Adhesive composition and optical laminate with adhesive layer

Abstract

An embodiment of the present invention relates to an adhesive composition or an optical laminated body with an adhesive layer. The adhesive composition comprises a meth(acrylic) copolymer that is a copolymer of a monomer mixture containing a (meth)acrylic monomer having an alkyleneoxy group in an amount of 20 mass% or more, and an isocyanate crosslinking agent having three or more isocyanate groups derived from a xylilene diisocyanate compound in an amount greater than 2 parts by mass and equal to or less than 30 parts by mass per 100 parts by mass of the meth(acrylic) copolymer.

Description

[Technical Field]

[0001] One embodiment of the present invention relates to an adhesive composition or an optical laminate with an adhesive layer. [Background technology]

[0002] In recent years, as various objects have become lighter and thinner, individual components are required to be even more functional and durable to overcome the various challenges associated with this weight reduction and thinning. For example, thin image display devices with narrow bezels are being actively developed these days. Consequently, there is a demand to make the optical films and adhesive layers that make up the optical components even thinner.

[0003] The thickness of the adhesive layer formed on optical components such as polarizers used in image display devices is generally around 20 to 25 μm. However, if the adhesive layer of such optical components is made even thinner, when the polarizer or other component shrinks due to heat, the stress on the adhesive layer due to deformation tends to concentrate locally, leading to adhesion problems such as peeling or foaming.

[0004] To solve these problems and produce an adhesive layer with high durability, for example, Patent Documents 1 and 2 propose an adhesive composition containing an excess amount of isocyanate compound relative to the number of crosslinking sites of the acrylic polymer. The inventions described in these publications are presumed to improve the adhesive properties, such as the durability of the adhesive layer, as reaction products of the isocyanate compound that did not contribute to crosslinking. [Prior art documents] [Patent Documents]

[0005] [Patent Document 1] Japanese Patent Publication No. 2010-196003 [Patent Document 2] Japanese Patent Publication No. 2010-159346 [Overview of the project]

[0006] Although the isocyanate compounds actually used in Patent Documents 1 and 2 are both tolylene diisocyanate (TDI) - based compounds, it has been found that when tolylene diisocyanate - based compounds are used, discoloration (yellowing) occurs over time, and depending on the application, yellowing becomes a problem. Also, as a cross - linking agent used in conventional adhesive compositions, diphenylmethane diisocyanate (MDI) - based compounds are known. However, it has been found that depending on the usage environment, the MDI - based compounds are also likely to cause yellowing, similar to the tolylene diisocyanate - based compounds. That is, it has been found that it is difficult to achieve both high - temperature durability and suppression of yellowing in conventional adhesive compositions.

[0007] As an isocyanate compound that is less likely to cause yellowing, hexamethylene diisocyanate (HDI) - based compounds are known. However, since the reaction products obtained from hexamethylene diisocyanate - based compounds are relatively flexible, it has been found that even if hexamethylene diisocyanate - based compounds are added in excess, the high - temperature durability of the resulting adhesive composition is insufficient depending on the application.

[0008] One embodiment of the present invention provides an adhesive composition that can form an adhesive layer which, although being a thin film, is excellent in high - temperature durability and is less likely to cause yellowing or whitening, particularly an optical adhesive composition and an optically laminated body with an adhesive layer that can be suitably used for optical members.

Means for Solving the Problems

[0009] As a result of the inventors' further study, it has been found that according to the following structural examples, the above - mentioned problems can be solved. The structural examples of the present invention are as follows.

[0010] [1] A (meth)acrylic copolymer which is a copolymer of a monomer mixture containing 20% by mass or more of a (meth)acrylic monomer having an alkyleneoxy group, and An isocyanate-based crosslinking agent having an isocyanate group number of 3 or more and derived from a xylylene diisocyanate compound, which is contained in an amount exceeding 2 parts by mass and not exceeding 30 parts by mass with respect to 100 parts by mass of the (meth)acrylic copolymer, Adhesive composition.

[0011] [2] The (meth)acrylic copolymer is a copolymer of a monomer mixture containing 50% by mass or more of a (meth)acrylic monomer having an alkyleneoxy group. The adhesive composition according to [1].

[0012] [3] The content of the structural unit derived from the acidic group-containing monomer in the (meth)acrylic copolymer is less than 1% by mass. The adhesive composition according to [1] or [2].

[0013] [4] The isocyanate-based crosslinking agent is an isocyanurate form, and the adhesive composition according to any one of [1] to [3].

[0014] [5] The (meth)acrylic copolymer has a molecular weight distribution (Mw / Mn), which is the ratio of the weight average molecular weight (Mw) to the number average molecular weight (Mn) in terms of polystyrene measured by gel permeation chromatography (GPC), exceeding 三. The adhesive composition according to any one of [1] to [4].

[0015] [6] It is for an optical member, and the adhesive composition according to any one of [1] to [5].

[0016] [7] A laminated body having an adhesive layer formed from the adhesive composition according to any one of [1] to [6] and an optical film, which is a laminated body with an adhesive layer for optical use.

[0017] [8] A laminated body having an adhesive layer formed from the adhesive composition according to any one of [1] to [6] and an optical film, where the film thickness of the adhesive layer is 20 μm or less. It should be noted that in the original text, the "三" in item [5] seems to be a typo. It might be intended to be a specific number. Here it is translated as "三" for the purpose of maintaining the original text as accurately as possible. You may need to check and correct it according to the actual situation.Optical laminate with adhesive layer.

[0018] A laminate having an adhesive layer formed from an adhesive composition described in any one of [9] [1] to [6] and an optical film, The adhesive layer has a yellowing value (ΔYI), which is the difference in yellowness before and after being left standing in an environment of 115°C for 500 hours, determined in accordance with JIS K 7373:2006, of 2.0 or less. Optical laminate with adhesive layer. [Effects of the Invention]

[0019] According to one embodiment of the present invention, an adhesive composition is provided that can form an adhesive layer that is thin, yet has excellent high temperature (e.g., 115°C) durability and is resistant to yellowing and whitening, and is particularly suitable for use in optical components, and more particularly for optical components of image display devices. Furthermore, according to another embodiment of the present invention, an optical laminate with an adhesive layer formed from the optical adhesive composition is provided. [Modes for carrying out the invention]

[0020] Adhesive Composition An adhesive composition according to one embodiment of the present invention (hereinafter also referred to as "this composition") comprises a (meth)acrylic copolymer (hereinafter also referred to as "polymer (a)") which is a copolymer of a monomer mixture containing 20% ​​by mass or more of an alkylene oxy group (meth)acrylic monomer, and an isocyanate crosslinking agent (hereinafter also referred to as "isocyanate crosslinking agent (b)") which has 3 or more isocyanate groups derived from a xylylene diisocyanate compound.

[0021] In this specification, "(meth)acrylic copolymer" means a copolymer obtained using a polymerizable monomer containing at least a (meth)acrylic acid ester. In this specification, (meth)acrylic is used as a general term for acrylic and methacrylic, and may refer to either acrylic or methacrylic. Similarly, (meth)acrylate is used as a general term for acrylate and methacrylate, and may refer to either acrylate or methacrylate. Furthermore, (meth)acryloyl is used as a general term for acryloyl and methacryloyl, and may refer to either acryloyl or methacryloyl.

[0022] [Copolymer (a)] Copolymer (a) is a copolymer of a monomer mixture containing 20% ​​by mass or more of an alkylene oxy group-containing (meth)acrylic monomer. The copolymer (a) used in this composition may be one type or two or more types.

