A top sealing device for an open-top low-temperature cold storage

By using an independent, sealed cryogenic rack structure in the cold storage, and employing insulation blocks and heat insulation panels for insulation, the problem of slow sample retrieval speed in existing technologies has been solved, achieving the effects of rapid sample retrieval and cost reduction.

CN116294395BActive Publication Date: 2026-03-17QINGDAO AUCMA ULTRA LOW TEMPERATURE FREEZING MACHINES +1
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Patent Information

Application Number
CN202310274081.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-03-21
Publication Date
2026-03-17
Estimated Expiration
2043-03-21

AI Technical Summary

Technical Problem

In existing technologies, automated cold storage requires opening and closing doors when storing and retrieving samples, which affects the storage and retrieval speed and is time-consuming. Furthermore, specialized robotic arms are needed to operate the insulated doors.

Method used

The system employs a top-opening low-temperature cold storage sealing top plate device, which includes a bottom frame, a mounting frame, a middle frame, an insulation board, and a top frame. The cryopreservation racks are inserted through through holes, and each cryopreservation rack is independently sealed. Insulation is achieved using insulation blocks and insulation boards, avoiding the need for a unified top plate when removing sample boxes.

Benefits of technology

It enables the rapid retrieval of sample boxes without the need for specialized robotic arms, resulting in fast sample storage and retrieval, saving time, improving insulation performance, and reducing production costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses a kind of upper opening low-temperature refrigeration house sealing roof devices, it is related to refrigeration house technical field, including bottom frame, installation frame, middle frame, heat insulation board and top frame from bottom to top are sequentially arranged;Bottom frame is arranged in the inside of inner storehouse;Installation frame is installed on bottom frame, and installation frame is opened in multiple first through holes for frozen storage frame to pass through;Middle frame is installed on installation frame, and multiple first cavities are opened in middle frame, and heat preservation block is installed in first cavity, and the periphery of heat preservation block is provided with the first channel compatible with first through hole;Top frame is installed on middle frame, and multiple second through holes for frozen storage frame to pass through are opened in top frame;Heat insulation board is opened in multiple second cavities corresponding to first cavity one by one arrangement.The sample box is taken out, and professional mechanical hand is not needed to open heat preservation door body, just need to take out the frozen storage frame required, and sample box can be taken out, and the speed of sample storage and retrieval is fast, and time is short.
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Description

Technical Field

[0001] This invention relates to the field of cold storage technology, and in particular to a sealing top plate device for an open-top low-temperature cold storage. Background Technology

[0002] In recent years, fully automated cold storage facilities have received increasing attention and favor from the market. The construction of large-scale fully automated cold storage facilities can effectively address the challenges of limited land resources, reduce operational complexity, and facilitate overall sample management and planning. In existing technologies, automated sample storage facilities typically use partitions at the bottom and insulated doors at the top for insulation. This insulation structure is simple, but retrieving sample boxes requires opening the insulated door first, then removing the cryogenic rack, and finally taking out the sample boxes from the rack. To achieve true automation, specialized robotic arms are needed to open and close the insulated doors, requiring separate door designs. Furthermore, the opening and closing of the doors during sample storage and retrieval slows down the process and increases storage time. Summary of the Invention

[0003] To address the above-mentioned shortcomings, the purpose of this invention is to provide a top-opening low-temperature cold storage sealing top plate device, which aims to solve the technical problem in the prior art that the process of storing and retrieving samples still requires opening and closing the door, which affects the speed of sample storage and retrieval and results in a long storage and retrieval time.

[0004] To solve the above-mentioned technical problems, the technical solution of the present invention is as follows:

[0005] A top-opening low-temperature cold storage sealing top plate device includes a bottom frame, a mounting frame, a middle frame, an insulation board, and a top frame arranged sequentially from bottom to top.

[0006] The bottom frame is set inside the inner library;

[0007] The mounting frame is installed on the bottom frame, and the mounting frame has multiple first through holes for the cryogenic rack to pass through.

[0008] The middle frame is installed on the mounting frame. Multiple first cavities are opened on the middle frame. Insulation blocks are installed in the first cavities. The periphery of the insulation blocks is provided with first channels that are adapted to the first through holes.

[0009] The top frame is mounted on the middle frame, and the top frame has multiple second through holes for the cryogenic racks to pass through.

[0010] The insulation board is installed between the top frames of the middle frame, and multiple second cavities are opened on the insulation board, which correspond one-to-one with the first cavity.

[0011] The top of the cryopreservation rack is inserted into the first and second through holes.

