Gas purification structure of solid-liquid kitchen waste disposer
By collecting condensate in a collection tank and combining it with a filtration system that switches between dry and wet cycles, the problem of activated carbon failure caused by condensate retention in kitchen waste solid-liquid waste processors is solved. This achieves efficient solid-liquid separation and gas purification, reduces odor leakage, and improves processing efficiency and resource utilization.
Patent Information
- Authority / Receiving Office
- WO · WO
- Patent Type
- Applications
- Current Assignee / Owner
- Filing Date
- 2025-05-29
- Publication Date
- 2026-04-02
AI Technical Summary
In existing kitchen waste solid-liquid waste processors, condensate water tends to remain in activated carbon during the drying and condensation process, causing it to malfunction, affecting processing efficiency and quality, and resulting in incomplete gas purification and a risk of odor leakage.
Design a gas purification structure for a kitchen waste solid-liquid waste processor. The condensate is collected and recycled through a collection tank. A dry-wet cycle filtration system is adopted to prevent liquid from remaining in the activated carbon, ensuring filter efficiency and achieving high-efficiency gas purification.
It achieves efficient solid-liquid separation, improves gas purification efficiency, reduces odor leakage, ensures filter activity, and enables the resource reuse of condensate.
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Figure CN2025097893_02042026_PF_FP_ABST
Abstract
Description
Gas purification structure of kitchen solid-liquid waste processor TECHNICAL FIELD
[0001] The utility model belongs to garbage disposal technical field, concretely relates to a gas purification structure of kitchen solid-liquid waste processor. BACKGROUND
[0002] Household kitchen solid-liquid waste refers to the mixture of various food residues generated in the process of daily kitchen cooking and food processing, including plant roots and stems, meat scraps, bones, melon and fruit peels, etc. If these wastes are not properly treated, not only will they bring odor and hygiene problems to the living environment, but also may produce harmful gases and affect the surrounding environment. In order to effectively treat these solid-liquid wastes, people can use kitchen solid-liquid waste processor for grinding treatment, which can break the waste into small particles for subsequent treatment and reuse.
[0003] In the process of kitchen waste treatment, drying and condensation technology is an important link to realize solid-liquid separation, and in this process, condensate water needs to be collected, and at the same time, odor emission needs to be avoided. In the prior art, activated carbon filter is also used to filter and purify odor, but in the drying and condensation process, liquid often remains in activated carbon, which makes activated carbon ineffective, affecting the efficiency and quality of waste treatment. To solve this problem, a high-efficiency, low-energy consumption device needs to be designed to efficiently collect condensate water, ensure the activity maintenance of activated carbon, and ensure the smooth circulation of gas. UTILITY MODEL CONTENT
[0004] To solve the above problems, the utility model provides a gas purification structure of kitchen solid-liquid waste processor, which aims to reuse condensate water through liquid collection tank, purify the gas in the treatment cabin through filter, and avoid the inactivation of activated carbon in the filter through water suction port, reducing pollution and realizing resource reuse.
[0005] The utility model solves the technical problems by adopting the following technical solutions:
[0006] The utility model provides a kind of gas purification structure of kitchen solid-liquid waste processor, including processing cabin, the processing cabin is provided with stirring cylinder, heater, condenser and liquid collecting tank;The heater is arranged at the outer bottom surface of the stirring cylinder, the liquid in the stirring cylinder is changed into water vapor;The input end of the condenser is communicated with the stirring cylinder, the input end of the liquid collecting tank is communicated with the bottom of the condenser, the output end of the liquid collecting tank is communicated with the stirring cylinder, the water vapor in the stirring cylinder is condensed into condensed water by the condenser, and flows into the liquid collecting tank for the stirring cylinder cleaning;The gas output end of the condenser is divided into two ways to form dry cycle and wet cycle, when dry cycle, the gas output end of the condenser is communicated with filter, the output end of the filter is communicated with the stirring cylinder and is arranged, the gas in the condenser is filtered by the filter and returns to the stirring cylinder;When wet cycle, the gas output end of the condenser is communicated with the stirring cylinder and is arranged, the gas in the condenser directly returns to the stirring cylinder;The input end of the filter is provided with water suction port, and the water suction port is connected with the liquid collecting tank by pipeline provided with pump.
