Winding device for mylar wire coil formed by twisting thousands of wire strands, and use method

By designing a winding device including a support frame, adapter assembly, heating assembly and touch controller, the tension tension problem in the traditional winding method is solved, and the winding of thousands of stranded stranded wrap coils with stable electromagnetic properties is achieved.

WO2025102215A1PCT designated stage expired Publication Date: 2025-05-22HUIZHOU HUAYING ELECTRONIC TECH CO LTD
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Patent Information

Application Number
PCT/CN2023/131329
Authority / Receiving Office
WO · WO
Patent Type
Applications
Current Assignee / Owner
Filing Date
2023-11-13
Publication Date
2025-05-22

AI Technical Summary

Technical Problem

Traditional winding methods cannot effectively solve the tension and tension problem of thousands of stranded wire-stranded wrap coils during winding, resulting in poor winding, inability to achieve electromagnetic parameters, and product quality is reduced.

Method used

A winding device including a support frame, an adapter assembly, a heating assembly and a touch controller is designed to achieve efficient winding and shaping through the transmission mechanism and the heating assembly to ensure stable electromagnetic performance of the coil.

Benefits of technology

The winding efficiency is improved, the electromagnetic performance of the coil is stable, the parameters required for the design are met, and elastic deformation is reduced through heating and setting, and product quality is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the technical field of multi-layer profiled mylar wire coils formed by twisting thousands of wire strands. Disclosed is a winding device for a mylar wire coil formed by twisting thousands of wire strands, comprising a supporting frame, ventilation plates being fixedly assembled on two sides of the supporting frame. A panel is fixedly assembled on the top of the supporting frame, an adapter assembly being fixedly assembled on the top of the panel. The use method comprises: by means of a fixing assembly, fixing a mylar wire formed by twisting a first group of thousands of wire strands; using a transmission mechanism to separately drive a first cylinder and a second cylinder to rotate, so that the mylar wire formed by twisting thousands of wire strands is wound around the outer side of a square winding tool; and, after a human cuts the mylar wire formed by twisting thousands of wire strands, using a movement mechanism to drive support feet to move, fixing one end of a mylar wire formed by twisting a second group of thousands of wire strands, and performing secondary winding so as to allow the device to implement a winding operation.
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Description

Winding device and use method of coated wire coil with thousands of strands twisted together Technical Field

[0001] The present invention relates to the technical field of coated wire multi-layer special-shaped coils formed by twisting thousands of wire strands, and in particular to a winding device and a use method of the coated wire coils formed by twisting thousands of wire strands. Background Art

[0002] A coil typically refers to a ring-shaped winding of wire. Common coil applications include motors, inductors, transformers, and loop antennas. In circuits, a coil is also known as an inductor. This is a wound, insulated coil of wire, which can be hollow or contain an iron or powder core. This is often referred to as an inductor.

[0003] The traditional winding method of the coated wire multi-layer special-shaped coil is to use manual or equipment winding, which cannot solve the tension problem during the winding process. The wound multi-layer special-shaped coil is loose, resulting in the inability to achieve the electromagnetic parameters required by the design. At the same time, the winding efficiency is low. At the same time, due to the material structure problem of the thousands of strands of wire twisted together, the coil will undergo elastic deformation after winding, which reduces the quality of the product. Summary of the Invention

[0004] The present invention provides a winding device and a method for using a coated wire coil with thousands of strands of wire twisted together, which has the advantages of high production efficiency and stable electromagnetic performance, and solves the problems raised by the above-mentioned background technology.

[0005] The present invention provides the following technical solution: a winding device for a coated wire coil with thousands of strands of wire twisted together, comprising a support frame, ventilation plates fixedly installed on both sides of the support frame, a panel fixedly installed on the top of the support frame, a transfer assembly fixedly installed on the top of the panel, a heating assembly movably installed on the top of the panel, a touch controller and a mobile device fixedly installed on the top of the panel, respectively, the touch controller is located on the right side of the mobile device, a cable conveying assembly is provided on the top of the mobile device, and a door panel is fixedly installed on the outer edge of the support frame.

