Alignment apparatus and welding device
By employing a combined drive scheme of substrate and multiple alignment components in the shingled welding machine, the problems of complex structure and difficult debugging of the alignment mechanism in the prior art are solved, and efficient cell alignment is achieved.
Patent Information
- Application Number
- PCT/CN2025/098450
- Authority / Receiving Office
- WO · WO
- Patent Type
- Applications
- Current Assignee / Owner
- Priority Date
- 2024-05-31
- Filing Date
- 2025-05-30
- Publication Date
- 2025-12-04
AI Technical Summary
In existing shingled welding machines, the alignment mechanism requires multiple drive mechanisms to work on the long and short sides of the solar cells separately, which is complex, difficult to debug, and has low alignment efficiency.
A correction device is used, including a substrate, first, second and third correction components and a driving component. The driving component simultaneously drives the three correction components to slide in different directions to achieve the correction of the solar cells.
The structure of the correction device has been simplified, making it easier to debug and improving correction efficiency.
Smart Images

Figure CN2025098450_04122025_PF_FP_ABST
Abstract
Description
A correction device and welding equipment Technical Field
[0001] This application relates to the field of battery processing technology, and in particular to a correction device and welding equipment. Background Technology
[0002] Shingled solar cells are a technology that involves slicing solar cells and then welding them into strings using a special conductive adhesive. The cells are connected in a stacked manner, with no metal grid lines on the surface and no gaps between cells. This fully utilizes the usable surface area of the module, reduces line losses associated with traditional metal grid lines, and thus significantly improves the module's conversion efficiency.
[0003] Existing shingled cell welding machines use a straightening mechanism to straighten the long and short sides of the solar cells separately, and then use a welding mechanism to weld the solar cells. However, when straightening the solar cells, the existing straightening mechanism operates on the long and short sides separately, requiring multiple drive mechanisms to work together. This results in a complex structure, difficulty in debugging, and low straightening efficiency.
[0004] Application content
[0005] This application discloses a straightening device and welding equipment. The driving component can simultaneously drive the first straightening component, the second straightening component, and the third straightening component to perform operations. The straightening device has a relatively simple structure, is easy to debug, and has high straightening efficiency.
[0006] In a first aspect, embodiments of this application disclose a correction device, including a substrate, a first correction component, a second correction component, a third correction component, and a driving component. The substrate is used to place a battery cell. The substrate has a first direction and a second direction in a horizontal plane, and the first direction and the second direction are different directions. The first correction component is slidably disposed on the substrate along the first direction, the second correction component is slidably disposed on the substrate along the first direction, the third correction component is slidably disposed on the substrate along the second direction, and the driving component is disposed on the substrate and connected to the first correction component, the second correction component, and the third correction component.
[0007] The driving component is used to drive the first correction component and the second correction component to slide closer to each other along the first direction to push the battery cell, and the third correction component slides along the second direction to push the battery cell;
[0008] The driving component is also used to drive the first correction component and the second correction component to slide away from each other along the first direction, and the third correction component to slide away from the battery cell along the second direction.
[0009] As an optional implementation, in this embodiment, the driving assembly includes a motor, a driving wheel, a plurality of driven wheels, and a transmission belt. The motor is disposed on the base plate, the driving wheel is connected to the motor, the plurality of driven wheels are disposed on the base plate, and the transmission belt is drivingly connected to the driving wheel and the plurality of driven wheels. The transmission belt has at least a first section, a second section, and a third section. The first section and the second section extend along the first direction and are spaced apart along the second direction. The first section and the second section are respectively connected to the first correction component and the second correction component. The third section extends along the second direction and is connected to the third correction component.
[0010] As an optional implementation, in this embodiment of the application, the plurality of driven wheels include a first driven wheel, a second driven wheel, a third driven wheel, and a fourth driven wheel. The lines connecting the first driven wheel, the second driven wheel, the third driven wheel, and the fourth driven wheel are arranged in a rectangular pattern. The transmission belt located between the first driven wheel and the second driven wheel is the first segment, the transmission belt located between the third driven wheel and the fourth driven wheel is the second segment, and the transmission belt located between the second driven wheel and the third driven wheel is the third segment.
[0011] As an optional implementation, in this embodiment of the application, the motor is movably disposed relative to the substrate along the first direction.
[0012] As an optional implementation, in this embodiment of the application, the correction device further includes an adjustment mechanism, which is disposed on the substrate and connected to the motor. The adjustment mechanism is used to drive the motor to move relative to the substrate along the first direction.
[0013] As an optional implementation, in this embodiment of the application, the adjustment mechanism includes a base and a movable member. The base is disposed on the base plate, and the movable member is movably disposed on the base along the first direction. The movable member is connected to the motor.
[0014] As an optional implementation, in this embodiment of the application, the movable component is a screw or bolt, and the base is provided with a threaded hole. The threaded portion of the movable component engages with the threaded hole, and the movable component can move relative to the base in the first direction when it rotates relative to the base.