[0012] Using the above structure, the insulation blocks and heat insulation panels keep the cold storage warm. The sealing devices of each frozen storage rack are independent of each other, eliminating the need for a uniform top plate. When taking out the sample box, there is no need to use a professional robotic arm to open the insulated door. Simply take out the required frozen storage rack to retrieve the sample box. The sample storage and retrieval speed is fast and the time is short. The insulation does not use a whole structure, but rather multiple separate insulation blocks, which can avoid material shrinkage and improve insulation performance.

[0013] Preferably, the mounting frame includes a square-shaped support frame and a support plate mounted on the support frame. A first through hole is formed on the support plate. The support frame is mounted on the bottom frame, and four side panels are fixed to the four outer sides of the support frame. The four side panels enclose the mounting area of ​​the middle frame, with the outer side of the middle frame abutting the inner side of the side panels. With this structure, the bottom of the middle frame is inserted into the mounting area, allowing for positioning of the middle frame, facilitating its installation, and improving its stability.

[0014] Preferably, the first through hole is square, and an upwardly extending upright plate is provided at the edge of the first through hole. The upright plate can strengthen the first through hole, prevent tearing, and guide the insertion of the cryopreservation rack, facilitating the placement of the cryopreservation rack.

[0015] Preferably, a second, intersecting channel is formed between adjacent uprights and between the uprights and the surrounding panels, with the bottom of the central frame and the insulation block correspondingly inserted into the second channel. This structure improves the tightness of the connection between the central frame, the insulation block, and the mounting frame, further enhancing the insulation performance of the cold storage.

[0016] Preferably, the insulation block includes a first insertion block and a second insertion block vertically inserted into the first insertion block. This structure reduces the processing difficulty of the insulation block, saves materials, reduces production costs, and facilitates the replacement of the insertion blocks.

[0017] Preferably, the top of the first insertion block has a first insertion groove, and the bottom of the second insertion block has a second insertion groove. The first and second insertion blocks are interlocked through the first and second insertion grooves. This structure further reduces the processing difficulty of the insulation block, saves materials, and reduces production costs.

[0018] Preferably, the two ends of the first and second plug-in blocks are respectively attached to the sidewalls of the first cavity. This structure improves the sealing performance of the connection between the insulation block and the central frame, further enhancing the insulation performance of the cold storage.

[0019] Preferably, the top and middle frames are made of bakelite. Using this material for the top and middle frames increases the frame's strength and prevents deformation.

[0020] Preferably, the upper end of the middle frame is mounted to the top frame with screws, and the lower end of the middle frame is mounted to the mounting frame with screws. This structure facilitates the assembly of the top plate assembly.

[0021] Preferably, the insulation board is made of silicone. Using this material, the insulation board can insulate heat, further improving the insulation performance of the cold storage.

[0022] In summary, this invention provides insulation for the cold storage via a top plate device. Each frozen storage rack has an independent sealing device, eliminating the need for a uniform top plate. When retrieving sample boxes, there's no need for a specialized robotic arm to open the insulated door; simply remove the desired frozen storage rack to retrieve the sample box. Sample storage and retrieval are fast and quick. The insulation does not use a monolithic structure but rather multiple separate insulation blocks, preventing material shrinkage and improving insulation performance. It also facilitates the installation of the central frame and enhances its stability. The upright plates reinforce the first through-hole, preventing tearing, and guide the insertion of the frozen storage racks, facilitating placement. Furthermore, it improves the tightness of the connection between the central frame, insulation blocks, and mounting frame, further enhancing the cold storage's insulation performance. Attached Figure Description

[0023] Figure 1 This is a structural diagram of the internal warehouse;

[0024] Figure 2 This is a structural schematic diagram of the top plate device (for placing cryogenic racks);

[0025] Figure 3 This is a schematic diagram of the top plate device (for removing the cryopreservation rack);

[0026] Figure 4 This is a cross-sectional structural schematic diagram of the top plate device;

[0027] Figure 5 This is a schematic diagram of the exploded structure of the top plate device.

[0028] Figure 6 This is a schematic diagram of the cryopreservation rack.

[0029] Figure 7 This is a schematic diagram of the insulation block structure;

[0030] Figure 8 This is a partial structural diagram of the bottom frame.

