Vibratory cementitious-material dispensing device

Abstract

A device configured to deliver mortar, grout, and other viscous construction materials in a controlled and ergonomic manner during masonry applications. The device comprises a funnel-shaped body defined by a top opening and a bottom opening, wherein an interior surface of the body may optionally include a non-stick coating to minimize adhesion and clogging. A removable lid may be coupled to the top opening in one embodiment, and the bottom opening is adapted to receive a removable application tip of various geometries. The device further comprises at least one handle with an integrated actuation mechanism, which is electrically connected to at least one vibration motor through an onboard circuit board. The vibration motor is configured to generate oscillatory motion that promotes the flow of material through the body. Power is supplied by at least one battery.

Description

CROSS-REFERENCE TO RELATED APPLICATION

[0001] The present application claims priority to, and the benefit of, U.S. Provisional Application No. 63 / 764,075, which was filed on Feb. 27, 2025, and is incorporated herein by reference in its entirety.FIELD OF THE INVENTION

[0002] The present invention relates generally to the field of cementitious material dispensing. More specifically, the present invention relates to a device configured to deliver mortar, grout, and other viscous construction materials in a controlled and ergonomic manner by using a funnel-shaped body with a vibration motor that promotes continuous material flow. Accordingly, the present disclosure makes specific reference thereto. Nonetheless, it is to be appreciated that aspects of the present invention are also equally applicable to other like applications, devices, and methods of manufacture.BACKGROUND

[0003] In traditional masonry work, the application of mortar, grout, or similar cementitious materials often relies on manual tools such as trowels. This method requires considerable physical effort and skill to achieve consistent results. The process of spreading mortar manually can lead to uneven application, which compromises the structural integrity and aesthetic uniformity of the masonry. Inconsistencies in the size and shape of mortar beads may result in weak joints or gaps, necessitating rework. This inefficiency not only consumes additional time but also leads to the waste of materials, thereby increasing project costs. On larger job sites, the labor-intensive nature of manual mortar application contributes to slower workflow and potential delays in project timelines. Moreover, fatigue from repeated manual handling of heavy or viscous materials can lead to ergonomic issues and increased risk of injury for workers. As construction practices evolve toward higher productivity and precision, the need for a more controlled, efficient, and ergonomic method of applying cementitious materials becomes increasingly apparent.

[0004] Therefore, there exists a long-felt need in the art for a vibratory cementitious-material dispensing device that enables consistent and controlled deposition of mortar and similar materials. There also exists a long-felt need in the art for a vibratory cementitious-material dispensing device that improves the speed and efficiency of masonry tasks such as bricklaying and joint filling. Moreover, there exists a long-felt need in the art for a vibratory cementitious-material dispensing device that reduces material waste and physical strain on workers during masonry applications.

[0005] The subject matter disclosed and claimed herein, in one embodiment thereof, comprises a vibratory cementitious-material dispensing device. The device is configured to deliver mortar, grout, and other viscous construction materials in a controlled and ergonomic manner during masonry applications. The device comprises a funnel-shaped body defined by a top opening and a bottom opening, wherein an interior surface of the body may optionally include a non-stick coating to minimize adhesion and clogging. A removable lid may be coupled to the top opening in one embodiment, and the bottom opening is adapted to receive a removable application tip of various geometries. The device further comprises at least one handle with an integrated actuation mechanism, which is electrically connected to at least one vibration motor through an onboard circuit board. The vibration motor is configured to generate oscillatory motion that promotes the flow of material through the body. Power is supplied by at least one battery, which may be removable or integrated, and may interface with a docking terminal designed to accept standardized power tool battery packs.

[0006] In this manner, the vibratory cementitious-material dispensing device of the present invention accomplishes all the foregoing objectives and provides a dispensing tool that ensures uniform and controlled deposition of viscous construction materials through a combination of gravity and targeted vibration. More specifically, the variable-speed actuation mechanism allow for user-adjustable flow rates, reducing physical strain and increasing application precision. The inclusion of interchangeable tips and a non-stick interior enhances versatility while minimizing clogging and cleaning effort. The integration of a vibration motor and compatible power system also reduces the reliance on manual troweling, thereby increasing operational efficiency and lowering material waste. As a result, the device addresses the inefficiencies and ergonomic challenges of traditional mortar application methods, contributing to faster, more accurate, and less labor-intensive masonry workflows.SUMMARY

[0007] The following presents a simplified summary to provide a basic understanding of some aspects of the disclosed innovation. This summary is not an extensive overview, and it is not intended to identify key / critical elements or to delineate the scope thereof. Its sole purpose is to present some general concepts in a simplified form as a prelude to the more detailed description that is presented later.

[0008] The subject matter disclosed and claimed herein, in one embodiment thereof, comprises a vibratory cementitious-material dispensing device. The device is configured to deliver viscous construction materials during masonry tasks, replacing traditional tools to improve application speed, reduce waste, and enhance deposition consistency. The device is comprised of a funnel-shaped body. The interior surface may feature a non-stick coating to reduce adhesion and prevent clogging. The body includes a top opening that tapers to a narrower bottom opening, with geometric profiles selected for optimal flow and control.

[0009] In one embodiment, a removable lid may be attached using fasteners and may be transparent or include ventilation features to assist material loading and air displacement. The bottom opening may also take various geometric forms and may receive a removable application tip in one embodiment. The tip is attached using fasteners and may vary in shape to suit specific material deposition tasks such as beading, spreading, joint filling, or grooved application.

[0010] At least one handle is mounted to the body and may be oriented in multiple directions based on ergonomic needs. The handle may include a textured grip area for enhanced control, and configurations may support single or two-handed operation. The device is further comprised of an actuation mechanism integrated into the handle or body to control vibration intensity. The mechanism may regulate motor operation via a circuit board. The vibration motor may be of various types and generates oscillatory motion within the body, promoting material flow by reducing internal friction. Vibration assists in maintaining continuous material discharge and prevents clogging at the outlet.

[0011] Power is supplied by at least one battery, which may be removable or integrated. Removable batteries may interface with a docking terminal compatible with standardized power-tool battery platforms and may include securement features for stable engagement during use. The battery may also include charge status indicators. Integrated batteries may allow recharging through a variety of port types, including USB-C, barrel jack, magnetic port, or inductive charging.

