High-frequency dielectric heating adhesive sheet

Abstract

A high-frequency dielectric heating adhesive sheet (1) has: a first adhesive layer (10) containing a first thermoplastic resin; a second adhesive layer (20) containing a second thermoplastic resin; and an intermediate layer (30). The ratio DPM / DP1 of a dielectric property DPM of the intermediate layer (30) to a dielectric property DP1 of the first adhesive layer (10), and the ratio DPM / DP2 of the dielectric property DPM of the intermediate layer (30) to a dielectric property DP2 of the second adhesive layer (20) are each less than 1. The dielectric property DP1, the dielectric property DP2, and the dielectric property DPM are the values of the dielectric property (tan δ / ε'r) of the first adhesive layer (10), the second adhesive layer (20), and the intermediate layer (30), respectively. Tan δ is dielectric loss tangent at 23°C and a frequency of 40.68 MHz, and ε'r is a relative dielectric constant at 23°C and a frequency of 40.68 MHz.

Description

[Technical Field]

[0001] This invention relates to a high-frequency dielectric heating adhesive sheet. [Background technology]

[0002] In recent years, methods have been proposed for bonding adherends that are generally difficult to bond together. For example, an adhesive containing a heat-generating material in a predetermined resin is interposed between the adherends, and then dielectric heating, induction heating, ultrasonic welding, or laser welding is performed.

[0003] For example, Patent Document 1 describes a sheet-like thermal adhesive comprising at least one fine powder selected from the group consisting of carbon black, silicon dioxide, metals, and metal oxides. [Prior art documents] [Patent Documents]

[0004] [Patent Document 1] Japanese Patent Application Publication No. 58-174474 [Overview of the Initiative] [Problems that the invention aims to solve]

[0005] The thermal adhesive described in Patent Document 1 is a single-layer sheet that melts by dielectric heating. When this single-layer sheet is placed between adherends and bonded by dielectric heating under pressure, there is a risk that the molten resin in the single-layer sheet may leak out from the bonding area between the adherends. The leaked resin may adhere to surfaces other than the bonding surface of the adherends, or to the dielectric heating device (e.g., electrodes).

[0006] The object of the present invention is to provide a high-frequency dielectric heat adhesive sheet that prevents resin from easily seeping out from the bonding area between adherends, even when pressure is applied during dielectric heat bonding. [Means for solving the problem]

[0007] According to one aspect of the present invention, there are provided a first adhesive layer, a second adhesive layer, and an intermediate layer disposed between the first adhesive layer and the second adhesive layer. The first adhesive layer contains a first thermoplastic resin, the second adhesive layer contains a second thermoplastic resin, and the ratio DPM / DP1 of the dielectric property DPM of the intermediate layer to the dielectric property DP1 of the first adhesive layer and the ratio DPM / DP2 of the dielectric property DPM of the intermediate layer to the dielectric property DP2 of the second adhesive layer are each less than 1. The dielectric properties DP1, DP2, and DPM are each the value of the dielectric property (tanδ / ε’r) of the first adhesive layer, the second adhesive layer, and the intermediate layer, respectively, and a high-frequency dielectric heating adhesive sheet is provided. Tanδ is the dielectric tangent at 23°C and a frequency of 40.68 MHz, and ε’r is the relative permittivity at 23°C and a frequency of 40.68 MHz.

[0008] In the high-frequency dielectric heating adhesive sheet according to one aspect of the present invention, it is preferable that at least one of the dielectric property DP1 of the first adhesive layer and the dielectric property DP2 of the second adhesive layer is 0.005 or more.

[0009] In the high-frequency dielectric heating adhesive sheet according to one aspect of the present invention, it is preferable that the dielectric property DPM of the intermediate layer is less than 0.005.

[0010] In the high-frequency dielectric heating adhesive sheet according to one aspect of the present invention, it is preferable that the thickness reduction rate before and after applying a high frequency to the high-frequency dielectric heating adhesive sheet is 50% or less.

[0011] In the high-frequency dielectric heating adhesive sheet according to one aspect of the present invention, it is preferable that the sheet thickness ratio Trx represented by the following mathematical formula (Formula 1) is 5 or more and 80 or less. Trx={(Tx1+Tx2) / (Tx1+Tx2+Ty)}×100…(Formula 1) (In the above mathematical formula (Formula 1), Tx1 is the thickness of the first adhesive layer, Tx2 is the thickness of the second adhesive layer, Ty is the thickness of the intermediate layer.

[0012] In a high-frequency dielectric heating adhesive sheet according to one aspect of the present invention, it is preferable that at least one of the MVR ratio MVRr1 represented by the following formula (Equation 2) and the MVR ratio MVRr2 represented by the following formula (Equation 3) is 0.01 or greater. MVRr1 = MVRx1 / MVRy ... (Math 2) MVRr² = MVRx² / MVRy… (Math 3) (In the above formula (Equation 2) or formula (Equation 3), MVRx1 is the MVR of the first adhesive layer at 230°C. MVRx2 is the MVR of the second adhesive layer at 230°C. MVRy is the MVR of the intermediate layer at 230°C.

[0013] In a high-frequency dielectric heating adhesive sheet according to one aspect of the present invention, the MVRy of the intermediate layer at 230°C is 60 cm 3 It is preferable that the duration be 10 minutes or less.

[0014] In a high-frequency dielectric heating adhesive sheet according to one aspect of the present invention, at least one of the MVRx1, which is the MVR of the first adhesive layer at 230°C, and the MVRx2, which is the MVR of the second adhesive layer at 230°C, is 0.5 cm 3 It is preferable that it be 10 minutes or longer.

[0015] In a high-frequency dielectric heating adhesive sheet according to one aspect of the present invention, it is preferable that at least one of the first adhesive layer and the second adhesive layer further contains a dielectric filler that generates heat at high frequency.

[0016] In a high-frequency dielectric heating adhesive sheet according to one aspect of the present invention, it is preferable that at least one of the volume content of the dielectric filler in the first adhesive layer and the second adhesive layer is 3 volume% or more and 60 volume% or less.

[0017] In a high-frequency dielectric heating adhesive sheet according to one aspect of the present invention, it is preferable that at least one of the dielectric fillers in the first adhesive layer and the second adhesive layer contains at least one selected from the group consisting of zinc oxide, silicon carbide, barium titanate, and titanium oxide.

[0018] In a high-frequency dielectric heat-bonded adhesive sheet according to one aspect of the present invention, it is preferable that at least one of the first thermoplastic resin and the second thermoplastic resin is a polyolefin resin.

[0019] In a high-frequency dielectric heating adhesive sheet according to one aspect of the present invention, it is preferable that at least one of the first adhesive layer and the second adhesive layer is in direct contact with the intermediate layer.

[0020] In a high-frequency dielectric heating adhesive sheet according to one aspect of the present invention, it is preferable that each layer of the high-frequency dielectric heating adhesive sheet has a grid number of 50% or more that remains attached to the adjacent layer without peeling after a cross-cut test in accordance with JIS K5600-5-6:1999.

[0021] According to one aspect of the present invention, a high-frequency dielectric heat adhesive sheet can be provided in which resin is less likely to ooze out from the bonding portion between adherends, even when pressure is applied during dielectric heat bonding. [Brief explanation of the drawing]

[0022] [Figure 1] This is a schematic diagram of a high-frequency dielectric heating adhesive sheet according to one embodiment. [Figure 2] This is a schematic diagram illustrating a high-frequency dielectric heating treatment using a high-frequency dielectric heating adhesive sheet and a dielectric heating device according to one embodiment. [Figure 3] This is a schematic plan view of the test specimen used for evaluating the tendency to protrude. [Figure 4] This is a schematic cross-sectional view of the test specimen used for evaluating the tendency to protrude. [Modes for carrying out the invention]

[0023] [First Embodiment] [High-frequency dielectric heat-bonding sheet] The high-frequency dielectric heating adhesive sheet according to this embodiment includes a first adhesive layer, a second adhesive layer, and an intermediate layer disposed between the first adhesive layer and the second adhesive layer. The first adhesive layer contains a first thermoplastic resin. The second adhesive layer contains a second thermoplastic resin. The ratio of the dielectric property DPM of the intermediate layer to the dielectric property DP1 of the first adhesive layer, DPM / DP1, and the ratio of the dielectric property DPM of the intermediate layer to the dielectric property DP2 of the second adhesive layer, DPM / DP2, are each less than 1. The dielectric properties DP1, DP2, and DPM are the dielectric properties (tanδ / ε'r) of the first adhesive layer, the second adhesive layer, and the intermediate layer, respectively. tanδ is the dielectric loss tangent at 23°C and a frequency of 40.68 MHz, and ε'r is the relative permittivity at 23°C and a frequency of 40.68 MHz. Because the dielectric properties of the ratio DPM / DP1 and DPM / DP2 are both less than 1, the intermediate layer located inside the sheet is less likely to melt when high-frequency waves are applied than the first and second adhesive layers located on the outermost layer of the high-frequency dielectric heat-bonded sheet. Since the less meltable intermediate layer is located inside the sheet, the easily meltable layers (first and second adhesive layers) can be made thinner, reducing the amount of resin that melts when high-frequency waves are applied. As a result, even when the high-frequency dielectric heat-bonded sheet is pressurized between the adherends during dielectric heat bonding, thermoplastic resin is less likely to leak out from the bonded area between the adherends.

[0024] Preferably, at least one of the dielectric properties ratio DPM / DP1 and ratio DPM / DP2 is 0.8 or less, more preferably 0.6 or less, even more preferably 0.4 or less, and even more preferably 0.2 or less. The dielectric properties, specifically the ratio DPM / DP1 and ratio DPM / DP2, are usually greater than or equal to 0.

[0025] (Dielectric properties (tanδ / ε'r)) The dielectric loss tangent (tanδ) and relative permittivity (ε'r), which are dielectric properties of the adhesive layer, intermediate layer, and high-frequency dielectric heating adhesive sheet, can be easily and accurately measured using an impedance material analyzer. In this specification, the dielectric property (tanδ / ε'r) is the value obtained by dividing the dielectric loss tangent (tanδ), measured using an impedance material device, by the relative permittivity (ε'r), also measured using an impedance material device. The details of the measurement method for the dielectric properties of the adhesive layer, intermediate layer, and high-frequency dielectric heating adhesive sheet are as follows: For the adhesive layer, intermediate layer, or high-frequency dielectric heating adhesive sheet cut to a predetermined size, the relative permittivity (ε'r) and dielectric loss tangent (tanδ) are measured using an RF impedance material analyzer E4991A (manufactured by Agilent) under the conditions of 23°C and a frequency of 40.68 MHz, and the dielectric property value (tanδ / ε'r) is calculated.

