Aluminum alloy cylinder additive and subtractive composite manufacturing method, system and device
By using a composite manufacturing method involving additive and subtractive materials, aluminum alloy cylindrical blanks can be rapidly printed and then precision subtractive machining can be performed. This solves the problems of forming accuracy and efficiency for complex aluminum alloy cylindrical components, achieving high-precision and high-efficiency manufacturing results.
Patent Information
- Application Number
- CN202311281221.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-10-07
- Publication Date
- 2026-02-06
- Estimated Expiration
- 2043-10-07
AI Technical Summary
Existing technologies suffer from low forming accuracy and low manufacturing efficiency when printing complex aluminum alloy cylindrical components, making it difficult to meet the high strength and high rigidity requirements of aerospace equipment.
By employing a composite additive and subtractive manufacturing method, a near-net-shape aluminum alloy cylindrical blank is rapidly printed using additive manufacturing. Combined with a precision subtractive manufacturing method using CNC machine tools, the stiffening plate area is precision machined to achieve high-precision adjustment of dimensions and surface roughness.
It enables efficient and precise manufacturing of high-precision aluminum alloy cylindrical components with stiffeners, improving manufacturing efficiency and forming quality, and overcoming the shortcomings of single additive or subtractive manufacturing methods.
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Figure CN117300164B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of additive and subtractive composite manufacturing technology, and in particular to a method, system and equipment for additive and subtractive composite manufacturing of aluminum alloy cylinders. Background Technology
[0002] In recent years, the demand for high-strength, high-rigidity lightweight materials in aerospace equipment has been increasing. Ribbed aluminum alloy cylindrical components, due to their superior properties of high specific strength and high specific stiffness, are widely used in key components of high-end equipment.
[0003] Currently, the main manufacturing methods for aluminum alloy cylindrical components are machining or forging, which are costly and have low material utilization. Traditional welding methods for producing cylindrical components negatively impact thin-walled aluminum alloy parts. Additive manufacturing technology, by layering incremental material, can directly construct components with complex shapes. Compared to traditional manufacturing techniques, additive manufacturing offers advantages such as high material utilization and strong manufacturing flexibility. While the aerospace industry has begun using additive manufacturing to print simple aluminum alloy parts, there are bottlenecks in its application to printing complex internal structures in cylindrical components. The main issue is the difficulty in ensuring printing accuracy, requiring extensive post-processing to meet usage requirements, which leads to low manufacturing efficiency. Summary of the Invention
[0004] The purpose of this invention is to provide a method, system, and equipment for additive and subtractive composite manufacturing of aluminum alloy cylinders. By rapidly printing near-net-shape aluminum alloy cylinder blanks through additive manufacturing, and then using CNC machine tools for precision subtractive manufacturing, the stiffener area is precision machined to accurately adjust indicators such as dimensions and surface roughness, thereby achieving rapid manufacturing of high-precision stiffener-lined aluminum alloy cylinder components.
[0005] To achieve the above objectives, embodiments of the present invention provide the following solutions:
[0006] A method for manufacturing an aluminum alloy cylindrical body using additive and subtractive materials composites includes:
[0007] Obtain a 3D data model of a stiffened aluminum alloy cylindrical component;
[0008] The three-dimensional data model of the stiffened aluminum alloy cylindrical component is adjusted twice to obtain the blank data model of the stiffened aluminum alloy cylindrical component.
[0009] The data model of the aluminum alloy cylindrical component with stiffener plate is sliced and layered to obtain multi-layer slices; the robot trajectory is planned according to the surface structure of any layer in the multi-layer slices to obtain the robot additive path planning instruction;
[0010] The mechanical arm trajectory planning is performed according to the surface structure of the data model of the aluminum alloy cylinder component with a ribbed plate, and a mechanical arm subtractive path planning instruction is obtained;
[0011] According to the mechanical arm additive path planning instruction and the mechanical arm subtractive path planning instruction, an additive and subtractive composite manufacturing instruction of the aluminum alloy cylinder component with a ribbed plate is obtained.
[0012] According to the additive and subtractive composite manufacturing instruction of the aluminum alloy cylinder component with a ribbed plate, the additive and subtractive composite manufacturing of the aluminum alloy cylinder component with a ribbed plate is performed, and the aluminum alloy cylinder component with a ribbed plate is obtained.
