Lightweight package with dissimilar inner chamber contour and outer contour

Abstract

Disclosed herein are single chamber dispenser packages. A single chamber dispenser package includes a single chamber dispenser to hold useable material. The single chamber dispenser includes an inner component configured to have a first contour, an outer component formed with the inner component, where the outer component is configured to have a second contour, and one or more voids formed during formation of the inner component and the outer component, where the one or more voids are formed between the inner component and the outer component. The first contour and the second contour are different or dissimilar.

Description

Attorney Docket No. JABIN-121-B-WOLIGHTWEIGHT PACKAGE WITH DISSIMILAR INNER CHAMBER CONTOUR AND OUTER CONTOURTECHNICAL FIELD

[0001] This disclosure relates to packaging and in particular, lightweight packages and molds to make the lightweight packages.SUMMARY

[0002] Disclosed herein are methods, lightweight packages, and molds for making the lightweight packages, where a lightweight package includes a dissimilar inner chamber contour and an outer contour formed as a single or unitary piece.BRIEF DESCRIPTION OF THE DRAWINGS

[0003] The disclosure is best understood from the following detailed description when read in conjunction with the accompanying drawings and are incorporated into and thus constitute a part of this specification. It is emphasized that, according to common practice, the various features of the drawings are not to-scale. On the contrary, the dimensions of the various features are arbitrarily expanded or reduced for clarity.

[0004] FIG. 1 is an example single chamber dispenser package in accordance with implementations.

[0005] FIG. 2 is an exploded view of the example single chamber dispenser package of FIG. 1 in accordance with implementations.

[0006] FIG. 3 is a cross-sectional view of the example single chamber dispenser package of FIG. 1 in accordance with implementations.

[0007] FIG. 4 is an enlarged cross-sectional view of the example single chamber dispenser package of FIG. 3 in accordance with implementations.

[0008] FIG. 5 is another cross-sectional view of the example single chamber dispenser package of FIG. 1 in accordance with implementations.

[0009] FIG. 6 is an example single chamber dispenser of the example single chamber dispenser package of FIG. 1 in accordance with implementations.

[0010] FIG. 7 is a top view of the example single chamber dispenser of FIG. 6 in accordanceAttorney Docket No. JABIN-121-B-WO with implementations.

[0011] FIG. 8 is a bottom view of the example single chamber dispenser of FIG. 6 in accordance with implementations.

[0012] FIG. 9 is a cross-sectional view of the example single chamber dispenser of FIG. 6 in accordance with implementations.

[0013] FIG. 10 is a perspective, cross-sectional view of the example single chamber dispenser of FIG. 9 in accordance with implementations.

[0014] FIG. 11 is an enlarged cross-sectional view of the example single chamber dispenser of FIG. 9 in accordance with implementations.

[0015] FIG. 12 is an example of a mold in accordance with implementations.

[0016] FIG. 13 is an exploded view of the example mold of FIG. 12 in accordance with implementations.

[0017] FIG. 14 is a method for making a container with a mold in accordance with implementations.DETAILED DESCRIPTION

[0018] The figures and descriptions provided herein may be simplified to illustrate aspects of the described embodiments that are relevant for a clear understanding of the herein disclosed processes, machines, manufactures, and / or compositions of matter, while eliminating for the purpose of clarity other aspects that may be found in typical similar devices, systems, compositions, and methods. Those of ordinary skill may thus recognize that other elements and / or steps may be desirable or necessary to implement the devices, systems, compositions, and methods described herein. However, because such elements and steps are well known in the art, and because they do not facilitate a better understanding of the disclosed embodiments, a discussion of such elements and steps may not be provided herein. However, the present disclosure is deemed to inherently include all such elements, variations, and modifications to the described aspects that would be known to those of ordinary skill in the pertinent art in light of the discussion herein.

[0019] Embodiments are provided throughout so that this disclosure is sufficiently thorough and fully conveys the scope of the disclosed embodiments to those who are skilled in the art. Numerous specific details are set forth, such as examples of specific aspects, devices, and methods, to provide a thorough understanding of embodiments of the present disclosure. Nevertheless, itAttorney Docket No. JABIN-121-B-WO will be apparent to those skilled in the art that certain specific disclosed details need not be employed, and that embodiments may be embodied in different forms. As such, the exemplary embodiments set forth should not be construed to limit the scope of the disclosure.

