Adapter box for smart switch panel

Through the modular design and space dislocation method, the smart switch panel adapter box is solved, and the existing converter takes up a large space and unstable plug-in connection is realized, and the intelligent control and stable electrical connection of multiple lighting in a small volume is realized, which improves the decorative aesthetics.

WO2025167753A1PCT designated stage Publication Date: 2025-08-14LI YING
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Patent Information

Application Number
PCT/CN2025/074826
Authority / Receiving Office
WO · WO
Patent Type
Applications
Current Assignee / Owner
Priority Date
2024-02-05
Filing Date
2025-01-24
Publication Date
2025-08-14

AI Technical Summary

Technical Problem

The existing smart switch panel converter occupies a large wall space, affecting the aesthetics of decoration, and unstable plug-ins, affecting the user experience of IoT smart furniture.

Method used

A smart switch panel adapter box is designed. Through a modular structure and space dislocation method, the adapter module and power output module are retracted into the partition space, leaving winding space, realizing the accommodation of multiple relays and control circuits, and installed flushly on the wall.

Benefits of technology

It realizes the output of AC power in a small volume, supports remote intelligent control of multiple lighting, and improves the stability of electrical connections and decorative aesthetics.

✦ Generated by Eureka AI based on patent content.

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    Figure CN2025074826_14082025_PF_FP_ABST
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Abstract

The present application discloses an adapter box for a smart switch panel. A plurality of module areas are arranged on the bottom wall of the box in a transverse plane range; a plurality of partition spaces are formed on the module areas of the box in the longitudinal direction; an adapter module comprises an input end arranged in one of the module areas and a first panel insertion end arranged in the corresponding partition space; a power output module comprises an output end arranged in another module area and connected to lamp control wires and a second panel insertion end arranged in the corresponding partition space. According to the adapter box for the smart switch panel in the present application, a sufficient wiring space is reserved in a wall-mounted standard junction box; the remaining space is utilized to achieve electrical connection for relay control of lamp control wires by means of a spatial staggering mode and a modular mode, and to fully accommodate multiple relays and control circuits on the back of the panel; and the box can, with a small size, directly output an alternating current to electrical terminals for use, and can also, with a small size, enable alternating current output for multiple lamps under remote smart control.
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Description

An intelligent switch panel transfer box Technical Field

[0001] The present application relates to the technical field of Internet of Things intelligent switch panels, and in particular to an intelligent switch panel adapter box. Background Art

[0002] With the development of the Internet and Internet of Things technology, smart furniture is becoming more and more popular and used, such as smart door locks, electric curtains, or smart home appliances.

[0003] In existing technology, smart furniture requires intelligent or scene-based switch converters. Furthermore, smart devices, such as mobile phones or tablets, require different power sources, such as AC power output or USB DC voltage output. Therefore, conventional four- or five-hole sockets used in homes are no longer able to meet the needs of smarter and more diverse power conversion.

[0004] Existing smart or scene switch converters are generally a wall-mounted adapter board that extends from a standard AC power socket on the wall to connect to multiple branch circuits. At the same time, the adapter board further extends to connect to smart switch panels and multi-port USB panels.

[0005] The standard dimensions of the 86-type junction box used in building standards are 86*86*32 mm. Existing conventional sockets installed using 86-type junction boxes typically have panels with five or four outputs and are screwed into the concealed 86-type junction box in the wall. Because of its aesthetically pleasing concealed design, it has been widely adopted as a building material standard. In IoT, remote control, or DC multi-port output scenarios, plugging in conventional splitter adapters requires a significant amount of space within the standard wall junction box, and the splitter adapters must protrude further from the wall to accommodate various smart panels. The overlapping plug-in arrangement of these conventional splitter adapters and various smart panels causes the overall smart conversion device to protrude significantly from the wall, impacting the aesthetics of interior decoration. Furthermore, with the multi-layered plug-in arrangement, the panel pins require mechanical connections in addition to the electrical connection, making them susceptible to falling off during unstable insertion or accidental collision. This poor electrical connection stability for IoT-based smart furniture compromises the overall user experience. Summary of the Invention

[0006] Based on this, in order to solve the above-mentioned problems in traditional technology, the present application proposes a device that leaves sufficient winding space in the standard wall wiring base box. The remaining space completes the relay control electrical connection of the lighting control line through spatial staggering and modularization and fully accommodates the multi-way relays and control circuits on the back of the panel. The electrical box can directly output AC power to the electrical terminal in a smaller volume, and can also realize the AC output of the intelligent switch panel adapter electrical box under the remote intelligent control of multiple lighting in a smaller volume.