[0013] Optionally, the secondary adjustment of the three-dimensional data model of the aluminum alloy cylinder component with a ribbed plate specifically comprises:
[0014] The thickness and the hole of the three-dimensional data model of the aluminum alloy cylinder component with a ribbed plate are adjusted.
[0015] Optionally, when the thickness of the three-dimensional data model of the aluminum alloy cylinder component with a ribbed plate is less than a first threshold value, the thickness is increased to a second threshold value; the first threshold value is less than the second threshold value.
[0016] Optionally, the data model of the aluminum alloy cylinder component with a ribbed plate is sliced and layered to obtain a plurality of layers of slices, which specifically comprises:
[0017] It is detected whether the wall plate of the data model of the aluminum alloy cylinder component with a ribbed plate exists a hole;
[0018] If the hole exists, the hole data is deleted to obtain a data model of the aluminum alloy cylinder component with a ribbed plate without a hole, and then the slicing and layering processing is performed;
[0019] If the hole does not exist, the data model of the aluminum alloy cylinder component with a ribbed plate is sliced and layered.
[0020] Optionally, the slicing and layering processing of the data model of the aluminum alloy cylinder component with a ribbed plate to obtain a plurality of layers of slices further comprises:
[0021] The layering processing parameters comprise: the number of layers, the layering thickness, the single channel and / or the filling parameters;
[0022] The layering thickness comprises: average distribution according to the data model of the aluminum alloy cylinder component with a ribbed plate; and uneven distribution according to the data model of the aluminum alloy cylinder component with a ribbed plate.
[0023] Optionally, the mechanical arm subtractive path planning instruction at least comprises: a subtractive speed parameter, a tool feed parameter and a subtractive depth parameter.
[0024] Optionally, the strip-plate aluminum alloy cylinder component additive and subtractive composite manufacturing instruction execution process comprises:
[0025] The mechanical arm additive path planning instruction and the mechanical arm subtractive path planning instruction work alternately and cooperatively until the strip-plate aluminum alloy cylinder component is obtained.
[0026] To achieve the above object, the embodiment of the present application also provides the following scheme:
[0027] An aluminum alloy cylinder additive and subtractive composite manufacturing system comprises:
[0028] A data acquisition module is configured to acquire a three-dimensional data model of a strip-plate aluminum alloy cylinder component;
[0029] An adjustment module is connected to the data acquisition module and configured to adjust the three-dimensional data model of the strip-plate aluminum alloy cylinder component to obtain a strip-plate aluminum alloy cylinder component blank data model;
[0030] A layering module is connected to the adjustment module and configured to slice and layer the strip-plate aluminum alloy cylinder component blank data model to obtain a plurality of layers of slices;
[0031] An instruction generation module is connected to the layering module and the adjustment module and configured to:
[0032] plan a mechanical arm trajectory according to a surface structure of any one of the plurality of layers of slices to obtain a mechanical arm additive path planning instruction;
[0033] plan a mechanical arm trajectory according to a surface structure of the strip-plate aluminum alloy cylinder component blank data model to obtain a mechanical arm subtractive path planning instruction;
[0034] obtain a strip-plate aluminum alloy cylinder component additive and subtractive composite manufacturing instruction according to the mechanical arm additive path planning instruction and the mechanical arm subtractive path planning instruction;
[0035] An execution module is connected to the instruction generation module and configured to perform additive and subtractive composite manufacturing on the strip-plate aluminum alloy cylinder component according to the strip-plate aluminum alloy cylinder component additive and subtractive composite manufacturing instruction to obtain a strip-plate aluminum alloy cylinder component.
[0036] An electronic device comprises a memory, a processor, and a computer program stored in the memory and executable on the processor, and the processor implements the aluminum alloy cylinder additive and subtractive composite manufacturing method when executing the computer program.
[0037] A non-transitory computer readable storage medium has a computer program stored thereon, and the computer program is executed to implement the aluminum alloy cylinder additive and subtractive composite manufacturing method.
