Return assembly and inspection device

By designing the reflow component and the vehicle with the push-top structure synchronous motion, the problem of high product error detection rate is solved, efficient and low-cost detection equipment design is realized, the equipment structure is simplified, and the detection accuracy and efficiency are improved.

WO2025148406A1PCT designated stage expired Publication Date: 2025-07-17SUZHOU SMARTMORE INTELLIGENT TECH CO LTD +1

Patent Information

Application Number
PCT/CN2024/120733
Authority / Receiving Office
WO · WO
Patent Type
Applications
Current Assignee / Owner
Priority Date
2024-01-11
Filing Date
2024-09-24
Publication Date
2025-07-17

AI Technical Summary

Technical Problem

In the prior art, high product detection accuracy leads to high error detection rate, and adding multiple detection processes will make the equipment huge, complex structure and high cost.

Method used

A reflow assembly is designed, including a support plate, a driving structure and at least two vehicles. The vehicle moves synchronously along the rail structure, and the vehicle is prevented from collision with the vehicle through the push-top structure, so as to realize the reflow and secondary detection of the workpiece, and reduce the error detection rate.

Benefits of technology

It improves detection accuracy, reduces error detection rate, simplifies equipment structure, reduces costs, and improves workpiece conveying efficiency and detection efficiency.

✦ Generated by Eureka AI based on patent content.

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    Figure CN2024120733_17072025_PF_FP_ABST
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Abstract

The present application relates to a return assembly (10) and an inspection device. The return assembly (10) is arranged on an inspection machine. The return assembly (10) comprises a supporting plate (100), a driving structure (300) and at least two carriers (200). The supporting plate (100) is provided with a rail structure (110), and two ends of the rail structure (110) are respectively located at a feeding end and a discharging end of the inspection machine. The carriers (200) are used for bearing workpieces, and the at least two carriers (200) are separately in sliding fit with the rail structure (110). The driving structure (300) is connected to the at least two carriers (200); the driving structure (300) comprises a synchronous belt (320); the carriers (200) are respectively fixedly connected to different positions of the synchronous belt (320); and the driving structure (300) drives the carriers (200) to synchronously move along the rail structure (110). When one of the carriers (200) is located at the end of the rail structure (110) close to the feeding end, the other of the carriers (200) is located at the end of the rail structure (110) close to the discharging end.
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Description

Reflow components and testing equipment

[0001] Related applications

[0002] This application claims priority to Chinese patent application number 2024100392618, filed on January 11, 2024, entitled “Reflux Components and Detection Equipment,” which is hereby incorporated by reference in its entirety. Technical Field

[0003] The present application relates to the field of detection and delivery technology, and in particular to a reflux component and detection equipment. Background Art

[0004] During the production process, products are often inspected before leaving the factory. As product structures become increasingly sophisticated, the requirements for inspection accuracy are becoming increasingly stringent. Due to the high inspection accuracy requirements, it is easy for products to be mistakenly inspected as defective during inspection.

[0005] In conventional technology, multiple identical or similar inspection processes are usually added to reduce false positives. However, adding multiple substantially identical inspection processes will make the equipment larger, more complex, and more expensive, which is disadvantageous for production and processing.

[0006] Summary of the Invention

[0007] According to various embodiments of the present application, a backflow component and a detection device are provided.

[0008] An embodiment of the present application provides a reflow component, which is used to be arranged on a detection machine, and the reflow component includes a support plate, a driving structure and at least two carriers, the support plate is provided with a track structure, and the two ends of the track structure are respectively located at the loading end and the unloading end of the detection machine; the carrier is used to carry the workpiece, and at least two of the carriers are respectively slidably matched with the track structure; the driving structure connects at least two of the carriers, and the driving structure includes a synchronous belt, and each of the carriers is fixedly connected to a different position of the synchronous belt, and the driving structure drives the carriers to move synchronously along the track structure; wherein, when one of the carriers is located at one end of the track structure close to the loading end, the other of the carriers is located at one end of the track structure close to the unloading end ; The track structure includes a first track and a second track arranged side by side and at intervals, the carrier includes a first carrier and a second carrier, the second carrier slides in cooperation with the second track, the first track includes a first filling section corresponding to the unloading end, a first unloading section corresponding to the loading end, and a first middle section connected between the first filling section and the first unloading section; the first carrier includes a first connecting plate sliding in cooperation with the first track, and a first carrier movably provided on the first connecting plate; the reflux component is also provided with a pushing structure, the pushing structure is connected to the first carrier, so that when the first carrier is located in the first middle section, the first carrier is driven away from the second track to a position offset from the second carrier.

[0009] In some embodiments, the first track and the second track are respectively arranged on both sides of the synchronous belt, and the direction in which the synchronous belt drives the carrier to move is parallel to the first track and the second track.