[0006] Preferably, the adapter assembly includes a first support plate, the outer wall of the first support plate is provided with a through groove, the top of the first support plate is fixedly assembled with a top mounting plate, the top of the top mounting plate is fixedly assembled with a second support plate, the side of the top mounting plate away from the first support plate is fixedly assembled with a second motor, the power output shaft of the second motor is fixedly assembled with a screw rod, the outer edge of the screw rod is threadedly connected to a threaded plate, and the end of the first support plate close to the second motor is fixedly assembled with a demolding cylinder.

[0007] Preferably, the inner cavity of the threaded plate is fixedly equipped with a round tube, the inner wall of the round tube is rotatably connected to the first cylinder, the inner wall of the first cylinder is slidably connected to a square winding tool, the bottom of the top mounting plate is fixedly equipped with a first fixed plate, the inner wall of the first fixed plate is rotatably connected to a connecting rod, the end of the connecting rod close to the first fixed plate is fixedly equipped with a transmission wheel, the right outer edge of the connecting rod is provided with a synchronous wheel, the other end of the synchronous wheel close to the first cylinder is fixedly equipped with a second cylinder, the outer edge of the synchronous wheel is provided with a shell, and the outer edge of the second cylinder is fixedly equipped with a fixing component.

[0008] Preferably, a transmission mechanism is provided at the bottom of the top mounting plate, and the transmission mechanism is mechanically transmitted to the transmission wheel and the first cylinder respectively, and the connecting rod is mechanically transmitted to the synchronous wheel.

[0009] Preferably, the heating assembly includes a base plate, a slide is fixedly mounted on the top of the base plate, a slide is slidably sleeved on the top outer edge of the slide, a height adjustment column is fixedly mounted on the top of the slide, a clamp is slidably sleeved on the outer edge of the height adjustment column, a hot air gun is fixedly sleeved on the inner wall of the clamp, a displacement cylinder is fixedly mounted on the left outer edge of the slide, a circular groove is provided on the outer wall of the clamp close to the height adjustment column, and a bolt is provided in the circular groove, and the movable end of the displacement cylinder is connected to the slide.

[0010] Preferably, the fixing assembly includes a third fixing plate and a fixing point, the top of the third fixing plate is fixedly equipped with a rotating shaft, the outer edge of the rotating shaft is rotatably connected to a pressure plate, the outer edge of the third fixing plate is fixedly equipped with a tension spring, the top of the fixing point is fixedly equipped with a circular ring, and the outer edge of the circular ring is fixedly equipped with a lap plate.

[0011] Preferably, the cable conveying assembly includes a supporting foot, a mounting frame is fixedly assembled on the top of the supporting foot, a pad is fixedly assembled on the top of the mounting frame, both sides of the pad are rotatably connected to the cable guide wheels, the other end of the mounting frame away from the adapter assembly is fixedly assembled with a limit plate, and limiting grooves are provided on both sides of the outer walls of the limit plate, the inner cavity of the mobile device is provided with a moving mechanism, and the moving end of the moving mechanism is fixedly assembled with the supporting foot.

[0012] Preferably, a bottom plate is provided on the reverse side of the support frame, and a control box, a support frame and a second fixed plate are fixedly installed on the top of the bottom plate respectively, and two sets of first motors and winding bobbin tubes are respectively provided on the outer walls of both sides of the control box, and the power output shaft of the first motor is fixedly equipped with two sets of rotating shafts, and a support slide rod is fixedly installed on the top of the second fixed plate, and a sliding plate is slidably sleeved on the outer edge of the support slide rod, and the top of the sliding plate is rotatably connected to the first guide wheel, and a fixing frame is fixedly installed below the top of the support frame, and the two ends of the fixing frame are rotatably connected to the second guide wheels.

[0013] Preferably, the control box includes a control body, and a power switch and a motor speed regulator are respectively provided on the top of the control body.

[0014] The method for using the above-mentioned device for winding a coated wire coil with thousands of strands of wires comprises the following steps:

[0015] S1. First, the coated wire formed by twisting thousands of strands of wire around the outer edges of two sets of winding spools is passed through the two sets of first guide wheels, second guide wheels, limit slots, and cable guide wheels in sequence. The tension of the coated wire formed by twisting thousands of strands of wire is adjusted by adjusting the height of the sliding plate and the fixing frame. The device is powered on to determine whether the device is normal and whether the touch controller is operating normally. One end of the coated wire formed by twisting thousands of strands of wire is pulled to the fixing assembly near the side of the heating assembly. The pressing plate is pulled to separate the pressing plate from the third fixing plate, and the coated wire formed by twisting thousands of strands of wire is fixed by the elastic force of the tension spring.

