Method for producing fluorine gas

Abstract

Provided is a fluorine gas production method, which makes it possible to re-use a byproduct hydrogen fluoride, which is a byproduct produced during the production of a fluoride, i.e., a desired component, by reacting a raw material compound with a fluorine gas to fluorinate the raw material compound, as a raw material for the production of a fluorine gas by an electrolysis method. The fluorine gas production method comprises: a fluorination step of producing a reaction mixture comprising a main product fluoride, which is a desired component produced by fluorinating a raw material compound, and a byproduct hydrogen fluoride, which is produced as a byproduct; a separation step of separating the reaction mixture to produce a main product component containing the main product fluoride and a byproduct component containing the byproduct hydrogen fluoride; a purification step of purifying the byproduct component to produce such a recycled hydrogen fluoride component that the concentration of an organic substance contained in the byproduct component is decreased and the concentration of the byproduct hydrogen fluoride is increased; an electrolysis step of carrying out an electrolysis procedure using the recycled hydrogen fluoride component as at least a portion of an electrolyte solution to produce a fluorine gas; and an introduction step of introducing the fluorine gas produced in the electrolysis step into a reaction field for fluorination in the fluorination step.

Description

Technical Field

[0001] The present invention relates to a method for producing fluorine gas.

Background Art

[0002] Fluorine gas (F2) and fluorine-containing organic compounds are widely used in the fields of nuclear power industry, semiconductor industry, pharmaceutical and agricultural chemicals, and consumer applications. Among them, since fluorine gas is a substance with extremely high reactivity, the reaction for producing fluorine gas has to be an endothermic reaction. Therefore, fluorine gas cannot be produced by methods other than the electrolysis method that easily causes an endothermic reaction, and most fluorine gas is produced by the electrolysis method. In addition, many fluorine-containing organic compounds are synthesized by a direct fluorination reaction. In the direct fluorination reaction, by reacting fluorine gas with an organic compound, the hydrogen atoms of the organic compound are substituted with fluorine atoms to generate a fluorine-containing organic compound, and at the same time, hydrogen fluoride (HF) is by-produced from the aforementioned hydrogen atoms that are substituted with fluorine atoms and desorbed from the organic compound.

[0003] Since this direct fluorination reaction is an exothermic reaction that generates a large amount of reaction heat, the temperature of the reaction field tends to increase. Therefore, it is easy to generate fluorine-containing organic compounds as by-product components other than the target component fluorine-containing organic compound. Therefore, the by-products containing by-produced hydrogen fluoride and fluorine-containing organic compounds as by-product components remaining after separating the target component fluorine-containing organic compound were often discarded. If the discarded by-produced hydrogen fluoride can be reused as a raw material for producing fluorine gas by the electrolysis method, the production cost of the target component fluorine-containing organic compound can be reduced, which is economical.

Prior Art Documents

Patent Documents

[0004]

Patent Document 1

Patent Document 2

[0005] However, the above-mentioned by-product hydrogen fluoride contains components that inhibit electrolysis, making it difficult to use as a raw material for fluorine gas production by electrolysis. For example, Patent Document 1 states that the presence of water in the electrolyte increases the anode voltage, and therefore it is desirable that the electrolyte does not contain water. This indicates that it is also desirable that the hydrogen fluoride used as a raw material for fluorine gas production by electrolysis does not contain water. The present invention aims to provide a method for producing fluorine gas in which by-product hydrogen fluoride, which is generated when a raw material compound is reacted with fluorine gas to produce a fluorinated product of the target component, can be reused as a raw material for producing fluorine gas by electrolysis. [Means for solving the problem]

[0006] To solve the aforementioned problems, one aspect of the present invention is as follows [1] to [8]. [1] A fluorination step to obtain a reaction mixture containing a main fluoride of the target component produced by the fluorination of the raw material compound, a secondary fluoride of a non-target component produced as a by-product of the fluorination of the raw material compound, and by-product hydrogen fluoride produced as a by-product in the fluorination, A separation step to separate the reaction mixture to obtain a main product containing the main fluoride as the most abundant component, and a by-product containing components other than the main product and the by-product hydrogen fluoride, A purification step to obtain a recovered hydrogen fluoride component in which the by-product is purified to reduce the concentration of organic matter contained in the by-product and increase the concentration of the by-product hydrogen fluoride, An electrolysis step to produce fluorine gas by performing electrolysis using the recovered hydrogen fluoride component as at least part of the electrolyte, An introduction step is performed to introduce the fluorine gas obtained in the electrolysis step into the fluorination reaction field in the fluorination step, in order to make the fluorine gas obtained in the electrolysis step into at least a portion of the fluorine gas used in the fluorination step. A method for producing fluorine gas, comprising the following components.

