System and method for applying an adhesive film to a battery cell

Abstract

The invention relates to a system for applying an adhesive film to a battery cell (12), comprising a transport device (4) for the battery cells (12) having multiple receiving nests (41) having holding devices (43, 45) for the battery cells (12), at least one adhesive film provision unit (5), at least one adhesive film pressing unit (8) for one of the broad surfaces, at least one adhesive film pressing unit (9) for the narrow sides and a battery cell turning unit (10). The system further comprises a cut-to-length unit (6) for continuous adhesive film (52) having a cutting unit (61) and preferably a gripper unit (64 to 66) with at least one gripper (64), which can be moved in the longitudinal direction of the film, for the front end face of the adhesive film, as well as comprising a manipulator unit for a separated adhesive film sheet (54), wherein the manipulator unit has vertically movable holding devices (71, 72) for the front end and the rear end on both sides of the sheet (54), a transport device (4) designed in such a way that the receiving nests (41) come to lie vertically below the cut-to-length unit (6), a control unit for holding devices (71, 72), designed to be able to move holding devices for the front end and the rear end to different heights, and an adhesive film pressing unit (8), which can be simultaneously moved along the transport device (4) with the receiving nest (41).

Description

[0001] DEVICE AND METHOD FOR APPLYING AN ADHESIVE FILM TO A BATTERY CELL

[0002] The invention relates to a device for applying an adhesive film to a battery cell, according to the preamble of claim 1, and to a method using this device, according to the preamble of claim 10.

[0003] Battery cells, or more generally, energy storage cells, are used, for example, to construct traction batteries for electric or hybrid vehicles. These cells typically have a storage cell housing containing an electrode / separator arrangement required for the operation of the energy storage cell, preferably in a layered structure with a sequence of cathode and anode layers, each separated from the other by a separator layer. Several methods are known for manufacturing such electrode-separator arrangements, which have in common that the individual electrode or separator layers are not rigidly bonded to one another. This leads to various disadvantages, which are addressed by covering and fixing the surface of the battery cell with an adhesive film.

[0004] In many such processes for applying an adhesive film to a battery cell, a sheet of adhesive film with dimensions larger than any of the cell's surfaces is provided and pressed onto one of the surfaces. Subsequently, the protruding edges of the adhesive film sheet are usually folded over and pressed onto the adjacent surfaces, typically the narrow sides bordering a larger surface. After rotating the battery cell 180°, these processes can then be repeated in the same sequence with the rotated cell.

[0005] For example, EP313OO18B1 discloses a method for at least partially manufacturing an electrical energy storage cell, comprising providing the electrode / separator assembly and a self-adhesive plastic film that is applied to at least a portion of the assembly's surface. The self-adhesive plastic film is applied by winding it onto the electrode / separator assembly, thereby fixing the layer structure of the electrode / separator assembly. The application unit is designed to apply the self-adhesive plastic film by winding. This method is based on Z-folding or rotating the cell around its own axis, with a continuous film web being wound onto the cell and cut to length after application.

[0006] The method disclosed in US10483505B2 uses individual labeling and wrapping sheets to be applied. Also described is a sheet attachment device for attaching a label sheet and a wrapping sheet to a battery pack with a plate-shaped battery cell mounted in a pack housing, wherein the sheet attachment device comprises a first charger for moving the battery pack in a direction perpendicular to the ground and in a direction parallel to the ground to attach the label sheet to the battery pack.Furthermore, a first clamping device for fixing the battery pack moved by the first loader, a first guide frame connected to the first clamping device via sub-robots to guide the first clamping device to a first process position, and a first sheet attachment device for attaching the label sheet to a surface of the battery pack loaded on the first device are provided. A rotator is provided for rotating the battery pack, to one surface of which the label sheet is attached, 180 degrees up and down.A pressure roller presses an unattached portion of the label sheet, not attached to the battery pack, against an outer surface of the battery pack. A second loading device then moves the battery pack in both directions, perpendicular to the floor and parallel to the floor, to attach the wrapping film. This second loading device picks up the battery pack from the pressure roller. Conveyors transport the battery pack with the attached label sheet. A second guide frame is also provided, connected via sub-robots to the second clamping device, to move the second clamping device to a second processing position.Finally, a second sheet attachment device is used to attach the casing plate to an opposite surface of the battery pack, to which the label sheet is attached, which is loaded onto the second device.