[0016] S2. Then, the device is controlled to operate through the touch controller, and the transmission mechanism drives the first cylinder and the connecting rod to rotate respectively, and drives the second cylinder to rotate in the same direction of the first cylinder through the connecting rod. At the same time, the first motor controls the winding bobbin to pay out the wire, and manually fix one end of the coating wire formed by twisting thousands of strands of wire to a fixed component close to the side of the first cylinder, so that the coating wire formed by twisting thousands of strands of wire is wound around the outer edge of the square winding tool. The transmission mechanism is controlled by the touch controller to rotate the first cylinder and perform one winding. After the first cylinder rotates to a preset number of turns, the equipment adjusts its rotation. After completing one winding, the touch controller moves the hot air gun through the displacement cylinder to make the hot air gun reach the specified position, and controls the hot air gun to heat and shape the wound coil. When the hot air gun reaches the preset number After the set heating time, the displacement cylinder drives the hot air gun back to the origin. At this time, the coating wire formed by manually twisting thousands of wires is cut. After the cutting is completed, the moving mechanism set in the inner cavity of the mobile device drives the support feet to move, so that the second set of wire guide wheels are aligned with the square winding tool, and one end of the coating wire formed by manually twisting thousands of wires is fixed to the fixed component close to the side of the first cylinder. The transmission mechanism is controlled by the touch controller to rotate the first cylinder for secondary winding. After completing the preset number of turns, the equipment stops running. After completing the secondary winding, the touch controller moves the hot air gun through the displacement cylinder to make the hot air gun reach the specified position, and controls the hot air gun to heat and shape the wound coil. After the hot air gun reaches the preset heating time, the displacement cylinder drives the hot air gun back to the origin.

[0017] S3. Finally, the coated wire formed by twisting thousands of wire strands is manually cut. The touch controller controls the second motor to rotate, so that the first cylinder moves toward the demoulding cylinder. The touch controller controls the demoulding cylinder to shrink the square winding tool toward the demoulding cylinder, so that the wound coil is separated from the square winding tool.

[0018] The present invention has the following beneficial effects:

[0019] 1. The winding equipment for the coated wire coil composed of thousands of twisted wire strands fixes the coated wire formed by twisting a first group of thousands of twisted wire strands through a fixing component, and drives the first cylinder and the second cylinder to rotate respectively through a transmission mechanism, so that the coated wire formed by twisting thousands of twisted wire strands is wound around the outer edge of the square winding tool, and after manually cutting the coated wire formed by twisting thousands of twisted wire strands, the moving mechanism drives the supporting foot to move, fixes one end of the coated wire formed by twisting a second group of thousands of twisted wire strands, and performs a second winding, so that the equipment realizes the winding work, on the other hand, the touch controller controls the rotation of the second motor to move the first cylinder toward the side of the demoulding cylinder, and the touch controller controls the demoulding cylinder to shrink the square winding tool toward the side of the demoulding cylinder, so that the wound coil is separated from the square winding tool, which increases the convenience of removing the wound coil, and on the other hand, by replacing the square winding tool, the equipment can wind products of different shapes and sizes.

[0020] 2. The winding equipment for the coated wire coils made of thousands of twisted wire strands controls the heating component through a touch controller to heat and shape the wound coils, so that the wound coils are shaped during the winding process. Each layer is heated and fixed, so that the wound coils will not have elastic deformation, making the electromagnetic performance of the product stable and meeting the coil design parameters. On the other hand, the height and left and right position of the hot air gun can be adjusted through the slide and height adjustment column, which increases the convenience of installing and removing the hot air gun. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] FIG1 is a schematic diagram of the three-dimensional structure of the present invention;

[0022] FIG2 is an enlarged schematic diagram of the structure at point A in FIG1 of the present invention;

[0023] FIG3 is an enlarged schematic diagram of the structure at point B in FIG1 of the present invention;

[0024] FIG4 is a schematic structural diagram of the adapter assembly of the present invention;

[0025] FIG5 is a schematic structural diagram of a cable conveying assembly according to the present invention;

[0026] FIG6 is a schematic diagram of the structure of the heating assembly of the present invention;

[0027] FIG7 is a schematic diagram of the structure of the fixing assembly of the present invention.