[0007] The present application relates to an intelligent switch panel adapter electrical box, comprising a box body, an adapter module and a power output module. The box body includes a bottom wall, which is provided with multiple module areas within a transverse plane range. The box body forms multiple partitioned spaces in the longitudinal direction from each module area. The adapter module includes an input end provided in one of the module areas and connected to the mains line and a first panel plug end provided in a corresponding partition space of the same module area. The power output module includes an output end provided in another module area and connected to a light control line and a second panel plug end provided in a corresponding partition space of the same module area. The first panel plug end and the second panel plug end are provided with sockets with a set arrangement.

[0008] In order to further improve space utilization, the input end is fully or partially retracted into the partition space corresponding to the same module area, and the output end is fully or partially retracted into the partition space corresponding to the same module area. The set arrangement method includes horizontal arrangement, vertical arrangement, diagonal arrangement and staggered arrangement.

[0009] During specific implementation, the input end is connected to the first panel plug-in end by a first adapter circuit, the first adapter circuit is installed in a module area of ​​the bottom wall, the first panel plug-in end is installed on the first adapter circuit and does not exceed the partition space range corresponding to the same module area; the output end is connected to the second panel plug-in end by a second adapter circuit, the second adapter circuit is installed in another module area of ​​the bottom wall, the second panel plug-in end is installed on the second adapter circuit and does not exceed the partition space range corresponding to the same module area.

[0010] Among them, the input end at least includes a neutral wire interface, a live wire interface, a neutral wire contact spring and a live wire contact spring, the neutral wire interface is adjusted by a neutral wire locking piece, and the live wire interface is adjusted by a live wire locking piece; the output end at least includes a first live wire interface and a first live wire reed, and the first live wire interface is adjusted by a first output locking piece.

[0011] In order to install the circuit in the minimum space, the bottom wall is provided with multiple first partitions in the partitioned space of the adapter module, at least a live wire insulation chamber (L) and a neutral wire (N) insulation chamber are formed between the first partitions, the live wire contact spring is arranged in the live wire insulation chamber, the neutral wire contact spring is arranged in the neutral wire insulation chamber, the first panel plug-in end includes a first plug-in cover plate installed on the first partition, at least a neutral wire hole and a live wire hole are provided on the insulation plate, and at least a neutral wire socket and a live wire socket are provided on the first plug-in cover plate; the bottom wall is provided with multiple second partitions in the partitioned space of the power output module, at least one live wire insulation chamber (L) is formed between the second partitions, the first live wire spring is installed in the live wire insulation chamber formed by the second partition, the second panel plug-in end includes a second plug-in cover plate installed on the second partition, and at least one live wire socket is provided on the second plug-in cover plate.

[0012] Furthermore, a first safety door mechanism is arranged under the first plug-in cover plate, and the first safety door mechanism includes a first safety door plate which is arranged to slide, and a first inclined push door is provided on the first safety door plate, and the first safety door plate is abutted against the first plug-in cover plate through a first spring; a second safety door mechanism is arranged under the second plug-in cover plate, and the second safety door mechanism includes a second safety door plate which is arranged to slide, and a second inclined push door is provided on the second safety door plate, and the second safety door plate is abutted against the second plug-in cover plate through a second spring.

[0013] In order to detachably fix the panel, the bottom wall is extended to form a first side wall, a second side wall, a third side wall and a fourth side wall, the first side wall is connected to the first frame, the second side wall is connected to the second frame, the third side wall is connected to the third frame, and the fourth side wall is connected to the fourth frame. A first receiving groove is provided on the second frame of the electrical box, and at least one first tenon is provided on the wall surface of the first receiving groove of the second frame. A second receiving groove and at least one second tenon are provided on the fourth frame of the electrical box opposite to the second frame.

[0014] In order to adapt to the standard wall junction box, a first fixed step is provided on the first frame of the electrical box, and a second fixed step is provided on the second frame opposite to the first frame. A first countersunk hole is provided on the first fixed step, and a second countersunk hole is provided on the second fixed step. The first countersunk hole and the second countersunk hole are runway-shaped countersunk holes that provide locking redundancy. The center axis hole distance between the first countersunk hole and the second countersunk hole ranges from 57 to 63 mm.

[0015] In other embodiments, the input end also includes a ground wire interface and a ground wire contact spring, and the ground wire interface is adjusted by a ground wire locking piece; a ground wire insulation chamber (E) is also formed between the first partitions, and the ground wire contact spring is arranged in the ground wire insulation chamber. A ground wire hole is further opened on the insulating plate, and a ground wire socket is further opened on the first plug-in cover plate.

[0016] In another embodiment, the input end further includes a ground interface, which is connected to a ground contact spring. The ground contact spring is an outwardly protruding grounding piece protruding from the bottom wall, or a metal spring, or an inwardly recessed grounding piece.