[0015] As an optional implementation, in this embodiment of the application, the first correction component includes a first connector and a first clamping member, the first clamping member is connected to the first connector, and the first segment is clamped between the first clamping member and the first connector;
[0016] The second alignment component includes a second connector and a second clamping member, the second clamping member being connected to the second connector, and the second segment being clamped between the second clamping member and the second connector;
[0017] The third alignment component includes a third connector and a third clamping member. The third clamping member is connected to the third connector, and the third segment is clamped between the third clamping member and the third connector.
[0018] As an optional implementation, in this embodiment of the application, the first correction component includes a first sliding member, a first fixing member, and a first pushing member. The first sliding member is slidably disposed on the substrate along the first direction, the first fixing member is disposed on the first sliding member, one end of the first pushing member is disposed on the first fixing member, and the other end of the first pushing member extends from the first fixing member along the second direction.
[0019] The second correction component includes a second sliding member, a second fixing member, and a second pushing member. The second sliding member is slidably disposed on the substrate along the first direction. The second fixing member is disposed on the second sliding member. One end of the second pushing member is disposed on the second fixing member, and the other end of the second pushing member extends from the second fixing member along the second direction.
[0020] As an optional implementation, in this embodiment of the application, there are multiple first fixing members and multiple first pushing members. The multiple first fixing members are spaced apart from the first sliding member along the first direction, and the multiple first pushing members are respectively corresponding to the first fixing members. There are multiple second fixing members and multiple second pushing members. The multiple second fixing members are spaced apart from the second sliding member along the first direction, and the multiple second pushing members are respectively corresponding to the second fixing members.
[0021] The plurality of first pushers and the plurality of second pushers are alternately distributed along the first direction.
[0022] As an optional implementation, in this embodiment of the application, the third correction component includes a third slider and a third pusher. The third slider is slidably disposed on the substrate along the second direction, and the third pusher is disposed on the third slider. The third slider extends along the first direction.
[0023] As an optional implementation, in this embodiment of the application, the third pusher is detachably disposed on the third slider to adjust the relative position of the third pusher and the third slider along the second direction.
[0024] As an optional implementation, in this embodiment of the application, the third pusher is provided with an air outlet, which is used to vent air toward the battery cell.
[0025] As an optional implementation, in this embodiment of the application, there are multiple air outlets, and the multiple air outlets are arranged at intervals along the first direction.
[0026] As an optional implementation, in this embodiment of the application, the first direction is the same as the width direction of the battery cell, and the second direction is the same as the length direction of the battery cell.
[0027] As an optional implementation, in this embodiment of the application, the correction device further includes a first sliding mechanism and a second sliding mechanism. The first sliding mechanism is disposed on the substrate, and the first correction component is connected to the first sliding mechanism to be slidably disposed relative to the substrate along a first direction. The second sliding mechanism is disposed on the substrate, and the second correction component is connected to the second sliding mechanism to be slidably disposed relative to the substrate along a first direction.
[0028] As an optional implementation, in this embodiment of the application, the first sliding mechanism includes a first slide rail and a first slider. The first slide rail is disposed on the substrate and extends along the first direction. The first slider is slidably connected to the first slide rail, and the first alignment component is connected to the first slider.
[0029] The second sliding mechanism includes a second slide rail and a second slider. The second slide rail is disposed on the substrate and extends along the first direction. The second slider is slidably connected to the second slide rail, and the second alignment component is connected to the second slider.
[0030] As an optional implementation, in this embodiment of the application, the correction device further includes a third sliding mechanism, which is disposed on the substrate, and the third correction component is connected to the third sliding mechanism to be slidably disposed relative to the substrate along a second direction.
[0031] As an optional implementation, in this embodiment of the application, the third sliding mechanism includes a third slide rail and a third slider. The third slide rail is disposed on the substrate and extends along the second direction. The third slider is slidably connected to the third slide rail, and the third alignment component is connected to the third slider.
[0032] As an optional implementation, in this embodiment of the application, the substrate is provided with adsorption holes, and the alignment device further includes a vacuum generating component connected to the adsorption holes. The vacuum generating device is used to provide adsorption force to adsorb the battery cell onto the substrate.
[0033] As an optional implementation, in this embodiment, the magnitude of the adsorption force provided by the vacuum generating component is adjustable.
[0034] Secondly, embodiments of this application disclose a welding apparatus, including a welding device and a straightening device as described in the first aspect, wherein the welding device is used to weld the battery cell straightened by the straightening device.