[0010] In some embodiments, the pushing structure includes a guide groove opened on the support plate, and part of the structure of the first carrier is movably provided in the guide groove and abuts against the groove wall of the guide groove; the guide groove includes a loading section, a unloading end and a pushing section, and the position of the loading section corresponds to the end of the track structure close to the loading end; the position of the unloading section corresponds to the end of the track structure close to the unloading end, and the unloading section coincides with the extension direction of the loading section and is parallel to the track structure; the pushing section is connected between the loading section and the unloading section, and the pushing section is located at a position away from the second track relative to the unloading section, so that the first carrier and the second carrier are spaced apart in the direction perpendicular to the second track.

[0011] In some embodiments, the guide groove also includes two transition sections, one of which is connected between the ends of the loading section and the pushing section that are close to each other, and the other is connected between the unloading end and the ends of the pushing section that are close to each other; both transition sections are inclined relative to the second track.

[0012] In some embodiments, both sides of the guide groove facing each other are used to push the first carrier.

[0013] In some embodiments, the first carrier is provided with a rotatable roller, and the roller is in rolling engagement with the groove wall of the guide groove.

[0014] In some embodiments, the first connecting plate is provided with a first slide rail, the first carrier is slidably engaged with the first slide rail, and an extension direction of the first slide rail intersects with an extension direction of the first track.

[0015] In some embodiments, the extension direction of the first slide rail is perpendicular to the first track.

[0016] In some embodiments, the first carrier further includes a first clamping plate and a second clamping plate, the first clamping plate is fixedly connected to the first connecting plate, and the second clamping plate is detachably provided on the first clamping plate to clamp the synchronous belt together with the first clamping plate.

[0017] In some embodiments, at least one of the side surfaces of the first clamping plate and the second clamping plate facing each other is provided with a plurality of protruding abutting portions, and the plurality of abutting portions protrude at the same height to jointly compress the synchronous belt.

[0018] In some embodiments, the abutting portion of each protrusion is serrated.

[0019] In some embodiments, the number of the carriers is three. When one of the three carriers is located at one end of the track structure close to the loading end, the second carrier is located in the area between the two ends of the track structure, and the last carrier is located at one end of the track structure close to the unloading end; the three carriers are all connected to the synchronous belt so as to move synchronously through the synchronous belt.

[0020] In some embodiments, the carrier has a placement surface for placing the workpiece; when each of the carriers is at one end of the track structure close to the loading end, and when each of the carriers is at one end of the track structure close to the unloading end, the placement surfaces of each of the carriers are coplanar.

[0021] In some embodiments, the second carrier includes a second connecting plate and a second carrier, the second connecting plate slides with the second rail, and the second carrier is fixed to the second connecting plate; the second carrier also includes a third clamping plate and a fourth clamping plate provided on the second connecting plate, the third clamping plate is fixedly connected to the second connecting plate, and the fourth clamping plate is detachably provided on the third clamping plate to clamp the synchronous belt together with the third clamping plate.

[0022] An embodiment of the present application also provides a detection device, which includes a detection machine and the reflux component as described above. The reflux component is arranged on the detection machine, and the two ends of the reflux component correspond to the loading end and the unloading end of the detection machine respectively, so as to transport the workpiece at the unloading end to the loading end for secondary detection.

[0023] The details of one or more embodiments of the present application are set forth in the following drawings and description. Other features, objects, and advantages of the present application will become apparent from the description, drawings, and claims. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the conventional technology, the following briefly introduces the drawings required for use in the embodiments or the conventional technology descriptions. Obviously, the drawings described below are merely embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on the disclosed drawings without any creative work.

[0025] FIG1 is an axial schematic diagram of a reflow assembly according to some embodiments of the present application.

[0026] FIG. 2 is a front view of the reflow assembly shown in FIG. 1 in some embodiments.

[0027] FIG3 is a front view of a support plate and a driving structure included in the reflux assembly shown in FIG2 in some embodiments.

[0028] FIG. 4 is a schematic axial view of a first carrier included in the reflow assembly shown in FIG. 1 in some embodiments.

[0029] FIG. 5 is a schematic diagram illustrating the reflow movement process of the first carrier and the second carrier included in the reflow assembly shown in FIG. 1 in some embodiments.

[0030] FIG6 is a schematic diagram illustrating the process of the reflow movement of the first carrier and the second carrier according to other embodiments of the present application.

[0031] FIG7 is a schematic diagram illustrating the flow of the reflow movement of the first carrier, the second carrier, and the third carrier according to other embodiments of the present application.

[0032] FIG. 8 is an isometric view of the first carrier shown in FIG. 4 from another perspective in some embodiments.

[0033] FIG. 9 is a schematic axial view of a second carrier included in the reflow assembly shown in FIG. 1 in some embodiments.