[0031] In the diagram, the components are: bottom frame 1, aluminum profile 10, T-slot 11, T-bolt 12, nut 13, corner plate 14, horizontal plate 140, vertical plate 141, mounting frame 2, first through hole 20, support frame 21, surrounding plate 22, upright plate 23, support plate 24, middle frame 3, first cavity 30, insulation board 4, second cavity 40, top frame 5, second through hole 50, inner storage 6, cryogenic rack 7, sample box 70, insulation block 8, first channel 80, first plug-in block 81, first plug-in groove 810, second plug-in block 82, second plug-in groove 820, and second channel 9. Detailed Implementation

[0032] The invention will now be further described with reference to the accompanying drawings.

[0033] The orientations mentioned in this specification are based on the orientation of the top-opening low-temperature cold storage sealing top plate device of the present invention during normal operation, and do not limit its orientation during storage and transportation. They only represent relative positional relationships and do not represent absolute positional relationships.

[0034] like Figures 1 to 8 As shown, the automated cold storage consists of an outer storage room and an inner storage room 6 located inside the outer storage room. Frozen storage racks 7 are placed inside the inner storage room 6, and sample boxes 70 are placed on the frozen storage racks 7.

[0035] The present invention relates to a top-opening low-temperature cold storage sealing top plate device, comprising, from bottom to top, a bottom frame 1, a mounting frame 2, a middle frame 3, an insulation board 4, and a top frame 5; the bottom frame 1 is disposed inside the inner storage 6; the mounting frame 2 is mounted on the bottom frame, and the mounting frame 2 has multiple first through holes 20 for cryogenic racks 7 to pass through; the middle frame 3 is mounted on the mounting frame 2, and the middle frame 3 has multiple first cavities 30, in which insulation blocks 8 are installed, and the periphery of the insulation blocks 8 is provided with first channels 80 adapted to the first through holes 20; the top frame 5 is mounted on the middle frame 3, and the top frame 5 has multiple second through holes 50 for cryogenic racks 7 to pass through; the insulation board 4 is installed between the top frame 5 and the middle frame 3, and the insulation board 4 has multiple second cavities 40 corresponding one-to-one with the first cavities 30; the top of the cryogenic rack 7 is inserted into the first through holes 20 and the second through holes 50.

[0036] The insulation blocks 8 and the heat insulation panels 4 keep the cold storage warm. The sealing devices of each freezer rack 7 are independent of each other, and there is no need to set up a uniform top plate. When taking out the sample box 70, there is no need to use a professional robotic arm to open the insulated door. Just take out the required freezer rack 7 and the sample box 70 can be taken out. The sample storage and retrieval speed is fast and the time is short. Instead of using an integral structure for insulation, multiple separate insulation blocks 8 are used, which can avoid material shrinkage and improve insulation performance.

[0037] The bottom frame 1 is preferably made of aluminum. It is a square frame made of multiple aluminum profiles 10 connected together. Each aluminum profile 10 has an inverted T-shaped groove 11 on its side. The vertically placed aluminum profiles 10 and the horizontally placed aluminum profiles 10 are fixed by corner plates 14. T-bolts 12 are slidably installed in the T-shaped grooves 11. The horizontal plate 140 of the corner plate 14 is fixed to the horizontally placed aluminum profile 10 by nuts 13 and T-bolts 12. The vertical plate 141 of the corner plate 14 is fixed to the vertically placed aluminum profile 10 by nuts 13 and T-bolts 12. The mounting frame 2 is made of stainless steel and is installed on the bottom frame 1 by screws. The middle frame 3 is made of bakelite or other low-temperature resistant materials. The middle frame 3 is machined and installed on the bottom frame by screws. The middle frame 3 can be made into a square, a sun, or an eye shape. The frame structure is shaped like a grid. Insulation blocks 8 are installed inside the middle frame 3. The material of insulation blocks 8 is EVA or other insulation materials. Preferably, the material of insulation board 4 is rubber. The material of insulation board 4 can also be rubber or other insulation materials. Insulation board 4 is fixed between the middle frame 3 and the top frame 5 with low-temperature resistant adhesive. The material of top frame 5 is bakelite or other low-temperature resistant materials. Top frame 5 is machined to the required size. The bottom frame 1, mounting frame 2, middle frame 3, insulation board 4 and top frame 5 are all square and their edges are aligned. The cross-sections of middle frame 3 and insulation board 4 are the same.

[0038] The top frame 5 and the middle frame 3 are made of bakelite. Using this material for the top frame 5 and the middle frame 3 can increase their strength and prevent deformation.

[0039] The upper end of the middle frame 3 is screwed onto the top frame 5, and the lower end of the middle frame 3 is screwed onto the mounting frame 2, which facilitates the assembly of the top plate device. The insulation board 4 is made of silicone, which can insulate heat and further improve the insulation performance of the cold storage.