[0012] A method of use includes providing the device with all functional components, loading material through the top opening, securing the lid, attaching the application tip, inserting the battery, activating the actuation mechanism to power the motor, adjusting vibration settings, and directing the device for controlled material deposition using gravitational and vibrational forces.

[0013] Accordingly, the vibratory cementitious-material dispensing device of the present invention is particularly advantageous as it provides a dispensing tool that ensures uniform and controlled deposition of viscous construction materials through a combination of gravity and targeted vibration. More specifically, the variable-speed actuation mechanism allows for user-adjustable flow rates, reducing physical strain and increasing application precision. The inclusion of interchangeable tips and a non-stick interior enhances versatility while minimizing clogging and cleaning effort. The integration of a vibration motor and compatible power system also reduces the reliance on manual troweling, thereby increasing operational efficiency and lowering material waste. As a result, the device overcomes the inefficiencies and limitations of traditional mortar application methods, contributing to faster, more accurate, and less labor-intensive masonry workflows.

[0014] To the accomplishment of the foregoing and related ends, certain illustrative aspects of the disclosed innovation are described herein in connection with the following description and the annexed drawings. These aspects are indicative, however, of but a few of the various ways in which the principles disclosed herein can be employed and are intended to include all such aspects and their equivalents. Other advantages and novel features will become apparent from the following detailed description when considered in conjunction with the drawings.BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The description refers to provided drawings in which similar reference characters refer to similar parts throughout the different views, and in which:

[0016] FIG. 1 illustrates a perspective view of one potential embodiment of a vibratory cementitious-material dispensing device of the present invention in accordance with the disclosed architecture;

[0017] FIG. 2 illustrates a side view of one potential embodiment of a vibratory cementitious-material dispensing device of the present invention in accordance with the disclosed architecture;

[0018] FIG. 3 illustrates a perspective view of one potential embodiment of a vibratory cementitious-material dispensing device of the present invention wherein the lid is attached to the body in accordance with the disclosed architecture; and

[0019] FIG. 4 illustrates a flowchart of a method of using one potential embodiment of a vibratory cementitious-material dispensing device of the present invention in accordance with the disclosed architecture.DETAILED DESCRIPTION

[0020] The innovation is now described with reference to the drawings, wherein like reference numerals are used to refer to like elements throughout. In the following description, for purposes of explanation, numerous specific details are set forth to provide a thorough understanding thereof. It may be evident, however, that the innovation can be practiced without these specific details. In other instances, well-known structures and devices are shown in block diagram form to facilitate a description thereof. Various embodiments are discussed hereinafter. It should be noted that the figures are described only to facilitate the description of the embodiments. They are not intended as an exhaustive description of the invention and do not limit the scope of the invention. Additionally, an illustrated embodiment need not have all the aspects or advantages shown. Thus, in other embodiments, any of the features described herein from different embodiments may be combined.

[0021] As noted above, there exists a long-felt need in the art for a vibratory cementitious-material dispensing device that enables consistent and controlled deposition of mortar and similar materials. There also exists a long-felt need in the art for a vibratory cementitious-material dispensing device that improves the speed and efficiency of masonry tasks such as bricklaying and joint filling. Moreover, there exists a long-felt need in the art for a vibratory cementitious-material dispensing device that reduces material waste and physical strain on workers during masonry applications.

[0022] The present invention, in one exemplary embodiment, is comprised of a vibratory cementitious-material dispensing device. The device is designed to deliver viscous construction materials during masonry operations, serving as a replacement for traditional tools to increase application speed, minimize waste, and improve deposition consistency. A funnel-shaped body forms the primary structure of the device. To reduce material adhesion and prevent clogging, the interior surface may be coated with a non-stick layer. The body features a top opening that narrows into a bottom opening, with selected geometric profiles that support efficient material flow and enhanced operator control.

[0023] In certain embodiments, a removable lid may be secured to the top opening using fasteners. The lid may be constructed from transparent materials or include ventilation components to facilitate loading and release of trapped air. The bottom opening may also feature various geometric profiles and may accommodate a removable application tip. The tip, secured by fasteners, may be shaped for specific tasks such as beading, spreading, joint filling, or applying grooved material.

[0024] At least one handle is affixed to the body and may be positioned in different orientations to suit ergonomic preferences. The handle may incorporate a textured grip area for improved user control, and some configurations may support two-handed operation. An actuation mechanism is integrated into the handle or body to regulate the vibration intensity of the device. This mechanism may control motor performance through a circuit board. Various types of vibration motors may be employed to generate oscillatory motion within the body, facilitating material flow by decreasing internal resistance. This vibration also supports consistent material discharge and reduces clogging at the outlet.

[0025] Power is delivered by at least one battery, which may be removable or integrated. Removable batteries may interface with a docking terminal compatible with standardized power-tool platforms and may include securement features for reliable engagement. Some batteries may include charge-level indicators. Integrated batteries may be rechargeable through ports such as USB-C, barrel jack, magnetic connectors, or inductive charging interfaces.

[0026] A method of use includes assembling the device with all necessary components, loading material through the top opening, securing the lid, attaching the application tip, inserting the battery, activating the actuation mechanism to power the motor, adjusting vibration parameters, and directing the device for consistent material deposition using both gravitational and vibratory assistance.

[0027] As a result, the device offers a uniform and controlled delivery solution for viscous construction materials by combining gravitational flow with targeted vibration. The variable-speed actuation mechanism provides user-controlled flow adjustment, reducing physical strain and increasing application accuracy. Interchangeable tips and a non-stick interior expand functional versatility while minimizing clogging and cleaning requirements. The integrated vibration motor and power system eliminate the need for manual troweling, increasing efficiency and reducing material waste. The device thereby addresses and overcomes the limitations of conventional mortar application methods, resulting in faster, more precise, and less labor-intensive masonry processes.

[0028] Referring initially to the drawings, FIG. 1 illustrates a perspective view of one potential embodiment of a vibratory cementitious-material dispensing device 100 of the present invention in accordance with the disclosed architecture. The device 100 is configured to provide efficient, controlled, and ergonomic delivery of mortar, grout, and similar viscous construction materials 102 during masonry applications such as bricklaying, block laying, tile setting, pointing, and joint filling. The device 100 is designed to replace traditional manual tools such as the trowel, thereby enhancing material application speed, reducing waste, and improving consistency of deposition.