[0026] The dielectric properties (DPM) of the intermediate layer are preferably less than 0.005, more preferably 0.004 or less, even more preferably 0.003 or less, preferably 0.002 or less, and preferably 0.001 or less. If the dielectric properties (DPM) of the intermediate layer are 0.03 or less, the intermediate layer will be less prone to generating heat, further suppressing resin overflow from the bonding area between the adherends. Even if the dielectric properties (DPM) of the intermediate layer are less than 0.005, the intermediate layer will still be less prone to generating heat, further suppressing resin overflow from the bonding area between the adherends. The dielectric properties (DPM) of the intermediate layer are usually 0 or greater.

[0027] Preferably, at least one of the dielectric properties DP1 of the first adhesive layer and the dielectric properties DP2 of the second adhesive layer is 0.005 or higher, more preferably 0.008 or higher, and even more preferably 0.01 or higher. Preferably, at least one of the dielectric properties DP1 of the first adhesive layer and the dielectric properties DP2 of the second adhesive layer is 0.08 or less, and more preferably 0.05 or less. If the dielectric property DP1 of the first adhesive layer is 0.005 or higher, it is possible to prevent the problem in which the first adhesive layer does not generate the required amount of heat during dielectric heating treatment, making it difficult to firmly bond the first adhesive layer to the adherend. If the dielectric property DP2 of the second adhesive layer is 0.005 or higher, it is possible to prevent the problem in which the second adhesive layer does not generate the required amount of heat during dielectric heating treatment, making it difficult to firmly bond the second adhesive layer to the adherend. If the dielectric property DP1 of the first adhesive layer is 0.08 or less, damage to the adherend in contact with the first adhesive layer is less likely to occur. If the dielectric property DP2 of the second adhesive layer is 0.08 or less, damage to the adherend in contact with the second adhesive layer is less likely to occur. If the dielectric properties DP1 of the first adhesive layer and DP2 of the second adhesive layer are both 0.005 or higher, it is possible to prevent the problem of difficulty in firmly bonding the adherends together without generating the required amount of heat during dielectric heating treatment. If the dielectric properties DP1 of the first adhesive layer and DP2 of the second adhesive layer are both 0.08 or less, damage to the adherends bonded to both sides of the high-frequency dielectric heat-activated adhesive sheet is less likely to occur. The dielectric properties DP1 of the first adhesive layer and DP2 of the second adhesive layer are either identical or different from each other.

[0028] The dielectric properties (tanδ / ε'r) of the high-frequency dielectric heat-bonded sheet are preferably 0.005 or higher, more preferably 0.008 or higher, and even more preferably 0.01 or higher. Furthermore, the dielectric properties (tanδ / ε'r) of the high-frequency dielectric heat-bonded sheet are preferably 0.08 or lower, and more preferably 0.05 or lower. If the dielectric properties of the high-frequency dielectric heating adhesive sheet are 0.005 or higher, it is possible to prevent the problem of difficulty in firmly bonding the adherends together without generating the required amount of heat during dielectric heating treatment. If the dielectric properties of the high-frequency dielectric heating adhesive sheet are 0.08 or less, damage to the adherend is less likely to occur.

[0029] In the high-frequency dielectric heating adhesive sheet according to this embodiment, it is preferable that at least one of the first adhesive layer and the second adhesive layer is in direct contact with the intermediate layer. It is also preferable that both the first adhesive layer and the second adhesive layer are in direct contact with the intermediate layer.

[0030] In the high-frequency dielectric heat-bonded sheet according to this embodiment, the intermediate layer preferably contains one or more types of thermoplastic resins. From the viewpoint of adhesion, it is more preferable that the intermediate layer contains at least one of the first thermoplastic resin and the second thermoplastic resin. It is also preferable that the main composition of the thermoplastic resin contained in the intermediate layer is the same as the main composition of the first thermoplastic resin and the main composition of the second thermoplastic resin. The "main composition of the thermoplastic resin" refers, for example, if the thermoplastic resin is a polymer, to the repeating unit that is most abundant in the polymer. If the thermoplastic resin is a polymer derived from a single monomer, then the monomer unit (repeating unit) is the "main composition of the thermoplastic resin." If the thermoplastic resin is a copolymer, then the repeating unit that is most abundant in the polymer is the "main composition of the thermoplastic resin." If the thermoplastic resin is a copolymer, then the "main composition of the thermoplastic resin" in the copolymer is the repeating unit (monomer unit) that is present at 30% by mass or more; in one embodiment, it is the repeating unit that is present at more than 30% by mass; in another embodiment, it is the repeating unit that is present at 40% by mass or more; and in yet another embodiment, it is the repeating unit that is present at 50% by mass or more. Furthermore, if the thermoplastic resin is a copolymer, there may be two or more repeating units that are present at the most abundant level.

[0031] Figure 1 shows a schematic cross-sectional view of an example of a high-frequency dielectric heat-bonded adhesive sheet according to this embodiment. The high-frequency dielectric heat-bonded adhesive sheet 1 has, as its outermost layer, a first adhesive layer 10, a second adhesive layer 20 located on the opposite surface from the first adhesive layer 10, and an intermediate layer 30 disposed between the first adhesive layer 10 and the second adhesive layer 20. In the high-frequency dielectric heat-bonded adhesive sheet 1 shown in Figure 1, the first adhesive layer 10 and the intermediate layer 30 are in direct contact, and the second adhesive layer 20 and the intermediate layer 30 are in direct contact. The high-frequency dielectric heat-bonded adhesive sheet 1 has a first surface 11 and a second surface 21 opposite to the first surface 11.

[0032] <Thermoplastic resin> In the high-frequency dielectric heat-bonded sheet according to this embodiment, the first thermoplastic resin and the second thermoplastic resin may be the same resin or different resins. In the high-frequency dielectric heat-bonded sheet according to this embodiment, it is preferable to appropriately select and use the thermoplastic resin contained in the intermediate layer from the same resins as described later for the first thermoplastic resin and the second thermoplastic resin. When the first thermoplastic resin and the second thermoplastic resin are the same resin, the manufacturing cost of the high-frequency dielectric heat-bonded sheet is easily reduced, and the manufactured high-frequency dielectric heat-bonded sheet is less prone to delamination. If the first thermoplastic resin and the second thermoplastic resin are different resins, the high-frequency dielectric heating adhesive sheet according to this embodiment can easily adhere to adherends made of different materials. For example, if the first adherend in contact with the first adhesive layer and the second adherend in contact with the second adhesive layer are made of different materials, a resin that readily adheres to the first adherend can be used as the first thermoplastic resin, and a resin that readily adheres to the second adherend can be used as the second thermoplastic resin.

[0033] The types of the first thermoplastic resin and the second thermoplastic resin are not particularly limited. The first thermoplastic resin and the second thermoplastic resin are preferably at least one selected from the group consisting of polyolefin resins, styrene resins, polyacetal resins, polycarbonate resins, polyacrylic resins, polyamide resins, polyimide resins, polyvinyl acetate resins, phenoxy resins, and polyester resins, for example, from the viewpoint of being easily melted and having a predetermined heat resistance.

[0034] In the high-frequency dielectric heat-bonded adhesive sheet 1 according to this embodiment, it is preferable that at least one of the first thermoplastic resin and the second thermoplastic resin is a polyolefin-based resin. In this specification, polyolefin resins include polyolefin resins having polar moieties and polyolefin resins not having polar moieties, and when specifying the presence or absence of polar moieties, they are described as polyolefin resins having polar moieties or polyolefin resins not having polar moieties.

[0035] It is also preferable that at least one of the first thermoplastic resin and the second thermoplastic resin is a polyolefin resin having polar regions. Alternatively, at least one of the first thermoplastic resin and the second thermoplastic resin may be a polyolefin resin without polar regions.

[0036] (Polyolefin resin) Examples of polyolefin resins used as thermoplastic resins include resins made from homopolymers such as polyethylene, polypropylene, polybutene, and polymethylpentene, as well as α-olefin resins made from copolymers of monomers selected from the group consisting of ethylene, propylene, butene, hexene, octene, and 4-methylpentene. The polyolefin resin used as a thermoplastic resin may be a single resin or a combination of two or more resins.

[0037] (Polyolefin resin with polar regions) The polar portions in a polyolefin resin having polar portions are not particularly limited as long as they are portions that can impart polarity to the polyolefin resin. Polyolefin resins having polar portions are preferred because they exhibit high adhesive strength to the adherend. The thermoplastic resin may be a copolymer of an olefin monomer and a monomer having a polar moiety. Alternatively, the thermoplastic resin may be a resin obtained by introducing a polar moiety into an olefin polymer obtained by polymerization of an olefin monomer through modification such as an addition reaction.

[0038] There are no particular limitations on the type of olefin monomer that constitutes the polyolefin resin having polar moieties as a thermoplastic resin. Examples of olefin monomers include ethylene, propylene, butene, hexene, octene, and 4-methyl-1-pentene. These olefin monomers may be used individually or in combination of two or more. Ethylene and propylene are preferred as olefin monomers from the viewpoint of providing excellent mechanical strength and stable adhesive properties. In polyolefin resins having polar regions, the olefin-derived structural units are preferably those derived from ethylene or propylene.

[0039] Examples of polar sites include hydroxyl groups, carboxyl groups, vinyl acetate structures, acid anhydride structures, and acid-modified structures introduced into polyolefin resins by acid modification.

[0040] Acid-modified structures, as polar sites, are sites introduced by acid modification of thermoplastic resins (e.g., polyolefin resins). Compounds used in graft modification of thermoplastic resins (e.g., polyolefin resins) include unsaturated carboxylic acid derivatives derived from unsaturated carboxylic acids, acid anhydrides of unsaturated carboxylic acids, and esters of unsaturated carboxylic acids.

[0041] Examples of unsaturated carboxylic acids include acrylic acid, methacrylic acid, maleic acid, fumaric acid, itaconic acid, and citraconic acid.

[0042] Examples of acid anhydrides of unsaturated carboxylic acids include maleic anhydride, itaconic anhydride, and citraconic anhydride.

[0043] Examples of esters of unsaturated carboxylic acids include methyl acrylate, ethyl acrylate, methyl methacrylate, ethyl methacrylate, butyl methacrylate, dimethyl maleate, monomethyl maleate, dimethyl fumarate, diethyl fumarate, dimethyl itaconate, diethyl itaconate, dimethyl citraconate, diethyl citraconate, and dimethyl tetrahydrophthalate anhydride.

