Guide rail wooden packaging box production line and processing method thereof

Abstract

The present invention discloses a guide rail wooden packaging box production line and a processing method thereof, comprising a chain plate line, wherein the chain plate line is sequentially provided with a storage mechanism, a loading mechanism, a box sealing device, and a wooden box cutting structure from one side to the other. The storage mechanism is composed of a power roller line and a pushing device, and wooden boxes to be cut are placed on the power roller line; the loading mechanism is composed of a belt line, a feeding car, and a robotic arm, with the robotic arm located on one side of the belt line, and the belt line is symmetrically arranged on both sides of the feeding car; the wooden box cutting structure includes a vacuum cleaner and a bracket, which is composed of a high-position bracket and a low-position bracket; the box sealing device is composed of a mobile frame, a mobile cross frame, and nail guns, which are symmetrically fixed at both ends of the bottom side of the mobile cross frame. The present invention aims to provide a guide rail wooden packaging box production line and a processing method thereof with a high degree of automation, the ability to reduce manual handling steps, and safe operation.

Description

Technical Field

[0001] The present invention relates to the technical field of production and processing of packaging box assembly lines, and in particular to a guide rail wooden packaging box assembly line and a processing method thereof. Background Art

[0002] During the loading process, wooden packaging boxes need to adapt to the lengths of various workpieces. Standard-length packaging boxes cannot accommodate workpieces that are smaller than the size of the packaging boxes, which requires the original wooden packaging boxes to be cut to specific lengths. In the existing cutting process, it is mainly manual operation, and the process lacks efficiency and safety. For example, when transporting and cutting wooden packaging boxes, the work efficiency is extremely low and it is very easy to cause safety accidents. The amount of waste left over from cutting is too large, and the usable waste needs to be recycled. In addition, the wood chips generated by cutting are difficult to clean, which has a certain impact on the environment and the health of workers. After packaging, the processes of wooden box transportation, guide rail packaging, etc. can no longer meet today's production requirements by manual labor alone. Therefore, there is an urgent need for a guide rail wooden packaging box production line and its processing method that has a high degree of automation, can reduce the steps of manual handling, and is safe to operate. Summary of the Invention

[0003] The purpose of the present invention is to overcome the deficiencies in the above-mentioned prior art and to provide a guide rail wooden packaging box production line and a processing method thereof which have a high degree of automation, can reduce the steps of manual handling, and are safe to operate.

[0004] To achieve the above object, the present invention is implemented through the following technical solutions:

[0005] A guide rail wooden packaging box production line includes a chain plate line, wherein the chain plate line is provided with a storage mechanism, a loading mechanism, a box sealing device and a wooden box cutting mechanism in sequence from one side to the other side. The storage mechanism is composed of a power roller line and a pushing device. Wooden boxes to be cut are placed on the power roller line.

[0006] The feeding mechanism is composed of a belt line, a feeding car and a mechanical arm, the mechanical arm is located on one side of the belt line, and the belt line is symmetrically arranged on both sides of the feeding car;

[0007] The wooden box cutting structure includes a vacuum cleaner and a bracket, and the bracket consists of a high bracket and a low bracket; the high bracket is located in the conveying direction of the chain plate line and is provided with a docking roller connected to the chain plate line, and the high bracket is respectively provided with a clamping cylinder capable of vertical and horizontal movement on the side facing the conveying direction of the chain plate line, and the extended end of the clamping cylinder for vertical movement is detachably connected to the first pressure plate, and the extended end of the clamping cylinder for horizontal movement is detachably connected to the second pressure plate; a fixed platform higher than the second pressure plate is provided on the low bracket, and the bottom end of the fixed platform is rotatably connected to the support point, and the upper end surface of the fixed platform is provided with a chain saw facing the high bracket, and an inclined telescopic cylinder is rotatably connected between the end of the fixed platform and the end of the frame on the same side of the low bracket;

[0008] The box sealing equipment consists of a mobile frame, a mobile cross frame and a nail gun. The inner side of the bottom of the mobile frame is installed on the outside of the chain plate line through a frame guide rail. The mobile cross frame penetrates into the mobile frame. The nail gun is symmetrically fixed at both ends of the bottom side of the mobile cross frame. A vertically moving clamping cylinder is also provided on the mobile frame, and the extended end of the clamping cylinder is connected to the mobile cross frame.

[0009] Furthermore, the belt line is provided with a belt line guide rail located on the ground on the side facing the chain plate line. The belt line guide rail is located on the same straight line and cooperates with the pulley at the bottom of the belt line.

[0010] Furthermore, a handle is provided on the side of the movable frame.