[0034] Reference numerals: 10, reflux assembly; 100, support plate; 110, track structure; 111, first track; 111a, first filling section; 111b, first unloading section; 111c, first intermediate section; 112, second track; 112a, second filling section; 112b, second unloading section; 112c, second intermediate section; 200, carrier; 201, abutment portion; 202, placement surface; 210, first carrier; 211, first connecting plate; 212, first carrier; 212a, roller; 2 13. First slide rail; 214. First clamping plate; 215. Second clamping plate; 220. Second carrier; 221. Second connecting plate; 222. Second carrier; 223. Third clamping plate; 224. Fourth clamping plate; 300. Drive structure; 310. Drive wheel; 320. Synchronous belt; 330. Driver; 400. Pushing structure; 410. Guide groove; 411. Loading section; 412. Unloading section; 413. Pushing section; 414. Transition section; 420. First guide groove; 430. Second guide groove. DETAILED DESCRIPTION

[0035] The following will be combined with the drawings in the embodiments of this application to clearly and completely describe the technical solutions in the embodiments of this application. Obviously, the embodiments described are only part of the embodiments of this application, not all of the embodiments. Based on the embodiments in this application, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of this application.

[0036] In the description of this application, it should be understood that if the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc. appear, the orientation or position relationship indicated by these terms is based on the orientation or position relationship shown in the accompanying drawings, which is only for the convenience of describing this application and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on this application.

[0037] In addition, if the terms "first" or "second" appear, these terms are used for descriptive purposes only and should not be understood to indicate or imply relative importance or implicitly specify the number of technical features indicated. Therefore, a feature specified as "first" or "second" may explicitly or implicitly include at least one of such features. In the description of this application, if the term "plurality" appears, "plurality" means at least two, for example, two, three, etc., unless otherwise specifically defined.

[0038] In this application, unless otherwise specified or limited, the terms "mounted," "connected," "connected," "fixed," etc., should be interpreted broadly. For example, these terms may refer to fixed connections, removable connections, or integration; mechanical connections or electrical connections; direct connections or indirect connections through an intermediary; and internal communication between two components or interaction between two components, unless otherwise specified. Those skilled in the art will understand the specific meanings of these terms in this application based on the specific circumstances.

[0039] In this application, unless otherwise expressly specified or limited, if a first feature is described as being "above" or "below" a second feature, or similar descriptions, this may mean that the first and second features are in direct contact, or that the first and second features are in indirect contact through an intermediate medium. Furthermore, when a first feature is described as being "above," "above," or "above" a second feature, it may mean that the first feature is directly above or diagonally above the second feature, or simply means that the first feature is at a higher level than the second feature. When a first feature is described as being "below," "below," or "below" a second feature, it may mean that the first feature is directly below or diagonally below the second feature, or simply means that the first feature is at a lower level than the second feature.

[0040] It should be noted that if an element is referred to as being "fixed to" or "disposed on" another element, it may be directly on the other element or there may be an intermediate element. If an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be an intermediate element. If any, the terms "vertical", "horizontal", "upper", "lower", "left", "right" and similar expressions used in this application are for illustrative purposes only and do not represent the only embodiment.

[0041] Referring to Figures 1 and 2, Figure 1 shows an axial schematic diagram of a reflow assembly 10 provided in one embodiment of the present application, and Figure 2 shows a front view of the reflow assembly 10 shown in Figure 1. The reflow assembly 10 provided in one embodiment of the present application is intended for use in an inspection machine. The reflow assembly 10 includes a support plate 100, a carrier 200, and a drive structure 300. There are at least two carriers 200, and the drive structure 300 connects the at least two carriers 200. The support plate 100 is provided with a track structure 110, the ends of which are respectively positioned at the loading and unloading ends of the inspection machine. The carriers 200 are used to carry workpieces, and the at least two carriers 200 are slidably engaged with the track structure 110. When one of the carriers 200 is positioned at the end of the track structure 110 near the loading end, the other carrier 200 is positioned at the end of the track structure 110 near the unloading end. The drive structure 300 drives the carriers 200 to move synchronously along the track structure 110.

[0042] The reflow assembly 10 is installed in the inspection machine. Because the carrier 200 can carry workpieces, the drive mechanism 300 drives the carrier 200 along the track structure 110, transporting the workpieces from the unloading end of the inspection machine back to the loading end. This allows workpieces mistakenly detected as defective to be re-inspected by the inspection machine at the loading end. This secondary inspection reduces the false positive rate.

[0043] Furthermore, there are multiple carriers 200, and while one carrier 200 is located at the end of the track structure 110 near the loading end, another carrier 200 is located at the end of the track structure 110 near the unloading end. This arrangement ensures that while one carrier 200 is loading a workpiece at the unloading end, another carrier 200 is always removing a workpiece at the loading end. Consequently, the reflow assembly 10 can simultaneously load and remove workpieces, enabling continuous workpiece transport, thereby improving the efficiency of transporting workpieces for re-inspection.

[0044] It should be noted that the drive structure 300 drives each carrier 200 synchronously. Therefore, when the carrier 200 at the unloading end moves to the loading end, the carrier 200 at the loading end also moves to the unloading end. Thus, by having at least two carriers 200 complement each other, the continuity of workpiece transport by the reflow assembly 10 is improved, waiting time is reduced, and efficiency is increased. As shown in Figure 1, the end labeled SL is the loading end; the end labeled XL is the unloading end.