[0017] The intelligent switch panel adapter box of the present application leaves enough space for winding in the standard wiring base box on the wall. The remaining space is used in a spatial dislocation and modularization manner to move the overall structure of a single adapter module inward as much as possible and concentrate it in a partitioned space. The overall structure of a single power output module is moved inward and concentrated in the partitioned space of the same module area. The adapter circuit, safety door structure and plug-in structure are set in the corresponding partitioned space. The remaining partition space of the electrical box is used to accommodate the intelligent switch panel used in conjunction with the electrical box, which is set on the back relay and control circuit. After the intelligent switch panel is plugged into the electrical box, the surface of the intelligent switch panel fits perfectly with the frame of the electrical box and does not protrude from the wall. It is rich in functions and beautiful in use. The intelligent switch panel adapter box of the present application can be directly output to the electrical terminal, and can support various intelligent application controls, Internet of Things controls and remote controls in the smallest volume.

[0018] In addition, the intelligent switch panel transfer box of the present application can directly output AC power to the electrical terminal for use in a smaller volume, and can also realize AC power transfer output under intelligent control in a smaller volume, realize the intelligence and remote control of multiple lighting lamps, and can transmit power carrier signals through conductive components. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without any creative work.

[0020] in:

[0021] FIG1 is a front view of a first embodiment of an intelligent switch panel adapter box of this embodiment;

[0022] FIG2 is a schematic diagram of the partition space arrangement of the first embodiment of the intelligent switch panel adapter box of this embodiment;

[0023] FIG3 is a front view of the back structure of the first embodiment of the intelligent switch panel adapter box of this embodiment;

[0024] FIG4 is a perspective view of the back structure of the first embodiment of the intelligent switch panel adapter box of this embodiment;

[0025] FIG5 is a schematic diagram of the exploded structure of the first embodiment of the intelligent switch panel adapter box of this embodiment;

[0026] FIG6 is a schematic diagram of the safety door mechanism of the first embodiment of the intelligent switch panel adapter box of this embodiment;

[0027] FIG7 is a structural diagram of an embodiment of the intelligent switch panel adapter box of this embodiment having a separate ground wire;

[0028] FIG8 is a schematic structural diagram of another embodiment of the intelligent switch panel transfer box according to this embodiment in which a ground wire is separately provided;

[0029] FIG9 is a schematic diagram showing the arrangement of two sockets of the intelligent switch panel adapter box of this embodiment;

[0030] FIG10 is a schematic diagram showing the arrangement of the three sockets of the intelligent switch panel adapter box of this embodiment;

[0031] FIG11 is a schematic diagram of the bottom structure of the first plug-in cover plate of the intelligent switch panel adapter box of this embodiment;

[0032] FIG12 is a diagram showing the spatial dislocation structure of the back of the intelligent switch panel plugged into the intelligent switch panel adapter box of this embodiment;

[0033] FIG13 is a schematic diagram of the spatial relationship between the intelligent switch panel adapter box and the intelligent switch panel after being fastened together in this embodiment;

[0034] FIG14 is a schematic diagram of the first transfer circuit structure of the intelligent switch panel transfer box of this embodiment;

[0035] FIG15 is a structural diagram of another embodiment of the power output module of the intelligent switch panel adapter box of this embodiment. DETAILED DESCRIPTION

[0036] The following will be combined with the drawings in the embodiments of this application to clearly and completely describe the technical solutions in the embodiments of this application. Obviously, the embodiments described are only part of the embodiments of this application, not all of the embodiments. Based on the embodiments in this application, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of this application.

[0037] As shown in Figures 1, 2, and 3, the intelligent switch panel adapter box of this embodiment includes a box body 1, an adapter module 2, and a power output module 6. The adapter module 2 and the power output module 6 are modular components and can have the same structure. In the embodiment without a ground wire, the structure will be different.

[0038] The box body 1 includes a bottom wall 11, four side walls 12-15, and a frame 16-19. The bottom wall and four side walls of the box body 1 need to be installed with an 86-type junction box or an open box, and winding space is reserved at the bottom of the 86-type junction box. The frame of the box body 1 is basically aligned with the top of the 86-type junction box. This makes the box body basically flush with the wall after the panel is installed, just like an ordinary socket. In this embodiment, in order to adapt to the 86-type junction box setting of the building line, the length D2 of the box body 1 is within 88 mm, the width D3 of the box body is within 88 mm, and the height of the box body accounts for most of the height of the 86-type junction box or the 86-type junction box, so as to ensure that the panel adapter is basically flush with the wall like an ordinary socket after the panel is installed, while realizing various intelligent application control, Internet of Things control, and remote control.