[0011] Furthermore, a lower pressing plate is fixedly provided at the middle of the bottom end of the movable horizontal frame, and an operating handle for controlling the position of the nail gun is provided on one side of the movable horizontal frame.

[0012] Furthermore, the chain plate line is composed of a first chain plate line and a second chain plate line, and a docking roller is passed between the two chain plate lines.

[0013] The invention also includes a method for processing a guide rail wooden packaging box, based on a guide rail wooden packaging box production line, and the steps are as follows:

[0014] (1) Place the wooden box to be processed on the power roller line, and the pushing device pushes the wooden box to the first chain plate line;

[0015] (2) Start the first chain plate line and transfer the wooden box to be processed to the wooden box cutting structure. According to the processing size requirements, adjust the position of the wooden box moved to the docking roller so that the position to be cut corresponds to the direction of the chain saw. Start the vertical and horizontal pressing cylinders to push the first and second pressing plates to press the wooden box. Start the telescopic cylinder to lift one side of the fixed table so that the chain saw tilts downward to cut the wooden box.

[0016] (3) After cutting, the wood chips are sucked away by the vacuum cleaner, and the waste wood is taken away by the second chain plate line. The wooden box is moved to the loading mechanism position through the first chain plate line, and the workpiece transported from the belt line is clamped by the robotic arm and placed in the wooden box;

[0017] (4) After the wooden box is full of workpieces, push the sealing equipment to the wooden box position, start the compacting cylinder to press down the movable horizontal frame, so that the lower pressure plate at the bottom of the movable horizontal frame presses the wooden box, and use the nail guns on both sides of the movable horizontal frame to nail the wooden boards to seal and pack the wooden box. Finally, the first chain plate line and the second chain plate line will send the packed wooden box out.

[0018] Compared with the prior art, the present invention has the following beneficial effects:

[0019] The present invention can reduce the number of manual operation steps, and efficiently transports the purchased raw material wooden boxes to the wooden box cutting mechanism through the pushing device of the storage mechanism, the power roller line and the two chain plate lines, and then cuts the wooden boxes into the required specific length through the wooden box cutting mechanism, and finally transports them to the loading mechanism to complete the packing of the workpieces, and uses the sealing equipment to seal the wooden boxes. The whole process has a high degree of automation, greatly improves the production efficiency of wooden packaging boxes, reduces production costs, minimizes the scrap rate of products, improves safety, and improves the personal safety of workers. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a structural schematic diagram of the present invention;

[0021] Figure 2 A top view of the material storage mechanism of the present invention;

[0022] Figure 3 Schematic diagram of the position of the feeding mechanism and the chain plate line in the present invention;

[0023] Figure 4 It is a structural diagram of the feeding mechanism in the present invention;

[0024] Figure 5 This is a schematic diagram of the structure of the wooden box cutting structure of the present invention;

[0025] Figure 6 It is a side view of the cutting structure of the wooden box in the present invention;

[0026] Figure 7 It is a structural schematic diagram of the carton sealing equipment in the present invention;

[0027] Figure 8 It is a side view of the carton sealing device in the present invention.

[0028] Reference numerals:

[0029] 1-Storage mechanism, 2-Feeding mechanism, 3-Wooden box cutting structure, 4-Sealing equipment, 5-First chain plate line, 6-Wooden box, 7-Second chain plate line, 11-Power roller line, 12-Pushing device, 21-Robot arm, 22-Belt line, 23-Feeding trolley, 24-Belt line guide rail, 25-Workpiece, 31-Vacuum cleaner, 32-Bracket, 33-Pressing cylinder, 34-First pressing plate, 35-Second pressing plate, 36-Telescopic cylinder, 37-Chain saw, 38-Fixed table, 39-Docking roller, 41-Mobile frame, 42-Frame guide rail, 43-Handle, 44-Pressing cylinder, 45-Nail gun, 46-Lower pressing plate, 47-Mobile cross frame, 48-Operating handle. DETAILED DESCRIPTION

[0030] The present invention will be described in detail below with reference to the accompanying drawings and in conjunction with embodiments.

[0031] like Figures 1 to 8 As shown, a guide rail wooden packaging box production line includes a chain plate line. The chain plate line is sequentially provided with a storage mechanism 1, a loading mechanism 2, a box sealing device 4, and a wooden box cutting mechanism 3 from one side to the other. The storage mechanism 1 is composed of a power roller line 11 and a pushing device 12. The wooden box 6 to be cut is placed on the power roller line 11.

[0032] The feeding mechanism 2 is composed of a belt line 22, a feeding car 23 and a mechanical arm 21. The mechanical arm 21 is located on one side of the belt line 22. The belt line 22 is symmetrically arranged on both sides of the feeding car 23.

