A new type of internal pressure pump combined with a synchronized and balanced drive structure enables control of the internal filling pressure and flow rate in industrial dumpling production machines.

Abstract

The invention relates to a synchronized and balanced drive structure that enables the control of the internal filling pressure and flow rate in industrial dumpling production machines. It relates to a system comprising an internal mortar hopper (1), a screw-type internal pump shaft (3), a mold and shaping group (4), a geared drive group (6) and independent drive motors (7); characterized by the synchronization of the pump speed and the mold closing timing, pressure-balancing mechanical regulation and controlled power transmission that reduces vibration.

Description

1 Specifications Internal Filling Pressure and Flow in Industrial Dumpling Production Machines Synchronized and balanced drive that ensures quantity control. New Type Internal Pressure Pump 5 Combined with its Structure Technical Area The invention is a device used in the food machinery manufacturing industry for stuffing and filling pressing. The invention encompasses production systems involving shaping mechanisms. Ensuring product standardization in mass production, filling accuracy 10 techniques developed to increase efficiency and reduce mechanical wear. It includes solutions. The invention specifically addresses the internal filling pressure in industrial dumpling production machines and It enables the flow rate to be controlled by the internal pumping principle. working dumplings, hingel, tortellini, ravioli, cappelletti and similar filled doughs 15 for use in businesses that mass-produce and standardize their products It relates to synchronized and balanced drive structures. Previous Technique In current industrial dumpling production machines, the amount of filling is 20 Most are adjusted by changing the engine speed or gear ratio. In practice, the pump and mold system have constant mechanical synchronization. It is in operation. Feedback (sensor-based) filling control is not common. Production When the product weight, mortar viscosity, or paste thickness changes during the process, the system It cannot automatically compensate for this. 25 The main shortcomings of current practices are: The amount of internal filling is not clearly defined. not being monitored by a cycle control system; not measuring mortar pressure and Lack of fixation; lack of flexible synchronization between the mold and the pump; Lack of adaptive control to viscosity changes; 30 under high pressure Mechanical stress occurs in the mold group. As a result of these deficiencies, the filling... 2 The imbalance and the inability to ensure product standardization create a technical problem. It is obtained by perfectly matching the helical pressure with the mold closing timing. Otherwise, some dumplings burst from being overfilled, while others... The product is coming out incomplete or incomplete. This situation both reduces product quality and results in waste. This increases the rate. Additionally, irregular pressure causes wear in the mold group and a long lifespan of 5 years. This leads to mechanical tolerance degradation in the long run. Machines for the industrial production of filled dough products in current technology. It has been developed in the literature with various pumping and molding mechanisms. For example, patent US4848218A concerns filling 10 in ravioli production machines. a filling that allows the material to be fed onto the dough layer It describes the mechanism and structure of the feed tube and the filling material. It includes a feeding system that allows distribution to specific points; however, filling the mechanism does not operate synchronously with an independent drive system and filling the absence of a regulatory structure that actively balances its pressure 15 flow instability and dosage deviations in high-viscosity interior mortars due to this. It can occur. Another example, patent titled US3605641A, describes placing a layer of pulp between two layers of dough. 20 that enables filling and whose stroke can be adjusted according to the mold cutting system. A ravioli making machine with a metering pump is described, along with the pump stroke. An adjustable relationship is established between the mold system; however The system features a screw-type internal pump that conveys the filling material at a continuous and stable pressure. Because of its structure and the absence of a geared controlled power transmission that reduces vibration, the series Flow fluctuations and mechanical vibration problems can be observed during production. 25 Additionally, patent number US4996914 describes filling voids in the pulp layer. a filling nozzle and rotating drum driven by a gear pump for dispensing A capping apparatus with a system similar to ravioli is described. The aim is to produce the products; however, the mechanical pressure in the filling line is 30. Dynamic balancing or pump speed and mold closing timing. 3 Since there is no structure to ensure synchronization, the amount of filler... Irregularities and limitations in production accuracy may arise. Purpose of the Invention The main purpose of the invention is to replace the 5 seen in existing internal pump dumpling machines. filling imbalance, pressure miscontrol, and mold-pump synchronization. The goal is to eliminate their problems. The advantages offered by the invention are as follows: - Controlling the internal filling pressure and flow rate, 10 - Synchronizing pump speed with mold closing timing, - Ensuring equal filling volume and balanced pressure distribution in each cycle, - Minimal impact from viscosity changes, - Increasing product standardization, - Reducing mold wear, 15 - Reducing production waste rate, - Reducing vibration and sudden loads, - Creating a hygienic and safe working environment, - Reducing the frequency of maintenance periods, - Transfer of products with different viscosity values ​​while preserving their physical properties. 20 to be done. Explanation of the Figures Figure 1 is an assembly perspective view of the machine that is the subject of the invention. Figure 2 shows a perspective view of the disassembled machine, which is the subject of the invention. 