[0007] According to one embodiment of the utility model, the processing cabin includes a top cover plate located above the stirring cylinder, the top cover plate is provided with an air extraction path and an air return path; the input end of the air extraction path is communicated with the stirring cylinder, and the output end is connected with the input end of the condenser; when dry cycle, the gas output end of the condenser is communicated with the filter through the lower air path, and the output end of the filter is communicated with the stirring cylinder through the upper air path and the air return path in sequence; when wet cycle, the gas output end of the condenser is communicated with the stirring cylinder through the air return path; the gas output end of the condenser, the input end of the air return path, the input end of the lower air path and the output end of the upper air path are provided with on-off controllers, and dry cycle and wet cycle are switched by the on-off controllers.
[0008] According to one embodiment of the utility model, the inlet end of the air extraction path and the outlet end of the air return path are located above the front end of the stirring cylinder.
[0009] According to one embodiment of the utility model, a fan is arranged on the air extraction path.
[0010] According to one embodiment of the utility model, the condenser is provided with a condensing inlet, a condensing outlet pipeline is communicated with the gas output end of the condenser, one end of the condensing outlet pipeline is connected with the condenser, the other end is connected with the top cover plate, a collecting nozzle is arranged at the bottom end of the condenser and is communicated with the liquid collecting tank through a pipeline, the air extraction path is communicated with the condensing inlet, water vapor in the crushing cylinder enters the condenser to form condensed water, the condensed water flows into the liquid collecting tank from the collecting nozzle, the input end of the lower air path is connected with the top cover plate, the output end is communicated with the filter air inlet, the input end of the upper air path is communicated with the filter return air outlet, the output end is connected with the top cover plate, the on-off controller is arranged at the connection of the output end of the condensing outlet pipeline, the input end of the lower air path, the output end of the upper air path and the input end of the return air path, the on-off controller is a wind valve control piece to control the opening of dry cycle or wet cycle.
[0011] According to one embodiment of the utility model, a bearing frame is arranged below the crushing cylinder, the front end of the crushing cylinder is arranged on the bearing frame, and the liquid collecting tank is embedded in the bearing frame.
[0012] According to one embodiment of the utility model, the filter is provided with a filter air inlet and a filter return air outlet, a filter air inlet path is connected with the inlet end of the filter, a filter return air path is connected with the outlet end of the filter, one end of the filter air inlet path is communicated with the lower air path, the other end is communicated with the filter air inlet, one end of the filter return air path is communicated with the upper air path, and the other end is communicated with the filter return air outlet.
[0013] According to one embodiment of the utility model, the water extraction port is arranged on the filter air inlet path.
[0014] According to one embodiment of the utility model, two pieces of activated carbon are arranged in the filter, and the two pieces of activated carbon are communicated through a connecting air duct.
[0015] According to one embodiment of the utility model, a rotary knife and a fixed knife are arranged in the crushing cylinder, the rotary knife is rotatably connected in the crushing cylinder, and the fixed knife is fixedly connected to the inner wall surface of the crushing cylinder.
[0016] The utility model brings the beneficial effect that:
[0017] 1. Efficient solid-liquid separation: through the heating of the heater, the solid and liquid in the kitchen waste are effectively separated, which is convenient for subsequent treatment.