[0028] 1. Support frame; 2. Bottom plate; 3. Ventilation plate; 4. Panel; 5. Adapter assembly; 5001. First support plate; 5002. Through slot; 5003. Top mounting plate; 5004. Second support plate; 5005. Second motor; 5006. Screw rod; 5007. Threaded plate; 5008. Demolding cylinder; 5009. Round tube; 5010. First cylinder; 5011. Square winding tool; 5012. First fixing plate; 5013. Transmission wheel; 5014. Connecting rod; 5015. Synchronous wheel; 5016. Second cylinder; 5017. Housing; 6. Door panel; 7. Control box; 701. Control body; 702. Power switch; 703. Motor speed regulator; 8. First motor; 9. Rotating shaft; 10. Winding spool; 11. Support frame; 12. 1. Second fixed plate; 13. Support slide bar; 14. Sliding plate; 15. First guide wheel; 16. Fixed frame; 17. Second guide wheel; 18. Heating assembly; 1801. Bottom plate; 1802. Slide frame; 1803. Slide plate; 1804. Displacement cylinder; 1805. Height adjustment column; 1806. Clamp; 1807. Hot air gun; 19. Fixed assembly; 1901. Third fixed plate; 1902. Rotating shaft; 1903. Pressing plate; 1904. Tension spring; 1905. Fixed point; 1906. Ring; 1907. Lapping plate; 20. Touch controller; 21. Mobile device; 22. Cable conveying assembly; 2201. Support foot; 2202. Mounting frame; 2203. Pad; 2204. Cable guide wheel; 2205. Limit plate; 2206. Limit groove. DETAILED DESCRIPTION

[0029] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0030] Please refer to Figures 1-7, a winding device for a coated wire coil with thousands of strands of wire twisted together, including a support frame 1, ventilation plates 3 are fixedly installed on both sides of the support frame 1, a panel 4 is fixedly installed on the top of the support frame 1, a switching assembly 5 is fixedly installed on the top of the panel 4, a heating assembly 18 is movably installed on the top of the panel 4, a touch controller 20 and a mobile device 21 are fixedly installed on the top of the panel 4, the touch controller 20 is located on the right side of the mobile device 21, a wire arrangement and conveying assembly 22 is provided on the top of the mobile device 21, and a door panel 6 is fixedly installed on the outer edge of the support frame 1. In the above structure, the operating status of the device can be observed through the touch controller 20.

[0031] The adapter assembly 5 includes a first support plate 5001, a through slot 5002 is provided on the outer wall of the first support plate 5001, a top mounting plate 5003 is fixedly mounted on the top of the first support plate 5001, a second support plate 5004 is fixedly mounted on the top of the top mounting plate 5003, a second motor 5005 is fixedly mounted on the side of the top mounting plate 5003 away from the first support plate 5001, a screw 5006 is fixedly mounted on the power output shaft of the second motor 5005, and the screw 5006 is fixedly mounted on the top mounting plate 5003. The outer edge of the rod 5006 is threadedly connected to a threaded plate 5007, and the first support plate 5001 is fixedly equipped with a demolding cylinder 5008 at one end close to the second motor 5005. In the above structure, the threaded plate 5007 is threadedly connected to the screw rod 5006, so that when the second motor 5005 rotates, its threaded plate 5007 can drive the first cylinder 5010 to move toward the side of the second cylinder 5016, so that the square winding tool 5011 can be plugged into the inner wall of the second cylinder 5016.

[0032] Among them, the inner cavity of the threaded plate 5007 is fixedly equipped with a circular tube 5009, the inner wall of the circular tube 5009 is rotatably connected to the first cylinder 5010, the inner wall of the first cylinder 5010 is slidably connected to the square winding tool 5011, the bottom of the top mounting plate 5003 is fixedly equipped with a first fixed plate 5012, the inner wall of the first fixed plate 5012 is rotatably connected to the connecting rod 5014, the end of the connecting rod 5014 close to the first fixed plate 5012 is fixedly equipped with a transmission wheel 5013, the right outer edge of the connecting rod 5014 is provided with a synchronous wheel 5015, the other end of the synchronous wheel 5015 close to the first cylinder 5010 is fixedly equipped with a second cylinder 5016, the outer edge of the synchronous wheel 5015 is provided with a shell 5017, and the outer edge of the second cylinder 5016 is fixedly equipped with a fixing component 19. In the above structure, through the first cylinder 5010, the square winding tool 5011 can be driven to rotate by the first cylinder 5010.

