Energy-saving control system for production apparatus and energy-saving control method thereof

The energy-saving control system for production apparatuses addresses high energy consumption by using a current hook meter and neural network to adjust motor speed, effectively reducing idle power usage.

US20260151826A1Pending Publication Date: 2026-06-04METAL INDS RES & DEV CENT

Patent Information

Authority / Receiving Office
US · United States
Patent Type
Applications(United States)
Current Assignee / Owner
METAL INDS RES & DEV CENT
Filing Date
2024-12-03
Publication Date
2026-06-04

AI Technical Summary

Technical Problem

Conventional production apparatuses, such as forging equipment, exhibit high energy consumption due to unnecessary current output during non-processing wastage intervals, leading to inefficient energy usage.

Method used

An energy-saving control system utilizing a current hook meter and control circuit to identify processing and non-processing intervals through a neural network model, adjusting motor speed or voltage to reduce standby current.

Benefits of technology

Automatically reduces power consumption during idle periods by identifying non-processing intervals and adjusting motor parameters, thereby enhancing energy efficiency.

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Abstract

Disclosed are an energy-saving control system for a production apparatus and an energy-saving control method thereof. The energy-saving control system includes a control circuit and a current hook meter. The current hook meter is coupled to the production apparatus. The control circuit is coupled to the current hook meter. The control circuit executes a current signal acquisition module to obtain a current signal of the production apparatus through the current hook meter, and the current signal acquisition module converts the current signal into a current value variation curve. The control circuit analyzes a current value variation curve through an analysis model to identify a processing section interval and a non-processing wastage section interval in the current value variation curve, and the control circuit adjusts a motor speed of the production apparatus to improve energy-saving effect according to the non-processing wastage section interval of the current value variation curve.
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