Wall system with integrated hanging mechanism

Abstract

The present invention relates to an integrated connector and hanger unit for connecting juxtaposed panels and for enabling a hanging mechanism therefrom, comprising: a connector member comprising: a connector proximal elongated surface and two connector side elongated surfaces extending distally from said connector proximal elongated surface and at least one slit extending inwards from one of the two side elongated surfaces. The unit comprises a hanger member comprising: a hanger proximal elongated surface; a hanger central elongated surface extending distally from said hanger proximal elongated surface; a hanger chamber attached to the distal edge of said hanger central elongated surface, comprising a chamber proximal elongated surface, two side chamber elongated surfaces and a chamber distal opening; wherein the hanger proximal elongated surface is inserted into the at least one slit. The present invention also relates to a corresponding panel assembly.

Description

[0001] WALL SYSTEM WITH INTEGRATED HANGING MECHANISM

[0002] FILED OF THE INVENTION:

[0003] The present invention relates to the field of wall panel facade construction systems. More particularly, the present invention relates to a wall panel facade construction system with a hanging mechanism.

[0004] BACKGROUND OF THE INVENTION:

[0005] Various wall and facade constructions include the use of panels to set up a construction facade, thereby obtaining a pretty external appearance. Particularly, the use of polycarbonate panels which also contribute to the light transmission therethrough. US9,010,056 (incorporated herein by reference) relates to an assembly comprising polycarbonate wall system panels with elongated flanges that connect to a structural U connector. The system explained therein utilizes the polycarbonate panels advantageous features, while at the same time the U connectors enable the thermal expansion characteristics of the panels associated therewith.

[0006] US9,926,699 relates to a retention clip for use with a panel system. WO2022162653A1 relates to a polycarbonate roof panel having reinforcement recess for coupling to sandwich panel.

[0007] US20220162859 relates to a hanger system includes an adjustable panel hanger. The adjustable panel hanger includes a connector member, a base member configured to removably attach to the connector member and to clamp onto a support member, wherein the base member includes a base flange, and a hanger member adjustably affixable on the base flange. Other publications relate to other panel structure assemblies - US2019 / 0169855, US6920727, WO / 2000 / 024981A1, EP2092853B1, US9831642, JPH08184124 (A), US20020129574, DE29820108U1, US12031324, US20130205698, US4716699, US5058347, US2009 / 0272055A1, US20160145875A1, US5625991 and

[0008] US20180155933A1. While effective for creating walls and facades, these systems lack the capability to efficiently bear loads from elements hung directly on the panels.

[0009] It is therefore an object of the present invention to provide a method and means for constructing a rigid panel facade system that enables to bear loads without damaging the panel surfaces.

[0010] Other objects and advantages of the present invention will become apparent as the description proceeds.

[0011] BRIEF DESCRIPTION OF THE DRAWINGS:

[0012] The present invention is illustrated by way of example in the accompanying drawings, in which similar references consistently indicate similar elements and in which:

[0013] - Fig. 1 illustrates a cross sectional exploded view of the elements of the system according to an embodiment of the present invention.

[0014] - Figs. 2A-2C illustrate the connector element according to an embodiment of the present invention.

[0015] - Figs. 3A-3B illustrate the hanger element according to an embodiment of the present invention.

[0016] - Figs. 4A-4B illustrate the connector and hanger unit according to an embodiment of the present invention.

[0017] - Figs. 5A-5C illustrate a panel according to an embodiment of the present invention. - Figs. 6A-6C illustrate the system according to an embodiment of the present invention.

[0018] - Fig. 7 illustrates a system with brackets according to an embodiment of the present invention.

[0019] - Figs. 8A-8C illustrate a cap according to an embodiment of the present invention.

[0020] - Fig. 8D illustrates a system according to an embodiment of the present invention.

[0021] - Fig. 9 illustrates a system according to an embodiment of the present invention.

[0022] - Figs. 10A-10E illustrate a hanger connector unit according to an embodiment of the present invention.

[0023] - Fig. 11 illustrate a pictorial view of the system according to an embodiment of the present invention.

[0024] SUMMARY OF THE INVENTION:

[0025] The present invention relates to a novel wall system that enhances traditional facade construction (e.g., polycarbonate panels) with an integrated hanging mechanism. Polycarbonate panels utilized in the present invention are designed for use in constructing robust and translucent walls and facades. These panels are typically characterized by their exceptional durability, impact resistance, and clarity, making them an ideal material for a variety of architectural applications. This innovation allows for a versatile building approach, accommodating both standard and load-bearing wall sections within the same system, seamlessly blending functionality with aesthetic design. The system is adaptable for use in both indoor and outdoor settings, retaining a uniform appearance due to a specially designed PC snap cover that conceals mounting hardware. The system's unique intermediate wall hanger, in conjunction with the aluminium U hanger connector and the associated PC snap cover, enables the attachment of various elements such as shelving, louvers, and solar collectors, without compromising the structural integrity of the wall.

[0026] The present invention improves upon existing polycarbonate wall systems by introducing an integrated hanging mechanism that allows for various elements to be securely attached to the wall system. The invention enables the construction of load-bearing walls that can accommodate shelves, louvers, solar collectors, and similar items without compromising the structural integrity of the panels (e.g., drilling within the panels, bearing loads on the panels such that the panels are damaged, etc.).

