Diffractive optical element, optical system, imaging device, and display device

A diffractive optical element with separate diffraction gratings and a thin film layer addresses manufacturing complexity and diffraction efficiency issues, providing high performance and cost-effectiveness.

JP7844367B2Active Publication Date: 2026-04-13CANON KK
View PDF 10 Cites 0 Cited by

Patent Information

Authority / Receiving Office
JP · JP
Patent Type
Patents
Current Assignee / Owner
CANON KK
Filing Date
2023-01-27
Publication Date
2026-04-13

AI Technical Summary

Technical Problem

Existing diffractive optical elements face challenges in manufacturing complexity due to multiple molding steps and insufficient diffraction efficiency due to melting penetration between diffraction gratings.

Method used

A diffractive optical element with a first and second diffraction grating made of different materials, separated by a thin film layer, where the gratings have varying annular band pitches and specific refractive index and thickness relationships to enhance manufacturing ease and optical performance.

Benefits of technology

The solution enables a diffractive optical element that is easier to manufacture while achieving high diffraction efficiency across a wide visible wavelength range, minimizing resin migration and ghost light, and reducing manufacturing costs.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure 0007844367000002
    Figure 0007844367000002
  • Figure 0007844367000003
    Figure 0007844367000003
  • Figure 0007844367000004
    Figure 0007844367000004
Patent Text Reader

Abstract

To provide a diffraction optical element that has high optical performance despite its ease of manufacture.SOLUTION: A diffraction optical element (1) comprises a first diffraction grating (8) formed of a first material, a second diffraction grating (9) formed of a second material, and thin-film layers (10a, 10b). The first diffraction grating and the second diffraction grating are closely adhered to each other with the thin-film layers therebetween. The diffraction optical element has a plurality of orbicular zone areas different from each other in the arrangement pitch of orbicular zones in a radial direction. When the minimum value of the arrangement pitch is defined as P (μm), and for at least one orbicular zone of the plurality of orbicular zones, when the refractive index in the design wavelength of the first diffraction grating and the refractive index in the design wavelength of the second diffraction grating are defined as N1 and N2, respectively, the refractive index in the design wavelength of the thin-film layers as Nf, and the maximum value of the thickness of the thin-film layers as df (nm), conditional expressions of 0.4<|N1-N2|×P<6.0 and 0≤|N1+N2-2×Nf|×df<40 are satisfied.SELECTED DRAWING: Figure 2
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present invention relates to a diffractive optical element, an optical system, an imaging device, and a display device.

Background Art

[0002] Patent Document 1 discloses a diffractive optical element having a high diffraction efficiency over the entire visible range by laminating diffraction gratings made of two different materials. Patent Document 2 discloses a diffractive optical element in which a diffraction grating made of another material is closely formed on a diffraction grating made of an injection molding material, thereby improving the diffraction efficiency.

Prior Art Documents

Patent Documents

[0003]

Patent Document 1

Patent Document 2

Summary of the Invention

Problems to be Solved by the Invention

[0004] In the diffractive optical element disclosed in Patent Document 1, since the diffraction grating is formed on the substrate using a mold, the number of molding times is large and manufacturing is difficult. In the diffractive optical element disclosed in Patent Document 2, it is difficult to obtain sufficient diffraction efficiency due to melting penetration between the diffraction gratings.

[0005] Therefore, an object of the present invention is to provide a diffractive optical element that is easy to manufacture and has high optical performance.

Means for Solving the Problems

[0006] A diffractive optical element according to one aspect of the present invention includes a first diffraction grating formed of a first material, a second diffraction grating formed of a second material, Contains inorganic materialsA diffractive optical element comprising a thin film layer, wherein the first diffraction grating and the second diffraction grating are in close contact with each other via the thin film layer, and the diffractive optical element has a plurality of annular regions, each containing a plurality of annular bands arranged radially, and the arrangement pitch of the plurality of annular bands differs from that of the plurality of annular regions. The thin film layer has a reduced film thickness in the valleys of the first diffraction grating or the second diffraction grating. When the minimum value of the array pitch is P (μm), and with respect to at least one of the plurality of annular regions, the refractive indices of the first diffraction grating and the second diffraction grating at the design wavelength are N1 and N2, respectively, the refractive index of the thin film layer at the design wavelength is Nf, and the maximum value of the thickness of the thin film layer is df (nm), 0.4 < |N1 - N2| × P < 6.0 0 ≤ |N1 + N2 - 2 × Nf| × df < 40 The following condition is satisfied.

[0007] Other objects and features of the present invention are described in the following examples. [Effects of the Invention]

[0008] According to the present invention, it is possible to provide a diffractive optical element that is easy to manufacture while having high optical performance. [Brief explanation of the drawing]

[0009] [Figure 1] These are front and side views of the diffractive optical elements in Examples 1 to 5. [Figure 2] This is a partial cross-sectional view of the diffractive optical element in Example 1. [Figure 3] This is an explanatory diagram illustrating the relationship between the phase difference and diffraction efficiency of the diffractive optical element in Example 1. [Figure 4] This figure shows the diffraction efficiency and reflectance in Example 1. [Figure 5] These are partial cross-sectional views of the diffractive optical elements in Examples 2 to 5. [Figure 6] This figure shows the diffraction efficiency in Example 2. [Figure 7] This figure shows the diffraction efficiency and reflectance in Example 3. [Figure 8] It is a diagram showing the diffraction efficiency and reflectance in Example 4. [Figure 9] It is a diagram showing the diffraction efficiency and reflectance in Example 5. [Figure 10] It is a configuration diagram of an optical system provided with a diffractive optical element in each example. [Figure 11] It is a schematic diagram of an imaging device provided with a diffractive optical element in each example.

Mode for Carrying Out the Invention

[0010] Hereinafter, examples of the present invention will be described in detail with reference to the drawings.

Examples

[0011] First, referring to FIGS. 1(a), (b) and FIG. 2, the diffractive optical element 1 in Example 1 of the present invention will be described. FIG. 1(a) is a front view of the diffractive optical element 1. FIG. 1(b) is a side view of the diffractive optical element 1. FIG. 2 is a partial cross-sectional view when the diffractive optical element 1 is cut along the line A-A' in FIG. 1. However, FIG. 2 is a deformed view in the grating depth direction.

[0012] The diffractive optical element 1 has a second element portion 3 having a sufficient thickness on the optical axis O and having optical power, and a first element portion 2 having a small thickness are arranged in close contact with each other, and a diffraction grating is formed between the first element portion 2 and the second element portion 3. The diffractive optical element 1 has a first diffraction grating 8 made of a first material, a second diffraction grating 9 made of a second material different from the first material, and dielectric thin films (thin film layers) 10a, 10b. The first diffraction grating 8 and the second diffraction grating 9 are laminated in close contact with each other via the dielectric thin films 10a, 10b.

[0013] As shown in FIG. 2, the first element portion 2 has a first grating formation layer including a lattice base portion 6 and a first diffraction grating 8 integrally formed with the lattice base portion 6. Similarly to the first element portion 2, the second element portion 3 has a second grating formation layer including a lattice base portion 7 and a second diffraction grating 9 integrally formed with the lattice base portion 7. The first diffraction grating 8 and the second diffraction grating 9 are closely laminated with a dielectric thin film 10a interposed between the grating inclined surface 8a of the first diffraction grating 8 and the grating inclined surface 9a of the second diffraction grating 9, and a dielectric thin film layer 10b interposed between the grating wall surface 8b of the first diffraction grating 8 and the grating wall surface 9b of the second diffraction grating 9. In the present embodiment, the entire first element portion 2 and the second element portion act as one diffractive optical element 1.

