone, and cyclohexanone; ester solvents such as ethyl acetate, propyl acetate, isopropyl acetate, butyl acetate, and isobutyl acetate; and diethyl acetate. Ether-based solvents such as ether, dipropyl ether, diisopropyl ether, dibutyl ether, 1,2-dimethoxyethane, and 1,4-dioxane; solvents having an ester and ether portion such as 2-methoxyethyl acetate, 2-ethoxyethyl acetate, propylene glycol monomethyl ether acetate, and 2-butoxyethyl acetate; and siloxane-based solvents such as hexamethyldisiloxane, octamethyltrisiloxane, octamethylcyclotetrasiloxane, decamethylcyclopentasiloxane, tris(trimethylsiloxy)methylsilane, and tetrakis(trimethylsiloxy)silane can be used. These can be used individually or in appropriate combinations of two or more. When a solvent is added, the amount is preferably 10 to 20,000 parts by mass, more preferably 25 to 10,000 parts by mass, and particularly preferably 50 to 1,000 parts by mass, based on 100 parts by mass of the total of components (A), (B), and (C), and any (A'), (B'), and (C'). The silicone adhesive composition of the present invention can also be solvent-free.
[0087] [Method for producing the composition] The silicone adhesive composition of the present invention can be prepared by mixing and dissolving the above-mentioned components. In terms of pot life, it is preferable to prepare the composition by first uniformly mixing components (A), (B), and (C), any (A'), (B'), and (C'), component (E) if necessary, and other optional components, and then adding component (D) immediately before use. Alternatively, as described above, component (A) and / or any (A') and component (B) and / or any (B') may be pre-condensed.
[0088] A silicone adhesive layer can be obtained by coating the silicone adhesive composition of the present invention onto various substrates and curing it under predetermined conditions. The silicone adhesive composition of the present invention can be suitably used, for example, as an adhesive tape, adhesive sheet, or adhesive film having a substrate and an adhesive layer made of a cured product of the composition laminated on at least one side of the substrate.
[0089] [Base material] The base material can be paper, plastic film, glass, metal, or cloth. Examples of paper include high-quality paper, coated paper, art paper, glassine paper, polyethylene laminated paper, kraft paper, Japanese paper, and synthetic paper. Examples of plastic film include polyethylene film, polypropylene film, polyester film, polyimide film, polyamide film, polyvinyl chloride film, polyvinylidene chloride film, polyvinyl alcohol film, polycarbonate film, polytetrafluoroethylene film, polystyrene film, ethylene-vinyl acetate copolymer film, ethylene-vinyl alcohol copolymer film, triacetylcellulose film, polyetheretherketone film, and polyphenylene sulfide film. There are no particular restrictions on the thickness or type of glass, and chemically strengthened glass is also acceptable. Glass fibers can also be used, either alone or in combination with other resins. Examples of cloth include natural fiber cloth, synthetic fiber cloth, and artificial leather, while examples of metal include aluminum foil, copper foil, gold foil, silver foil, and nickel foil.
[0090] To further improve the adhesion between these substrates and the silicone adhesive layer, substrates that have undergone primer treatment, corona treatment, etching treatment, sandblasting treatment, or plasma treatment may be used.
[0091] The surface of the substrate opposite the adhesive layer surface may be treated with a surface treatment such as scratch prevention, stain prevention, fingerprint prevention, anti-glare, anti-reflective, or anti-static properties. The adhesive layer may be applied to the substrate before the above surface treatments are performed, or the surface treatments may be performed before the adhesive layer is applied.
[0092] Scratch-preventing treatments (hard coat treatments) include treatments using hard coat agents such as acrylate-based, silicone-based, oxetane-based, inorganic, and organic-inorganic hybrid types.
[0093] Antifouling treatments include those using antifouling agents such as fluorine-based, silicone-based, ceramic-based, and photocatalytic agents.
[0094] Anti-reflective treatments include wet treatments by coating with anti-reflective agents such as fluorine-based and silicone-based agents, and dry treatments by vapor deposition or sputtering. Antistatic treatments include treatments with antistatic agents such as surfactant-based, silicone-based, organoboron-based, conductive polymer-based, metal oxide-based, and vapor-deposited metal-based agents.