[0045] Please continue to refer to Figures 1 and 2. In one embodiment, the driving structure 300 includes a driving wheel 310 and a synchronous belt 320. The synchronous belt 320 is wound around the driving wheel 310. When the driving wheel 310 rotates, it can drive the synchronous belt 320 to move. Each carrier 200 is fixedly connected to a different position of the synchronous belt 320 to achieve the staggered operation as described above. Among them, when one carrier 200 is located on the side of the track structure 110 close to the loading end, the other carrier 200 is located on the end of the track structure 110 close to the unloading end. In this embodiment, it is arranged so that each carrier 200 can be driven to move synchronously through a belt transmission with a simple structure. When the structure of the reflux component 10 is simplified, it is convenient to realize a reflux conveying method in which each carrier 200 complements each other, so that the reflux component 10 can achieve continuous conveying of workpieces.

[0046] Please refer to Figures 2 and 3. There are two driving wheels 310. The two driving wheels 310 are rotatably arranged on one side of the support plate 100 close to the loading end of the inspection machine and on the other side of the inspection machine close to the unloading end, so as to drive each carrier 200 to move synchronously between the loading end and the unloading end through the synchronous belt 320.

[0047] 2 , the driving structure 300 further includes a driver 330 . The driver 330 is disposed on the support plate 100 and connected to the driving wheel 310 to rotate the driving wheel 310 .

[0048] Referring again to Figures 1 and 2 , in one embodiment, the track structure 110 includes a first track 111 and a second track 112 , which are arranged side by side and spaced apart. The first track 111 and the second track 112 can be arranged on either side of a timing belt 320 , respectively. The direction in which the timing belt 320 drives the carrier 200 to move is parallel to both the first track 111 and the second track 112 .

[0049] Referring to Figures 1 to 3 , the carrier 200 includes a first carrier 210 and a second carrier 220. The first carrier 210 slidably engages with the first track 111, while the second carrier 220 slidably engages with the second track 112. The first track 111 includes a first loading section 111a, a first unloading section 111b, and a first intermediate section 111c. The first loading section 111a corresponds to the unloading end, the first unloading section 111b corresponds to the loading end, and the first intermediate section 111c is connected between the first loading section 111a and the first unloading section 111b. As shown in Figure 4 , the first carrier 210 includes a first connecting plate 211 and a first platform 212. The first connecting plate 211 slidably engages with the first track 111, and the first platform 212 is movably mounted on the first connecting plate 211. The reflux assembly 10 also includes a push-up structure 400 connected to the first carrier 212. When the first carrier 210 is located in the first intermediate section 111b, the push-up structure 400 pushes the first carrier 212 away from the second track 112 to a position offset from the second carrier 220. It should be understood that the offset refers to offset along the length of the second track 112. Because each carrier 200 is fixedly connected to a different position on the timing belt 320, the first and second carriers 210, 220 typically meet in the middle area of ​​the track structure 110 during mutually complementary reflux transport. Specifically, the first carrier 210 typically meets the second carrier 220 while moving in the first intermediate section 111c. Therefore, in this embodiment, by arranging that when the first carrier 210 is located in the first intermediate section 111c, the push-up structure 400 drives the first carrier 212 to a position away from the second carrier 220, the probability of collision between the first carrier 210 and the second carrier 220 during their movement toward each other can be reduced. In other words, there is no need to set a wide spacing between the first track 111 and the second track 112 to avoid mutual collision or interference, or to place the first carrier 210 and the second carrier 220 on different sides of the support plate 100 to avoid mutual collision or interference.

[0050] Furthermore, since this embodiment pushes the first carrier 212 to avoid the second carrier 220 through the pushing structure 400, it allows the first carrier 210 and the second carrier 220 to be set to the same horizontal position in the area where they will not meet (such as the first filling section 111a, the first unloading section 111b and the second filling section 112a and the second unloading section 112b on the second track 112 mentioned below), so as to facilitate the removal of workpieces at the loading end of the inspection machine and the loading of workpieces at the unloading end of the inspection machine.

[0051] As shown in Figure 3, in one embodiment, similar to the first track 111, the second track 112 includes a second loading section 112a, a second unloading section 112b, and a second intermediate section 112c. The second loading section 112a corresponds to the unloading end, the second unloading section 112b corresponds to the loading end, and the second intermediate section 112c is connected between the second loading section 112a and the second unloading section 112b. In the direction in which the synchronous belt 320 drives the carrier 200, the first loading section 111a and the second loading section 112a are in the same position, the first unloading section 111b and the second unloading section 112b are in the same position, and the first intermediate section 111c and the second intermediate section 112c are in the same position.