[0014] The first diffraction grating 8 and the second diffraction grating 9 each have a concentric grating shape, and have a lens effect by changing the grating pitch in the radial direction. That is, the diffractive optical element 1 has a plurality of annular regions with different grating pitches in the radial direction. In the present embodiment, the wavelength region of the light incident on the diffractive optical element 1, that is, the used wavelength region is the visible region, and the material and grating thickness constituting the first diffraction grating 8 and the second diffraction grating 9 are selected to increase the diffraction efficiency of the first-order diffracted light throughout the visible region.

[0015] Next, the specific configuration of the diffractive optical element 1 will be described. In the diffractive optical element 1 of the present embodiment, the first material forming the first diffraction grating 8 is an episulfide resin (Nd = 1.6630, N55 = 1.66, νd = 36.8, θgF = 0.583). The second material forming the second diffraction grating 9 is a polycarbonate thermoplastic resin (Nd = 1.5880, N55 = 1.5924, νd = 28.3, θgF = 0.619). The dielectric thin films 10a and 10b are thin films of an inorganic oxide of SiO2 (Nd = 1.468, N55 = 1.470). The thickness of the dielectric thin film 10a on the grating inclined surface is 40 nm, and the thickness of the dielectric thin film 10b on the grating wall surface is 10 nm.

[0016] In this embodiment, the definitions of the Abbe number νd and the partial dispersion ratio θgF with respect to the d line are the same as those generally used. When the refractive indices for the Fraunhofer lines g, F, d, and C are Ng, NF, Nd, and NC, respectively, the Abbe number νd and the partial dispersion ratio θgF are expressed by the following equations (a) and (b).

[0017] νd=(Nd-1) / (NF-NC) ···(a) θgF=(Ng-NF) / (NF-NC) ···(b) Note that N55 is the refractive index at a wavelength of 550 nm. 2 Element part (lens part) 3 The thickness on the optical axis O is 3.5 mm, and the outer diameter is 40 mm. 1 The central radius of curvature of the interface with the element (lens) is -115.1 mm, and the central radius of curvature of the lens surface facing the air is -40.1 mm. 1 Element part (lens part) 2 The thickness on the optical axis O is 0.15 mm, and the outer diameter is 38 mm. 2 The central radius of curvature of both the interface with the element (lens) and the lens surface facing the air is - 115.1 It is mm.

[0018] The diffraction pitch P of the diffractive optical element 1 is 45.6 to 1120 μm, the diffraction plane at the center of the optical axis has positive refractive power, and the focal length is 1070 mm. The grating height d1 of the second diffraction grating 9 is 7.36 to 7.46 μm. Furthermore, when θt is the angle between the surface normal of the envelope surface and the grating wall surface at a position where an arbitrary grating wall surface touches the envelope surface formed by connecting the vertices of the second diffraction grating 9, the wall angle θt in the diffractive optical element 1 of this embodiment is 4.0 to 8.9 degrees.

[0019] Next, with reference to Figure 3, the relationship between the phase difference and diffraction efficiency of the diffractive optical element 1 in this embodiment will be described. Figure 3 is an explanatory diagram of the relationship between the phase difference and diffraction efficiency of the diffractive optical element 1, schematically showing a state in which the thickness of the dielectric thin film 10 is eliminated in the diffractive optical element 1 and the angle of the envelope plane connecting the lattice walls and lattice vertices is right angle.

[0020] In the diffractive optical element 1, for a wavelength λ, the condition under which the diffraction efficiency of diffracted light of diffraction order m is maximized is that the optical path length difference Φ(λ) satisfies the following equation (c).

[0021] Φ(λ)=―(n02-n01)×d1=mλ (c) Here, in equation (c), n02 is the refractive index of the material forming the second diffraction grating 9 for light of wavelength λ, and similarly, n01 is the refractive index of the material forming the first diffraction grating 8 for light of wavelength λ. d1 is the grating height (grating thickness) of the first diffraction grating 8 and the second diffraction grating 9.

[0022] In Figure 3, the diffraction order of light diffracted downward from the zero-order diffracted light is denoted as the negative diffraction order, and the diffraction order of light diffracted upward from the zero-order diffracted light is denoted as the positive diffraction order. In this case, for a diffraction grating with a grating shape in which the grating thickness of the incident first diffraction grating 8 increases from bottom to top in Figure 3, the sign of the grating height d1 in equation (c) is positive.

[0023] Furthermore, the diffraction efficiency η(λ) at any wavelength λ is expressed by the following equation (d).

[0024] η(λ)=sinc 2 [π{m-Φ(λ) / λ}] ···(d) In equation (d), m is the order of the diffracted light to be evaluated, and Φ(λ) is the optical path length difference in one unit cell of the diffractive optical element for light of wavelength λ. Also, sinc(x) is a function expressed as {sin(x) / x}. Furthermore, the design wavelength λd of the diffractive optical element 1 in this embodiment is 587.56 nm. The same applies to the following embodiments. Here, the design wavelength is a value near the average value of the wavelengths used by the diffractive optical element, and specifically, when the average value of the wavelengths used is λave(nm), it is the wavelength range expressed by the following equation (1).

[0025] 0.9 < λd / λave < 1.1 ... (1) The diffractive optical element 1 in this embodiment is used in the visible range, with wavelengths ranging from 400 nm to 700 nm and a λave of 550 nm. In the diffractive optical element 1 shown in Figure 3, the highest diffraction efficiency in the visible wavelength range is achieved when the lattice height d1 = 7.36 μm.

[0026] The grating wall 8b of the first diffraction grating 8 does not need to be perpendicular to the envelope formed by connecting the vertices of the first diffraction grating 8, and can be angled according to the angle of incidence of the light ray. As shown in Figure 2, when the grating wall 8b is angled with respect to the envelope formed by connecting the vertices of the first diffraction grating 8, the distance between the envelope formed by connecting the vertices of the first diffraction grating 8 and the grating vertices is d1t.

[0027] In this embodiment, the first diffraction grating 8 and the second diffraction grating 9 are formed from different materials. For example, the second diffraction grating 9 is made of a low refractive index, high dispersion material, and the first diffraction grating 8 is made of a high refractive index, low dispersion material having a higher refractive index. Preferably, a high diffraction efficiency can be obtained by satisfying the following condition (2).

[0028] 1.0<(N1-N2) / (1 / ν2-1 / ν1)<20.0 ···(2) However, the refractive indices of the materials constituting the first diffraction grating 8 and the second diffraction grating 9 in the d-line are N1 and N2, respectively, and the Abbe numbers of the materials constituting diffraction gratings 8 and 9 with respect to the d-line are ν1 and ν2.

[0029] More preferably, the numerical range of condition (2) is set as shown in condition (2a) below.

[0030] 1.2<(N1-N2) / (1 / ν2-1 / ν1)<18.0 (2a) More preferably, the numerical range of condition (2) is set as shown in condition (2b) below.

[0031] 1.5<(N1-N2) / (1 / ν2-1 / ν1)<15.0 (2b) Next, we will discuss the relationship between the minimum array pitch P and the refractive index of each material, and the significance of having a thin film layer, in the diffractive optical element 1 of this embodiment. In the diffractive optical element 1 of this embodiment, it is preferable that the minimum array pitch P is 80 μm or less. For example, when using the diffractive optical element 1 in an observation optical system, due to space constraints, the entire optical system cannot be made larger, so it is necessary to correct various aberrations with a small number of lenses. In that case, a compact optical system can be realized by increasing the power of the diffractive optical element 1 to correct chromatic aberration. Note that in the peripheral part of the diffractive optical element 1, there may be configurations in which the minimum array pitch P is smaller than 100 μm. When the minimum array pitch P becomes narrower and the ratio of the lattice height to the minimum value P becomes higher, the effect of wavefront disturbance at the wall surface becomes larger, and the deterioration of diffraction efficiency becomes significant.