25 Explanation of References No explanation 1. Mortar Hopper (Conical Feeding Hopper) 2 Top Presses / Manual Locking Mechanism 4 3 Internal Pump Screws (Screw Shafts) 4 Molding / Shaping Groups Carrier Intermediate Plate (304 Stainless Steel Chassis Top Plate) 6 Drive Gearbox / Reducer Group 7. Electric Motors (Dual Motor Drive System) 8 Main Support Frames and Adjustable Legs Detailed Description of the Invention The invention relates to the industrial production of dumplings with a controlled and synchronized filling system. It is a machine that conveys the filling to the mold group in a controlled and synchronized manner. 5 and the principle of managing the mold closing moment and the filling pressure in a coordinated manner. It is based on. The machine shown in Figure 1 has an internal mortar hopper (1) (conical feeding hopper) inside. The filled inner mortar is pumped downwards through the spiral inner pump shaft (3) 10 It works on the principle of transport. The inner mortar container (1) is transported by gravity. It ensures even transfer of the inner mortar to the spiral (3) inlet. Conical form This reduces the formation of blind spots and ensures flow continuity. As seen in Figure 2, the helical internal pump shaft (3) is driven by an independent drive system 15 (304 Stainless Steel) geared drive unit (6) and independent drive motors (7) It is rotated with the help of a spiral (3), filling mold and shaping group. (4) transmits it into the inside with controlled pressure. Screw inner pump shaft (3), Mold closing with adjustable speed and synchronized operation principle. It ensures balanced filling by working in accordance with the timing. 20 Molding and shaping group (4), shaping of dough and inner filling It performs the closing operation. The mold closing movement is driven by the pump rotation. It is compatible with mechanical or adjustable synchronization rates. The molding and shaping group (4) works synchronously with the pump shaft (3) to over 25 This prevents pressure and underfilling problems. Thus, it prevents excessive pressure at the mold closing moment. This prevents pressure build-up and balances the filling volume. As can be seen in Figure 2; the upper fixing and pressing mechanism (2) of the reservoir It allows for easy disassembly and reassembly, and ensures it remains secured during operation. Hygiene and maintenance 5 It offers convenience. Carrier intermediate table (5) (304 stainless steel chassis top table), mold ensuring the stable operation of the group; vibration and load transfer are the main carriers. It is transmitted to the ground via the chassis and adjustable feet (8). The carrier intermediate plate (5), It balances vibration and load distribution. As can be seen in Figure 2; geared drive unit (6) (gearbox / reducer (group), converts motor movement into controlled torque. Between the pump and the mold. It balances the filling pressure by providing an adjustable synchronization ratio. Independent drive motors (7) (double motor drive system), pump and mold It allows for separate control of each group. Thanks to its speed adjustability, 15 The filling amount is precisely regulated. Main carrier chassis and adjustable feet (8), It supports the entire system and transmits vibrations to the ground. It creates a stable working environment. The system utilizes gears and bearings thanks to its completely oil-lubricated and sealed type gearbox assembly. maximize the working performance and durability of its components. It extracts it using the principle of a continuous oil bath within a closed container. The operating transmission system provides efficient and continuous lubrication at the gear contact surfaces. By providing this, it minimizes friction. This reduces the rate of wear, Heating is controlled and mechanical efficiency is increased. Bearing Since the bearings also operate under constant lubrication, their load-carrying capacity increases. 25 Service life is extended, maintenance periods are reduced, and vibration and mechanical... Gap formation is reduced. The closed gearbox architecture also protects against the external environment. By preventing the entry of dust, moisture and particles that may arise, the system remains hygienic and It contributes to its reliable operation. 6 The pump screw (3) group, driven by a double reducer group (6), is separated from each other. It is structured to operate independently. This structure Thanks to this, the pump speed and feed rate can be precisely controlled. This independent drive system is capable of handling different viscosity values. The products in question are processed in form 5 while preserving their physical properties (shape, color, structure, and consistency). This ensures that the product is transferred to the shaping (forming) group. Thus, the product... homogeneous and stable transfer without deterioration in its rheological structure. The process is achieved in this way. Deformations due to product viscosity are prevented. Color and structural integrity are preserved, constant pressure is applied to the forming unit, and Controlled flow is ensured, increasing production quality and process stability. 10 In the internal pressure pump, the double motor structure separates the screw and pump (3) gears. It has a structure that does not damage the product structure by working in different cycles, under pressure. It provides balanced support. It has an easily detachable and cleanable structure, enclosed. Thanks to its gearbox (6) structure, it is completely stainless 304 grade 15 washable. Thanks to the helical assembly (3) manufactured as a single piece, the product flow is controlled and is provided without interruption. The monoblock structure ensures the product is transmitted throughout the transmission line. Minimizing backflow while contributing to maintaining flow direction stability. 20 It provides. Thanks to the optimized geometry of the helix (3), the product, line It can be rotated in place and advanced homogeneously within it. This This feature is particularly suitable for viscous and dense products, allowing for pressure fluctuations. By reducing [the amount of fluid], it creates a smooth and balanced transfer process. The working cycle takes place as follows: The inner mortar, which is filled into the hopper (1), is screwed It is transported to the mold entrance by (3). Filling takes place when the mold assembly (4) is opened. Since pump speed and pressure are synchronized at the mold closing moment, overfilling is prevented. or no underfilling occurs. Once forming is complete, the product is removed and the cycle begins. This principle is repeated. Thanks to this principle, the system ensures an equal filling amount in each cycle, a balanced 30. 7 It operates with pressure distribution and reduced mechanical stress. The basis of the invention Its logic is based on the controlled matching of force and timing.