[0007] [2] The method for producing fluorine gas according to [1], wherein the organic matter contained in the by-product is at least one of the following: the unreacted raw material compound, the by-fluoride, the solvent to be present in the fluorination reaction site together with the raw material compound and the fluorine gas, the fluoride of the solvent, the diluent gas to be present in the fluorination reaction site together with the raw material compound and the fluorine gas, the fluoride of the diluent gas, the organic compound used in the reaction apparatus in which the fluorination is carried out and which may be present in the reaction site, and the fluoride of the organic compound.

[0008] [3] The raw material compound is a compound having 2 to 18 carbon atoms and 1 or more hydrogen atoms, according to [1] or [2], a method for producing fluorine gas. [4] The compound having two to eighteen carbon atoms and one or more hydrogen atoms is an alkane or a halogenated alkane, wherein some or all of the hydrogen atoms of the alkane are replaced with halogen atoms other than fluorine. [3] The method for producing fluorine gas. [5] The method for purifying the by-products in the purification step is a method using at least one of distillation, adsorption, and liquid-liquid separation. [1] to [4] The method for producing fluorine gas according to any one of these.

[0009] [6] The method for producing fluorine gas according to [5], wherein the distillation operation involves absorbing the by-product hydrogen fluoride in the by-products into water and distilling the aqueous hydrogen fluoride solution obtained. [7] The method for producing fluorine gas according to [5], wherein the adsorption operation involves adsorbing the organic matter in the by-product onto an adsorbent having at least one of activated carbon and alumina. [8] In the purification step, the by-product is purified so that the total concentration of the organic matter in the recovered hydrogen fluoride component is 200 ppm by mass or less. [1] to [7] The method for producing fluorine gas according to any one of these. [Effects of the Invention]

[0010] The method for producing fluorine gas according to the present invention allows for the reuse of by-product hydrogen fluoride, which is generated when a raw material compound is reacted with fluorine gas to produce a fluorinated product of the target component, as a raw material for producing fluorine gas by electrolysis. This method is economical and also allows for stable electrolysis with less deterioration of the performance of the electrodes used in electrolysis. [Brief explanation of the drawing]

[0011] [Figure 1] This is a process diagram illustrating one embodiment of the method for producing fluorine gas according to the present invention. [Figure 2] This graph shows the relationship between the concentration of HFTCB in the electrolyte and the current value (relative value) during electrolysis. [Modes for carrying out the invention]

[0012] One embodiment of the present invention is described below. This embodiment is merely an example of the present invention, and the present invention is not limited to this embodiment. Furthermore, various modifications or improvements can be made to this embodiment, and such modified or improved forms may also be included in the present invention.

[0013] The method for producing fluorine gas according to this embodiment comprises a fluorination step, a separation step, a purification step, an electrolysis step, and an introduction step (see Figure 1). The fluorination step is a step of reacting a raw material compound with fluorine gas to perform fluorination, and obtaining a reaction mixture containing a main fluoride of a target component generated by fluorination of the raw material compound, a sub-fluoride of a non-target component by-produced by fluorination of the raw material compound, and by-produced hydrogen fluoride by-produced in fluorination.

[0014] The separation step is a step of separating the reaction mixture obtained in the fluorination step to obtain a main produced component containing the main fluoride as the most abundant component, and a sub-produced component which is a component other than the main produced component and contains by-produced hydrogen fluoride. The purification step is a step of purifying the sub-produced component obtained by separation in the separation step to reduce the concentration of the organic matter contained in the sub-produced component and increase the concentration of the by-produced hydrogen fluoride, and obtaining a recovered hydrogen fluoride component. By the purification step, a recovered hydrogen fluoride component containing hydrogen fluoride at a high concentration is obtained.

[0015] The electrolysis step is a step of performing electrolysis using the recovered hydrogen fluoride component obtained in the purification step as at least a part of an electrolytic solution to produce fluorine gas. The introduction step is a step of introducing the fluorine gas obtained in the electrolysis step into the reaction field of fluorination in the fluorination step in order to make the fluorine gas obtained in the electrolysis step at least a part of the fluorine gas used in the fluorination step.

[0016] The by-products contain components other than the main product, and may include various organic substances along with by-product hydrogen fluoride. For example, unreacted starting material compounds and by-fluorinated products may be present in the by-products. In addition, in the fluorination process, the reaction may be carried out with a solvent or diluent gas present in the reaction site. If the solvent or diluent gas is organic, the solvent, its fluorinated form, the diluent gas, and its fluorinated form may be present as organic substances in the by-products. Furthermore, if an organic compound such as oil is used in the reaction apparatus where fluorination is performed, and the reaction is carried out with the oil or other organic compound present in the reaction site, then the organic compound and its fluorinated form may be present as organic substances in the by-products. It is preferable that the by-products contain by-product hydrogen fluoride as the most abundant component, from the viewpoint of ease of purification of the by-products.