[0095] [Method for manufacturing adhesive tape and adhesive film] The coating method can be any known coating method, such as comma coater, lip coater, roll coater, die coater, knife coater, blade coater, rod coater, bar coater, kiss coater, gravure coater, screen coating, dip coating, and cast coating.
[0096] The amount of coating is set appropriately depending on the application, but typically, an amount that results in a silicone adhesive layer thickness of 1 to 2,000 μm, preferably 2 to 1,000 μm, and particularly 3 to 500 μm after curing is preferred.
[0097] The curing conditions for the silicone adhesive composition are generally 70-250°C for 10 seconds to 10 minutes, but this is not an exhaustive rule.
[0098] The adhesive tape or adhesive film of the present invention may be manufactured by directly coating a substrate with the silicone adhesive composition of the present invention and curing it to form a silicone adhesive layer, or by a transfer method in which the composition is coated onto a release film or release paper that has been subjected to a release coating, cured to form a silicone adhesive layer, and then the silicone adhesive layer is bonded to the substrate.
[0099] [Uses of adhesive tapes and adhesive films] Adhesive tapes or adhesive films manufactured using the silicone adhesive composition of the present invention are not particularly limited, but are useful for applications in high-temperature environments. Examples include heat-resistant tapes, electrical insulation tapes, heat-seal tapes, plating masking tapes, and heat treatment masking tapes. Specific applications include protection, masking, temporary fixing, fixing during transport, and splicing of adherends in the manufacturing processes of electronic components and semiconductor components. Examples of adherends are not particularly limited, but include metals such as stainless steel, copper, and iron; these metals with plated or rust-preventive surfaces; glass; tempered or antifouling treated glass; ceramics such as porcelain; resins such as polytetrafluoroethylene, polyimide, epoxy resin, novolac resin, and polarizing plates; and composites composed of multiple of these. [Examples]
[0100] The present invention will be described in more detail below with reference to examples and comparative examples, but the present invention is not limited to the following examples. In the following, "parts" refers to parts by mass, and the characteristic values are measured values obtained by the test methods described below. In each example, Me represents a methyl group, Vi represents a vinyl group, and Ph represents a phenyl group.
[0101] [Preparation of silicone adhesive base composition] <Preparation Example 1> (A-1) An organopolysiloxane (52 parts by mass) represented by the following formula, having a viscosity of 58,000 mPa·s at 25°C when dissolved in toluene to a concentration of 30% by mass, with both ends of the molecular chain sealed with vinyl groups, and having an alkenyl group content of 0.0008 mol / 100g, [ka] (z51 and z52 are the numbers that satisfy the viscosity and vinyl base amount described above.) (B-1)Me3SiO 1 / 2 Unit, MeViSiO 2 / 2 Units, and SiO 4 / 2 An organopolysiloxane (Me3SiO2) consisting of units and having hydroxyl groups bonded to silicon atoms. 1 / 2 Unit / MeViSiO 2 / 2 Unit: SiO 4 / 2 Units (molar ratio) = 0.79 / 0.13 / 1.0, weight-average molecular weight 3,400, alkenyl group content 0.123 mol / 100g, silicon atom bonded hydroxyl group content 0.031 mol / 100g, hydroxyl group is SiO₂ 4 / 2 A 50% by mass toluene solution (96 parts by mass) of (bonded to silicon atoms derived from the unit), and (E-1) Ethinylcyclohexanol (0.2 parts by mass) was mixed and toluene (52 parts by mass) was added to obtain a silicone adhesive base composition I with an active ingredient content of approximately 50% by mass.
[0102] <Preparation Example 2> (A-1) An organopolysiloxane (42.5 parts by mass) having both ends of the molecular chain sealed with vinyl groups and having an alkenyl group content of 0.0008 mol / 100 g, as described in Preparation Example 1 above. (B-1)Me3SiO as described in Preparation Example 1 above 1 / 2 Unit, MeViSiO 2 / 2 Units, and SiO 4 / 2 A 50% by mass toluene solution (115 parts by mass) of an organopolysiloxane consisting of units and having hydroxyl groups bonded to silicon atoms, and (E-1) Ethinylcyclohexanol (0.2 parts by mass) was mixed and toluene (42.5 parts by mass) was added to obtain a silicone adhesive base composition II with an active ingredient content of approximately 50% by mass.