[0027] The present invention relates to an integrated connector and hanger unit for connecting juxtaposed panels and for enabling a hanging mechanism therefrom, comprising: a connector member comprising:

[0028] • a connector proximal elongated surface and two connector side elongated surfaces extending distally from said connector proximal elongated surface;

[0029] • at least one slit extending inwards from one of the two side elongated surfaces; a hanger member comprising:

[0030] • a hanger proximal elongated surface;

[0031] • a hanger central elongated surface extending distally from said hanger proximal elongated surface;

[0032] • a hanger chamber attached to the distal edge of said hanger central elongated surface, comprising a chamber proximal elongated surface (preferably), two side chamber elongated surfaces and a chamber distal opening; wherein the hanger proximal elongated surface is inserted into the at least one slit.

[0033] According to one embodiment, the hanger central elongated surface is perpendicular to the hanger proximal elongated surface.

[0034] According to one embodiment, the unit further comprises an elongated surface formed between the two side chamber elongated surfaces, being distal and parallel to the chamber proximal elongated surface. According to one embodiment, the unit further comprises two distal chamber elongated surfaces, each extending inwards from a corresponding side chamber elongated surface of the two side chamber elongated surfaces; and wherein the chamber opening is between said two distal chamber elongated surfaces.

[0035] According to one embodiment, the two connector side elongated surfaces comprise connector notches on their inner sides.

[0036] According to one embodiment, the unit further comprises a nut and a bolt, wherein said nut is placed within the interior of the hanger chamber and the bolt passes through the chamber opening and is insertable within said nut.

[0037] According to one embodiment, the nut engages the inner sides of the two side chamber elongated surfaces.

[0038] According to one embodiment, the unit further comprises a bracket connected to the proximal side of the connector member, and is configured to be fastened to an external proximal wall.

[0039] According to one embodiment, the unit further comprises an elongated cap comprising a cap distal elongated surface and an elongated oval proximal portion insertable within the interior chamber via the chamber opening in a tight fit manner. According to one embodiment, the unit further comprises at least one pair of opposing slits extending inwards from the two side elongated surfaces and are parallel to the connector proximal elongated surface; wherein the hanger proximal elongated surface is inserted into the at least one pair of opposing slits.

[0040] According to one embodiment, the two connector side elongated surfaces extend distally from the connector proximal elongated surface edges.

[0041] According to one embodiment, the at least one slit is parallel to the connector proximal elongated surface.

[0042] The present invention relates to a panel assembly comprising: the integrated connector and hanger unit as described herein according to any one of its embodiments; two juxtaposed panels, each panel comprising a panel distal surface and a panel proximal surface and a juxtaposed edge; wherein the juxtaposed edge of one of said two juxtaposed panels is juxtaposed to the juxtaposed edge of the other panel of said two juxtaposed panels; wherein each of said juxtaposed panels comprises a joining flange extending proximally from the juxtaposed edges; wherein the outer surfaces of the joining flanges are provided with flange notches; and wherein the flange notches engage and are complementary to the connector notches.

[0043] According to one embodiment, the panels comprise Polycarbonate. The present invention relates to an integrated connector and hanger unit for connecting juxtaposed panels and for enabling a hanging mechanism therefrom, comprising:

[0044] • a connector element comprising a proximal middle elongated surface and two connector side elongated surfaces extending distally from said connector proximal elongated surface edges;

[0045] • a hanger element comprising a chamber interconnected to said connector side elongated surfaces, said chamber comprising a chamber proximal elongated surface (preferably), two side chamber elongated surfaces and a chamber distal opening.

[0046] According to one embodiment, the hanger element further comprises: two hanger intermediate side elongated surfaces that engage the inner sides of the connector side elongated surfaces; two hanger elongated surfaces each parallel to the proximal middle elongated surface, each extending inwards from a corresponding hanger intermediate side elongated surface; two hanger parallel elongated surfaces, each extending distally from the edge of a corresponding hanger elongated surface of said two hanger elongated surfaces; wherein the two side chamber elongated surfaces are the distal portions of said hanger parallel elongated surfaces.

[0047] According to one embodiment, the chamber proximal elongated surface is placed between the hanger parallel elongated surfaces.

[0048] According to one embodiment, the unit further comprises two distal chamber elongated surfaces, each extending inwards from a corresponding side chamber elongated surface of the two side chamber elongated surfaces; and wherein the chamber distal opening is between said two distal chamber elongated surfaces.

[0049] According to one embodiment, each connector side elongated surface is fastened to a corresponding hanger intermediate side elongated surface by means of complementary notches.

[0050] According to one embodiment, the two hanger intermediate side elongated surfaces comprise intermediate side surface notches on their inner sides.

[0051] According to one embodiment, the unit further comprises a nut and a bolt, wherein said nut is placed within the interior of the hanger chamber and the bolt passes through the chamber opening and is insertable within said nut.

[0052] According to one embodiment, the nut engages the inner sides of the two side chamber elongated surfaces.