[0029] The device 100 is comprised of a body 104 in the form of a funnel-shaped container. The body 104 may be comprised of rigid or semi-rigid materials such as but not limited to high-density polyethylene, polypropylene, aluminum alloy, or stainless steel. These materials may be selected based on resistance to alkaline substances and ease of cleaning after use. In some embodiments, the interior surface 106 of the body 104 may be coated with a non-stick coating 108 such as but not limited to polytetrafluoroethylene (PTFE) to minimize material adhesion and reduce clogging.

[0030] The body 104 is defined by a top opening 110 that tapers downward to a narrower bottom opening 112, as seen in FIG. 1. The body 104 may exhibit various exterior and interior geometric profiles, each selected to optimize material handling, operator control, and structural integrity. In one embodiment, the body 104 is conical, featuring a straight taper from the top opening 110 to the bottom opening 112 to promote uninterrupted gravitational flow of material 102 toward the tip 114. In another embodiment, the body 104 may be a compound frustum. The top opening 110 is preferably of a larger diameter than the bottom opening 112.

[0031] In some configurations, the body 104 may be bulbous or ellipsoidal in the upper section and tapered near the bottom to increase total capacity without significantly increasing the vertical profile of the device 100. In other variations, the body 104 may be cylindrical at the top opening 110 and transition into a conical or pyramidal lower section at the bottom opening 112 to combine ease of filling with controlled flow. Polygonal cross-sections of the body 104 may include hexagonal, octagonal, or rectangular.

[0032] The top opening 110 may be circular, square, oval, or another geometric profile, and may be dimensioned to accept materials 102 transferred using standard trowels, buckets, or similar implements. In one embodiment, the top opening 110 is comprised of a removable lid 116, as seen in FIGS. 3 and 2. The lid 116 may attach to the body 104 via fasteners 118 such as but not limited to threaded collars, bayonet lugs, snap-fit connectors, or clamp rings. In some variations, the lid 116 may be comprised of transparent or semi-transparent materials to enable visual monitoring of the material 102 level without removing the lid 116. In further configurations, the lid 116 may be comprised of an interface 120 comprising ventilation ports, pressure-equalizing valves, or mesh inserts to aid in controlled material 102 flow and to release trapped air during filling operations.

[0033] The bottom opening 112 may have a geometric profile such as but not limited to circular, oval, rectangular, square, or polygonal. In one embodiment, the bottom opening 112 and / or body 104 is configured to receive a removable application tip 114, as seen in FIG. 2. The connection between the tip 114 and the opening 112 and / or body 104 may be established using at least one fastener 122 such as but not limited to a threaded collar, bayonet slot, twist-lock connector, or quick-release clamp, or any other reciprocating fastener types. Tip 114 geometries may include but are not limited to round tips for bead dispensing, flat tips for adhesive spreading, fan-shaped tips for joint filling, or notched tips for grooved material application.

[0034] The device 100 is further comprised of at least one handle 124 mounted to the body 104. The handle 124 may be oriented longitudinally, transversely, or perpendicularly relative to the body 104, depending on the ergonomic and operational requirements. In some embodiments, the handle 124 may be comprised of a grip area 126 made of materials such as but not limited to overmolded rubber, thermoplastic elastomer, or textured composite. The grip area 126 and / or handle 124 may further be comprised of a grip texture 128 such as but not limited to ribbing, knurling, or patterned recesses for enhanced user control. In certain configurations, multiple handles 124 may be included to support two-handed operation or stabilization during vertical or overhead application.

[0035] The device 100 is also comprised of an actuation mechanism 130, as seen in FIG. 2. In one embodiment, the actuation mechanism 130 is a variable-speed trigger integrated into at least one handle 124. The actuation mechanism 130 may be configured to control the operating speed of the vibration motor 134 by varying the voltage or pulse width modulation (PWM) signal delivered to the motor 134. Increased trigger displacement may correspond to increased motor 134 speed, thereby allowing the user to dynamically adjust the vibration intensity of the device 100 during operation.

[0036] In other embodiments, the actuation mechanism 130 may be in the form of a rotary dial integrated into the handle 124 or body 104 to permit selection of discrete or continuous vibration speed levels of the motor 134. In another variation, the mechanism 130 may be in the form of a push-button interface configured to activate and cycle through predefined motor 134 speed settings. Each variation of the actuation mechanism 130 may be configured to communicate with the motor 134 via the onboard circuit board 136. In one embodiment, the mechanism 130 may further be comprised of a locking mechanism 132 such as but not limited to a mechanical latch, detent, or electronic hold function configured to maintain a fixed mechanism 130 position or setting during prolonged use.

[0037] The actuation mechanism 130 may be electrically connected to the vibration motor 134 via the circuit board 136. The vibration motor 134 may be comprised of an eccentric rotating mass (ERM) motor, a linear resonant actuator (LRA), and / or an unbalanced motor assembly. The selected motor 134 type may be determined based on the desired amplitude, frequency, and directional characteristics of the vibration produced.

[0038] Upon activation of the actuation mechanism 130, the vibration motor 134 generates oscillatory motion within the body 104. This vibrational energy may propagate through the body 104, thereby reducing internal friction and resistance among the viscous material 102 within the body 104. As a result, the material 102 may flow more readily under gravity through the bottom opening 112 and into the application tip 114 (if attached). In configurations where the tip 114 is narrow or specialized for controlled dispensing, the vibration-induced agitation may assist in preventing clogging or bridging of the material 102 near the outlet. The vibration may also promote continuous, even flow through the tip 114, allowing for smooth and precise deposition during masonry operations. The amplitude and frequency of the vibration may be regulated via the actuation mechanism 130 to match different material viscosities, environmental conditions, or user preferences, providing an adaptable and responsive dispensing experience.

[0039] Power for the motor 134 may be provided by at least one battery 138. The battery 138 may be a removable or integrated unit attached to the body 104 and / or handle 124. In removable configurations, the battery 138 may interface with a receiving area 140 in the form of a docking terminal. The docking terminal may be configured to mechanically and electrically accept commercially available power-tool battery packs. In some embodiments, the docking terminal may be designed to be compatible with one or more standardized battery platforms from power tool manufacturers. The docking terminal may take the form of any geometry or electrical configuration necessary to accept a wide range of power-tool battery types, including but not limited to slide-in battery packs, stem-style batteries, or rear-loading configurations. In one embodiment, the docking terminal may include securing mechanisms 142 (as seen in FIG. 2) such as but not limited to retention tabs, friction locks, or spring-loaded latches to ensure secure battery 138 engagement during operation.

