A transition silo and mixing station main building with integrated dust collector
Through the transition chamber design of integrated dust collectors, the dust collector and the transition chamber are integrated, which solves the problems of large land occupation, large wind loss and low dust removal efficiency in the prior art, and achieves compact structure, low loss, high efficiency dust removal and accurate weighing.
Patent Information
- Application Number
- CN201811207433.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2018-10-17
- Publication Date
- 2025-08-15
- Estimated Expiration
- 2038-10-17
AI Technical Summary
In the dust removal system of the existing concrete mixing station, the dust collector is an independent component, occupying a large space, the connecting pipe is prone to blockage and the wind power loss is large, resulting in low dust removal efficiency, and the connection port between the mixing host and the dust collector is small, affecting the dust removal effect.
A transition bin with integrated dust collector is designed. The dust collector and the transition bin are integrated. The dust collector is separated from the bin area. The air inlet and outlet are located at the connection port. The dust collector is a pulse bag dust collector, which is connected to the mixing main unit through a ventilation pipe to maintain the air pressure balance and eliminate the connection pipe.
It reduces the area of the mixing station, improves dust removal efficiency, reduces wind power loss, ensures weighing accuracy, avoids the pulling and supporting scale phenomena, and improves the dust removal effect.
Smart Images

Figure CN109227956B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of stirring devices, and in particular to a transition bin and a main building of a stirring station with an integrated dust collector. Background Art
[0002] During the production of concrete mixing plants, dust will be generated. In order to prevent the impact of dust on the environment, concrete mixing plants are equipped with dust removal devices to deal with the dust. For example, Chinese patent application number CN 203460319U discloses a dust removal system for a main building of a concrete mixing plant, comprising a mixing unit, an intermediate bin, a powder metering hopper, a screw conveyor, and an inclined belt conveyor. The system is characterized in that: the dust removal system for the main building of the concrete mixing plant further comprises an intermediate bin dust collector and a mixing unit dust collector; the intermediate bin dust collector is a forced dust collector installed inside the intermediate bin, maximizing the air inlet area of the forced dust collector and specifically responsible for handling dust generated during feeding of aggregates from the inclined belt conveyor and unloading of aggregates from the intermediate bin; the mixing unit dust collector is also a forced dust collector, installed and fixed above the mixing unit, and specifically responsible for handling dust generated when the intermediate bin unloads aggregates into the mixing unit, when the screw conveyor feeds powder into the powder metering hopper, and when the powder metering hopper unloads powder into the mixing unit; an air vent is provided on the top cover of the mixing unit, and an air vent is also provided on the top of the powder metering hopper, both of which are provided with needle-punched felt for filtering air. In the existing dust removal system of the mixing main building, the dust collector is an independent component and needs to occupy a certain space. In order to ensure the stable operation of the dust collector, an independent maintenance platform needs to be set up for it, which makes the entire mixing station main building occupy a large area; the mixing host needs to have independent connection ports with the intermediate warehouse, powder metering hopper, and dust collector. The space for the opening of the mixing host is limited, and the opening size for connecting the dust collector is small. The mixing host and the dust collector usually need to be connected with a connecting pipe. The use of the connecting pipe will cause a certain amount of wind loss and the connecting pipe is easy to clog, and the working efficiency of the dust collector is low. Summary of the Invention
[0003] In order to overcome the deficiencies in the prior art, the present invention provides a transition bin and a mixing station main building with an integrated dust collector.
[0004] To achieve the above-mentioned purpose, the technical solution adopted by the present invention is as follows: a transition bin with an integrated dust collector, comprising a bin body, which is located above the mixing main unit and is connected to the mixing main unit through a connecting port, and is characterized in that a silo area and a dust removal area are provided in the bin body, the silo area and the dust removal area are separated from each other, a dust collector is provided in the dust removal area, an air inlet is formed at one end of the dust removal area, and an outlet is formed at one end of the silo area, and the air inlet and the outlet are located at the connecting port.
[0005] Furthermore, the dust removal area is arranged vertically in the bin body, and an air outlet is provided on the other side of the dust removal area opposite to the air inlet. The dust collector is located in the middle of the dust removal area and divides the dust removal area. The air inlet and air outlet are respectively located on the upper and lower sides of the dust collector.