[0007] German patent DE 102014117866B4 discloses a packaging method for applying insulating packaging to a battery cell, characterized in that an insulating material blank made of a self-adhesive and flexible tape or a self-adhesive and flexible film is provided and folded onto the battery cell housing to form the insulating packaging by means of a manipulator. The battery cell is picked up by a manipulator, moved, and positioned against the insulating material blank, which is previously cut to length from a tape by a supply device for forming the insulating material blank. This is done by picking up one end of the insulating material tape with a handling tool at a template area and moving it into the position provided for cutting.

[0008] The insulation material blank is moved by the manipulator with the handling tool to a trimming station, where cutouts are made to create separately foldable areas within the blank. The blank is then positioned next to a folding table.

[0009] Using a manipulator, a battery cell casing is adhered to a blank of insulating material held on the handling tool. The battery cell, along with the insulating material blank, is then moved onto the folding table and, with the insulating material blank still adhered, into an insertion opening of the folding table. Folding edges and / or pressure rollers and / or attachable folding spatulas located at the edge of the insertion opening fold sections of the insulating material blank to the casing. Furthermore, the battery cell, with at least a partially adhered insulating material blank, can be moved to a folding mandrel and guided along it to fold further sections of the insulating material blank to the casing. Naturally, two or more insulating material blanks can be applied to a single battery cell, overlapping each other to form the packaging.

[0010] According to the procedure of KR101935557B 1, a pre-cut foil sheet is used for application to the battery cell, which is processed in a position standing on one narrow side. The foil is rolled on using long and short pressure rollers; additionally, a corner heating element is used.

[0011] EP4231409A1 discloses a device for wrapping a battery cell in insulating film, comprising a sliding mechanism, a positioning mechanism, an edge-folding mechanism opposite the sliding mechanism, and a drive unit. The sliding mechanism includes a base for placing a battery cell and a sliding assembly. The positioning mechanism is arranged on one side of the base and serves to position the battery cell on the base. The drive unit serves to drive the edge-folding mechanism to fold the edge of the insulating film wrapped around the battery cell and to drive the sliding assembly to press the battery cell onto the base.

[0012] A winding machine from XIAMEN TOB NEW ENERGY TECHNOLOGY CO., LTD. feeds adhesive film from a supply roll, inserting the battery cell into the film and covering it on three sides. After the film is cut to length, the protruding edges are pressed down on the narrow sides by rollers guided along the cell.

[0013] The object of the present invention was to overcome the disadvantages of the prior art and to provide a device and a method by which the adhesive film can be applied gently and safely to the battery cell, and which enable a process with short cycle times and safe, precise and gentle handling of the battery cells.

[0014] This problem is solved by a device and a method according to the claims.

[0015] The device according to the invention is characterized by the following for solving the stated problem:

[0016] a) a cutting unit for continuous adhesive film with a cutting unit and preferably a gripper unit with at least one gripper movable in the longitudinal direction of the film for the front end face of the adhesive film,

[0017] b) a manipulator unit for a detached sheet of adhesive film, wherein the manipulator unit has vertically movable holding devices for the front end and rear end on both sides of the sheet,

[0018] c) a transport device designed such that the receiving nests lie vertically below the cutting unit,

[0019] d) a control unit for the holding devices, designed to allow the holding devices for the front end and rear end to be moved to different heights, and

[0020] e) an adhesive film pressure unit that can move along the transport device.

[0021] A preferred turning unit has at least one receiving nest that can be swivelled 180°, the pivot axis of which is preferably outside the dimensions of the receiving nest. It is particularly advantageous if a turning unit with two receiving nests diametrically opposed to each other with respect to the pivot axis is used.

[0022] According to a further embodiment of the invention, a turning unit is provided with holding devices with a large surface area for fixing the battery cell during the swiveling movement and holding devices with a small surface area for fixing during the transfer process.

[0023] Another embodiment of a system according to the invention is characterized by a transfer device between the transport device and the turning unit, with gripper forks at the bottom and at least one large-area support at the top, wherein all receiving nests have recesses for the gripper forks of the transfer device.

[0024] Another embodiment of a system according to the invention is characterized by a gripper unit with a gripper jaw extending across the width of the film.

[0025] Alternatively, it is also conceivable to equip the system with several gripping jaws distributed along the width of the film and preferably separately controllable.

[0026] Another embodiment of the invention provides a system characterized by a cutting unit with at least one vertically moving knife, preferably on the side of the non-adhesive surface of the film.

[0027] A further embodiment of the invention is particularly advantageous in which the receiving nests for the battery cell are equipped with releasable holding devices that can be moved horizontally transversely to the direction of movement of the receiving nests.