[0039] As shown in FIG2 , the bottom wall 11 is provided with multiple modular areas within a transverse plane, i.e., within a plane defined by the X-axis and the Y-axis. In the embodiment shown in FIG2 , four modular areas A1-A4 are provided. It is understood that two, three, or five modular areas may also be provided. A single modular area does not exceed three-quarters of the bottom wall area.

[0040] The housing 1 forms multiple compartments C1-C4 along the longitudinal Z-axis from each module area. In the embodiment shown in Figure 2 , compartment C1 extends from module area A1 along the Z-axis, and compartment C4 extends from module area A4 along the Z-axis. The adapter module 2 is mounted on the first module area A1 of the bottom wall 11 and is located within the compartment C1 corresponding to the first module area A1. The power output module 6 is mounted on the fourth module area A4 of the bottom wall 11 and is located within the compartment C4 corresponding to the fourth module area A4.

[0041] The adapter module 2 includes an input terminal and a first panel plug-in terminal. The input terminal is located behind the first module area A1 of the bottom wall 11 and is connected to the mains power line via neutral, live, and ground wire interfaces. The first panel plug-in terminal is located within the spatial confines of the first partition space C1. The input terminal and the first panel plug-in terminal are connected by a first adapter circuit. The first panel plug-in terminal has jacks arranged in a predetermined pattern, such as jacks 2136.

[0042] The power output module 6 includes an output terminal and a second panel plug-in terminal. The output terminal is located behind the fourth module area A4 of the bottom wall 11 and is connected to the lighting control line via at least one LiveWire interface. The second panel plug-in terminal is located within the space of the fourth partition space C4. The output terminal and the second panel plug-in terminal are connected by a second adapter circuit. The second panel plug-in terminal has jacks with a predetermined arrangement, such as the branch line jack 6136.

[0043] In order to further optimize the space through spatial dislocation, the input end is fully or partially retracted into the partition space C1 corresponding to the first module area A1. The output end is fully or partially retracted into the partition space C4 corresponding to the fourth module area A4. For example, the partition space C1 of the box body 1 shown in Figure 2 is a columnar space with a height close to H starting from the first module area A1 of the bottom wall 11, and the partition space C4 is a columnar space with a height close to H starting from the fourth module area A4 of the bottom wall 11. The adapter module 2 is installed within the scope of one of the multiple partition spaces C1-C4, and the power output module 6 is installed within the scope of another partition space. In this embodiment, the adapter module 2 is set in the first partition space C1, and the adapter module 2 can also be set in the second partition space C2 or the third partition space C3. The power output module 6 is set in the fourth partition space C4, and the power output module 6 can also be set in the second partition space C2 or the third partition space C3. The structures of the adapter module 2 and the power output module 6 are retracted as much as possible in the corresponding partition space to optimize space utilization.

[0044] Referring to Figures 12 and 13 , in this embodiment, the panel 9 is an intelligent switch panel. The intelligent switch panel includes a cover 90 and a rearwardly protruding housing 92 for mounting the relay and control circuit board. A first and second pin modules are centrally symmetrically arranged on the rear of the panel 9. The first pin module mates with the adapter module 2 in the first compartment C1 of the electrical box, while the second pin module mates with the power output module 6 in the fourth compartment C4 of the electrical box. The first pin module includes a first step 931, a second step 932, and a third step 933. The first step is recessed near the cover 90 of the panel 9 and is provided with at least a neutral pin 912 and a live pin. The second pin module includes a fourth step 934 and a fifth step 935, sharing the third step 933. The fifth step 935 is recessed near the cover 90 of the panel 9 and is provided with at least one live pin. In this embodiment, three live pins are provided, such as live pin 972.

[0045] During connection, the neutral, ground, and live pins of the first plug module, or in embodiments without a ground wire, the neutral and live pins, need to be connected to the corresponding neutral, live, and ground jacks of the adapter module 2 in the electrical box; the multiple live pins of the second plug module need to be connected to the corresponding branching jacks of the power output module 6 in the electrical box. The first panel plug-in end of the adapter module 2 needs to be elevated by a stepped structure to ensure close electrical connection with the pins on the first, most recessed step of the panel 9. The second panel plug-in end of the power output module 6 needs to be elevated by a stepped structure to ensure close electrical connection with the pins on the fifth, most recessed step of the panel 9. The multiple pins of the first and second plug modules of the intelligent switch panel 9 need to be of sufficient length. For example, pins 912 and 972 need to be extended from the control circuit board in the cover 90, which is generally located at the front end of the panel 9. The height of the first and second panel plug-in ends of the electrical box needs to be close enough to the pins of the panel to ensure a stable electrical connection. In terms of the electrical box structure, the first panel plug-in terminal and the second panel plug-in terminal are sufficiently close to the frame in the corresponding partition space, that is, close to the cover 90 of the intelligent switch panel 9.