[0018] Gas circulation purification: the designed gas wet cycle avoids excessive moisture from entering the filter, ensuring the efficiency of the filter; the designed gas dry cycle, i.e. the gas is filtered through the filter and returned to the crushing cylinder, improves the gas treatment efficiency of the system, improves the adsorption capacity of harmful substances and odors in the gas, ensures the cleanliness of the treated gas, reduces gas leakage and odor release, and thus improves the operating environment;
[0019] Improve the filtering efficiency: in the dry cycle, the design of the water suction port further avoids the retention of liquid in the activated carbon, which causes the activated carbon to lose its effectiveness;
[0020] Efficient use of condensate water: the condensate water in the condenser is stored in the liquid collecting tank for subsequent cleaning of the crushing cylinder, realizing the reuse of resources. BRIEF DESCRIPTION OF DRAWINGS
[0021] The utility model will be further described below in combination with the drawings and specific embodiments,
[0022] Fig. 1 is a structure schematic view one of a gas purification structure of a kitchen solid-liquid waste processor according to the utility model;
[0023] Fig. 2 is a structure schematic view two of a gas purification structure of a kitchen solid-liquid waste processor according to the utility model;
[0024] Fig. 3 is a structure schematic view three of a gas purification structure of a kitchen solid-liquid waste processor according to the utility model;
[0025] Fig. 4 is a structure schematic view four of a gas purification structure of a kitchen solid-liquid waste processor according to the utility model;
[0026] Fig. 5 is a structure schematic view five of a gas purification structure of a kitchen solid-liquid waste processor according to the utility model;
[0027] Fig. 6 is a structure schematic view six of a gas purification structure of a kitchen solid-liquid waste processor according to the utility model.
[0028] Among them, 1, crushing cylinder; 11, rotary knife; 12, fixed knife; 2, heater; 3, condenser; 31, condensing inlet; 32, condensing outlet pipeline; 33, collection nozzle; 34, lower air path; 4, air suction path; 41, air suction port; 42, fan; 5, return air path; 51, return air port; 52, air valve control piece; 6, filter; 61, filter air inlet path; 611, water suction port; 62, filter return air path; 63, filter air inlet; 64, filter return air port; 65, connecting air duct; 66, upper air path; 7, liquid collecting tank; 8, bearing frame; 9, top cover plate. DETAILED DESCRIPTION
[0029] Clearly, the described embodiments are merely a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative efforts under the premise that no creative efforts are made, belong to the scope of protection of the present application.
[0030] Referring to Figs. 1-6, the embodiment provides a gas purification structure of a kitchen solid-liquid waste processor, which comprises a treatment cabin, the treatment cabin is internally provided with a crushing cylinder 1, a heater 2, a condenser 3 and a liquid collecting tank 7.
[0031] The heater 2 is arranged on the outer bottom surface of the crushing cylinder 1, and the condenser 3 is arranged above the crushing cylinder 1. The heater 2 is used to convert the liquid in the crushing cylinder 1 into water vapor, so as to realize solid-liquid separation of the kitchen solid-liquid waste, and then the condenser 3 is used to condense the water vapor to form condensed water. This design can effectively volatilize and condense the liquid part, and make the solid component drier, so as to facilitate subsequent processing and improve the processing efficiency of the kitchen waste.
[0032] The treatment cabin comprises a top cover plate 9 arranged above the crushing cylinder 1, and the top cover plate 9 is internally provided with an air extraction path 4 and an air return path 5. The input end of the air extraction path 4 is an air extraction port 41, which is arranged above the front end of the crushing cylinder 1, and the output end of the air return path 5 is an air return port 51, which is arranged above the front end of the crushing cylinder 1. This design makes full use of the space, and improves the compactness and stability of the structure. The air extraction port 41 is arranged in communication with the condenser 3 through the air extraction path 4, and a fan 42 is arranged on the air extraction path 4. The fan 42 is used to send air to the condenser 3, so that the water vapor in the crushing cylinder 1 is transported into the condenser 3.
[0033] The input end of the liquid collecting tank 7 is in communication with the bottom of the condenser 3, the output end of the liquid collecting tank 7 is in communication with the crushing cylinder 1, and the condensed water flows into the liquid collecting tank 7 for subsequent cleaning of the crushing cylinder 1.
[0034] The condenser 3 is arranged below the filter 6, and the filter 6 is provided with a filter air inlet 63 and a filter air return port 64. The condenser 3 is connected with the filter air inlet 63 through a lower air path 34, and the filter air return port 64 is sequentially connected with an upper air path 66 and the air return path 5.