[0044] When the thermoplastic resin is a copolymer of an olefin monomer and a monomer having polar moieties, the copolymer preferably contains 2% by mass or more of constituent units derived from the monomer having polar moieties, more preferably 4% by mass or more, even more preferably 5% by mass or more, and even more preferably 6% by mass or more. Furthermore, the copolymer preferably contains 30% by mass or less of constituent units derived from the monomer having polar moieties, more preferably 25% by mass or less, even more preferably 20% by mass or less, and particularly preferably 15% by mass or less. The copolymer contains 2% by mass or more of monomer-derived structural units having polar moieties, thereby improving the adhesive strength of the high-frequency dielectric heat-bonded sheet. Furthermore, the copolymer contains 30% by mass or less of monomer-derived structural units having polar moieties, which can suppress the thermoplastic resin from becoming excessively tacky. As a result, it becomes easier to prevent difficulties in molding the high-frequency dielectric heat-bonded sheet.

[0045] When a polyolefin resin used as a thermoplastic resin has an acid-modified structure, the rate of modification by acid is preferably 0.01% by mass or more, more preferably 0.1% by mass or more, and even more preferably 0.2% by mass or more. When a polyolefin resin used as a thermoplastic resin has an acid-modified structure, the rate of modification by acid is preferably 30% by mass or less, more preferably 20% by mass or less, and even more preferably 10% by mass or less. When a thermoplastic resin has an acid-modified structure, an acid modification rate of 0.01% by mass or more improves the adhesive strength of the high-frequency dielectric heat-bonded sheet. Furthermore, an acid modification rate of 30% by mass or less prevents the thermoplastic resin from becoming excessively tacky. As a result, it becomes easier to prevent difficulties in molding the high-frequency dielectric heat-bonded sheet. In this specification, the modification rate is the percentage of the mass of the acid-derived portion relative to the total mass of the acid-modified polyolefin.

[0046] (Maleic acid-modified polyolefin) Polyolefin resins used as thermoplastic resins more preferably have an acid anhydride structure as an acid-modified structure. The acid anhydride structure is preferably a structure introduced when the polyolefin resin is modified with maleic anhydride. In maleic anhydride-modified polyolefins, the modification rate by maleic anhydride is preferably within the same range as the modification rate when the polyolefin resin as a thermoplastic resin has an acid-modified structure, and the effects obtained by being within this range are also the same as when the polyolefin resin as a thermoplastic resin has an acid-modified structure.

[0047] In maleic anhydride-modified polyolefins, the olefin-derived constituent units are preferably those derived from ethylene or propylene. In other words, the maleic anhydride-modified polyolefin is preferably a maleic anhydride-modified polyethylene resin or a maleic anhydride-modified polypropylene resin.

[0048] (Olefin-vinyl acetate copolymer resin) The thermoplastic resin according to this embodiment is also preferably a copolymer (olefin-vinyl acetate copolymer resin) containing constituent units derived from olefins and constituent units derived from vinyl acetate. In olefin-vinyl acetate copolymer resins used as thermoplastic resins, it is preferable that the constituent units derived from vinyl acetate are within the same range as the constituent units derived from monomers having polar moieties in copolymers of olefin monomers and monomers having polar moieties, and the effects obtained within this range are the same as when the thermoplastic resin is a copolymer of olefin monomers and monomers having polar moieties.

[0049] In olefin-vinyl acetate copolymer resins, the olefin-derived structural units are preferably those derived from ethylene or propylene, from the viewpoint of obtaining excellent mechanical strength and stable adhesion. Therefore, the thermoplastic resin is preferably at least one of ethylene-vinyl acetate copolymer resin and propylene-vinyl acetate copolymer resin, and more preferably ethylene-vinyl acetate copolymer resin. The vinyl acetate-derived constituent units in ethylene-vinyl acetate copolymer resin and propylene-vinyl acetate copolymer resin are also preferably within the same range as the percentage (mass%) described for olefin-vinyl acetate copolymer resin.

[0050] It is also preferable that at least one of the first thermoplastic resin and the second thermoplastic resin is a thermoplastic resin that generates heat at high frequency. The thermoplastic resin that generates heat at high frequencies is preferably one that generates heat when a high-frequency voltage with a frequency range of 3 MHz or more and 300 MHz or less is applied. More preferably, the thermoplastic resin that generates heat at high frequencies is one that generates heat when a high-frequency voltage such as 27.12 MHz or 40.68 MHz is applied, within the frequency range of 3 MHz or more and 300 MHz or less.

[0051] <Dielectric filler> In the high-frequency dielectric heating adhesive sheet according to this embodiment, it is preferable that at least one of the first adhesive layer and the second adhesive layer further contains a dielectric filler that generates heat at high frequency. The dielectric filler contained in the first adhesive layer may be referred to as the first dielectric filler. The dielectric filler contained in the second adhesive layer may be referred to as the second dielectric filler. The first and second dielectric fillers are preferably fillers that generate heat when a high-frequency voltage with a frequency range of 3 MHz or more and 300 MHz or less is applied. The first and second dielectric fillers are preferably fillers that generate heat when a high-frequency voltage such as 13.56 MHz, 27.12 MHz, or 40.68 MHz is applied, within the frequency range of 3 MHz or more and 300 MHz or less.

[0052] ·kinds The first dielectric filler and the second dielectric filler are preferably one or more inorganic materials having crystal water, such as zinc oxide, silicon carbide (SiC), titanium oxide, barium titanate, barium zirconate titanate, lead titanate, potassium niobate, hydrated aluminum silicate, alkali metal hydrated aluminosilicate, or alkaline earth metal hydrated aluminosilicate. The types of the first and second dielectric fillers may be the same or different.

[0053] Preferably, at least one of the dielectric fillers in the first adhesive layer and the second adhesive layer contains at least one selected from the group consisting of zinc oxide, silicon carbide, barium titanate, and titanium oxide. Preferably, the first dielectric filler and the second dielectric filler are each independently at least one selected from the group consisting of zinc oxide, silicon carbide, barium titanate, and titanium oxide. Among the dielectric fillers exemplified, zinc oxide is even more preferable because it offers a wide variety of types, allowing selection from various shapes and sizes, and enabling improvement of the adhesive and mechanical properties of the high-frequency dielectric heat-bonded sheet according to the application. By using zinc oxide as the dielectric filler, a colorless high-frequency dielectric heat-bonded sheet can be obtained. Since zinc oxide has a low density among dielectric fillers, when bonding adherends using a high-frequency dielectric heat-bonded sheet containing zinc oxide as the dielectric filler, the total weight of the bonded body does not increase as much compared to when using a sheet containing other dielectric fillers. Since zinc oxide does not have excessively high hardness among ceramics, it is less likely to damage the manufacturing equipment of the high-frequency dielectric heat-bonded sheet. Since zinc oxide is an inert oxide, even when compounded with thermoplastic resins, it causes little damage to the thermoplastic resin. Furthermore, the titanium dioxide used as a dielectric filler is preferably at least one of anatase-type titanium dioxide and rutile-type titanium dioxide, and is more preferably anatase-type titanium dioxide from the viewpoint of having excellent dielectric properties.

[0054] ·Volume content Preferably, the volume content of the dielectric filler in at least one of the first adhesive layer and the second adhesive layer is 3 vol% or more, more preferably 5 vol% or more, and even more preferably 8 vol% or more. Preferably, the volume content of the dielectric filler in at least one of the first adhesive layer and the second adhesive layer is 60 vol% or less, more preferably 50 vol% or less, even more preferably 40 vol% or less, and still more preferably 35 vol% or less. If the volume content of the first dielectric filler in the first adhesive layer is 3% by volume or more, the first adhesive layer and the first adherend are more likely to be firmly bonded together. If the volume content of the second dielectric filler in the second adhesive layer is 3% by volume or more, the second adhesive layer and the second adherend are more likely to be firmly bonded together. If the volume content of the first dielectric filler in the first adhesive layer is 60% by volume or less, the first adhesive layer is easy to process. If the volume content of the second dielectric filler in the second adhesive layer is 60% by volume or less, the second adhesive layer is easier to process. If the volume content of both the first dielectric filler and the second dielectric filler is 3% by volume or more, the high-frequency dielectric heat-bonding sheet according to this embodiment readily adheres firmly to the first adherend and the second adherend. If the volume content of both the first and second dielectric fillers is 60% by volume or less, it is easier to obtain flexibility in the first and second adhesive layers and to prevent a decrease in toughness. As a result, the entire high-frequency dielectric heat-bonded sheet is also more flexible and less tough, making it easier to process the high-frequency dielectric heat-bonded sheet into the desired shape in subsequent processes. The volume content of the first dielectric filler in the first adhesive layer and the second dielectric filler in the second adhesive layer are either the same or different.

[0055] The intermediate layer may also contain dielectric fillers, but it is preferable that the volume content of the dielectric filler in the intermediate layer (sometimes referred to as the third dielectric filler) is smaller than the volume content of the dielectric filler in the first adhesive layer and the volume content of the dielectric filler in the second adhesive layer. The volume content of the third dielectric filler in the intermediate layer is preferably 3 volume% or less, more preferably 1 volume% or less, and even more preferably 0.1 volume% or less. It is even more preferable that the intermediate layer does not contain a dielectric filler. If the volume content of the third dielectric filler is 3 volume% or less, it is easier to suppress resin overflow from the bonding portion between the adherends. The volume content of the third dielectric filler in the intermediate layer is usually 0% by volume or more.

[0056] • Volume average particle diameter At least one of the volume-average particle diameters of the first dielectric filler and the second dielectric filler is preferably 1 μm or larger, more preferably 2 μm or larger, and even more preferably 3 μm or larger. At least one of the volume-average particle diameters of the first dielectric filler and the second dielectric filler is preferably 30 μm or less, more preferably 25 μm or less, and even more preferably 20 μm or less. If the volume-average particle size of the first dielectric filler in the first adhesive layer is 1 μm or more, the first adhesive layer can exhibit high heat generation performance when high frequency is applied. If the volume-average particle size of the first dielectric filler in the first adhesive layer is 30 μm or less, a decrease in the strength of the first adhesive layer can be prevented, and high heat generation performance can be achieved when high frequency is applied. If the volume-average particle size of the second dielectric filler in the second adhesive layer is 1 μm or more, the second adhesive layer can exhibit high heat generation performance when high frequency is applied. If the volume-average particle size of the second dielectric filler in the second adhesive layer is 30 μm or less, a decrease in the strength of the second adhesive layer can be prevented, and high heat generation performance can be achieved when high frequency is applied. If the volume-average particle diameter of both the first dielectric filler and the second dielectric filler is 1 μm or larger, the high-frequency dielectric heat-bonding sheet according to this embodiment exhibits high heat generation performance as a whole sheet when high frequency is applied, enabling strong adhesion between the first adherend and the second adherend in a shorter time. By ensuring that the volume-average particle diameter of both the first dielectric filler and the second dielectric filler is 30 μm or less, a decrease in the strength of the high-frequency dielectric heat-bonded sheet can be prevented, and the sheet as a whole can exhibit high heat generation performance when high frequency is applied. The volume-average particle diameter of the first dielectric filler and the volume-average particle diameter of the second dielectric filler are either the same or different from each other.