[0017] Because organic substances like those described above may inhibit electrolysis, hydrogen fluoride containing organic substances may not be usable as a raw material for the production of fluorine gas by electrolysis. However, the method for producing fluorine gas according to this embodiment includes a purification step to purify the by-products, thereby reducing the concentration of organic substances contained in the by-products and increasing the concentration of by-product hydrogen fluoride to obtain a recovered hydrogen fluoride component. Therefore, since the concentration of organic substances contained in the recovered hydrogen fluoride component is low, the recovered hydrogen fluoride component can be reused as at least a part of the electrolyte for the production of fluorine gas by electrolysis.

[0018] Furthermore, the fluorine gas production method according to this embodiment allows for the effective reuse of by-product hydrogen fluoride, enabling economical production of fluorine gas and contributing to the economical production of the main fluoride component. Moreover, the fluorine gas production method according to this embodiment is less prone to performance degradation of the electrodes used in electrolysis, allowing for stable electrolysis over a long period of time.

[0019] The method for producing fluorine gas according to this embodiment will be described in more detail below. There are no particular restrictions on the form of the electrolytic cell used in the electrolysis process. For example, any electrolytic cell capable of generating fluorine gas by electrolyzing a molten salt electrolyte containing hydrogen fluoride can be used in the fluorine gas production method according to this embodiment. As the anode of the electrolytic cell, carbonaceous electrodes such as diamond electrodes, graphite electrodes, and amorphous carbon electrodes can be used, and as the cathode, metal electrodes such as iron, copper, nickel, and Monel can be used. As the electrolyte, for example, a molten salt KF·2HF (melting point approximately 72°C) containing hydrogen fluoride can be used. The body of the electrolytic cell can be made of metal such as iron, nickel, or Monel, but since the electrolyte is corrosive, a corrosion-resistant alloy such as Monel is preferred.

[0020] In the electrolysis process, a direct current is applied between the anode and cathode, generating fluorine gas from the anode and hydrogen gas from the cathode. Because hydrogen fluoride in the electrolyte has vapor pressure, it flows out of the electrolytic cell along with the fluorine gas and hydrogen gas. Furthermore, hydrogen fluoride in the electrolyte is consumed as electrolysis progresses. Therefore, it is preferable to supply hydrogen fluoride to the electrolytic cell continuously or intermittently to replenish it while performing electrolysis.

[0021] As shown in Figure 1, hydrogen fluoride may be supplied to the electrolytic cell by transferring raw hydrogen fluoride contained in a raw hydrogen fluoride tank, by transferring recovered hydrogen fluoride components obtained in the purification process, or by both methods. The raw hydrogen fluoride and recovered hydrogen fluoride components may be supplied to the electrolytic cell as a pre-mixed mixture, or they may be supplied to the electrolytic cell separately.

[0022] The fluorine gas containing hydrogen fluoride discharged from the electrolytic cell is sent to the fluorination process via an introduction process and used for fluorination, where it reacts with the raw material compounds. The temperature, pressure, and concentrations of fluorine gas and raw material compounds in the fluorination reaction cannot be uniquely determined as they depend on the type of raw material compound and the reaction mode, but the reaction is carried out while controlling each of these to appropriate predetermined values.

[0023] The type of fluorination reaction is not particularly limited; any of the following can be used: gas-phase direct fluorination, in which fluorine gas is reacted with a gas-phase raw material compound; liquid-phase direct fluorination, in which fluorine gas is reacted with a liquid-phase raw material compound; or solid-phase direct fluorination, in which fluorine gas is reacted with a solid raw material compound.

[0024] The types of raw material compounds are not particularly limited and include, for example, hydrocarbons, halogenated hydrocarbons, alcohols, ethers, esters, ketones, carboxylic acids, etc., but compounds having 2 to 18 carbon atoms and 1 or more hydrogen atoms are preferred. Compounds having 2 to 18 carbon atoms and 1 or more hydrogen atoms are less likely to produce side reactions in which carbon-carbon bonds are broken due to the reaction heat of the fluorination reaction.

[0025] From this perspective, as compounds having 2 to 18 carbon atoms and 1 or more hydrogen atoms, alkanes and halogenated alkanes are preferred. These halogenated alkanes are formed in which some or all of the hydrogen atoms in an alkane are replaced by halogen atoms other than fluorine. For example, when 1,2,3,4-tetrachlorobutane is used as the starting compound, 1,1,2,3,4,4-hexafluoro-1,2,3,4-tetrachlorobutane is produced as the main fluoride, and dichlorotetrafluoroethane and 1,1-dichloro-2,2,2-trifluoroethane are produced as secondary fluorides.

[0026] As another example, when 1,1,2,2-tetrafluoroethane is used as the starting compound, perfluoroethane is produced as the main fluorinated product, and nonafluorobutane and the like are produced as secondary fluorinated products. As yet another example, when 1-chloro-1,1,2,3,3-pentafluoropropane is used as the starting compound, 1-chloroheptafluoropropane is produced as the main fluorinated product, and perfluoroethane and perfluoromethane and the like are produced as secondary fluorinated products.