[0020] The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting. For example, as used herein, the singular forms "a", "an" and "the" may be intended to include the plural forms as well, unless the context clearly indicates otherwise. The terms "comprises," "comprising," "including," and "having," are inclusive and therefore specify the presence of stated features, steps, operations, elements, and / or components, but do not preclude the presence or addition of one or more other features, steps, operations, elements, components, and / or groups thereof.

[0021] The steps, processes, and operations described herein are thus not to be construed as necessarily requiring their respective performance in the particular order discussed or illustrated, unless specifically identified as a preferred or required order of performance. It is also to be understood that additional or alternative steps may be employed, in place of or in conjunction with the disclosed aspects.

[0022] Yet further, although the terms first, second, third, etc. may be used herein to describe various elements, steps or aspects, these elements, steps, or aspects should not be limited by these terms. These terms may be only used to distinguish one element or aspect from another. Thus, terms such as "first," "second." and other numerical terms when used herein do not imply a sequence or order unless clearly indicated by the context. Thus, a first element, step, component, region, layer, or section discussed below could be termed a second element, step, component, region, layer or section without departing from the teachings of the disclosure.

[0023] Additionally, terms such as “generally,” “approximately,” “substantially,” and the like should be understood to include the numerical range, concept, or base term with which they are associated as well as variations in the numerical range, concept, or base term on the order of up to 25% (e.g., to allow for manufacturing tolerances and / or deviations in design). For example, the term “generally parallel” should be understood as referring to an arrangement in which the pertinent components (structures, elements) subtend an angle therebetween that is equal to 180° as well as an arrangement in which the pertinent components (structures, elements) subtend an angle therebetween that is greater than or less than 180° (e.g., ±10%. ±15%. ±25%). The term “generally parallel” should thus be understood as encompassing configurations in which theAttorney Docket No. JABIN-121-B-WO pertinent components are arranged in parallel relation. Similarly, the term “generally identical” should be understood as encompassing configurations in which the pertinent components are identical in configuration as well as configurations in which there may be insubstantial variations between the pertinent components that do not influence the substantive construction or performance thereof.

[0024] The non-limiting embodiments described herein are with respect to packages to dispense content using a single chamber dispenser. These packages may be modified for a variety of applications and uses while remaining within the spirit and scope of the claims. The embodiments and variations described herein, and / or shown in the drawings, are presented by way of example only and are not limiting as to the scope and spirit. The descriptions herein may be applicable to all embodiments of the device and the methods for making the devices.

[0025] Disclosed herein are implementations of packages to dispense content using a single chamber dispenser. The implementations shown are illustrative and other implementations are within the scope of the specification and claims described herein. For purposes of illustration, certain aspects, features, and the like are described with respect to implementations. These aspects, features, and the like are appropriately applicable to and interchangeable with other implementations described herein.

[0026] In implementations, the method and packages described herein can use one or more of injection molding (IM), in-mold labeling (IML), die cutting, compression blow molding, thermoform molding, over-molding, extruding, lamination, and the like processing (collectively “structure forming process”) to manufacture the packages, single chamber dispensers, actuator mechanisms, components, housing, caps, containers, and other elements (collectively “structure” or “molded part or portion”) using polymers, biopolymers, sustainable materials, recyclable materials, biodegradable materials, bio-based resins, weight-optimized biodegradable plastic, films, paper, film, and the like (collectively “structure forming materials”). In implementations, the packaging can be a hybrid package using a combination of semi-rigid, flexible, and composite structures, components and / or parts.

[0027] In implementations, injection molding (IM), in-mold labeling (IML), heat, induction, mechanical, staking, ultrasonic, and adhesive or chemical bonding (collectively “join processing”) can be used to fuse, weld, or bond (collectively “fuse”) a flexible structure, component, and / or part (collectively “flexible component”) to create a sealed package which can hold or protect contentAttorney Docket No. JABIN-121-B-WO or materials. In implementations, the fusing can include application of pressure, temperature, and / or combinations thereof. In implementations, the sealed package can be an integrally (e.g., monolithically), hermetically sealed package.