[0023] The high-temperature durability of an adhesive layer is thought to be a property that is exhibited through the comprehensive involvement of adhesive properties such as adhesion to the adherend, in addition to cohesive force. Normally, if the adhesive layer has a certain thickness, it is thought that it can exhibit high-temperature durability by dispersing the stress generated by deformation such as thermal shrinkage of the adherend within the adhesive layer. However, if the thickness of the adhesive layer is reduced, the amount of room for stress dispersion within the adhesive layer decreases, so the proportion of the contribution of adhesion to the adherend to high-temperature durability increases. Copolymer (a) is obtained by using 20% ​​by mass or more of a (meth)acrylic monomer having an alkylene oxy group, and is therefore a relatively polar copolymer. For this reason, copolymer (a) has good adhesion to polar substrates such as glass, and it is believed that by using copolymer (a), excellent high-temperature durability can be achieved even with a thin film thickness.

[0024] Furthermore, because copolymer (a) is a relatively polar copolymer, it exhibits excellent compatibility with isocyanate-based crosslinking agents (b). Therefore, in this composition containing copolymer (a), even when isocyanate-based crosslinking agents (b) are added, whitening caused by phase separation between copolymer (a) and isocyanate-based crosslinking agents (b) is less likely to occur. Additionally, since isocyanate-based crosslinking agents (b) are isocyanate compounds that are less likely to cause yellowing, both whitening and yellowing are less likely to occur in this composition.

[0025] [(meth)acrylic monomers having an alkylene oxy group] The copolymer (a) contains 20% by mass or more of constituent units derived from (meth)acrylic monomers having alkylene oxy groups, when the total mass of copolymer (a) is 100% by mass. An alkylene oxy group (oxyalkylene group) is a group represented by -RO- (where R is an alkylene group). Note that -RO- in -R-OH is not usually referred to as an alkylene oxy group, therefore monomers other than -R-OH that do not have -RO- are not (meth)acrylic monomers that have an alkylene oxy group. The alkylene oxy group-containing (meth)acrylic monomer used in the monomer mixture may be one type or two or more types.

[0026] (Meth)acrylic monomers having an alkylene oxy group are preferably those that do not have functional groups that can react with a crosslinking agent to crosslink (e.g., crosslinkable functional groups described later), in order to better exhibit the effects of the present invention.

[0027] (Meth)acrylic monomers having an alkylene oxy group are, for example, represented by formula (1). CH2=CR 1 -COOR 2 ...(1) R 1 R is a hydrogen atom or a methyl group, 2 This is the base represented by equation (2). -(R 3 O) n R4 ···(2) R 3 is an alkylene group, and R 4 is a hydrocarbon group having 1 to 12 carbon atoms, and n is an integer of 1 or more. The number of carbon atoms of the alkylene group is usually 1 to 10, preferably 1 to 5. The number of carbon atoms of the hydrocarbon group is preferably 1 to 10, more preferably 1 to 6, and still more preferably 1 to 4. n is preferably 1 to 20, more preferably 1 to 10, and still more preferably 1 to 4.

[0028] Examples of the (meth)acrylic monomer having an alkyleneoxy group include alkoxyalkyl (meth)acrylate and (meth)acrylic monomer having a polyoxyalkylene group. Examples of the alkoxyalkyl (meth)acrylate include methoxymethyl (meth)acrylate, 2-methoxyethyl (meth)acrylate, 2-ethoxyethyl (meth)acrylate, 3-methoxypropyl (meth)acrylate, 3-ethoxypropyl (meth)acrylate, 4-methoxybutyl (meth)acrylate, and 4-ethoxybutyl (meth)acrylate. Specific examples of the (meth)acrylic monomer having a polyoxyalkylene group include methoxypolyethylene glycol (meth)acrylate such as methoxydiethylene glycol (meth)acrylate and methoxytriethylene glycol (meth)acrylate; ethoxypolyethylene glycol (meth)acrylate such as ethoxydiethylene glycol (meth)acrylate and ethoxytriethylene glycol (meth)acrylate; butoxypolyethylene glycol (meth)acrylate such as butoxydiethylene glycol (meth)acrylate and butoxytriethylene glycol (meth)acrylate; phenoxypolyethylene glycol (meth)acrylate such as phenoxydiethylene glycol (meth)acrylate and phenoxytriethylene glycol (meth)acrylate; and methoxypolypropylene glycol (meth)acrylate such as methoxydipropylene glycol (meth)acrylate.

[0029] Among (meth)acrylic monomers having alkylene oxy groups, ethoxydiethylene glycol acrylate, methoxytriethylene glycol acrylate, and 2-methoxyethyl acrylate are preferred, and methoxytriethylene glycol acrylate and 2-methoxyethyl acrylate are particularly preferred.

[0030] In the monomer mixture which is the raw material for the copolymer (a), the content of (meth)acrylic monomers having alkylene oxy groups is 20% by mass or more, preferably 50% by mass or more, more preferably 70% by mass or more, even more preferably 90% by mass or more, preferably 100% by mass or less, and more preferably 99.99% by mass or less. If the monomer mixture contains the following other monomers, the upper limit of the content of (meth)acrylic monomers having alkylene oxy groups in the monomer mixture may be 98.99% by mass. When the content of (meth)acrylic monomers having alkylene oxy groups in the monomer mixture is within the specified range, the polarity of copolymer (a) can be increased. As a result, even if an excess amount of isocyanate crosslinking agent (b) is added, whitening caused by phase separation between copolymer (a) and isocyanate crosslinking agent (b) becomes less likely. Furthermore, when the content of (meth)acrylic monomers having alkylene oxy groups in the monomer mixture is within the specified range, an adhesive layer exhibiting good adhesion to the adherend, especially a polar adherend, can be easily obtained, and excellent high-temperature durability can be obtained even if the thickness of the adhesive layer is reduced.

[0031] [Monomers containing crosslinkable functional groups] The copolymer (a) may contain structural units derived from a crosslinkable functional group-containing monomer. The crosslinkable functional group-containing monomer is preferably a (meth)acrylic compound having a crosslinkable functional group. In the aforementioned monomer containing a crosslinkable functional group, the term "crosslinkable functional group" refers to a functional group that can be crosslinked by reacting with a crosslinking agent. Examples of the crosslinkable functional groups include acidic groups such as carboxyl groups and carbonyl groups, hydroxyl groups, amino groups, amide groups, epoxy groups, and cyano groups, among which hydroxyl groups, amino groups, and carboxyl groups are preferred.

[0032] When using the aforementioned crosslinkable functional group-containing monomer, the content of the crosslinkable functional group-containing monomer in the monomer mixture, which is the raw material for the copolymer (a), is preferably 0.001 to 10% by mass, more preferably 0.005 to 7% by mass, and even more preferably 0.01 to 4% by mass, from the viewpoint that the crosslinked structure of the copolymer (a) is appropriately formed and an adhesive layer with appropriate cohesive force is obtained.

[0033] (Hydroxyl group-containing monomer) The copolymer (a) may contain at least one constituent unit derived from a hydroxyl group-containing monomer. Examples of the hydroxyl group-containing monomers include 2-hydroxyethyl (meth)acrylate, 2-hydroxypropyl (meth)acrylate, 3-hydroxypropyl (meth)acrylate, 4-hydroxybutyl (meth)acrylate, 6-hydroxyhexyl (meth)acrylate, 8-hydroxyoctyl (meth)acrylate, 10-hydroxydecyl (meth)acrylate, 12-hydroxylauryl (meth)acrylate, and (4-hydroxymethylcyclohexyl)methyl (meth)acrylate. The hydroxyl group-containing monomer may be used alone or in combination of two or more types.

[0034] When using a hydroxyl group-containing monomer, the content of the hydroxyl group-containing monomer in the monomer mixture is preferably 0.005 to 7% by mass, more preferably 0.01 to 4% by mass, in order to easily form an adhesive layer that has an appropriate crosslinking density, excellent stress relaxation properties, and is less likely to peel off from the adherend.