[0038] In this embodiment of the invention, the three-dimensional data model of the stiffened aluminum alloy cylindrical component is adjusted twice to obtain the blank data model of the stiffened aluminum alloy cylindrical component; multi-layer slices are obtained through slicing and layering; robot trajectory planning is performed based on the surface structure of any layer in the multi-layer slices to obtain robot additive path planning instructions; robot subtractive path planning instructions are obtained based on the surface structure of the blank data model of the stiffened aluminum alloy cylindrical component; additive and subtractive composite manufacturing instructions for the stiffened aluminum alloy cylindrical component are obtained; and the stiffened aluminum alloy cylindrical component is obtained. This invention rapidly prints near-net-shape aluminum alloy cylindrical blanks using additive manufacturing, and then uses a precision subtractive manufacturing method on a CNC machine tool to precisely machine the stiffening area to accurately adjust dimensions, surface roughness, and other indicators, achieving rapid manufacturing of high-precision stiffened aluminum alloy cylindrical components. It possesses both the high efficiency of additive manufacturing and the precision machining achieved through subtractive manufacturing. Compared with single additive or subtractive manufacturing methods, it achieves higher manufacturing efficiency and better forming quality. Attached Figure Description
[0039] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0040] Figure 1 A schematic flowchart of a composite manufacturing method for aluminum alloy cylinders with additive and subtractive materials, provided in an embodiment of the present invention;
[0041] Figure 2 A detailed structural diagram of an aluminum alloy cylindrical body additive and subtractive composite manufacturing system provided in an embodiment of the present invention;
[0042] Figure 3 This is a schematic diagram of the slicing process of the blank model of the aluminum alloy cylindrical component with stiffeners provided in an embodiment of the present invention;
[0043] Figure 4 This is a detailed flowchart illustrating a composite manufacturing method for aluminum alloy cylinders using additive and subtractive materials, provided as an embodiment of the present invention.
[0044] Symbol explanation:
[0045] Data acquisition module-1, adjustment module-2, layering module-3, instruction generation module-4, execution module-5. Detailed Implementation
[0046] With reference to the accompanying drawings: the technical solutions in the embodiments of the present application will be apparently and completely described, obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by a person of ordinary skill in the art without creative labor belong to the scope of protection of the present application.
[0047] The purpose of the present application is to provide an aluminum alloy cylinder additive and subtractive composite manufacturing method, system and equipment to solve the problems of low printing forming precision and low manufacturing efficiency.
[0048] In order to make the above-mentioned purposes, characteristics and advantages of the present application more apparent and easy to understand, the present application will be further described in detail below with reference to the drawings and specific embodiments.
[0049] Figure 1 And Figure 4 An exemplary flow of the above-mentioned aluminum alloy cylinder additive and subtractive composite manufacturing method is shown. Each step will be described in detail below.
[0050] Step 1: Obtain a three-dimensional data model of a ribbed plate aluminum alloy cylinder component;
[0051] In one example, the ribbed plate aluminum alloy cylinder component includes an outer ribbed plate component and / or an inner ribbed plate component. Cylinder components in the field of aerospace bear complex axial and radial loads, and it is difficult to meet the design requirements only by the compressive strength of the cylinder itself. The outer ribbed plate component can significantly improve the overall longitudinal stiffness of the cylinder and enhance its bending resistance. The inner ribbed plate component mainly improves the ring and transverse stiffness and enhances the cylinder's compression and wrinkle resistance.
[0052] Step 2: Secondary adjustment of the three-dimensional data model of the ribbed plate aluminum alloy cylinder component to obtain a ribbed plate aluminum alloy cylinder component blank data model;
[0053] Secondary adjustment (secondary design) includes modifying the thickness features and hole features of the three-dimensional data model of the ribbed plate aluminum alloy cylinder component using three-dimensional model design software, and outputting a ribbed plate aluminum alloy cylinder component blank data model.
[0054] The ribbed plate aluminum alloy cylinder component blank data model obtained by secondary design leaves a margin for thin-walled feature areas by reducing the thickness features and eliminating the hole features, which is beneficial to additive forming, facilitates subsequent finishing, and reduces residual stress during printing.
[0055] Specifically, it includes:
[0056] Step 21: Adjust the thickness and holes of the three-dimensional data model of the ribbed plate aluminum alloy cylinder component.
