Functional testing method for vibrating conveyor devices

The method addresses conveyor device functionality issues by comparing pulse responses and monitoring parameters to prevent damage and ensure safe operation through predictive maintenance.

JP7874058B2Active Publication Date: 2026-06-15クレマー·アー·ゲー
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Patent Information

Application Number
JP2022564228
Authority / Receiving Office
JP · JP
Patent Type
Patents
Current Assignee / Owner
Priority Date
2020-04-21
Filing Date
2021-01-28
Publication Date
2026-06-15
Estimated Expiration
2041-01-28

AI Technical Summary

Technical Problem

Existing vibrating conveyor devices fail to detect and address difficult operating start behaviors due to conveyor groove defects or long machine stop times, leading to potential damage and malfunction.

Method used

A method for inspecting the functionality of vibrating conveyor devices by comparing pulse responses to reference values, monitoring parameters like amplitude, frequency, and temperature, and using OPC UA for data exchange to enable predictive maintenance.

Benefits of technology

Early detection of defects and prevention of mechanical damage, ensuring safe operation and reducing downtime through predictive maintenance.

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Abstract

A method for testing the functionality of a vibrating conveyor (1) by condition analysis performed either before or during operation of the vibrating conveyor (1), the method to be performed before operation includes the following steps: A1) applying a drive pulse to a drive unit (2); A2) detecting a pulse response generated by the vibrating conveyor (1); A3) transferring the detected pulse response to a computer (6) by a signal evaluation unit (5); A4) comparing the detected pulse response with a reference pulse response by the computer (6); A5) using the computer (6) to: a) reduce the vibration of the vibrating conveyor (1); a) determining whether a start-up procedure for operation with a reduced start-up drive power should be activated, or b) whether a start-up procedure for operation with an unreduced start-up drive power of the vibratory conveyor device (1) should be activated, or c) whether operation should be aborted; and B) a method to be performed during operation includes the following steps: B1) detecting by a signal evaluation unit (5) the voltage amplitude, frequency, acceleration, and temperature generated by the vibratory conveyor device (1) when the vibratory conveyor device (1) is operating; B2) transferring the detected voltage amplitude, frequency, acceleration, and temperature to a computer (6) by the signal evaluation unit (5).
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