[0028] In implementations, the flexible component can be or can be made from film, heavy film, paperboard, pressed pulp, compostable coated paper, recyclable materials, sustainable materials, degradable materials, biodegradable materials, and the like. In implementations, the flexible component can include a barrier layer or film on an internal or inside surface, where the barrier layer is impervious to the content or material in the package and chemically inert with respect to the content or material in the package. In implementations, the flexible component can be an integrated or integrally formed barrier layer or film with the heavy film, paperboard, pressed pulp, compostable coated paper, recyclable materials, sustainable materials, degradable materials, biodegradable materials, and the like.

[0029] In implementations, a structure can include a barrier layer or film on an internal or inside surface, where the barrier layer is impervious to the content or material in the package and chemically inert with respect to the content or material in the package.

[0030] In implementations, content can be, but is not limited to, solids, gels, and / or high viscosity materials.

[0031] Described herein are methods, containers, dispensers, cups, and / or packages, and molds for making the same, where, for example, a container includes a dissimilar inner chamber contour and an outer contour formed as a single or unitary piece. In implementations, a container can include an inner component configured to have a first contour, an outer component configured to have a second contour, and one or more voids formed during single or unitary formation of the inner component and the outer component, where the one or more voids are formed between the inner component and the outer component and the first contour and the second contour are dissimilar. In implementations, the container can include a base seal, a top seal, and / or combinations thereof that are, for example, fused on to appropriate and / or applicable portions of the inner component and / or the outer component.

[0032] FIG. 1 is an example of a single chamber dispenser package 1000 in accordance with implementations. The single chamber dispenser package 1000 can include a single chamber dispenser, container, and / or or housing (single chamber dispenser 1100). an actuator mechanism 1200, and a cap 1300. In implementations, the single chamber dispenser 1100 can include an outer,Attorney Docket No. JABIN-121-B-WO external, varying, and / or shaped cross- section, area, surface, contour, and / or component 11 10 (collectively “outer component”). In implementations, the cap 1300 can be removably attached and re-attached to the single chamber dispenser 1100 to access useable material and / or content using a variety of techniques including, but not limited to, interference fit or frictional fit.

[0033] FIG. 2 is an exploded view of the example single chamber dispenser package 1000 of FIG. 1 in accordance with implementations. As shown here, the single chamber dispenser package 1000 can include a seal 1400, a base seal 1500, a spindle or screw 1600, and a platform 1700. In implementations, the seal 1400 can be fused to the single chamber dispenser 1100 after placement of the content in the single chamber dispenser 1100. A user can remove the seal 1400 to access the content in the single chamber dispenser package 1000. In implementations, the base seal 1500 can secure and seal the actuator mechanism 1200, the screw 1600, and the platform 1700 within the single chamber dispenser 1100. In implementations, the actuator mechanism 1200 can be connected to the screw 1600 and the platform 1700 such that actuation of the actuator mechanism 1200 causes the screw 1600 to rotate, which in turn causes the platform 1700 to move in a direction to push or present the content for use by a user.

[0034] In implementations, the actuator mechanism 1200, the screw 1600, and the platform 1700 can be referred to as an actuator component. In implementations, the actuator component can be or use a variety of techniques, including but not limited to, a slider based actuator and / or a pushbased actuator.

[0035] In implementations, content facing and / or touching components and / or surfaces of the single chamber dispenser package 1000 can be coated with a barrier layer, the content facing and / or touching components and / or surfaces can include an integrated barrier layer, and / or combinations thereof. In implementations, barrier layer can be inert with respect to the content.

[0036] In implementations, the single chamber dispenser package 1000 can be used with a replaceable content filled cartridge.

[0037] FIG. 3 is a cross-sectional view of the example single chamber dispenser package 1000 of FIG. 1 in accordance with implementations. FIG. 4 is an enlarged cross-sectional view of the example single chamber dispenser package 1000 of FIG. 3 in accordance with implementations. FIG. 5 is another cross-sectional view of the example single chamber dispenser package 1000 of FIG. 1 in accordance with implementations.

[0038] As shown here, the single chamber dispenser package 1000 can include an internalAttorney Docket No. JABIN-121-B-WO and / or inner, constant and / or non-varying cross-section, area, surface, inner chamber contour, and / or component 1120 (collectively “inner component”). In implementations, the platform 1700 is sealed against an inner surface 1122 of the inner component 1120. The inner component 1120 defines a cavity 1124 within which the content is placed.