[0033] Among them, a transmission mechanism is set at the bottom of the top mounting plate 5003, and the transmission mechanism is mechanically transmitted with the transmission wheel 5013 and the first cylinder 5010 respectively, and the connecting rod 5014 is mechanically transmitted with the synchronous wheel 5015. Using the above structure, the second cylinder 5016 can be driven to rotate through the connecting rod 5014.

[0034] Among them, the heating component 18 includes a base plate 1801, the top of the base plate 1801 is fixedly equipped with a slide 1802, the top outer edge of the slide 1802 is slidably sleeved with a slide plate 1803, the top of the slide plate 1803 is fixedly equipped with a height adjustment column 1805, the outer edge of the height adjustment column 1805 is slidably sleeved with a clamp 1806, the inner wall of the clamp 1806 is fixedly sleeved with a hot air gun 1807, the left outer edge of the slide 1802 is fixedly equipped with a displacement cylinder 1804, and the outer wall of the clamp 1806 close to the height adjustment column 1805 is provided with a circular groove, and a bolt is provided in the circular groove, and the moving end of the displacement cylinder 1804 is connected to the slide plate 1803. In the above structure, the position of the slide plate 1803 can be moved during operation through the slide 1802, and the height of the hot air gun 1807 can be adjusted through the clamp 1806 through the height adjustment column 1805.

[0035] Among them, the fixing component 19 includes a third fixing plate 1901 and a fixing point 1905. The top of the third fixing plate 1901 is fixedly equipped with a rotating shaft 1902, and the outer edge of the rotating shaft 1902 is rotatably connected to a pressure plate 1903. The outer edge of the third fixing plate 1901 is fixedly equipped with a tension spring 1904, and the top of the fixing point 1905 is fixedly equipped with a ring 1906, and the outer edge of the ring 1906 is fixedly equipped with a lap plate 1907. In the above structure, through the tension spring 1904, the pressure plate 1903 is squeezed toward the side of the third fixing plate 1901 with the rotating shaft 1902 as the axis, so that the fixing component 19 can achieve a temporary fixing effect. Among them, the parameters of the coated wire formed by twisting thousands of strands of wire are: wire diameter: 0.012-0.3mm, number of strands: 1000-5000 strands, and wire diameter after the stranded wire is coated: 0.31mm-20.75mm.

[0036] Among them, the wire conveying assembly 22 includes a support foot 2201, the top of the support foot 2201 is fixedly equipped with a mounting frame 2202, the top of the mounting frame 2202 is fixedly equipped with a pad 2203, and the two sides of the pad 2203 are rotatably connected with a wire guide wheel 2204, and the other end of the mounting frame 2202 away from the adapter assembly 5 is fixedly equipped with a limit plate 2205, and the outer walls on both sides of the limit plate 2205 are provided with a limit groove 2206. The inner cavity of the mobile device 21 is provided with a moving mechanism, and the moving end of the moving mechanism is fixedly assembled with the support foot 2201. In the above structure, through the wire guide wheel 2204, the coated wire formed by twisting thousands of strands of wire can be guided by the wire conveying assembly 22, and at the same time, the coated wire formed by twisting thousands of strands of wire can be moved left and right through the wire conveying assembly 22.

[0037] Among them, a bottom plate 2 is provided on the reverse side of the support frame 1, and a control box 7, a support frame 11 and a second fixed plate 12 are fixedly installed on the top of the bottom plate 2. Two groups of first motors 8 and winding bobbins 10 are respectively provided on the outer walls of both sides of the control box 7. The power output shaft of the first motor 8 is fixedly equipped with two groups of rotating shafts 9. The top of the second fixed plate 12 is fixedly equipped with a supporting slide 13. The outer edge of the supporting slide 13 is slidably sleeved with a sliding plate 14. The top of the sliding plate 14 is rotatably connected to the first guide wheel 15. A fixing frame 16 is fixedly installed below the top of the support frame 11, and the two ends of the fixing frame 16 are rotatably connected to the second guide wheels 17. In the above structure, the conveying height of the coated line formed by twisting thousands of strands of wire can be changed by adjusting the first guide wheel 15, and the pay-off speed of the coated line formed by twisting thousands of strands of wire can be adjusted by the first motor 8.