[0028] To solve the problem posed at the outset, a method for applying an adhesive film to a battery cell is also provided, preferably using a system as described in the paragraphs above, and characterized according to the invention by the following steps:

[0029] a) Providing an adhesive film in the form of a continuous strip with a greater width than the battery cell,

[0030] b) Cutting an adhesive film sheet to a length greater than the battery cell and placing a battery cell vertically under the adhesive film sheet, c) Applying the adhesive film sheet to a large surface in a position inclined to the horizontal and rolling it on from one edge while simultaneously lowering the adhesive film sheet,

[0031] d) Folding and rolling over the longitudinal edge of the adhesive film sheet during or after further transport of the battery cell,

[0032] e) Folding over and rolling up the edges on the narrow sides after further transport, and

[0033] f) Turning the battery cell by swiveling the battery cell mounting nest by 180° in one continuous movement

[0034] Such a method can preferably be further developed by providing an empty receiving nest in the turning unit for another battery cell simultaneously with the pivoting of the battery cell already in the turning unit, which is glued on one side.

[0035] Preferably, the method is further characterized by fixing the battery cell, which is glued on one side, for the swiveling process by pressing it down over a large part of the length of the cell and over at least part of the width of the cell.

[0036] Another variant of the inventive method is characterized by loosening and laterally moving the transport fixings on the receiving nests during the rolling processes, horizontally and transversely to the direction of movement of the receiving nests.

[0037] To better understand the invention, it is explained in more detail with reference to the following figures.

[0038] They each show, in a highly simplified, schematic representation:

[0039] Fig. 1 A schematic representation of a plant for manufacturing a battery cell and a connected plant for applying an adhesive film to a battery cell, as well as a downstream plant for further processing the wrapped battery cell

[0040] Fig. 2 A view of a transport device for the battery cells with several receiving nests with holding devices for the battery cells, at least one adhesive film supply unit, at least one adhesive film pressure unit for one of the large surfaces, and a manipulator arrangement for an adhesive film sheet, all in an embodiment according to the invention.

[0041] Fig. 3 The units of Fig. 2 in a state with the adhesive film sheet partially lowered towards the battery cell before the start of the pressing process.

[0042] Fig. 4 The units of Fig. 2 in a state with the adhesive film sheet partially pressed down during the pressing process.

[0043] Fig. 5 The units of Fig. 2 in a state with the battery cell transported further, with an adhesive film sheet pressed against one surface and one end face.

[0044] Fig. 6 A unit according to the invention for pressing the adhesive film sheet onto further end faces of the battery cell at the beginning of the pressing process.

[0045] Fig. 7 The unit of Fig. 6 in a later state during the pressing process

[0046] Fig. 8 The unit of Fig. 6 in a later state during the pressing process

[0047] Fig. 9 A turning unit according to the invention with two receiving nests for the battery cells which can each be pivoted by 180° and a transfer unit according to the invention.

[0048] Fig. 10 The transfer unit according to the invention of Fig. 9 on a larger scale

[0049] Fig. 11 The units of Fig. 9 in a state after transfer of a battery cell into one of the receiving nests of the reversing unit

[0050] Fig. 12 The units of Fig. 9 in a state during the swiveling of the recording nests

[0051] Fig. 13 The reversing unit of Fig. 9 together with another transfer unit opposite the first transfer unit of Fig. 9. Fig. 14 The units of Fig. 13 in a state during the transfer of a battery cell into one of the receiving nests of a system downstream of the reversing unit.

[0052] It should be noted at the outset that in the differently described embodiments, identical parts are provided with the same reference numerals or component designations, and the disclosures contained in the entire description can be applied analogously to identical parts with the same reference numerals or component designations. Furthermore, the positional designations chosen in the description, such as top, bottom, side, etc., refer to the figure directly described and illustrated, and these positional designations must be applied analogously to the new position if the position changes.

[0053] Fig. 1 shows a schematic representation of a plant 1 for manufacturing a battery cell 12 and a connected plant 2 for applying an adhesive film to a battery cell 12, as well as a downstream plant 3 for further processing the wrapped battery cell 12. The plant 2 for applying an adhesive film to a battery cell comprises two transport devices 4 for the battery cells 12, two adhesive film supply units 5, two adhesive film pressure units 8 for one of the large surfaces, two adhesive film pressure units 9 for the narrow sides, and a battery cell turning unit 10. Transfer units 11 are arranged between the transport devices 4 and the battery cell turning unit 10.The inventive structure according to a preferred embodiment of these above-mentioned plant components and units, together with a preferred variant of an inventive method for applying an adhesive film to a battery cell 12, are explained below with reference to Figs. 2 to 14.