[0103] <Preparation Example 3> (35.5 parts by mass) of an organopolysiloxane having both ends of the (A-1) molecular chain sealed with vinyl groups and having an alkenyl group content of 0.0008 mol / 100 g, as described in Preparation Example 1 above. (B-1)Me3SiO as described in Preparation Example 1 above 1 / 2 Unit, MeViSiO 2 / 2 Units, and SiO 4 / 2 A 50% by mass toluene solution (129 parts by mass) of an organopolysiloxane consisting of units and having hydroxyl groups bonded to silicon atoms, and (E-1) Ethinylcyclohexanol (0.2 parts by mass) was mixed, and toluene (35.5 parts by mass) was added to obtain silicone adhesive base composition III with an active ingredient content of approximately 50% by mass.
[0104] <Preparation Example 4> (A-2) An organopolysiloxane (45 parts by mass) represented by the following formula, having a viscosity of 25,000 mPa·s at 25°C when dissolved in toluene to a concentration of 30% by mass, with both ends of the molecular chain sealed with vinyl groups, possessing an alkenyl group content of 0.0010 mol / 100g, and having a ratio of the total number of phenyl groups to the total number of groups bonded to silicon atoms of 1.0%, [ka] (z53, z54, and z55 are the numbers that satisfy the viscosity, vinyl group content, and phenyl group content mentioned above.) (B-1)Me3SiO as described in Preparation Example 1 above 1 / 2 Unit, MeViSiO 2 / 2 Units, and SiO 4 / 2 A 50% by mass toluene solution (110 parts by mass) of an organopolysiloxane consisting of units and having hydroxyl groups bonded to silicon atoms, and (E-1) Ethinylcyclohexanol (0.2 parts by mass) was mixed and toluene (45 parts by mass) was added to obtain a silicone adhesive base composition IV with an active ingredient content of approximately 50% by mass.
[0105] <Preparation Example 5> (A-3) An organopolysiloxane represented by the following formula (22.5 parts by mass) has a viscosity of 44,000 mPa·s at 25°C when dissolved in toluene to a concentration of 30% by mass, with both ends of the molecular chain sealed with vinyl groups and having an alkenyl group content of 0.0020 mol / 100g, [ka] (z56 and z57 are the numbers that satisfy the viscosity and vinyl base amount described above) (A'-1) An organopolysiloxane represented by the following formula (20 parts by mass) has a viscosity of 70,000 mPa·s at 25°C when dissolved in toluene to a concentration of 30% by mass, and whose molecular chains are sealed at both ends with SiOH groups and which does not have alkenyl groups. [ka] (z58 is the number that satisfies the viscosity described above) (B-1)Me3SiO as described in Preparation Example 1 above 1 / 2 Unit, MeViSiO 2 / 2 Units and SiO 4 / 2 A 50% by mass toluene solution (115 parts by mass) of an organopolysiloxane consisting of units and having hydroxyl groups bonded to silicon atoms, and (E-1) Ethinylcyclohexanol (0.2 parts by mass) was mixed and toluene (42.5 parts by mass) was added to obtain a silicone adhesive base composition V with an active ingredient content of approximately 50% by mass.
[0106] <Preparation Example 6> (A-1) An organopolysiloxane (42.5 parts by mass) having both ends of the molecular chain sealed with vinyl groups and having an alkenyl group content of 0.0008 mol / 100 g, as described in Preparation Example 1 above. (B-1)Me3SiO as described in Preparation Example 1 above 1 / 2Unit, MeViSiO 2 / 2 Units, and SiO 4 / 2 A 50% by mass toluene solution (90 parts by mass) of an organopolysiloxane consisting of units and having hydroxyl groups bonded to silicon atoms, (B'-1)Me3SiO 1 / 2 Units and SiO 4 / 2 An organopolysiloxane (Me3SiO2) consisting of units and having hydroxyl groups bonded to silicon atoms. 1 / 2 Unit: SiO 4 / 2 Unit (molar ratio) = 0.69 / 1.0, weight-average molecular weight 4,200, silicon atom bonded hydroxyl group content 0.048 mol / 100g, hydroxyl group is SiO2 4 / 2 A 50% by mass toluene solution (25 parts by mass) of (bonded to silicon atoms derived from the unit), and (E-1) Ethinylcyclohexanol (0.20 parts by mass) was mixed and toluene (42.5 parts by mass) was added to obtain silicone adhesive base composition VI with an active ingredient content of approximately 50% by mass.