[0052] Continuing with Figures 2 and 3 , in one embodiment, the push-up structure 400 may include a guide groove 410 defined in the support plate 100 , with a portion of the first carrier 212 movably disposed within the guide groove 410 and abutting against the walls of the guide groove 410 . The guide groove 410 can guide and limit the movement of the first carrier 212 . Specifically, when the first carrier 210 slides to a position where it intersects with the second carrier 220 , the walls of the guide groove 410 can push the first carrier 212 away from the second track 112 to a position offset from the second carrier 220 . For example, the first carrier 212 can engage in a rolling or sliding manner with the walls of the guide groove 410 .

[0053] As shown in Figure 3 , the guide groove 410 is elongated, with the line connecting the two ends of the guide groove 410 parallel to the track structure 110. Specifically, the line connecting the two ends of the guide groove 410 is parallel to the first track 111 and the second track 112. This line is indicated by the symbol L in Figure 3 . Furthermore, the lengths of the two ends of the guide groove 410 extend parallel to the track structure 110, and the region of the guide groove 410 located between the two ends is located away from the second track 112 relative to the two ends. It is readily understood that when the first carrier 210 is located on the side of the track structure 110 near the loading end, the second carrier 220 is located on the end of the track structure 110 near the unloading end. Furthermore, the first and second carriers 210, 220 achieve synchronized motion via the synchronous belt 320. Therefore, the region where the first and second carriers 210, 220 meet is approximately located in the middle of the track structure 110. Therefore, by setting the area in the middle of the guide groove 410 to be located away from the second track 112 relative to the two end portions, the first carrier 212 can be limited to a position away from the second carrier 220, so that the first carrier 212 and the second carrier 220 are staggered in the area where the first carrier 210 and the second carrier 220 may meet.

[0054] Furthermore, since the areas at both ends of the guide groove 410 are still located relatively close to the second rail 112, the first carrier 210 and the second carrier 220 can still be set to the same horizontal position in the area where they will not meet, so as to facilitate the removal of the workpiece by the loading end of the inspection machine and the loading of the workpiece by the unloading end of the inspection machine.

[0055] Furthermore, referring to Figures 2 and 3, in one embodiment, the guide channel 410 includes a loading section 411, a loading section 412, and a pushing section 413. The pushing section 413 is connected between the loading section 411 and the loading section 412. The loading section 411 is located at the end of the track structure 110 near the loading end. The loading section 412 is located at the end of the track structure 110 near the loading end. The loading section 412 and the loading section 411 extend in the same direction and are both parallel to the track structure 110. The pushing section 413 is located away from the loading section 412 relative to the loading section 412, so that the first carrier 212 and the second carrier 220 are spaced apart in a direction perpendicular to the second track 112. This arrangement reduces the probability of collision and interference between the first carrier 210 and the second carrier 220 during reciprocating motion, thereby improving coordination between the carriers 200 in the reflow assembly 10 when multiple carriers 200 are transporting workpieces. In this embodiment, the direction in which the first track 111 , the second track 112 and the synchronous belt 320 drive the carrier 200 to move is shown in FIG. 2 and FIG. 3 , and the direction perpendicular to the second track 112 is shown in FIG. 2 and FIG. 3 , which is marked M.

[0056] As shown in Figures 2 and 3 , it can be understood that the guide groove 410 further includes two transition sections 414. One transition section 414 is connected between the adjacent ends of the loading section 411 and the ejection section 413, and the other transition section 414 is connected between the adjacent ends of the unloading section 412 and the ejection section 413. Both transition sections 414 are inclined relative to the second track 112 to guide the movement of the carrier 200 between the ejection section 413 and the loading section 411, and between the ejection section 413 and the unloading section 412.

[0057] As shown in Figure 3 , in the direction in which the synchronous belt 320 moves the carrier 200, the unloading section 412 is co-located with the first loading section 111a, the loading section 412 is co-located with the first unloading section 111b, and the ejecting section 413 and the transition section 414 connecting the two ends of the ejecting section 413 are co-located with the first intermediate section 111c.

[0058] It should be noted that not only the transition section 414 and the ejection section 413 have the function of controlling the position of the first carrier 210 in a direction perpendicular to the second track 112, but the loading section 411 and the unloading section 412 also have the function of controlling the position of the first carrier 210 in a direction perpendicular to the second track 112. The loading section 411 and the unloading section 412 can maintain the first carrier 212 at the same horizontal position as the second carrier 220, so as to facilitate loading and unloading of workpieces from the first carrier 210.

[0059] In conjunction with Figure 5 , the following briefly illustrates three typical positions of the first and second carriers 210, 220 during their movement. The first carrier 210 is shown as P1, and the second carrier 220 is shown as P2. As shown in Figure 5 , when the first carrier 210 reaches the ejection section 413, it is able to maintain a position relatively away from the second track 112 due to the limiting and guiding effects of the ejection section 413, thereby reducing the probability of collision between the first and second carriers 210, 220.

[0060] Of course, as shown in FIG6 , the present application is not limited to providing a single guide groove 410 for limiting and guiding one carrier 200 away from the other carrier 200. Alternatively, the push-up structure 400 may include two guide grooves 410. The two guide grooves 410 respectively guide the two carriers 200 to be staggered in the middle area of ​​the track structure 110 to reduce the probability of collision and interference between the carriers 200.

