Motor structured accommodate scraps

The motor design with a circular step and groove in the housing addresses the complexity of scrap reception in existing motor manufacturing processes, allowing for efficient scrap management and assembly without directional alignment.

WO2025121499A1PCT designated stage expired Publication Date: 2025-06-12CNM
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Patent Information

Application Number
PCT/KR2023/020184
Authority / Receiving Office
WO · WO
Patent Type
Applications
Current Assignee / Owner
Filing Date
2023-12-08
Publication Date
2025-06-12

AI Technical Summary

Technical Problem

Existing motor manufacturing processes require complex and time-consuming separate receiving grooves for scrap in the stator housing, which limits directionality and often results in gaps between the stator housing and stator due to protrusions.

Method used

A motor design featuring a housing with a circular step and groove along its inner circumference to accommodate scrap generated during stator press-fitting, allowing for scrap reception regardless of stator direction and eliminating the need for separate receiving grooves.

Benefits of technology

Enables efficient scrap reception and assembly without directional alignment, reducing manufacturing complexity and preventing gaps between the stator housing and stator.

✦ Generated by Eureka AI based on patent content.

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    Figure KR2023020184_12062025_PF_FP_ABST
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Abstract

The present invention relates to a motor structured to accommodate scraps, the motor comprising: a housing having an interior space; a housing drawing which is seated inside the housing and the inner surface of which is partially exposed; a sensor board installed inside the housing; a stator installed and fixed inside the housing; a rotor installed inside the stator inside the housing; and a shaft coupled to the rotor that is coupled to the housing, wherein the housing is provided with a circular shoulder along the inner perimeter thereof on which the stator is seated, and a circular groove that continues along the perimeter of the shoulder is provided to accommodate scraps generated when the stator is press-fitted into the housing drawing.
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Description

Motor with scrap receiving structure

[0001] The present invention relates to a motor having a scrap receiving structure, and is a technology for combining a motor structure by pressing a stator into a motor housing and allowing scrap generated in the pressing process to be received and processed within the motor.

[0002] Conventionally, the stator is press-fitted into the motor's stator housing. To accommodate scrap generated by friction with the outer surface of the stator during press-fit fixation, multiple separate receiving grooves must be welded into the stator housing. This manufacturing process requires skilled technicians.

[0003] In addition, since the formed receiving grooves are welded to the stator housing at fixed intervals and have a limited size, the stator must be joined in a direction that matches the receiving grooves when press-fitted.

[0004] In the content of the Korean Patent No. 10-2066997 "Motor housing press-fit structure" showing the conventional technology, when a stator is press-fitted into the motor housing, a groove is formed to accommodate scrap generated from the stator. At this time, a separate metal stator housing must be manufactured and welded as a member to create a groove for accommodation, so the process itself is complicated and time-consuming, which has been a problem.

[0005] In addition, there was a problem in the past where a gap occurred between the stator housing and the stator due to a protrusion after assembly.

[0006] In order to solve the above problem, the purpose of the present invention is to provide a motor having a scrap receiving structure that provides a structure capable of receiving all generated scrap even when the stator is directly pressed into the motor housing regardless of the coupling direction.

[0007] In order to solve the above problems, the present invention comprises: a housing having an inner space; a housing drawing mounted inside the housing and having a partially exposed inner surface; a sensor board installed inside the housing; a stator installed and fixed inside the housing; a rotor installed inside the stator inside the housing; and a shaft coupled to the rotor coupled to the housing; wherein the housing has a scrap receiving structure characterized in that a circular step is formed along an inner circumference thereof for mounting the stator, and a circular groove is formed along a circumference of the step so that scrap is received when the stator is pressed into the housing drawing.

[0008] The above stator is characterized in that it is formed in a polygonal shape protruding from the outer surface, and a scrap generating portion is formed at the corner portion so that scrap is formed when pressed.

[0009] The above stator is characterized in that a protrusion is formed upward along the upper surface periphery to prevent scrap generated from the scrap generating section from moving toward the inside of the stator.

[0010] The above stator is characterized in that it comprises a core formed in a circular shape including a plurality of teeth on the inside, a coil wound around the core, and a ring portion coupled to an outer surface of the core, wherein a groove portion is formed vertically on the outer surface of the ring portion, and a coupling protrusion is formed on the inside of the ring portion to fit into an outer groove formed on the outer surface of the core.

[0011] It is characterized in that the housing is formed integrally by insert injection so that only a portion is exposed along the inner side of the housing drawing at the upper end of the housing.

[0012] The following effects can be expected by the above solution.

[0013] A groove for accommodating scrap is formed throughout the motor housing, and the stator is pressed into the housing drawing formed in the motor housing to be joined, so that all scrap generated can be accommodated and assembled without having to align the direction.

[0014] Figure 1 is a diagram showing the overall configuration of a motor having a scrap receiving structure according to an embodiment of the present invention.

[0015] FIG. 2 is a top view of the combination of a motor having a scrap receiving structure according to an embodiment of the present invention.

[0016] Figure 3 is a partially enlarged view of Figure 2.

[0017] Figure 4 is an isolated view of a housing and a housing drawing according to an embodiment of the present invention.

[0018] Figure 5 is a combination diagram of a housing and a housing drawing according to an embodiment of the present invention.

[0019] Fig. 6 is a cross-sectional view of a motor having a scrap receiving structure according to an embodiment of the present invention.

[0020] Figure 7 is an enlarged view of Figure 6.