[0035] Specifically, the gas output end of the condenser 3 is connected with not only the lower air path 34, but also the air return path 5. The gas output end of the condenser 3, the input end of the air return path 5, the input end of the lower air path 34 and the output end of the upper air path 66 are provided with an on-off controller. The on-off controller divides the gas output end of the condenser 3 into two paths to form a wet cycle and a dry cycle. A moisture detector is arranged on the gas output end of the condenser 3, which is used to detect the moisture in the gas after passing through the condenser 3, so as to select the wet cycle or the dry cycle.
[0036] Wet cycle: when the moisture in the gas after passing through the condenser 3 is too much, the communication between the condenser 3 and the return air path 5 is blocked, the communication between the condenser 3 and the lower air path 34 is blocked, the communication between the upper air path 66 and the return air path 5 is blocked, and the gas passing through the condenser 3 directly enters the crushing cylinder 1 through the return air path 5.
[0037] Dry cycle: when the moisture in the gas after passing through the condenser 3 is low, the communication between the condenser 3 and the return air path 5 is blocked, the communication between the condenser 3 and the lower air path 34 is communicated, the communication between the upper air path 66 and the return air path 5 is communicated, and the gas passing through the condenser 3 enters the filter 6 after being filtered through the lower air path 34, and then enters the crushing cylinder 1 along the upper air path 66 and the return air path 5.
[0038] When the moisture in the gas after passing through the condenser 3 is too much, the wet cycle is performed, and when the moisture content is detected to be lower than the set value, the dry cycle is switched, which is designed to prevent the filter 6 from being saturated due to the absorption of too much moisture, thereby reducing the effectiveness of adsorbing odors.
[0039] The inlet end of the filter 6 is connected with a filter inlet air path 61, and the outlet end is connected with a filter return air path 62. One end of the filter inlet air path 61 is in communication with the lower air path 34, and the other end is in communication with the filter inlet 63. One end of the filter return air path 62 is in communication with the upper air path 66, and the other end is in communication with the filter return air outlet 64.
[0040] A water suction port 611 is provided on the filter inlet air path 61, and the liquid at the water suction port 611 is collected into the liquid collecting tank 7 by the water pump, so as to avoid the liquid flowing into the activated carbon in the filter 6, thereby causing the activated carbon to be ineffective.
[0041] Two pieces of activated carbon are installed in the filter 6, in order to increase the filtering area and improve the adsorption capacity of impurities (such as odors and harmful substances) in the gas. The two pieces of activated carbon are communicated through the connecting air duct 65, which ensures that the gas can flow effectively when passing through the filter 6, and ensures that the gas can fully contact the two pieces of activated carbon, thereby improving the filtering effect. The filtered gas returns to the crushing cylinder 1.
[0042] The condenser 3 is provided with a condensing inlet 31, and a condensing outlet pipeline 32 is communicated in front of the condenser 3. One end of the condensing outlet pipeline 32 is connected with the condenser 3, and the other end is connected with the top cover plate 9. The bottom end of the condenser 3 is provided with a collecting nozzle 33, and is communicated with the liquid collecting tank 7 located below the condenser 3 through a pipeline. The air suction path 4 is communicated with the condensing inlet 31, and the water vapor in the crushing cylinder 1 enters the condenser 3 from the condensing inlet 31 to be condensed into condensed water, and the condensed water flows into the liquid collecting tank 7 through the collecting nozzle 33 for storage for subsequent cleaning of the crushing cylinder 1.
[0043] The input end of the lower air passage 34 is connected with the top cover plate 9, and the output end is communicated with the filter air inlet 63. The input end of the upper air passage 66 is communicated with the filter air outlet 64, and the output end is connected with the top cover plate 9. The output end of the condensing outlet pipeline 32, the input end of the lower air passage 34 and the output end of the upper air passage 66 are all located in front of the condenser 3. Moreover, a switch controller is arranged at the connection of the output end of the condensing outlet pipeline 32, the input end of the lower air passage 34, the output end of the upper air passage 66 and the input end of the return air passage 5. The switch controller is a wind valve control piece 52, which controls the switch between the four pipelines.