[0054] Fig. 2 shows a side view of a transport device 4 for battery cells 12 with several receiving nests 41, preferably with support plates 42 for the battery cells 12, and with holding devices 43 for the battery cells 12. The receiving nests 41 are guided on a rail 44 and can be moved automatically along the rail 44 by a drive element (not shown) via the automation system of the plant. The holding devices 43 are equipped with holding clamps 45, which temporarily apply a holding force vertically to the battery cells 12 and can also be automatically lifted from the battery cells 12 and moved, preferably also transversely to the rail 44 and parallel to the surface of the receiving nest 41 and / or the support plate 42, in order to create space for processing units and / or manipulation of the battery cells 12.

[0055] An adhesive film supply unit 5 is preferably arranged vertically above the transport device 4, or at least a section thereof. The adhesive film supply unit 5 comprises at least one continuous supply roll 51 for adhesive film. The adhesive film 52 is preferably guided over a deflection roller arrangement 53 and fed in a plane parallel to the surface of the receiving nests 41 or the support plates 42 to a cutting unit 6. At least one of the rollers of the deflection roller arrangement 53 is automatically movable by the automation system of the plant by means of a controllable drive unit 54 parallel to the surface of the receiving nests 41 or the support plates 42 and parallel to the transport direction of the battery cells 12, in order to keep the adhesive film 52 taut and simultaneously to gently feed it forward during processing in the cutting unit 6.

[0056] The cutting unit 6 comprises a cutting unit 61 with at least one blade 62, wherein the cutting unit 61 is preferably held in a preferably pivotable frame as a carrier 63. This frame can preferably be pivoted about an axis oriented parallel to the surface of the receiving nests 42 in order to be lowered from above onto the adhesive film 52 and to cut it during the lowering process, so that a sheet of adhesive film 54 is separated from the continuous strip of adhesive film 52. Alternatively, a fixed frame as a carrier for the cutting unit 61 would also be conceivable, which could then comprise a blade 62 that can be lowered vertically, preferably from above. In any case, it is preferred to cut the film 52 from the non-adhesive side. Other cutting tools would also be conceivable, for example, cutting rollers, angled blades, scissor arrangements, or the like.

[0057] The cutting unit 6 further comprises a gripper unit 64 to 66, which grasps the leading end of the continuous adhesive film strip 52 and pulls it through the cutting unit 61 until the desired length of an adhesive film sheet 54 is reached. For this purpose, the gripper unit 64 to 66 is equipped with at least one gripper 64 that can be moved in the longitudinal direction of the film. The actuation of this gripper is automatically controlled by the automation system of the plant via drive units 65. These drive units 65 are themselves movable in the longitudinal direction of the film or in the transport direction of the receiving nest 42 located below the cutting unit 6 by means of a controllable drive 66. After gripping the leading edge of the film, the gripper unit transports the film through the cutting unit 6. During this pulling of the film 52, the deflection roller assembly 53 also moves simultaneously to prevent excessive tension in the film 52 and tearing of the film 52.If multiple grippers 64 are present, preferably only the required grippers 64 are activated depending on the film width, and the grippers 64 located outside the width of the film 52 remain inactive. However, it is also conceivable to use only one gripper 64 extending over the entire width of the film 52, which may be interchangeable depending on the film width.

[0058] The handling of the separated adhesive film sheets 54, which immediately after separation in the cutting unit 6 are initially still parallel to the surface of the battery cells 12 located on the receiving nests 42, is accomplished by a manipulator arrangement 7, which is explained in more detail below with reference to Fig. 3.

[0059] This manipulator arrangement 7 preferably comprises two vertically movable holding devices 71 for the front end and preferably also two vertically movable holding devices 72 for the rear end of the cut adhesive film sheet 54. Preferably, the holding devices 71, 72 are located on opposite sides of the adhesive film sheet 54, which is thus clamped between the holding devices 71, 72 at its four corners. The holding devices 71, 72 can be controlled and moved independently of one another via a special control unit (not shown), which can be a part or a module of the automation system of the plant, wherein at least the corresponding front holding devices 71 are movable independently of the two corresponding rear holding devices 72. With appropriate control, this allows the adhesive film sheet 54 to be aligned as shown in Fig.3 shown, namely inclined downwards towards one end of the battery cell 12, preferably the front end as seen in the direction of transport, preferably at an acute angle to the surface of the battery cell 12.