[0061] Of course, in each embodiment, the number of carriers 200 is not limited to 2. As shown in Figure 7, for example, when the number of carriers 200 is 3, the same applies. The three carriers 200 may include a first carrier 210, a second carrier 220, and a third carrier. In this case, the track structure 110 includes a first track 111, a second track 112, and a third track (not shown, the same below) arranged side by side and spaced apart. When one of the three carriers 200 is located at one end of the track structure 110 close to the feeding end, the second carrier 200 may be located in the area between the two ends of the track structure 110, and the last carrier 200 may be located at one end of the track structure 110 close to the unloading end. The three carriers 200 are all connected to the synchronous belt 320 so as to move synchronously through the synchronous belt 320.

[0062] In this embodiment, the ejection structure 400 may include two guide grooves 410, which are respectively referred to as a first guide groove 420 and a second guide groove 430. The first guide groove 420 corresponds to guiding the first carrier 210, so that the first carrier 210 is misaligned with the second carrier 220 when it meets the second carrier 220. The second guide groove 430 is similarly configured to guide the third carrier 200, so that the third carrier 200 is misaligned with the second carrier 220 when it meets the second carrier 220. In this way, the three carriers 200 are able to coordinately transport workpieces, further improving the transport efficiency of the reflow assembly 10. As shown in FIG7 , the first carrier 210 is shown as P1, the second carrier 220 is shown as P2, and the third carrier is shown as P3.

[0063] It should be noted that the opposing groove walls of the guide groove 410 shown in Figures 2 and 3 are both used to push against the first carrier 212. For example, the upper groove wall is used to push the first carrier 212 from the unloading section 412 to the ejecting section 413, and the lower groove wall is used to push the first carrier 212 from the ejecting section 413 to the loading section 411. However, in each embodiment, only one side of the groove wall in the guide groove 410 can be configured to perform the ejecting function. For example, the upper groove wall can be equipped with a tension spring, which pulls the first carrier 212 to maintain contact with the upper groove wall. The position of the first carrier 212 can be controlled by adjusting the fluctuation of the upper groove wall. The lower groove wall is similarly configured, so it will not be described in detail.

[0064] Of course, the pushing structure 400 is not limited to including the guide groove 410. For example, in some embodiments, the pushing structure 400 includes a linear actuator, which pushes the first carrier 212 away from the second track 112 when the first carrier 210 and the second carrier 220 meet. In this way, the first carrier 212 and the second carrier 220 can also be misaligned to avoid collision or interference between them.

[0065] Referring to Figure 8 , in one embodiment, the first carrier 212 is provided with a rotatable roller 212a that rolls with the wall of the guide groove 410. Thus, the first carrier 212 rolls with the wall of the guide groove 410, thereby improving the smoothness of the position change of the first carrier 212 driven by the wall of the guide groove 410.

[0066] 4 and 8 , in one embodiment, the first connecting plate 211 is provided with a first slide rail 213, the first carrier 212 is slidably engaged with the first slide rail 213, and the extension direction of the first slide rail 213 intersects with the extension direction of the first track 111. By providing the first slide rail 213 on the first connecting plate 211, the first carrier 212 and the first connecting plate 211 are slidably engaged through the first slide rail 213. With such a configuration, on the one hand, the first carrier 212 can still be stably driven by the synchronous belt 320 and move along the first track 111 through the first connecting plate 211. On the other hand, the provision of the first slide rail 213 can improve the stability of the movement of the first carrier 212 in a direction perpendicular to the second track 112. The first slide rail 213 can be configured to be perpendicular to the first track 111 and the second track 112.

[0067] 2 to 4 , when the first connecting plate 211 moves along the first track 111 from the first intermediate section 111c to the first loading section 111a, the transition section 414 pushes the first carrier 212 along the first slide rail 213 toward the second track 112. Combined with the retaining effect of the unloading section 412 on the movement of the first carrier 212 along the first slide rail 213, the first carrier 212 in the first loading section 111a and the second carrier 220 in the second loading position are at the same horizontal position, facilitating workpiece loading.

[0068] Similarly, when the first connecting plate 211 moves along the first track 111 from the first loading section 111a to the first intermediate section 111c, the transition section 414 will push the first carrier 212 to move along the first slide rail 213 away from the second track 112. Combined with the effect of the pushing section 413 on the movement of the first carrier 212 along the first slide rail 213, the first carrier 212 in the first intermediate section 111c and the second carrier 222 in the second intermediate section 112c can be offset to facilitate transportation.

[0069] When the first connecting plate 211 moves along the first track 111 from the first intermediate section 111c to the first unloading section 111b, the transition section 414 pushes the first carrier 212 to move along the first slide rail 213 toward the second track 112. Combined with the effect of the loading section 411 on the first carrier 212's movement along the first slide rail 213, the first carrier 212 in the first unloading section 111b and the second carrier 222 in the second unloading position are kept at the same horizontal position, facilitating the removal of workpieces from the first carrier 212 and the second carrier 220.