[0032] Preferably, the lattice height d (μm) and the minimum value P (μm) of the array pitch satisfy the following condition (3).

[0033] 0.10 <d / P<1.50 ···(3) More preferably, the numerical range of condition (3) is set as shown in condition (3a) below.

[0034] 0.11 <d / P<1.3 ···(3a) More preferably, the numerical range of condition (3) is set as shown in condition (3b) below.

[0035] 0.12 <d / P<1.0 ···(3b) When using the diffractive optical element 1 in the visible range, as in this embodiment, the design wavelength λ is often set near the d-line (587.56 nm). According to equations (c) and (3) above, when the refractive index of the first diffraction grating 8 at the design wavelength λ is N1 and the refractive index of the second diffraction element 9 is N2, the following condition (4) is satisfied.

[0036] 0.4 < |N1 - N2| × P < 6.0 ... (4) If the value falls below the lower limit of condition (4), the ratio of the lattice height to the minimum array pitch becomes high, which is undesirable because it leads to a significant deterioration in diffraction efficiency. On the other hand, if the value exceeds the upper limit of condition (4), the minimum array pitch becomes large, making it impossible to obtain the desired chromatic aberration correction effect, or the lattice height becomes low, making it difficult to select a lattice material, which is also undesirable.

[0037] Preferably, the numerical range of conditional expression (4) is set as shown in conditional expression (4a) below.

[0038] 0.5 < |N1 - N2| × P < 5.0 ···(4a) More preferably, the numerical range of condition expression (4) is set as shown in condition expression (4b) below.

[0039] 0.6 < |N1 - N2| × P < 4.5 ···(4b) Preferably, the minimum value P (μm) of the array pitch satisfies the following condition (5).

[0040] 10 <P<80 ···(5) If the value falls below the lower limit of condition (5), it is undesirable because the diffraction efficiency deteriorates due to the increase in grating height unless the difference between the refractive index of the first diffraction grating 8 and the refractive index of the second diffraction grating 9 is increased. On the other hand, if the value exceeds the upper limit of condition (5), it is undesirable because the optical system will not be able to obtain sufficient chromatic aberration correction effect.

[0041] More preferably, the numerical range of condition (5) is set as shown in condition (5a) below.

[0042] 12 <P<75 ···(5a) More preferably, the numerical range of condition (5) is set as shown in condition (5b) below.

[0043] 15 <P<70 ···(5b) The diffractive optical element 1 of this embodiment aims to have a configuration that can be manufactured at low cost. Therefore, it is preferable to form the second element portion 3, which has a second diffraction grating 9 with a large wall thickness, by integral molding using a mold. Specifically, by using a thermoplastic material to form the second diffraction grating 9 and forming the second element portion 3 using an injection molding die, it is possible to obtain the lens shape of the second diffraction grating 9 and the second element portion 3 with high precision.

[0044] After forming a second element portion 3 having a diffraction surface (lattice slope 9a), a diffractive optical element 1 can be obtained by applying another resin material onto the diffraction surface (lattice slope 9a) and curing it, thereby closely laminating the first element portion 2 having a first diffraction grating 8. In this case, by using an ultraviolet-curable resin or the like as the first material for forming the first diffraction grating 8, it becomes easier to obtain a diffractive optical element whose shape after curing is a desired lattice shape. However, as explained in conditional equations (3) and (4), in order to lower the lattice height d of each diffraction grating, it is necessary to increase the refractive index difference |N1-N2| between the two materials. Also, as explained in conditional equation (2), it is preferable to use materials with somewhat different dispersions for the two grating materials.

[0045] To satisfy the above conditions for material combinations, for example, by using a polycarbonate-based resin or a polyester-based resin as the injection molding material for forming the second diffraction grating 9, a resin with a low refractive index and high dispersion can be obtained. Furthermore, by selecting an enthiol-based resin material or an episulfide-based resin material as the UV-curable resin for forming the first diffraction grating 8, a resin with a high refractive index and low dispersion can be obtained, thereby achieving high diffraction efficiency.

[0046] However, the inventors' investigations revealed that when an ultraviolet-curing resin is applied to a diffraction grating made of polycarbonate or polyester resin, in some resin combinations, organic matter migration occurs between the resins, leading to melt penetration of the resin. In particular, the application of episulfide-based materials with higher refractive indices resulted in more melt penetration with the diffraction grating made of polycarbonate or polyester resin.

[0047] Therefore, in the diffractive optical element 1 of this embodiment, a thin film layer (dielectric thin film 10a, 10b) containing an inorganic material is placed between the second diffraction grating 9 made of a thermoplastic resin material and the first diffraction grating 8 made of an ultraviolet curing resin material. However, when providing a thin film layer between the two diffraction gratings, if the refractive index and thickness of the thin film layer are not set appropriately, the increase in reflected light at the interface becomes significant, resulting in ghost light and flare light, which degrades image quality and is undesirable. Therefore, the diffractive optical element 1 of each embodiment satisfies the following conditional equation (6).

[0048] 0≦|N1+N2-2×Nf|×df<40 (6) Here, Nf is the refractive index (average refractive index) of the thin film layer at the design wavelength in at least one annular region among the multiple annular regions, and df is the maximum thickness (maximum total thickness, maximum film thickness) (nm) of the thin film layer on the lattice slope 10a. In condition (6), |N1+N2-2×Nf| represents the difference between the average value of the refractive index of the first diffraction grating 8 and the refractive index of the second diffraction grating 9 and the average refractive index of the thin film layer. By bringing the value of |N1+N2-2×Nf| closer to 0, the amount of reflected light at the lattice plane can be suppressed. Exceeding the upper limit of condition (6) is undesirable because it can lead to an increase in film thickness, an increase in reflectivity due to an increase in the refractive index difference between the thin film layer and the lattice material, or problems such as peeling due to environmental resistance.

[0049] Preferably, the numerical range of condition (6) is set as shown in condition (6a) below.

[0050] 1<|N1+N2-2×Nf|×df<35 (6a) If the lower limit of condition (6a) is exceeded, the film thickness becomes thin, making it difficult to suppress the melt penetration of the resin, and also making it difficult to control the refractive index of the lattice material and thin film material, resulting in a high-cost configuration.

[0051] More preferably, the numerical range of condition (6) is set as shown in condition (6b) below.

[0052] 3<|N1+N2-2×Nf|×df<30 (6b) By making the thin film layer from a material containing inorganic materials, the migration of organic components between the first diffraction grating 8 and the second diffraction grating 9 can be effectively suppressed. For example, aluminum oxide (Al2O3), silicon oxide (SiO2, SiO), titanium oxide (TiO2) x ), tantalum oxide (TaO x ), niobium oxide (NbO x Suitable materials include chromium (Cr) and others. Furthermore, the thin film layer does not have to be a layer of a single material; it may be formed from multiple layers, each containing at least one layer of an inorganic material. Means for forming the thin film layer include, for example, vacuum deposition and sputter deposition, but it can also be formed by methods such as spin coating.

[0053] In each embodiment, the following condition (7) is preferably satisfied.

[0054] 0.001<|N1+N2-2×Nf|<0.600 ···(7) If the value falls below the lower limit of condition (7), material selection becomes difficult, resulting in a high-cost configuration, which is undesirable. On the other hand, if the value exceeds the upper limit of condition (7), the reflectance at the lattice plane interface increases, which is also undesirable.

[0055] More preferably, the numerical range of condition (7) is set as shown in condition (7a) below.

[0056] 0.005<|N1+N2-2×Nf|<0.500 (7a) More preferably, the numerical range of condition (7) is set as shown in condition (7b) below.