[0060] When the front holding devices 71 are fully lowered, the front edge of the adhesive film sheet 54 rests on the front edge of the battery cell 12, with the exact contact strip being adjustable by the control of the receiving nest 42. Once this position is reached, the first adhesive film pressure unit 8 can be activated for the large upper surface of the battery cell 12 to apply the adhesive film sheet 54. The adhesive film pressure unit 8 comprises a carrier 81, which can be moved longitudinally along the adhesive film sheet 54 and the battery cell 12 by means of a controllable drive 82 via the automation system of the plant. A frame 84, which can be pivoted by means of a controllably driven rack and pinion mechanism 83, is mounted on this carrier 81. A pressure roller 85 is freely rotatable in the frame about an axis lying transversely to the longitudinal direction of the adhesive film sheet 54 and the battery cell 12.Another possible embodiment is a mounting of the frame 84 on the support 81 on a pivot axis, which can be pivoted by means of a gearbox, rotary drive or the like. The pressure roller 85 can be pressed against the surface of the battery cell 12 by means of, for example, the mechanism 83, in order to also press the adhesive film sheet 54 onto this surface, wherein the surface of the pressure roller 85 is preferably designed to be elastically compliant in order to compensate for minor irregularities on the surface of the battery cell 12.

[0061] The carrier 81, and thus also the pressure roller 85, can be automatically guided along the surface of the battery cell 12 in its longitudinal direction by the drive 82 via the automation system of the system. Alternatively, it can be moved along with the battery cell 12 and the receiving nest 42, or a combined movement can be achieved by superimposing both of these movement options. Preferably, the carrier 81 is moved at a lower speed in the direction of movement of the receiving nests 42 than the receiving nests 42 themselves. This results in the pressure roller 85 moving across the surface of the battery cell 12 at a speed lower than the transport speed of the receiving nests 42.

[0062] During the movement of the pressure roller 85 across the surface of the battery cell 12, a snapshot of which is shown in Fig. 4, the retaining clips 45 are lifted from the battery cell 12 and the holding devices 43 are also moved laterally away from the battery cell 12 so as not to impede the movement of the pressure roller 85 across the battery cell 12. The pressure applied to the battery cell 12 by the pressure roller 85 and the resulting increase in friction ensure sufficient fixation of the battery cell 12 on the receiving nest 42.

[0063] After leaving the area of ​​the first adhesive film pressure unit 8, the battery cell 12, which is provided with the adhesive film on a first large surface, is transported further along the rail 44 and reaches a second adhesive film pressure unit 9, which is shown in enlarged scale in Fig. 6.

[0064] Lateral pressure rollers 92 are arranged on both sides of the battery cell 12 on a carrier 91. Their axes are parallel to the longitudinal direction of the battery cell 12, and their length corresponds approximately to the length of the lateral end face of the battery cell 12. Rear pressure rollers 93 are also attached to the carrier 91. Their axes are oriented vertically or orthogonally to the axes of the lateral pressure rollers 92, and their length corresponds approximately to the height of the lateral end faces of the battery cell 12. The carrier 91 can be lowered vertically onto the receiving nest 41 or the battery cell 12 located thereon by means of a drive assembly 94. The drive assembly 94 also allows for automatically controlled movement of the pressure rollers 92 and 93 relative to the carrier.The pressure rollers 92 can be guided vertically along the lateral end faces of the battery cell 12 and pressed against these end faces to press an overhang of the adhesive film sheet 54 laterally against the battery cell 12. The pressure rollers 93 can be guided longitudinally along the lateral end faces of the battery cell 12 via the drive assembly 94 and pressed against them to press the overhang 55 against the lateral end face from the rear as well, thus completely bonding the adhesive film sheet 54 to the surface of the battery cell 12.

[0065] During the movement of at least the pressure rollers 92 along the lateral surfaces of the battery cell 12, the retaining clips 45 are again lifted from the battery cell 12, and the holding devices 43 are also moved laterally away from the battery cell 12, as shown in Fig. 7, in order not to impede the movement of the pressure rollers 92. To prevent displacement of the battery cell 12 on the receiving nest 41, particularly during the pressing action of the rear pressure rollers 93 and their longitudinal movement along the battery cell 12 and the receiving nest 41, a pressure plate 96, which can be lowered vertically onto the battery cell 12, is preferably attached to the support 91. This pressure plate allows the battery cell 12 to be fixed to the receiving nest 41 as soon as the retaining clips 45 are released and the holding devices 43 have been moved laterally away from the receiving nest 41.The pressure plate 96 has recesses 97 in the area of ​​the retaining clips 45 in order to allow the lowering of the pressure plate 96 while the retaining clips 45 are still in place, controlled by the automation system of the system, and thus to ensure that the fixation of the battery cell 12 is never abandoned.

[0066] The battery cell 12, now covered with the adhesive film sheet 54 on one of its large surfaces and at least partially on three narrow end faces after the second adhesive film pressure unit 9, is then transferred to a battery cell turning unit 10. This turning unit 10 and the transfer unit 11 for taking over the battery cell 12 from the transport device 4 are shown in overview in Fig. 9.