[0038] Among them, the control box 7 includes a control body 701, and the top of the control body 701 is respectively provided with a power switch 702 and a motor speed regulator 703. In the above structure, by setting the power switch 702 and the motor speed regulator 703, the safety of the equipment is increased, and the problem of danger caused by accidentally touching the switch is avoided.

[0039] The method for using the above-mentioned device for winding a coated wire coil with thousands of strands of wires comprises the following steps:

[0040] S1. First, the coated wire formed by twisting thousands of strands of wire around the outer edges of the two sets of winding spools 10 is sequentially passed through the two sets of first guide wheels 15, second guide wheels 17, limit slots 2206, and wire guide wheels 2204. The tension of the coated wire formed by twisting thousands of strands of wire is adjusted by adjusting the height of the sliding plate 14 and the fixing frame 16. The device is powered on to determine whether the device is functioning properly and whether the touch controller 20 is operating properly. One end of the coil is pulled to the fixing assembly 19 near the side of the heating assembly 18. The pressing plate 1903 is pulled to separate the pressing plate 1903 from the third fixing plate 1901, and the coil is fixed by the elastic force of the tension spring 1904.

[0041] S2. Then, the device is controlled to operate through the touch controller 20, and the transmission mechanism drives the first cylinder 5010 and the connecting rod 5014 to rotate respectively, and drives the second cylinder 5016 to rotate in the same direction of the first cylinder 5010 through the connecting rod 5014. At the same time, the first motor 8 controls the winding bobbin 10 to pay out the wire, so that the coated wire formed by twisting thousands of strands of wire is wound around the outer edge of the square winding device 5011. After the first cylinder 5010 rotates to a preset number of turns, the device adjusts the rotation. After completing one winding, the touch controller 20 moves the hot air gun 1807 through the displacement cylinder 1804, so that the hot air gun 1807 reaches the specified position, and controls the hot air gun 1807 to heat and shape the wound coil. After the hot air gun 1807 reaches the preset heating time, the displacement cylinder 1804 drives the hot air gun 1807 back to the origin. At this time, the coil is cut manually. After the cutting is completed, the moving mechanism set in the inner cavity of the mobile device 21 drives the support foot 2201 to move, so that the second set of wire guide wheels 2204 are aligned with the square winding tool 5011. One end of the coating wire formed by twisting thousands of strands of wire is manually fixed to the fixed component 19 on the side of the first cylinder 5010. The transmission mechanism is controlled by the touch controller 20 to rotate the first cylinder 5010 for the second winding. After completing the preset number of turns, the device stops running. After completing the second winding, the touch controller 20 moves The cylinder 1804 moves the hot air gun 1807 to a designated position and controls the hot air gun 1807 to heat and shape the wound coil. After the hot air gun 1807 reaches a preset heating time, the displacement cylinder 1804 drives the hot air gun 1807 back to the starting point. If it is necessary to wind a multi-layer, thousands of strands of coated wire shaped coil, multiple sets of first guide wheels 15, second guide wheels 17, limiting grooves 2206, wire guide wheels 2204, control body 701, power switch 702, motor speed regulator 703 and other related components can be added.

[0042] S3. Finally, the coated wire formed by twisting thousands of wire strands is manually cut, and the touch controller 20 controls the second motor 5005 to rotate, so that the first cylinder 5010 moves toward the side of the demolding cylinder 5008. The demolding cylinder 5008 is controlled by the touch controller 20, so that the square winding tool 5011 shrinks toward the side of the demolding cylinder 5008, so that the wound coil is separated from the square winding tool 5011.

[0043] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.

[0044] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.