[0035] (Amino group-containing monomer) The copolymer (a) may contain at least one constituent unit derived from an amino group-containing monomer. Examples of the amino group-containing monomers include dialkylaminoalkyl(meth)acrylates such as dimethylaminoethyl(meth)acrylate and diethylaminoethyl(meth)acrylate. The amino group-containing monomer may be used alone or in combination of two or more types. Since amide and imide groups are not typically included in amino groups, in this specification, monomers having amide or imide groups but not having any other amino groups are not considered amino group-containing monomers.

[0036] When using an amino group-containing monomer, the content of the amino group-containing monomer in the monomer mixture is preferably 0.005 to 7% by mass, more preferably 0.01 to 4% by mass, in order to easily form an adhesive layer that has an appropriate crosslinking density, exhibits excellent stress relaxation properties, and is less prone to peeling from the adherend.

[0037] (Acid group-containing monomer) The copolymer (a) may contain at least one constituent unit derived from an acidic group-containing monomer. Examples of the acidic group-containing monomers include acrylic acid, methacrylic acid, β-carboxyethyl (meth)acrylate, 5-carboxypentyl (meth)acrylate, mono(meth)acryloyloxyethyl succinate, ω-carboxypolycaprolactone mono(meth)acrylate, crotonic acid, maleic acid, fumaric acid, itaconic acid, citraconic acid, and other carboxyl group-containing monomers. The acidic group-containing monomer may be used alone or in combination of two or more types.

[0038] When using an acidic group-containing monomer, the content of the acidic group-containing monomer in the monomer mixture is preferably 0.005 to 7% by mass, more preferably 0.01 to 4% by mass, in order to easily form an adhesive layer that has an appropriate crosslinking density, exhibits excellent stress relaxation properties, and is less prone to peeling from the adherend. However, in one embodiment of the present invention, when corrosion by acidic components of the adherend in contact with the adhesive layer is a problem, for example, when the adhesive layer formed from this composition is in direct contact with an adherend that is easily corroded by acidic components, such as a metal oxide layer such as ITO (indium-tin composite oxide) or a conductive layer containing a metal mesh formed by metal (fine) wires in a lattice pattern, the content of constituent units derived from acidic group-containing monomers in copolymer (a) is preferably less than 1% by mass, more preferably 0.2% by mass or less, and more preferably 0.15% by mass or less, in order to easily suppress corrosion. It is also preferable that the monomer mixture does not use acidic group-containing monomers.

[0039] (Other monomers containing crosslinking functional groups) Examples of monomers containing crosslinkable functional groups other than the aforementioned monomers include (meth)acrylamides; N-alkyl(meth)acrylamides such as N-methyl(meth)acrylamide, N-ethyl(meth)acrylamide, N-propyl(meth)acrylamide, and N-hexyl(meth)acrylamide; N,N-dialkyl(meth)acrylamides such as N,N-dimethyl(meth)acrylamide and N,N-diethyl(meth)acrylamide; and amide group-containing monomers such as cyclic amide group-containing monomers such as N-vinylpyrrolidone, N-vinylcaprolactam, and (meth)acryloylmorpholine; Nitrogen-containing heterocyclic monomers such as N-cyclohexylmaleimide, N-phenylmaleimide, N-laurylmaleimide, and N-benzylmaleimide; Examples include cyano group-containing monomers such as acrylonitrile and methacrylonitrile.

[0040] [Other monomers that may be included in the monomer mixture] The monomer mixture that is the raw material for the copolymer (a) may also contain other monomers other than the (meth)acrylic monomer having an alkylene oxy group and the monomer containing a crosslinkable functional group. These other monomers may be used individually or in combination of two or more.

[0041] When using the other monomers, the content of the other monomers in the monomer mixture which is the raw material for the copolymer (a) is preferably more than 0% by mass and 50% by mass or less, more preferably 1 to 35% by mass.

[0042] Examples of the aforementioned other monomers include C1-C20 alkyl(meth)acrylates such as methyl(meth)acrylate, ethyl(meth)acrylate, n-propyl(meth)acrylate, iso-propyl(meth)acrylate, n-butyl(meth)acrylate, iso-butyl(meth)acrylate, tert-butyl(meth)acrylate, pentyl(meth)acrylate, hexyl(meth)acrylate, heptyl(meth)acrylate, 2-ethylhexyl(meth)acrylate, n-octyl(meth)acrylate, iso-octyl(meth)acrylate, nonyl(meth)acrylate, iso-nonyl(meth)acrylate, decyl(meth)acrylate, iso-decyl(meth)acrylate, undeca(meth)acrylate, lauryl(meth)acrylate, oleyl(meth)acrylate, n-stearyl(meth)acrylate, iso-stearyl(meth)acrylate; (Meth)acrylates containing alicyclic hydrocarbon groups, such as cyclohexyl (meth)acrylate, 4-tert-butylcyclohexyl (meth)acrylate, isobornyl (meth)acrylate, and adamantyl (meth)acrylate; Aromatic hydrocarbon group-containing (meth)acrylates such as benzyl (meth)acrylate, phenyl (meth)acrylate, and phenoxyethyl (meth)acrylate; Styrene monomers such as styrene, α-methylstyrene, p-methylstyrene, p-chlorostyrene, p-chloromethylstyrene, p-methoxystyrene, p-tert-butoxystyrene, divinylbenzene, and indene; Examples include vinyl ester compounds such as vinyl acetate, vinyl propionate, vinyl butyrate, vinyl caproate, vinyl benzoate, and vinyl cinnamate.

[0043] When copolymer (a) contains constituent units derived from alkyl (meth)acrylate, the tackiness and durability of the resulting adhesive layer tend to be easily adjustable. As for the alkyl (meth)acrylate, alkyl (meth)acrylates having 1 to 8 carbon atoms are preferred, and alkyl (meth)acrylates having 1 to 4 carbon atoms are more preferred, in terms of exhibiting the above-mentioned effects more effectively. When alkyl (meth)acrylate is used, the amount of alkyl (meth)acrylate in the monomer mixture is preferably more than 0% by mass and 50% by mass or less, and more preferably 1 to 35% by mass, from the viewpoint of better exhibiting the above effects.

[0044] The copolymer (a) tends to easily adjust the cohesive force and stress relaxation properties of the resulting adhesive layer by including structural units derived from alicyclic hydrocarbon groups (meth)acrylate. When using alicyclic hydrocarbon group-containing (meth)acrylate, the content of alicyclic hydrocarbon group-containing (meth)acrylate in the monomer mixture is preferably more than 0% by mass and 10% by mass or less, and more preferably 1 to 5% by mass, from the viewpoint of better exhibiting the above effects.

[0045] The copolymer (a) tends to easily form an adhesive layer with superior adhesion to the adherend by containing constituent units derived from aromatic hydrocarbon group-containing (meth)acrylate. When using aromatic hydrocarbon group-containing (meth)acrylate, the content of aromatic hydrocarbon group-containing (meth)acrylate in the monomer mixture is preferably more than 0% by mass and 10% by mass or less, more preferably 1 to 5% by mass, from the viewpoint of exhibiting the above effect more effectively.

[0046] When using the styrene monomer and vinyl ester compound, the content of these monomers and compounds in the monomer mixture is not particularly limited, but is preferably greater than 0% by mass and less than or equal to 10% by mass, and more preferably 1 to 5% by mass.

[0047] [Method for synthesizing copolymer (a)] Copolymer (a) can be synthesized by polymerizing the monomers in the aforementioned monomer mixture, and may be a random polymer, block polymer, or graft polymer, and can be synthesized by various polymerization methods. The polymerization method is not particularly limited, but examples include solution polymerization, bulk polymerization, emulsion polymerization, and suspension polymerization. Among these, when producing the present composition using the copolymer obtained by polymerization, polymerization by solution polymerization is preferred because the processing steps are relatively simple and can be carried out in a short time.