[0067] A gripper assembly 111 of the transfer unit 11 is automatically movable relative to a support frame 112, the receiving nest 41, and the turning unit 10 by means of drives 113 via the automation system of the system. The gripper assembly 111 preferably has gripper forks 114 as lower elements that hold and support the battery cell 12 from below. These preferably four gripper forks 114 are arranged in pairs on both sides of the battery cell 12. To enable the insertion of the gripper forks 114 into the area below the battery cell 12, which is still fixed on the receiving nest 41, the receiving nest 41, or preferably the support plate 42, has corresponding recesses 46, as can be seen more clearly in Fig. 10.

[0068] Fig. 10 also shows the drive units 115, preferably controllable via the automation system of the plant, for moving the gripper forks 114 relative to the battery cell 12, as well as a large-area pressure plate 116, which can also be automatically controlled via the automation system of the plant and pressed vertically onto the battery cell to securely fix it between the approaching gripper forks 114 and the pressure plate 116. The pressure plate 116 may have recesses to allow it to be lowered onto the surface of the battery cell 12 while the retaining clamps 45 are still in contact.

[0069] As can be seen in the overview in Fig. 9, the turning unit 10 typically has two receiving nests 101, 102 for battery cells 12, which are diametrically opposed to each other with respect to an axis of rotation, this axis of rotation being defined by the rotary drive 103. The receiving nests 101, 102 are arranged in a frame 104 coupled to the rotary drive 103, preferably mounted directly on its driven output shaft and preferably controlled by the automation system of the plant, and thus each is positioned to pivot at least 180° about this axis, which lies outside the dimensions of the receiving nests 101, 102.

[0070] Fig. 11 shows an enlarged view of one of the receiving nests 102, with a battery cell 12 placed therein by the transfer unit 11. The battery cell 12 rests on a lower, large-area support plate 106, with small-area fixing units 105 acting on both large surfaces of the battery cell 12 for temporary fixation. These fixing units 105 act on the battery cell 12 even while it is still held in the receiving nest 102 by the gripper assembly 111. On the opposite side of the support plate 106, an automatically controlled, lowering, large-area pressure plate 107 is arranged to securely fix the battery cell 12 between the support plate 106 and the pressure plate 107 during the turning process, preventing it from slipping.The control unit of the turning unit 10, preferably part of the automation system of the plant, is designed such that the clamping units 105 are released and moved away from the battery cell 12 as soon as the battery cell 12 is securely clamped between the support plate 106 and the pressure plate. The support plate 106 and pressure plate 107 have an extension that lies entirely within the area of ​​the gripper forks 114, pressure plate 116, and clamping units 105, or they also have recesses to avoid interfering with the working areas of these elements. 12. By means of this clamping of the battery cell 12, which is bonded on one side, by the support plate 106 and the pressure plate 107 for the turning process by pressing over a large part of the length of the cell and over at least part of the width of the cell, excellent holding power is ensured even during rapid turning operations and short cycle times.

[0071] After the battery cell 12 is rotated by 180°, the support plate 106 and the pressure plate 107 exchange their functions. Figure 12 shows an intermediate position during the pivoting of the frame 104 and the receiving nests 101, 102, in which the battery cell 12 already rests against the former pressure plate 107, which has therefore become the support plate. The former support plate 106 now acts more from above on the battery cell 12 in the receiving nest 102 and has therefore assumed the function of a pressure plate.

[0072] Fig. 13 shows the side of the turning unit 10 opposite that shown in Fig. 11, onto which the receiving nest 102, initially located on the right in Fig. 11, has been moved by the rotation via the rotary drive 103. The pressure plate 107 has already been lifted from the battery cell 12, which is now held only by the fixing units 105 on the support plate 106. Another gripper assembly 113, which is constructed identically to the first gripper assembly 111 described with reference to Figs. 9 and 10, has already moved towards the receiving nest 102 to pick up the battery cell 12, which is now positioned with the surface covered with the adhesive film 54 facing downwards.

[0073] The second transfer unit 13, gripper arrangement 113, finally transfers the inverted battery cell 12, now oriented with its uncovered surface facing upwards, to a further transport device 4, as indicated in Fig. 14 by a representation of a further intermediate state. This transport device guides the battery cell 12 to a section of the system that is arranged and constructed in the same way as shown in Fig.

[0074] As explained in Figures 2 to 8, the second large surface of the battery cell 12 and the adjacent narrow end faces are now covered with another sheet of adhesive film 54. After passing through this further section of the system, the battery cell 3, which is covered with adhesive film except for the end face with the electrical connections, can finally be processed further in one or more further systems or system sections 3.