[0027] In gas-phase direct fluorination reactions, to reduce the amount of heat required for the reaction, the fluorine gas and the starting compound may be diluted with a diluent gas that does not readily react with fluorine gas before fluorination, and this diluent gas may be organic. Similarly, in liquid-phase direct fluorination reactions, to reduce the amount of heat required for the reaction, the starting compound in the liquid phase may be diluted with a solvent (a liquid solvent) that does not readily react with fluorine gas before fluorination, and this solvent may be organic.

[0028] Furthermore, in the case of a gas-phase direct fluorination reaction, a blower for circulating the gas within the reaction field (reactor) may be installed as part of the reaction apparatus where fluorination takes place. In the case of a liquid-phase direct fluorination reaction, a stirrer for agitating the liquid within the reaction field (reactor) and a pump for sending the liquid within the reaction field (reactor) to the next process may be installed as part of the reaction apparatus where fluorination takes place. Since these blowers and other devices may use organic compounds such as hydraulic oil, there is a risk that these organic compounds may leak into the area of ​​the reaction apparatus that comes into contact with hydrogen fluoride and be present in the reaction field.

[0029] Therefore, by-products obtained from the separation process (such as by-produced hydrogen fluoride) may contain organic substances in addition to by-fluorinated substances. In other words, by-products obtained from the separation process (such as by-produced hydrogen fluoride) may contain the aforementioned diluent gas, solvent, organic compound, and their fluorinated forms.

[0030] Examples of diluent gases include inert gases such as nitrogen, helium, and argon, as well as organic gases that do not react well with fluorine gas, such as tetrafluoromethane (CF4), hexafluoroethane (C2F6), chloropentafluoroethane (C2ClF5), and perfluoropropane (C3F8). Examples of solvents include acetonitrile (CH3CN), methanol, trichlorofluoromethane, carbon tetrachloride, trichlorotrifluoroethane, hexafluorotetrachlorobutane, and trichloroheptafluorobutane.

[0031] Examples of organic compounds found in hydraulic fluids include chlorotrifluoroethylene polymers (e.g., trade name Difloill®) and perfluoropolyethers (e.g., trade name Fomblin®). Chlorotrifluoroethylene polymers and perfluoropolyethers are sometimes used as sealing materials in working parts, and may leak into areas of the reaction apparatus that come into contact with hydrogen fluoride. As a result, these organic compounds may be contained in the recovered hydrogen fluoride components.

[0032] As mentioned above, these organic substances contained in the by-products obtained in separation processes such as gas-liquid separation may inhibit the electrolysis of hydrogen fluoride; therefore, these organic substances are removed from the by-products in the purification process. The method for purifying by-products in the purification process is not particularly limited, but examples include methods using at least one of the following: distillation, adsorption, and liquid-liquid separation.

[0033] For the distillation operation, a tray-type or packed-type distillation column can be used. The gaseous or liquid phase by-products removed from the reactor are supplied directly to the distillation column, and purification is performed by distilling off components with lower boiling points than hydrogen fluoride and components with higher boiling points than hydrogen fluoride, thereby obtaining a recovered hydrogen fluoride component with a reduced concentration of organic matter and a higher concentration of by-product hydrogen fluoride.

[0034] Organic substances that are difficult to remove by distillation are removed by adsorption using a packed column filled with at least one of activated carbon and alumina, or, if the organic substances do not dissolve in hydrogen fluoride, they are removed by liquid-liquid separation. It is preferable to pass the by-products through an activated carbon adsorption column after the distillation operation, as this effectively reduces organic matter.

[0035] Since organic substances that are poorly soluble in hydrogen fluoride are often poorly soluble in water as well, mixing the by-products of the gas or liquid phase removed from the reactor with water reduces the concentration of water-insoluble organic substances in the water, resulting in a hydrogen fluoride aqueous solution with a high concentration of water-soluble hydrogen fluoride. By distilling this hydrogen fluoride aqueous solution to remove the water, hydrogen fluoride with a low organic substance content can be obtained. The total concentration of organic matter in the recovered hydrogen fluoride component obtained by purifying the by-products is preferably 200 ppm by mass or less, more preferably 100 ppm by mass or less, even more preferably 50 ppm by mass or less, and most preferably 10 ppm by mass or less.

[0036] In the electrolysis process, it may not be possible to supply the entire amount of hydrogen fluoride used as the electrolyte solely from the recovered hydrogen fluoride components. Therefore, if the amount of recovered hydrogen fluoride components is insufficient, the remaining hydrogen fluoride is supplied from the raw hydrogen fluoride tank. As a result, the concentration of organic matter in the recovered hydrogen fluoride components is diluted by the hydrogen fluoride supplied from the raw hydrogen fluoride tank, and this diluted concentration becomes the concentration of organic matter in the hydrogen fluoride used as the electrolyte in the electrolysis process. Consequently, this diluted concentration (the concentration of organic matter in the hydrogen fluoride used as the electrolyte in the electrolysis process) may be 100 ppm by mass or less.