[0048] A specific example of solution polymerization involves charging a monomer mixture, a polymerization initiator, and other components such as a chain transfer agent and polymerization solvent into a reaction vessel, setting the reaction start temperature to typically 40-100°C, preferably 50-80°C, and maintaining the reaction system at typically 50-90°C, preferably 60-90°C, for 2-20 hours. The reaction is carried out under an inert gas atmosphere, such as nitrogen gas. In addition, at least one selected from the monomer mixture, polymerization initiator, chain transfer agent, and polymerization solvent may be added during the polymerization reaction.

[0049] Examples of polymerization initiators include azo-based initiators and peroxide-based polymerization initiators. Examples of azo initiators include 2,2'-azobisisobutyronitrile, 2,2'-azobis(4-methoxy-2,4-dimethylvaleronitrile), 2,2'-azobis(2-cyclopropylpropionitrile), 2,2'-azobis(2,4-dimethylvaleronitrile), 2,2'-azobis(2-methylbutyronitrile), 1,1'-azobis(cyclohexane-1-carbonitride), 2-(carbamoylazo)isobutyronitrile, 2-phenylazo-4-methoxy-2,4-dimethylvaleronitrile, and 2,2'-azobis(2- Examples of azo compounds include amidinopropane dihydrochloride, 2,2'-azobis(N,N'-methylene isobutylamidine), 2,2'-azobis[2-methyl-N-(2-hydroxyethyl)-propionamide], 2,2'-azobis(isobutylamide) dihydrate, 4,4'-azobis(4-cyanopentanoic acid), 2,2'-azobis(2-cyanopropanol), dimethyl-2,2'-azobis(2-methylpropionate), and 2,2'-azobis(2-methyl-N-(2-hydroxyethyl)propionamide).

[0050] Examples of peroxide-based polymerization initiators include tert-butyl hydroperoxide, cumene hydroperoxide, dicumyl peroxide, benzoyl peroxide, lauroyl peroxide, caproyl peroxide, di-iso-propyl peroxydicarbonate, di-2-ethylhexyl peroxydicarbonate, tert-butyl peroxypivalate, and 2,2-bis(4,4-di-tert-butyl peroxycyclohexyl) Examples include propane, 2,2-bis(4,4-di-tert-amyl peroxycyclohexyl)propane, 2,2-bis(4,4-di-tert-octyl peroxycyclohexyl)propane, 2,2-bis(4,4-di-α-cumyl peroxycyclohexyl)propane, 2,2-bis(4,4-di-tert-butyl peroxycyclohexyl)butane, and 2,2-bis(4,4-di-tert-octyl peroxycyclohexyl)butane.

[0051] The polymerization initiator may be used alone or in combination of two or more types. Furthermore, the polymerization initiator may be added multiple times during polymerization. The amount of polymerization initiator used is usually 0.001 to 5 parts by mass, preferably 0.005 to 3 parts by mass, per 100 parts by mass of the monomer mixture.

[0052] Examples of polymerization solvents used in solution polymerization include aromatic hydrocarbons such as benzene, toluene, and xylene; aliphatic hydrocarbons such as n-pentane, n-hexane, n-heptane, and n-octane; alicyclic hydrocarbons such as cyclopentane, cyclohexane, cycloheptane, and cyclooctane; ethers such as diethyl ether, diisopropyl ether, 1,2-dimethoxyethane, dibutyl ether, tetrahydrofuran, dioxane, anisole, phenylethyl ether, and diphenyl ether; halogenated hydrocarbons such as chloroform, carbon tetrachloride, 1,2-dichloroethane, and chlorobenzene; esters such as ethyl acetate, propyl acetate, butyl acetate, and methyl propionate; ketones such as acetone, methyl ethyl ketone, diethyl ketone, methyl isobutyl ketone, and cyclohexanone; amides such as N,N-dimethylformamide, N,N-dimethylacetamide, and N-methylpyrrolidone; nitriles such as acetonitrile and benzonitrile; and sulfoxides such as dimethyl sulfoxide and sulfolane. The polymerization solvent may be used alone or in combination of two or more types.

[0053] [Physical properties of copolymer (a)] The weight-average molecular weight (Mw) of copolymer (a) in polystyrene terms, as measured by gel permeation chromatography (GPC), is preferably 900,000 to 2,000,000, more preferably 1,200,000 to 2,000,000, and even more preferably 1,500,000 to 2,000,000. When Mw is within the aforementioned range, it tends to be possible to easily form an adhesive layer with excellent durability and cohesive strength. The Mw can be measured specifically by the method described in the following examples.

[0054] Furthermore, the molecular weight distribution (Mw / Mn) of copolymer (a), which is the ratio of the weight-average molecular weight (Mw) to the number-average molecular weight (Mn) in polystyrene terms as measured by gel permeation chromatography (GPC), is preferably greater than 3, more preferably greater than 3 and 20 or less, and even more preferably greater than 3 and 10 or less. When the molecular weight distribution (Mw / Mn) falls within the aforementioned range, it tends to be possible to easily form an adhesive layer with excellent adhesion to the adherend and stress relaxation properties. The Mw / Mn ratio can be measured specifically by the method described in the following examples.

[0055] [Content of copolymer (a)] The content of copolymer (a) in this composition is preferably 50 to 98% by mass, more preferably 60 to 94% by mass, and even more preferably 60 to 91% by mass, based on 100% by mass of the nonvolatile content of this composition. When the content of copolymer (a) is within the above range, an adhesive layer can be easily formed that has good adhesion to the adherend, especially a polar adherend, and is a thin film with excellent high-temperature durability.

[0056] [Isocyanate-based crosslinking agents (b)] The isocyanate crosslinking agent (b) is an isocyanate crosslinking agent derived from a xylylene diisocyanate compound having three or more isocyanate groups. The isocyanate-based crosslinking agent (b) used in this composition may be one type or two or more types.

[0057] Such isocyanate-based crosslinking agents (b) are less likely to cause yellowing and have good compatibility with copolymers (a), thus less likely to cause whitening. Furthermore, because the isocyanate-based crosslinking agent (b) has relatively rigid properties, the adhesive layer obtained by using this isocyanate-based crosslinking agent (b) has high cohesive strength even in high-temperature environments and exhibits excellent high-temperature durability.

[0058] The number of isocyanate groups in one molecule of the isocyanate-based crosslinking agent (b) is preferably 3 to 8, and more preferably 3 to 6. Having the number of isocyanate groups within this range is preferable in terms of the efficiency of the crosslinking reaction between copolymer (a) and isocyanate-based crosslinking agent (b), and in terms of maintaining the flexibility of the resulting adhesive layer.

[0059] Examples of isocyanate-based crosslinking agents (b) include polymers (e.g., trimers, isocyanurates), derivatives (e.g., addition reaction products with polyhydric alcohols), and polymers of xylylene diisocyanate or hydrogenated xylylene diisocyanate. Examples of polyhydric alcohols in the derivatives include trihydric or higher alcohols such as trimethylolpropane, glycerin, and pentaerythritol as low molecular weight polyhydric alcohols, and polyether polyols, polyester polyols, acrylic polyols, polybutadiene polyols, and polyisoprene polyols as high molecular weight polyhydric alcohols.

[0060] Specific examples of isocyanate-based crosslinking agents (b) include the trimer of xylylene diisocyanate, the isocyanurate of xylylene diisocyanate, and the reaction product of trimethylolpropane and xylylene diisocyanate (e.g., a triplicate of xylylene diisocyanate).

[0061] [Content of isocyanate-based crosslinking agent (b)] The content of the isocyanate-based crosslinking agent (b) in this composition is more than 2 parts by mass and no more than 30 parts by mass, preferably 5 to 25 parts by mass, and more preferably 8 to 20 parts by mass, per 100 parts by mass of the copolymer (a). When the content of isocyanate-based crosslinking agent (b) in this composition is within the above range, even when a thin adhesive layer is manufactured from this composition, the adhesive layer exhibits excellent high-temperature durability and is less prone to yellowing or whitening. When the content of isocyanate-based crosslinking agent (b) exceeds the above range, the resulting adhesive layer tends to whiten easily.