[0075] Unless already evident from the above description of the plant sections and their operation, the essential process steps for applying an adhesive film 54 to a battery cell 12 will be explained again below.

[0076] The starting point is the provision of an adhesive film sheet 54 with larger dimensions than one of the surfaces of the battery cell 12, both in terms of width and length, so that after pressing it onto one of the large surfaces of the battery cell 12, an overhang 55 of the adhesive film remains extending beyond this surface. This overhang is folded over onto the end faces of the battery cell 12 and also pressed down to completely bond the adhesive film sheet 54 to the battery cell 12. As already mentioned, the adhesive film 52 is provided in the form of a continuous strip with a greater width than the battery cell 12 and is only cut to length, preferably by slicing, into a discrete adhesive film sheet 54 when required for application to a battery cell 12.

[0077] To subsequently apply another adhesive film sheet 54 to the second, opposite large surface of the battery cell 12 in the same manner, the battery cell 12 is pivoted in a continuous movement about an axis located outside the battery cell 12 by an angle of 180°. This causes the initially uncovered surface to be positioned vertically upwards, and subsequently, it is provided with another adhesive film sheet 54 in the same way as the opposite large surface. Preferably, a space, in particular a receiving recess, is cleared simultaneously with the pivoting of the first battery cell 12, into which the next battery cell 12 can be placed. This is repeated with each pivoting operation, at the end of which one of the battery cells 12 is positioned with its still uncovered surface facing upwards, and at the same time, another battery cell 12 can be picked up for pivoting.This constantly repeating process of swiveling and picking up the next battery cell 12 makes it possible to further shorten the cycle times.

[0078] After the adhesive film sheet 54 has been cut to length, it is lowered vertically and perpendicularly in one direction onto the large surface of the battery cell 12 and preferably positioned at its front edge, preferably at the front end of the battery cell 12. For this purpose, the receiving nest 41 containing the battery cell 12 is first positioned vertically below the cut adhesive film sheet 54. Both during the lowering of the adhesive film sheet 54 and during its rolling onto the large surface of the battery cell 12, the section of the adhesive film sheet 54 not yet in contact with the battery cell 12 is held at an acute angle to the surface. This achieves an effect similar to spreading the film onto the surface, thus largely preventing air inclusions or creases in the adhesive film.Naturally, during the rolling of the adhesive film sheet 54, it is gradually lowered so that the pressure roller 85 always rolls on a strip of the adhesive film sheet 54 that lies essentially flat on the surface of the battery cell 12 and also presses the adhesive film following in the direction of rolling onto the surface.

[0079] To enable short cycle times, the folding and rolling of the longitudinal edge of the adhesive film sheet 54 at the rear end of the battery cell 12 preferably takes place during or after the further transport of the battery cell 12 on the transport device. This is made possible by the movable support structure of the pressure roller 85, which can be moved simultaneously with the receiving nest 41 of the battery cell 12. The exemplary embodiments show possible embodiment variants. It should be noted here that the invention is not limited to the specifically illustrated embodiment variants, but rather various combinations of the individual embodiment variants are also possible, and this possibility of variation lies within the skill of a person skilled in this technical field due to the teaching of the present invention.

[0080] The scope of protection is defined by the claims. However, the description and drawings must be consulted for the interpretation of the claims. Individual features or combinations of features from the different embodiments shown and described can, in themselves, represent independent inventive solutions. The problem underlying these independent inventive solutions can be found in the description. [Reference numerals for the complete system]