[0107] <Preparation Example 7> (A-1) An organopolysiloxane (42.5 parts by mass) having both ends of the molecular chain sealed with vinyl groups and having an alkenyl group content of 0.0008 mol / 100 g, as described in Preparation Example 1 above. (B-1)Me3SiO as described in Preparation Example 1 above 1 / 2 Unit, MeViSiO 2 / 2 Unit, SiO 4 / 2 A 50% by mass toluene solution (76 parts by mass) of an organopolysiloxane consisting of units and having hydroxyl groups bonded to silicon atoms, (B'-1)Me3SiO as described in Preparation Example 6 above 1 / 2 Units and SiO 4 / 2 A 50% by mass toluene solution (39 parts by mass) of an organopolysiloxane consisting of units and having hydroxyl groups bonded to silicon atoms, and (E-1) Ethinylcyclohexanol (0.2 parts by mass) was mixed and toluene (42.5 parts by mass) was added to obtain a silicone adhesive base composition VII with an active ingredient content of approximately 50% by mass.
[0108] <Preparation Example 8> The (A'-1) molecular chain described in Preparation Example 5 above has both ends sealed with an OSiO group and does not contain an alkenyl group (7.8 parts by mass), (B'-2)Me3SiO 1 / 2 Units and SiO 4 / 2 An organopolysiloxane (Me3SiO2) consisting of units and having hydroxyl groups bonded to silicon atoms. 1 / 2 Unit: SiO 4 / 2 Unit (molar ratio) = 0.84 / 1.0, weight-average molecular weight 3,400, silicon atom bonded hydroxyl group content 0.108 mol / 100g, hydroxyl group is SiO₂ 4 / 2 A 50% by mass toluene solution (30 parts by mass) of (bonded to silicon atoms derived from the unit), and A solution consisting of toluene (7.8 parts by mass) and aqueous ammonia (0.1 parts by mass) was stirred at room temperature (25°C) for 12 hours to allow a condensation reaction to occur. Then, under reflux, the mixture was heated at approximately 110-125°C for 6 hours to remove the ammonia and water. After the resulting reaction product was allowed to cool, it was then combined with... (31.5 parts by mass) of an organopolysiloxane having both ends of the (A-1) molecular chain sealed with vinyl groups and having an alkenyl group content of 0.0008 mol / 100 g, as described in Preparation Example 1 above. (B-1)Me3SiO as described in Preparation Example 1 above 1 / 2 Unit, MeViSiO 2 / 2 Unit, SiO 4 / 2 A 50% by mass toluene solution (91.4 parts by mass) of an organopolysiloxane consisting of units and having hydroxyl groups bonded to silicon atoms, (E-1) Ethynylcyclohexanol (0.2 parts by mass) was added, and toluene was added and mixed so that the solid content was approximately 50% by mass to obtain silicone adhesive base composition VIII.
[0109] <Preparation Example 9> (A-1) An organopolysiloxane (45 parts by mass) having both ends of the molecular chain sealed with vinyl groups and having an alkenyl group content of 0.0008 mol / 100 g, as described in Preparation Example 1 above. (B-2)Me3SiO 1 / 2 Unit: Me2ViSiO 1 / 2 Units, and SiO 4 / 2An organopolysiloxane (Me3SiO2) consisting of units and having hydroxyl groups bonded to silicon atoms. 1 / 2 Unit: Me2ViSiO 1 / 2 / SiO 4 / 2 Units (molar ratio) = 0.73 / 0.12 / 1.0, weight-average molecular weight 3,800, alkenyl group content 0.089 mol / 100g, silicon atom bonded hydroxyl group content 0.026 mol / 100g, hydroxyl group is SiO 4 / 2 A 50% by mass toluene solution (110 parts by mass) of silicon atoms (bonded to silicon atoms derived from the unit), and (E-1) Ethinylcyclohexanol (0.2 parts by mass) was mixed and toluene (45 parts by mass) was added to obtain a silicone adhesive base composition IX with an active ingredient content of approximately 50% by mass.