[0040] In one embodiment, the battery 138 may include status indicators 144 such as but not limited to charge level LEDs or condition indicators. In integrated configurations, the battery 138 may be permanently enclosed within the body 104 or handle 124. Charging access may be provided through a charging port 146 such as but not limited to a USB-C connector, barrel jack, magnetic port, or inductive charging interface.

[0041] The present invention is also comprised of a method of using 200 the device 100, as seen in FIG. 4. First, a device 100 is provided comprised of a body 104 defined by a top opening 110 and a bottom opening 112, at least one removable lid 116, at least one removable application tip 114, at least one handle 124, at least one actuation mechanism 130, at least one vibration motor 134, at least one circuit board 136, and at least one battery 138 [Step 202]. Then, viscous construction material 102 such as mortar or grout is loaded into the body 104 through the top opening 110, optionally by removing the lid 116 (if present) [Step 204]. Next, the lid 116 (if present) is secured to the top opening 110 using at least one fastener 118 [Step 206]. Next, an application tip 114 may be attached to the bottom opening 112 using at least one fastener 122 [Step 208]. Then, the battery 138 is inserted into the receiving area 140 until secured by at least one securing mechanism 142 (if present) [Step 210]. Afterward, the actuation mechanism 130 is activated by the user, thereby powering the vibration motor 134 via the circuit board 136 to induce vibrational motion throughout the body 104 [Step 212]. Then, the amplitude and frequency of the vibration of the motor 134 can be adjusted via the actuation mechanism 130 to match the viscosity of the material 102 or desired application rate [Step 214]. Finally, the user grips the handle 124 and directs the tip 114 and / or opening 112 to a target area, allowing the material 102 to flow through the tip 114 and / or opening 112 out of the body 104 and under the influence of gravity and vibration for controlled, consistent material 102 deposition [Step 216].

[0042] Certain terms are used throughout the following description and claims to refer to particular features or components. As one skilled in the art will appreciate, different persons may refer to the same feature or component by different names. This document does not intend to distinguish between components or features that differ in name but not structure or function. As used herein “vibratory cementitious-material dispensing device” and “device” are interchangeable and refer to the vibratory cementitious-material dispensing device 100 of the present invention.

[0043] Notwithstanding the foregoing, the vibratory cementitious-material dispensing device 100 of the present invention and its various components can be of any suitable size and configuration as is known in the art without affecting the overall concept of the invention, provided that they accomplish the above-stated objectives. One of ordinary skill in the art will appreciate that the size, configuration, and material of the vibratory cementitious-material dispensing device 100 as shown in the FIGS. are for illustrative purposes only, and that many other sizes and shapes of the vibratory cementitious-material dispensing device 100 are well within the scope of the present disclosure. Although the dimensions of the vibratory cementitious-material dispensing device 100 are important design parameters for user convenience, the vibratory cementitious-material dispensing device 100 may be of any size, shape, and / or configuration that ensures optimal performance during use and / or that suits the user’s needs and / or preferences.

[0044] Various modifications and additions can be made to the exemplary embodiments discussed without departing from the scope of the present invention. While the embodiments described above refer to particular features, the scope of this invention also includes embodiments having different combinations of features and embodiments that do not include all the described features. Accordingly, the scope of the present invention is intended to embrace all such alternatives, modifications, and variations as fall within the scope of the claims, together with all equivalents thereof.

[0045] What has been described above includes examples of the claimed subject matter. It is, of course, not possible to describe every conceivable combination of components or methodologies for purposes of describing the claimed subject matter, but one of ordinary skill in the art may recognize that many further combinations and permutations of the claimed subject matter are possible. Accordingly, the claimed subject matter is intended to embrace all such alterations, modifications, and variations that fall within the spirit and scope of the appended claims. Furthermore, to the extent that the term “includes” is used in either the detailed description or the claims, such term is intended to be inclusive in a manner similar to the term “comprising” as “comprising” is interpreted when employed as a transitional word in a claim.

Examples

Embodiment Construction

[0020]The innovation is now described with reference to the drawings, wherein like reference numerals are used to refer to like elements throughout. In the following description, for purposes of explanation, numerous specific details are set forth to provide a thorough understanding thereof. It may be evident, however, that the innovation can be practiced without these specific details. In other instances, well-known structures and devices are shown in block diagram form to facilitate a description thereof. Various embodiments are discussed hereinafter. It should be noted that the figures are described only to facilitate the description of the embodiments. They are not intended as an exhaustive description of the invention and do not limit the scope of the invention. Additionally, an illustrated embodiment need not have all the aspects or advantages shown. Thus, in other embodiments, any of the features described herein from different embodiments may be combined.

[0021]As noted above...

CROSS-REFERENCE TO RELATED APPLICATION

[0001] The present application claims priority to, and the benefit of, U.S. Provisional Application No. 63 / 764,075, which was filed on Feb. 27, 2025, and is incorporated herein by reference in its entirety.FIELD OF THE INVENTION

[0002] The present invention relates generally to the field of cementitious material dispensing. More specifically, the present invention relates to a device configured to deliver mortar, grout, and other viscous construction materials in a controlled and ergonomic manner by using a funnel-shaped body with a vibration motor that promotes continuous material flow. Accordingly, the present disclosure makes specific reference thereto. Nonetheless, it is to be appreciated that aspects of the present invention are also equally applicable to other like applications, devices, and methods of manufacture.BACKGROUND

[0003] In traditional masonry work, the application of mortar, grout, or similar cementitious materials often relies on manual tools such as trowels. This method requires considerable physical effort and skill to achieve consistent results. The process of spreading mortar manually can lead to uneven application, which compromises the structural integrity and aesthetic uniformity of the masonry. Inconsistencies in the size and shape of mortar beads may result in weak joints or gaps, necessitating rework. This inefficiency not only consumes additional time but also leads to the waste of materials, thereby increasing project costs. On larger job sites, the labor-intensive nature of manual mortar application contributes to slower workflow and potential delays in project timelines. Moreover, fatigue from repeated manual handling of heavy or viscous materials can lead to ergonomic issues and increased risk of injury for workers. As construction practices evolve toward higher productivity and precision, the need for a more controlled, efficient, and ergonomic method of applying cementitious materials becomes increasingly apparent.

