Golf club head and method for manufacturing the same

The golf club head design with input chambers and cured metal-binder weights addresses bonding and versatility issues, enabling cost-effective and customizable weight adjustments.

JP7897385B1Active Publication Date: 2026-07-29ADVANCED INT MULTITECH CO LTD
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Patent Information

Authority / Receiving Office
JP · JP
Patent Type
Patents
Current Assignee / Owner
ADVANCED INT MULTITECH CO LTD
Filing Date
2025-05-20
Publication Date
2026-07-29

AI Technical Summary

Technical Problem

Existing golf club head weight installation methods, such as welding and screwing, face challenges with poor bonding quality, high costs, and limited versatility due to the need for new molds and increased inventory when designing new shapes.

Method used

A method involving forming input chambers in the club head body, filling them with a mixture of metal particles and a binder, and curing the mixture to create weights that fit within these chambers, allowing for adjustable weight and center of gravity without the need for welding or screwing.

Benefits of technology

This approach eliminates costly brazing and mold creation, enables flexible design changes, and allows for precise weight adjustment, enhancing versatility and reducing production costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

We offer highly versatile golf club heads with a flexible design. [Solution] The device includes a head body 21 defining at least one input chamber 211 having an opening 212 communicating with the outside, and at least one weight 23 fitted into the at least one input chamber 211 and having a maximum cross-sectional area greater than the cross-sectional area of ​​the opening 212 of the at least one input chamber 211 and being restricted to being located within the at least one input chamber 211, wherein the at least one weight 23 is a cured mixture of a plurality of metal particles and a binder.
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Description

Technical Field

[0001] The present invention relates to a golf club head and a method for manufacturing the same, and more particularly to a golf club head having a weight and a method for manufacturing the same.

Background Art

[0002] In order to improve the efficiency and feel when hitting a ball with a golf club, many golf clubs have weights installed on the club head for finely adjusting the center of gravity position of the club head. In a general golf club, a block-shaped or annular weight is often fixed to the club head by welding or screwing.

[0003] However, regarding the welding method, since the weight and the club head are often made of different metals, good welding and bonding cannot be achieved without using expensive brazing.

[0004] Also, regarding the screwing method, as in Patent Document 1 (Japanese Patent Publication No.特表2014-516647), it is necessary to provide a hole for screwing and a space for combination in the club head.

[0005] Furthermore, in either welding or screwing, the pre-designed and manufactured weight can only be used for the corresponding club head, so the versatility is low. That is, when a manufacturer develops a different design, in addition to considering the disadvantages of the above joining method, it is necessary to design a new weight shape again, which requires new mold production and may increase the inventory of parts, resulting in increased costs.

[0006]

Prior Art Documents

Patent Documents

[0007]

Patent Document 1

Summary of the Invention

[0008] The objective of this invention is to provide a golf club head with a flexible design and high versatility, as well as a method for manufacturing the golf club head. [Means for solving the problem]

[0009] The present invention comprises a head body defining at least one input chamber having an opening that communicates with the outside, The system includes at least one weight fitted into the at least one input chamber, having a maximum cross-sectional area greater than the cross-sectional area of ​​the opening of the at least one input chamber and being confined to a position within the at least one input chamber, The golf club head provides a golf club head in which the at least one weight is a cured mixture of multiple metal particles and a binder.

[0010] Furthermore, the present invention includes a preliminary step of forming at least one input chamber having an opening that communicates with the outside inside the head body, A feeding step of feeding multiple metal particles and a binder into the feeding chamber in any order or simultaneously, The present invention provides a method for manufacturing a golf club head, comprising a curing step of curing the plurality of metal particles and the binder in the at least one input chamber to form at least one weight whose maximum cross-sectional area is greater than the cross-sectional area of ​​the opening of the at least one input chamber. [Effects of the Invention]

[0011] Since the weight is fixed by fitting rather than welding or screwing, there is no need to use costly brazing, and there is no need to provide screw holes and space for assembly in the head body.