[0110] <Preparation Example 10> (37.5 parts by mass) of an organopolysiloxane having both ends of the (A-1) molecular chain sealed with vinyl groups and having an alkenyl group content of 0.0008 mol / 100 g, as described in Preparation Example 1 above. (B-2)Me3SiO as described in Preparation Example 9 above 1 / 2 Unit: Me2ViSiO 1 / 2 Units, and SiO 4 / 2 An organopolysiloxane (125 parts by mass) consisting of units and having hydroxyl groups bonded to silicon atoms, and (E-1) Ethinylcyclohexanol (0.2 parts by mass) was mixed, and toluene (37.5 parts by mass) was added to obtain a silicone adhesive base composition X containing approximately 50% by mass of the active ingredient.
[0111] <Preparation Example 11> (A-1) An organopolysiloxane (40 parts by mass) having both ends of the molecular chain sealed with vinyl groups and having an alkenyl group content of 0.0008 mol / 100 g, as described in Preparation Example 1 above. (B-2)Me3SiO as described in Preparation Example 9 above 1 / 2 Unit: Me2ViSiO 1 / 2 Units, and SiO 4 / 2 Consists of units, an organopolysiloxane (100 parts by mass) having a hydroxyl group bonded to a silicon atom, (B'-3)Me3SiO1 / 2 Units and SiO 4 / 2 An organopolysiloxane (Me3SiO2) consisting of units and having hydroxyl groups bonded to silicon atoms. 1 / 2 Unit: SiO 4 / 2 Unit (molar ratio) = 0.83 / 1.0, weight-average molecular weight 4,600, silicon atom bonded hydroxyl group content 0.078 mol / 100g, hydroxyl group is SiO2 4 / 2 A 50% by mass toluene solution (20 parts by mass) of (bonded to silicon atoms derived from the unit), and (E-1) Ethinylcyclohexanol (0.2 parts by mass) was mixed and toluene (40 parts by mass) was added to obtain a silicone adhesive base composition XI with an active ingredient content of approximately 50% by mass.
[0112] <Comparative Example: Preparation Example 12> (A-1) An organopolysiloxane (45 parts by mass) having both ends of the molecular chain sealed with vinyl groups and having an alkenyl group content of 0.0008 mol / 100 g, as described in Preparation Example 1 above. (B'-1)Me3SiO as described in Preparation Example 6 above 1 / 2 Units and SiO 4 / 2 A 50% by mass toluene solution (110 parts by mass) of an organopolysiloxane consisting of units and having hydroxyl groups bonded to silicon atoms, and (E-1) Ethinylcyclohexanol (0.2 parts by mass) was mixed and toluene (45 parts by mass) was added to obtain a silicone adhesive base composition 10II with an active ingredient content of approximately 50% by mass.
[0113] <Comparative Example: Preparation Example 13> (36 parts by mass) of an organopolysiloxane having both ends of the (A-1) molecular chain sealed with vinyl groups and having an alkenyl group content of 0.0008 mol / 100 g, as described in Preparation Example 1 above. (B'-3)Me3SiO as described in Preparation Example 11 above 1 / 2 Units and SiO 4 / 2 A 50% by mass toluene solution (128 parts by mass) of an organopolysiloxane consisting of units and having hydroxyl groups bonded to silicon atoms, and (E-1) Ethynylcyclohexanol (0.2 parts by mass) was mixed, and toluene (36 parts by mass) was added to obtain a silicone adhesive base composition 10III having an active ingredient of about 50% by mass.