[0053] According to one embodiment, the unit further comprises a bracket connected to the proximal side of the connector proximal middle elongated surface, and is configured to be fastened to an external proximal wall.

[0054] According to one embodiment, the unit further comprises an elongated cap comprising a cap distal elongated surface and an elongated oval proximal portion insertable within the interior chamber via the chamber opening in a tight fit manner.

[0055] The present invention relates to a panel assembly comprising: the integrated connector and hanger unit according to claim 20; two juxtaposed panels, each panel comprising a panel distal surface and a panel proximal surface and a juxtaposed edge; wherein the juxtaposed edge of one of said two juxtaposed panels is juxtaposed to the juxtaposed edge of the other panel of said two juxtaposed panels; wherein each of said juxtaposed panels comprises a joining flange extending proximally from the juxtaposed edges; wherein the outer surfaces of the joining flanges are provided with flange notches; and wherein the flange notches engage and are complementary to the intermediate side surface notches.

[0056] According to one embodiment, the panels comprise Polycarbonate.

[0057] DETAILED DESCRIPTION OF THE INVENTION:

[0058] The present invention relates to a wall panel assembly comprising a plurality of facade juxtaposed polycarbonate panels with an integrated hanging mechanism. The assembly comprises at least two juxtaposed panels, each of said panels including a first distal surface, an opposing second proximal surface and joining flanges located at the side edges of the panels. The joining flanges extend proximally from the panel proximal surface edges and are configured for fastening by a securing member. It should be noted that the term “proximal" is used herein to refer to elements of the assembly which are located in relative proximity to the inner peripheral structure (e.g., inner wall at the peripheral edge of a room), and the term, "distal" is used herein to refer to elements of the assembly the location of which are relatively distant from the peripheral edge structure and towards the facade, towards the interior (e.g., center) of the room. The securing member is adapted for retaining the respective joining flanges of the two juxtaposed panels, wherein the joining flanges are flanges extending from two juxtaposed edges of two corresponding juxtaposed panels. The securing member is configured to clamp together the respective joining flanges of the two juxtaposed panels. The securing member is also interconnected to a hanger element having a hanging mechanism.

[0059] The polycarbonate panels have a thickness suitable to accommodate the intended loadbearing capacity of the wall system. These panels can vary in thickness, commonly available in 12mm and 16mm variants to match specific structural and insulation requirements. Each panel's surface can come in various colors or finishes to meet aesthetic preferences. The panels' inherent flexibility allows them to be installed in straight or curved configurations, offering versatility in design. Furthermore, the lightweight nature of polycarbonate material eases handling and installation processes, while its thermal properties contribute to energy efficiency within the building envelope.

[0060] According to an embodiment of the present invention, the facade assembly system comprises two juxtaposed polycarbonate panels 2, a connector 6 having a U-like cross sectional shape and an intermediate wall hanger element 10. Fig. 1 shows a cross sectional exploded view of the elements. Each of the panels comprises a first distal surface 2a, an opposing second proximal surface 2b and joining flanges 4 located at the side edges of the panels 2. The joining flanges extend proximally from the panel proximal surface edges and are configured for fastening by the connector 6. According to a preferred embodiment, the flanges also comprise polycarbonate.

[0061] Fig. 2A shows a perspective view of the connector 6. The connector comprises an elongated middle surface 6m and two side elongated surfaces 6s (typically perpendicular to the middle surface 6m) extending distally from the sides of the middle surface 6m. The connector 6 further comprises at least one pair of opposing slits (being on the same imaginary plane) configured to hold a flat surface along the length of the connector 6. The embodiment of Fig. 2A shows four elongated slits 12a, 12b, 12c and 12d.

[0062] The slit 12a is placed between the middle surface 6m and a short elongated surface 20 distal and parallel to the middle surface 6m. The short elongated surface 20 extends sideways from a respective side elongated surface 6s towards the interior of the connector 6. The slit 12c is placed between the middle surface 6m and a short elongated surface 21 distal and parallel to the middle surface 6m. The short elongated surface 21 extends sideways from a respective side elongated surface 6s towards the interior of the connector 6. The slit 12b is placed between the surface 20 and a short elongated surface 22 distal and parallel to the surface 20. The short elongated surface 22 extends sideways from a respective side elongated surface 6s towards the interior of the connector 6. The slit 12d is placed between the surface 21 and a short elongated surface 23 distal and parallel to the surface 21. The short elongated surface 23 extends sideways from a respective side elongated surface 6s towards the interior of the connector 6. Thus, the slits 12a and 12c are on opposing sides and face each other and the slits 12b and 12d are on opposing sides and face each other. The surfaces 20 and 21 are on the same imaginary plane and the surfaces 22 and 23 are on the same imaginary plane.

[0063] In some embodiments, the connector 6 only comprises one of the slits 12a, 12c, 12b, 12d, (as described herein) or two of them or three of them.

[0064] Fig. 2B shows another angle of a portion of connector 6 and several of its elements and Fig. 2C shows a cross section of connector 6 and several of its elements.

[0065] The hanging mechanism is engineered to allow various elements to be securely mounted to polycarbonate walls, enhancing both functionality and versatility. This mechanism comprises several components, each designed to integrate with the polycarbonate panel system without compromising the structural integrity or the aesthetic continuity of the facade.