[0006] Furthermore, the discharge port of the silo area is provided with a transition silo unloading door, and the upper end of the silo area is provided with a transition silo feeding port.
[0007] Furthermore, a first ventilation pipe is provided, one end of which is connected to the top of the silo area, and the other end is connected to the top of the mixing main unit.
[0008] Furthermore, the connection port of the bin body is tightly connected to the mixing main unit.
[0009] Furthermore, the dust collector is a pulse dust collector.
[0010] A main building of a mixing station includes a mixing main unit and a powder scale, wherein the powder scale is arranged above the mixing main unit and connected to the mixing main unit, and is characterized in that it also includes a transition bin with an integrated dust collector as described in any one of the above items.
[0011] Furthermore, the powder scale includes a weighing bin and a second vent pipe, the weighing bin is connected to the mixing host, and the second vent pipe connects the upper part of the weighing bin and the upper part of the mixing host to balance the air pressure between the weighing bin and the mixing host.
[0012] Furthermore, the powder scale also includes a powder scale feed port, a discharge pipe, and a powder scale discharge door. The powder scale feed port is located at the upper part of the weighing bin, and the weighing bin is connected to the mixing host through the discharge pipe. One end of the second ventilation pipe is connected to the upper part of the weighing bin, and the other end is connected to the discharge pipe. The powder scale discharge door is located between the weighing bin and the discharge pipe to open and close the connection between the weighing bin and the discharge pipe.
[0013] Furthermore, the connection portion between the first ventilation pipe and the mixing main unit, and the connection portion between the discharge pipe and the mixing main unit are respectively located on both sides of the connection port between the bin body and the mixing main unit.
[0014] From the above description of the present invention, it can be seen that compared with the prior art, the present invention provides a transition bin and mixing station with an integrated dust collector, in which the dust collector and the transition bin are integrated, which reduces the maintenance platform, makes the equipment structure more compact, and reduces the floor space of the mixing station; the transition bin outlet and the air inlet form the connection port of the transition bin, which has a higher utilization rate of the opening of the mixing host, and the dust removal area is directly connected to the mixing host, eliminating the dust collector connecting pipe, resulting in large air volume, small wind loss, and good dust removal effect; during operation, the air pressure inside and outside the powder scale unloading door is balanced, avoiding the situation of pulling and supporting weighing, and the weighing accuracy is high. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a structural schematic diagram of the main building of a mixing station according to the present invention.
[0016] Figure 2 This is a schematic diagram of the transition chamber structure of an integrated dust collector of the present invention.
[0017] Figure 3 It is a schematic diagram of the powder scale structure of the present invention.
[0018] The markings in the figure correspond to the following: mixing main unit 1, transition bin 2, bin body 21, silo area 211, transition bin feed port 2111, transition bin discharge port 2112, transition bin discharge door 2113, dust removal area 212, air outlet 2121, air inlet 2122, dust collector 22, first ventilation pipe 23, connecting port 24, powder scale 3, weighing bin 31, dust feed port 32, discharge pipe 33, powder scale discharge door 34, second ventilation pipe 35. DETAILED DESCRIPTION
[0019] The present invention is further described below through specific embodiments.
[0020] Reference Figures 1 to 3 As shown, a main building of a mixing station includes a mixing main unit 1, a transition bin 2, and a powder scale 3. The transition bin 2 and the powder scale 3 are arranged above the mixing main unit 1 and connected to the mixing main unit 1.
[0021] The transition bin 2 includes a bin body 21, a dust collector 22, and a first ventilation pipe 23. A connection port 24 is provided at the bottom of the bin body 21, which is sealed and connected to the mixing host 1 through the connection port 24; the bin body 21 includes a silo area 211 and a dust removal area 212, which are separated from each other. The upper part of the silo area 211 is provided with a transition bin feed port 2111, and the lower part is provided with a transition bin discharge port 2112. The transition bin discharge port 2112 is provided with a transition bin discharge door 2113. One end of the first ventilation pipe 23 is connected to the silo area 21 1 is sealed and connected to the upper part of the mixing host 1, and the other end is sealed and connected to the upper part of the mixing host 1; the dust removal area 212 is vertically arranged in the warehouse body 21, and the upper part of the dust removal area 212 is provided with an air outlet 2121 and the lower part is provided with an air inlet 2122. The dust collector 22 is arranged in the middle of the dust removal area 212 and divides the dust removal area 212. The air inlet 2122 and the air outlet 2121 are respectively located on the upper and lower sides of the dust collector 22. The air inlet 2122 and the transition bin discharge port 2112 constitute the connection port 24 of the warehouse body. The dust collector 22 is preferably a pulse bag dust collector.