[0114] <Preparation Example 14 for Comparative Example> (A-4 for Comparative Example) When dissolved in toluene to a concentration of 30% by mass, the viscosity at 25 °C is 22,000 mPa·s, the both ends of the molecular chain are blocked with vinyl groups, and the organopolysiloxane represented by the following formula having an alkenyl group amount of 0.040 mol / 100 g (42.5 parts by mass), [Chemical formula] (z59 and z60 are numbers satisfying the above viscosity and vinyl group amount) The (B-1) Me3SiO 1 / 2 unit, MeViSiO 2 / 2 unit, and SiO 4 / 2 unit, a 50% by mass toluene solution of an organopolysiloxane having a hydroxyl group bonded to a silicon atom (115 parts by mass), and (E-1) Ethynylcyclohexanol (0.2 parts by mass) was mixed, and toluene (42.5 parts by mass) was added to obtain a silicone adhesive base composition XIV having an active ingredient of about 50% by mass.
[0115] <Preparation Example 15 for Comparative Example> The (A'-1) organopolysiloxane described in Preparation Example 5 above, in which both ends of the molecular chain are blocked with SiOH groups and do not have an alkenyl group (45 parts by mass), The (B'-1) Me3SiO 1 / 2 unit and SiO 4 / 2 unit, a 50% by mass toluene solution of an organopolysiloxane having a hydroxyl group bonded to a silicon atom (110 parts by mass), A solution consisting of toluene (45 parts by mass) and aqueous ammonia (0.5 parts by mass) was stirred at room temperature (25°C) for 12 hours to allow a condensation reaction to occur. Then, under reflux, the mixture was heated at approximately 110-125°C for 6 hours to remove the ammonia and water by distillation. After the resulting reaction product was allowed to cool, toluene was added and mixed so that the solid content was approximately 50% by mass to obtain silicone adhesive base composition XV.
[0116] The components (C) and (D) used in the examples and comparative examples, as well as the other components, are as follows. (C) Component (C-1) [ka] SiH group percentage: 41.7% (C-2) [ka] SiH group percentage: 35.7% (C-3) [ka] SiH group ratio: 46.5% (C'-1) [ka] SiH group ratio: 17.5%
[0117] (D) Component (D-1) Platinum-based catalyst CAT-PL-50T (manufactured by Shin-Etsu Chemical Co., Ltd.)
[0118] [Additive for comparative example] (F-1) Rare Earth Carboxylate 6% Octop® (manufactured by Hope Pharmaceutical Co., Ltd.) (G-1) Organic peroxide curing agent Niper BMT-K40 (manufactured by Nippon Oil & Fats Co., Ltd.)
[0119] [Preparation of silicone adhesive compositions and adhesive tapes] <Examples 1-17, Comparative Examples 1-10> The silicone adhesive base compositions shown above, components (C) and (C'), were placed in flasks according to the proportions shown in Tables 1-5, 50 parts by mass of toluene were added, and the mixture was stirred to dissolve them. To the resulting solution, (D-1) was added at a concentration of 50 ppm (platinum mass equivalent) relative to the total mass of (A), (A'), (B), (B'), (C), and (C'), and the mixture was stirred to prepare a silicone adhesive composition. This silicone adhesive composition was applied to a polyimide film with a thickness of 25 μm and a width of 25 mm using an applicator so that the thickness of the adhesive layer after curing was 40 μm. The adhesive was then cured by heating at 130°C for 1 minute to produce an adhesive tape. The adhesive strength, adhesive strength during heating, and holding power of the obtained adhesive tapes were measured using the following methods. The results are shown in Tables 1 to 5.
[0120] <Comparative Example 11> The silicone adhesive base composition XV, component (C), and comparative example additive (F-1) were placed in a flask according to the proportions shown in Table 5, 50 parts by mass of toluene were added, and the mixture was stirred to dissolve them. To the resulting solution, 3.0 parts by mass of (G-1) was added and stirred to prepare a silicone adhesive composition. This silicone adhesive composition was applied to a polyimide film with a thickness of 25 μm and a width of 25 mm using an applicator so that the thickness of the adhesive layer after curing was 40 μm. The tape was then heated and cured at 165°C for 2 minutes to produce an adhesive tape. The adhesive strength, adhesive strength during heating, and holding power of the obtained adhesive tapes were measured using the following methods. The results are shown in Table 5.
[0121] [Adhesive strength] Adhesive tape was applied to a stainless steel plate and pressed down by passing a 2kg roller covered with a rubber layer back and forth once. It was left at room temperature (25℃ 50%RH) for approximately 20 hours. After that, the average force (N / 25mm) required to peel the adhesive tape from the stainless steel plate at a speed of 300mm / min in a 180° angle was measured using a tensile testing machine at room temperature.