[0037] Next, the effects of organic matter in hydrogen fluoride on electrolysis will be explained in detail below. Patent document 2 describes the behavior of the anode when water is supplied to an electrolytic cell. It states that when water is electrolyzed, an oxide film is formed on the surface of the carbon electrode, which is the anode, and this film changes into a fluoride film, which reduces wettability with the electrolyte and increases the electrolysis voltage.

[0038] Organic substances that may be contained in the recovered hydrogen fluoride component obtained from the fluorination reaction of the raw material compounds include chlorofluorocarbons, fluorocarbons, hydrochlorofluorocarbons, and hydrofluorocarbons. These organic substances are produced by the fluorination reaction between the raw material compounds and fluorine gas, and are therefore converted into a form that does not easily react even when in contact with fluorine gas. For this reason, these organic substances do not ionize in the electrolyte and exist as molecules, floating in a dissolved state or in the liquid phase, and can be considered unrelated substances that do not participate in the electrode reaction like water.

[0039] When these organic substances are present in the electrolyte and placed in an electric field, they are adsorbed onto the carbon electrode due to the polarity of the molecules. The surface of the carbon electrode to which these organic substances are adsorbed becomes a surface that does not come into contact with the electrolyte, and the electrode reaction cannot proceed. In constant voltage electrolysis, the current drops drastically, and in cases where the amount of organic substances in the electrolyte is large, no current may flow at all. In constant current electrolysis, the voltage at the anode rises drastically.

[0040] In electrolysis processes, nickel can be used as an anode in addition to carbonaceous anodes. However, in the case of nickel anodes, a nickel dissolution reaction occurs, which can lead to electrode wear and prevent long-term use of electrolysis. Therefore, carbonaceous anodes are generally used in electrolysis processes.

[0041] To compare with the behavior of carbonaceous materials, constant voltage electrolysis was performed with nickel as the anode. Although the presence of organic matter slightly reduced current flow, the decrease in current was almost constant and did not depend on the concentration of organic matter. Increasing the amount of organic matter did not easily result in the same current-free behavior as with carbon electrodes. This indicates that organic matter contained in hydrogen fluoride recovered from the fluorination process is more likely to inhibit electrode reactions on the surface of carbon electrodes compared to nickel electrodes.

[0042] For example, when 1,1,2,3,4,4-hexafluoro-1,2,3,4-tetrachlorobutane (hereinafter sometimes referred to as "HFTCB") is added to the KF·2HF electrolyte (electrolyte at a temperature of 85°C), the current decreases by about 10% when the HFTCB concentration is 200 ppm by mass (Log200=2.3), and almost no current flows when the HFTCB concentration is 10,000 ppm by mass (see Figure 2).

[0043] The solubility of HFTCB in the electrolyte is not very high, and at addition levels greater than 500 ppm by mass, HFTCB separated into two layers on the surface of the electrolyte. Despite this two-layer separation, the effect of HFTCB on the electrode reaction is concentration-dependent. Therefore, it is thought that electrode degradation occurs through a mechanism where HFTCB dissolved in the electrolyte is adsorbed onto the electrode, reducing the amount of HFTCB in the electrolyte, and the two-layer separated HFTCB dissolves into the electrolyte. Additionally, electrolysis generates fluorine gas bubbles, which agitate the electrolyte, so it is also thought that electrode degradation occurs when liquid particles float in the electrolyte and are adsorbed onto the electrode. Although the mechanism by which the electrodes degrade is not clear, this phenomenon of decreased current value occurs similarly even when the organic matter contained in the hydrogen fluoride recovered from the fluorination process is other organic matter.

[0044] Furthermore, analysis of the fluorine gas generated during electrolysis revealed no organic matter present in the fluorine gas. For example, when fluorine gas generated during electrolysis reacts with HFTCB, the HFTCB is not discharged from the electrolyte. If HFTCB is present in the hydrogen fluoride, it gradually accumulates in the electrolyte, and a current reduction of about 10% occurs when the total accumulated amount reaches 200 ppm by mass relative to the electrolyte. Therefore, it is desirable to keep the concentration of organic matter in the hydrogen fluoride below 200 ppm by mass. The lower the concentration of organic matter in the hydrogen fluoride, the less the above effect is reduced. Therefore, it is more preferable that the concentration of organic matter in the hydrogen fluoride be below 100 ppm by mass, even more preferable that be below 50 ppm by mass, and most preferable that be below 10 ppm by mass.