[0022] The powder scale 3 includes a weighing bin 31, a powder scale feed port 32, a discharge pipe 33, a powder scale discharge door 34, and a second ventilation pipe 35. The powder scale feed port 32 is located at the upper part of the weighing bin 31. The weighing bin 31 is tightly connected to the mixing main unit 1 through the discharge pipe 33. The powder scale discharge door 34 is located between the weighing bin 31 and the discharge pipe 33 to open and close the connection between the weighing bin 31 and the discharge pipe 33. One end of the second ventilation pipe 35 is connected to the upper part of the weighing bin 31, and the other end is connected to the discharge pipe 33. The second ventilation pipe 35 can balance the pressure between the weighing bin 31 and the mixing main unit 1.
[0023] The connection between the first ventilation pipe 23 and the mixing main unit 1 and the connection between the discharge pipe 33 and the mixing main unit 1 are respectively located on both sides of the connection port 24 between the silo 21 and the mixing main unit 1. If the powder dust wants to reach the connection between the first ventilation pipe 23 and the mixing main unit 1, it must first pass through the connection port 24 of the transition bin 2. The powder dust will first be absorbed by the air inlet 2122 in the connection port 24, thereby preventing the powder dust from entering the first ventilation pipe 23.
[0024] The working principle of the main building of this concrete mixing station is as follows:
[0025] Feeding process: Aggregates are fed into the silo area 211 through the transition silo feed port 2111 for temporary storage, and powder materials are fed into the weighing silo 31 through the powder material feed port 32 and are measured by the weighing silo 31. During the feeding process, the transition silo discharge door 2113 and the powder weighing discharge door 34 are closed.
[0026] Feeding process: the transition bin discharge door 2113 is opened, and the aggregate enters the mixing main unit 1 from the transition bin discharge port 2112. At the same time, the powder weighing discharge door 34 is opened, and the powder enters the mixing main unit 1 through the discharge pipe 33. The weighing bin 31 measures the feeding amount of the powder and closes after the powder feeding is completed. As the aggregate and powder are added to the mixing main unit 1, dust is generated in the mixing main unit 1 and the pressure increases. The pulse bag dust collector 22 in the dust removal area 212 works, and the air inlet 2121 absorbs the dust-containing gas in the mixing main unit 1, and is discharged from the air outlet 2121 after filtering, thereby dealing with the dust in the mixing main unit 1 and reducing the excessive pressure in the mixing main unit 1. The function of the first ventilation pipe 23 is that when the pressure of the mixing main unit 1 rises too high, the gas inhaled by the dust removal area 212 is not enough to offset the rising pressure in the mixing main unit 1, then the first ventilation 23 discharges part of the gas to the outside to maintain the mixing main unit 1 The air pressure inside and outside is balanced; similarly, if the gas suction rate in the dust removal area 212 is greater than the pressure rise rate of the mixing main unit 1, the first ventilation pipe 23 introduces air into the mixing main unit 1 to keep the air pressure inside the mixing main unit 1 balanced with that of the outside; the powder scale 3 is provided with a second ventilation pipe 35, and the mixing main unit 1 and the weighing bin 31 are connected by the second ventilation pipe 35, so that the pressure inside the mixing main unit 1 and the weighing bin 31 are kept balanced in real time, thereby avoiding the phenomenon of pulling or supporting the weighing in the weighing bin 31 causing inaccurate measurement; since the connection between the first ventilation pipe 23 and the mixing main unit 1 and the connection between the discharge pipe 33 and the mixing main unit 1 are respectively located on both sides of the connection port between the bin body 21 and the mixing main unit 1, if the powder dust wants to reach the connection between the first ventilation pipe 23 and the mixing main unit 1, it must first pass through the connection port of the transition bin 2, and the powder dust will first be absorbed by the air inlet 2122 in the connection port 24, thereby preventing the powder dust from entering the first ventilation pipe 23.