[0046] In a specific implementation, the box body includes a first side wall 12, a second side wall 13, a third side wall 14, and a fourth side wall 15. The first side wall 12 and the third side wall 14 are provided with fixed steps connected to the 86-type junction box 100, and the second side wall 13 and the fourth side wall 15 are provided with a fixing structure for connecting to the panel. The frame includes a first frame 16 connected to the first side wall 12, a second frame 17 connected to the second side wall 13, a third frame 18 connected to the third side wall 14, and a fourth frame 19 connected to the fourth side wall 15.

[0047] As shown in Figures 1 and 2, a first fixing step extending to the first frame 16 is provided on the inner side of the first side wall 12, and a first countersunk hole 161 is opened on the first fixing step. A second fixing step extending to the third frame 18 is provided on the inner side of the third side wall 14, and a second countersunk hole 181 is opened on the second fixing step.

[0048] To facilitate the removable installation of the panel adapter box and the intelligent switch panel, as shown in Figure 2, a first receiving slot 171 is provided on the second frame 17 of the electrical box. This second frame 17 is provided with at least one first latch 172 on the wall of this first receiving slot 171; in this embodiment, two first latches are provided. A second receiving slot 191 and at least one second latch, corresponding to the first latch, are also provided on the fourth frame 19 of the electrical box, allowing the electrical box to be removably connected to the panel at two locations, one above and one below.

[0049] Referring to Figures 5 and 14 , in a grounded embodiment, the first transfer circuit includes a neutral transfer circuit 46, a ground transfer circuit 45, and a live transfer circuit 47. The second transfer circuit includes a first live circuit 85, a second live circuit 86, and a third live circuit 87. In a groundless embodiment, the first transfer circuit of the transfer module 2 includes a neutral transfer circuit 46 and a live transfer circuit 47. The second transfer circuit includes a first live circuit 85, a second live circuit 86, and a third live circuit 87.

[0050] The circuit shown in FIG14 is a grounded circuit structure of the adapter module 2 , and can also be a circuit of the power output module 6 . The adapter module 2 and the power output module have different functions but the same internal circuit structure.

[0051] The neutral line switching circuit 46 includes a neutral line interface 463 and a neutral line contact spring 461 disposed on the back of the bottom wall 11. The neutral line contact spring 461 is connected to the neutral line interface 463 via a conductive sheet 462. The ground line switching circuit 45 includes a ground line interface 453 and a ground line contact spring 451 disposed on the back of the bottom wall 11. The ground line contact spring 451 is connected to the ground line interface 453 via a conductive sheet 452. The live line switching circuit includes a live line interface 473 and a live line contact spring 471 disposed on the back of the bottom wall 11. The live line contact spring 471 is connected to the live line interface 473 via a conductive sheet 472.

[0052] When FIG14 is used as the second switching circuit of the power output module, referring to FIG4 , the first live wire circuit 85 includes a first live wire interface 603 and a first live wire spring (same as 451) disposed on the back of the bottom wall 11. The first live wire spring is connected to the first live wire interface 603 via a conductive sheet (same as 452). The second live wire circuit 86 includes a second live wire interface 604 and a second live wire spring (same as 461) disposed on the back of the bottom wall 11. The second live wire spring is connected to the second live wire interface 604 via a conductive sheet (same as 462). The third live wire circuit 87 includes a third live wire interface 605 and a third live wire spring (same as 471) disposed on the back of the bottom wall 11. The third live wire spring is connected to the third live wire interface 605 via a conductive sheet (same as 472).

[0053] Referring to Figures 3 and 4 , the intelligent switch panel adapter box is equipped with a ground wire. The input terminal includes a neutral wire interface 110, a ground wire interface 111, and a live wire interface 112. The neutral wire interface 110 is adjustable by a neutral wire locking member 113 at a 90-degree angle or a tilt angle K; the ground wire interface 111 is adjustable by a ground wire locking member 114 at a 90-degree angle or a tilt angle K; and the live wire interface 112 is adjustable by a live wire locking member 115 at a 90-degree angle or a tilt angle K. The tilt angle K ranges from 0 to 90 degrees.

[0054] Similarly, the first live wire interface 603 is adjusted by a first output locking member 607 at a 90-degree angle or an angle of inclination K. The second live wire interface 604 is adjusted by a second output locking member 608 at a 90-degree angle or an angle of inclination K. The third live wire interface 605 is adjusted by a third output locking member 609 at a 90-degree angle or an angle of inclination K.