[0039] As described herein, the outer component 1110 and the inner component 1120 are a single, integrated chamber where the outer component 1110 can form any shape while the inner component 1120 can maintain a constant shape to permit columnar formation of content that is poured in liquid form into the cavity 1124 of the single chamber dispenser package 1000 and one which generally matches the platform 1700 so that the actuator component can push the content out of the cavity 1124 of the single chamber dispenser 1100 in a generally even fashion. In implementations, the outer component 1110 and the inner component 1120 can have dissimilar contours but are formed as a single or unitary piece as described herein.

[0040] The formation of the single chamber dispenser 1100 using the molding components and tooling described herein further establishes one or more cavities or voids 1800, 1810, 1820, and 1830 between the outer component 1110 and the inner component 1120. That is, material that would have been present between the outer component 1110 and the inner component 1120 is absent, reduced, minimized, and / or mitigated. This enables formation of a lightweight and sustainable package. That is, the weight of the package is reduced. In implementations, plastic or material waste can be reduced.

[0041] In implementations, the one or more cavities or voids 1800, 1810, 1820, and 1830 can vary in shape and follow, in part, appropriate contours, shapes, and / or surfaces of the inner component 1120 and the outer component 1110. That is. the one or more cavities or voids 1800, 1810, 1820, and 1830 can share a sidewall of the inner component 1120, which also defines the cavity 1124.

[0042] The one or more cavities or voids 1800. 1810, 1820, and 1830 can be strategically positioned to mitigate waste and offer a means for a manufacturer, user, and / or commercial party to design an outer appearance and / or contour of the single chamber dispenser package 1000 as required or desired.

[0043] In implementations, the outer component 1110 and the inner component 1120 can have a juncture area 1900 where the outer component 1110 and the inner component 1120 share a common wall or sidewall. In implementations, the juncture area 1900 can represent, in part, a userAttorney Docket No. JABIN-121-B-WO grip area. In implementations, portions of the outer component 1110 can taper toward or to the inner component 1120 to form or meet at the juncture area 1900 and essentially close respective one or more cavities or voids 1800, 1810, 1820. and 1830.

[0044] The formation of the single chamber dispenser 1100 using the molding components and tooling described herein is simpler and cost effective in contrast to a multi-chamber construction.

[0045] FIG. 6 is an example single chamber dispenser 1100 of the example single chamber dispenser package 1000 of FIG. 1 in accordance with implementations. FIG. 7 is a top view of the example single chamber dispenser 1100 of FIG. 6 in accordance with implementations. FIG. 8 is a bottom view of the example single chamber dispenser 1100 of FIG. 6 in accordance with implementations. FIG. 9 is a cross-sectional view of the example single chamber dispenser 1100 of FIG. 6 in accordance with implementations. FIG. 10 is a perspective, cross-sectional view of the example single chamber dispenser 1100 of FIG. 9 in accordance with implementations. FIG. 11 is an enlarged cross-sectional view of the example single chamber dispenser 1100 of FIG. 9 in accordance with implementations.

[0046] As shown, the single chamber dispenser 1100 can include, but is not limited to, the outer component 1110, the inner component 1120, and the one or more cavities or voids 1800, 1810, 1820, and 1830.

[0047] Operationally with respect to FIGS. 1-11, content, in the form of a liquid, si urry. and / or similar form can be placed into the single chamber dispenser 1100 of the single chamber dispenser package 1000. The seal 1400 can be fused to the single chamber dispenser 1100. The cap 1300 can then be attached to the single chamber dispenser 1100.

[0048] Operationally with respect to FIGS. 1-11, a user can remove the cap 1300 from the single chamber dispenser 1100. If accessing the content for the first time, the user can remove the seal 1400. The user can actuate and / or engage the actuator component to push the content out of the single chamber dispenser 1100. After use of the content, the user can replace the cap 1300 on the single chamber dispenser 1100 for later use.