[0057] When the intermediate layer contains a third dielectric filler, the volume-average particle size of the third dielectric filler is preferably 1 μm or more, more preferably 2 μm or more, and even more preferably 3 μm or more. Furthermore, the volume-average particle size of the third dielectric filler is preferably 30 μm or less, more preferably 25 μm or less, and even more preferably 20 μm or less.

[0058] The volume-average particle size of dielectric fillers is measured by the following method: The particle size distribution of the dielectric filler is measured using laser diffraction and scattering, and the volume-average particle size is calculated from the results of the particle size distribution measurement in accordance with JIS Z 8819-2:2001.

[0059] <Additives> The high-frequency dielectric heating adhesive sheet according to this embodiment may or may not contain additives. If the high-frequency dielectric heating adhesive sheet according to this embodiment contains additives, it is preferable that at least one of the first adhesive layer, the second adhesive layer, and the intermediate layer contains additives.

[0060] When the high-frequency dielectric heating adhesive sheet according to this embodiment contains additives, examples of additives include tackifiers, plasticizers, waxes, colorants, antioxidants, UV absorbers, antibacterial agents, coupling agents, viscosity modifiers, organic fillers, and inorganic fillers. Organic fillers and inorganic fillers as additives are different from dielectric fillers.

[0061] The tackifier and plasticizer can improve the melting and bonding properties of the high-frequency dielectric heating adhesive sheet. Examples of tackifiers include rosin derivatives, polyterpene resins, aromatically modified terpene resins, hydrides of aromatically modified terpene resins, terpene phenol resins, coumarone-indene resins, aliphatic petroleum resins, aromatic petroleum resins, and hydrides of aromatic petroleum resins. Examples of plasticizers include petroleum-based process oils, natural oils, dialkyl dibasic acids, and low molecular weight liquid polymers. Examples of petroleum-based process oils include paraffinic process oils, naphthenic process oils, and aromatic process oils. Examples of natural oils include castor oil and tall oil. Examples of dialkyl dibasic acids include dibutyl phthalate, dioctyl phthalate, and dibutyl adipate. Examples of low molecular weight liquid polymers include liquid polybutene and liquid polyisoprene.

[0062] When the high-frequency dielectric heat-activated adhesive sheet according to this embodiment contains an additive, the additive content in the high-frequency dielectric heat-activated adhesive sheet is usually preferably 0.01% by mass or more, more preferably 0.05% by mass or more, and even more preferably 0.1% by mass or more, based on the total amount of the high-frequency dielectric heat-activated adhesive sheet. Furthermore, the additive content in the high-frequency dielectric heat-activated adhesive sheet is preferably 20% by mass or less, more preferably 15% by mass or less, and even more preferably 10% by mass or less.

[0063] The high-frequency dielectric heat-bonded adhesive sheet according to this embodiment preferably does not contain carbon or carbon compounds mainly composed of carbon (e.g., carbon black) and conductive materials such as metals. The content of conductive materials is preferably 5% by mass or less, more preferably 1% by mass or less, even more preferably 0.1% by mass or less, and even more preferably 0% by mass, based on the total amount of the high-frequency dielectric heat-bonded adhesive sheet. If the conductive material content in the high-frequency dielectric heating adhesive sheet is 5% by mass or less, it becomes easier to prevent defects such as electrical dielectric breakdown and carbonization of the adhesive and adherends during dielectric heating treatment.

[0064] In the high-frequency dielectric heating adhesive sheet according to this embodiment, it is preferable that at least one of the total mass of the thermoplastic resin and dielectric filler relative to the total mass of the first adhesive layer, and the total mass of the thermoplastic resin and dielectric filler relative to the total mass of the second adhesive layer, be 80% by mass or more, more preferably 90% by mass or more, and even more preferably 99% by mass or more. With respect to the total mass of the high-frequency dielectric heating adhesive sheet according to this embodiment, the total mass of the thermoplastic resin and dielectric filler is preferably 80% by mass or more, more preferably 90% by mass or more, and even more preferably 99% by mass or more. In the high-frequency dielectric heating adhesive sheet according to this embodiment, the volume content of the first thermoplastic resin relative to all thermoplastic resins in the first adhesive layer is preferably 50 vol% or more, more preferably 60 vol% or more, even more preferably 70 vol% or more, even more preferably 80 vol% or more, and still more preferably 90 vol% or more. In the high-frequency dielectric heating adhesive sheet according to this embodiment, the volume content of the second thermoplastic resin relative to all thermoplastic resins in the second adhesive layer is preferably 50 vol% or more, more preferably 60 vol% or more, even more preferably 70 vol% or more, even more preferably 80 vol% or more, and still more preferably 90 vol% or more.

[0065] [Form and characteristics of high-frequency dielectric heat-bonded sheets] (Thickness of the high-frequency dielectric heat-bonding sheet) The thickness of the high-frequency dielectric heat-bonding sheet is preferably 10 μm or more, more preferably 30 μm or more, and even more preferably 50 μm or more. If the thickness of the high-frequency dielectric heating adhesive sheet is 10 μm or more, the absolute amount of heat-generating material contained in the sheet will not decrease, and therefore the sheet will be more prone to generating heat. There is no particular upper limit to the thickness of the high-frequency dielectric heat-bonding sheet. As the thickness of the high-frequency dielectric heat-bonding sheet increases, the weight of the entire joint obtained by bonding the first adherend and the second adherend also increases. Therefore, it is preferable that the thickness of the high-frequency dielectric heat-bonding sheet be within a range that does not cause problems in practical use. Considering the practicality and moldability of the high-frequency dielectric heat-bonding sheet, the thickness of the high-frequency dielectric heat-bonding sheet is preferably 2000 μm or less, more preferably 1000 μm or less, and even more preferably 600 μm or less.

[0066] (Sheet thickness ratio) In a high-frequency dielectric heat-bonded sheet, the sheet thickness ratio Trx, represented by the following formula (Equation 1), is preferably 5 or more, more preferably 10 or more, and even more preferably 15 or more. The sheet thickness ratio Trx, represented by the following formula (Equation 1), is preferably 80 or less, more preferably 70 or less, and even more preferably 60 or less. Trx={(Tx1+Tx2) / (Tx1+Tx2+Ty)}×100…(Math 1) Tx1 is the thickness of the first adhesive layer, Tx2 is the thickness of the second adhesive layer, and Ty is the thickness of the intermediate layer. If the sheet thickness ratio Trx is 5 or higher, the ratio of the adhesive layer thickness to the total thickness of the high-frequency dielectric heat-bonded sheet will not become too small, thus suppressing a decrease in adhesion to the adherend. If the sheet thickness ratio Trx is 80 or less, the proportion of the adhesive layer thickness to the total thickness of the high-frequency dielectric heat-bonded sheet will not become too large, further suppressing the overflow of resin from the bonding area between the adherends.

[0067] The thickness of at least one of the first adhesive layer and the second adhesive layer is preferably 5 μm or more, more preferably 10 μm or more, and even more preferably 20 μm or more. The thickness of at least one of the first adhesive layer and the second adhesive layer is preferably 800 μm or less, more preferably 600 μm or less, and even more preferably 400 μm or less. If the thickness of the first adhesive layer is 5 μm or more, the first adhesive layer will have better heat generation properties, making it easier to obtain adhesive strength. If the thickness of the second adhesive layer is 5 μm or more, the second adhesive layer will have better heat generation properties, making it easier to obtain adhesive strength. If the thickness of the first adhesive layer is 800 μm or less, the amount of resin that overflows during bonding is reduced, and the amount of heat generated does not rise too high, making it easier to prevent the melting of the intermediate layer. If the thickness of the second adhesive layer is 800 μm or less, the amount of resin that overflows during bonding is reduced, and the amount of heat generated does not rise too high, making it easier to prevent the intermediate layer from melting. If the thickness of both the first and second adhesive layers is 5 μm or more, the high-frequency dielectric heating adhesive sheet exhibits improved heat generation, making it easier to achieve strong adhesive strength. If the thickness of both the first and second adhesive layers is 800 μm or less, the high-frequency dielectric heating adhesive sheet makes it easier to reduce the amount of resin that overflows during bonding, and also prevents excessive heat generation, thus making it easier to prevent melting of the intermediate layer. The thickness of the intermediate layer is preferably 10 μm or more, more preferably 25 μm or more, even more preferably 50 μm or more, even more preferably 75 μm or more, and still most preferably 100 μm or more. The thickness of the intermediate layer is preferably 1000 μm or less, more preferably 800 μm or less, and even more preferably 750 μm or less. If the thickness of the intermediate layer is 10 μm or more, high-frequency dielectric heat-bonded sheets are less likely to cause an increase in excess material. If the thickness of the intermediate layer is 1000 μm or less, high-frequency dielectric heat-bonded sheets are more easily processed.

[0068] In the high-frequency dielectric heat-bonded sheet according to this embodiment, the average particle size D of the first dielectric filler F1 The ratio of the thickness of the first adhesive layer Tx1 to Tx1 / D F1 and the average particle size D of the second dielectric filler F2 The ratio of the thickness of the second adhesive layer Tx2 to the ratio Tx2 / DF2 It is preferable that at least one of them is 0.8 or more, more preferably 1 or more, still more preferably 2 or more, and even more preferably 3 or more. Ratio Tx1 / D F1 and ratio Tx2 / D F2 It is preferable that at least one of them is 2500 or less, preferably 2000 or less, preferably 1750 or less, more preferably 1000 or less, still more preferably 500 or less, even more preferably 100 or less, and even still more preferably 50 or less. Ratio Tx1 / D F1 If ratio Tx1 / D is 0.8 or more, it is possible to prevent a decrease in adhesive strength caused by contact between the first dielectric filler and the adherend during adhesion. Ratio Tx2 / D F2 If ratio Tx2 / D is 0.8 or more, it is possible to prevent a decrease in adhesive strength caused by contact between the second dielectric filler and the adherend during adhesion. Ratio Tx1 / D F1 If ratio Tx1 / D is 2500 or less, it is possible to suppress the load on the sheet manufacturing apparatus when producing the first adhesive layer. Ratio Tx2 / D F2 If ratio Tx2 / D is 2500 or less, it is possible to suppress the load on the sheet manufacturing apparatus when producing the second adhesive layer. Ratio Tx1 / D F1 and ratio Tx2 / D F2 If both ratio Tx1 / D and ratio Tx2 / D are 0.8 or more (preferably 1 or more), it is possible to prevent a decrease in adhesive strength caused by contact between the dielectric filler and the adherend on both sides of the high-frequency dielectric heating adhesive sheet during adhesion. Ratio Tx1 / D F1 and ratio Tx2 / D F2 If both ratio Tx1 / D and ratio Tx2 / D are 2500 or less, it is possible to suppress the load on the sheet manufacturing apparatus when producing the high-frequency dielectric heating adhesive sheet. Ratio Tx1 / D F1 and ratio Tx2 / D F2 are the same as or different from each other.