[0062] [Other ingredients] The composition may contain other components besides the copolymer (a) and isocyanate-based crosslinking agent (b), to the extent that it does not impair the effects of the present invention, such as silane coupling agents, polymers other than copolymer (a), crosslinking agents other than isocyanate-based crosslinking agent (b) (e.g., isocyanate compounds, epoxy compounds, metal chelate compounds), antistatic agents, tackifying resins, antioxidants, light stabilizers, metal corrosion inhibitors, plasticizers, crosslinking accelerators, reworking agents, and organic solvents. These other components may be used individually or in combination of two or more.

[0063] [Silane coupling agent] This composition may contain a silane coupling agent. When this composition contains a silane coupling agent, it tends to easily form an adhesive layer with high adhesion to the adherend. The silane coupling agent may be used alone or in combination of two or more types.

[0064] Examples of silane coupling agents include polymerizable unsaturated group-containing silane coupling agents such as vinyltrimethoxysilane, vinyltriethoxysilane, and methacryloxypropyltrimethoxysilane; epoxy group-containing silane coupling agents such as 3-glycidoxypropyltrimethoxysilane, 3-glycidoxypropyltriethoxysilane, 3-glycidoxypropylmethyldimethoxysilane, 3-glycidoxypropylmethyldiethoxysilane, and 2-(3,4-epoxycyclohexyl)ethyltrimethoxysilane; amino group-containing silane coupling agents such as 3-aminopropyltrimethoxysilane, N-(2-aminoethyl)-3-aminopropyltrimethoxysilane, and N-(2-aminoethyl)-3-aminopropylmethyldimethoxysilane; and halogen-containing silane coupling agents such as 3-chloropropyltrimethoxysilane. Among these, epoxy group-containing silane coupling agents are preferred because they tend to easily form an adhesive layer with excellent stress relaxation properties.

[0065] If the composition contains a silane coupling agent, the amount of the silane coupling agent is usually 1 part by mass or less, preferably 0.01 to 1 part by mass, and more preferably 0.05 to 0.5 parts by mass, per 100 parts by mass of the copolymer (a). When the silane coupling agent content is within the aforementioned range, peeling of the adhesive layer from the adherend can be easily suppressed even in high-temperature environments, and an adhesive layer that is less prone to silane coupling agent bleeding can be easily formed.

[0066] [Polymers other than copolymer (a)] The polymer other than copolymer (a) (hereinafter also referred to as "polymer (c)") is not particularly limited, but it is preferably a (meth)acrylic polymer. Polymer (c) may be a homopolymer or a copolymer. The polymer (c) may be used alone or in combination of two or more types.

[0067] Examples of the (meth)acrylic polymer as polymer (c) include (meth)acrylic polymers in which the content of constituent units derived from (meth)acrylic monomers having alkylene oxy groups is less than 20% by mass. Furthermore, the Mw of the (meth)acrylic polymer as polymer (c) is not particularly limited, but is preferably 50 million to 3 million, more preferably 10,000 to 2 million, and even more preferably 10,000 to 1.5 million.

[0068] Examples of monomers used as raw materials for the (meth)acrylic polymer as polymer (c) include the same monomers as those described in the section for copolymer (a), and examples of methods for synthesizing the (meth)acrylic polymer as polymer (c) include the same methods as those used for synthesizing copolymer (a).

[0069] If the composition contains polymer (c), the amount of polymer (c) is preferably 2 to 90 parts by mass, more preferably 5 to 50 parts by mass, per 100 parts by mass of copolymer (a). When the copolymer (c) content is within the aforementioned range, stress caused by the shrinkage of optical components such as polarizing plates is more easily relieved, and an adhesive layer that is less prone to peeling from the adherend can be easily formed.

[0070] [Antistatic agent] Examples of the antistatic agent include surfactants, ionic compounds, and conductive polymers. The aforementioned antistatic agent may be used alone or in combination of two or more types.

[0071] Examples of surfactants include cationic surfactants having cationic groups such as quaternary ammonium salts, quaternary ammonium amide salts, pyridinium salts, and primary to tertiary amino groups; anionic surfactants having anionic groups such as sulfonic acid bases, sulfate ester bases, and phosphate ester bases; amphoteric surfactants such as alkyl betaines, alkylimidazolinium betaines, alkylamine oxides, and amino acid sulfate esters; and nonionic surfactants such as glycerin fatty acid esters, sorbitan fatty acid esters, polyoxyethylene alkylamines, polyoxyethylene alkylamine fatty acid esters, N-hydroxyethyl-N-2-hydroxyalkylamines, and alkyldiethanolamides.

[0072] Furthermore, examples of surfactants include reactive emulsifiers having polymerizable groups, and polymer-based surfactants can also be used in which the aforementioned surfactant or monomer components containing a reactive emulsifier have been increased in molecular weight.

[0073] Ionic compounds consist of a cation and an anion, and may be solid or liquid compounds at room temperature (23°C) and 50% RH (relative humidity).

[0074] The cation portion constituting the ionic compound may be either an inorganic cation or an organic cation, or both. Preferably, alkali metal ions and alkaline earth metal ions are used as inorganic cations, and Li is preferred due to its excellent antistatic properties. + kaNa + and K + More preferable are the following organic cations: pyridinium cation, piperidinium cation, pyrrolidinium cation, pyrroline cation, pyrrole cation, imidazolium cation, tetrahydropyrimidinium cation, dihydropyrimidinium cation, pyrazolium cation, pyrazolinium cation, tetraalkylammonium cation, trialkylalkoxyammonium cation, trialkylsulfonium cation, tetraalkylphosphonium cation, and derivatives thereof.

[0075] The anion portion constituting the ionic compound is not particularly limited as long as it can form an ionic compound by ionic bonding with the cation portion. Specifically, for example, F - Cl - , Br - , I - AlCl4 - Al2Cl7 - BF4 - PF6 - SCN - ClO4 - NO3 - CH3COO - CF3COO - CH3SO3 - CF3SO3 - , (CF3SO2)2N - , (FSO2)2N - , (CF3SO2)3C - AsF6 - SbF6 - , NbF6 - TaF6 - , F(HF) n - (n is 1-3), (CN)2N - , C4F9SO3 -(C2F5SO2)2N - C3F7COO - and (CF3SO2)(CF3CO)N - These are some examples.

[0076] Examples of ionic compounds include lithium bis(trifluoromethanesulfonyl)imide, lithium bis(fluorosulfonyl)imide, lithium tris(trifluoromethanesulfonyl)methane, potassium bis(trifluoromethanesulfonyl)imide, potassium bis(fluorosulfonyl)imide, 1-ethylpyridinium hexafluorophosphate, 1-butylpyridinium hexafluorophosphate, 1-hexyl-4-methylpyridinium hexafluorophosphate, and 1-octyl-4-methylpyridinium hexafluorophosphate. Pate, 1-octyl-4-methylpyridinium bis(fluorosulfonyl)imide, 1-octyl-4-methylpyridinium bis(trifluoromethanesulfonyl)imide, N,N-diethyl-N-methyl-N-(2-methoxyethyl)ammonium tetrafluoroborate, N,N-diethyl-N-methyl-N-(2-methoxyethyl)ammonium bis(trifluoromethanesulfonyl)imide, 1-octylpyridinium fluorosulfoniumimide, and 1-octyl-3-methylpyridinium trifluorosulfoniumimide are preferred.

[0077] Examples of conductive polymers include polythiophene, polyaniline, polypyrrole, and their derivatives.

[0078] If the composition contains an antistatic agent, the amount of the antistatic agent is preferably 3 parts by mass or less, more preferably 0.01 to 3 parts by mass, and even more preferably 0.05 to 2.5 parts by mass, per 100 parts by mass of the copolymer (a).