[0027] Mixing process: the transition bin discharge door 2113 and the powder scale discharge door 34 are closed, and the mixing main unit 1 is working. The dust generated when the mixing main unit 1 is working is absorbed by the dust removal area 212 and filtered and discharged through the pulse bag dust collector 22. Air is introduced into the mixing main unit through the first ventilation pipe 3 to offset the influence of the gas inhaled in the dust removal area 212 on the pressure inside the mixing main unit 1, so as to keep the mixing main unit 1 consistent with the external air pressure.
[0028] Unloading process: The mixing main unit 1 is unloading, and the first ventilation pipe 23 introduces gas into the mixing main unit 1 to keep the internal pressure of the mixing main unit 1 consistent with the external pressure, ensuring the stability of the unloading process.
[0029] The dust collector 22 is integrated in the transition bin 2, and the structure of the mixing main building is more compact, which saves space and can reduce one maintenance platform, thereby reducing maintenance costs; the transition bin discharge port 2112 and the air inlet 2122 form the connection port 24 of the transition bin 2, which has a higher utilization rate of the opening of the mixing main unit 1, and the dust removal area 212 is directly connected to the mixing main unit 1, eliminating the dust collector connecting pipe, and has the advantages of large air volume, small wind loss, and good dust removal effect.
[0030] The above is only a specific implementation of the present invention, but the design concept of the present invention is not limited to this. Any non-substantial changes to the present invention using this concept shall be deemed as an infringement of the protection scope of the present invention.
Claims
1. A transition chamber with an integrated dust collector, comprising a chamber body, the chamber body being located above a mixing main unit and connected to the mixing main unit via a connection port, characterized in that: A silo area and a dust removal area are provided in the silo body, and the silo area and the dust removal area are separated from each other. A dust collector is provided in the dust removal area, an air inlet is formed at one end of the dust removal area, and a discharge port is formed at one end of the silo area. The dust removal area is vertically arranged in the bin body, and an air outlet is provided on the other side of the dust removal area opposite to the air inlet. The dust collector is located in the middle of the dust removal area and divides the dust removal area. The air inlet and the air outlet are respectively located on the upper and lower sides of the dust collector; The air inlet and the transition bin outlet constitute the connection port of the bin body; A first ventilation pipe is also provided, one end of which is connected to the top of the silo area, and the other end is connected to the top of the mixing main unit; The connection port of the bin body is tightly connected to the stirring main unit.
2. The transition chamber of the integrated dust collector according to claim 1, characterized in that: The discharge port of the silo area is provided with a transition silo unloading door, and the upper end of the silo area is provided with a transition silo feeding port.
3. The transition chamber of the integrated dust collector according to claim 1, characterized in that: The dust collector is a pulse dust collector.
4. A main building of a mixing station, comprising a mixing main unit and a powder scale, wherein the powder scale is located above the mixing main unit and connected to the mixing main unit, and is characterized in that: It also includes a transition bin of an integrated dust collector as described in any one of claims 1-3.
5. The main building of a concrete mixing station according to claim 4, characterized in that: The powder scale includes a weighing bin and a second vent pipe. The weighing bin is connected to the mixing host. The second vent pipe connects the upper part of the weighing bin and the upper part of the mixing host to balance the air pressure between the weighing bin and the mixing host.
6. The main building of a concrete mixing station according to claim 5, characterized in that: The powder scale also includes a powder scale feed port, a discharge pipe, and a powder scale discharge door. The powder scale feed port is located at the upper part of the weighing bin, and the weighing bin is connected to the mixing host through the discharge pipe. One end of the second ventilation pipe is connected to the upper part of the weighing bin, and the other end is connected to the discharge pipe. The powder scale discharge door is located between the weighing bin and the discharge pipe to open and close the connection between the weighing bin and the discharge pipe.
7. The main building of a concrete mixing station according to claim 5, characterized in that: The connection portion between the first ventilation pipe and the mixing main unit, and the connection portion between the discharge pipe and the mixing main unit are respectively located on both sides of the connection port between the warehouse body and the mixing main unit.
Citation Information
Patent Citations
Dust removing system for main building of concrete mixing station
CN203460319U
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CN103568130A
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CN202079680U
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CN204249097U
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CN204777661U