[0035] Compared with the prior art, the embodiments of this application have at least the following beneficial effects:
[0036] In this embodiment, a battery cell is placed on a substrate, and a first, second, and third alignment component are slidably mounted on the substrate. The first and second alignment components can slide towards or away from each other along a first direction, while the third alignment component can slide along a second direction. Simultaneously, a driving component is mounted on the substrate and connected to the first, second, and third alignment components, allowing the driving component to simultaneously drive all three components to slide relative to the substrate. Based on this, by driving the first and second alignment components to slide towards each other along the first direction to push the battery cell, and the third alignment component to slide along the second direction to push the battery cell, alignment of the battery cell can be achieved. Furthermore, the driving component can simultaneously drive the first, second, and third alignment components to operate, resulting in a simple structure for the alignment device, ease of debugging, and high alignment efficiency. Attached Figure Description
[0037] To more clearly illustrate the technical solutions in the embodiments of this application, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0038] Figure 1 is a schematic diagram of the structure of a correction device disclosed in Embodiment 1 of this application;
[0039] Figure 2 is a structural schematic diagram of the correction device (with battery cells placed) disclosed in Embodiment 1 of this application;
[0040] Figure 3 is a structural schematic diagram of the correction device disclosed in Embodiment 1 of this application from another perspective;
[0041] Figure 4 is a structural schematic diagram of the correction device (correction components omitted) disclosed in Embodiment 1 of this application;
[0042] Figure 5 is a schematic diagram of the structure of the first correction component disclosed in Embodiment 1 of this application;
[0043] Figure 6 is a schematic diagram of the structure of the second correction component disclosed in Embodiment 1 of this application;
[0044] Figure 7 is a schematic diagram of the structure of the third correction component disclosed in Embodiment 1 of this application;
[0045] Figure 8 is a simplified structural diagram of the welding equipment disclosed in Embodiment 2 of this application.
[0046] Explanation of main reference numerals: 100, Correction device; 10, Base plate; 10a, Adsorption hole; 20, First correction assembly; 21, First connector; 22, First clamping member; 23, First sliding member; 24, First fixing member; 25, First pushing member; 30, Second correction assembly; 31, Second connector; 32, Second clamping member; 33, Second sliding member; 34, Second fixing member; 35, Second pushing member; 40, Third correction assembly; 41, Third connector; 42, Third clamping member; 43, Third sliding member; 44, Third pushing member; 44a, Air outlet; 50, Drive assembly; 51, Motor; 52, Drive wheel 53a, First driven wheel; 53b, Second driven wheel; 53c, Third driven wheel; 53d, Fourth driven wheel; 54, Transmission belt; 54a, First section; 54b, Second section; 54c, Third section; 60, Adjustment mechanism; 61, Base; 62, Moving part; 71, First sliding mechanism; 71a, First slide rail; 71b, First slider; 72, Second sliding mechanism; 72a, Second slide rail; 72b, Second slider; 73, Third sliding mechanism; 73a, Third slide rail; 73b, Third slider; 200, Welding equipment; 201, Welding device; x, First direction; y, Second direction; a, Battery cell. Detailed Implementation
[0047] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.
[0048] In this application, the terms "upper," "lower," "left," "right," "front," "rear," "top," "bottom," "inner," "outer," "middle," "vertical," "horizontal," "lateral," and "longitudinal" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. These terms are primarily for the purpose of better describing this application and its embodiments, and are not intended to limit the indicated device, element, or component to having a specific orientation, or to be constructed and operated in a specific orientation.
[0049] Furthermore, in addition to indicating location or positional relationship, some of the aforementioned terms may also have other meanings. For example, the term "above" may also be used in some cases to indicate a certain dependency or connection relationship. Those skilled in the art can understand the specific meaning of these terms in this application based on the specific circumstances.
[0050] Furthermore, the terms "installation," "setup," "equipped with," "connection," and "linked" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral structure; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium, or an internal connection between two devices, components, or parts. Those skilled in the art can understand the specific meaning of these terms in this application based on the specific circumstances.
[0051] Furthermore, the terms "first," "second," etc., are primarily used to distinguish different devices, elements, or components (which may be the same or different in specific type and construction), and are not intended to indicate or imply the relative importance or quantity of the indicated devices, elements, or components. Unless otherwise stated, "a plurality of" means two or more.
[0052] This application discloses a straightening device and welding equipment. The driving component can simultaneously drive the first straightening component, the second straightening component, and the third straightening component to perform operations. The straightening device has a relatively simple structure, is easy to debug, and has high straightening efficiency.
[0053] Example 1
[0054] Please refer to Figures 1 to 3, which are schematic diagrams of a correction device 100 provided in Embodiment 1 of this application. The correction device 100 includes a substrate 10, a first correction component 20, a second correction component 30, a third correction component 40, and a driving component 50. The substrate 10 is used to place the battery cell a. The substrate 10 has a first direction x and a second direction y in a horizontal plane, and the first direction x and the second direction y are different directions. The first correction component 20 is slidably disposed on the substrate 10 along the first direction x, the second correction component 30 is slidably disposed on the substrate 10 along the first direction x, and the third correction component 40 is slidably disposed on the substrate 10 along the first direction x. The second direction y is slidably disposed on the substrate 10. The driving component 50 is disposed on the substrate 10 and connected to the first correction component 20, the second correction component 30 and the third correction component 40. The driving component 50 is used to drive the first correction component 20 and the second correction component 30 to slide closer to each other along the first direction x and push the battery cell a, and the third correction component 40 to slide along the second direction y and push the battery cell a. The driving component 50 is also used to drive the first correction component 20 and the second correction component 30 to slide further away from each other along the first direction x and the third correction component 40 to slide further away from the battery cell a along the second direction y.