[0057] when the thickness of the three-dimensional data model of the stiffened plate aluminum alloy cylinder component is less than a first threshold value, increasing the thickness to a second threshold value; the first threshold value is less than the second threshold value.
[0058] In one example, the first threshold value can be 4mm, and the second threshold value can be 6-10mm. When the wall thickness of the stiffened plate aluminum alloy cylinder component model is less than 4mm, the wall thickness can be increased to 6-10mm to reduce deformation in the post-processing process.
[0059] Step 3: slicing and layering the stiffened plate aluminum alloy cylinder component blank data model to obtain a plurality of layers of slices;
[0060] Specifically, it includes:
[0061] Step 31: detecting whether the wall plate of the stiffened plate aluminum alloy cylinder component blank data model has a hole;
[0062] Step 32: if there is a hole, deleting the hole data to obtain a stiffened plate aluminum alloy cylinder component blank data model without holes, and then performing slicing and layering processing; to adapt to additive path planning.
[0063] Step 33: if there is no hole, slicing and layering the stiffened plate aluminum alloy cylinder component blank data model. Please refer to Figure 3 .
[0064] Layering parameters; the layering parameters include: layer number, layer thickness, single channel and / or filling parameters;
[0065] The layer thickness includes: average distribution according to the stiffened plate aluminum alloy cylinder component blank data model; uneven distribution according to the stiffened plate aluminum alloy cylinder component blank data model.
[0066] Step 4: planning a robot trajectory according to the surface structure of any one layer of the plurality of layers of slices to obtain a robot additive path planning instruction;
[0067] In one example, the robot trajectory is planned according to the surface structure profile features of any one layer of the plurality of layers of slices, and finally outputs G code instructions (additive path planning instructions) readable and executable by the robot.
[0068] After slicing the stiffened plate aluminum alloy cylinder component blank data model in the additive direction, a group of slice body structures of the stiffened plate aluminum alloy cylinder component blank data model is obtained, according to the profile features of each slice body structure, the printing path of the robot is planned and controlled, the printing process is accurately controlled, and the quality controllable blank is printed out.
[0069] According to the surface structure of the data model of the aluminum alloy cylinder component with a ribbed plate, a robot trajectory planning is performed to obtain a robot subtractive path planning instruction;
[0070] According to the surface structure of the data model of the aluminum alloy cylinder component with a ribbed plate, a robot trajectory planning is performed, first, the hole features and the boss feature region of the ribbed plate are analyzed, the feature parameters of the hole and the boss are confirmed, at least including the diameter and depth of the hole, the height and length-width size of the boss, according to the confirmed feature parameters, a robot subtractive path planning instruction is designed, at least including determining the type and size of the cutting tool, the cutting path, the cutting depth parameters, according to the robot subtractive path planning instruction, the parameters of each step of subtractive machining are converted into code instructions that can be understood and executed by the tool, at least including setting the cutting point, cutting speed, tool feed speed, etc.
[0071] The robot subtractive path planning instruction at least includes: subtractive speed parameters, tool feed parameters and subtractive depth parameters.
[0072] Part of the code is as follows:
[0073] First, define the tool parameters;
[0074] T1 D10 (define tool 1, diameter 10mm);
[0075] Then program the profile rough machining of the boss region;
[0076] G00 X20 Y50 (quickly position to the upper left corner of the boss) ;
[0077] G01 Z-2 F100 (cut in 2mm at a speed of 100mm / min) ;
[0078] G01 X40 Y70 F800 (profile machining at a speed of 800mm / min);
[0079] G00 Z2 (quick tool withdrawal);
[0080] Then program the machining of the hole;
[0081] G00 X60 Y40 (quickly position to the center of the hole) ;
[0082] G01 Z-8 F100 (cut in 8mm at a speed of 100mm / min) ;
[0083] G02 X60 Y40 R10 (clockwise interpolation of a hole with a radius of 10mm) ;
[0084] G01 Z2 (quick tool withdrawal);
[0085] Step 5: Obtain the additive and subtractive composite manufacturing instructions for the ribbed plate aluminum alloy cylinder component based on the robot additive path planning instructions and the robot subtractive path planning instructions;
[0086] The additive and subtractive composite manufacturing instructions for the ribbed plate aluminum alloy cylinder component execution process includes:
[0087] The robot additive path planning instructions and the robot subtractive path planning instructions work alternately until the ribbed plate aluminum alloy cylinder component is obtained.