[0081] System for applying the adhesive film

[0082] Annex 3 for further processing

[0083] Transport equipment

[0084] Adhesive film preparation unit

[0085] Length unit

[0086] Manipulator unit

[0087] Adhesive film pressure unit

[0088] Adhesive film pressure unit

[0089] Reversing unit

[0090] First transfer unit

[0091] Battery cell

[0092] Second transfer unit

[0093] Recording nest

[0094] support plate

[0095] Holding device

[0096] rail

[0097] retaining clip

[0098] Exclusion

[0099] Adhesive film roll

[0100] Adhesive film

[0101] Roller arrangement

[0102] drive unit

[0103] Overhang

[0104] Cutting unit

[0105] Knife

[0106] Carrier for cutting unit

[0107] Grabber

[0108] Drive units for gripper drive

[0109] front holding device

[0110] rear holding device

[0111] carrier

[0112] drive

[0113] Rack and pinion mechanism frame

[0114] pressure roller

[0115] carrier

[0116] pressure roller

[0117] pressure roller

[0118] Drive arrangement pressure plate

[0119] Exclusion

[0120] Recording nest

[0121] Recording nest

[0122] Rotary drive

[0123] Frame

[0124] first fixation arrangement

[0125] Pressure / support plate

[0126] Pressure / support plate

[0127] drive

[0128] support frame

[0129] Gripper arrangement

[0130] Grabber fork

[0131] drive unit

[0132] pressure plate

Claims

Patent claims 1. System for applying an adhesive film to a battery cell (12), comprising a transport device (4) for the battery cells (12) with several receiving nests (41) with holding devices (43, 45) for the battery cells (12), at least one adhesive film supply unit (5), at least one adhesive film pressure unit (8) for one of the large surfaces, at least one adhesive film pressure unit (9) for the narrow sides and a battery cell turning unit (10), characterized by: a) a cutting unit (6) for continuous adhesive film (52) with a cutting unit (61) and preferably a gripper unit (64 to 66) with at least one gripper (64) movable in the longitudinal direction of the film for the front end face of the adhesive film, b) a manipulator unit for a detached adhesive film sheet (54), wherein the manipulator unit has vertically movable holding devices (71, 72) for the front end and rear end on both sides of the sheet (54), c) a transport device (4) designed such that the receiving nests (41) are positioned vertically below the cutting unit (6), d) a control unit for holding devices (71, 72) designed to move holding devices for the front end and rear end to different heights, and e) an adhesive film pressure unit (8) which can be moved simultaneously with the receiving nest (41) along the transport device (4).

2. System according to claim 1, characterized by a turning unit (10) with at least one receiving nest (101 or 102) that can be pivoted by 180°, the pivot axis of which is preferably outside the dimensions of the receiving nest (101 or 102).

3. System according to claim 2, characterized by a turning unit (10) with two receiving nests (101, 102) diametrically opposed to each other with respect to the pivot axis.

4. System according to claim 2 or 3, characterized by a turning unit (10) with holding devices (106, 107) with a large-area support for fixing the battery cell (12) during the pivoting movement and holding devices (105) with a small-area support for fixing during the transfer process.

5. System according to any one of claims 2 to 4, characterized by a transfer device (11) between the transport device (4) and the turning unit (10), with gripper forks (114) at the bottom and at least one large-area support (116) at the top, wherein all receiving nests (41) have recesses (46) for the gripper forks (114) of the transfer device.

6. System according to claim 1, characterized by a gripper unit (64 to 66) with a gripper jaw extending over the width of the film (52).

7. System according to claim 1, characterized by a gripping jaw (64) with several gripping jaws distributed along the width of the film (52) and preferably separately controllable.

8. Device according to claim 1, characterized by a cutting unit (6) with at least one vertically moving knife 62), preferably on the side of the non-adhesive surface of the film (52).

9. System according to claim 1, characterized by receiving nests (41) for the battery cell (12) with releasable holding devices (43, 45) that are horizontally movable transversely to the direction of movement of the receiving nests (41).

10. Method for applying an adhesive film to a battery cell (12), comprising the steps: Providing an adhesive film sheet (54) with dimensions larger than one of the surfaces of the battery cell (12), Pressing an adhesive film sheet (54) onto a surface of the battery cell (12), folding over and pressing down the protruding edges (55) of the adhesive film sheet (54), turning the battery cell (12) 180°, Repeating the above steps in the same order with the reversed battery cell, characterized by the following steps: a) Providing an adhesive film (52) in the form of an endless strip with a greater width than the battery cell (12), b) Cutting an adhesive film sheet (54) to a length greater than the battery cell (12) and placing a battery cell (12) vertically under the adhesive film sheet (54), c) Applying the adhesive film sheet (54) to a large surface in a position inclined to the horizontal and rolling it on from one edge while simultaneously lowering the adhesive film sheet (54), d) Folding over and rolling up the longitudinal edge of the adhesive film sheet (54) during or after the further transport of the battery cell (12), e) Folding over and rolling up the edges (55) on the narrow sides after further transport, and f) Turning the battery cell (12) by swiveling the receiving nest (101 or 102) for the battery cell (12) by 180° in a continuous movement.

11. Method according to claim 10, characterized by providing an empty receiving nest (101 or 102) in the turning unit (10) for a further battery cell (12) simultaneously with pivoting the battery cell (12) already located in the turning unit (10), which is bonded on one side.

12. Method according to claim 10 or 11, characterized by fixing the battery cell (12) with adhesive on one side for the pivoting process by pressing over a large part of the length of the cell and over at least a part of the width of the cell (12).

13. Method according to claim 10, characterized by loosening and laterally moving the transport fixings (43, 45) on the receiving nests (41) during the rolling processes, horizontally and transversely to the direction of movement of the receiving nests (41).

Images