[0049] FIG. 12 is an example of a mold 12000 in accordance with implementations. FIG. 13 is an exploded view of the example mold 12000 of FIG. 12 in accordance with implementations. In implementations, the mold 12000 can include, but is not limited to, a pair of cavity mold components 12100 and 12200 and a pair of core mold components 12300 and 12400. InAttorney Docket No. JABIN-121-B-WO implementations, the mold 12000 can be used with a variety of molding machines and techniques including, but not limited to, injection molding (IM), in-mold labeling (IML), die cutting, compression blow molding, thermoform molding, over-molding, and / or lamination. Each of the variety of molding machines and techniques can include, but is not limited to, injection ports, ejection pins, and / or cooling channels. In implementations, the mold 12000 can be used to form a single chamber dispenser 13000. For example, the single chamber dispenser 13000 can be the single chamber dispenser 1100 of FIGS. 1-11. The single chamber dispenser 13000 can include an inner component 13100 and an outer component 13200.

[0050] In implementations, each of the cavity mold components 12100 and 12200 can include inner surfaces 12110 and 12210 which are matched to form appropriate surfaces of the inner component 13100 and the outer component 13200.

[0051] In implementations, the core mold component 12400 can include an inner component block 12410 configured to form the inner component 13100. In implementations, one or more of the core mold components 12300 and 12400 can be configured to include an inner component block. In an illustrative example, each of the core mold components 12300 and 12400 can have a portion of the inner component block.

[0052] In implementations, each of the core mold components 12300 and 12400 can include one or more core out or sleeve components (collectively “core out component”) 12500 configured to form one or more voids 13300 between and match certain portions, contours, and / or surfaces of the inner component 13100 and the outer component 13200. In implementations, the one or more voids 13300 are configured to match an outer surface of the inner component 13100 and an inner surface of the outer component 13200. In implementations, a portion of the inner component 13100 and the outer component 13200 can have a juncture portion 13400. In implementations, the one or more voids 13300 can be the one or more cavities or voids 1800, 1810, 1820, and 1830.

[0053] In implementations, the core out component(s) 12500 can be mechanically attached to appropriate ones of the core mold components 12300 and 12400 using for example, but not limited to. screws, brackets, interference based fitting, snap-on based connection, and / or the like.

[0054] In implementations, the core out component(s) 12500 can be made from durable and high thermally conductive materials such as, but not limited to, beryllium copper. In implementations, due to the placement of the core out component(s) 12500, cooling from the cooling channels in the mold equipment may not be sufficient. Accordingly, use of high thermallyAttorney Docket No. JABIN-121-B-WO conductive materials can provide increased or enhanced cooling. In implementations, a durable material can include, but is not limited to, materials having a strength of approximately 1,400 MPa or 200,000 PSI. In implementations, high thermally conductive materials can include, but is not limited to, materials having a thermal conductivity near or in the range of 130-245 W / m-deg C. In implementations, high thermally conductive materials can include, but is not limited to, materials having a thermal conductivity 3 to 5 times of normal tool steel.

[0055] In implementations, the number of core out components can depend on a configuration, contour, or shape of the inner component 13100 and the outer component 13200.

[0056] In implementations, which of the core mold components 12300 and 12400 includes a core out component can depend on a configuration, contour, or shape of the inner component 13100 and the outer component 13200.

[0057] In implementations, the shape of the core out components can depend on a configuration, contour, or shape of the inner component 13100 and the outer component 13200. In implementations, the shape can be any polygon.

[0058] In implementations, the mold 12000 can be used with an IM machine by injecting appropriate structure forming materials.

[0059] In implementations, the mold 12000 can be used with an over-molding technique using appropriate structure forming materials. In an illustrative example, molded fiber can be used for the inner component 13100 and a different structure forming material can be used for the outer component 13200 to over-mold (i.e., fuse) onto or with the molded fiber. The core out component(s) 12500 can create the appropriate voids and the molded fiber and the different structure forming material can fuse at appropriate junctures, such as, the juncture portion 13400.

[0060] FIG. 14 is a method 14000 for making a container with a mold in accordance with implementations. The method includes forming 14100 cavity mold components; forming 14200 core mold components; forming 14300 one or more core out components; and attaching 14400 the one or more core out components to the one or more of the core mold components. In implementations, the cavity mold components, the core mold components, and the one or more core out components can be used to form the single dispenser package and components therein as described herein.

[0061] The method includes forming 14100 cavity mold components. In implementations, the cavity mold components are configured to generate appropriate portions of an inner componentAttorney Docket No. JABIN-121-B-WO and an outer component of a chamber dispenser.