[0057] 0.010<|N1+N2-2×Nf|<0.400 ···(7b) In each embodiment, preferably, the maximum thickness df (nm) of the thin film layer satisfies the following condition (8).

[0058] 3 <df<200 ···(8) If the value falls below the lower limit of condition (8), it becomes difficult to suppress melt penetration between the resins, which is undesirable. On the other hand, if the value exceeds the upper limit of condition (8), the film stress increases after the formation of the thin film layer, leading to increased delamination and surface deformation between the film and the resin, which is also undesirable.

[0059] More preferably, the numerical range of condition (8) is set as shown in condition (8a) below.

[0060] 5 <df<100 ···(8a) More preferably, the numerical range of condition (8) is set as shown in condition (8b) below.

[0061] 10 <df<90 ···(8b) Figure 4(a) shows the diffraction efficiency of the diffractive optical element 1 of this embodiment in an annular band with a minimum array pitch P = 45.6 μm and a lattice height d1 = 7.46 μm. In Figure 4(a), the horizontal axis represents wavelength (nm) and the vertical axis represents diffraction efficiency (%). Figure 4(b) shows the reflectance at the lattice interface of the diffractive optical element 1 of this embodiment. In Figure 4(b), the horizontal axis represents wavelength (nm) and the vertical axis represents reflectance (%).

[0062] The diffraction efficiency shown in Figure 4(a) is a value calculated using Regorous Coupled Wave Analysis (RCWA), a type of exact wave calculation. As shown in Figure 4(a), the selectivity of the lattice material is improved by having a thin film layer at the lattice interface. Furthermore, by adopting a configuration that satisfies condition (4), a high diffraction efficiency of over 80% can be obtained in a wide wavelength range from 430 nm to 670 nm in the visible range, despite a narrow pitch configuration with a minimum array pitch of P = 45.6 μm.

[0063] Furthermore, as shown in Figure 4(b), by appropriately setting the refractive indices of the thin film layer, the first diffraction grating 8, and the second diffraction grating 9, as well as the thickness of the thin film layer, a diffractive optical element 1 with a low reflectivity of 1% or less over a wide wavelength range from 430 nm to 670 nm in the visible region can be obtained.

[0064] As described above, the diffractive optical element 1 of this embodiment has a thin film layer between the grating planes of the first diffraction grating 8 and the second diffraction grating 9. This suppresses the melt penetration of the resin material and makes it easier to select the grating material, thus enabling the realization of a material combination that yields high diffraction efficiency. Furthermore, by using a thermoplastic resin material for the second diffraction grating 9 and integrally molding the diffraction grating plane, a low-cost diffractive optical element 1 can be obtained.

[0065] In this embodiment, as described above, the second element portion 3 having the second diffraction grating 9 is integrally formed by injection molding using a thermoplastic material, and then the first diffraction grating 8 is formed using an ultraviolet curing resin. At that time, if the thickness of the element portion 3 made of injection molded material along the optical axis of the lens is made to a certain extent, deformation of the surface shape when the diffraction grating 8 is formed can be suppressed.

[0066] Regarding the thickness of the lens of the first element section 2 having the first diffraction grating 8 along the optical axis, if the lens is too thin, the shape of the diffraction grating is transferred to the surface during hardening, which is undesirable as it degrades the diffraction efficiency. On the other hand, if the lens is too thick, the change in surface shape during hardening becomes large, which is undesirable as it increases aberrations and other issues.

[0067] Preferably, when the thickness along the optical axis of the lens (first lens) formed from the same material as the first diffraction grating 8 is L1, and the thickness along the optical axis of the lens (second lens) formed from the same material as the second diffraction grating 9 is L2, the following condition (9) is satisfied.

[0068] 5 <L2 / L1<200 ···(9) More preferably, the numerical range of condition (9) is set as shown in condition (9a) below.

[0069] 7 <L2 / L1<150 ···(9a) More preferably, the numerical range of condition expression (9) is set as shown in condition expression (9b) below.

[0070] 10 <L2 / L1<100 ···(9b) As mentioned above, in the diffractive optical element 1 of this embodiment, the second diffraction grating 9, which is made of injection-molded material, is a low refractive index, high dispersion material. Conversely, it is theoretically possible to obtain high diffraction efficiency by selecting a high refractive index, low dispersion material as the material for forming the second diffraction grating 9, and a low refractive index, high dispersion material as the material for forming the first diffraction grating 8. However, there are few options for low dispersion injection-molded materials with a high refractive index, and furthermore, there are few options for low refractive index, high dispersion resins as UV-curing resins, so this would result in high costs and is therefore undesirable.

[0071] Therefore, it is preferable that the refractive index N2 of the second diffraction grating 9, which is made of injection-molded material, is lower than the refractive index N1 of the first diffraction grating 8, which is made of ultraviolet-curing resin. Preferably, the following condition (10) is satisfied.

[0072] 0.02 <N1-N2<0.15 ···(10) If the value falls below the lower limit of condition (10), the lattice height increases, reducing the diffraction efficiency, which is undesirable. On the other hand, if the value exceeds the upper limit of condition (10), it becomes necessary to separate the dispersions between the two materials significantly, making material selection difficult and resulting in a high-cost configuration, or making it difficult to obtain high diffraction efficiency across the entire visible spectrum, which is also undesirable.

[0073] More preferably, the numerical range of condition expression (10) is set as shown in condition expression (10a) below.

[0074] 0.02 <N1-N2<0.13 ···(10a) More preferably, the numerical range of condition expression (10) is set as shown in condition expression (10b) below.

[0075] 0.03 <N1-N2<0.10 ···(10b) In the diffractive optical element 1 of this embodiment, when forming a thin film layer at the lattice interface, it is preferable to form the thin film layer on both the lattice slope and the lattice wall surface, as this suppresses melt penetration between the two lattice resins. However, in the case of the diffractive optical element 1 having a region with a narrow diffraction pitch as in this embodiment, increasing the thickness of the thin film layer on the wall surface reduces the ratio of the slope portion, which is the effective surface, thus degrading the diffraction efficiency. Therefore, it is preferable that the thickness of the thin film layer on the lattice wall surface be thinner than the thickness of the thin film layer on the lattice slope surface.

[0076] Furthermore, when forming a thin film layer, for example, by vapor deposition, it is preferable that the angle of the grating wall surface of the second diffraction grating 9 is angled to a certain extent with respect to the optical axis of the lens of the first element 2. If the angle of the wall surface approaches parallel to the optical axis, film formation will not occur on the wall surface during vapor deposition, and melt penetration between the two resins will occur on the wall surface.

[0077] Specifically, when the angle between the wall surface of the second diffraction grating 9 and the optical axis of the lens (first element part 2), which is formed from the same material as the first material of the first diffraction grating 8, is Ah (deg), it is preferable that the following condition (11) is satisfied within the effective region. Here, the effective region is the region (effective diameter) through which the effective light rays that contribute to imaging pass on the optical surface.

[0078] 2 <Ah<50 ···(11) More preferably, the numerical range of condition expression (11) is set as shown in condition expression (11a) below.

[0079] 2 <Ah<40 ···(11a) More preferably, the numerical range of conditional expression (11) is set as shown in conditional expression (11b) below.

[0080] 3 <Ah<30 ···(11b) [Examples]

[0081] Next, Example 2 of the present invention will be described. In the diffractive optical element of Example 1, the thickness of the dielectric thin film (thin film layer) 10a on the lattice slope is uniform, but in this example, the thickness of the dielectric thin film is not uniform.