[0044] Wet cycle: when the water content in the gas after passing through the condenser 3 is too much, the communication between the condensing outlet pipeline 32 and the return air passage 5 is opened, the communication between the condensing outlet pipeline 32 and the lower air passage 34 is blocked, and the communication between the upper air passage 66 and the return air passage 5 is blocked. After the gas passes through the condenser 3, it directly enters the crushing cylinder 1 through the return air passage 5.
[0045] Dry cycle: when the water content in the gas after passing through the condenser 3 is low, the communication between the condensing outlet pipeline 32 and the return air passage 5 is blocked, the communication between the condensing outlet pipeline 32 and the lower air passage 34 is opened, and the communication between the upper air passage 66 and the return air passage 5 is opened. After the gas passes through the condenser 3, it enters the filter 6 through the condensing outlet pipeline 32 and the lower air passage 34 in sequence, and then enters the crushing cylinder 1 through the upper air passage 66 and the return air passage 5 in sequence, realizing the internal circulation of the gas, continuously filtering the gas, and avoiding the leakage of the gas to the outside and the emission of odor.
[0046] In the above embodiment, the condensing outlet pipeline 32, the lower air passage 34 and the upper air passage 66 are arranged in the condenser 3, and the filter 6 is arranged in the lower air passage 34.
[0047] The above crushing cylinder 1 is arranged below the bearing frame 8, the front end of the crushing cylinder 1 is arranged above the bearing frame 8, and the liquid collecting tank 7 is embedded in the bearing frame 8, so that the space is fully utilized, and the processing cabin structure is compact and stable.
[0048] The above crushing cylinder 1 is provided with a rotating knife 11 and a fixed knife 12. The rotating knife 11 is rotatably connected in the crushing cylinder 1, and the fixed knife 12 is fixedly connected to the inner wall surface of the crushing cylinder 1. The rotating knife 11 and the fixed knife 12 realize the crushing effect of the solid-liquid waste.
[0049] It should be noted that the above directions (such as left, right, front, back, up and down) are based on FIG. 2, and in FIG. 2, the side facing the reader is the front side, the side facing away from the reader is the back side, the left side in FIG. 2 is the left side, the right side in FIG. 2 is the right side, the upper side in FIG. 1 is the upper side, and the lower side in FIG. 1 is the lower side.
[0050] It should be explained that: the above only is the preferred embodiment of the utility model, and is not used to limit the utility model, although the utility model is explained in detail with reference to the foregoing embodiment, for the skilled person in the art, it still can modify the technical scheme recorded in the foregoing each embodiment, or equivalent replacement is carried out to part of technical features, and any modification, equivalent replacement, improvement etc. that is made within the spirit and principle of the utility model should be contained in the protection scope of the utility model.
Claims
1. A gas purification structure for a kitchen waste solid-liquid waste processor, characterized in that: The processing cabin is internally provided with a crushing cylinder (1), a heater (2), a condenser (3) and a liquid collecting tank (7); The heater (2) is arranged on the outer bottom surface of the crushing cylinder (1) to convert the liquid in the crushing cylinder (1) into water vapor; The input end of the condenser (3) is in communication with the crushing cylinder (1), the input end of the liquid collecting tank (7) is in communication with the condenser (3), the output end of the liquid collecting tank (7) is in communication with the crushing cylinder (1), the water vapor in the crushing cylinder (1) is condensed into condensed water by the condenser (3) and flows into the liquid collecting tank (7) for cleaning the crushing cylinder (1); The gas output end of the condenser (3) is divided into two paths to form dry circulation and wet circulation, when the dry circulation, the gas output end of the condenser (3) is in communication with a filter (6), the output end of the filter (6) is in communication with the crushing cylinder (1), the gas in the condenser (3) is filtered by the filter (6) and returns to the crushing cylinder (1); when the wet circulation, the gas output end of the condenser (3) is in communication with the crushing cylinder (1), the gas in the condenser (3) directly returns to the crushing cylinder (1); The input end of the filter (6) is provided with a water suction port (611), the water suction port (611) is connected with the liquid collecting tank (7) through a pipeline provided with a pump.