[0070] Similarly, when the first connecting plate 211 moves along the first track 111 from the first unloading section 111b to the first intermediate section 111c, the transition section 414 drives the first platform 212 to move along the first slide rail 213 in a direction away from the second track 112. Combined with the effect of the push section 413 on the movement of the first platform 212 along the first slide rail 213, the first platform 212 in the first intermediate section 111c and the second platform 222 in the second intermediate section 112c can be staggered to facilitate transportation.

[0071] Continuing with FIG8 , in one embodiment, the first carrier 210 further includes a first clamping plate 214 and a second clamping plate 215. The first clamping plate 214 is fixedly connected to the first connecting plate 211, and the second clamping plate 215 is detachably mounted on the first clamping plate 214 to clamp the timing belt 320 together with the first clamping plate 214. This facilitates adjustment of the position of the first carrier 210 on the timing belt 320 and facilitates securing the first carrier 210 to the timing belt 320.

[0072] 8 , in one embodiment, at least one of the sides of the first and second clamping plates 214 and 215 facing each other is provided with a plurality of protruding abutting portions 201. The abutting portions 201 protrude to the same height to jointly compress the timing belt 320. Each of the protruding abutting portions 201 may be serrated.

[0073] Referring to Figure 9 , in one embodiment, the second carrier 220 includes a second connecting plate 221 and a second carrier 222. The second connecting plate 221 slidably engages the second rail 112, and the second carrier 222 is fixedly mounted on the second connecting plate 221. The second carrier 220 also includes a third clamping plate 223 and a fourth clamping plate 224 mounted on the second connecting plate 221. The third clamping plate 223 is fixedly mounted on the second connecting plate 221, and the fourth clamping plate 224 is detachably mounted on the third clamping plate 223 to clamp the timing belt 320 together with the third clamping plate 223. This facilitates adjustment of the position of the second carrier 220 on the timing belt 320 and facilitates securing the second carrier 220 to the timing belt 320.

[0074] Similarly, at least one of the side surfaces of the third clamping plate 223 and the fourth clamping plate 224 facing each other may also be provided with a plurality of protruding abutting portions 201 to improve the clamping stability.

[0075] Referring to Figures 8 and 9 , in one embodiment, the carriers 200 have a placement surface 202 for placing workpieces. When each carrier 200 is located on the end of the track structure 110 near the loading end, and when each carrier 200 is located on the end of the track structure 110 near the unloading end, the placement surfaces 202 of each carrier 200 are coplanar. For example, when the first carrier 210 is at the unloading end, the placement surface 202 of the first carrier 210 is at the same horizontal plane as the placement surface 202 of the second carrier 220 when the second carrier 220 is at the unloading end, facilitating loading of workpieces onto the first and second carriers 210, 220, at the unloading end. Similarly, at the loading end, the placement surface 202 of the first carrier 210 when the first carrier 210 is at the loading end and the placement surface 202 of the second carrier 220 when the second carrier 220 is at the loading end are at the same horizontal plane, so as to facilitate removing the workpiece from the first carrier 210 and the second carrier 220 at the loading end.

[0076] The present application also provides a testing device, comprising a testing machine and a reflow assembly 10 as described in the above embodiments. The reflow assembly 10 is mounted on the testing machine, with the two ends of the reflow assembly 10 corresponding to the loading and unloading ends of the testing machine, respectively, so that workpieces that have been inspected once at the unloading end and determined to be defective are transported to the loading end for secondary inspection. In this way, by performing secondary inspection on workpieces determined to be defective, the error rate of the workpieces can be reduced. At the same time, such an arrangement can also provide a basis for further improving the requirements for inspection accuracy.

[0077] In one embodiment, the inspection equipment further includes a pickup assembly and a controller. The controller is configured to record the location information of workpieces determined to be defective by the inspection machine and drive the pickup assembly to pick up the workpieces and place them on the carrier 200. A pickup assembly may also be provided at the loading end to transfer workpieces undergoing reflow inspection from the carrier 200 to the inspection machine.

[0078] In one embodiment, the picking component may be a robot arm or the like.

[0079] The technical features of the above-mentioned embodiments can be combined arbitrarily. In order to make the description concise, not all possible combinations of the technical features in the above-mentioned embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0080] The above-described embodiments merely represent several implementation methods of the present application. While the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the patent application. It should be noted that a person of ordinary skill in the art may make various modifications and improvements without departing from the spirit of the present application, and these modifications and improvements fall within the scope of protection of the present application. Therefore, the scope of protection of the present patent application shall be determined by the appended claims.