[0055] In this embodiment, when the battery cell a is placed on the substrate 10, the length direction of the battery cell a is the same as the second direction y, and the width direction of the battery cell a is the same as the first direction x. In some other embodiments, the orientation of the battery cell a when placed on the substrate 10 can be reversed. The horizontal plane refers to the surface perpendicular to the thickness direction of the substrate 10.
[0056] In this embodiment, a battery cell a is placed on a substrate 10. A first alignment component 20, a second alignment component 30, and a third alignment component 40 are slidably disposed on the substrate 10. The first and second alignment components 20 and 30 can slide closer to or further apart along a first direction x, while the third alignment component 40 can slide along a second direction y. Simultaneously, a driving component 50 is disposed on the substrate 10 and connected to the first, second, and third alignment components 20, 30, and 40, allowing the driving component 50 to simultaneously drive the first, second, and third alignment components 20 and 30 to slide relative to the substrate 10. Therefore, by driving the first and second alignment components 20 and 30 to slide closer together along the first direction x and push the battery cell a, while the third alignment component 40 slides along the second direction y to push the battery cell a, alignment of the battery cell a can be achieved. Furthermore, the drive component 50 can simultaneously drive the first correction component 20, the second correction component 30, and the third correction component 40 to perform operations. The correction device 100 has a relatively simple structure, is easy to debug, and has high correction efficiency.
[0057] Optionally, as shown in FIG1, the substrate 10 is provided with adsorption holes 10a, and the alignment device 100 further includes a vacuum generating component (not shown), which is connected to the adsorption holes 10a. The vacuum generating component is used to provide adsorption force to adsorb the battery cell a onto the substrate 10. In this way, the adsorption force provided by the vacuum generating component can act on the battery cell a through the adsorption holes 10a, thereby adsorbing the battery cell a onto the substrate 10 and fixing the battery cell a to the substrate 10.
[0058] Furthermore, the adsorption force provided by the vacuum generating component is adjustable. For example, when the solar cell a needs to be aligned by the movement of the alignment component, the adsorption force provided by the vacuum generating component can be relatively small, only used to prevent the solar cell a from falling off the substrate 10 without completely fixing it. However, after the solar cell a has been aligned by the movement of the alignment component, the adsorption force provided by the vacuum generating component can be relatively large, mainly used to completely fix the solar cell a relative to the substrate 10, preventing displacement after alignment that would affect subsequent processes (e.g., affecting welding accuracy).
[0059] In some embodiments, as shown in Figures 3 and 4, the drive assembly 50 includes a motor (not shown), a drive pulley 52, a plurality of driven pulleys (not shown), and a transmission belt 54. The motor is mounted on the base plate 10, the drive pulley 52 is connected to the motor, the plurality of driven pulleys are mounted on the base plate 10, and the transmission belt 54 is drivingly connected to the drive pulley 52 and the plurality of driven pulleys. The transmission belt 54 has at least a first segment 54a, a second segment 54b, and a third segment 54c. The first segment 54a and the second segment 54b extend along a first direction x and are spaced apart along a second direction y. The first segment 54a and the second segment 54b are respectively connected to a first correction assembly 20 and a second correction assembly 30. The third segment 54c extends along the second direction y and is connected to a third correction assembly 40. Thus, by driving the drive wheel 52 to rotate via the motor, the drive wheel 52 drives the transmission belt 54 and the driven wheel to rotate. The first alignment component 20, the second alignment component 30, and the third alignment component 40 connected to the transmission belt 54 can slide relative to the substrate 10 as the transmission belt 54 moves. Simultaneously, the first alignment component 20 and the second alignment component 30 are respectively connected to the first segment 54a and the second segment 54b. Since the first segment 54a and the second segment 54b extend along the first direction x and are spaced apart along the second direction y, both the first alignment component 20 and the second alignment component 30 slide along the first direction x in opposite directions, allowing them to move closer to or further away from each other depending on the direction of the motor's rotation. The third alignment component 40 is connected to the third segment 54c. Since the third segment 54c extends along the second direction y, the third alignment component 40 slides along the second direction y, and can move closer to or away from the battery cell a depending on the direction of the motor's rotation.
[0060] Optionally, the multiple driven pulleys include a first driven pulley 53a, a second driven pulley 53b, a third driven pulley 53c, and a fourth driven pulley 53d. The lines connecting the first driven pulley 53a, the second driven pulley 53b, the third driven pulley 53c, and the fourth driven pulley 53d form a rectangular distribution. The transmission belt 54 located between the first driven pulley 53a and the second driven pulley 53b is the first segment 54a, the transmission belt 54 located between the third driven pulley 53c and the fourth driven pulley 53d is the second segment 54b, and the transmission belt 54 located between the second driven pulley 53b and the third driven pulley 53c is the third segment 54c. In this way, by connecting the transmission belt 54 to the first driven pulley 53a, the second driven pulley 53b, the third driven pulley 53c, and the fourth driven pulley 53d, and using two adjacent driven pulleys as boundaries, the transmission belt 54 can be divided into multiple segments. Furthermore, the first driven wheel 53a, the second driven wheel 53b, the third driven wheel 53c and the fourth driven wheel 53d are arranged in a rectangular shape by connecting them in sequence. The first segment 54a and the second segment 54b can extend along the first direction x, and the first segment 54a and the second segment 54b are spaced apart along the second direction y, while the third segment 54c can extend along the second direction y.