[0012] Furthermore, when designing a new shape and structure for the head body, weights can be manufactured using the same input materials (i.e., multiple metal particles and binders) simply by adjusting the shape and position of the input chamber, thus avoiding the costs of creating new molds and maintaining inventory. In addition, metals with different densities can be used as metal particles as needed, and the overall balance and center of gravity can be adjusted by adjusting the ratio of metal particles and binders. [Brief explanation of the drawing]

[0013] [Figure 1] This is a flowchart illustrating an embodiment of the manufacturing method for a golf club head according to the present invention. [Figure 2] This is a cross-sectional view showing the head body in the preliminary step. [Figure 3] This is a top view of Figure 2. [Figure 4] This is a cross-sectional view showing the input step. [Figure 5] This is a cross-sectional view showing the curing step. [Figure 6] This is a bottom view showing a manufactured golf club head. [Modes for carrying out the invention]

[0014] To more clearly explain the object, technical means, and advantages of the embodiments of the present invention, the technical means in the embodiments of the present invention will be described below with reference to the accompanying drawings of the embodiments of the present invention. The embodiments described are illustrative of some embodiments of the present invention, and the constituent elements of the embodiments of the present invention depicted and shown in the accompanying drawings can be arranged and designed in various different configurations. Therefore, the detailed description of the embodiments of the present invention below is not intended to limit the scope of the claims of the present invention in any way, but merely to show a selected embodiment of the present invention.

[0015] As shown in Figures 1 to 3, an embodiment of the method for manufacturing a golf club head according to the present invention includes a preliminary step 11, a dipping step 12, and a curing step 13.

[0016] In the preliminary step 11, a charging chamber 211 having an opening 212 communicating with the outside is formed inside the head body 21 by casting, forging, additive manufacturing or precision machining. That is, the charging chamber 211 communicates with the outside through the opening 212.

[0017] The contour of the charging chamber 211 can correspond to the outer shape and the center of gravity arrangement of the head body 21 by immediately adjusting parameters in computer-aided design (so-called CAD) and automated manufacturing.

[0018] In addition, at least one charging chamber 211 may be formed, the number of the charging chambers 211 can be plural, and the direction and depth of the opening 212 can be determined according to the structure of the head body 21 and the actual position of the charging chamber 211.

[0019] As shown in FIGS. 1 and 4, in the charging step 12, a plurality of metal particles and a binder are mixed to form a fluid charging material 22, and the charging material 22 is charged into the charging chamber 211.

[0020] For the plurality of metal particles, metals with different densities can be used as required, and the plurality of metal particles may all be the same type of metal or a mixture of different metals.

[0021] The binder can be, but is not limited to, a resin.

[0022] The ratio of the plurality of metal particles to the binder can be adjusted according to actual requirements.

[0023] During charging, the charging material 22 is charged into the charging chamber 211 through the opening 212 to fill the charging chamber 211 with the charging material 22.

[0024] Multiple metal particles and a binder are mixed and stirred to form the input material 22. After mixing and stirring, both are added together, i.e., simultaneously. Alternatively, they may be added before or after the other, i.e., in any order as needed. For example, the multiple metal particles may be added first, followed by the binder, or the binder may be added first, followed by the multiple metal particles.

[0025] If there are multiple input chambers 211, the same input material 22 can be introduced into each input chamber 211 sequentially, or different input materials 22 can be introduced into each chamber, which can be adjusted according to the required overall weight and center of gravity placement.

[0026] As shown in Figures 1, 5, and 6, in the curing step 13, the input chamber 211 is heated to cure the input material 22 inside the input chamber 211, forming the weight 23 fitted into the input chamber 211.

[0027] The maximum cross-sectional area of ​​the weight 23 is greater than the cross-sectional area of ​​the opening 212 of the input chamber 211, so the formed weight 23 is confined to the input chamber 211, and a golf club head 2 having the weight 23 is ultimately manufactured.

[0028] Since the weight 23 is not fixed to the golf club head 2 by welding or screwing, problems such as reduced welding quality, increased costs due to brazing, the need to secure space for assembly, and the installation of mounting parts are avoided.

[0029] Furthermore, when changing the contour of the input chamber 211 or the type and structure of the club head, the corresponding input chamber 211 can be defined in the preliminary step 11 simply by adjusting the design parameters of the input chamber 211 with the assistance of a computer. And, regardless of the shape of the input chamber 211, the weight 23 can be manufactured inside the input chamber 211 using the input material 22. This eliminates the problem of having to create a new mold after a new club head has been designed and the old weight becomes unusable, thus greatly preventing the occurrence of unnecessary costs.