[0066] The Intermediate Wall Hanger 10 serves as the primary attachment point for hanging elements within the polycarbonate wall system. The Wall Hanger 10 has excellent strength- to-weight ratio and corrosion resistance. As can be seen in Fig. 3A, the Intermediate Wall Hanger 10 comprises a proximal elongated surface lOp and a central elongated surface 10c extending distally from the proximal elongated surface lOp. The proximal elongated surface lOp and central elongated surface 10c are typically perpendicular one to the other and the central elongated surface 10c preferably extends from the midline of the distal elongated surface lOp. The Intermediate Wall Hanger 10 further comprises a generally U- shaped chamber 30 attached to the distal side of the central elongated surface 10c. Fig. 3B is a cross-sectional view of Wall Hanger 10.

[0067] The U-shaped chamber 30 comprises a proximal elongated surface 31 and two side elongated surfaces 32 (typically perpendicular to the proximal elongated surface 31). The two side elongated surfaces 32 extend distally from the sides of the edges of the proximal elongated surface 31. According to one embodiment, two short elongated surfaces 33 extend inwards from the distal edges of the two side elongated surfaces 32 (typically perpendicular to the two side elongated surfaces 32). According to one embodiment, an elongated surface 38 is formed between the two side elongated surfaces 32, preferably being distal and parallel to the proximal elongated surface 31. Thus, a chamber interior 35 is formed bounded by elements 38, 32, 32, 33 and 33. An opening 36 of the chamber interior 35 is located at its distal side (between the two short elongated surfaces 33). Other embodiments (not shown) may not necessarily have surface 38 and thus the chamber interior 35 may be bounded by elements 31, 32, 32, 33 and 33.

[0068] The Intermediate Wall Hanger 10 is a robust component that is affixed to the U-shaped connector 6. It is designed to slide into the connector 6, providing a secure and stable connection. The wall hanger 10 proximal elongated surface lOp is inserted (e.g. slided) into the slits 12a and 12c (or 12b and 12d, depending on the thickness of the panels 2) along their lengths and is thereby providing a secure and stable connection. The engagement between the Wall Hanger 10 and connector 6 is designed to ensure a secure fit while still allowing for the necessary movement due to thermal expansion or load adjustment. In one embodiment (where the connector 6 only comprises one of the slits 12a, 12c, 12b, 12d) the proximal elongated surface lOp is inserted into that one slit.

[0069] Fig. 4A shows the wall hanger 10 inserted within the connector 6. Fig. 4B shows a crosssection of the wall hanger 10 inserted within the connector 6. This configuration actually forms an integrated connector and hanger unit.

[0070] Fig. 5A show an embodiment of a single panel 2. Fig. 5B show a cross-section of the single panel 2 of the embodiment of Fig. 5 A. Fig. 5C show an enlargement of a corner of panel 2 of the embodiment of Fig. 5 A.

[0071] Fig. 6A shows the non-exploded cross-sectional version of Fig.1, with the hanger element 10 inserted within the connector slits 12b and 12d and with the connector 6 securing two juxtaposed panels 2. Fig. 6B shows a perspective view of the elements shown in Fig. 6A. The chamber interior 35 is configured to house a nut. According to one embodiment, the nut that loosely engages the inner surfaces of the two side elongated surfaces 32. Preferably, the nut comprises flat sides which engage the two side elongated surfaces 32 and thus cannot rotate.

[0072] The nut, can move up and down along the chamber interior 35 until it is in a desired position. According to one embodiment, a bolt is inserted and screwed in within the nut. The thread of the bolt is screwed within the nut (typically a male thread into a matching nut with a pre-formed female thread). The pressure caused when screwed tightly causes the bolt head to engage surfaces 33 tightly (or in some embodiments, engage the distal edges of surfaces 32). For example, a bracket for a shelf, a picture, a board or any other item that it is desired to hang, is placed between the bolt head and the distal side of chamber 30 (e.g., surfaces 33). The bolt head applies pressure in the proximal direction on the bracket which applies proximal pressure on the distal side of chamber 30, thereby fastening the bracket and hanging an item attached to the bracket. Thus, the bolt forms a foundation for the item desired to be hung. If the user wants to change the height of the bolt, the bolt it is unscrewed, the bracket is released and the bolt and nut are moved within the interior chamber 35 to the desired height, the bolt is screwed again until it tightly engages the bracket at the desired height.

[0073] Fig. 7 shows a cross-section of the present invention system with a nut 14 within the chamber interior 35 receiving a bolt 16 from the exterior, allowing for the secure fixation of a hanging element 18 at the desired location along the hanger chamber interior 35. The ability to adjust the nut 14 position along the hanger provides significant flexibility in the placement of hung items, accommodating the specific needs of each application. The bolt 16, fastened with a nut 14, which can be tightened to the appropriate tension as explained herein (e.g., with a bracket), provides a firm and stable support for the hanging elements 18. This mechanism allows for the easy installation and removal of hung items without the need for altering or damaging the polycarbonate panels.