[0040] When assembling the top plate device, place the bottom frame 1 on the assembly platform, then place the mounting frame 2 on the bottom frame 1 and fix the mounting frame 2 on the bottom frame 1 with screws. Then place the middle frame 3 on the mounting frame 2 and fix the middle frame 3 and the mounting frame 2 with screws. Then place the insulation block 8 into the first cavity 30 of the middle frame 3, then place the heat dissipation plate on the middle frame 3. Then apply low-temperature resistant adhesive to the middle frame 3 and stick the top frame 5 onto the heat dissipation plate. Then apply low-temperature resistant adhesive to the heat dissipation plate and stick the top frame 5 onto the heat dissipation plate. Connect the middle frame 3 and the top frame 5 with screws. Finally, place the assembled device into the interior of the inner storage 6 and pass the cryopreservation rack 7 through the second through hole 50, the second cavity 40, the first channel 80, the first cavity 30 and the first through hole 20 in sequence. The bottom of the cryopreservation rack 7 reaches the bottom of the inner storage 6, completing the low-temperature storage of the cryopreservation rack 7.

[0041] When retrieving sample boxes 70, an automated mechanism lifts the cryopreservation rack 7 and removes the sample boxes 70 from it. After removal, the automated mechanism then lowers the cryopreservation rack 7 into the inner storage compartment 6. The top plate device of this invention cooperates with the top of the cryopreservation rack 7 to seal the inner storage compartment 6 and keep the sample boxes 70 warm. This invention eliminates the need for an additional door to seal the inner storage compartment 6, reducing the need for opening and closing doors, increasing the speed of sample box retrieval, saving time, and eliminating the need for a dedicated robotic arm for opening and closing the door, thus saving costs.

[0042] In a preferred embodiment, the mounting frame 2 includes a square-shaped support frame 21 and a support plate 24 mounted on the support frame 21. The support frame 21 is made of four square tubes welded together. The edges of the support plate 24 are bent downwards, and the bent portion of the support plate 24 abuts against the inner side of the support frame 21. A first through hole 20 is formed in the support plate 24. The support frame 21 is mounted on the bottom frame 1. Four side panels 22 are fixedly attached to the four outer sides of the support frame 21, forming the mounting area of ​​the middle frame 3. The outer side of the middle frame 3 abuts against the inner side of the side panels 22. The middle frame 3 is placed in the mounting area, and the side panels 22 and the middle frame 3 are fixed with screws. The bottom of the middle frame 3 is inserted into the mounting area, which allows for positioning of the middle frame 3, facilitating its installation and improving its stability.

[0043] When processing and installing the frame, first weld the four square tubes together, then place the bent part of the support plate 24 downwards on the inside of the four square tubes, weld the bent part of the support plate 24 to the square tubes, and then weld the surrounding plate 22 to the outside of the square tubes.

[0044] As a preferred embodiment, the first through hole 20 is square in shape, and the edge of the first through hole 20 is provided with an upwardly extending vertical plate 23. Preferably, the vertical plate 23 is welded to the support plate 24, and the four vertical plates 23 form the insertion area of ​​the cryopreservation rack 7. The setting of the vertical plate 24 improves the strength of the support plate 24, and the setting of the vertical plate 23 can strengthen the first through hole 20, avoid tearing of the first through hole 20, and the area surrounded by the vertical plate 23 can guide the insertion of the cryopreservation rack 7, which facilitates the placement of the cryopreservation rack 7, avoids damage to the cryopreservation rack 7, and improves the service life of the cryopreservation rack 7.

[0045] As a preferred embodiment, a second intersecting channel 9 is formed between adjacent uprights 23 and between uprights 23 and enclosure panels 22, with the bottoms of the central frame 3 and insulation block 8 correspondingly inserted into the second channel 9. Using uprights 23 and enclosure panels 22 to form the second channel 9 improves the tightness of the connection between the central frame 3, insulation block 8, and mounting frame 2, further enhancing the insulation performance of the cold storage.

[0046] In a preferred embodiment, the insulation block 8 includes a first insertion block 81 and a second insertion block 82 vertically inserted into the first insertion block 81. The insulation block 8 is formed by inserting the first insertion block 81 and the second insertion block 82, which reduces the processing difficulty of the insulation block 8, saves materials, reduces production costs, and facilitates the replacement of the insertion blocks. In this embodiment, in each insulation block 8, one first insertion block 81 is provided and arranged horizontally, and two second insertion blocks 82 are provided and arranged vertically, with the two second insertion blocks 82 inserted vertically into the first insertion block 81 at intervals.