[0069] (Sheet thickness reduction rate) In the high-frequency dielectric heating adhesive sheet according to this embodiment, it is preferable that the thickness reduction rate before and after applying high frequency to the high-frequency dielectric heating adhesive sheet is 50% or less, more preferably 40% or less, even more preferably 30% or less, and still more preferably 20% or less. If the thickness reduction rate is 50% or less, the resin is less likely to overflow, and as a result, it is easier to prevent the overflowing resin from adhering to areas other than the bonded portion of the adherend, or from adhering to dielectric heating devices (e.g., electrodes). The thickness reduction rate is usually 0% or greater. The thickness reduction rate is a value measured by the following method. A pair of adherends (size: 25 mm × 12.5 mm, thickness: 1.5 mm) and a high-frequency dielectric heating adhesive sheet (size: 25 mm × 12.5 mm, thickness: D1) are fixed between the electrodes of a high-frequency dielectric heating device. Next, the thickness D2 of the high-frequency dielectric heating adhesive sheet is measured after applying high frequency for 10 seconds under conditions of frequency 40.68 MHz, output 200 W, and pressure 0.5 MPa. The thickness reduction rate is calculated using the following formula (Equation 4). {(D1-D2) / D1}×100…(Math 4) In the above formula (Equation 4), the units of D1 and D2 are μm.

[0070] In the high-frequency dielectric heating adhesive sheet 1 according to this embodiment, it is preferable that at least one of the MVR ratio MVRr1 represented by the following formula (Equation 2) and the MVR ratio MVRr2 represented by the following formula (Equation 3) is 0.01 or more, more preferably 0.05 or more, and even more preferably 0.10 or more. It is preferable that at least one of the ratio MVRr1 and ratio MVRr2 is 20 or less, more preferably 10 or less, and even more preferably 5 or less. MVRr1 = MVRx1 / MVRy ... (Math 2) MVRr² = MVRx² / MVRy… (Math 3) In the above formula (Equation 2) or formula (Equation 3), MVRx1 is the MVR of the first adhesive layer at 230°C, MVRx2 is the MVR of the second adhesive layer at 230°C, and MVRy is the MVR of the intermediate layer 30 at 230°C. MVR is an abbreviation for melt volume-flow rate, and its unit is cm. 3 It is / 10min. If the ratio MVRr1 is 0.01 or higher, the first adhesive layer is more easily melted during high-frequency dielectric heating, improving the adhesion between the first adhesive layer and the adherend. If the ratio MVRr2 is 0.01 or higher, the second adhesive layer melts easily during high-frequency dielectric heating, improving the adhesion between the second adhesive layer and the adherend. If the ratio MVRr1 is 20 or less, it is easier to reduce the amount of resin that spills out from the first adhesive layer during bonding. If the ratio MVRr2 is 20 or less, it is easier to reduce the amount of resin that spills out from the second adhesive layer during bonding. If both the ratio MVRr1 and ratio MVRr2 are 0.01 or higher, the adhesion between the first and second adhesive layers located in the outermost layer of the high-frequency dielectric heating adhesive sheet is improved, and the adhesion to the adherend is improved on both sides. If both the ratio MVRr1 and ratio MVRr2 are 20 or less, it is easier to reduce the amount of resin that spills out from the first and second adhesive layers during bonding. Ratio MVRr1 and ratio MVRr2 are either identical or different from each other.

[0071] The MVR of the thermoplastic resin, adhesive layer, and intermediate layer can be measured by the method described in the Examples section below.

[0072] In the high-frequency dielectric heating adhesive sheet according to this embodiment, the MVRy, which is the MVR of the intermediate layer at 230°C, is 60 cm 3 Preferably 10 min or less, 50 cm 3 It is more preferable that it be 10 min or less, and 40 cm 3 It is even more preferable that the interval be 10 minutes or less. MVRy 60cm 3If the heating time is 10 min or less, it is easier to suppress the melting of the intermediate layer due to heat conduction from at least one of the first and second adhesive layers during high-frequency dielectric heating, as well as the overflow of the resin due to the melting of the intermediate layer. MVRy is 0.5cm from the perspective of ease of molding the intermediate layer. 3 Preferably 10 min or more, 1 cm 3 / 10 min or more is more preferable, 3cm 3 It is even more preferable that the interval be 10 minutes or longer.

[0073] In the high-frequency dielectric heating adhesive sheet according to this embodiment, at least one of the MVRx1, which is the MVR of the first adhesive layer at 230°C, and the MVRx2, which is the MVR of the second adhesive layer at 230°C, is 0.5 cm 3 Preferably 10 min or more, 1 cm 3 / 10 min or more is more preferable, 3cm 3 It is even more preferable that it be 10 min or longer, and 5 cm 3 / 10 min or more is even more preferable, 10 cm 3 It is even more preferable that the interval be 10 minutes or longer. At least one of the MVRx1, which is the MVR of the first adhesive layer at 230°C, and the MVRx2, which is the MVR of the second adhesive layer at 230°C, is 200 cm². 3 It is preferable that the interval be 10 min or less, and 175 cm 3 It is more preferable that it be 10 min or less, and 150 cm 3 It is even more preferable that it be 10 min or less, and 100 cm 3 It is even more preferable that it be 10 min or less, and 50 cm 3 It is even more preferable that the interval be 10 minutes or less. The first adhesive layer MVRx1 is 0.5cm 3 If the heating time is 10 min or longer, the first adhesive layer is more likely to melt during high-frequency dielectric heating, improving the adhesion between the first adhesive layer and the adherend. The second adhesive layer is MVRx2, 0.5cm 3If the heating time is 10 min or longer, the second adhesive layer is more likely to melt during high-frequency dielectric heating, improving the adhesion between the second adhesive layer and the adherend. The first adhesive layer MVRx1 is 200cm 3 If the bonding time is 10 min or less, it is easier to reduce the amount of resin that spills out from the first adhesive layer during bonding, and the first adhesive layer is easier to process. The second adhesive layer is MVRx2, 200cm 3 If the bonding time is 10 min or less, it is easier to reduce the amount of resin that seeps out from the second adhesive layer during bonding, and the second adhesive layer is easier to process. The MVRx1 of the first adhesive layer and the MVRx2 of the second adhesive layer are both 0.5 cm. 3 If the duration is 10 min or longer, the adhesion between the first and second adhesive layers located on the outermost layer of the high-frequency dielectric heating adhesive sheet is improved, resulting in improved adhesion to the adherend on both sides. The MVRx1 of the first adhesive layer and the MVRx2 of the second adhesive layer are both 200cm 3 If the bonding time is 10 min or less, it is easier to reduce the amount of resin that spills out from the first and second adhesive layers during bonding, making it easier to process the high-frequency dielectric heat-bonded sheet. The MVRx1 of the first adhesive layer and the MVRx2 of the second adhesive layer are either identical or different from each other.

[0074] (Interlayer adhesion) In the high-frequency dielectric heating adhesive sheet according to this embodiment, it is preferable that the percentage of grids that remain attached to the adjacent layer without peeling after a cross-cut test in accordance with JIS K5600-5-6:1999 is 50% or more, more preferably 80% or more, and even more preferably 100%. Such interlayer adhesion makes it even more difficult for the sheets to peel between layers. The percentage of grid cells that remain attached to the adjacent layer without delamination after a cross-cut test is typically 100% or less. For example, as shown in Figure 1, when the high-frequency dielectric heating adhesive sheet 1 consists of a first adhesive layer 10, an intermediate layer 30, and a second adhesive layer 20, the first adhesive layer and the intermediate layer 30 are in contact, and the second adhesive layer and the intermediate layer 30 are in contact. In such a case, it is preferable that the percentage of grids in which the first adhesive layer 10 adheres to the intermediate layer 30 without peeling after a cross-cut test in accordance with JIS K5600-5-6:1999 is 50% or more, and the percentage of grids in which the second adhesive layer 20 adheres to the intermediate layer 30 without peeling is 50% or more, more preferably 80% or more, and even more preferably 100%.

[0075] [Method for manufacturing high-frequency dielectric heat-bonded sheets] The method for manufacturing the high-frequency dielectric heating adhesive sheet according to this embodiment is not particularly limited as long as it can produce a laminated high-frequency dielectric heating adhesive sheet including a first adhesive layer, an intermediate layer, and a second adhesive layer. The high-frequency dielectric heat-bonded adhesive sheet according to this embodiment can be manufactured, for example, by pre-mixing the above-mentioned components and using a co-extrusion method with a multilayer extruder. Alternatively, the high-frequency dielectric heat-bonded adhesive sheet according to this embodiment can also be manufactured by individually producing single-layer sheets of each layer constituting the high-frequency dielectric heat-bonded adhesive sheet (for example, the first adhesive layer, the intermediate layer, and the second adhesive layer), and then laminating multiple single-layer sheets together. The single-layer sheets can be manufactured by pre-mixing the above-mentioned components, kneading them using a known kneading device such as an extruder and a hot roll, and then using a known molding method such as extrusion molding, calendering, injection molding, and casting molding. When laminating multiple single-layer sheets, a thermal laminator can be used, for example.

[0076] [How to use high-frequency dielectric heat-bonding sheets] By using the high-frequency dielectric heating adhesive sheet according to this embodiment, for example, a first adherend and a second adherend can be bonded together.

[0077] The high-frequency dielectric heating adhesive sheet according to this embodiment is preferably a sheet for bonding a first adherend to a second adherend made of a different material from the first adherend. The shapes of the first and second adherends are not particularly limited, but are preferably in the form of a sheet. The shapes of the first and second adherends may be made of the materials described above, and the shapes and dimensions of the first and second adherends may be the same or different from each other.

[0078] As a method of using the high-frequency dielectric heating adhesive sheet according to this embodiment, the high-frequency dielectric heating adhesive sheet according to this embodiment can be sandwiched between a first adherend and a second adherend, and a high-frequency voltage of, for example, 3 MHz or more and 300 MHz or less can be applied to create a bonded body in which the first adherend and the second adherend are bonded together.