[0074] According to an embodiment of the present invention the system comprises a connector bracket 60 (as shown in cross-section in Fig. 7). The connector bracket 60 comprises a proximal surface 60p and two parallel side surfaces 60s extending distally from two locations (away from the edges) of the proximal surface 60p. Thus, the bracket 60 fits on the U-shaped connector 6 proximally thereon. Appropriate bolts / screws 64 are each inserted through a corresponding parallel side surface 60s and corresponding side surface 6s (inwards to the interior of the connector 6) fixing the bracket 60 to the connector 6 (appropriate apertures may be provided for this, as would be known to a person skilled in the art). Appropriate bolts / screws 65 are each inserted at potions on the proximal surface 60p between its edges and the side surfaces 60s thus fixing the connector 6 and hanger 10 (and actually the entire panels 2 facade) to a proximal strong surface 70 (e.g. concrete wall). Multiple screws / bolts 64, 65 may be inserted along the height of the connectors 6, brackets 60, respectively, for a strong fixation.

[0075] According to an embodiment of the present invention, in order to maintain the wall's aesthetic continuity and conceal the functional components (e.g., connector 6, hanger 10) of the system, a cap 50 is utilized. This cap 50 is strategically placed between hanging points along the wall system. It serves the dual purpose of covering the exposed area of the wall hanger 10, preventing the typically metallic (e.g. aluminum) from being visible from the outside, and contributing to the uniform appearance of the wall. The cap 50 is placed at areas where the bolts 16 are not inserted, above and beneath the bolts 16.

[0076] Fig. 8A shows an embodiment of the cap 50. Fig. 8B shows across-section of the embodiment of the cap 50 of Fig. 8 A. Fig. 8C shows an elongated embodiment of the cap 50. Fig. 8D shows an embodiment of the cap 50 inserted into the interior chamber 35 via the opening 36. The cap 50 comprises an elongated distal surface 50d and an elongated oval proximal portion 50p (with a mostly oval cross-section). The proximal portion 50p is attached to the proximal side of the distal surface 50d. The cap 50 is configured such that the proximal portion 50p is inserted within the interior chamber 35 via the opening 36, in a tight fit manner. Preferably, the surfaces 33 of the hanger 10, engage a distal portion of the proximal portion 50p, thereby efficiently securing the cap 50 to the hanger 10. The distal surface 50d may extend sideways engaging the juxtaposed panels 2 beyond their edges contributing to the uniform appearance of the wall. Preferably, the cap 50 comprises polycarbonate.

[0077] The cap 50 (e g. Snap Cover) plays an important role in ensuring the aesthetic integration of the hanging mechanism. It is designed to fit over the intermediate wall hanger 10, concealing the attachment hardware and providing a smooth, finished look to the facade. The cap 50 design allows for quick and easy installation, firmly snapping into place and blending seamlessly with the polycarbonate panels.

[0078] According to an embodiment of the present invention, the flanges 4 are integral extensions of the panels 2, running the entire length to provide continuous engagement points for the U-shape connectors 6. The flanges 4 are designed with a profile that facilitates a secure 'click' fit into the U-shape connectors 6, which firmly anchors the panels to the supporting structure without the need for additional fastening hardware. The flanges geometry is precision-engineered to ensure a strong snap fit. This is important for maintaining the integrity of the wall system under varying environmental conditions.

[0079] According to an embodiment of the present invention, when assembled, the joining flanges 4 of two juxtaposed panels 2 abut the exterior surfaces of the side elongated surfaces 32 and are secured connector 6 which acts as a clamping member. Opposing side walls of the elongated surfaces 6s of the connector 6 are resiliently urged against the outer surfaces of the flanges, thereby securing the flanges 4 within the connector 6. The outer surfaces of the joining flanges 4 may be tapered and provided with notches 4n e.g., sawtooth or barb-shaped notches that engage complementary notches 6n formed along the inner side walls of the elongated surfaces 6s of the connector 6 (shown for example in Fig. 6B). The notches 6n (of the elongated surfaces 6s of the connector 6) face inwards towards each other while the notches 4n of two flanges 4 of juxtaposed panels 2, face away from each other. Alternatively, the flanges may be tapered in a reverse direction so as to be wider at the tip than at the base, thus forming a dovetail joint with a securing element having an axial bore of complementary shape (not shown).

[0080] The side elongated surfaces 32 are long such that the thickness of each panel 2 is between an imaginary line at the distal end of the connector 6 and an imaginary line at the distal end of the chamber 30. Fig. 9 shows the proximal side of an assembly of the present invention having three interconnected panels 2 and two of the present invention connectors each interconnected to a corresponding intermediate wall hanger element. The two connectors each attaches two juxtaposed panels 2 as explained herein. Fig. 9 also shows a board 80 being hanged on the facade assembly. Two brackets 85 each connect to two bolts 16 inserted in the corresponding intermediate wall hanger element 10 chamber interior 35, as explained herein. Each of the two bolts 16 is inserted in a corresponding nut 14 within the chamber interior 35 at different heights within the chamber interior 35. The other ends of the brackets connect to the board 80. Caps 50 (e.g. Snap Covers) are inserted within the chamber interiors 35 along the portions without the brackets 85 and bolts 16.