[0033] The wooden box cutting structure 3 includes a vacuum cleaner 31 and a bracket 32, and the bracket 32 ​​is composed of a high bracket and a low bracket; the high bracket is located in the conveying direction of the chain plate line and is provided with a docking roller 39 connected to the chain plate line, and the high bracket is provided with a clamping cylinder 33 capable of vertical and horizontal movement on the side facing the conveying direction of the chain plate line, and the extended end of the clamping cylinder 33 for vertical movement is detachably connected to the first pressure plate 34, and the extended end of the clamping cylinder 33 for horizontal movement is detachably connected to the second pressure plate 35; a fixed platform 38 higher than the second pressure plate 35 is provided on the low bracket, and the bottom end of the fixed platform 38 is rotatably connected to the support point, and the upper end surface of the fixed platform 38 is provided with a chain saw 37 facing the high bracket, and an inclined telescopic cylinder 36 is rotatably connected between the end of the fixed platform 38 and the end of the frame on the same side of the low bracket;

[0034] The box sealing equipment 4 is composed of a mobile frame 41, a mobile cross frame 47 and a nail gun 45. The inner side of the bottom of the mobile frame 41 is installed on the outside of the chain plate line 5 through the frame guide rail 42. The mobile cross frame 47 penetrates into the mobile frame 41. The nail gun 45 is symmetrically fixed at both ends of the bottom side of the mobile cross frame 47. A vertically moving clamping cylinder 44 is also provided on the mobile frame 41, and the extended end of the clamping cylinder 44 is connected to the mobile cross frame 47.

[0035] The belt line 22 is provided with a belt line guide rail 24 on the ground on the side facing the chain plate line. The belt line guide rail 24 is located in the same straight line and cooperates with the pulley at the bottom of the belt line 22. The belt line guide rail 24 is used to adjust the position of the pulley at the bottom of the belt line 22 so that the spacing between the belt lines 22 is adapted to the length of the feeding vehicle 23.

[0036] Among them, a handle 43 is provided on the side of the movable frame 41. After the wooden box 6 is packed, it is heavy and the movable frame 41 needs to be moved to the nail plate position. The handle 43 is used to manually pull the movable frame 41 to move on the first chain plate line 5.

[0037] Among them, the lower end middle part of the movable horizontal frame 47 is fixedly provided with a lower pressure plate 46, and one side of the movable horizontal frame 47 is provided with an operating handle 48 for controlling the position of the nail gun 45. The lower pressure plate 46 is used to press the wooden box 6, and the operating handle 48 is used to control the nail board point of the nail gun 45.

[0038] The chain plate line is composed of a first chain plate line 5 and a second chain plate line 7, and a docking roller 39 is passed between the two chain plate lines, so that the first chain plate line 5, the docking roller 39 and the second chain plate line 7 form a complete production line.

[0039] The processing method of the present invention has the following steps:

[0040] (1) The wooden box 6 to be processed is placed on the power roller line 11, and the pushing device 12 pushes the wooden box 6 onto the first chain plate line 5.

[0041] (2) Start the first chain plate line 5 and transfer the wooden box 6 to be processed to the wooden box 6 cutting structure. According to the processing size requirements, adjust the position of the wooden box 6 moved to the docking roller 39 so that the position to be cut corresponds to the chain saw 37. Start the vertical and horizontal clamping cylinders 33 to push the first pressing plate 34 and the second pressing plate 35 to press the wooden box 6. Start the telescopic cylinder 36 to lift one side of the fixed platform 38 so that the chain saw 37 tilts downward to cut the wooden box.

[0042] (3) After cutting is completed, the wood chips are absorbed by the vacuum cleaner 31, and the waste wood is taken away by the second chain plate line 7. The first chain plate line is rotated in the opposite direction, and the wooden box 6 is moved to the position of the loading mechanism 2 through the first chain plate line 5. The workpiece 25 transported from the belt line 22 is clamped by the robotic arm 21 and placed in the wooden box 6.

[0043] (4) After the wooden box 6 is filled with workpieces 25, the sealing device 4 is pushed to move to the position of the wooden box 6, and the pressing cylinder 33 is started to press down the movable cross frame 47, so that the lower pressure plate 46 at the bottom end of the movable cross frame 47 presses the wooden box 6, and the nail guns 45 on both sides of the movable cross frame 47 are used to nail the wooden boards of the wooden box 6 to seal and pack the box, and finally the first chain plate line 5 and the second chain plate line 7 send the packed wooden box 6 out.