[0122] [Adhesive force during heating] The adhesive tape was attached to a stainless steel plate and crimped by making a rubber-coated roller weighing 2 kg reciprocate once. It was left to stand at room temperature (25°C, 50% RH) for about 20 hours. Then, using a tensile testing machine with a thermostat, the average force (N / 25 mm) required to peel the adhesive tape from the stainless steel plate in the direction of 180° at a speed of 300 mm / min in an atmosphere of 180°C was measured.
[0123] [Retention force] The adhesive tape was attached to the lower end of a stainless steel plate so that the adhesive area was 25 mm in width × 25 mm in length and crimped by making a rubber-coated roller weighing 2 kg reciprocate once. A load of 1 kg was applied to the lower end of the adhesive tape, and after leaving it vertically at 200°C for 1 hour, the displacement distance (mm) was magnified with a microscope and read and measured.
[0124] [Table 1]
[0125] [[ID=2I]] [Table 2]
[0126] [Table 3]
[0127] [Table 4]
[0128] [Table 5]
[0129] As shown in Tables 4 and 5 above, in the compositions of Comparative Examples 1 to 5 in which component (B') was used instead of component (B), the compositions of Comparative Examples 1 to 3 had a ratio of the number of SiH groups in component (C) to the number of alkenyl groups in component (A) of 0.48 to 1.51 and did not contain component (B), resulting in insufficient crosslinking density and cohesive failure, making it impossible to peel them off cleanly. In the composition of Comparative Example 4, in which the amount of component (C) was increased compared to the composition of Comparative Example 1 to 3, the adhesive strength at room temperature was 4.9 N / 25 mm, while the adhesive strength during heating at 180°C decreased to 2.1 N / 25 mm, less than half. In the composition of Comparative Example 5, the adhesive strength at room temperature was 9.2 N / 25 mm, while the adhesive strength during heating at 180°C decreased significantly to 1.6 N / 25 mm. Furthermore, the composition of Comparative Example 6, which used (A-4) with a high alkenyl group content, had an excessively high crosslinking density, resulting in a hardened adhesive layer and reduced adhesive strength. The cured product obtained from the composition of Comparative Example 7, which used (C'-1) with a low proportion of SiH groups, underwent cohesive failure during heating at 180°C. The cured product obtained from the composition of Comparative Example 8 had a significantly reduced adhesive strength. In addition, the compositions of Comparative Examples 9 and 10, where the ratio of the number of SiH groups in component (C) to the total number of alkenyl groups in components (A) and (B) was greater than 2.0, had an excessively high crosslinking density, resulting in a hardened adhesive layer and reduced adhesive strength. The cured product obtained from the composition of Comparative Example 11, which added component (C-3) and rare earth carboxylate (F-1) to a peroxide-curable adhesive, had an adhesive strength of 6.5 N / 25 mm at room temperature, while the adhesive strength during heating at 180°C decreased to 1.9 N / 25 mm, less than half. In contrast, as shown in Tables 1-3, the adhesive tape made from the silicone adhesive composition of the present invention maintains its high adhesive strength at room temperature even when heated to 180°C, and exhibits minimal decrease in adhesive strength. Furthermore, it also exhibits good holding power during heating. [Industrial applicability]
[0130] An adhesive tape or film having an adhesive layer formed by curing the silicone adhesive composition of the present invention can maintain high adhesive strength and holding power even at high temperatures exceeding 150°C. Therefore, this adhesive tape or film can be suitably used as a masking tape, temporary fixing tape, or heat sealing tape in the manufacturing process of electronic components and semiconductor components.