Claims

1. A reflux assembly, characterized in that, The reflux assembly is used to be arranged on the inspection machine, and the reflux assembly includes: A support plate, the support plate is provided with a track structure, and two ends of the track structure are respectively located at the loading end and the unloading end of the inspection machine; At least two carriers, the carriers are used to carry workpieces, and at least two of the carriers are respectively in sliding fit with the track structure; A driving structure, the driving structure is connected to at least two of the carriers, the driving structure includes a synchronous belt, and each of the carriers is fixedly connected to different positions of the synchronous belt, and the driving structure drives the carriers to move synchronously along the track structure; Wherein, when one of the carriers is located at one end of the track structure close to the loading end, the other of the carriers is located at one end of the track structure close to the unloading end; The track structure includes a first track and a second track which are arranged side by side and at intervals, the carrier includes a first carrier and a second carrier, the second carrier is in sliding fit with the second track, the first track includes a first filling section corresponding to the unloading end, a first discharging section corresponding to the loading end, and a first intermediate section connected between the first filling section and the first discharging section; the first carrier includes a first connecting plate in sliding fit with the first track, and a first carrier platform movably arranged on the first connecting plate; the reflux assembly is further provided with a pushing structure, and the pushing structure is connected to the first carrier platform to drive the first carrier platform in a direction away from the second track to a position misaligned with the second carrier when the first carrier is located at the first intermediate section.

2. The reflux assembly according to claim 1, wherein The first track and the second track are respectively arranged on both sides of the synchronous belt, and the direction in which the synchronous belt drives the carrier to move is parallel to both the first track and the second track.

3. The reflux assembly according to claim 1, wherein The pushing structure includes a guiding groove opened on the support plate, and a part of the structure of the first carrier platform is movably arranged in the guiding groove and abuts against the groove wall of the guiding groove; the guiding groove includes: A loading section, the position of the loading section corresponds to one end of the track structure close to the loading end; An unloading section, the position of the unloading section corresponds to one end of the track structure close to the unloading end, and the extending direction of the unloading section coincides with that of the loading section and is parallel to the track structure; A pushing section, the pushing section is connected between the loading section and the unloading section, and the pushing section is located at a position away from the second track relative to the unloading section, so that the first carrier platform and the second carrier are spaced apart in a direction perpendicular to the second track.

4. The reflux assembly according to claim 3, characterized in that, The guiding groove further includes two transition sections, one of the transition sections is connected between the ends of the loading section and the pushing section close to each other, and the other transition section is connected between the ends of the unloading section and the pushing section close to each other; both of the transition sections are inclined relative to the second track.

5. The reflux assembly according to claim 3, wherein Both opposite side walls of the guiding groove are used to push against the first carrier platform.

6. The reflux assembly according to claim 3, wherein, The first carrier platform is provided with a rotatable roller, and the roller is in rolling fit with the groove wall of the guiding groove.

7. The reflux assembly according to claim 1, wherein The first connecting plate is provided with a first slide rail, the first carrier is slidably engaged with the first slide rail, and the extending direction of the first slide rail intersects with the extending direction of the first track.

8. The reflux assembly according to claim 7, wherein The extending direction of the first slide rail is perpendicular to the first track.

9. The reflux assembly according to claim 1, wherein, The first carrier further includes a first clamping plate and a second clamping plate. The first clamping plate is fixedly connected to the first connecting plate, and the second clamping plate is detachably arranged on the first clamping plate to jointly clamp the synchronous belt with the first clamping plate.

10. The reflux assembly according to claim 9, characterized in that, At least one of the sides of the first clamping plate and the second clamping plate facing each other is provided with a plurality of protruding abutting portions, and the protruding heights of the plurality of abutting portions are the same to jointly press the synchronous belt.

11. The reflux assembly according to claim 10, wherein, Each of the protruding abutting portions is serrated.

12. The reflux assembly according to claim 1, wherein, The number of the carriers is three. When one of the three carriers is at one end of the track structure close to the loading end, the second carrier is in the area in the middle of the two ends of the track structure, and the last carrier is at one end of the track structure close to the unloading end; the three carriers are all connected to the synchronous belt to move synchronously through the synchronous belt.

13. The reflux assembly according to any one of claims 1 to 12, characterized in that, The carrier has a placement surface for placing the workpiece; when each carrier is at one end of the track structure close to the loading end, and when each carrier is at one end of the track structure close to the unloading end, the placement surfaces of each carrier are coplanar.

14. The reflux assembly according to any one of claims 1 to 13, characterized in that, The second carrier includes a second connecting plate and a second carrier table. The second connecting plate is slidably engaged with the second track, and the second carrier table is fixedly arranged on the second connecting plate; the second carrier further includes a third clamping plate and a fourth clamping plate arranged on the second connecting plate. The third clamping plate is fixedly connected to the second connecting plate, and the fourth clamping plate is detachably arranged on the third clamping plate to jointly clamp the synchronous belt with the third clamping plate.

15. A detection device, characterized in that, The detection device includes a detector and a reflux assembly as described in any one of claims 1 to 14. The reflux assembly is arranged on the detector, and the two ends of the reflux assembly respectively correspond to the loading end and the unloading end of the detector to convey the workpiece at the unloading end to the loading end for secondary detection.

Citation Information

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