[0079] [Adhesion method] The bonding method according to this embodiment uses the high-frequency dielectric heating adhesive sheet according to this embodiment to bond, for example, a first adherend and a second adherend. The bonding method according to this embodiment preferably includes the following steps P1 and P2. Step P1: A step of bringing the first adhesive layer of the high-frequency dielectric heating adhesive sheet into contact with the first adherend, and then bringing the second adhesive layer into contact with the second adherend. Step P2: A step of bonding the first adherend and the second adherend by applying high frequency to the high-frequency dielectric heating adhesive sheet.

[0080] ·Process P1 Step P1 is a step of sandwiching the high-frequency dielectric heat-activated adhesive sheet according to this embodiment between a first adherend and a second adherend. In step P1, the first adherend is brought into contact with the first adhesive layer of the high-frequency dielectric heat-activated adhesive sheet. Also in step P1, the second adherend is brought into contact with the second adhesive layer of the high-frequency dielectric heat-activated adhesive sheet.

[0081] The high-frequency dielectric heat-activated adhesive sheet can be sandwiched between the first and second adherends so as to bond them together. The high-frequency dielectric heat-activated adhesive sheet can be sandwiched between the first and second adherends in part, at multiple locations, or over the entire surface. From the viewpoint of improving the adhesive strength between the first and second adherends, it is preferable to sandwich the high-frequency dielectric heat-activated adhesive sheet over the entire adhesive surface between the first and second adherends. Another embodiment of sandwiching the high-frequency dielectric heat-activated adhesive sheet in part between the first and second adherends is to arrange the high-frequency dielectric heat-activated adhesive sheet in a frame shape along the outer circumference of the adhesive surface between the first and second adherends and sandwich it between the first and second adherends. By arranging the high-frequency dielectric heating adhesive sheet in a frame shape in this manner, adhesive strength between the first adherend and the second adherend can be obtained, and the weight of the joint can be reduced compared to when the high-frequency dielectric heating adhesive sheet is placed over the entire bonding surface. Furthermore, in one embodiment in which the high-frequency dielectric heating adhesive sheet is sandwiched between a part of the first adherend and the second adherend, the size of the high-frequency dielectric heating adhesive sheet used can be reduced, thus shortening the high-frequency dielectric heating treatment time compared to when the high-frequency dielectric heating adhesive sheet is placed over the entire bonding surface.

[0082] ·Process P2 Step P2 is a step in which a high-frequency dielectric heating adhesive sheet, which was sandwiched between the first adherend and the second adherend in step P1, is subjected to a high-frequency voltage of 3 MHz or more and 300 MHz or less, thereby bonding the first adherend and the second adherend with the high-frequency dielectric heating adhesive sheet. For example, by using a dielectric heating bonding device, a high-frequency voltage can be applied to a high-frequency dielectric heating bonding sheet.

[0083] Figure 2 shows a schematic diagram illustrating the high-frequency dielectric heating treatment using the high-frequency dielectric heating adhesive sheet and dielectric heating device according to this embodiment.

[0084] (Dielectric heating bonding device) Figure 2 shows a schematic diagram of the dielectric heating bonding apparatus 50. The dielectric heating bonding apparatus 50 includes a first high-frequency application electrode 51, a second high-frequency application electrode 52, and a high-frequency power supply 53. The first high-frequency application electrode 51 and the second high-frequency application electrode 52 are positioned facing each other. The first high-frequency application electrode 51 and the second high-frequency application electrode 52 have a press mechanism. This press mechanism allows the first adherend 110, the high-frequency dielectric heating adhesive sheet 1, and the second adherend 120 to be subjected to pressurized treatment between the first high-frequency application electrode 51 and the second high-frequency application electrode 52.

[0085] When the first high-frequency application electrode 51 and the second high-frequency application electrode 52 constitute a pair of parallel plate electrodes, this type of electrode arrangement is sometimes referred to as the parallel plate type. It is also preferable to use a parallel plate type high-frequency dielectric heating device for applying high frequency. With a parallel plate type high-frequency dielectric heating device, the high frequency penetrates the high-frequency dielectric heating adhesive sheet located between the electrodes, so the entire high-frequency dielectric heating adhesive sheet can be heated, and the adherend and the high-frequency dielectric heating adhesive sheet can be bonded in a short time.

[0086] A high-frequency power supply 53 is connected to each of the first high-frequency application electrode 51 and the second high-frequency application electrode 52 for applying a high-frequency voltage of, for example, a frequency of approximately 13.56 MHz, 27.12 MHz, or 40.68 MHz. As shown in Figure 2, the dielectric heating bonding apparatus 50 performs dielectric heating treatment via a high-frequency dielectric heating bonding sheet 1 sandwiched between the first adherend 110 and the second adherend 120. Furthermore, in addition to the dielectric heating treatment, the dielectric heating bonding apparatus 50 bonds the first adherend 110 and the second adherend 120 by applying pressure using the first high-frequency application electrode 51 and the second high-frequency application electrode 52. Note that the first adherend 110 and the second adherend 120 may also be bonded without applying pressure.

[0087] When a high-frequency electric field is applied between the first high-frequency application electrode 51 and the second high-frequency application electrode 52, if the first adhesive layer and the second adhesive layer of the high-frequency dielectric heating adhesive sheet 1 contain a dielectric filler (not shown), the dielectric filler absorbs the high-frequency energy. The dielectric filler functions as a heat source, and the heat generated by the dielectric filler melts the thermoplastic resin components in the first and second adhesive layers, so that even with a short processing time, the first adherend 110 and the second adherend 120 can be firmly bonded together. If the adhesive layer does not contain a dielectric filler, a thermoplastic resin capable of generating heat at high frequency is used, and the thermoplastic resin functions as a heat source.

[0088] Since the first high-frequency application electrode 51 and the second high-frequency application electrode 52 have a press mechanism, they also function as a press device. Therefore, the first adherend 110 and the second adherend 120 can be bonded more firmly by applying pressure in the compression direction by the first high-frequency application electrode 51 and the second high-frequency application electrode 52 and by heating and melting the high-frequency dielectric heating adhesive sheet 1.

[0089] (High-frequency dielectric heating bonding conditions) The high-frequency dielectric heating bonding conditions can be changed as appropriate, but the following conditions are preferable.

[0090] The high-frequency output is preferably 10W or more, more preferably 30W or more, even more preferably 50W or more, and even more preferably 80W or more. The high-frequency output is preferably 50,000W or less, more preferably 20,000W or less, even more preferably 15,000W or less, even more preferably 10,000W or less, and still most preferably 1,000W or less. If the high-frequency output is 10W or higher, the problem of the temperature not rising easily during dielectric heating treatment can be prevented, making it easier to obtain good adhesive strength. If the high-frequency output is 50,000W or less, it is easier to prevent problems that would arise from difficulty in temperature control by dielectric heating treatment.

[0091] The application time of the high frequency is preferably 1 second or longer. The application time of the high frequency is preferably 60 seconds or less, more preferably 45 seconds or less, even more preferably 35 seconds or less, even more preferably 25 seconds or less, and still most preferably 10 seconds or less. If the high-frequency current is applied for 1 second or longer, the problem of the temperature not rising easily during dielectric heating treatment can be prevented, making it easier to obtain good adhesive strength. If the high-frequency application time is 60 seconds or less, it is easier to prevent problems such as a decrease in the manufacturing efficiency of the bonded structure formed by bonding the first adherend and the second adherend, an increase in the manufacturing cost of the bonded structure, and even thermal degradation of the adherend.

[0092] The frequency of the applied high-frequency is preferably 1 kHz or higher, more preferably 1 MHz or higher, even more preferably 5 MHz or higher, and even more preferably 10 MHz or higher. The frequency of the applied high-frequency is preferably 300 MHz or less, more preferably 100 MHz or less, even more preferably 80 MHz or less, and even more preferably 50 MHz or less. Specifically, the industrial frequency bands of 13.56 MHz, 27.12 MHz, or 40.68 MHz allocated by the International Telecommunication Union are also used in the high-frequency dielectric heating bonding method (bonding method) of this embodiment.

[0093] The high-frequency dielectric heating adhesive sheet according to this embodiment has a multilayer structure including a first adhesive layer and a second adhesive layer as the outermost layers, and an intermediate layer between the first and second adhesive layers. Furthermore, because the dielectric ratios DPM / DP1 and DPM / DP2 are each less than 1, when high frequency is applied, the first and second adhesive layers, which are located on the outermost layer of the high-frequency dielectric heating adhesive sheet, melt easily, while the intermediate layer, which is located on the inside of the sheet, does not melt easily. Therefore, even when the high-frequency dielectric heating adhesive sheet is pressurized between the adherends during dielectric heating bonding, thermoplastic resin is less likely to leak out from the bonding portion between the adherends. By placing an intermediate layer, which has lower dielectric properties and is less likely to melt than the first and second adhesive layers, between the first and second adhesive layers that are in contact with the adherends, the outermost first and second adhesive layers are preferentially heated when high frequency is applied. As a result, the high-frequency dielectric heating adhesive sheet according to this embodiment makes it easier to prevent the problem of the entire adherend melting during adhesion, while suppressing the overflow of thermoplastic resin in the first and second adhesive layers.

[0094] The high-frequency dielectric heating adhesive sheet according to this embodiment is easier to handle and improves workability when bonding the first adherend and the second adherend compared to using an adhesive that requires application. According to the high-frequency dielectric heating adhesive sheet according to this embodiment, adhesion to the adherend can be achieved by applying high frequency for a short time.

[0095] The high-frequency dielectric heating adhesive sheet according to this embodiment has superior water resistance and moisture resistance compared to general adhesives.

[0096] Since the high-frequency dielectric heating adhesive sheet according to this embodiment does not contain solvents, it is less likely to cause problems with VOCs (Volatile Organic Compounds) caused by the adhesive used for bonding to the adherend.

[0097] According to the bonding method using the high-frequency dielectric heating adhesive sheet of this embodiment, a dielectric heating bonding device can locally heat only a predetermined area from the outside. Therefore, even when the object to be bonded is a large and complex three-dimensional structure or a thick and complex three-dimensional structure, and even when high dimensional accuracy is required, the bonding method using the high-frequency dielectric heating adhesive sheet of this embodiment is effective.

[0098] Furthermore, the high-frequency dielectric heating adhesive sheet according to this embodiment allows for appropriate control of the sheet's thickness and other properties. Therefore, the high-frequency dielectric heating adhesive sheet according to this embodiment can be applied to a roll-to-roll method, and can be processed to any area and shape to match the bonding area with the adherend and the shape of the adherend by die-cutting or other processes. Thus, the high-frequency dielectric heating adhesive sheet according to this embodiment offers significant advantages from the viewpoint of the manufacturing process.