[0061] In some embodiments, the motor is movably mounted relative to the base plate 10 along a first direction x. The alignment device 100 further includes an adjustment mechanism 60, which is disposed on the base plate 10 and connected to the motor. The adjustment mechanism 60 is used to drive the motor to move relative to the base plate 10 along the first direction x. Thus, by driving the motor to move relative to the base plate 10 along the first direction x via the adjustment mechanism 60, when the motor moves closer to the driven pulley along the first direction x, the transmission belt 54 loosens. When the motor moves away from the driven pulley along the first direction x, the transmission belt 54 tightens. In this way, the adjustment mechanism 60 can adjust the tension of the transmission belt 54 by adjusting the positions of the motor and the drive pulley 52 relative to the base plate 10.
[0062] For example, the adjustment mechanism 60 includes a base 61 and a movable member 62. The base 61 is disposed on the base plate 10, and the movable member 62 is movably disposed on the base 61 along a first direction x. The movable member 62 is connected to a motor. Thus, by pushing the movable member 62 towards the motor along the first direction x, the motor is pushed by the movable member 62 and moves away from the driven wheel along the first direction x, and the drive belt 54 becomes tighter. Conversely, by pushing the movable member 62 away from the motor along the first direction x, the motor is pulled by the movable member 62 and moves towards the driven wheel along the first direction x, and the drive belt 54 becomes looser.
[0063] Optionally, the movable member 62 can be a screw or bolt, and the base 61 is provided with a threaded hole. By engaging the threaded portion of the movable member 62 with the threaded hole, the movable member 62 can move relative to the base 61 in a first direction when rotating relative to the base 61.
[0064] In some embodiments, as shown in FIG5, the first alignment component 20 includes a first connector 21 and a first clamping member 22. The first clamping member 22 is connected to the first connector 21, and the first segment 54a is clamped between the first clamping member 22 and the first connector 21. In this way, by connecting the first clamping member 22 to the first connector 21, the first clamping member 22 can clamp the first segment 54a to the first connector 21, thereby achieving the connection between the first segment 54a and the first alignment component 20, which is relatively easy to assemble and disassemble.
[0065] For example, the first alignment component 20 includes a first slider 23, a first fixing member 24, and a first pusher 25. The first slider 23 is slidably disposed on the substrate 10 along a first direction x. The first fixing member 24 is disposed on the first slider 23. One end of the first pusher 25 is disposed on the first fixing member 24, and the other end of the first pusher 25 extends from the first fixing member 24 along a second direction y. Thus, by being slidably disposed on the substrate 10, the first slider 23 can slide relative to the substrate 10 under the drive of the driving component 50. At this time, the first slider 23 can drive the first fixing member 24 and the first pusher 25 to slide closer to or away from the second alignment component 30, thereby cooperating with the second alignment component 30 to push the aligned battery cell a. Furthermore, the first pusher 25 extends along the second direction y, and the length extension direction of the first pusher 25 matches the length direction of the battery cell a, thereby increasing the contact area when the first pusher 25 pushes the battery cell a, making the alignment action of the battery cell a more stable and reliable.
[0066] In some embodiments, as shown in FIG6, the second alignment component 30 includes a second connector 31 and a second clamping member 32. The second clamping member 32 is connected to the second connector 31, and the second segment 54b is clamped between the second clamping member 32 and the second connector 31. In this way, by connecting the second clamping member 32 to the second connector 31, the second clamping member 32 can clamp the second segment 54b to the second connector 31, thereby achieving the connection between the second segment 54b and the second alignment component 30, which is relatively easy to assemble and disassemble.
[0067] For example, the second alignment component 30 includes a second slider 33, a second fixing member 34, and a second pushing member 35. The second slider 33 is slidably disposed on the substrate 10 along the first direction x. The second fixing member 34 is disposed on the second slider 33. One end of the second pushing member 35 is disposed on the second fixing member 34, and the other end of the second pushing member 35 extends from the second fixing member 34 along the second direction y. Thus, by being slidably disposed on the substrate 10, the second slider 33 can slide relative to the substrate 10 under the drive of the driving component 50. At this time, the second slider 33 can drive the second fixing member 34 and the second pushing member 35 to slide closer to or away from the first alignment component 20, thereby cooperating with the first alignment component 20 to push the aligned battery cell a. Furthermore, the second pushing member 35 extends along the second direction y, and the length extension direction of the second pushing member 35 matches the length direction of the battery cell a, thereby increasing the contact area when the second pushing member 35 pushes the battery cell a, making the alignment action of the battery cell a more stable and reliable.