[0055] As shown in Figure 13, the AC power line interface at the input end and the multiple live wire interfaces at the output end are retracted as much as possible into the partitioned space corresponding to the same module area to maximize space utilization while ensuring safety regulations. In order to establish an electrical connection between the AC power line and the first switching circuit, each wire locking member at the input end needs to be tilted 90 degrees or at an angle K, and a screw-tightening operation slot is provided on the back of the first module area A1 of the box body 1, such as the input end operation slot 1141 or the output end operation slot 6091 shown in Figure 3. This allows for convenient wiring and disconnection while the wire interfaces are retracted as much as possible, that is, the input and output ends are fully or partially retracted into the partitioned space corresponding to the same module area.

[0056] As shown in FIG4 , the input and output terminals are slightly protruding, occupying a smaller height H2 of the first partition space, which together with the height H1 of the first partition space in the intelligent switch panel transfer box is the height H of the box body 1 .

[0057] In the embodiment shown in Figure 5, the adapter module 2 and power output module 6 are modular components with identical structures. The first adapter circuits 45-47 are mounted on the first modular area of ​​the electrical box bottom wall 11, while the second adapter circuits 85-87 are mounted on the fourth modular area. A first safety door mechanism is provided on the first adapter circuits 45-47. A second safety door mechanism is provided on the second adapter circuits 85-87. The following description uses the first panel connector of the adapter module as an example. In this embodiment, the structure of the power output module 6 is identical and will not be further described.

[0058] Please refer to Figure 6. In the design of the adapter module 2, the bottom wall 11 is provided with multiple first partitions, such as the first partition 117, in the first partition space C1 where the adapter module 2 is located. In the embodiment of providing a ground wire as shown in Figure 6, multiple first partitions separate the live wire (L) insulation chamber, the ground wire (E) insulation chamber, and the neutral wire (N) insulation chamber. The live wire insulation chamber is provided with a live wire contact spring 46, the ground wire insulation chamber is provided with a ground wire contact spring 45, and the neutral wire insulation chamber is provided with a neutral wire contact spring 47. The adapter module 2 is provided with two fixing buckles 1171 and 1172 on the left first partition and the right first partition at the outermost edge.

[0059] In the internal structure of the electrical box, the first panel plug-in end includes an insulating plate 32 and a first plug-in cover plate 21 mounted on the first partition. At least a neutral wire socket and a ground wire socket are provided on the insulating plate 32. In an embodiment with a ground wire, a ground wire socket 321 is also provided on the insulating plate 32. The second panel plug-in end includes a second insulating plate and a second plug-in cover plate 61 mounted on the second partition plate 1175. At least one live wire socket is provided on the second insulating plate. In the embodiment of Figure 5, three live wire sockets are provided, such as the first live wire socket 6136. In an embodiment where the adapter module 2 is without a ground wire, three live wire sockets may also be provided on the second plug-in cover plate 61.

[0060] In the embodiment shown in Figure 5, the first panel plug-in terminal of the adapter module 2 is centrally symmetrical with the second panel plug-in terminal of the power output module 6 and has the same structure. The following description takes the first plug-in terminal as an example, and the structure of the second plug-in terminal is not repeated in detail.

[0061] Please refer to Figure 10 . The first plug-in cover 21 has a three-step structure, including a bottom step 211, a middle step 212, and a top step 213. The bottom step 211 is provided with a first cover buckle 2115 for engaging with the bottom wall, and fixing slots 2121 and 2123 for engaging with the fixing buckles of the first partition. The middle step 212 is provided with a screw lock hole 2122. The top step 2123 is provided with a second cover buckle 2131 and is provided with at least a neutral wire jack and a live wire jack. In the embodiment shown in Figure 5 , the top step 212 is provided with a ground wire jack 2135, a neutral wire jack 2136, and a live wire jack 2137.

[0062] The first plug cover 21 is provided with a first spring positioning column 2134 below the bottom live wire socket 2134 .

[0063] The second plug-in cover 61 also has a three-step structure, including a bottom step 611, a middle step 612, and a top step 613. The bottom step 611 is provided with a first cover buckle 6115 for engaging with the bottom wall. The middle step 612 is provided with a screw lock hole 6122. The top step 6123 is provided with a second cover buckle 6131 and defines a plurality of branch line sockets. In the embodiment shown in Figure 5, the top step 612 defines a first branch line socket 6135, a second branch line socket 6136, and a third branch line socket 6137.

[0064] In order to realize the modular installation of each partitioned space, the bottom wall 11 is provided with a first connector 119 at the center position. Depending on whether a ground wire is provided separately, one or two first connectors can be provided as shown in the embodiments of Figures 7 and 8. In the embodiments shown in Figures 5 and 6, the first connector 119 is a fixed block, and a card slot 1192 is provided on the fixed block. A second connector is provided on one side of the first plug-in cover plate 21 for fixed connection with the first connector. In this embodiment, the second connector is a first cover plate buckle 2115, which can be snapped into the card slot on the fixed block to limit the first plug-in cover plate. The second plug-in cover plate 61 is also provided with a second connector 6115.