[0081] The hanging mechanism is designed to be virtually invisible once installed. The intermediate wall hanger 10, along with the connector 6 and attached elements, is concealed behind the polycarbonate panels 2 and cap 50, ensuring that the wall retains a uniform appearance without visible support structures.

[0082] The present invention is notable for its versatility and adaptability, both structurally and functionally, accommodating a wide range of architectural needs and aesthetic choices. This innovative wall system is not constrained by traditional construction methods and materials, which often limit design possibilities and the functionality of the space.

[0083] A distinct feature of this wall system is its ability to be constructed using both the innovative hanging system and regular U connectors within the same assembly. This duality provides builders and architects with the flexibility to designate specific areas of the wall for dynamic use where elements can be hung while utilizing more cost-effective standard connectors in other areas. The integration is seamless, and from the exterior, there is no distinguishable difference between the two systems, apart from the caps 50, maintaining a uniform facade.

[0084] The system's design is suited for both interior and exterior applications. For outdoor use, the materials and construction are robust enough to withstand the elements, including UV exposure, temperature fluctuations, and inclement weather. For indoor use, the wall system provides a sleek and modern appearance with functional adaptability, suitable for commercial, industrial, or residential settings.

[0085] These features collectively enhance the resilience of the wall system and contribute to its innovative character. Such thoughtful design considerations demonstrate a sophisticated understanding of material properties and their implications on architectural design and functionality.

[0086] According to another aspect of the present invention, the present invention comprises a hanger- connector unit which functions as a combined intermediate hanger and connector. The hanger-connector unit comprises a preferably U-shaped form on its proximal end, and an interior chamber (configured to receive a nut and bolt) at its distal end and attachment elements (e.g., notches) configured to connect panels as explained herein.

[0087] Fig. 10A shows a perspective view of the hanger-connector unit 100 according to an embodiment of this aspect of the present invention. Fig. 10B shows a cross section of the hanger- connector unit 100. The hanger-connector unit 100 comprises a connector element 110 and a hanger element 120 interconnected thereto.

[0088] The connector element 110 comprises an elongated middle surface 110m and two side elongated surfaces 110s (typically perpendicular to the middle surface 110m) extending distally from the sides of the middle surface 110m. The hanger element 120 comprises two intermediate side surfaces 120i that engage the inner sides of side surfaces 110s. Each elongated surface 110s is fastened to a corresponding intermediate side surfaces 120i by means of complementary notches 120in (in the intermediate side surfaces 120i) and HOsn (in the side surfaces 110s). The notches of the side surfaces 110s face inwards (they are on its inner side) and the notches of the hanger element intermediate side surfaces 120i face outwards (they are on its outer side). Thus, the hanger element 120 may be connected to the connector element by means of pushing the hanger element proximally until it is clicked in, i.e., until the notches 120in are clicked in (fastened, caught into) to the corresponding notches HOsn, thereby fastening the hanger element 120 to the connector element 110. In some construction scenarios, the connector element 110 is fixed to an inner wall (e.g., by bracken, by screwing directly therethrough), and the hanger element 120 is pushed proximally until it is clicked into the connector element 110 and fastened thereto. In other connecting manners, the hanger element 120 is slid and inserted within the connector element 110, such that the complementary notches engage in a fastening manner.

[0089] The hanger element 120 comprises two elongated surfaces 120e each parallel to the elongated middle surface 110m, each extending inwards from a corresponding intermediate side surface 120i. The hanger element 120 comprises two parallel surfaces 120p (parallel one to the other), each extending distally from the edge of a corresponding side surfaces 120e (and typically perpendicular thereto).

[0090] According to one embodiment, two short elongated surfaces 133 extend inwards from the distal edges of the two parallel surfaces 120p (typically perpendicular to the two parallel surfaces 120p). An elongated surface 138 may be formed between the two parallel surfaces 120p, being parallel to the middle surface 110m. Thus, a chamber is formed with a chamber interior 135 bounded by elements 138, 120p, 120p, 133, 133. An opening 136 of the chamber interior 135 is located at its distal side (between the two short elongated surfaces 133) A nut may be placed within chamber interior 135 and placed at a desired height, as explained herein with regard to chamber interior 35, mutatis mutandis, and will not be explained in detail for the sake of brevity.

[0091] The inner sides of side surfaces 120i comprise notches 114 that are configured to engage complementary notches of the panel flanges, in a similar manner as the panel flange notches engage the connector 6 notches, mutatis mutandis, and will not be explained in detail for the sake of brevity. Thus, the hanger-connector unit 110 is configured to connect the panels and to provide the hanging mechanism. The panels thickness is placed between an imaginary line at the distal end of the side surfaces 110s and an imaginary line at the distal end of the chamber (e.g., distal ends of surfaces 133). The cap 50 as explained herein is configured to connect to opening 136, as explained herein with regard to opening 36, mutatis mutandis and will not be explained in detail for the sake of brevity.

[0092] Fig. 10C shows a cross sectional view of the hanger-connector unit 110 attaching juxtaposed panels 2 and with a cap 50 attached thereto. Fig. 10D shows the view of Fig. 10C, without cap 50. Fig. 10E shows a different angle of Fig. 10C.