[0079] [Organic solvents] This composition may contain organic solvents, as long as they do not impair the effects of the present invention. The aforementioned organic solvent may be used alone or in combination of two or more types. Examples of organic solvents include those similar to the polymerization solvents described in the section on the synthesis method of copolymer (a). As for the composition containing such an organic solvent, for example, an organic solvent may be used when preparing the composition, or a polymer solution containing a copolymer (a) and a polymerization solvent may be used, along with an isocyanate-based crosslinking agent (b). The organic solvent content in this composition is, for example, 0 to 90% by mass, preferably 10 to 90% by mass.

[0080] <Method for producing this composition> This composition can be produced, for example, by mixing a copolymer (a), an isocyanate-based crosslinking agent (b), and, if necessary, the other components, using a known method such as a stirring device. When mixing and stirring each component, they may be mixed and stirred all at once, or they may be mixed and stirred sequentially. While there are no particular restrictions on stirring conditions, for ease of work and productivity, stirring at room temperature for approximately 10 to 120 minutes is acceptable.

[0081] <Uses of this composition> Because this composition provides the aforementioned effects, it is suitably used in optical components, particularly in optical components of image display devices. Examples of optical components include polarizing plates, and this composition is particularly suitable for bonding components that constitute a display device or the like, including polarizing plates. Examples of the aforementioned image display devices include liquid crystal displays and organic EL displays. Typically, the optical laminate with the adhesive layer described below is attached to the image display cell (e.g., liquid crystal cell, organic EL display cell) of the image display device, particularly to the glass or resin substrate that constitutes the image display cell.

[0082] Examples of materials (adheres) to which this composition can be used for lamination include optical films such as polarizing films (including elliptical polarizing films, etc.), phase difference films, anti-reflective films, brightness-enhancing films, light-diffusing films, and hard coat films; metal or metal oxide layers such as ITO layers; and glass or resin substrates.

[0083] <Adhesive layer> This composition is typically used as an adhesive layer formed from this composition (hereinafter also referred to as "this adhesive layer"). The adhesive layer is formed from the composition, preferably by crosslinking the composition. As described above, examples of preferred embodiments of the adhesive layer obtained by crosslinking the composition include an embodiment that includes a crosslinked product of copolymer (a) with an isocyanate-based crosslinking agent (b), and further, an embodiment in which the self-condensates of excess isocyanate-based crosslinking agent (b) that did not contribute to the crosslinking reaction are intertwined with at least one selected from copolymer (a) and the crosslinked product of copolymer (a).

[0084] The thickness of the adhesive layer can be set appropriately according to the application of the adhesive layer, and is not particularly limited, but is usually 5 to 100 μm, and preferably 8 to 50 μm. This adhesive layer has good adhesion to the adherend even when thin and has excellent high-temperature durability, making it particularly suitable for applications requiring weight reduction and thinning. Therefore, the thickness of this adhesive layer is preferably 20 μm or less, more preferably 5 to 20 μm, and even more preferably 8 to 20 μm, which further enhances the effects of the present invention.

[0085] [Method for forming the adhesive layer] The adhesive layer can be formed on the adherend or support by, for example, applying the composition to the adherend or support and causing a crosslinking reaction of the applied composition. After applying the composition to the adherend or support, the adherend or support may be placed on the applied surface as needed to cause a crosslinking reaction of the composition.

[0086] If only this adhesive layer is to be formed, the adhesive layer can be peeled off the support. During storage and transport, the adhesive layer may be stored and transported together with the support, and when using, it may be peeled off from the support and only the adhesive layer may be used. Examples of such support materials include substrates that have undergone a delamination process.

[0087] When this adhesive layer is used as a laminate with the adherend, for example, by applying this composition onto the adherend or support, and then placing the support or adherend on the applied surface, a laminate can be obtained in which the adherend, this adhesive layer, and the support are laminated in this order. When using the laminate, the support can be peeled off and the laminate can be used as a laminate consisting of the adherend and this adhesive layer.

[0088] The substrate used as the adherend or the substrate used as the support is not particularly limited, but examples include resin plates, glass plates, woven fabrics, nonwoven fabrics, paper, and the like. The resin is preferably a transparent resin, and examples of such transparent resins include polycarbonate (PC), polymethyl methacrylate (PMMA), polyethylene terephthalate (PET), polypropylene (PP), acrylonitrile-butadiene-styrene copolymer (ABS), and polyamide (nylon).

[0089] Methods for applying this composition include known methods such as spin coating, knife coating, roll coating, bar coating, blade coating, die coating, and gravure coating, which apply the adhesive layer to a predetermined thickness. In some cases, instead of coating, the composition can be placed on the substrate or support by immersing it in the composition.

[0090] After applying the composition to an adherend or support, the applied composition may be dried if necessary. The drying conditions vary depending on the type of solvent, but typically include drying at 50 to 150°C, preferably 60 to 100°C, for 1 to 10 minutes, preferably 2 to 7 minutes.

[0091] As described above, it is preferable to include a step of curing the applied composition after drying it as necessary. Suitable curing conditions include curing for at least 3 days, preferably 7 to 10 days, in an environment of at least 5 to 60°C, preferably 15 to 40°C, and at least 5 to 70% RH, preferably 5 to 50% RH. Curing under such conditions tends to allow for sufficient crosslinking and the easy formation of an adhesive layer with stable physical properties.

[0092] [Physical properties of this adhesive layer] [Yellowing value] The yellowing value ΔYI of this adhesive layer, which is the difference in yellowness before and after being left to stand in a 115°C environment for 500 hours, is preferably 2.0 or less, more preferably 1.8 or less, and even more preferably 1.5 or less. The yellowing value ΔYI is the difference (YI-YI0) between the yellowness of the adhesive layer before being placed in a 115°C environment (YI0) and the yellowness of the adhesive layer after being left to stand in a 115°C environment for 500 hours. Here, both the yellowness (YI0) and the yellowness (YI) are determined in accordance with JIS K 7373:2006. Furthermore, in the following description, the yellowness YI of the adhesive layer after being left to stand in a 115°C environment for 500 hours may be referred to as "yellowness YI of the adhesive layer after high-temperature durability". When the yellowing value ΔYI of this adhesive layer is within the aforementioned range, the impact of yellowing of this adhesive layer is small in image display devices and the like that using this adhesive layer. Furthermore, even when this adhesive layer is laminated with an optical film to form an optical laminate with an adhesive layer, as described later, the impact of yellowing of this adhesive layer is small. Furthermore, the yellowness YI of the adhesive layer after high-temperature durability (115°C, standing for 500 hours) is preferably 10.0 or less, more preferably 8.0 or less, and even more preferably 5.0 or less. If the yellowness YI of the adhesive layer after high-temperature durability falls within the aforementioned range, this adhesive layer is suitable for optical applications such as image display devices. It is also suitable when this adhesive layer is laminated with an optical film to form an optical laminate with an adhesive layer, as described later.

[0093] [Gel fraction] The gel fraction of the adhesive layer, as measured by the method described in the examples later, is preferably 30-99%, more preferably 45-98%, and even more preferably 60-97%. When the gel fraction of the adhesive layer is within the above range, the adhesive layer exhibits excellent stress relaxation properties, is less prone to peeling from the adherend, and tends to exhibit particularly excellent high-temperature durability.

[0094] [Adhesive strength] The adhesive strength of the adhesive layer measured by the method described in the examples below is preferably 1 N / 25 mm or more, more preferably 2 N / 25 mm or more, and even more preferably 3 N / 25 mm or more. There is no particular upper limit to the adhesive strength of the adhesive layer, but it is preferably 100 N / 25 mm or less, more preferably 75 N / 25 mm or less, and even more preferably 50 N / 25 mm or less. When the adhesive strength of this adhesive layer is within the aforementioned range, this adhesive layer exhibits excellent workability and adhesion.