[0082] In the diffractive optical element of this embodiment, the thin film layer is composed of an inorganic material, and as described above, the film is formed on the lattice surface of the second diffraction grating 9, which is made of injection-molded material, by various vapor deposition methods or spin coating methods. Ideally, from the viewpoint of diffraction efficiency, it is preferable to form a film with the same shape as the lattice surface 9a of the second diffraction grating 9 and with a uniform thickness in the radial direction. However, in order to form a film with a uniform thickness, in vapor deposition, planetary rotation vapor deposition or mask vapor deposition must be performed to control the film thickness distribution with high precision. In the spin coating method as well, it is necessary to perform surface treatment of the substrate, the second diffraction grating 9, and to strictly adjust the viscosity of the film material, so both methods result in high-cost manufacturing processes. Therefore, in the diffractive optical element of this embodiment, in order to obtain high-performance diffraction efficiency even with a low-cost manufacturing method, the thin film layer is configured such that the degradation of diffraction efficiency is minimal even if the film thickness changes in the valleys (or near the valleys) of the first diffraction grating 2. The diffractive optical element of this embodiment has the configuration shown in Figure 1, and the lens shape and material of the first element part 2 and the second element part 3 are the same as in Embodiment 1.

[0083] Figure 5 is a cross-sectional view of the diffractive optical element 1 of this embodiment, when cut along the line A-A' in Figure 1. However, Figure 5 is a distorted view in the lattice depth direction. As shown in Figure 5, dielectric thin films (thin film layers) 10a and 10b are formed at the interface between the first diffraction grating 8 and the second diffraction grating 9, similar to Embodiment 1, but the thickness of the thin film layer 10a on the lattice slope is varied near the valleys of the second diffraction grating 9.

[0084] Furthermore, by appropriately controlling the amount of film thickness change, the diffraction grating achieves both ease of manufacturing and high diffraction efficiency. More specifically, the reference thickness df on the grating slope of the thin film layer is 40 nm, and in a region with a width w of 4 μm from the valley of the second diffraction grating 9, the thickness of the thin film layer 10a gradually decreases toward the valley of the second diffraction grating 9. The minimum thickness (minimum film thickness) dfmn of the thin film layer 10a in the valley of the second diffraction grating 9 is 20 nm.

[0085] Preferably, when the minimum thickness on the lattice slope of the thin film layer is dfmn and the maximum film thickness (maximum total film thickness) is df, the following condition (12) is satisfied.

[0086] 0.10 <dfmn / df<0.95 ···(12) If the value falls below the lower limit of condition (12), the phase difference in the pitch direction due to the change in the thickness of the thin film layer becomes non-negligible, and the diffraction efficiency deteriorates, which is undesirable. On the other hand, if the value exceeds the upper limit of condition (12), the configuration becomes expensive, which is also undesirable.

[0087] More preferably, the numerical range of condition expression (12) is set as shown in condition expression (12a) below.

[0088] 0.15 <dfmn / df<0.93 ···(12a) More preferably, the numerical range of condition expression (12) is set as shown in condition expression (12b) below.

[0089] 0.20 <dfmn / df<0.90 ···(12b) Furthermore, when the film thickness of the thin film layer changes, it is preferable that the following condition (13) is satisfied, where dfs is defined as the difference between the minimum thickness (minimum film thickness) dfmn and the maximum thickness (maximum film thickness) df of the thin film layer. This minimizes the degradation of diffraction efficiency due to film thickness variations.

[0090] 0.2<|dfs×(N1+N2-2×Nf)|<30.0 ···(13) More preferably, condition (13) is set as shown in condition (13a) below.

[0091] 0.5<|dfs×(N1+N2-2×Nf)|<20.0 ···(13a) More preferably, condition (13) is set as shown in condition (13b) below.

[0092] 1.0<|dfs×(N1+N2-2×Nf)|<15.0 ···(13b) Furthermore, when the width in the pitch direction where the film thickness changes on the lattice slope of the thin film layer is w (μm) and the lattice height is d (μm), it is preferable that the following condition (14) is satisfied in the ring band where the minimum value P (μm) of the array pitch is smallest.

[0093] 0.002 <w / (P×d)<0.100 ···(14) If the upper limit of condition (14) is exceeded, the degradation of diffraction efficiency due to uneven film thickness in the thin film layer increases, which is undesirable. On the other hand, if the lower limit of condition (14) is exceeded, it is necessary to use a costly manufacturing method to suppress changes in film thickness, which is also undesirable.

[0094] More preferably, condition (14) is set as shown in condition (14a) below.

[0095] 0.003 <w / (P×d)<0.090 ···(14a) More preferably, condition (14) is set as shown in condition (14b) below.

[0096] 0.005 <w / (P×d)<0.080 ···(14b) Figure 6 shows the diffraction efficiency calculated using RCWA for an annular band of the diffractive optical element of this embodiment, with a minimum array pitch P = 45.6 μm and a lattice height d1 = 7.46 μm. In Figure 6, the horizontal axis represents wavelength (nm), and the vertical axis represents diffraction efficiency (%). As shown in Figure 6, by appropriately controlling the relationship between the refractive index of the thin film layer and the lattice material, and the shape of the region where the thickness of the thin film layer changes, a high diffraction efficiency of over 80% is obtained in a wide wavelength range from 430 nm to 670 nm in the visible range. As can be seen by comparing the diffraction efficiencies in Figure 6 and Figure 4(a), by satisfying the conditions (12), (13), and (14), changes in diffraction efficiency can be suppressed even when there are changes in the thickness of the thin film layer. [Examples]

[0097] Next, Example 3 of the present invention will be described. In the diffractive optical elements of Examples 1 and 2, the thin film layer 10a of the lattice slope is made of a single material. On the other hand, in the diffractive optical element of this example, the thin film layer is made of multiple materials.

[0098] The diffractive optical element of this embodiment has the same configuration as in Embodiment 2, as shown in Figure 1. In this embodiment, the lens shapes of the first element section 2 and the second element section 3 are the same as in Embodiment 1, but the materials forming each lens and the grid shape have been changed.

[0099] Figure 5 is a cross-sectional view of the diffractive optical element of this embodiment when cut along the line A-A' in Figure 1. However, Figure 5 is a distorted view in the lattice depth direction. As shown in Figure 5, similar to Embodiment 1, dielectric thin films (thin film layers) 10a and 10b are formed at the interface between the first diffraction grating 8 and the second diffraction grating 9, but the thickness of the thin film layer 10a on the lattice slope is varied near the valleys of the diffraction grating 9. Furthermore, by appropriately controlling the amount of film thickness variation, both ease of manufacturing and high diffraction efficiency are achieved. In the diffractive optical element of this embodiment, the thin film layer 10a on the lattice slope and the thin film layer 10b on the lattice wall are each thin film layers with a three-layer structure using three layers of material.

[0100] In the diffractive optical element 1 shown in Figure 5, the first material forming the first diffraction grating 8 is an episulfide resin (Nd=1.6630, N55=1.6668, νd=36.8, θgF=0.583). The second material forming the second diffraction grating 9 is a polyester thermoplastic resin (Nd=1.6079, N55=1.6126, νd=26.9, θgF=0.624).

[0101] The dielectric thin film 10 on the lattice slopes and lattice walls consists of a three-layer structure: a thin film layer made of SiO2, a thin film layer made of a mixed material of Ta2O5 and TiO2, and a thin film layer made of SiO2, in order from the first diffraction grating 8 to the second diffraction grating 9. The thickness of the dielectric thin film 10a on the lattice slopes is 26.4 nm, 10 nm, and 25.4 nm from the first diffraction grating 8 to the second diffraction grating 9, respectively, with a total film thickness df of 61.8 nm. The refractive index of SiO2 is the same as in Example 1, and the refractive index of the inorganic oxide thin film layer made of the mixed material of Ta2O5 and TiO2 is Nd=2.1464 and N55=2.158. The average refractive index of the three thin film layers is Nd=1.5776. The total thickness of the dielectric thin film 10b on the lattice walls is 10 nm. The lattice height d1 of the second diffraction grating 9 is 10.18 to 10.43 μm. Furthermore, when an arbitrary lattice wall surface touches the envelope surface formed by connecting the vertices of the second diffraction grating 9, the angle between the surface normal of the envelope surface and the lattice wall surface at that position is denoted as θt, the wall angle θt in the diffractive optical element of this embodiment is 4.0 to 8.9 degrees.