[0062] The method includes forming 14200 core mold components. In implementations, the core mold components are configured to generate appropriate portions of the inner component.

[0063] The method includes forming 14300 one or more core out components. In implementations, the one or more core out components are configured to match appropriate surfaces of the cavity mold components and the core mold components to form one or more voids between the inner component and the outer component during formation of the inner component and the outer component.

[0064] The method includes attaching 14400 the one or more core out components to the one or more of the core mold components. In implementations, the one or more core out components are mechanically attached to the one or more of the core mold components. In implementations, the one or more core out components are configured to match an outer surface of the core mold components and an inner surface of the cavity mold components. In implementations, the one or more core out components are made from durable and high thermally conductive materials. In implementations, the one or more core out components are made from beryllium copper. In implementations, the one or more core out components are polygons configured to match an outer surface of the core mold components and an inner surface of the cavity mold components.

[0065] Described herein is a package including a container configured to hold useable material, the container including an inner component configured to have a non-varying cross-section, an outer component formed with the inner component, the outer component configured to have a varying cross-section, and one or more voids formed during formation of the inner component and the outer component, the one or more voids formed between the inner component and the outer component, a replaceable cap configured to fit the container, and an actuator component integral with the container, the actuator component configured to dispense the useable material contained in the container.

[0066] In implementations, the one or more voids are configured to match appropriate surfaces of the inner component and the outer component. In implementations, the one or more voids are configured to match an outer surface of the inner component and an inner surface of the outer component. In implementations, the container further including a juncture portion formed between the inner component and the outer component. In implementations, the container is made from sustainable materials. In implementations, the one or more voids are formed at certain portionsAttorney Docket No. JABIN-121-B-WO between the inner component and the outer component.

[0067] Described herein is a mold including a pair of cavity mold components configured to form appropriate portions of an inner component and an outer component of a chamber dispenser, a pair of core mold components configured to form appropriate portions of the inner component, and one or more core out components configured to attach to one or more of the pair of core mold components, the one or more core out components configured to establish one or more voids between the inner component and the outer component during formation of the inner component and the outer component.

[0068] In implementations, the one or more core out components are configured to match appropriate surfaces of the inner component and the outer component. In implementations, the one or more core out components are configured to match an outer surface of the inner component and an inner surface of the outer component. In implementations, the one or more core out components are made from durable and high thermally conductive materials. In implementations, the one or more core out components are made from beryllium copper. In implementations, the one or more core out components are polygons configured to match appropriate surfaces of the inner component and the outer component.

[0069] Described herein is a method for making a container using a mold, the method including forming cavity mold components configured to generate appropriate portions of an inner component and an outer component of a chamber dispenser, forming core mold components configured to generate appropriate portions of the inner component, forming one or more core out components to match appropriate surfaces of the cavity mold components and the core mold components to form one or more voids between the inner component and the outer component during formation of the inner component and the outer component, and attaching the one or more core out components to the one or more of the core mold components.

[0070] In implementations, the one or more core out components are configured to match an outer surface of the core mold components and an inner surface of the cavity mold components. In implementations, the one or more core out components are made from durable and high thermally conductive materials. In implementations, the one or more core out components are made from beryllium copper. In implementations, the one or more core out components are polygons configured to match an outer surface of the core mold components and an inner surface of the cavity mold components.Attorney Docket No. JABIN-121-B-WO

[0071] Described herein is a container including an inner component configured to have a first contour, an outer component formed with the inner component, the outer component configured to have a second contour, and one or more voids formed during formation of the inner component and the outer component, the one or more voids formed between the inner component and the outer component, where the first contour and the second contour are dissimilar.

[0072] In implementations, the one or more voids are configured to match appropriate surfaces of the inner component and the outer component. In implementations, the one or more voids are configured to match an outer surface of the inner component and an inner surface of the outer component. In implementations, the container further including a juncture portion formed between the inner component and the outer component. In implementations, the container is made from sustainable materials. In implementations, the one or more voids are formed at certain portions between the inner component and the outer component.