2. The gas purification structure of a kitchen waste solid-liquid disposer according to claim 1, characterized in that: The processing cabin comprises a top cover plate (9) above the crushing cylinder (1), the top cover plate (9) is internally provided with an air suction path (4) and an air return path (5); The input end of the air suction path (4) is in communication with the crushing cylinder (1), and the output end is connected with the input end of the condenser (3); When the dry circulation, the gas output end of the condenser (3) is in communication with the filter (6) through a lower air path (34), the output end of the filter (6) is in communication with the crushing cylinder (1) through a sequentially communicated upper air path (66) and the air return path (5); When the wet circulation, the gas output end of the condenser (3) is in communication with the crushing cylinder (1) through the air return path (5); The gas output end of the condenser (3), the input end of the air return path (5), the input end of the lower air path (34) and the output end of the upper air path (66) are provided with an on-off controller, and the dry circulation and the wet circulation are switched by the on-off controller.
3. The gas purification structure of the kitchen waste solid-liquid disposer according to claim 2, characterized in that: The inlet end of the air suction path (4) and the outlet end of the air return path (5) are located above the front end of the crushing cylinder (1).
4. The gas purification structure of the kitchen waste solid-liquid disposer according to claim 2, characterized in that: A fan (42) is arranged on the air suction path (4).
5. The gas purification structure of the kitchen waste solid-liquid disposer according to claim 2, characterized in that: A condensing inlet (31) is formed on the condenser (3), the gas output end of the condenser (3) is in communication with a condensing outlet pipeline (32), one end of the condensing outlet pipeline (32) is connected with the condenser (3), and the other end is connected with the top cover plate (9); The bottom end of the condenser (3) is provided with a collecting nozzle (33) and communicates with the liquid collecting tank (7) through a pipeline, the air extraction path (4) communicates with the condensing inlet (31), and the water vapor in the crushing cylinder (1) enters the condenser from the condensing inlet (31) to become condensed water, and the condensed water flows into the liquid collecting tank (7) from the collecting nozzle (33); The input end of the lower air path (34) is connected with the top cover plate (9), the output end of the upper air path (66) is connected with the top cover plate (9), and the on-off controller is arranged at the connection of the output end of the condensing outlet pipeline (32), the input end of the lower air path (34), the output end of the upper air path (66) and the input end of the return air path (5), and the on-off controller is a wind valve control piece (52) to control the opening of dry cycle or wet cycle.
6. The gas purification structure of a kitchen waste solid-liquid disposer according to claim 1, characterized in that: The lower end of the crushing cylinder (1) is provided with a bearing frame (8), and the front end of the crushing cylinder (1) is arranged above the bearing frame (8), and the liquid collecting tank (7) is embedded in the bearing frame (8).
7. The gas purification structure of the kitchen waste solid-liquid disposer according to claim 2, characterized in that: The filter (6) is provided with a filtering air inlet (63) and a filtering air return (64), the inlet end of the filter (6) is connected with a filtering air inlet path (61), and the outlet end is connected with a filtering air return path (62), one end of the filtering air inlet path (61) is communicated with the lower air path (34), and the other end is communicated with the filtering air inlet (63), one end of the filtering air return path (62) is communicated with the upper air path (66), and the other end is communicated with the filtering air return (64).
8. The gas purification structure of the kitchen waste solid-liquid disposer according to claim 7, characterized in that: The water extraction port (611) is arranged on the filtering air inlet path (61).
9. The gas purification structure of the kitchen waste solid-liquid disposer according to claim 6, characterized in that: Two pieces of activated carbon are installed in the filter (6), and the two pieces of activated carbon are communicated through a connecting air duct (65).
10. The gas purification structure of a kitchen waste solid-liquid disposer according to claim 1, characterized in that: The crushing cylinder (1) is provided with a rotating knife (11) and a fixed knife (12), the rotating knife (11) is rotatably connected in the crushing cylinder (1), and the fixed knife (12) is fixedly connected to the inner wall surface of the crushing cylinder (1).
Citation Information
Patent Citations
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CN117483392A
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CN117483406A
Kitchen waste solid-liquid waste processor and cleaning system thereof
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