[0004] Therefore, there exists a long-felt need in the art for a vibratory cementitious-material dispensing device that enables consistent and controlled deposition of mortar and similar materials. There also exists a long-felt need in the art for a vibratory cementitious-material dispensing device that improves the speed and efficiency of masonry tasks such as bricklaying and joint filling. Moreover, there exists a long-felt need in the art for a vibratory cementitious-material dispensing device that reduces material waste and physical strain on workers during masonry applications.

[0005] The subject matter disclosed and claimed herein, in one embodiment thereof, comprises a vibratory cementitious-material dispensing device. The device is configured to deliver mortar, grout, and other viscous construction materials in a controlled and ergonomic manner during masonry applications. The device comprises a funnel-shaped body defined by a top opening and a bottom opening, wherein an interior surface of the body may optionally include a non-stick coating to minimize adhesion and clogging. A removable lid may be coupled to the top opening in one embodiment, and the bottom opening is adapted to receive a removable application tip of various geometries. The device further comprises at least one handle with an integrated actuation mechanism, which is electrically connected to at least one vibration motor through an onboard circuit board. The vibration motor is configured to generate oscillatory motion that promotes the flow of material through the body. Power is supplied by at least one battery, which may be removable or integrated, and may interface with a docking terminal designed to accept standardized power tool battery packs.

[0006] In this manner, the vibratory cementitious-material dispensing device of the present invention accomplishes all the foregoing objectives and provides a dispensing tool that ensures uniform and controlled deposition of viscous construction materials through a combination of gravity and targeted vibration. More specifically, the variable-speed actuation mechanism allow for user-adjustable flow rates, reducing physical strain and increasing application precision. The inclusion of interchangeable tips and a non-stick interior enhances versatility while minimizing clogging and cleaning effort. The integration of a vibration motor and compatible power system also reduces the reliance on manual troweling, thereby increasing operational efficiency and lowering material waste. As a result, the device addresses the inefficiencies and ergonomic challenges of traditional mortar application methods, contributing to faster, more accurate, and less labor-intensive masonry workflows.SUMMARY

[0007] The following presents a simplified summary to provide a basic understanding of some aspects of the disclosed innovation. This summary is not an extensive overview, and it is not intended to identify key / critical elements or to delineate the scope thereof. Its sole purpose is to present some general concepts in a simplified form as a prelude to the more detailed description that is presented later.

[0008] The subject matter disclosed and claimed herein, in one embodiment thereof, comprises a vibratory cementitious-material dispensing device. The device is configured to deliver viscous construction materials during masonry tasks, replacing traditional tools to improve application speed, reduce waste, and enhance deposition consistency. The device is comprised of a funnel-shaped body. The interior surface may feature a non-stick coating to reduce adhesion and prevent clogging. The body includes a top opening that tapers to a narrower bottom opening, with geometric profiles selected for optimal flow and control.

[0009] In one embodiment, a removable lid may be attached using fasteners and may be transparent or include ventilation features to assist material loading and air displacement. The bottom opening may also take various geometric forms and may receive a removable application tip in one embodiment. The tip is attached using fasteners and may vary in shape to suit specific material deposition tasks such as beading, spreading, joint filling, or grooved application.

[0010] At least one handle is mounted to the body and may be oriented in multiple directions based on ergonomic needs. The handle may include a textured grip area for enhanced control, and configurations may support single or two-handed operation. The device is further comprised of an actuation mechanism integrated into the handle or body to control vibration intensity. The mechanism may regulate motor operation via a circuit board. The vibration motor may be of various types and generates oscillatory motion within the body, promoting material flow by reducing internal friction. Vibration assists in maintaining continuous material discharge and prevents clogging at the outlet.

[0011] Power is supplied by at least one battery, which may be removable or integrated. Removable batteries may interface with a docking terminal compatible with standardized power-tool battery platforms and may include securement features for stable engagement during use. The battery may also include charge status indicators. Integrated batteries may allow recharging through a variety of port types, including USB-C, barrel jack, magnetic port, or inductive charging.

[0012] A method of use includes providing the device with all functional components, loading material through the top opening, securing the lid, attaching the application tip, inserting the battery, activating the actuation mechanism to power the motor, adjusting vibration settings, and directing the device for controlled material deposition using gravitational and vibrational forces.

[0013] Accordingly, the vibratory cementitious-material dispensing device of the present invention is particularly advantageous as it provides a dispensing tool that ensures uniform and controlled deposition of viscous construction materials through a combination of gravity and targeted vibration. More specifically, the variable-speed actuation mechanism allows for user-adjustable flow rates, reducing physical strain and increasing application precision. The inclusion of interchangeable tips and a non-stick interior enhances versatility while minimizing clogging and cleaning effort. The integration of a vibration motor and compatible power system also reduces the reliance on manual troweling, thereby increasing operational efficiency and lowering material waste. As a result, the device overcomes the inefficiencies and limitations of traditional mortar application methods, contributing to faster, more accurate, and less labor-intensive masonry workflows.

[0014] To the accomplishment of the foregoing and related ends, certain illustrative aspects of the disclosed innovation are described herein in connection with the following description and the annexed drawings. These aspects are indicative, however, of but a few of the various ways in which the principles disclosed herein can be employed and are intended to include all such aspects and their equivalents. Other advantages and novel features will become apparent from the following detailed description when considered in conjunction with the drawings.BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The description refers to provided drawings in which similar reference characters refer to similar parts throughout the different views, and in which:

[0016] FIG. 1 illustrates a perspective view of one potential embodiment of a vibratory cementitious-material dispensing device of the present invention in accordance with the disclosed architecture;

[0017] FIG. 2 illustrates a side view of one potential embodiment of a vibratory cementitious-material dispensing device of the present invention in accordance with the disclosed architecture;

[0018] FIG. 3 illustrates a perspective view of one potential embodiment of a vibratory cementitious-material dispensing device of the present invention wherein the lid is attached to the body in accordance with the disclosed architecture; and

[0019] FIG. 4 illustrates a flowchart of a method of using one potential embodiment of a vibratory cementitious-material dispensing device of the present invention in accordance with the disclosed architecture.DETAILED DESCRIPTION

[0020] The innovation is now described with reference to the drawings, wherein like reference numerals are used to refer to like elements throughout. In the following description, for purposes of explanation, numerous specific details are set forth to provide a thorough understanding thereof. It may be evident, however, that the innovation can be practiced without these specific details. In other instances, well-known structures and devices are shown in block diagram form to facilitate a description thereof. Various embodiments are discussed hereinafter. It should be noted that the figures are described only to facilitate the description of the embodiments. They are not intended as an exhaustive description of the invention and do not limit the scope of the invention. Additionally, an illustrated embodiment need not have all the aspects or advantages shown. Thus, in other embodiments, any of the features described herein from different embodiments may be combined.