[0102] Furthermore, the thin film layer on the slope has a structure that changes in film thickness around the valleys of the second diffraction grating 9. Specifically, the reference total thickness df of the thin film layer on the grating slope is 61.8 nm. In a region with a width w of 6 μm from the valleys of the second diffraction grating 9, the thickness of the thin film layer 10a gradually decreases toward the valleys of the second diffraction grating 9. The minimum thickness dfmn of the thin film layer 10a in the valleys of the second diffraction grating 9 is 18.5 nm.

[0103] Figure 7(a) shows the diffraction efficiency calculated using RCWA for an annular band of the diffractive optical element of this embodiment, with a minimum array pitch P = 45.6 μm and a lattice height d1 = 10.43 μm. In Figure 7(a), the horizontal axis represents wavelength (nm) and the vertical axis represents diffraction efficiency (%). Figure 7(b) shows the reflectance at the lattice interface of the diffractive optical element of this embodiment. In Figure 7(b), the horizontal axis represents wavelength (nm) and the vertical axis represents reflectance (%). As shown in Figure 7(a), the selectivity of the lattice material is improved by having a thin film layer at the lattice interface. Furthermore, by adopting a configuration that satisfies condition (4), a high diffraction efficiency of over 90% can be obtained in a wide wavelength range from 430 nm to 670 nm in the visible range, despite the narrow pitch configuration with a minimum array pitch of P = 45.6 μm. Furthermore, as shown in Figure 7(b), the refractive indices of the thin film layer, the first diffraction grating 8, and the second diffraction grating 9, as well as the thickness of the thin film layer, are appropriately set, and the thin film layer is arranged in a stacked structure. This makes it possible to obtain a diffractive optical element with a low reflectivity of 0.1% or less over a wide wavelength range from 430 nm to 670 nm in the visible range.

[0104] In the diffractive optical element of this embodiment, by having a thin film layer between the grating planes of the first diffraction grating 8 and the second diffraction grating 9, the melt penetration of the resin material is suppressed, and the selection of the grating material becomes easier, thus enabling the realization of a material combination that yields high diffraction efficiency. Furthermore, by using a thermoplastic resin material for the second diffraction grating 9 and integrally molding the diffraction grating plane, a low-cost diffractive optical element can be obtained. [Examples]

[0105] Next, Embodiment 4 of the present invention will be described. The diffractive optical element of this embodiment has the same configuration as in Embodiment 2, as shown in Figure 1, but with changes to the lens shapes of the first element section 2 and the second element section 3, as well as the materials and grid shapes forming each lens.

[0106] Figure 5 is a cross-sectional view of the diffractive optical element of this embodiment when cut along the line A-A' in Figure 1. However, Figure 5 is a distorted view in the lattice depth direction. As shown in Figure 5, a thin film layer is formed at the interface between the first diffraction grating 8 and the second diffraction grating 9, similar to Embodiment 1, but the thickness of the dielectric thin film (thin film layer) 10a on the lattice slope is varied near the valleys of the second diffraction grating 9. Furthermore, by appropriately controlling the amount of film thickness variation, both ease of manufacturing and high diffraction efficiency are achieved.

[0107] In the diffractive optical element 1 shown in Figure 5, the first material forming the first diffraction grating 8 is an episulfide resin (Nd=1.6630, N55=1.6668, νd=36.8, θgF=0.583). On the other hand, the second material forming the second diffraction grating 9 is a polycarbonate thermoplastic resin (Nd=1.6160, N55=1.6210, νd=25.8, θgF=0.623).

[0108] The 2 Element part (lens part) 3 The thickness on the optical axis O is 3.5 mm, and the outer diameter is 40 mm. 1 Element part (lens part) 2 The central radius of curvature of the interface is -133.9 mm, and the central radius of curvature of the lens surface facing the air is -41.5 mm. 1 Element part (lens part) 2 The thickness on the optical axis O is 0.07 mm, and the outer diameter is 37 mm, and the second element part (lens part) 3 The central radius of curvature of the interface with the air, and the central radius of curvature of the lens surface facing the air, are both - 133.9 The minimum array pitch P of the diffractive optical element 1 is 19.4 to 820 μm, the diffraction plane at the optical axis center has positive refractive power, and the focal length is 571 mm. The grating height d1 of the diffraction grating 9 is 12.25 to 13.64 μm. Furthermore, when an arbitrary grating wall is in contact with the envelope plane formed by connecting the tops of the second diffraction grating 3, the angle between the surface normal of the envelope plane and the grating wall is θt, then the wall angle θt in the diffractive optical element of this embodiment is 4.0 to 16.5 degrees.

[0109] The dielectric thin films 10a and 10b on the lattice slopes and lattice walls are made of the inorganic oxide Al2O3 (Nd=1.5888, N55=1.5906). The maximum thickness of the dielectric thin film 10a on the lattice slopes is 80 nm, and the maximum thickness (total thickness) of the dielectric thin film 10b on the lattice walls is 10 nm. Furthermore, the thickness of the dielectric thin film 10a on the lattice slopes changes around the valleys of the second diffraction grating 9. Specifically, the reference thickness df of the dielectric thin film 10a on the lattice slopes is 80 nm, and in a region with a width w of 13 μm from the valleys of the second diffraction grating 9, the thickness of the dielectric thin film 10a gradually decreases toward the valleys of the second diffraction grating 9. The minimum thickness dfmn of the dielectric thin film 10a in the valleys of the second diffraction grating 9 is 56 nm.

[0110] Figure 8(a) shows the diffraction efficiency calculated using RCWA for an annular band of the diffractive optical element of this embodiment, with a minimum array pitch P = 19.4 μm and a lattice height d1 = 13.53 μm. In Figure 8(a), the horizontal axis represents wavelength (nm) and the vertical axis represents diffraction efficiency (%). Figure 8(b) shows the reflectance at the lattice interface of the diffractive optical element of this embodiment. In Figure 8(b), the horizontal axis represents wavelength (nm) and the vertical axis represents reflectance (%). As shown in Figure 8(a), the selectivity of the lattice material is improved by having a thin film layer at the lattice interface. Furthermore, by adopting a configuration that satisfies condition (4), a high diffraction efficiency of 85% or more can be obtained in a wide wavelength range from 430 nm to 670 nm in the visible range, despite the narrow pitch configuration with a minimum array pitch of P = 19.4 μm. Furthermore, as shown in Figure 8(b), by appropriately setting the refractive indices of the thin film layer, the first diffraction grating 8, and the second diffraction grating 9, as well as the thickness of the thin film layer, a diffractive optical element with a low reflectivity of 0.5% or less can be obtained over a wide wavelength range from 430 nm to 670 nm in the visible range.

[0111] According to this embodiment, by having a thin film layer between the lattice planes of the first diffraction grating 8 and the second diffraction grating 9, the melt penetration of the resin material is suppressed, and the selection of lattice materials is made easy, thus enabling the realization of a material combination that results in high diffraction efficiency. Furthermore, by using a thermoplastic resin material for the second diffraction grating 9 and integrally molding the diffraction grating plane, a low-cost diffractive optical element can be obtained. [Examples]

[0112] Next, Embodiment 5 of the present invention will be described. The diffractive optical element in this embodiment has the same configuration as in Embodiment 4, as shown in Figure 1. The lens shape of the second element section 3 is the same as in Embodiment 4, but the thickness of the first element section 2 along the optical axis, and the materials and grid shapes forming each lens have been changed. The thickness of the first element section 2 along the optical axis is 0.2 mm.