[0021] Hereinafter, embodiments of the present invention will be described in detail with reference to the attached drawings. The following description and the accompanying drawings are provided to facilitate a general understanding of the present invention and are not intended to limit the technical scope of the present invention. Furthermore, detailed descriptions of well-known components and functions that may unnecessarily obscure the gist of the present invention will be omitted.

[0022] FIG. 1 is a schematic diagram of a motor having a scrap receiving structure according to an embodiment of the present invention, FIG. 2 is a top view of the motor having a scrap receiving structure according to an embodiment of the present invention, and FIG. 3 is a partially enlarged view of FIG. 2. FIG. 4 is an exploded view of a housing and a housing drawing according to an embodiment of the present invention. FIG. 5 is a combined view of a housing and a housing drawing according to an embodiment of the present invention. FIG. 6 is a cross-sectional view of a motor having a scrap receiving structure according to an embodiment of the present invention. FIG. 7 is an enlarged view of FIG. 6.

[0023] Referring to FIGS. 1 to 6, a motor having a scrap receiving structure according to the present invention is largely composed of a housing (100), a housing drawing (200), a sensor board (300), a stator (400), a rotor (500), and a shaft (600).

[0024] The above housing (100) is formed in a cylindrical shape with an internal space as the entire case of the motor, and a connector is connected to one side, and a sensor board (300), a stator (400), a rotor (500), and a shaft (600) can be installed. In addition, an electrical connection is made between the sensor board (300) and the stator (400) through the connector.

[0025] The above housing drawing (200) is installed along the inner circumference, which is the internal space of the housing (100). Here, the housing drawing (200) can be formed of a metal material.

[0026] The above sensor board (300) is installed in the central portion of the internal space of the housing (100).

[0027] The above stator (400) is installed and fixed in the housing (100). The stator (400) is a combined body in which a coil (440) is wound around a core (420) and the outside is surrounded by a ring portion (460), and the magnetic field generated by the coil of the stator (400) can rotate the rotor (500) and the shaft (600).

[0028] The above rotor (500) is installed inside the stator (400) inside the housing (100), and the shaft (600) is coupled with the rotor (500) coupled to the housing (100).

[0029] Referring to FIGS. 4 to 7, the present invention is characterized in that a circular step (120) is formed inwardly at a certain height along the inner circumference of the housing (100) so that the stator (400) is installed therein, and a circular groove (140) is formed along the circumference of the step (120) so that scrap generated by friction when the stator (400) is pressed into the housing drawing (200) is received.

[0030] Here, the stator (400) is characterized in that it is formed in a polygonal shape protruding from the outer surface, and a scrap generating portion (462) is formed at the corner portion to form scrap when pressed. More specifically, the scrap generating portion (462) is formed in the ring portion (460) of the stator (400).

[0031] It is preferable that the above scrap generating section (462) be formed in a plurality of pieces so that they protrude laterally in a mutually symmetrical manner so that pressure is applied evenly during pressing.

[0032] In addition, a groove (464) is formed vertically on the outer surface of the ring portion (460) so that it can be used as a guide groove for coupling or as a passage for inserting a tool when later removing. In addition, a coupling protrusion (466) is formed on the inner side so that it fits into the outer groove formed on the core (420).

[0033] The stator (400) is characterized in that a protrusion is formed upward along the upper surface periphery to prevent scrap generated from the scrap generating unit (462) from moving inward on the upper surface of the stator (400).

[0034] Meanwhile, the inner surface of the housing drawing (200) is partially exposed along the upper portion of the step (120) of the housing (100) and is formed integrally by insert injection, so that when the stator (400) is pressed in, the ring portion (460) of the stator (400) is pressed in by friction with the inner wall of the housing drawing (200), and the scrap is received in the groove (140) directly below, thereby settling on the step (120).

[0035] As described above, it can be seen that the present invention is based on the basic technical idea of ​​a motor having a scrap receiving structure, and it is obvious that many other modifications are possible for those skilled in the art within the scope of the basic idea of ​​the present invention.

Claims

1. A housing having an internal space; Drawing of a housing fitted within the housing and having a portion of the inner surface exposed; A sensor board installed inside the above housing; A stator installed and fixed inside the above housing; a rotor installed within the stator within the housing; and A shaft coupled with the rotor coupled to the housing is included; A motor having a scrap receiving structure, characterized in that a circular step is formed along the inner circumference of the housing, on which the stator is mounted, and a circular groove is formed along the circumference of the step, so that scrap is received when the stator is pressed into the housing drawing.

2. In paragraph 1, The above stator, A motor having a scrap receiving structure characterized by a scrap generating portion formed in a polygonal shape protruding from an outer surface and having a curved corner portion so that scrap is formed when pressed.

3. In paragraph 2, In the above stator, A motor having a scrap receiving structure characterized in that a protrusion is formed in an upward direction along the upper surface periphery to prevent scrap generated from the scrap generating section from moving toward the inside of the stator.

4. In paragraph 1, The above stator, A core formed in a circular shape including a plurality of teeth on the inside, A coil wound around the above core, It consists of a ring portion joined to the outer surface of the above core, A motor having a scrap receiving structure, characterized in that the ring portion has a groove formed vertically on the outer surface, and a coupling projection formed inwardly on the ring portion to fit into the outer groove formed on the outer surface of the core.

5. In paragraph 1, A motor having a scrap receiving structure characterized in that the scrap receiving structure is formed integrally by insert injection so that only a part is exposed along the inner side of the housing drawing along the upper part of the step of the housing.

Citation Information

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