[0099] [Variations of the Embodiment] The present invention is not limited to the embodiments described above. The present invention may include modifications and improvements to the extent that they can achieve the objectives of the present invention.

[0100] In the above embodiments, a high-frequency dielectric heating adhesive sheet consisting of only three layers—a first adhesive layer, a second adhesive layer, and an intermediate layer—was described as an example, but the present invention is not limited to such examples. As one aspect of the present invention, for example, a high-frequency dielectric heating adhesive sheet having the first adhesive layer and the second adhesive layer as outermost layers, and having layers other than the first adhesive layer, the second adhesive layer, and the intermediate layer, is also included. As one aspect of the present invention, a high-frequency dielectric heating adhesive sheet consisting of a total of four or more layers is also included.

[0101] The high-frequency dielectric heat-activated adhesive sheet may have an adhesive portion. Having an adhesive portion prevents misalignment when sandwiching the high-frequency dielectric heat-activated adhesive sheet between two adherends, allowing for precise positioning. The adhesive portion may be provided on one side of the high-frequency dielectric heat-activated adhesive sheet, or on both sides. Alternatively, the adhesive portion may be provided partially on the surface of the high-frequency dielectric heat-activated adhesive sheet. Even without an adhesive portion, the high-frequency dielectric heat-activated adhesive sheet can firmly bond the first adherend and the second adherend.

[0102] The high-frequency dielectric heating treatment is not limited to the dielectric heating bonding apparatus in which the electrodes described in the above embodiment are arranged opposite each other, but a grid electrode type high-frequency dielectric heating apparatus may also be used. The grid electrode type high-frequency dielectric heating apparatus has a grid electrode in which electrodes of a first polarity and electrodes of a second polarity having the opposite polarity to the first polarity are alternately arranged on the same plane at regular intervals. For example, when manufacturing a joint by overlapping and bonding the ends of a first adherend and a second adherend, a grid electrode type high-frequency dielectric heating device is placed on either the first adherend side or the second adherend side, and high frequency is applied.

[0103] When bonding a first adherend and a second adherend using a grid electrode type high-frequency dielectric heating device, the first grid electrode may be placed on the side of the first adherend and the second grid electrode on the side of the second adherend, and the first adherend, the high-frequency dielectric heating adhesive sheet, and the second adherend may be sandwiched between the first and second grid electrodes and high frequency applied simultaneously.

[0104] When bonding a first adherend and a second adherend using a grid electrode type high-frequency dielectric heating device, the grid electrode may be placed on one side of the first adherend and the second adherend, and high frequency may be applied. Subsequently, the grid electrode may be placed on the other side of the first adherend and the second adherend, and high frequency may be applied.

[0105] It is also preferable to use a grid electrode type high-frequency dielectric heating device for applying high frequency. By using a grid electrode type high-frequency dielectric heating device, the adhesion can be achieved without being affected by the thickness of the first and second adherends, by applying dielectric heating from the surface side of the first and second adherends, for example, from the adherend side that is closer to the high-frequency dielectric heating adhesive sheet. Furthermore, using a grid electrode type high-frequency dielectric heating device can reduce energy consumption in the manufacturing of the bonded product.

[0106] For simplicity, the diagram illustrates an example using a dielectric heating bonding apparatus with electrodes positioned opposite each other. [Examples]

[0107] The present invention will be described in more detail below with reference to examples. The present invention is not limited to these examples.

[0108] [Method for fabricating high-frequency dielectric heat-bonded sheets] (Example 1) The materials for forming the first adhesive layer and the materials for forming the second adhesive layer were pre-mixed in separate containers at the compositions (volume %) shown in Table 1. Granular pellets of the types of resin shown in Table 1 were prepared as materials for forming the intermediate layer. Zinc oxide was mixed as a dielectric filler in the materials for forming the first and second adhesive layers, but no dielectric filler was included in the materials for forming the intermediate layer. PP in Table 1 is an abbreviation for polypropylene. PP: Manufactured by Prime Polymer Co., Ltd., product name "Prime PolyPro F-744NP"

[0109] Pre-mixed materials were supplied to the hopper of a 30 mmφ twin-screw extruder, the cylinder temperature was set to 180°C to 200°C, and the die temperature to 200°C. The pre-mixed materials were melt-kneaded to produce granular pellets. Granular pellets for the first adhesive layer and granular pellets for the second adhesive layer were produced. Next, the granular pellets for the first adhesive layer, the second adhesive layer, and the intermediate layer were respectively fed into the hopper of a single-screw multilayer extruder equipped with a T-die having a feed block. Under conditions of a cylinder temperature of 200°C and a die temperature of 200°C, a film-like molten mixture was extruded from the T-die and cooled with a cooling roll to produce a multilayer high-frequency dielectric heat-activated adhesive sheet with a thickness of 400 μm, in which the first adhesive layer, intermediate layer, and second adhesive layer were laminated in that order.

[0110] (Examples 2 to 17) The high-frequency dielectric heat-activated adhesive sheets according to Examples 2 to 17 were manufactured in the same manner as in Example 1, except that the composition and thickness of the first adhesive layer, second adhesive layer, and intermediate layer were changed as shown in Table 1, and the temperature during pre-mixing and extrusion molding was appropriately set according to the type of resin contained in each layer of the high-frequency dielectric heat-activated adhesive sheet. In the high-frequency dielectric heat-activated adhesive sheet according to Example 10, zinc oxide (ZnO) was blended as a dielectric filler in the intermediate layer. Therefore, granular pellets for the intermediate layer were prepared in the same manner as for the first adhesive layer, and the high-frequency dielectric heat-activated adhesive sheet according to Example 10 was manufactured using these granular pellets. In Example 16, m-PP was used as the first thermoplastic resin, and PP was used as the second thermoplastic resin. Table 1 also shows the total thickness of the fabricated high-frequency dielectric heat-bonded sheets.

[0111] (Comparative Example 1 and Comparative Example 2) As sheets for Comparative Example 1 and Comparative Example 2, sheets consisting only of the intermediate layer with the composition and thickness shown in Table 1 were prepared.

[0112] In Table 1, EVA is an abbreviation for ethylene-vinyl acetate copolymer, PE is an abbreviation for polyethylene, m-PP is an abbreviation for maleic anhydride-modified polypropylene, and m-PE is an abbreviation for maleic anhydride-modified polyethylene. EVA1: Manufactured by Tosoh Corporation, product name "UltraSen 510" EVA2: Manufactured by Mitsui DuPont Polychemical Co., Ltd., product name "Evaflex EV550" m-PP: Manufactured by Mitsubishi Chemical Corporation, product name "Modic P565" m-PE: Manufactured by Mitsubishi Chemical Corporation, product name "Modic M545"

[0113] [Table 1]

[0114] [Evaluation of high-frequency dielectric heat-bonded sheets] The high-frequency dielectric heating adhesive sheets were evaluated as shown below, and the evaluation results are shown in Table 1 or Table 2.

[0115] [Dielectric properties tanδ / ε'r] The first adhesive layer, the second adhesive layer, and the intermediate layer were prepared individually using granular pellets for the first adhesive layer, the second adhesive layer, and the intermediate layer, respectively. The first adhesive layer, the second adhesive layer, and the intermediate layer were each cut to a size of 30 mm x 30 mm. For the cut first adhesive layer, the second adhesive layer, and the intermediate layer, a dielectric material test fixture 16453A (Agilent) was attached to an RF impedance material analyzer E4991A (Agilent), and the relative permittivity (ε'r) and dielectric loss tangent (tanδ) were measured using the parallel plate method under the conditions of 23°C and a frequency of 40.68 MHz. Based on the measurement results, the dielectric property (tanδ / ε'r) value was calculated. In Table 2, DPM is the dielectric property of the intermediate layer, DP1 is the dielectric property of the first adhesive layer, and DP2 is the dielectric property of the second adhesive layer. In Table 1, the "0.015 / 0.015" in Example 16 indicates that the dielectric property DP1 is 0.015 and the dielectric property DP2 is 0.015.

[0116] [MVR (Melt Volume Flow Rate)] The MVR of the sample (thermoplastic resin, adhesive layer, or intermediate layer) was measured by modifying the test conditions described in JIS K 7210-1:2014 as follows. • Test temperature: 230℃ • Load capacity: 5kg Die: Hole shape φ2.0mm, length 5.0mm Cylinder diameter: 11.329 mm Note that in Example 16 of Table 1, "19.4 / 19.2" means that MVRx1 is 19.4cm. 3 The interval is 10 min, and the MVRx2 is 19.4 cm. 3 This indicates that it is / 10min.

[0117] [High-frequency adhesive] The fabricated high-frequency dielectric heating adhesive sheet was cut to a size of 25 mm x 12.5 mm. A first adherend and a second adherend made of glass fiber reinforced polypropylene resin were prepared (glass fiber reinforced polypropylene is sometimes abbreviated as GFRPP). The size of both the first and second adherends was 25 mm x 100 mm x 1.5 mm (thickness). The high-frequency dielectric heating adhesive sheet, cut to the aforementioned size, was sandwiched between the first and second adherends. The first adherend, the high-frequency dielectric heating adhesive sheet, and the second adherend were fixed between the electrodes of a high-frequency dielectric heating device (Yamamoto Viniter Co., Ltd. "YRP-400T-A"). With the components fixed, high frequency was applied under the following high-frequency application conditions to bond the high-frequency dielectric heating adhesive sheet to the adherends, and test pieces for evaluating high-frequency adhesion were prepared.

[0118] • High frequency application conditions Frequency: 40.68MHz Output: 200W Application time: 10 seconds Pressure: 0.5 MPa The pressing force applied when high frequency is applied is the pressure applied to the joint between the first adherend and the second adherend.

[0119] [Overflowing] In the preparation of the test specimens for high-frequency adhesion evaluation described above, a first adherend and a second adherend made of glass fiber reinforced epoxy resin were used, and the high-frequency application conditions were changed as described below. Except for these changes, the high-frequency dielectric heating adhesive sheet and the adherend were bonded in the same manner as described above to prepare the test specimens for evaluating the tendency to overflow. The size of both the first adherend and the second adherend was 25 mm × 100 mm × 1.5 mm. • High frequency application conditions Frequency: 40.68MHz Output: 100W Application time: 10 seconds Pressure: 0.5 MPa The compressive force is the pressure applied to the joint between the first adherend and the second adherend. Figure 3 shows a schematic plan view of specimen TP1 used for evaluating overflow, and Figure 4 shows a schematic cross-sectional view of specimen TP1. In the prepared specimen TP1 for evaluating overflow, the bonding portion LM between the lower adherend WK1 and the upper adherend WK2 was observed from the planar direction (from the side of the upper adherend WK2). The maximum length LS of a straight line parallel to the long side of adherend WK1 was measured from the thermoplastic resin RE that overflowed outward from the end WE of the upper adherend WK2 onto the lower adherend WK1. The tendency of high-frequency dielectric heat-activated adhesive sheets to protrude was evaluated according to the following evaluation criteria. A: The maximum length of the protruding resin LS is less than 1.5 mm. F: Maximum length of protruding resin LS is 1.5 mm or more In the test specimen prepared using the high-frequency dielectric heat-bonded sheet of Comparative Example 1, the longitudinal length LS of the protruding resin was 3.1 mm.