[0068] Optionally, as shown in Figure 1, there are multiple first fixing members 24 and multiple first pushing members 25. Multiple first fixing members 24 are spaced apart along the first direction x on the first sliding member 23. Multiple first pushing members 25 are respectively disposed one-to-one on the first fixing members 24. There are multiple second fixing members 34 and multiple second pushing members 35. Multiple second fixing members 34 are spaced apart along the first direction x on the second sliding member 33. Multiple second pushing members 35 are respectively disposed one-to-one on the second fixing members 34. Multiple first pushing members 25 and multiple second pushing members 35 are alternately distributed along the first direction x. In this way, by setting multiple first fixing members 24, first pushing members 25, second fixing members 34 and second pushing members 35, the multiple first pushing members 25 and multiple second pushing members 35 are alternately distributed along the first direction x. An adjacent first pushing member 25 and a second pushing member 35 form a group. A battery cell a can be placed at the position of the substrate 10 between each group of first pushing members 25 and second pushing members 35. Thus, when each group of first pushing members 25 and second pushing members 35 approaches each other, it can push the battery cell a to move and achieve alignment.
[0069] In other words, the first correction component 20 and the second correction component 30 in this embodiment can work together to simultaneously correct multiple battery cells a, resulting in high correction efficiency.
[0070] In some embodiments, as shown in FIG7, the third alignment component 40 includes a third connector 41 and a third clamping member 42. The third clamping member 42 is connected to the third connector 41, and the third segment 54c is clamped between the third clamping member 42 and the third connector 41. In this way, by connecting the third clamping member 42 to the third connector 41, the third clamping member 42 can clamp the third segment 54c to the third connector 41, thereby achieving the connection between the third segment 54c and the third alignment component 40, which is relatively easy to assemble and disassemble.
[0071] Optionally, the third alignment component 40 includes a third slider 43 and a third pusher 44. The third slider 43 is slidably disposed on the substrate 10 along the second direction y, and the third pusher 44 is disposed on the third slider 43, extending along the first direction x. Thus, by slidably disposing of the third slider 43 on the substrate 10, the third slider 43 can slide relative to the substrate 10 under the drive of the driving component 50. At this time, the third slider 43 can drive the third pusher 44 to slide closer to or away from the battery cell a, thereby pushing the aligned battery cell a when it approaches. Furthermore, the third pusher 44 extends along the first direction x, and the length extension direction of the third pusher 44 matches the width direction of the battery cell a, enabling the third pusher 44 to simultaneously push multiple battery cells a arranged along the first direction x for alignment, resulting in high alignment efficiency.
[0072] Optionally, the third pusher 44 is detachably disposed on the third slider 43 to adjust the relative position of the third pusher 44 and the third slider 43 along the second direction y. In this way, by adjusting the relative position of the third pusher 44 and the third slider 43 along the second direction y, battery cells a of different lengths can be matched. Furthermore, even when the sliding stroke of the third alignment component 40 is limited, the relative position of the third pusher 44 and the third slider 43 along the second direction y can be adjusted according to the different alignment positions of the battery cell a along the second direction y.
[0073] For example, the third pusher 44 is provided with an air outlet 44a, which is used to discharge air toward the battery cell a. In this way, the air discharged toward the battery cell a through the air outlet 44a acts on the battery cell a, causing dust and other impurities on the surface of the battery cell a to fall off, thereby cleaning the battery cell a and preventing impurities from being pressed between the alignment component and the battery cell a during the alignment operation, which could lead to damage to the battery cell a.
[0074] In some embodiments, referring again to FIG4, the correction device 100 further includes a first sliding mechanism 71, which is disposed on the substrate 10. The first correction component 20 is connected to the first sliding mechanism 71 and is slidably disposed relative to the substrate 10 along a first direction x. In this way, the first correction component 20 is connected to the substrate 10 through the first sliding mechanism 71, the first correction component 20 can slide relative to the substrate 10 along the first direction x, and the first sliding mechanism 71 can provide guidance and support for the sliding of the first correction component 20.
[0075] For example, the first sliding mechanism 71 includes a first slide rail 71a and a first slider 71b. The first slide rail 71a is disposed on the substrate 10 and extends along a first direction x. The first slider 71b is slidably connected to the first slide rail 71a, and the first alignment component 20 is connected to the first slider 71b. In this way, because the first slide rail 71a extends along the first direction x, the first slider 71b, which is slidably connected to the first slide rail 71a, can slide along the first direction x, thereby driving the first alignment component 20 to slide relative to the substrate 10 along the first direction x.
[0076] In some embodiments, the correction device 100 further includes a second sliding mechanism 72, which is disposed on the substrate 10. The second correction component 30 is connected to the second sliding mechanism 72 and is slidably disposed relative to the substrate 10 along a first direction x. In this way, the second correction component 30 is connected to the substrate 10 through the second sliding mechanism 72, the second correction component 30 can slide relative to the substrate 10 along the first direction x, and the second sliding mechanism 72 can provide guidance and support for the sliding of the second correction component 30.
[0077] For example, the second sliding mechanism 72 includes a second slide rail 72a and a second slider 72b. The second slide rail 72a is disposed on the substrate 10 and extends along a first direction x. The second slider 72b is slidably connected to the second slide rail 72a, and the second alignment component 30 is connected to the second slider 72b. Thus, by extending the second slide rail 72a along the first direction x, the second slider 72b, which is slidably connected to the second slide rail 72a, can slide along the first direction x, thereby driving the second alignment component 30 to slide relative to the substrate 10 along the second direction y.