[0030] Furthermore, by adjusting the ratio of the materials used and the input material 22 of multiple metal particles, the precise weight and center position of the weight 23 can be further adjusted. Such adjustment functions can be further refined by using multiple input chambers 211 and multiple weights 23, thus providing greater versatility and customizability.

[0031] According to the above, the golf club head of the present invention eliminates the need to use welding or screwing for weight installation, thus avoiding the problems associated with these two methods. At the same time, the input material 22 can be used in accordance with different head body 21 designs, preventing problems such as the need to manufacture new molds or increase inventory after the head body 21 design is changed, as the old weights become unusable. Therefore, the objectives of the present invention can be reliably achieved.

[0032] The above embodiments are illustrative in illustrating the principles and effects of the present invention and do not limit it. A person skilled in the art can make some modifications and alterations to the above embodiments, provided that they do not deviate from the spirit and scope of the invention. Therefore, all modifications and alterations made by a person skilled in the art, provided that they do not deviate from the spirit of the invention, should also be considered to fall within the scope of protection of the present invention. Furthermore, this disclosure includes the following inventions. The first aspect is, A head body comprising at least one input chamber having an opening that communicates with the outside, The system includes at least one weight fitted into the at least one input chamber, having a maximum cross-sectional area greater than the cross-sectional area of ​​the opening of the at least one input chamber and being confined to a position within the at least one input chamber, The aforementioned at least one weight is a golf club head, which is a cured mixture of multiple metal particles and a binder. The second aspect is, The first embodiment is a golf club head in which the binder in at least one of the weights is a resin. The third aspect is, A preliminary step involves forming at least one input chamber having an opening that communicates with the outside inside the head body, A feeding step of feeding multiple metal particles and a binder into the feeding chamber in any order or simultaneously, A method for manufacturing a golf club head, comprising a curing step of curing the plurality of metal particles and the binder in the at least one input chamber to form at least one weight whose maximum cross-sectional area is greater than the cross-sectional area of ​​the opening of the at least one input chamber. The fourth aspect is, In the aforementioned input step, the plurality of metal particles and the binder are mixed and stirred, and then both are put into the at least one input chamber, in a third embodiment of the method for manufacturing a golf club head. The fifth aspect is, In the above-mentioned addition step, the binder is a resin, in a third embodiment, this is a method for manufacturing a golf club head. The sixth aspect is, A third embodiment of a method for manufacturing a golf club head, wherein in the preliminary step, the at least one input chamber is formed by casting, forging, additive manufacturing, or precision machining. The seventh aspect is, A third embodiment of a method for manufacturing a golf club head, wherein in the curing step, the at least one input chamber is heated to cure the plurality of metal particles and the binder in the at least one input chamber to form the at least one weight. [Industrial applicability]

[0033] The golf club head of the present invention is suitable for use in the golf game. [Explanation of Symbols]

[0034] 11 Preliminary Steps 12 Input Step 13. Curing Step 2 Golf club heads 21 Head body 211 Input Chamber 212 Aperture 22 Input materials 23 weights

Claims

1. A head body comprising at least one input chamber having an opening that communicates with the outside, The system includes at least one weight fitted into the at least one input chamber, having a maximum cross-sectional area greater than the cross-sectional area of ​​the opening of the at least one input chamber and being confined to a position within the at least one input chamber, The golf club head wherein at least one of the weights is a cured mixture of multiple metal particles and a binder.

2. The golf club head according to claim 1, wherein the binder in the at least one weight is a resin.

3. A preliminary step involves forming at least one input chamber having an opening that communicates with the outside inside the head body, The process involves mixing and stirring multiple metal particles and a binder in any order or simultaneously, and then adding both to at least one of the input chambers. A method for manufacturing a golf club head, comprising: a curing step of curing the plurality of metal particles and the binder in the at least one input chamber to form at least one weight whose maximum cross-sectional area is greater than the cross-sectional area of ​​the opening of the at least one input chamber.

4. The method for manufacturing a golf club head according to claim 3, wherein in the above-mentioned step, the binder is a resin.

5. A method for manufacturing a golf club head according to claim 3, wherein in the preliminary step, the at least one input chamber is formed by casting, forging, additive manufacturing or precision machining.

6. The method for manufacturing a golf club head according to claim 3, wherein in the curing step, the at least one input chamber is heated to cure the plurality of metal particles and the binder in the at least one input chamber to form the at least one weight.