[0045] Patent Document 3 describes three methods for organic electrolytic fluorination reactions, but these methods are not related to the effects of the present invention. (1) The Simmons process, which involves dissolving organic matter in anhydrous hydrogen fluoride and fluorinating it at a nickel anode. (2) The Philipp method, in which KF·2HF is used as the electrolyte, gaseous organic matter is blown into the electrolytic cell and fluorinated at the carbon anode. (3) A method of fluorination using a diamond electrode by dissolving a fluorine source and an organic substance in an aprotic solvent.

[0046] The organic materials used in these methods are compounds that readily undergo fluorination reactions. Because fluorine atoms generated at the electrode during electrolysis fluorinate hydrogen atoms in the organic material, organic materials near the electrode are fluorinated by fluorine atoms on the electrode surface before they can be adsorbed onto the electrode. Therefore, the organic material does not accumulate on the electrode surface, but rather diffuses into the electrolyte from the vicinity of the electrode.

[0047] In contrast, the organic matter in this invention is generated during the fluorination process and is therefore a compound that is less likely to undergo fluorination. Consequently, the organic matter near the electrode interacts less with the fluorine atoms on the electrode and instead becomes adsorbed onto the electrode. For example, the waveform of the cyclic voltammogram obtained by scanning the cell voltage in the range of 0V to 10V is the same whether or not HFTCB is added to the KF·2HF electrolyte. Therefore, no current corresponding to the oxidation of HFTCB in the fluorination reaction can be observed, indicating that HFTCB does not contribute to the fluorination reaction. [Examples]

[0048] The present invention will be described in more detail below with reference to examples and comparative examples. [Example 1] As a fluorination reaction, fluorine gas was reacted with the starting compound 1,2,3,4-tetrachlorobutane (hereinafter referred to as "TCB") to synthesize the main fluoride, 1,1,2,3,4,4-hexafluoro-1,2,3,4-tetrachlorobutane (boiling point 134°C).

[0049] Volume 4m 3 In a stainless steel reactor, a reaction solution prepared by adding TCB to HFTCB solvent to a concentration of 10% by mass was added to 4700 kg (2.8 m³). 3 The TCB was fluorinated at a reaction temperature of 70°C while stirring was performed at a rotational speed of 70 rpm using a stirrer equipped with stirring blades (6-blade flat turbine) and a fluorine gas-containing gas diluted with nitrogen gas to a fluorine gas concentration of 30% by volume was supplied.

[0050] The fluorine-containing gas was supplied into the reaction mixture from a fluorine gas supply port located in the lower part of the stirrer in the reactor, with a supply rate of 277 L / min (at 0°C and 0 MPaG). An exhaust gas pipe for discharging gas from the reactor is connected to the part of the reactor facing the gas phase, and a control valve for adjusting the pressure inside the reactor is attached to this exhaust gas pipe. The reaction was carried out while adjusting the pressure in the gas phase of the reactor to 0.05 MPaG using this control valve. An extraction pipe for removing the reaction liquid from the reactor is connected to the part of the reactor facing the liquid phase.

[0051] As a result of the fluorination reaction described above, hydrogen atoms in TCB were replaced by fluorine atoms to produce HFTCB, and at the same time, hydrogen fluoride was produced as a by-product. The liquid phase portion in the reactor was the main product, with HFTCB being the most abundant component, and was separated and transferred as a liquid in the separation process. Since hydrogen fluoride has a boiling point of 19.5°C, the by-products, with hydrogen fluoride being the most abundant component, were extracted from the gas phase portion of the reactor through the exhaust gas piping to the outside of the reactor. A portion of the exhaust gas extracted from the reactor was cooled to -70°C, the non-condensing nitrogen gas was discarded, and 50 kg of the by-products, including liquefied hydrogen fluoride, were collected. The collected by-products (hereinafter referred to as "Solution A") contain various organic substances (for example, organic substances produced as by-products in the fluorination reaction).

[0052] Analysis of solution A revealed that it contained approximately 1% by mass of organic matter relative to hydrogen fluoride (250 ppm by mass of dichlorotetrafluoroethane, 530 ppm by mass of 1,1-dichloro-2,2,2-trifluoroethane, 7400 ppm by mass of HFTCB, and 1800 ppm by mass of other organic matter).

[0053] Next, liquid A was placed in a packed distillation column. This column was made of stainless steel, with a diameter of 20 mm, a packed bed height of 1 m, and stainless steel rings as packing. The container at the bottom of the column was heated to 20°C, and the top of the column was cooled to 0°C. Distillation of liquid A was carried out at atmospheric pressure while evacuating the uncondensed portion outside the distillation column. When the pressure increase stopped, the evacuation of the uncondensed portion from the top of the column was stopped, and the gaseous portion was extracted from the top of the column under reflux, and the condensed liquid (hydrogen fluoride) was collected. This collected liquid will be referred to as "liquid B" below.