[0113] Figure 5 is a cross-sectional view of the diffractive optical element of this embodiment when cut along the line A-A' in Figure 1. However, Figure 5 is a distorted view in the lattice depth direction. As shown in Figure 5, similar to Embodiment 1, dielectric thin films (thin film layers) 10a and 10b are formed at the interface between the first diffraction grating 8 and the second diffraction grating 9, but the thickness of the dielectric thin film 10a on the lattice slope is varied near the valleys of the second diffraction grating 9. Furthermore, by appropriately controlling the amount of film thickness variation, both ease of manufacturing and high diffraction efficiency are achieved.

[0114] In the diffractive optical element 1 shown in Figure 5, the first material forming the second diffraction grating 8 is an episulfide resin (Nd=1.6886, N55=1.6926, νd=35.9, θgF=0.584). On the other hand, the second material forming the second diffraction grating 9 is a polycarbonate thermoplastic resin (Nd=1.6447, N55=1.6926, νd=22.5, θgF=0.635). The dielectric thin films (thin film layers) 10a and 10b on the lattice slopes and lattice walls are single-layer films made of the inorganic oxide SiO (Nd=1.521, N55=1.5248). The maximum thickness of the dielectric thin film 10a on the lattice slopes is 70 nm, and the maximum thickness (total thickness) of the dielectric thin film 10b on the lattice walls is 10 nm. The grating height d1 of the second diffraction grating 9 is 13.72–15.63 μm.

[0115] Furthermore, the thin film layer on the lattice slope has a structure that exhibits a change in film thickness around the valleys of the second diffraction grating 9. Specifically, the reference thickness df of the thin film layer on the lattice slope is 70 nm, and in a region with a width w of 11 μm from the valleys of the second diffraction grating 9, the thickness of the dielectric thin film 10a gradually decreases toward the valleys of the second diffraction grating 9. The minimum thickness dfmn of the dielectric thin film 10a in the valleys of the second diffraction grating 9 is 35 nm.

[0116] Figure 9(a) shows the diffraction efficiency calculated using RCWA for an annular band of the diffractive optical element of this embodiment, with a minimum array pitch P = 19.4 μm and a lattice thickness d1 = 15.39 μm. In Figure 9(a), the horizontal axis represents wavelength (nm) and the vertical axis represents diffraction efficiency (%). Figure 9(b) shows the reflectance at the lattice interface of the diffractive optical element of this embodiment. In Figure 9(b), the horizontal axis represents wavelength (nm) and the vertical axis represents reflectance (%). As shown in Figure 9(a), having a thin film layer at the lattice interface improves the selectivity of the lattice material. Furthermore, by satisfying the condition (4), a high diffraction efficiency of over 90% can be obtained in a wide wavelength range from 430 nm to 670 nm in the visible range, despite the narrow pitch configuration with a minimum array pitch of P = 19.4 μm. Furthermore, as shown in Figure 9(b), by appropriately setting the refractive indices of the thin film layer, the first diffraction grating 8, and the second diffraction grating 9, as well as the thickness of the thin film layer, a diffractive optical element with a low reflectivity of 1% or less over a wide wavelength range from 430 nm to 670 nm in the visible range can be obtained.

[0117] In this embodiment of the diffractive optical element, by having a thin film layer between the grating planes of the first diffraction grating 8 and the second diffraction grating 9, the melt penetration of the resin material is suppressed, and the selection of the grating material becomes easier, thus enabling the realization of a material combination that yields high diffraction efficiency. Furthermore, by using a thermoplastic resin material for the second diffraction grating 9 and integrally molding the diffraction grating plane, a low-cost diffractive optical element can be obtained.

[0118] Table 1 shows the values ​​for each conditional equation of the optical system in Examples 1 to 5.

[0119] [Table 1] [Examples]

[0120] Next, with reference to Figure 10, the optical system (observation optical system) 100 in Embodiment 6 of the present invention will be described. Figure 10 is a configuration diagram of the optical system 100. In Figure 10, 101 is a display panel such as an LCD, 102 is an optical path branching means, 103 is a corrective lens, and 105 is an pupil plane. 104 is a diffractive optical element from any of Embodiments 1 to 5, and is provided to correct chromatic aberration, etc., of the corrective lens 103.

[0121] As described in the embodiments above, the optical system 100 has high diffraction efficiency and is easy to manufacture and low cost. The optical system 100 can be applied to observation optical systems such as terrestrial telescopes or astronomical telescopes, observation optical systems such as head-mounted displays (HMDs), or optical viewfinders such as lens shutter cameras or video cameras, and the same effects as described above can be obtained. In this embodiment, one diffractive optical element is arranged in the optical system 100, but it is not limited to this, and multiple diffractive optical elements may be arranged in the photographic lens. [Examples]

[0122] Next, with reference to Figure 11, the imaging device (video camera) 200 in Embodiment 7 of the present invention will be described. Figure 11 is a schematic diagram of the imaging device 200. In Figure 11, 201 is the video camera body, 202 is the imaging optical system that forms a subject image on an image sensor (not shown), and 203 is the sound-collecting microphone. 204 is an observation device (electronic viewfinder, display device) for observing the subject image (image) displayed on a display element (not shown) via an observation optical system (for example, the optical system 100 of Embodiment 6). The display element is made up of a liquid crystal panel or the like, and the subject image formed by the imaging optical system 202 is displayed on the display element.

[0123] Thus, the optical system 100 of Example 6 can be applied to an imaging device 200 such as a video camera. This makes it possible to obtain an imaging device 200 having an eyepiece optical system (observation optical system) that satisfies a wide field of view and can adequately correct various aberrations such as field curvature and astigmatism, while securing sufficient space for arranging optical path branching means in the optical system 100. Note that the eyepiece optical system of this embodiment is not limited to video cameras as shown in Figure 11, but can also be applied to, for example, interchangeable lens mirrorless cameras or HMDs.

[0124] According to each embodiment, a high-performance diffractive optical element can be obtained that has a simple configuration, achieves high diffraction efficiency across the entire visible range, and suppresses melt penetration between resins. Furthermore, by using this diffractive optical element in an optical system, an optical system can be obtained in which various aberrations such as chromatic aberration and flare are well reduced. Therefore, according to each embodiment, a diffractive optical element, optical system, imaging device, and display device can be provided that are easy to manufacture while having high optical performance.