[0093] The length (height) of (including all of the sub portions) of the connector 6, hanger 10 and connector-hanger unit 100 are usually between 0.5 and 30 m.

[0094] The width of the portions as follows are the distances that can be seen in the cross-sectional figures.

[0095] The width of surface 6m is usually between 20 and 80 mm. Its thickness is usually between 0.5 and 4 mm.

[0096] The width of surface 6s is usually between 20 and 120mm. Its thickness is usually between 0.5 and 4 mm. The width of surfaces 20, 21, 22, 23 are usually between 0.5 and 10 mm. Their thickness is usually between 0.5 and 5 mm.

[0097] The width of slits 12, 12b, 12c, 12d are usually between 0.5 and 10 mm. Their thickness is usually between 0.5 and 5mm.

[0098] The width of surface lOp is usually between 20 and 80 mm. Its thickness is usually between 0.5 and 5 mm.

[0099] The width of surface 10c is usually between 2 and 10 mm. Its thickness is usually between 2 and 10 mm.

[0100] The width of surfaces 31, 38 is usually between 10 and 80 mm. Its thickness is usually between 2 and 8 mm.

[0101] The width of surfaces 32 is usually between 2 and 10 mm. Their thickness is usually between 2 and 5 mm.

[0102] The width of surfaces 33 is usually between 2 and 5 mm. Their thickness is usually between 1 and 3 mm.

[0103] The width of surface 60p is usually between 80 and 150 mm. Its thickness is usually between 0.5 and 5 mm.

[0104] The width of surface 60s is usually between 20 and 80 mm. Its thickness is usually between 0.5 and 5 mm.

[0105] The width of surface 50d is usually between 10 and 40 mm. Its thickness is usually between 0.5 and 3mm.

[0106] The thickness of surface 50p is usually between 0.5 and 3 mm. Its cross-sectional dimensions length is usually between 10 and 60 mm and width is usually between 5 and 20 mm.

[0107] The width of the panel 2 is usually between 400 and 1500 mm. Its thickness is usually between 8 and 45 mm (preferably 12mm or 16mm).

[0108] The width of the flange 4 is usually between 10 and 13 mm. Its maximum thickness is usually between 4 and 12 mm. The width of surface 110m is usually between 25 and 55 mm. Its thickness is usually between 1 and 4 mm.

[0109] The width of surfaces 110s, 120i is usually between 20 and 40 mm. Its thickness is usually between 1 and 4 mm.

[0110] The width of surface 120p is usually between 20 and 40 mm. Its thickness is usually between 1 and 3 mm.

[0111] The width of surface 120e is usually between 3 and 10 mm. Its thickness is usually between

[0112] 1 and 3 mm.

[0113] The width of surface 138 is usually between 10 and 40 mm. Its thickness is usually between

[0114] 2 and 4 mm.

[0115] The width of surface 133 is usually between 2 and 5 mm. Its thickness is usually between 2 and 4 mm.

[0116] The elements 6, 10, 100, 60 (including their sub elements), usually comprise material that consists of Aluminium. Actually, any metal or steal material may be used. The nut and bolt usually comprise steel (but may comprise other metals or appropriate materials used in the art).

[0117] The panels 2 including the flanges 4 and the cap 50 usually comprise polycarbonate.

[0118] Even though the present invention panels 2 have been explained with relation to having two flanges at its edges, it should be appreciated that the present invention also incorporates some panels (e.g., a corner panel) comprising one flange at an edge thereof, connecting to a connector with the flange of a juxtaposed panel, mutatis mutandis. Fig. 11 shows a pictorial view of a shelf 200 hanging along a panel 2, connected to two other adjacent panels 2 via the connectors according to the present invention. The connectors and hangers are not shown as they are covered by cap 50. This provides a very pretty facade appearance and is firmly structured according to the present invention connectors and hangers as explained herein.

[0119] While some of the embodiments of the invention have been described by way of illustration, it will be apparent that the invention can be carried into practice with many modifications, variations and adaptations, and with the use of numerous equivalents or alternative solutions that are within the scope of a person skilled in the art, without departing from the spirit of the invention, or the scope of the claims.

Claims

Claims1. An integrated connector and hanger unit for connecting juxtaposed panels and for enabling a hanging mechanism therefrom, comprising: a connector member comprising:• a connector proximal elongated surface and two connector side elongated surfaces extending distally from said connector proximal elongated surface;• at least one slit extending inwards from one of the two side elongated surfaces; a hanger member comprising:• a hanger proximal elongated surface;• a hanger central elongated surface extending distally from said hanger proximal elongated surface;• a hanger chamber attached to the distal edge of said hanger central elongated surface, comprising a chamber proximal elongated surface, two side chamber elongated surfaces and a chamber distal opening; wherein the hanger proximal elongated surface is inserted into the at least one slit.

2. The integrated connector and hanger unit according to claim 1, wherein the hanger central elongated surface is perpendicular to the hanger proximal elongated surface.

3. The connector and hanger unit according to claim 1, further comprising an elongated surface formed between the two side chamber elongated surfaces, being distal and parallel to the chamber proximal elongated surface.