[0044] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A guide rail wooden packaging box production line, including a chain plate line, characterized by: The chain plate line is provided with a storage mechanism (1), a loading mechanism (2), a box sealing device (4) and a wooden box cutting structure (3) in sequence from one side to the other side. The storage mechanism (1) is composed of a power roller line (11) and a pushing device (12). Wooden boxes (6) to be cut are placed on the power roller line (11). The feeding mechanism (2) is composed of a belt line (22), a feeding vehicle (23) and a mechanical arm (21), wherein the mechanical arm (21) is located on one side of the belt line (22), and the belt line (22) is symmetrically arranged on both sides of the feeding vehicle (23); The wooden box cutting structure (3) includes a dust collector (31) and a bracket (32), and the bracket (32) is composed of a high-position bracket and a low-position bracket; the high-position bracket is located in the conveying direction of the chain plate line and is provided with a docking roller (39) connected to the chain plate line, and the high-position bracket is provided with a pressing cylinder (33) capable of vertical and horizontal movement on one side facing the conveying direction of the chain plate line, and the extended end of the vertically moving pressing cylinder (33) is detachably connected to the first pressing plate (34), the extended end of the laterally moving pressing cylinder (33) is detachably connected to a second pressing plate (35); a fixed platform (38) higher than the second pressing plate (35) is provided on the low-position bracket, and the bottom end of the fixed platform (38) is rotatably connected to the support point, and the upper end surface of the fixed platform (38) is provided with a chain saw (37) facing the high-position bracket, and an inclined telescopic cylinder (36) is rotatably connected between the end of the fixed platform (38) and the end of the frame on the same side of the low-position bracket; The box sealing device (4) is composed of a mobile frame (41), a mobile cross frame (47) and a nail gun (45). The inner side of the bottom of the mobile frame (41) is installed on the outer side of the chain plate line through a frame guide rail (42). The mobile cross frame (47) penetrates into the mobile frame (41). The nail gun (45) is symmetrically fixed at both ends of the bottom side of the mobile cross frame (47). The mobile frame (41) is also provided with a vertically moving pressing cylinder, and the extended end of the pressing cylinder is connected to the mobile cross frame (47).

2. The guide rail wooden packaging box production line according to claim 1, characterized in that: The belt line (22) is further provided with a belt line guide rail (24) located on the ground on the side facing the chain plate line. The belt line guide rail (24) is located on the same straight line and cooperates with the pulley at the bottom of the belt line (22).

3. The guide rail wooden packaging box production line according to claim 1, characterized in that: A handle (43) is provided on the side of the movable frame (41).

4. The guide rail wooden packaging box production line according to claim 1, characterized in that: A lower pressing plate (46) is fixedly provided at the middle of the bottom end of the movable horizontal frame (47), and an operating handle (48) for controlling the position of the nail gun (45) is provided on one side of the movable horizontal frame (47).

5. The guide rail wooden packaging box production line according to claim 4, characterized in that: The chain plate line is composed of a first chain plate line (5) and a second chain plate line (7), and the two chain plate lines are connected via a docking roller (39).

6. A method for processing guide rail wooden packaging boxes, based on the guide rail wooden packaging box production line according to claim 5, characterized in that: Here are the steps: (1) placing the wooden box (6) to be processed on the power roller line (11), and pushing the wooden box (6) to the first chain plate line (5) by the pushing device (12); (2) Start the first chain plate line (5) and transfer the wooden box (6) to be processed to the wooden box cutting structure (3). According to the processing size requirements, the wooden box (6) moved to the docking roller (39) is adjusted to a position so that the position to be cut corresponds to the chain saw (37). The vertical and horizontal pressing cylinders (33) are started to push the first pressing plate (34) and the second pressing plate (35) to press the wooden box (6). The telescopic cylinder (36) is started to lift one side of the fixed platform so that the chain saw (37) tilts downward to cut the wooden box (6); (3) After the cutting is completed, the wood chips are sucked by the vacuum cleaner (31), and the discarded wood is taken away by the second chain plate line (7). The wooden box (6) is moved to the position of the loading mechanism (2) through the first chain plate line (5), and the workpiece (25) transported from the belt line (22) is clamped by the mechanical arm (21) and placed in the wooden box (6); (4) After the workpieces (25) in the wooden box (6) are fully placed, the sealing device (4) is pushed to move to the position of the wooden box (6), and the pressing cylinder (44) is started to press down the movable horizontal frame (47), so that the lower pressing plate (46) at the bottom end of the movable horizontal frame (47) presses the wooden box (6), and the nail guns on both sides of the movable horizontal frame (47) are used to nail the wooden boards of the wooden box (6) to seal and pack the wooden box, and finally the first chain plate line (5) and the second chain plate line (7) send the packed wooden box (6) out.

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