[0065] In the adapter module 2 shown in FIG6 , a first safety door mechanism is disposed between the insulating plate 32 and the first plug cover 21. This first safety door mechanism includes a first safety door plate 31 slidably mounted on the insulating plate 32. The first safety door plate 31 defines a first tilted push door 311, which is aligned with the live wire socket 2137. The first safety door plate 31 also includes a first spring positioning block 312, on which a first spring 35 is mounted. The other end of the first spring 35 is sleeved onto a first spring positioning post 2134 below the first plug cover 21. The first safety door plate 31 slides in contact with the first plug cover 21 via the first spring 35. When the panel pins are plugged into the adapter module 2, the first tilted push door 311, pushed by the pins, causes the first safety door plate to slide to the side, exposing the live wire contact, thus preventing accidental electric shock.

[0066] Similarly, the second safety door mechanism of the power output module 6 is the same as the first safety door mechanism of the adapter module 2 and will not be described in detail.

[0067] As shown in Figures 9 and 10, the arrangement of the neutral and live wire jacks, or the neutral, ground, and live wire jacks, on the first plug-in cover plate 21, as well as the two or three branch line jacks on the second plug-in cover plate 62, can be varied based on the internal circuit design of the switch panel and the available space in the corresponding panel plug-in section, with the goal of optimizing space utilization. The following description will be based on the arrangement of the neutral, ground, and live wire jacks on the first plug-in cover plate 21; the branch line jacks on the second plug-in cover plate 61 are arranged in the same manner.

[0068] Referring to FIG9 , in an embodiment of a middle frame without a ground wire, the arrangement of the sockets on the first panel plug-in end of the intelligent switch panel adapter electrical box includes a horizontal arrangement 51, a vertical arrangement 53, and a diagonal arrangement 52. Referring to FIG10 , in an embodiment of a middle frame with a ground wire, the arrangement of the sockets on the first panel plug-in end of the intelligent switch panel adapter electrical box includes a horizontal arrangement 54, a vertical arrangement 56, a diagonal arrangement 55, or a staggered arrangement.

[0069] As shown in FIG1 , in order to adapt to standard wall junction boxes in various countries, the first countersunk hole 161 and the second countersunk hole 182 are runway-shaped countersunk holes that provide locking redundancy. The center axis hole distance D1 between the first countersunk hole 161 and the second countersunk hole 182 ranges from 57 to 63 mm, so that when multiple 86-type junction boxes 100 are installed side by side in the living room, different panels can still be easily plugged in and installed without interfering with or squeezing each other.

[0070] Referring to Figures 7 and 8 , in the separate grounding embodiment, the input terminal features a separate grounding interface located behind the first module area A1 on the bottom wall 11. This interface is controlled by a grounding locking member at a 90-degree angle or angle K on the back of the housing 1'. In this embodiment, the first plug-in cover 21 only accommodates the neutral and live wire sockets, thus narrowing the width to create space within the first compartment C1 for the grounding contact spring. The structure of the power output module 6 in the fourth compartment C4 remains unchanged.

[0071] In addition to being the ground contact spring 471 shown in FIG6 , the ground contact spring can also be the convex grounding piece 2135' shown in FIG7 , in which case the adapter module 2 has a live socket 2136' and a neutral socket 2137'. The ground contact spring can also be the spring-type spring 2135" shown in FIG8 , in which case the adapter module has a live socket 2136" and a neutral socket 2137". The ground contact spring can also be a concave grounding piece. The structure of the power output module 6 in the fourth partition space C4 in the above embodiment remains unchanged.

[0072] In the embodiment shown in Figure 15 , the structure of the adapter module 2 in the first compartment C1 is identical to that shown in Figure 7 , except that the power output module 6 is located in the third compartment C3. Furthermore, the second adapter circuit is simplified to three protruding conductors 85'-87', which are electrically connected to the first through third live wire interfaces located in the third compartment C3. Each live wire interface is connected to a light control line.

[0073] The above disclosure is only a preferred embodiment of the present application, and certainly cannot be used to limit the scope of rights of the present application. Therefore, equivalent changes made according to the claims of the present application are still within the scope covered by the present application.

Claims

1. An intelligent switch panel adapter box, characterized in that: It includes a box body, an adapter module and a power output module. The box body includes a bottom wall, and the bottom wall is provided with multiple module areas within a transverse plane range. The box body forms multiple partition spaces in the longitudinal direction from each module area. The adapter module includes an input end provided in one of the module areas and connected to the mains line and a first panel plug end provided in the corresponding partition space of the same module area. The power output module includes an output end provided in another module area and connected to the light control line and a second panel plug end provided in the corresponding partition space of the same module area. The first panel plug end and the second panel plug end are provided with sockets with a set arrangement method.