[0073] Described herein is a mold including a pair of cavity mold components configured to form appropriate portions of an inner component and an outer component of a container, a pair of core mold components configured to form appropriate portions of the inner component, and one or more core out components configured to attach to one or more of the pair of core mold components, the one or more core out components configured to establish one or more voids between the inner component and the outer component during formation of the inner component and the outer component, where the inner component and the outer component have dissimilar contours.

[0074] In implementations, the one or more core out components are configured to match the dissimilar contours of the inner component and the outer component. In implementations, the one or more core out components are configured to match an outer surface of the inner component and an inner surface of the outer component. In implementations, the one or more core out components are made from durable and high thermally conductive materials. In implementations, the one or more core out components are made from beryllium copper. In implementations, the one or more core out components are polygons configured to match appropriate surfaces of the inner component and the outer component.

[0075] Described herein is a method for making a container using a mold, the method including forming cavity mold components configured to generate appropriate portions of an inner component and an outer component of a container, forming core mold components configured toAttorney Docket No. JABIN-121-B-WO generate appropriate portions of the inner component, forming one or more core out components to match appropriate surfaces of the cavity mold components and the core mold components to form one or more voids between the inner component and the outer component during formation of the inner component and the outer component, and attaching the one or more core out components to the one or more of the core mold components, where the inner component and the outer component have dissimilar contours.

[0076] In implementations, the one or more core out components are configured to match an outer surface of the core mold components and an inner surface of the cavity mold components. In implementations, the one or more core out components are made from durable and high thermally conductive materials. In implementations, the one or more core out components are made from beryllium copper. In implementations, the one or more core out components are polygons configured to match an outer surface of the core mold components and an inner surface of the cavity mold components.

[0077] The construction and arrangement of the methods as shown in the various exemplary embodiments are illustrative only. Although only a few embodiments have been described in detail in this disclosure, many modifications are possible (e.g., variations in sizes, dimensions, structures, shapes and proportions of the various elements, values of parameters, mounting arrangements, use of materials and components, colors, orientations, etc.). For example, the position of elements may be reversed or otherwise varied and the nature or number of discrete elements or positions may be altered or varied. Accordingly, all such modifications are intended to be included within the scope of the present disclosure. The order or sequence of any process or method steps may be varied or re-sequenced according to alternative embodiments. Other substitutions, modifications, changes, and omissions may be made in the design, operating conditions and arrangement of the exemplary embodiments without departing from the scope of the present disclosure.

[0078] Although the figures may show a specific order of method steps, the order of the steps may differ from what is depicted. Also two or more steps may be performed concurrently or with partial concurrence. Such variation will depend on the software and hardware systems chosen and on designer choice. All such variations are within the scope of the disclosure. Likewise, software implementations could be accomplished with standard programming techniques with rule-based logic and other logic to accomplish the various connection steps, processing steps, comparison steps, and decision steps.Attorney Docket No. JABIN-121-B-WO

[0079] While the disclosure has been described in connection with certain embodiments, it is to be understood that the disclosure is not to be limited to the disclosed embodiments but, on the contrary, is intended to cover various modifications and equivalent arrangements included within the scope of the appended claims, which scope is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures as is permitted under the law.

Claims

Attorney Docket No. JABIN-121-B-WOWhat is claimed is:

1. A package comprising: a container configured to hold useable material, the container including: an inner component configured to have a non- varying cross-section; an outer component formed with the inner component, the outer component configured to have a varying cross-section; and one or more voids formed during formation of the inner component and the outer component, the one or more voids formed between the inner component and the outer component; a replaceable cap configured to fit the container; and an actuator component integral with the container, the actuator component configured to dispense the useable material contained in the container.

2. The package of claim 1 , wherein the one or more voids are configured to match appropriate surfaces of the inner component and the outer component.

3. The package of claim 1, wherein the one or more voids are configured to match an outer surface of the inner component and an inner surface of the outer component.

4. The package of claim 1, the container further comprising: a juncture portion formed between the inner component and the outer component.

5. The package of claim 1, wherein the container is made from sustainable materials.

6. The package of claim 1, wherein the one or more voids are formed at certain portions between the inner component and the outer component.

7. A mold comprising : a pair of cavity mold components configured to form appropriate portions of an inner component and an outer component of a chamber dispenser; a pair of core mold components configured to form appropriate portions of the innerAttorney Docket No. JABIN-121-B-WO component; and one or more core out components configured to attach to one or more of the pair of core mold components, the one or more core out components configured to establish one or more voids between the inner component and the outer component during formation of the inner component and the outer component.