[0078] In some embodiments, the correction device 100 further includes a third sliding mechanism 73, which is disposed on the substrate 10. The third correction component 40 is connected to the third sliding mechanism 73 and is slidably disposed relative to the substrate 10 along the second direction y. In this way, the third correction component 40 is connected to the substrate 10 through the third sliding mechanism 73, the third correction component 40 can slide relative to the substrate 10 along the second direction y, and the third sliding mechanism 73 can provide guidance and support for the sliding of the third correction component 40.
[0079] For example, the third sliding mechanism 73 includes a third slide rail 73a and a third slider 73b. The third slide rail 73a is disposed on the substrate 10 and extends along the second direction y. The third slider 73b is slidably connected to the third slide rail 73a, and the third alignment component 40 is connected to the third slider 73b. In this way, because the third slide rail 73a extends along the second direction y, the third slider 73b, which is slidably connected to the third slide rail 73a, can slide along the second direction y, thereby driving the third alignment component 40 to slide relative to the substrate 10 along the second direction y.
[0080] Embodiment 1 of this application provides a correction device 100. A battery cell a is placed on a substrate 10. A first correction component 20, a second correction component 30, and a third correction component 40 are slidably disposed on the substrate 10. The first and second correction components 20 and 30 can slide towards or away from each other along a first direction x, while the third correction component 40 can slide along a second direction y. Simultaneously, a driving component 50 is disposed on the substrate 10 and connected to the first, second, and third correction components 20, 30, and 40, allowing the driving component 50 to simultaneously drive the first, second, and third correction components 20 and 30 to slide relative to the substrate 10. Based on this, by driving the first and second correction components 20 and 30 to slide towards each other along the first direction x and push the battery cell a, while the third correction component 40 slides along the second direction y to push the battery cell a, the battery cell a can be corrected. Furthermore, the drive component 50 can simultaneously drive the first correction component 20, the second correction component 30, and the third correction component 40 to perform operations. The correction device 100 has a relatively simple structure, is easy to debug, and has high correction efficiency.
[0081] Example 2
[0082] Please refer to Figure 8, which is a simplified structural diagram of a welding device 200 provided in Embodiment 2 of this application. The welding device 200 includes a welding apparatus 201 and a straightening device 100 from Embodiment 1. The welding apparatus 201 is used to weld the battery cells straightened by the straightening device 100.
[0083] Embodiment 2 of this application provides a welding device 200, whose drive component of the alignment device 100 can simultaneously drive the first alignment component, the second alignment component, and the third alignment component to perform operations. The alignment device 100 has a relatively simple structure, is easy to debug, and has high alignment efficiency, which is beneficial for the welding device 201 to weld the battery cells with high welding precision.
[0084] The foregoing has provided a detailed description of a correction device and welding equipment disclosed in this application. This document uses specific examples to illustrate the principles and implementation methods of this application. The description of the above embodiments is only for the purpose of helping to understand the correction device and welding equipment of this application and its core ideas. At the same time, for those skilled in the art, there will be changes in the specific implementation methods and application scope based on the ideas of this application. Therefore, the content of this specification should not be construed as a limitation of this application.
Claims
1. A correction device, characterized in that, include: A substrate for placing battery cells, the substrate having a first direction and a second direction in a horizontal plane, wherein the first direction and the second direction are different directions; A first alignment component is slidably disposed on the substrate along the first direction; A second alignment component is slidably disposed on the substrate along the first direction; A third alignment component is slidably disposed on the substrate along the second direction; as well as A driving component is disposed on the substrate and connected to the first correction component, the second correction component and the third correction component; The driving component is used to drive the first correction component and the second correction component to slide closer to each other along the first direction to push the battery cell, and the third correction component slides along the second direction to push the battery cell; The driving component is also used to drive the first correction component and the second correction component to slide away from each other along the first direction, and the third correction component to slide away from the battery cell along the second direction.
2. The correction device according to claim 1, characterized in that, The drive assembly includes a motor, a drive wheel, multiple driven wheels, and a transmission belt. The motor is mounted on the base plate, the drive wheel is connected to the motor, the multiple driven wheels are mounted on the base plate, and the transmission belt is drivingly connected to the drive wheel and the multiple driven wheels. The transmission belt has at least a first section, a second section, and a third section. The first section and the second section extend along the first direction and are spaced apart along the second direction. The first section and the second section are respectively connected to the first alignment component and the second alignment component. The third section extends along the second direction and is connected to the third alignment component.
3. The correction device according to claim 2, characterized in that, The plurality of driven wheels include a first driven wheel, a second driven wheel, a third driven wheel, and a fourth driven wheel. The lines connecting the first driven wheel, the second driven wheel, the third driven wheel, and the fourth driven wheel are arranged in a rectangular pattern. The transmission belt located between the first driven wheel and the second driven wheel is the first segment, the transmission belt located between the third driven wheel and the fourth driven wheel is the second segment, and the transmission belt located between the second driven wheel and the third driven wheel is the third segment.