[0120] [Thickness reduction rate] In the same manner as in the preparation of the test specimens for the [extrusion evaluation] described above, a high-frequency dielectric heat-activated adhesive sheet and a substrate were bonded together to prepare a test specimen for evaluating the thickness reduction rate. The thickness D1 of the fabricated high-frequency dielectric heat-bonded sheet before high-frequency application and the thickness D2 of the high-frequency dielectric heat-bonded sheet portion in the test specimen used for evaluating the thickness reduction rate were measured. The thickness of the high-frequency dielectric heat-bonded sheet was measured using the "Constant Pressure Thickness Gauge PG02J" manufactured by Teclock Co., Ltd. Thickness D2 is the value obtained by measuring the thickness of the bonded portion of the test specimen used for evaluating the thickness reduction rate, including the bonded material, and subtracting the thickness of the bonded material from that value. The thickness was measured at the center of the plan view of the test specimen, and five measurements were taken. When five measurements were taken, the thickness was the average of the five measurements. The thickness reduction rate was calculated using the following formula (Equation 4). {(D1-D2) / D1}×100…(Math 4) In the above formula (Equation 4), the units of D1 and D2 are μm.

[0121] [Adhesive strength (tensile shear strength)] The tensile shear force, as an indicator of adhesive strength, was measured for the test specimens obtained from the high-frequency adhesion evaluation. A universal tensile testing machine (Instron 5581, manufactured by Instron Corporation) was used to measure the tensile shear force. The tensile speed during the measurement of the tensile shear force was set to 100 mm / min. The tensile shear force was measured in accordance with JIS K 6850:1999. The adhesive strength of the high-frequency dielectric heating adhesive sheet was evaluated according to the evaluation criteria below. A: The tensile shear force exceeded 4 MPa. B: The tensile shear force exceeded 2 MPa. F: The tensile shear force was 2 MPa or less.

[0122] [Interlayer adhesion] The interlayer adhesion of the fabricated high-frequency dielectric heat-activated adhesive sheets was evaluated by performing a cross-cut test in accordance with JIS K5600-5-6:1999. Specifically, the surface of the high-frequency dielectric heat-activated adhesive sheet was subjected to corona treatment (200 W·min / m²). 2A corona-treated sheet was applied, and a PET film (Toyobo Co., Ltd., product name "Cosmoshine A4300") was attached to the corona-treated surface of the sheet using a double-sided adhesive sheet (Lintec Corporation TL-52BM-05), and cuts were made at 2 mm intervals down to the adhesive layer. For test pieces with the PET film attached to the first adhesive layer side, the cuts were made from the second adhesive layer side, and for test pieces with the PET film attached to the second adhesive layer side, the cuts were made from the first adhesive layer side. After a cross-cut test, the interlayer adhesion of each layer of the high-frequency dielectric heat-activated adhesive sheet was evaluated according to the following evaluation criteria by observing the percentage of grid cells that remained attached to the adjacent layer without delamination. The results of the interlayer adhesion evaluation are shown in Table 2. • Evaluation criteria Evaluation A: The percentage of grid cells that adhered to the intermediate layer without delamination with the first adhesive layer, and the percentage of grid cells that adhered to the intermediate layer without delamination with the second adhesive layer, were 50% or more. Evaluation F: At least one of the following was less than 50%: the percentage of grid cells that adhered to the intermediate layer without delamination with the first adhesive layer, and the percentage of grid cells that adhered to the intermediate layer without delamination with the second adhesive layer. Furthermore, the high-frequency dielectric heating adhesive sheets of Examples 1 to 17 received an evaluation of A, and the number of remaining grid cells was 100%.

[0123] [Volume-average particle size of dielectric filler] The particle size distribution of the dielectric filler was measured using laser diffraction and scattering. The volume-average particle diameter was calculated from the particle size distribution results in accordance with JIS Z 8819-2:2001. The calculated average particle diameter (volume-average particle diameter) of the dielectric filler (ZnO: zinc oxide) was 11 μm.

[0124] [Table 2]

[0125] The sheet thickness ratio Trx shown in *1 in Table 2 is the value calculated using {(Tx1+Tx2) / (Tx1+Tx2+Ty)}×100.

[0126] The high-frequency dielectric heating adhesive sheets in Examples 1 to 17 had dielectric properties where the ratio DPM / DP1 and ratio DPM / DP2 were both less than 1. Therefore, even when pressurized during dielectric heating bonding, the amount of thermoplastic resin that overflowed from the bonded portion between the adherends was small. On the other hand, the high-frequency dielectric heat-bonding sheet according to Comparative Example 1 was a single-layer sheet containing a dielectric filler, and therefore, when pressurized during dielectric heat bonding, a large amount of material overflowed. The sheet according to Comparative Example 2 was a single-layer sheet that did not contain a dielectric filler, and therefore, its adhesion to the adherend was low. [Explanation of Symbols]

[0127] 1...High-frequency dielectric heating adhesive sheet, 10...First adhesive layer, 11...First surface, 110...First adherend, 120...Second adherend, 20...Second adhesive layer, 21...Second surface, 30...Intermediate layer, 50...Dielectric heating adhesive device, 51...First high-frequency application electrode, 52...Second high-frequency application electrode, 53...High-frequency power supply.

Claims

1. It comprises a first adhesive layer, a second adhesive layer, and an intermediate layer disposed between the first adhesive layer and the second adhesive layer. The first adhesive layer contains a first thermoplastic resin, The second adhesive layer contains a second thermoplastic resin, The first thermoplastic resin and the second thermoplastic resin are at least one selected from the group consisting of polyolefin resins, styrene resins, polyacetal resins, polycarbonate resins, polyacrylic resins, polyamide resins, polyimide resins, polyvinyl acetate resins, and phenoxy resins. At least one of the first adhesive layer and the second adhesive layer further contains a dielectric filler that generates heat at high frequency, At least one of the dielectric fillers in the first adhesive layer and the second adhesive layer includes at least one selected from the group consisting of zinc oxide, silicon carbide, and barium titanate. The dielectric properties DP1 of the first adhesive layer and DP2 of the second adhesive layer are 0.005 or greater. The dielectric properties DPM of the aforementioned intermediate layer are less than 0.

005. The ratio of the dielectric property DPM of the intermediate layer to the dielectric property DP1 of the first adhesive layer, DPM / DP1, and the ratio of the dielectric property DPM of the intermediate layer to the dielectric property DP2 of the second adhesive layer, DPM / DP2, are each less than 1. The dielectric properties DP1, DP2, and DPM are the dielectric properties (tanδ / ε'r) of the first adhesive layer, the second adhesive layer, and the intermediate layer, respectively. The MVRy of the aforementioned intermediate layer at 230°C is 60 cm³ / 10 min or less. The MVRx1 of the first adhesive layer at 230°C and the MVRx2 of the second adhesive layer at 230°C are both 200 cm³ / 10 min or less. High-frequency dielectric heat bonding sheet. tanδ is the dielectric loss tangent at 23°C and a frequency of 40.68 MHz. ε'r is the relative permittivity at 23°C and a frequency of 40.68 MHz.

2. In the high-frequency dielectric heat-bonding sheet according to claim 1, The intermediate layer contains at least one of the first thermoplastic resin and the second thermoplastic resin. High-frequency dielectric heat bonding sheet.

3. In the high-frequency dielectric heat-bonding sheet according to claim 1 or claim 2, The thickness reduction rate of the aforementioned high-frequency dielectric heating adhesive sheet before and after applying high frequency is 50% or less. High-frequency dielectric heat bonding sheet.

4. In the high-frequency dielectric heating adhesive sheet according to any one of claims 1 to 3, The sheet thickness ratio Trx, expressed by the following formula (Equation 1), is between 5 and 80. High-frequency dielectric heat bonding sheet. Trx={(Tx1+Tx2) / (Tx1+Tx2+Ty)}×100...(Math. 1) (In the above formula (Equation 1), Tx1 is the thickness of the first adhesive layer, Tx2 is the thickness of the second adhesive layer, Ty is the thickness of the intermediate layer.

5. In the high-frequency dielectric heat-bonding sheet according to any one of claims 1 to 4, At least one of the MVR ratios MVRr1, represented by the following formula (Equation 2), and MVRr2, represented by the following formula (Equation 3), is 0.01 or greater. High-frequency dielectric heat bonding sheet. MVRr1 = MVRx1 / MVRy ... (Math 2) MVRr² = MVRx² / MVRy ... (Math 3) (In the above formula (Equation 2) or formula (Equation 3), MVRx1 is the MVR of the first adhesive layer at 230°C. MVRx2 is the MVR of the second adhesive layer at 230°C. MVRy is the MVR of the intermediate layer at 230°C.

6. In the high-frequency dielectric heating adhesive sheet according to any one of claims 1 to 5, At least one of the MVRx1, which is the MVR of the first adhesive layer at 230°C, and the MVRx2, which is the MVR of the second adhesive layer at 230°C, is 0.5 cm ３ / 10 min or more High-frequency dielectric heat bonding sheet.

7. In the high-frequency dielectric heat-bonding sheet according to any one of claims 1 to 6, At least one of the volume content of the dielectric filler in the first adhesive layer and the second adhesive layer is 3% by volume or more and 60% by volume or less. High-frequency dielectric heat bonding sheet.

8. In the high-frequency dielectric heating adhesive sheet according to any one of claims 1 to 7, At least one of the first thermoplastic resin and the second thermoplastic resin is a polyolefin resin. High-frequency dielectric heat bonding sheet.

9. In the high-frequency dielectric heating adhesive sheet according to any one of claims 1 to 8, At least one of the first adhesive layer and the second adhesive layer is in direct contact with the intermediate layer. doing, High-frequency dielectric heat bonding sheet.

10. In the high-frequency dielectric heating adhesive sheet according to any one of claims 1 to 9, In the aforementioned high-frequency dielectric heating adhesive sheet, each layer has a ratio of 50% or more of grid cells that remain attached to the adjacent layer without peeling after a cross-cut test in accordance with JIS K5600-5-6:1999. High-frequency dielectric heat bonding sheet.

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