4. The integrated connector and hanger unit according to claim 1 , further comprising two distal chamber elongated surfaces, each extending inwards from a corresponding side chamber elongated surface of the two side chamber elongated surfaces; andwherein the chamber opening is between said two distal chamber elongated surfaces.

5. The integrated connector and hanger unit according to claim 1, wherein the two connector side elongated surfaces comprise connector notches on their inner sides.

6. The integrated connector and hanger unit according to claim 1 , further comprising a nut and a bolt, wherein said nut is placed within the interior of the hanger chamber and the bolt passes through the chamber opening and is insertable within said nut.

7. The integrated connector and hanger unit according to claim 6, wherein the nut engages the inner sides of the two side chamber elongated surfaces.

8. The integrated connector and hanger unit according to claim 1, further comprising a bracket connected to the proximal side of the connector member, and is configured to be fastened to an external proximal wall.

9. The integrated connector and hanger unit according to claim 1, further comprising an elongated cap comprising a cap distal elongated surface and an elongated oval proximal portion insertable within the interior chamber via the chamber opening in a tight fit manner.

10. The integrated connector and hanger unit according to claim 1, comprising at least one pair of opposing slits extending inwards from the two side elongated surfaces and are parallel to the connector proximal elongated surface; wherein the hanger proximal elongated surface is inserted into the at least one pair of opposing slits.

11. The integrated connector and hanger unit according to claim 1, wherein the two connector side elongated surfaces extend distally from the connector proximal elongated surface edges.

12. The integrated connector and hanger unit according to claim 1, wherein the at least one slit is parallel to the connector proximal elongated surface.

13. A panel assembly comprising: the integrated connector and hanger unit according to claim 5; two juxtaposed panels, each panel comprising a panel distal surface and a panel proximal surface and a juxtaposed edge; wherein the juxtaposed edge of one of said two juxtaposed panels is juxtaposed to the juxtaposed edge of the other panel of said two juxtaposed panels; wherein each of said juxtaposed panels comprises a joining flange extending proximally from the juxtaposed edges; wherein the outer surfaces of the joining flanges are provided with flange notches; and wherein the flange notches engage and are complementary to the connector notches.

14. The panel assembly according to claim 13, wherein the panels comprise Polycarbonate.

15. An integrated connector and hanger unit for connecting juxtaposed panels and for enabling a hanging mechanism therefrom, comprising:• a connector element comprising a proximal middle elongated surface and two connector side elongated surfaces extending distally from said connector proximal elongated surface edges;• a hanger element comprising a chamber interconnected to said connector side elongated surfaces, said chamber comprising a chamber proximal elongated surface, two side chamber elongated surfaces and a chamber distal opening.

16. The integrated connector and hanger unit according to claim 15, wherein the hanger element further comprises: two hanger intermediate side elongated surfaces that engage the inner sides of the connector side elongated surfaces; two hanger elongated surfaces each parallel to the proximal middle elongated surface, each extending inwards from a corresponding hanger intermediate side elongated surface; two hanger parallel elongated surfaces, each extending distally from the edge of a corresponding hanger elongated surface of said two hanger elongated surfaces; wherein the two side chamber elongated surfaces are the distal portions of said hanger parallel elongated surfaces.

17. The integrated connector and hanger unit according to claim 16, wherein the chamber proximal elongated surface is placed between the hanger parallel elongated surfaces.

18. The integrated connector and hanger unit according to claim 17, further comprising two distal chamber elongated surfaces, each extending inwards from a corresponding side chamber elongated surface of the two side chamber elongated surfaces; and wherein the chamber distal opening is between said two distal chamber elongated surfaces.

19. The integrated connector and hanger unit according to claim 15, wherein each connector side elongated surface is fastened to a corresponding hanger intermediate side elongated surface by means of complementary notches.

20. The integrated connector and hanger unit according to claim 15, wherein the two hanger intermediate side elongated surfaces comprise intermediate side surface notches on their inner sides.

21. The integrated connector and hanger unit according to claim 15, further comprising a nut and a bolt, wherein said nut is placed within the interior of the hanger chamber and the bolt passes through the chamber opening and is insertable within said nut.

22. The integrated connector and hanger unit according to claim 21, wherein the nut engages the inner sides of the two side chamber elongated surfaces.

23. The integrated connector and hanger unit according to claim 15, further comprising a bracket connected to the proximal side of the connector proximal middle elongated surface, and is configured to be fastened to an external proximal wall.

24. The integrated connector and hanger unit according to claim 15, further comprising an elongated cap comprising a cap distal elongated surface and an elongated oval proximal portion insertable within the interior chamber via the chamber opening in a tight fit manner.

25. A panel assembly comprising: the integrated connector and hanger unit according to claim 20; two juxtaposed panels, each panel comprising a panel distal surface and a panel proximal surface and a juxtaposed edge; wherein the juxtaposed edge of one of said two juxtaposed panels is juxtaposed to the juxtaposed edge of the other panel of said two juxtaposed panels;wherein each of said juxtaposed panels comprises a joining flange extending proximally from the juxtaposed edges; wherein the outer surfaces of the joining flanges are provided with flange notches; and wherein the flange notches engage and are complementary to the intermediate side surface notches.

26. The panel assembly according to claim 25, wherein the panels comprise Polycarbonate.

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