[0125] Each embodiment disclosed includes the following configuration:

[0126] (Composition 1) A diffractive optical element comprising a first diffraction grating made of a first material, a second diffraction grating made of a second material, and a thin film layer, The first diffraction grating and the second diffraction grating are in close contact with each other via the thin film layer. The diffractive optical element has a plurality of annular regions in which the arrangement pitch of the annular bands in the radial direction is different from that of the others. When the minimum value of the array pitch is P (μm), and with respect to at least one of the plurality of annular regions, the refractive indices of the first diffraction grating and the second diffraction grating at the design wavelength are N1 and N2, respectively, the refractive index of the thin film layer at the design wavelength is Nf, and the maximum value of the thickness of the thin film layer is df (nm), 0.4 < |N1 - N2| × P < 6.0 0 ≤ |N1 + N2 - 2 × Nf| × df < 40 A diffractive optical element characterized by satisfying the following condition. (Configuration 2) The diffractive optical element according to configuration 1, characterized in that the thin film layer contains an inorganic material. (Composition 3) When the Abbe numbers with respect to the d-line of the first diffraction grating and the second diffraction grating are denoted as ν1 and ν2, respectively, 1.0<(N1-N2) / (1 / ν2-1 / ν1)<20.0 A diffractive optical element according to configuration 1 or 2, characterized by satisfying the following conditional expression. (Composition 4) 10 <P<80 A diffractive optical element according to any one of configurations 1 to 3, characterized in that it satisfies the following conditional expression. (Composition 5) The diffractive optical element according to any one of configurations 1 to 4, characterized in that the second material is a thermoplastic resin. (Composition 6) The diffractive optical element according to any one of configurations 1 to 5, characterized in that the first material is an ultraviolet-curable resin. (Composition 7) When the thickness of the first lens formed from the same material as the first diffraction grating is L1 along the optical axis, and the thickness of the second lens formed from the same material as the second diffraction grating is L2 along the optical axis, 5 <L2 / L1<200 A diffractive optical element according to any one of configurations 1 to 6, characterized in that it satisfies the following conditional expression. (Composition 8) 0.001 < |N1 + N2 - 2 × Nf| < 0.600 A diffractive optical element according to any one of configurations 1 to 7, characterized in that it satisfies the following conditional expression. (Composition 9) 0.02 <N1-N2<0.15 A diffractive optical element according to any one of configurations 1 to 8, characterized by satisfying the following conditional expression. (Composition 10) 3 <df<200 A diffractive optical element according to any one of configurations 1 to 9, characterized in that it satisfies the following conditional expression. (Composition 11) The diffractive optical element according to any one of configurations 1 to 10, characterized in that the thin film layer has a varying film thickness in the valleys of the first diffraction grating or the second diffraction grating. (Composition 12) When the minimum thickness of the thin film layer is dfmn, 0.10 <dfmn / df<0.95 A diffractive optical element according to any one of configurations 1 to 12, characterized in that it satisfies the following conditional expression. (Composition 13) When the difference between the minimum and maximum thickness of the thin film layer is denoted as dfs, 0.2 < |dfs × (N1 + N2 - 2 × Nf)| < 30.0 A diffractive optical element according to configuration 12, characterized in that it satisfies the following condition. (Composition 14) When the width in the pitch direction where the film thickness changes on the lattice slope of the thin film layer is w (μm) and the lattice height is d (μm), in the annular region where the diffraction pitch P (μm) is smallest, 0.002 <w / (P×d)<0.100 A diffractive optical element according to any one of configurations 1 to 13, characterized in that it satisfies the following conditional expression. (Composition 15) The diffractive optical element according to any one of configurations 1 to 14, characterized in that the thin film layer has a thickness at the lattice wall surface that is thinner than the thickness at the lattice slope surface. (Composition 16) When the angle of the grating wall surface of the second diffraction grating with respect to the optical axis of the lens formed of the same material as the first diffraction grating of the diffractive optical element is Ah(deg), within the effective region, 2 <Ah<50 A diffractive optical element according to any one of configurations 1 to 15, characterized in that it satisfies the following conditional expression. (Composition 17) An optical system characterized by having a diffractive optical element as described in any of configurations 1 to 16. (Composition 18) An imaging device characterized by having an optical system as described in configuration 17 and an image sensor that receives an image formed by the optical system. (Composition 19) A display device characterized by having a display element for displaying an image and an optical system according to claim 17 for guiding light from the display element.

[0127] Although preferred embodiments of the present invention have been described above, the present invention is not limited to these embodiments, and various modifications and changes are possible within the scope of its essence. [Explanation of symbols]

[0128] 1. Diffractive optical element 8. First diffraction grating 9. Second diffraction grating 10a, 10b Dielectric thin film (thin film layer)

Claims

1. A diffractive optical element comprising a first diffraction grating made of a first material, a second diffraction grating made of a second material, and a thin film layer containing an inorganic material, The first diffraction grating and the second diffraction grating are in close contact with each other via the thin film layer. The diffractive optical element has a plurality of annular regions, each containing a plurality of annular regions arranged in the radial direction, The arrangement pitch of the multiple ring regions differs from that of the multiple ring regions. The thin film layer has a reduced film thickness in the valleys of the first diffraction grating or the second diffraction grating. When the minimum value of the array pitch is P (μm), and with respect to at least one of the plurality of annular regions, the refractive indices of the first diffraction grating and the second diffraction grating at the design wavelength are N1 and N2, respectively, the refractive index of the thin film layer at the design wavelength is Nf, and the maximum value of the thickness of the thin film layer is df (nm), 0.4<|N1-N2|×P<6.0 0≦|N1+N2-2×Nf|×df<40 A diffractive optical element characterized by satisfying the following condition.

2. When the Abbe numbers with respect to the d-line of the first diffraction grating and the second diffraction grating are denoted as ν1 and ν2, respectively, 1.0<(N1-N2) / (1 / ν2-1 / ν1)<20.0 The diffractive optical element according to claim 1, characterized in that it satisfies the following condition.

3. 10 < P < 80 The diffractive optical element according to claim 1, characterized in that it satisfies the following condition.

4. The diffractive optical element according to claim 1, characterized in that the second material is a thermoplastic resin.

5. The diffractive optical element according to claim 1, characterized in that the first material is an ultraviolet-curable resin.

6. When the thickness of the first lens, formed from the same material as the first diffraction grating, along its optical axis is L1, and the thickness of the second lens, formed from the same material as the second diffraction grating, along its optical axis is L2, 5<L2 / L1<200 The diffractive optical element according to claim 1, characterized in that it satisfies the following condition.

7. 0.001<|N1+N2-2×Nf|<0.600 The diffractive optical element according to claim 1, characterized in that it satisfies the following condition.

8. 0.02<N1-N2<0.15 The diffractive optical element according to claim 1, characterized in that it satisfies the following condition.

9. 3 < df < 200 The diffractive optical element according to claim 1, characterized in that it satisfies the following condition.

10. When the minimum thickness of the thin film layer is dfmn, 0.10<dfmn / df<0.95 The diffractive optical element according to claim 1, characterized in that it satisfies the following condition.

11. When the difference between the minimum and maximum thickness of the thin film layer is denoted as dfs, 0.2<|dfs×(N1+N2-2×Nf)|<30.0 The diffractive optical element according to claim 10, characterized in that it satisfies the following condition.

12. When the width in the pitch direction where the film thickness changes on the lattice slope of the thin film layer is w (μm) and the lattice height is d (μm), in the annular region where the diffraction pitch P (μm) is smallest, 0.002<w / (P×d)<0.100 The diffractive optical element according to claim 1, characterized in that it satisfies the following condition.

13. The diffractive optical element according to claim 1, characterized in that the thickness of the thin film layer on the lattice wall surface is thinner than the thickness on the lattice slope surface.

14. When the angle of the grating wall surface of the second diffraction grating with respect to the optical axis of the lens formed of the same material as the first diffraction grating of the diffractive optical element is Ah (deg), within the effective region, 2 < Ah < 50 The diffractive optical element according to claim 1, characterized in that it satisfies the following condition.

15. An optical system characterized by having a diffractive optical element according to any one of claims 1 to 14.

16. An imaging device characterized by having an optical system according to claim 15 and an image sensor that receives an image formed by the optical system.

17. A display device characterized by having a display element for displaying an image and an optical system according to claim 15 for guiding light from the display element.

Citation Information

Patent Citations

  • Single-chip achromatic mobile phone lens

    CN110286473A

  • Diffraction optical element and optical system using the same

    JP2000075118A

  • Diffraction optical element, optical system and optical apparatus

    JP2009217139A

  • Diffraction optical element, optical system and optical equipment

    JP2011257695A

  • Diffraction grating lens, imaging optical system and imaging apparatus using the same

    JP2013011909A