8. The mold of claim 7, wherein the one or more core out components are configured to match appropriate surfaces of the inner component and the outer component.

9. The mold of claim 7, wherein the one or more core out components are configured to match an outer surface of the inner component and an inner surface of the outer component.

10. The mold of claim 7, wherein the one or more core out components are made from durable and high thermally conductive materials.

11. The mold of claim 7, wherein the one or more core out components are made from beryllium copper.

12. The mold of claim 7, wherein the one or more core out components are polygons configured to match appropriate surfaces of the inner component and the outer component.

13. A method for making a container using a mold, the method comprising: forming cavity mold components configured to generate appropriate portions of an inner component and an outer component of a chamber dispenser; forming core mold components configured to generate appropriate portions of the inner component; forming one or more core out components to match appropriate surfaces of the cavity mold components and the core mold components to form one or more voids between the inner component and the outer component during formation of the inner component and the outer component; and attaching the one or more core out components to the one or more of the core moldAttorney Docket No. JABIN-121-B-WO components.

14. The method of claim 13, wherein the one or more core out components are configured to match an outer surface of the core mold components and an inner surface of the cavity mold components.

15. The method of claim 13, wherein the one or more core out components are made from durable and high thermally conductive materials.

16. The method of claim 13, wherein the one or more core out components are made from beryllium copper.

17. The method of claim 13, wherein the one or more core out components are polygons configured to match an outer surface of the core mold components and an inner surface of the cavity mold components.

18. A container comprising : an inner component configured to have a first contour; an outer component formed with the inner component, the outer component configured to have a second contour; and one or more voids formed during formation of the inner component and the outer component, the one or more voids formed between the inner component and the outer component, wherein the first contour and the second contour are dissimilar.

19. The container of claim 18, wherein the one or more voids are configured to match appropriate surfaces of the inner component and the outer component.

20. The container of claim 18, wherein the one or more voids are configured to match an outer surface of the inner component and an inner surface of the outer component.Attorney Docket No. JABIN-121-B-WO21. The container of claim 18, the container further comprising: a juncture portion formed between the inner component and the outer component.

22. The container of claim 18, wherein the container is made from sustainable materials.

23. The container of claim 18, wherein the one or more voids are formed at certain portions between the inner component and the outer component.

24. A mold comprising: a pair of cavity mold components configured to form appropriate portions of an inner component and an outer component of a container; a pair of core mold components configured to form appropriate portions of the inner component; and one or more core out components configured to attach to one or more of the pair of core mold components, the one or more core out components configured to establish one or more voids between the inner component and the outer component during formation of the inner component and the outer component, wherein the inner component and the outer component have dissimilar contours.

25. The mold of claim 24, wherein the one or more core out components are configured to match the dissimilar contours of the inner component and the outer component.

26. The mold of claim 24, wherein the one or more core out components are configured to match an outer surface of the inner component and an inner surface of the outer component.

27. The mold of claim 24, wherein the one or more core out components are made from durable and high thermally conductive materials.

28. The mold of claim 24, wherein the one or more core out components are made from beryllium copper.Attorney Docket No. JABIN-121-B-WO29. The mold of claim 24, wherein the one or more core out components are polygons configured to match appropriate surfaces of the inner component and the outer component.

30. A method for making a container using a mold, the method comprising: forming cavity mold components configured to generate appropriate portions of an inner component and an outer component of a container; forming core mold components configured to generate appropriate portions of the inner component; forming one or more core out components to match appropriate surfaces of the cavity mold components and the core mold components to form one or more voids between the inner component and the outer component during formation of the inner component and the outer component; and attaching the one or more core out components to the one or more of the core mold components, wherein the inner component and the outer component have dissimilar contours.

31. The method of claim 30, wherein the one or more core out components are configured to match an outer surface of the core mold components and an inner surface of the cavity mold components.

32. The method of claim 30, wherein the one or more core out components are made from durable and high thermally conductive materials.

33. The method of claim 30, wherein the one or more core out components are made from beryllium copper.

34. The method of claim 30, wherein the one or more core out components are polygons configured to match an outer surface of the core mold components and an inner surface of the cavity mold components.

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