[0021] As noted above, there exists a long-felt need in the art for a vibratory cementitious-material dispensing device that enables consistent and controlled deposition of mortar and similar materials. There also exists a long-felt need in the art for a vibratory cementitious-material dispensing device that improves the speed and efficiency of masonry tasks such as bricklaying and joint filling. Moreover, there exists a long-felt need in the art for a vibratory cementitious-material dispensing device that reduces material waste and physical strain on workers during masonry applications.

[0022] The present invention, in one exemplary embodiment, is comprised of a vibratory cementitious-material dispensing device. The device is designed to deliver viscous construction materials during masonry operations, serving as a replacement for traditional tools to increase application speed, minimize waste, and improve deposition consistency. A funnel-shaped body forms the primary structure of the device. To reduce material adhesion and prevent clogging, the interior surface may be coated with a non-stick layer. The body features a top opening that narrows into a bottom opening, with selected geometric profiles that support efficient material flow and enhanced operator control.

[0023] In certain embodiments, a removable lid may be secured to the top opening using fasteners. The lid may be constructed from transparent materials or include ventilation components to facilitate loading and release of trapped air. The bottom opening may also feature various geometric profiles and may accommodate a removable application tip. The tip, secured by fasteners, may be shaped for specific tasks such as beading, spreading, joint filling, or applying grooved material.

[0024] At least one handle is affixed to the body and may be positioned in different orientations to suit ergonomic preferences. The handle may incorporate a textured grip area for improved user control, and some configurations may support two-handed operation. An actuation mechanism is integrated into the handle or body to regulate the vibration intensity of the device. This mechanism may control motor performance through a circuit board. Various types of vibration motors may be employed to generate oscillatory motion within the body, facilitating material flow by decreasing internal resistance. This vibration also supports consistent material discharge and reduces clogging at the outlet.

[0025] Power is delivered by at least one battery, which may be removable or integrated. Removable batteries may interface with a docking terminal compatible with standardized power-tool platforms and may include securement features for reliable engagement. Some batteries may include charge-level indicators. Integrated batteries may be rechargeable through ports such as USB-C, barrel jack, magnetic connectors, or inductive charging interfaces.

[0026] A method of use includes assembling the device with all necessary components, loading material through the top opening, securing the lid, attaching the application tip, inserting the battery, activating the actuation mechanism to power the motor, adjusting vibration parameters, and directing the device for consistent material deposition using both gravitational and vibratory assistance.

[0027] As a result, the device offers a uniform and controlled delivery solution for viscous construction materials by combining gravitational flow with targeted vibration. The variable-speed actuation mechanism provides user-controlled flow adjustment, reducing physical strain and increasing application accuracy. Interchangeable tips and a non-stick interior expand functional versatility while minimizing clogging and cleaning requirements. The integrated vibration motor and power system eliminate the need for manual troweling, increasing efficiency and reducing material waste. The device thereby addresses and overcomes the limitations of conventional mortar application methods, resulting in faster, more precise, and less labor-intensive masonry processes.

[0028] Referring initially to the drawings, FIG. 1 illustrates a perspective view of one potential embodiment of a vibratory cementitious-material dispensing device 100 of the present invention in accordance with the disclosed architecture. The device 100 is configured to provide efficient, controlled, and ergonomic delivery of mortar, grout, and similar viscous construction materials 102 during masonry applications such as bricklaying, block laying, tile setting, pointing, and joint filling. The device 100 is designed to replace traditional manual tools such as the trowel, thereby enhancing material application speed, reducing waste, and improving consistency of deposition.

[0029] The device 100 is comprised of a body 104 in the form of a funnel-shaped container. The body 104 may be comprised of rigid or semi-rigid materials such as but not limited to high-density polyethylene, polypropylene, aluminum alloy, or stainless steel. These materials may be selected based on resistance to alkaline substances and ease of cleaning after use. In some embodiments, the interior surface 106 of the body 104 may be coated with a non-stick coating 108 such as but not limited to polytetrafluoroethylene (PTFE) to minimize material adhesion and reduce clogging.

[0030] The body 104 is defined by a top opening 110 that tapers downward to a narrower bottom opening 112, as seen in FIG. 1. The body 104 may exhibit various exterior and interior geometric profiles, each selected to optimize material handling, operator control, and structural integrity. In one embodiment, the body 104 is conical, featuring a straight taper from the top opening 110 to the bottom opening 112 to promote uninterrupted gravitational flow of material 102 toward the tip 114. In another embodiment, the body 104 may be a compound frustum. The top opening 110 is preferably of a larger diameter than the bottom opening 112.

[0031] In some configurations, the body 104 may be bulbous or ellipsoidal in the upper section and tapered near the bottom to increase total capacity without significantly increasing the vertical profile of the device 100. In other variations, the body 104 may be cylindrical at the top opening 110 and transition into a conical or pyramidal lower section at the bottom opening 112 to combine ease of filling with controlled flow. Polygonal cross-sections of the body 104 may include hexagonal, octagonal, or rectangular.

[0032] The top opening 110 may be circular, square, oval, or another geometric profile, and may be dimensioned to accept materials 102 transferred using standard trowels, buckets, or similar implements. In one embodiment, the top opening 110 is comprised of a removable lid 116, as seen in FIGS. 3 and 2. The lid 116 may attach to the body 104 via fasteners 118 such as but not limited to threaded collars, bayonet lugs, snap-fit connectors, or clamp rings. In some variations, the lid 116 may be comprised of transparent or semi-transparent materials to enable visual monitoring of the material 102 level without removing the lid 116. In further configurations, the lid 116 may be comprised of an interface 120 comprising ventilation ports, pressure-equalizing valves, or mesh inserts to aid in controlled material 102 flow and to release trapped air during filling operations.