Claims

8 REQUESTS 1. The invention describes a device for making dumplings, hingel, tortellini, and ravioli using an internal pump dispensing principle. Mass and standard production of cappelletti and similar filled dough products. Controlled and synchronized internal filling for use in manufacturing facilities 5 It has a system with a dual motor structure and the pump and mold assembly are separate. independent drive motors (7) that enable separate control of the entire system the main thing that carries the vibration, transmits it to the ground and creates a stable working environment. Industrial dumpling production including carrier chassis and adjustable feet (8) has a machine; 10 - the inner mixture is evenly distributed into the spiral (3) inlet by the effect of gravity. Internal mortar reservoir (1) which enables its transmission, - Removing and installing the hopper (1) and securing it during operation upper fixing and pressing mechanism (2), - geared drive unit (6) by independent drive motors (7) 15 driven via, pump speed and mold closing timing synchronized and internal filling pressure regulated in a controlled manner. spiral inner pump shaft (3), - Cutting, filling and closing the dough, synchronized with the pump shaft (3). mold and 20 that prevent the problem of excessive pressure and underfilling by working shaping group (4), - Ensures stable operation of the mold assembly, distributing vibration and load. balancing (304 Stainless Steel) carrier intermediate plate (5), - Between the pump and the mold which converts the motor (7) movement into controlled torque By providing an adjustable synchronization ratio, the filling pressure can be increased to 25. balancing (304 Stainless Steel) geared drive unit (6), It is characterized by its inclusion.

2. According to claim 1, the screw internal pump shaft (3) inlet is balanced by the effect of gravity. It is characterized by a conical-shaped internal mortar reservoir (1) which provides internal mortar transmission. 30 9 3. According to Claim 1, a closed-type gearbox assembly containing a complete oil-lubricated and sealed type gearbox. operating within a housing on the principle of a continuous oil bath, using gears and bearings. with geared drive unit (6) whose elements work under constant lubrication It is characterized.

4. According to Claim 1, a closed 5 that prevents the entry of dust, moisture and particles from the outside environment. It is characterized by a machine that incorporates a transmission architecture.

5. According to Claim 1, a single-piece monoblock structure with controlled product flow and ensuring uninterrupted operation, preventing product recoil along the transmission line. It is characterized by a helical inner pump shaft (3) which minimizes (backflow).

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