4. The correction device according to claim 3, characterized in that, The motor is movable relative to the substrate along the first direction.
5. The correction device according to claim 4, characterized in that, The correction device further includes an adjustment mechanism, which is disposed on the substrate and connected to the motor. The adjustment mechanism is used to drive the motor to move relative to the substrate along the first direction.
6. The correction device according to claim 5, characterized in that, The adjustment mechanism includes a base and a movable component. The base is disposed on the base plate, and the movable component is movably disposed on the base along the first direction. The movable component is connected to the motor.
7. The correction device according to claim 6, characterized in that, The movable component is a screw or bolt, and the base is provided with a threaded hole. The threaded portion of the movable component engages with the threaded hole, and the movable component can move relative to the base in the first direction when it rotates relative to the base.
8. The correction device according to claim 2, characterized in that, The first alignment component includes a first connector and a first clamping member, the first clamping member being connected to the first connector, and the first segment being clamped between the first clamping member and the first connector; The second alignment component includes a second connector and a second clamping member, the second clamping member being connected to the second connector, and the second segment being clamped between the second clamping member and the second connector; The third alignment component includes a third connector and a third clamping member. The third clamping member is connected to the third connector, and the third segment is clamped between the third clamping member and the third connector.
9. The correction device according to claim 1, characterized in that, The first correction component includes a first sliding member, a first fixing member, and a first pushing member. The first sliding member is slidably disposed on the substrate along the first direction. The first fixing member is disposed on the first sliding member. One end of the first pushing member is disposed on the first fixing member, and the other end of the first pushing member extends from the first fixing member along the second direction. The second correction component includes a second sliding member, a second fixing member, and a second pushing member. The second sliding member is slidably disposed on the substrate along the first direction. The second fixing member is disposed on the second sliding member. One end of the second pushing member is disposed on the second fixing member, and the other end of the second pushing member extends from the second fixing member along the second direction.
10. The correction device according to claim 9, characterized in that, There are multiple first fixing members and multiple first pushing members. Multiple first fixing members are spaced apart from the first sliding member along the first direction. Multiple first pushing members are respectively disposed one-to-one with the first fixing members. There are multiple second fixing members and multiple second pushing members. Multiple second fixing members are spaced apart from the second sliding member along the first direction. Multiple second pushing members are respectively disposed one-to-one with the second fixing members. The plurality of first pushers and the plurality of second pushers are alternately distributed along the first direction.
11. The correction device according to claim 1, characterized in that, The third correction component includes a third slider and a third pusher. The third slider is slidably disposed on the substrate along the second direction, and the third pusher is disposed on the third slider. The third slider extends along the first direction.
12. The correction device according to claim 11, characterized in that, The third pusher is detachably disposed on the third slider to adjust the relative position of the third pusher and the third slider along the second direction.
13. The correction device according to claim 11, characterized in that, The third pusher is provided with an air outlet, which is used to vent air toward the battery cell.
14. The correction device according to claim 13, characterized in that, There are multiple air outlets, and the multiple air outlets are arranged at intervals along the first direction.
15. The correction device according to claim 1, characterized in that, The first direction is the same as the width direction of the battery cell, and the second direction is the same as the length direction of the battery cell.
16. The correction device according to claim 1, characterized in that, The substrate is provided with adsorption holes, and the alignment device further includes a vacuum generating component connected to the adsorption holes. The vacuum generating device is used to provide adsorption force to adsorb the battery cell onto the substrate.
17. The correction device according to claim 16, characterized in that, The magnitude of the adsorption force provided by the vacuum generating component is adjustable.
18. The correction device according to claim 1, characterized in that, The correction device further includes a first sliding mechanism, a second sliding mechanism, and a third sliding mechanism; The first sliding mechanism is disposed on the substrate, and the first alignment component is connected to the first sliding mechanism so as to be slidably disposed relative to the substrate along the first direction; The second sliding mechanism is disposed on the substrate, and the second alignment component is connected to the second sliding mechanism so as to be slidably disposed relative to the substrate along the first direction; The third sliding mechanism is disposed on the substrate, and the third alignment component is connected to the third sliding mechanism so as to be slidably disposed relative to the substrate along the second direction.
19. The correction device according to claim 18, characterized in that, The first sliding mechanism includes a first slide rail and a first slider. The first slide rail is disposed on the substrate and extends along the first direction. The first slider is slidably connected to the first slide rail, and the first alignment component is connected to the first slider. The second sliding mechanism includes a second slide rail and a second slider. The second slide rail is disposed on the substrate and extends along the first direction. The second slider is slidably connected to the second slide rail, and the second alignment component is connected to the second slider. The third sliding mechanism includes a third slide rail and a third slider. The third slide rail is disposed on the substrate and extends along the second direction. The third slider is slidably connected to the third slide rail, and the third alignment component is connected to the third slider.
20. A welding device, characterized in that, The welding equipment includes a welding device and a correction device as described in any one of claims 1 to 19, wherein the welding device is used to weld the battery cell corrected by the correction device.
Citation Information
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