Claims

1. A winding device for a coated wire coil in which thousands of strands of wire are twisted, comprising a support frame (1), Features: Ventilation plates (3) are fixedly mounted on both sides of the support frame (1); a panel (4) is fixedly mounted on the top of the support frame (1); a switching assembly (5) is fixedly mounted on the top of the panel (4); a heating assembly (18) is movably mounted on the top of the panel (4); a touch controller (20) and a mobile device (21) are fixedly mounted on the top of the panel (4); the touch controller (20) is located on the right side of the mobile device (21); a cable conveying assembly (22) is arranged on the top of the mobile device (21); and a door panel (6) is fixedly mounted on the outer edge of the support frame (1); The adapter assembly (5) comprises a first support plate (5001), the outer wall of the first support plate (5001) is provided with a through groove (5002), the top of the first support plate (5001) is fixedly equipped with a top mounting plate (5003), the top of the top mounting plate (5003) is fixedly equipped with a second support plate (5004), a side of the top mounting plate (5003) away from the first support plate (5001) is fixedly equipped with a second motor (5005), a power output shaft of the second motor (5005) is fixedly equipped with a screw rod (5006), an outer edge of the screw rod (5006) is threadedly connected to a threaded plate (5007), and an end of the first support plate (5001) close to the second motor (5005) is fixedly equipped with a demoulding cylinder (5008); The cable conveying assembly (22) comprises a supporting foot (2201), a mounting frame (2202) is fixedly mounted on the top of the supporting foot (2201), a cushion block (2203) is fixedly mounted on the top of the mounting frame (2202), both sides of the cushion block (2203) are rotatably connected to cable guide wheels (2204), a limiting plate (2205) is fixedly mounted on the other end of the mounting frame (2202) away from the adapter assembly (5), limiting grooves (2206) are provided on both sides of the outer wall of the limiting plate (2205), and a moving mechanism is provided in the inner cavity of the mobile device (21), and the moving end of the moving mechanism is fixedly mounted on the supporting foot (2201); The inner cavity of the threaded plate (5007) is fixedly equipped with a circular tube (5009), the inner wall of the circular tube (5009) is rotatably connected to a first cylinder (5010), the inner wall of the first cylinder (5010) is slidably connected to a square winding tool (5011), the bottom of the top mounting plate (5003) is fixedly equipped with a first fixed plate (5012), the inner wall of the first fixed plate (5012) is rotatably connected to a connecting rod (5014), one end of the connecting rod (5014) close to the first fixed plate (5012) is fixedly equipped with a transmission wheel (5013), the right outer edge of the connecting rod (5014) is provided with a synchronous wheel (5015), the other end of the synchronous wheel (5015) close to the first cylinder (5010) is fixedly equipped with a second cylinder (5016), the outer edge of the synchronous wheel (5015) is provided with a housing (5017), and the outer edge of the second cylinder (5016) is fixedly equipped with a fixing assembly (19); A transmission mechanism is provided at the bottom of the top mounting plate (5003), and the transmission mechanism is mechanically transmitted to the transmission wheel (5013) and the first cylinder (5010) respectively, and the connecting rod (5014) is mechanically transmitted to the synchronous wheel (5015).

2. A winding device for a coated wire coil with thousands of strands of wire twisted together according to claim 1, Features: The heating component (18) comprises a bottom plate (1801), a slide (1802) is fixedly mounted on the top of the bottom plate (1801), a slide plate (1803) is slidably sleeved on the top outer edge of the slide plate (1802), a height adjustment column (1805) is fixedly mounted on the top of the slide plate (1803), a clamp (1806) is slidably sleeved on the outer edge of the height adjustment column (1805), a hot air gun (1807) is fixedly sleeved on the inner wall of the clamp (1806), a displacement cylinder (1804) is fixedly mounted on the left outer edge of the slide plate (1802), a circular groove is provided on the outer wall of the clamp (1806) on the side close to the height adjustment column (1805), and a bolt is arranged in the circular groove, and the movable end of the displacement cylinder (1804) is connected to the slide plate (1803).

3. The winding device for a coated wire coil with thousands of strands of wire twisted together according to claim 2, Features: The fixing assembly (19) comprises a third fixing plate (1901) and a fixing point (1905); the top of the third fixing plate (1901) is fixedly equipped with a rotating shaft (1902); the outer edge of the rotating shaft (1902) is rotatably connected to a pressure plate (1903); the outer edge of the third fixing plate (1901) is fixedly equipped with a tension spring (1904); the top of the fixing point (1905) is fixedly equipped with a circular ring (1906); and the outer edge of the circular ring (1906) is fixedly equipped with a lap plate (1907).