2. The intelligent switch panel adapter box according to claim 1, characterized in that: The input end is fully or partially retracted into the partition space corresponding to the same module area, and the output end is fully or partially retracted into the partition space corresponding to the same module area. The set arrangement method includes horizontal arrangement, vertical arrangement, diagonal arrangement and staggered arrangement.

3. The intelligent switch panel adapter box according to claim 1, characterized in that: The input end and the first panel plug-in end are connected by a first adapter circuit, the first adapter circuit is installed in a module area of the bottom wall, the first panel plug-in end is installed on the first adapter circuit and does not exceed the partition space range corresponding to the same module area; the output end and the second panel plug-in end are connected by a second adapter circuit, the second adapter circuit is installed in another module area of the bottom wall, the second panel plug-in end is installed on the second adapter circuit and does not exceed the partition space range corresponding to the same module area.

4. The intelligent switch panel adapter box according to claim 1, characterized in that: The input end includes at least a neutral wire interface, a live wire interface, a neutral wire contact spring and a live wire contact spring, the neutral wire interface is adjusted by a neutral wire locking piece, and the live wire interface is adjusted by a live wire locking piece; the output end includes at least a first live wire interface and a first live wire reed, and the first live wire interface is adjusted by a first output locking piece.

5. The intelligent switch panel adapter box according to claim 4, characterized in that: The bottom wall is provided with a plurality of first partitions in the partitioned space of the adapter module, at least a live wire insulation chamber (L) and a neutral wire (N) insulation chamber are formed between the first partitions, the live wire contact spring is arranged in the live wire insulation chamber, the neutral wire contact spring is arranged in the neutral wire insulation chamber, the first panel plug-in end includes a first plug-in cover plate installed on the first partition, at least a neutral wire hole and a live wire hole are provided on the insulating plate, and at least a neutral wire socket and a live wire socket are provided on the first plug-in cover plate; the bottom wall is provided with a plurality of second partitions in the partitioned space of the power output module, at least one live wire insulation chamber (L) is formed between the second partitions, the first live wire spring is installed in the live wire insulation chamber formed by the second partition, the second panel plug-in end includes a second plug-in cover plate installed on the second partition, and at least one live wire socket is provided on the second plug-in cover plate.

6. The intelligent switch panel adapter box according to claim 5, characterized in that: A first safety door mechanism is arranged below the first plug-in cover plate, and the first safety door mechanism includes a first safety door plate which is arranged to slide, and a first inclined push door is provided on the first safety door plate, and the first safety door plate is abutted against the first plug-in cover plate through a first spring; a second safety door mechanism is arranged below the second plug-in cover plate, and the second safety door mechanism includes a second safety door plate which is arranged to slide, and a second inclined push door is provided on the second safety door plate, and the second safety door plate is abutted against the second plug-in cover plate through a second spring.

7. The intelligent switch panel adapter box according to claim 1, characterized in that: The bottom wall is extended to form a first side wall, a second side wall, a third side wall and a fourth side wall, the first side wall is connected to the first frame, the second side wall is connected to the second frame, the third side wall is connected to the third frame, and the fourth side wall is connected to the fourth frame. A first receiving groove is provided on the second frame of the electrical box, and at least one first tenon is provided on the wall surface of the first receiving groove of the second frame. A second receiving groove and at least one second tenon are provided on the fourth frame of the electrical box opposite to the second frame.

8. The intelligent switch panel adapter box according to claim 7, characterized in that: A first fixing step is provided on the first frame of the electrical box, and a second fixing step is provided on the second frame opposite to the first frame. A first countersunk hole is provided on the first fixing step, and a second countersunk hole is provided on the second fixing step. The first countersunk hole and the second countersunk hole are runway-shaped countersunk holes that provide locking redundancy. The center axis hole distance between the first countersunk hole and the second countersunk hole ranges from 57 to 63 mm.

9. The intelligent switch panel adapter box according to claim 5, characterized in that: The input end also includes a ground wire interface and a ground wire contact spring, and the ground wire interface is adjusted by a ground wire locking piece; a ground wire insulation chamber (E) is also formed between the first partitions, and the ground wire contact spring is arranged in the ground wire insulation chamber. A ground wire hole is further provided on the insulating plate, and a ground wire socket is further provided on the first plug-in cover plate.

10. The intelligent switch panel adapter box according to claim 4, characterized in that: The input end further includes a ground interface, which is connected to a ground contact spring. The ground contact spring is an outwardly protruding grounding piece protruding from the bottom wall, or a metal spring, or an inwardly concave grounding piece.

Citation Information

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