[0054] Analysis of the organic matter contained in solution B revealed that the concentration of dichlorotetrafluoroethane was 27 ppm by mass, the concentration of 1,1-dichloro-2,2,2-trifluoroethane was 12 ppm by mass, and the concentration of HFTCB was 3 ppm by mass. The concentrations of other organic matter were below the detection limit of 1 ppm by mass. In other words, the total amount of organic matter contained in solution B was 43 ppm by mass or less.

[0055] Next, an adsorption tower was prepared by filling a 300 mL container with activated carbon, and solution B was purified by passing it through this tower. The purified liquid (hydrogen fluoride) obtained in the adsorption tower will be referred to as "solution C" below. When organic matter contained in solution C was analyzed, no organic matter was found at a concentration exceeding the detection limit of 1 ppm by mass. The quantitative determination method for organic matter in hydrogen fluoride is as follows: The gaseous sample is mixed with nitrogen gas, and the resulting mixture is passed through an alkaline aqueous solution or soda lime to neutralize the hydrogen fluoride. The neutralized mixture is then analyzed by gas chromatography.

[0056] Next, an electrolytic cell (made of Monel) filled with 500 mL of KF·2HF was prepared, and electrolysis of the electrolyte was carried out to produce fluorine gas. The anode of the electrolytic cell was a diamond electrode, and the cathode was a nickel electrode, with the area of ​​the opposing surfaces of the two electrodes being 1 cm² each. 2 Furthermore, this electrolytic cell has piping for discharging the generated fluorine gas and hydrogen gas from the electrolytic cell, and piping for supplying hydrogen fluoride to the electrolytic cell.

[0057] When constant current electrolysis was performed at an electrolyte temperature of 85°C and a current of 1.0A, the cell voltage was 6.8V. As electrolysis continued, the hydrogen fluoride in the electrolyte gradually disappeared, so the lost hydrogen fluoride was replenished every 100 hours. At this time, the hydrogen fluoride used for replenishment was the aforementioned Solution C, and 39g was replenished every 100 hours. After 1000 hours of constant current electrolysis, the cell voltage remained unchanged at 6.8V.

[0058] [Example 2] Constant current electrolysis was performed in the same manner as in Example 1, except that Solution B from Example 1 was used as the hydrogen fluoride to replenish the electrolytic cell. After starting constant current electrolysis, 39 g of Solution B was replenished every 100 hours, and a total of 390 g of hydrogen fluoride was replenished during 1000 hours of constant current electrolysis. However, the cell voltage only increased to 7.2 V, and there was no change in the amount of fluorine gas generated.

[0059] [Comparative Example 1] Constant current electrolysis was performed in the same manner as in Example 1, except that Solution A from Example 1 was used as the hydrogen fluoride to replenish the electrolytic cell. After 100 hours from the start of constant current electrolysis, the first replenishment of hydrogen fluoride was performed. The amount of replenishment was 40g. After the replenishment, constant current electrolysis was started again, and the cell voltage rose to 8.0V. Subsequently, 40g of Solution A was replenished every 100 hours thereafter.

[0060] After the third replenishment at 300 hours, the cell voltage rose to 9.1V; after the sixth replenishment at 600 hours, the cell voltage rose to 10.5V; and after the ninth replenishment at 900 hours, the cell voltage rose to 11.5V. In this way, the cell voltage gradually increased without stabilizing and eventually went off the scale, making it impossible to continue constant current electrolysis.

[0061] [Example 3] As a fluorination reaction, fluorine gas was reacted with the starting compound 1,1,2,2-tetrafluoroethane (hereinafter referred to as "TFE") to synthesize perfluoroethane (hereinafter referred to as "PFE"), the main fluoride, in a gas-phase reaction.

[0062] A cylindrical reactor with an inner diameter of 50 cm, a length of 8 m, and a capacity of 1570 L was supplied with fluorine gas and TFE. The reactor temperature was controlled to 350°C, and the reaction was carried out at a reaction pressure of 0.2 MPaG (gauge pressure). The fluorine gas was diluted to a concentration of 4% by volume with PFE before being supplied, and the amount of fluorine gas supplied was 30 Nm³. 3 Furthermore, TFE was supplied diluted with PFE to a concentration of 2% by volume, and the supply amount of TFE was 15 Nm³. 3 That's what I decided.

[0063] In the separation process, the gas discharged from the reactor outlet was cooled to -45°C, and the gas that did not condense was subjected to the purification of PFE. 50 kg of the by-product liquid, with liquefied by-product hydrogen fluoride as the most abundant component, was separated. The separated liquid (hereinafter referred to as "liquid D") contains various organic substances (for example, organic substances produced as by-products in the fluorination reaction). Analysis of the organic matter contained in solution D by gas chromatography revealed that the concentration of nonafluorobutane (boiling point 20-30°C) produced by the coupling of TFE was 150 ppm by mass, and the concentration of unreacted TFE was 220 ppm by mass.