[0095] <<Optical laminate with adhesive layer>> An example of an optical laminate with an adhesive layer according to one embodiment of the present invention (hereinafter also referred to as "this optical laminate with an adhesive layer") is a laminate comprising this adhesive layer and a conventionally known optical film. The adhesive layer in this adhesive-coated optical laminate may be one layer or two or more layers. Similarly, the optical film in this adhesive-coated optical laminate may be one film or two or more films. If two or more adhesive layers are included, these layers may be the same layer or different layers. Similarly, if two or more optical films are included, these films may be the same film or different films.

[0096] Examples of the optical film include polarizing films (including elliptical polarizing films, etc.), phase difference films, anti-reflective films, brightness-enhancing films, light-diffusing films, and hard-coat films. The thickness of the optical film is not particularly limited, but is usually 10 to 300 μm, preferably 15 to 250 μm, and more preferably 20 to 200 μm.

[0097] [Method for manufacturing an optical laminate with an adhesive layer] The method for manufacturing this adhesive-coated optical laminate is not particularly limited, but examples include the following methods. Examples include a method for manufacturing a laminate [released substrate / adhesive layer / optical film] in the same manner as described in the section on the method for forming the adhesive layer, or a method for forming a laminate [released substrate / adhesive layer / released substrate] in the same manner as described in the section on the method for forming the adhesive layer, peeling off one of the released substrates from the laminate, and attaching an optical film to the exposed adhesive layer. Furthermore, the optical laminate with adhesive layer obtained in this manner may be processed into a desired shape as needed. [Examples]

[0098] One embodiment of the present invention will be described in more detail below based on the examples, but the present invention is not limited to these examples.

[0099] <Weight average molecular weight (Mw), number average molecular weight (Mn), molecular weight distribution (Mw / Mn)> The weight-average molecular weight (Mw), number-average molecular weight (Mn), and molecular weight distribution (Mw / Mn) of each polymer were analyzed by gel permeation chromatography (GPC) under the following conditions and calculated in polystyrene equivalents. • Equipment: GPC-8220 (manufactured by Tosoh Corporation) • Column: TSKgel G7000H XL / 7.8mm ID x 1 + TSKgel GMH XL / 7.8mm ID x 2 + TSKgel G2500H XL7.8mm ID x 1 (both manufactured by Tosoh Corporation) • Medium: Tetrahydrofuran ·Flow rate: 1.0mL / min ·Concentration: 1.5mg / mL ·Injection volume: 300μL Column temperature: 40°C

[0100] [Synthesis Example 1] In a reaction apparatus equipped with a stirrer, reflux condenser, thermometer, and nitrogen inlet tube, 99.99 parts by mass of 2-methoxyethyl acrylate (MEA), 0.01 parts by mass of 4-hydroxybutyl acrylate (4-HBA), and 100 parts by mass of ethyl acetate were charged, and the temperature was raised to 70°C while introducing nitrogen gas. Next, 0.05 parts by mass of 2,2'-azobisisobutyronitrile (hereinafter also referred to as "AIBN") was added, and the polymerization reaction was carried out under a nitrogen atmosphere at 75-76°C for 4 hours to synthesize copolymer a1. After the reaction was complete, the reaction solution was diluted with ethyl acetate to a copolymer concentration of 15% by mass to prepare a polymer solution. The obtained copolymer a1 had a molecular weight (Mw) of 1.6 million and a molecular weight distribution (Mw / Mn) of 3.5.

[0101] [Synthesis Example 2] Copolymer a2 was synthesized in the same manner as in Synthesis Example 1, except that the type and amount of monomers used were changed as shown in Table 1. The obtained copolymer a2 had a Mw of 1.6 million and a molecular weight distribution (Mw / Mn) of 3.5.

[0102] [Synthesis Example 3] Copolymer Ca1 was synthesized in the same manner as in Synthesis Example 1, except that the type and amount of monomers used were changed as shown in Table 1. The obtained copolymer Ca1 had a Mw of 1.6 million and a molecular weight distribution (Mw / Mn) of 4.5.

[0103] [Synthesis Example 4] Copolymer Ca2 was synthesized in the same manner as in Synthesis Example 1, except that the type and amount of monomers used were changed as shown in Table 1. The obtained copolymer Ca2 had a Mw of 1.55 million and a molecular weight distribution (Mw / Mn) of 4.5.

[0104] [Synthesis Example 5] Copolymer a3 was synthesized in the same manner as in Synthesis Example 1, except that the type and amount of monomers used were changed as shown in Table 1. The obtained copolymer a3 had a Mw of 1.7 million and a molecular weight distribution (Mw / Mn) of 4.0.

[0105] [Synthesis Example 6] Copolymer a4 was synthesized in the same manner as in Synthesis Example 1, except that the types and amounts of monomers used were changed as shown in Table 1, and the amount of AIBN used was changed to 0.08 parts by mass. The obtained copolymer a4 had a Mw of 1.2 million and a molecular weight distribution (Mw / Mn) of 5.0.

[0106] [Synthesis Example 7] Copolymer Ca3 was synthesized in the same manner as in Synthesis Example 1, except that the type and amount of monomers used were changed as shown in Table 1, and the amount of AIBN used was changed to 0.08 parts by mass. The obtained copolymer Ca3 had a Mw of 1.2 million and a molecular weight distribution (Mw / Mn) of 5.0.

[0107] [Table 1]

[0108] The meanings of the monomer symbols in Table 1 are as follows: MEA: 2-methoxyethyl acrylate • BA: n-butyl acrylate • 2-HEA: 2-hydroxyethyl acrylate 4-HBA: 4-hydroxybutyl acrylate AA: Acrylic acid

[0109] [Example 1] [Preparation of adhesive composition] To the polymer solution of copolymer a1 obtained in Synthesis Example 1, 11 parts by mass of xylylene diisocyanate isocyanurate (D-131N, manufactured by Mitsui Chemicals, Inc.) was added as a crosslinking agent to 100 parts by mass of copolymer a1, and then 0.2 parts by mass of silane coupling agent (A-50, manufactured by Soken Chemical Co., Ltd.) was added to obtain adhesive composition A.

[0110] [Gel fraction] <Preparation of adhesive sheets for gel fraction measurement> After removing air bubbles from the obtained adhesive composition A, the de-bubbled adhesive composition A was applied to a release-treated polyethylene terephthalate film (PET film) using a doctor blade and dried at 90°C for 3 minutes to form a coating with a dry thickness of 10 μm. A release-treated PET film was then laminated to the side of the coating film opposite to the PET film and cured by standing in a 23°C / 50%RH environment for 7 days to produce an adhesive sheet having a 10 μm thick adhesive layer sandwiched between two PET films.

[0111] <Measurement of gel fraction> Approximately 0.1 g of the adhesive layer was taken from the obtained adhesive sheet and placed in a sample bottle. 30 mL of ethyl acetate was added and the sample was shaken for 4 hours. The contents of the sample bottle were then filtered through a 200-mesh stainless steel mesh, and the residue on the mesh was dried at 100°C for 2 hours to measure the dry mass. The gel fraction of the adhesive layer was determined using the following formula. The results are shown in Table 2. Gel fraction (mass%) = (dry mass / mass of adhesive layer sampled) × 100 (mass%)

[0112] [Adhesive strength] <Fabrication of polarizing film with adhesive layer> After removing air bubbles from the obtained adhesive composition A, the de-bubbled adhesive composition A was applied to a peeled PET film using a doctor blade and dried at 90°C for 3 minutes to obtain a sheet with a coating film having a dry thickness of 10 μm. The coated surface of this sheet was bonded to a polarizing film with a thickness of 94 μm (composition: triacetylcellulose / polyvinyl alcohol / triacetylcellulose), and cured by standing at 23°C / 50%RH for 7 days to produce an adhesive-layered polarizing film having a PET film, a 10 μm thick adhesive layer, and a polarizing film.