[0047] As a preferred embodiment, the first insertion block 81 has a first insertion groove 810 at its top, and the second insertion block 82 has a second insertion groove 820 at its bottom. The first insertion block 81 and the second insertion block 82 are interlocked through the first insertion groove 810 and the second insertion groove 820. The interlocking of the first insertion block 81 and the second insertion block 82 can further reduce the processing difficulty of the insulation block 8, save materials, and reduce production costs.

[0048] As a preferred embodiment, the two ends of the first insertion block 81 and the second insertion block 82 are respectively attached to the sidewalls of the first cavity 30. The two ends of the first insertion block 81 are respectively attached to the opposite sidewalls of the first cavity 30, and the two ends of the second insertion block 82 are attached to another set of opposite sidewalls of the first cavity 30. The fact that the two ends of the first insertion block 81 and the second insertion block 82 are respectively attached to the two opposite sidewalls of the first cavity 30 can improve the sealing performance of the connection between the insulation block 8 and the middle frame 3, and further improve the insulation performance of the cold storage.

[0049] Of course, the above description is not intended to limit the present invention, and the present invention is not limited to the examples given above. Any changes, modifications, additions or substitutions made by those skilled in the art within the scope of the present invention should also fall within the protection scope of the present invention.

Claims

1. An upper open cryogenic freezer sealed ceiling panel apparatus, characterized by, The bottom frame, the mounting frame, the middle frame, the heat insulation plate and the top frame are sequentially arranged from bottom to top. The bottom frame is arranged inside the inner warehouse. The mounting frame is mounted on the bottom frame, and a plurality of first through holes for the cryopreservation shelves to pass through are formed in the mounting frame. The middle frame is mounted on the mounting frame, and a plurality of first cavities are formed in the middle frame, and a heat preservation block is mounted in each first cavity, and a first channel is arranged around the heat preservation block and matched with the first through hole. The top frame is mounted on the middle frame, and a plurality of second through holes for the cryopreservation shelves to pass through are formed in the top frame. The heat insulation plate is mounted between the top frames of the middle frame, and a plurality of second cavities corresponding to the first cavities are formed in the heat insulation plate. The top of the cryopreservation shelf is inserted into the first through hole and the second through hole.

2. The upper open cryogenic freezer seal top plate apparatus of claim 1, wherein, The mounting frame comprises a square support frame and a support plate mounted on the support frame, the first through hole is formed in the support plate, the support frame is mounted on the bottom frame, four surrounding plates are fixed to the four outer sides of the support frame, the four surrounding plates form an installation area of the middle frame, and the outer side of the middle frame abuts against the inner side of the surrounding plate.

3. The top plate assembly of claim 2, wherein the top plate assembly is configured to be mounted to the top of the upper chamber of the UPTC. The first through hole is square, and the edge of the first through hole is provided with an upward extending vertical plate.

4. The top plate sealing device for an upper-open cryogenic storage container according to claim 3, wherein The second channel is formed between the adjacent vertical plates and between the vertical plate and the surrounding plate, and the bottom of the middle frame and the heat preservation block is inserted into the second channel.

5. The top plate assembly of claim 1, wherein the top plate assembly is configured to be mounted to the top of the upper chamber of the UPTC. The heat preservation block comprises a first plug-in block and a second plug-in block vertically plugged on the first plug-in block.

6. An upper open cryogenic freezer seal top plate apparatus as claimed in claim 5, wherein, The top of the first plug-in block is provided with a first plug-in groove, the bottom of the second plug-in block is provided with a second plug-in groove, and the first plug-in block and the second plug-in block are plugged with each other through the first plug-in groove and the second plug-in groove.

7. An upper open cryogenic freezer seal top plate apparatus as claimed in claim 6, wherein, The two ends of the first plug-in block and the second plug-in block abut against the side wall of the first cavity.

8. The top plate assembly of claim 1, wherein the top plate assembly is configured to be mounted to a top of the upper chamber of the UPTC. The material of the top frame and the middle frame is bakelite.

9. The sealing top plate device for an upper-opening low-temperature cold storage as described in claim 1, characterized in that, The upper end of the middle frame is mounted on the top frame by screws, and the lower end of the middle frame is mounted on the mounting frame by screws.

10. The sealing top plate device for an upper-opening low-temperature cold storage as described in claim 1, characterized in that, The material of the heat insulation plate is silica gel.

Citation Information

Patent Citations

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