[0033] The bottom opening 112 may have a geometric profile such as but not limited to circular, oval, rectangular, square, or polygonal. In one embodiment, the bottom opening 112 and / or body 104 is configured to receive a removable application tip 114, as seen in FIG. 2. The connection between the tip 114 and the opening 112 and / or body 104 may be established using at least one fastener 122 such as but not limited to a threaded collar, bayonet slot, twist-lock connector, or quick-release clamp, or any other reciprocating fastener types. Tip 114 geometries may include but are not limited to round tips for bead dispensing, flat tips for adhesive spreading, fan-shaped tips for joint filling, or notched tips for grooved material application.

[0034] The device 100 is further comprised of at least one handle 124 mounted to the body 104. The handle 124 may be oriented longitudinally, transversely, or perpendicularly relative to the body 104, depending on the ergonomic and operational requirements. In some embodiments, the handle 124 may be comprised of a grip area 126 made of materials such as but not limited to overmolded rubber, thermoplastic elastomer, or textured composite. The grip area 126 and / or handle 124 may further be comprised of a grip texture 128 such as but not limited to ribbing, knurling, or patterned recesses for enhanced user control. In certain configurations, multiple handles 124 may be included to support two-handed operation or stabilization during vertical or overhead application.

[0035] The device 100 is also comprised of an actuation mechanism 130, as seen in FIG. 2. In one embodiment, the actuation mechanism 130 is a variable-speed trigger integrated into at least one handle 124. The actuation mechanism 130 may be configured to control the operating speed of the vibration motor 134 by varying the voltage or pulse width modulation (PWM) signal delivered to the motor 134. Increased trigger displacement may correspond to increased motor 134 speed, thereby allowing the user to dynamically adjust the vibration intensity of the device 100 during operation.

[0036] In other embodiments, the actuation mechanism 130 may be in the form of a rotary dial integrated into the handle 124 or body 104 to permit selection of discrete or continuous vibration speed levels of the motor 134. In another variation, the mechanism 130 may be in the form of a push-button interface configured to activate and cycle through predefined motor 134 speed settings. Each variation of the actuation mechanism 130 may be configured to communicate with the motor 134 via the onboard circuit board 136. In one embodiment, the mechanism 130 may further be comprised of a locking mechanism 132 such as but not limited to a mechanical latch, detent, or electronic hold function configured to maintain a fixed mechanism 130 position or setting during prolonged use.

[0037] The actuation mechanism 130 may be electrically connected to the vibration motor 134 via the circuit board 136. The vibration motor 134 may be comprised of an eccentric rotating mass (ERM) motor, a linear resonant actuator (LRA), and / or an unbalanced motor assembly. The selected motor 134 type may be determined based on the desired amplitude, frequency, and directional characteristics of the vibration produced.

[0038] Upon activation of the actuation mechanism 130, the vibration motor 134 generates oscillatory motion within the body 104. This vibrational energy may propagate through the body 104, thereby reducing internal friction and resistance among the viscous material 102 within the body 104. As a result, the material 102 may flow more readily under gravity through the bottom opening 112 and into the application tip 114 (if attached). In configurations where the tip 114 is narrow or specialized for controlled dispensing, the vibration-induced agitation may assist in preventing clogging or bridging of the material 102 near the outlet. The vibration may also promote continuous, even flow through the tip 114, allowing for smooth and precise deposition during masonry operations. The amplitude and frequency of the vibration may be regulated via the actuation mechanism 130 to match different material viscosities, environmental conditions, or user preferences, providing an adaptable and responsive dispensing experience.

[0039] Power for the motor 134 may be provided by at least one battery 138. The battery 138 may be a removable or integrated unit attached to the body 104 and / or handle 124. In removable configurations, the battery 138 may interface with a receiving area 140 in the form of a docking terminal. The docking terminal may be configured to mechanically and electrically accept commercially available power-tool battery packs. In some embodiments, the docking terminal may be designed to be compatible with one or more standardized battery platforms from power tool manufacturers. The docking terminal may take the form of any geometry or electrical configuration necessary to accept a wide range of power-tool battery types, including but not limited to slide-in battery packs, stem-style batteries, or rear-loading configurations. In one embodiment, the docking terminal may include securing mechanisms 142 (as seen in FIG. 2) such as but not limited to retention tabs, friction locks, or spring-loaded latches to ensure secure battery 138 engagement during operation.

[0040] In one embodiment, the battery 138 may include status indicators 144 such as but not limited to charge level LEDs or condition indicators. In integrated configurations, the battery 138 may be permanently enclosed within the body 104 or handle 124. Charging access may be provided through a charging port 146 such as but not limited to a USB-C connector, barrel jack, magnetic port, or inductive charging interface.

[0041] The present invention is also comprised of a method of using 200 the device 100, as seen in FIG. 4. First, a device 100 is provided comprised of a body 104 defined by a top opening 110 and a bottom opening 112, at least one removable lid 116, at least one removable application tip 114, at least one handle 124, at least one actuation mechanism 130, at least one vibration motor 134, at least one circuit board 136, and at least one battery 138 [Step 202]. Then, viscous construction material 102 such as mortar or grout is loaded into the body 104 through the top opening 110, optionally by removing the lid 116 (if present) [Step 204]. Next, the lid 116 (if present) is secured to the top opening 110 using at least one fastener 118 [Step 206]. Next, an application tip 114 may be attached to the bottom opening 112 using at least one fastener 122 [Step 208]. Then, the battery 138 is inserted into the receiving area 140 until secured by at least one securing mechanism 142 (if present) [Step 210]. Afterward, the actuation mechanism 130 is activated by the user, thereby powering the vibration motor 134 via the circuit board 136 to induce vibrational motion throughout the body 104 [Step 212]. Then, the amplitude and frequency of the vibration of the motor 134 can be adjusted via the actuation mechanism 130 to match the viscosity of the material 102 or desired application rate [Step 214]. Finally, the user grips the handle 124 and directs the tip 114 and / or opening 112 to a target area, allowing the material 102 to flow through the tip 114 and / or opening 112 out of the body 104 and under the influence of gravity and vibration for controlled, consistent material 102 deposition [Step 216].