[0113] <Measurement of adhesive strength> The obtained polarizing film with adhesive layer was cut into 25 mm wide strips to prepare test specimens. The PET film was peeled off the prepared test specimens, and the exposed adhesive layer was attached to a glass plate and pressed down using a 2 kg roller. Next, the specimens were autoclaved at 50°C and 5 atm for 20 minutes, and then left to stand for 1 hour in a 23°C / 50% RH environment. After that, one end of the polarizing film was pulled at a tensile speed of 300 mm / min in a direction 180° to the adhesive surface, and the adhesive force (peel strength) required for peeling was measured. The results are shown in Table 2.

[0114] [High temperature durability] <Preparation of samples for high-temperature durability evaluation> A polarizing film with an adhesive layer was cut to 150 mm x 250 mm, the PET film was peeled off and attached to a 1.1 mm thick glass plate, and then pressed down using a 2 kg roller. Next, it was autoclaved at 50°C and 5 atm for 20 minutes, and then left for 24 hours in an environment of 23°C / 50% RH to prepare an evaluation sample.

[0115] <Evaluation of high-temperature durability> The prepared evaluation samples were left to stand at 115°C for 500 hours. Then, they were removed and left to stand at 23°C / 50%RH for 24 hours, and their appearance was visually evaluated according to the following criteria. The results are shown in Table 2. A result of ○ or △ indicates that the sample has sufficient high-temperature durability to be suitable for use as an optical component. (Evaluation Criteria) ○: No peeling has occurred. △: No peeling has occurred, but slight, fine foaming has occurred. ×: Peeling has occurred.

[0116] [Yellowing] After removing air bubbles from the obtained adhesive composition A, the de-bubbled adhesive composition A was applied to a peeled PET film using a doctor blade and dried at 90°C for 3 minutes to form a coating with a dry thickness of 20 μm. The peeled PET film was then further bonded to the side of the coating film opposite to the side attached to the PET film, and cured by standing in a 23°C / 50%RH environment for 7 days to produce an adhesive sheet having an adhesive layer with a thickness of 20 μm sandwiched between two PET films. Subsequently, one PET film of the prepared adhesive sheet was peeled off and attached to a glass plate, and the other PET film was also peeled off, leaving only the adhesive layer attached to the glass plate, which was used as a sample for yellowing degradation evaluation. The yellowness (YI0) of the obtained evaluation samples [hereinafter also referred to as "initial value YI0"] was measured using a spectrocolorimeter (TZ7700, manufactured by Nippon Denshoku Industries Ltd.) in accordance with JIS K 7373:2006. Subsequently, the evaluation samples were left to stand in a high-temperature environment of 115°C for 500 hours, and the yellowness (YI) of the evaluation samples after standing in the high-temperature environment [hereinafter also referred to as "post-durability YI"] was measured in the same manner as the initial value YI0. Furthermore, the yellowing value (ΔYI) was calculated using YI0 and YI according to the following formula. The results are shown in Table 2. ΔYI = (YI of the adhesive layer after high-temperature durability) - (YI0 of the adhesive layer before high-temperature durability)

[0117] [Examples 2 and 3] Using the adhesive composition A prepared in Example 1, the adhesive strength and high-temperature durability were evaluated in the same manner as in Example 1, except that the thickness of the adhesive layer of the polarizing film with the adhesive layer used in the evaluation test was changed as shown in Table 2. The results are shown in Table 2. Furthermore, the gel fraction, yellowness, and yellowing value are the same as in Example 1 because adhesive composition A was used in both Examples 2 and 3.

[0118] [Examples 4-6, Comparative Examples 1-7] The adhesive composition was prepared in the same manner as in Example 1, except that the formulation was changed as shown in Table 2. In Table 2, the values ​​for each crosslinking agent and silane coupling agent represent the amount (parts by mass) of these components added per 100 parts by mass of copolymer incorporated into the adhesive composition. Using the obtained adhesive composition, adhesive sheets were prepared and the gel fraction was measured in the same manner as in Example 1. Furthermore, using the obtained adhesive composition, an adhesive-layered polarizing film was prepared in the same manner as in Example 1, except that the thickness of the adhesive layer in the adhesive-layered polarizing film was changed as shown in Table 2. The adhesive strength and high-temperature durability of this adhesive-layered polarizing film were evaluated in the same manner as in Example 1. In addition, the yellowness (YI0, YI) and yellowing value (ΔYI) were determined using the obtained adhesive composition in the same manner as in Example 1. Furthermore, the adhesive composition prepared in Comparative Example 6 gelled, making it impossible to produce a polarizing film with an adhesive layer. Furthermore, the polarizing film with an adhesive layer prepared in Comparative Example 7 turned white, so it is indicated as "whitened" in Table 2.

[0119] [Table 2]

[0120] The symbols for crosslinking agents and silane coupling agents in Table 2 have the following meanings. • D-131N: Isocyanurate derivative of xylylene diisocyanate (manufactured by Mitsui Chemicals, Inc.) • TD-75: Trimethylolpropane adduct of xylylene diisocyanate (manufactured by Soken Chemical Co., Ltd.) • L-45: Trimethylolpropane adduct of tolylene diisocyanate (manufactured by Soken Chemical Co., Ltd.) • E-5CM: Epoxy crosslinking agent (manufactured by Soken Chemical Co., Ltd.) • A-50: Silane coupling agent (manufactured by Soken Chemical Co., Ltd.)

[0121] Examples 1 to 6 yielded adhesive compositions that could form an adhesive layer with excellent high-temperature durability even when made into a thin film, and that were resistant to yellowing and whitening. On the other hand, in Comparative Examples 1, 4, and 5, the yellowing value ΔYI was large in all cases, indicating that yellowing was not sufficiently suppressed. In Comparative Examples 2-4, the adhesive layer peeled off after being left undisturbed for 500 hours in an environment of 115°C, demonstrating insufficient high-temperature durability.

Claims

1. A copolymer of a monomer mixture containing 20% ​​by mass or more of (meth)acrylic monomers having alkylene oxy groups, having a weight-average molecular weight of 900,000 to 2,000,000, and The (meth)acrylic copolymer contains an isocyanate crosslinking agent having three or more isocyanate groups derived from a xylylene diisocyanate compound in an amount exceeding 2 parts by mass and not exceeding 30 parts by mass per 100 parts by mass. Adhesive composition.

2. The (meth)acrylic copolymer is a copolymer of a monomer mixture containing 50% by mass or more of an (meth)acrylic monomer having an alkylene oxy group. The adhesive composition according to claim 1.

3. The (meth)acrylic copolymer has a content of less than 1% by mass of constituent units derived from acidic group-containing monomers. The adhesive composition according to claim 1 or claim 2.

4. The adhesive composition according to claim 1 or claim 2, wherein the isocyanate-based crosslinking agent is an isocyanurate.

5. The (meth)acrylic copolymer is an adhesive composition according to claim 1 or 2, wherein the molecular weight distribution Mw / Mn, which is the ratio of the weight-average molecular weight Mw to the number-average molecular weight Mn measured by gel permeation chromatography on a polystyrene basis, is greater than 3.

6. An adhesive composition according to claim 1 or claim 2, for use with optical components.

7. An optical laminate with an adhesive layer, comprising an adhesive layer formed from the adhesive composition described in claim 1 or claim 2 and an optical film.

8. A laminate comprising an adhesive layer formed from the adhesive composition described in claim 1 or claim 2 and an optical film, The thickness of the adhesive layer is 20 μm or less. Optical laminate with adhesive layer.

9. A laminate comprising an adhesive layer formed from the adhesive composition described in claim 1 or claim 2 and an optical film, The adhesive layer has a yellowing value ΔYI of 2.0 or less, which is the difference in yellowness before and after being left standing for 500 hours in an environment of 115°C, as determined in accordance with JIS K 7373:2006. Optical laminate with adhesive layer.

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