Claims
1. Silicone adhesive composition containing the following components (A) to (D) (A) Linear organopolysiloxane having two or more alkenyl groups in one molecule and an alkenyl group content of 0.0001 to 0.03 mol / 100g: 20 to 65 parts by mass (B) having one or more alkenyl groups in one molecule, and further R 3 3 SiO 1/2 units and SiO 4/2 units, and (R 3 3 SiO 1/2 units) / (SiO 4/2 units) is an organopolysiloxane resin having a molar ratio of 0.5 to 1.5 (wherein R 3 is, independently of one another, a substituted or unsubstituted monovalent hydrocarbon group having 1 to 10 carbon atoms): 35 to 80 parts by mass (However, the total amount of components (A) and (B) above is 100 parts by mass.) (C) An organohydrogenpolysiloxane having three or more hydrogen atoms bonded to silicon atoms in one molecule, wherein the ratio of the total number of hydrogen atoms bonded to silicon atoms to the total number of hydrogen atoms bonded to silicon atoms and groups bonded to silicon atoms in component (C) is 20% to 50%, and the average degree of polymerization of the siloxane is 100 or less: an amount such that the ratio of the total number of SiH groups in component (C) to the total number of alkenyl groups in components (A) and (B) is 0.15 to 0.95, and (D) Platinum group metal catalyst: catalyst amount.
2. The silicone adhesive composition according to claim 1, wherein component (B) has an alkenyl group in an amount of 0.005 to 0.5 mol / 100 g.
3. (A) The silicone adhesive composition according to claim 1, wherein component (A) is represented by the following formula (1) 【Chemistry 1】 (In the formula, R 1 These are, independently of each other, a hydroxyl group or a substituted or unsubstituted monovalent hydrocarbon group having 1 to 10 carbon atoms, provided that R 1 At least two of them are organic groups containing alkenyl groups having 2 to 10 carbon atoms, R 1 The ratio of hydroxyl groups to the total number of hydroxyl groups is 10% or less, the alkenyl group content in the organopolysiloxane is 0.0001 to 0.03 mol / 100g, and a is the number at which the viscosity of a solution obtained by dissolving the organopolysiloxane in toluene to a concentration of 30% by mass is 1,000 to 200,000 mPa·s at 25°C.
4. The silicone adhesive composition according to Claim 1, wherein component (C) is an organohydrogenpolysiloxane having at least one selected from R62HSiO 1 / 2 units, R6HSiO 2 / 2 units, and HSiO 3 / 2 units, and may further contain at least one selected from R63SiO 1 / 2 units, R62SiO 2 / 2 units, R6SiO 3 / 2 units, and SiO 4 / 2 units (wherein R6 is independently a substituted or unsubstituted monovalent hydrocarbon group having 1 to 10 carbon atoms that does not have a hydroxyl group or an aliphatic unsaturated bond), and having a total of 6 to 30 R62HSiO 1 / 2 units or R6HSiO 2 / 2 units in one molecule.
5. (C) The silicone adhesive composition according to claim 1, wherein component (C) is represented by the following formula (4) 【Chemistry 2】 (In the formula, R 6 These are independently substituted or unsubstituted monovalent hydrocarbon groups having 1 to 10 carbon atoms, without hydroxyl groups or aliphatic unsaturated bonds, e is 0 or 1, f and g are integers such that 1 ≤ f ≤ 98 and 0 ≤ g ≤ 60, 3 ≤ 2e + f ≤ 100 and 3 ≤ f + g + 2 ≤ 100, and the hydrogen atom bonded to the silicon atom and the group R bonded to the silicon atom. 6 The ratio of the total number of hydrogen atoms bonded to silicon atoms to the total number of R atoms is 20% to 50%, 6 The ratio of the number of hydroxyl groups to the total number of atoms is 10% or less.
6. (B) Component further R 4 R 5 SiO 2/2 It has units (in the formula, R 4 The above R is other than the alkenyl group. 3 The group is represented by R 5 (R is an alkenyl group having 2 to 10 carbon atoms) 4 R 5 SiO 2/2 Unit) / (SiO 4/2 The silicone adhesive composition according to claim 1, wherein the organopolysiloxane resin has a molar ratio of 0.01 to 0.5 expressed in units of .
7. A cured product obtained by curing a silicone adhesive composition according to any one of claims 1 to 6.
8. An adhesive tape comprising a base material and an adhesive layer formed on at least one side of the base material, wherein the adhesive layer is the cured product described in claim 7.
9. An adhesive film comprising a base material and an adhesive layer formed on at least one side of the base material, wherein the adhesive layer is the cured product described in claim 7.
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