[0042] Certain terms are used throughout the following description and claims to refer to particular features or components. As one skilled in the art will appreciate, different persons may refer to the same feature or component by different names. This document does not intend to distinguish between components or features that differ in name but not structure or function. As used herein “vibratory cementitious-material dispensing device” and “device” are interchangeable and refer to the vibratory cementitious-material dispensing device 100 of the present invention.

[0043] Notwithstanding the foregoing, the vibratory cementitious-material dispensing device 100 of the present invention and its various components can be of any suitable size and configuration as is known in the art without affecting the overall concept of the invention, provided that they accomplish the above-stated objectives. One of ordinary skill in the art will appreciate that the size, configuration, and material of the vibratory cementitious-material dispensing device 100 as shown in the FIGS. are for illustrative purposes only, and that many other sizes and shapes of the vibratory cementitious-material dispensing device 100 are well within the scope of the present disclosure. Although the dimensions of the vibratory cementitious-material dispensing device 100 are important design parameters for user convenience, the vibratory cementitious-material dispensing device 100 may be of any size, shape, and / or configuration that ensures optimal performance during use and / or that suits the user’s needs and / or preferences.

[0044] Various modifications and additions can be made to the exemplary embodiments discussed without departing from the scope of the present invention. While the embodiments described above refer to particular features, the scope of this invention also includes embodiments having different combinations of features and embodiments that do not include all the described features. Accordingly, the scope of the present invention is intended to embrace all such alternatives, modifications, and variations as fall within the scope of the claims, together with all equivalents thereof.

[0045] What has been described above includes examples of the claimed subject matter. It is, of course, not possible to describe every conceivable combination of components or methodologies for purposes of describing the claimed subject matter, but one of ordinary skill in the art may recognize that many further combinations and permutations of the claimed subject matter are possible. Accordingly, the claimed subject matter is intended to embrace all such alterations, modifications, and variations that fall within the spirit and scope of the appended claims. Furthermore, to the extent that the term “includes” is used in either the detailed description or the claims, such term is intended to be inclusive in a manner similar to the term “comprising” as “comprising” is interpreted when employed as a transitional word in a claim.

Examples

Embodiment Construction

[0020]The innovation is now described with reference to the drawings, wherein like reference numerals are used to refer to like elements throughout. In the following description, for purposes of explanation, numerous specific details are set forth to provide a thorough understanding thereof. It may be evident, however, that the innovation can be practiced without these specific details. In other instances, well-known structures and devices are shown in block diagram form to facilitate a description thereof. Various embodiments are discussed hereinafter. It should be noted that the figures are described only to facilitate the description of the embodiments. They are not intended as an exhaustive description of the invention and do not limit the scope of the invention. Additionally, an illustrated embodiment need not have all the aspects or advantages shown. Thus, in other embodiments, any of the features described herein from different embodiments may be combined.

[0021]As noted above...

Claims

1. A vibratory cementitious-material dispensing device comprising:a funnel body defined by a top opening and a bottom opening smaller than the top opening;a handle attached to the funnel body;a vibration motor;an actuation mechanism disposed on the handle, wherein the actuation mechanism actuates the vibration motor; anda battery configured to supply power to the vibration motor.

2. The vibratory cementitious-material dispensing device of claim 1, wherein the funnel body is comprised of a non-stick coating.

3. The vibratory cementitious-material dispensing device of claim 1 further comprising a lid.

4. The vibratory cementitious-material dispensing device of claim 3, wherein the lid is comprised of a transparent material.

5. The vibratory cementitious-material dispensing device of claim 3, wherein the lid attaches to the body via a fastener.

6. The vibratory cementitious-material dispensing device of claim 1, wherein the actuation mechanism is comprised of a trigger.

7. The vibratory cementitious-material dispensing device of claim 1, wherein the actuation mechanism is comprised of a locking mechanism.

8. The vibratory cementitious-material dispensing device of claim 1 further comprising a circuit board.

9. The vibratory cementitious-material dispensing device of claim 1 further comprising a receiving area.

10. The vibratory cementitious-material dispensing device of claim 9, wherein the battery is removably attached to the receiving area.

11. A vibratory cementitious-material dispensing device comprising:a funnel body defined by a top opening and a bottom opening smaller than the top opening;an application tip removably attached to the body or the bottom opening;a handle attached to the funnel body;a vibration motor;an actuation mechanism disposed on the handle, wherein the actuation mechanism actuates the vibration motor; anda battery configured to supply power to the vibration motor.

12. The vibratory cementitious-material dispensing device of claim 11, wherein the body or the bottom opening is comprised of a first fastener that receives the application tip.

13. The vibratory cementitious-material dispensing device of claim 12, wherein the application tip is comprised of a second fastener.

14. The vibratory cementitious-material dispensing device of claim 13, wherein the first fastener and the second fastener are comprised of a pair of reciprocating fasteners.

15. The vibratory cementitious-material dispensing device of claim 11, wherein the vibration motor is comprised of an eccentric rotating mass motor, a linear resonant actuator, or an unbalanced motor assembly.

16. The vibratory cementitious-material dispensing device of claim 11, wherein the application tip is comprised of a round tip, a flat tip, a fan-shaped tip, or a notched tip.

17. The vibratory cementitious-material dispensing device of claim 11 further comprising a receiving area.

18. The vibratory cementitious-material dispensing device of claim 17, wherein the battery is removably attached to the receiving area.

19. The vibratory cementitious-material dispensing device of claim 18, wherein the battery is secured to the receiving area via a securing mechanism.

20. A method of using a vibratory cementitious-material dispensing device, the method comprising the following steps:providing a vibratory cementitious-material dispensing device comprised of a funnel body defined by a top opening and a bottom opening smaller than the top opening, a handle attached to the funnel body, a vibration motor, an actuation mechanism, and a battery configured to supply power to the vibration motor;loading a viscous construction material into the funnel body through the top opening;activating the actuation mechanism to actuate the vibration motor; anddirecting the bottom opening, or an application tip attached to the bottom opening or the funnel body, toward a target area to dispense the viscous construction material from the funnel body.

Images