4. The winding device for a coated wire coil with thousands of strands of wires twisted together according to claim 3, Features: A bottom plate (2) is provided on one side of the reverse side of the support frame (1), a control box (7), a support frame (11) and a second fixed plate (12) are fixedly mounted on the top of the bottom plate (2), two sets of first motors (8) and winding bobbins (10) are respectively mounted on the outer walls of both sides of the control box (7), two sets of rotating shafts (9) are fixedly mounted on the power output shaft of the first motor (8), a support slide bar (13) is fixedly mounted on the top of the second fixed plate (12), a sliding plate (14) is slidably sleeved on the outer edge of the support slide bar (13), the top of the sliding plate (14) is rotatably connected to a first guide wheel (15), a fixing frame (16) is fixedly mounted below the top of the support frame (11), and two ends of the fixing frame (16) are rotatably connected to second guide wheels (17).

5. The winding device for a coated wire coil with thousands of strands of wires twisted together according to claim 4, Features: The control box (7) comprises a control body (701), and a power switch (702) and a motor speed regulator (703) are respectively arranged on the top of the control body (701).

6. A method for using a winding device for a coated wire coil having thousands of strands of wire twisted together according to claim 5, It is characterized in that The following steps are involved: S1. First, the coils wound around the outer edges of the two groups of winding bobbins (10) are sequentially passed through the two groups of first guide wheels (15), second guide wheels (17), limit grooves (2206) and wiring guide wheels (2204), and the tension of the coated wire formed by twisting thousands of strands of wire is adjusted by adjusting the height of the sliding plate (14) and the fixing frame (16). The device is powered on to determine whether the device is normal and whether the touch controller (20) is operating normally. One end of the coated wire formed by twisting thousands of strands of wire is manually pulled to the fixing assembly (19) near the side of the heating assembly (18), and the pressing plate (1903) is pulled so that the pressing plate (1903) and the third fixing plate ( 1901) are separated, and the coated wire formed by twisting thousands of wire strands is fixed by the elastic force of the tension spring (1904); then, the device is controlled to operate by the touch controller (20), and the transmission mechanism drives the first cylinder (5010) and the connecting rod (5014) to rotate respectively, and the second cylinder (5016) is driven to rotate in the same direction of the first cylinder (5010) through the connecting rod (5014), and at the same time, the first motor (8) controls the winding bobbin (10) to release the wire, so that the coated wire formed by twisting thousands of wire strands is wound around the outer edge of the square winding tool (5011). After the first cylinder (5010) rotates to a preset number of turns, the device adjusts the rotation. After one winding is completed, the touch controller (20) moves the hot air gun (1807) through the displacement cylinder (1804) so ​​that the hot air gun (1807) reaches a specified position, and controls the hot air gun (1807) to heat and shape the wound coil. After the hot air gun (1807) reaches a preset heating time, the displacement cylinder (1804) drives the hot air gun (1807) back to the origin. At this time, the coil is manually cut. After the cutting is completed, the moving mechanism provided in the inner cavity of the mobile device (21) drives the supporting foot (2201) to move so that the second set of wire guide wheels (2204) are aligned with the square winding tool (5011), and the coil is manually cut. One end is fixed to a fixing component (19) close to one side of the first cylinder (5010), and the transmission mechanism is controlled by the touch controller (20) to rotate the first cylinder (5010) for secondary winding. After completing a preset number of turns and secondary winding, the touch controller (20) moves the hot air gun (1807) through the displacement cylinder (1804) so ​​that the hot air gun (1807) reaches a specified position, and controls the hot air gun (1807) to heat and shape the wound coil. After the hot air gun (1807) reaches a preset heating time, the displacement cylinder (1804) drives the hot air gun (1807) back to the origin, and the device stops running. S3. Finally, the coated wire formed by twisting thousands of strands of wire is manually cut, and the touch controller (20) controls the second motor (5005) to rotate, so that the first cylinder (5010) moves toward the demoulding cylinder (5008). The demoulding cylinder (5008) is controlled by the touch controller (20) to shrink the square winding tool (5011) toward the demoulding cylinder (5008), so that the wound coil is separated from the square winding tool (5011).

Citation Information

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