[0064] Using the distillation column used in Example 1, solution D was distilled, and a liquid mainly composed of hydrogen fluoride (hereinafter referred to as "solution E") was collected in a container at the top of the column. Analysis of the organic matter contained in solution E by gas chromatography revealed that the concentration of nonafluorobutane was 21 ppm by mass and the concentration of TFE was 18 ppm by mass. Electrolysis was performed in the same manner as in Example 1, and the lost hydrogen fluoride was replenished by supplying 39g of solution E every 100 hours. In total, 390g of hydrogen fluoride was replenished during 1000 hours of constant current electrolysis, but the cell voltage only increased to 7.2V, and there was no change in the amount of fluorine gas generated.

[0065] [Comparative Example 2] Constant current electrolysis was performed in the same manner as in Example 3, except that Solution D from Example 3 was used as the hydrogen fluoride to replenish the electrolytic cell. After 100 hours from the start of constant current electrolysis, the first replenishment of hydrogen fluoride was performed. The amount of replenishment was 40g. When constant current electrolysis was started again after the replenishment, the cell voltage rose to 8.2V, and popping sounds occurred occasionally. Solution D was replenished by 40g every 100 hours, and after the third replenishment at 300 hours, the cell voltage rose to 10.9V when power was applied, and after the sixth replenishment at 600 hours, the cell voltage went off the scale, making it impossible to continue constant current electrolysis.

Claims

1. A fluorination step involves reacting a raw material compound with fluorine gas to perform fluorination, thereby obtaining a reaction mixture containing a main fluorinated product of the target component produced by the fluorination of the raw material compound, a secondary fluorinated product of a non-target component produced as a by-product of the fluorination of the raw material compound, and by-product hydrogen fluoride produced as a by-product in the fluorination process. A separation step to separate the reaction mixture to obtain a main product containing the main fluoride as the most abundant component, and a by-product containing components other than the main product and the by-product hydrogen fluoride, A purification step to obtain a recovered hydrogen fluoride component in which the by-product is purified to reduce the concentration of organic matter contained in the by-product and increase the concentration of the by-product hydrogen fluoride, An electrolysis step to produce fluorine gas by performing electrolysis using the recovered hydrogen fluoride component as at least part of the electrolyte, An introduction step is performed to introduce the fluorine gas obtained in the electrolysis step into the fluorination reaction field in the fluorination step, in order to make the fluorine gas obtained in the electrolysis step into at least a portion of the fluorine gas used in the fluorination step. Equipped with, The fluorination in the fluorination step is a liquid-phase direct fluorination reaction in which fluorine gas is reacted with the raw material compound in the liquid phase. A method for producing fluorine gas, comprising the purification step, wherein the by-products are purified such that the total concentration of organic matter in the recovered hydrogen fluoride component is 200 ppm by mass or less.

2. The method for producing fluorine gas according to claim 1, wherein the organic matter contained in the by-product is at least one of the following: the unreacted raw material compound, the by-fluoride, the solvent to be present in the fluorination reaction site together with the raw material compound and the fluorine gas, the fluoride of the solvent, the diluent gas to be present in the fluorination reaction site together with the raw material compound and the fluorine gas, the fluoride of the diluent gas, the organic compound used in the reaction apparatus in which the fluorination is carried out and which may be present in the reaction site, and the fluoride of the organic compound.

3. The method for producing fluorine gas according to claim 1 or claim 2, wherein the raw material compound is a compound having 2 to 18 carbon atoms and 1 or more hydrogen atoms.

4. The method for producing fluorine gas according to claim 3, wherein the compound having two to eighteen carbon atoms and one or more hydrogen atoms is an alkane or a halogenated alkane, and the halogenated alkane is such that some of the hydrogen atoms of the alkane are replaced with halogen atoms other than fluorine.

5. The method for producing fluorine gas according to claim 1 or claim 2, wherein the raw material compound is a halogenated alkane having 2 to 18 carbon atoms, and the halogenated alkane is such that all of the hydrogen atoms in the alkane are replaced with halogen atoms other than fluorine.

6. The method for producing fluorine gas according to any one of claims 1 to 5, wherein the method for purifying the by-products in the purification step is a method using at least one of a distillation operation, an adsorption operation, and a liquid-liquid separation operation.

7. The method for purifying the by-products in the purification step is a method that uses at least one of the following: distillation, adsorption, and liquid-liquid separation. The method for producing fluorine gas according to any one of claims 1 to 5, wherein the distillation operation involves absorbing the by-product hydrogen fluoride in the by-product into water and distilling the aqueous hydrogen fluoride solution obtained.

8. The method for purifying the by-products in the purification step is a method that uses at least one of the following: distillation, adsorption, and liquid-liquid separation. The method for producing fluorine gas according to any one of claims 1 to 5, wherein the adsorption operation involves adsorbing the organic matter in the by-product onto an adsorbent having at least one of activated carbon and alumina.

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