[0088] Step 6: Perform additive and subtractive composite manufacturing on the ribbed plate aluminum alloy cylinder component according to the additive and subtractive composite manufacturing instructions for the ribbed plate aluminum alloy cylinder component to obtain the ribbed plate aluminum alloy cylinder component.
[0089] In one example, in the additive and subtractive composite manufacturing process described above, the core is to reasonably arrange the sequence and number of additive printing and subtractive processing procedures, and make them alternate, and the number of two procedures is from the end of the entire blank to the end of the additive and subtractive. Please refer to Figure 4 , specifically including:
[0090] Use the G code instructions obtained in step 4 that can be read and executed by the robot to perform additive segmented printing of the blank, and the printing height of each segment needs to cover the rib plate feature of the ribbed plate aluminum alloy cylinder component model.
[0091] After additive printing of the first segment of the blank, use the subtractive tool instructions obtained in step 4 to perform subtractive processing to complete the rib plate feature processing of the first segment of the blank, and complete the first round of additive and subtractive manufacturing.
[0092] Based on the first segment of the blank after completing the first round of additive and subtractive manufacturing, perform the second round of additive and subtractive manufacturing in the additive direction until the entire blank additive and subtractive manufacturing is completed.
[0093] Finally, perform blank final state finishing on the entire blank to restore the thickness feature and hole feature of the ribbed plate aluminum alloy cylinder component, and complete the manufacturing of the ribbed plate aluminum alloy cylinder component.
[0094] By alternating between additive and subtractive multiple times, the advantages of the two processes can be fully utilized, and the model size and features of the ribbed plate aluminum alloy cylinder component can be gradually approached, improving manufacturing efficiency and quality.
[0095] To sum up, in the embodiment of the present application, the three-dimensional data model of the aluminum alloy cylinder component with a ribbed plate is secondarily adjusted to obtain an aluminum alloy cylinder component with a ribbed plate blank data model; a plurality of layers of slices are obtained by slicing and layering processing; a manipulator additive path planning instruction is obtained by planning a manipulator trajectory according to the surface structure of any one layer of the plurality of layers of slices; a manipulator subtractive path planning instruction is obtained according to the surface structure of the aluminum alloy cylinder component with a ribbed plate blank data model; an additive and subtractive composite manufacturing instruction of the aluminum alloy cylinder component with a ribbed plate is obtained; and the aluminum alloy cylinder component with a ribbed plate is obtained. The aluminum alloy cylinder blank body in near-net shape is quickly printed by additive manufacturing, and the ribbed plate area is precisely machined by using a numerical control machine tool subtractive method, so as to accurately realize the adjustment of size, surface roughness and other indicators, and the high-precision aluminum alloy cylinder component with a ribbed plate is quickly manufactured. The high efficiency of additive manufacturing is achieved, and precise machining is also achieved by subtractive manufacturing. Compared with single additive or subtractive method, higher manufacturing efficiency and better forming quality can be achieved.
[0096] In the embodiment of the present application, the original product design model of the cylinder component with a ribbed plate is secondarily designed and optimized to generate a product blank model convenient for printing. The product blank model is sliced, a printing path is planned according to the structure of each layer, a manipulator additive path instruction is generated, material stacking is accurately controlled, and a blank with controllable printing forming quality is printed. For the key ribbed plate structure of the blank model, a subtractive machining program is compiled, a tool and a path are selected, and numerical control instruction codes are outputted to accurately realize subtractive forming. The additive and subtractive manufacturing is alternately arranged, and the order of multiple printing and simplification is arranged to gradually achieve the design target. The additive manufacturing is adopted first, and the manufacturing of the precision component is completed through the processes of printing, first-round subtractive manufacturing, second-round printing, final-state subtractive manufacturing and the like.
[0097] The above method organically combines the advantages of additive and subtractive manufacturing, realizes the efficient and accurate manufacturing of the complex ribbed plate aluminum alloy cylinder component through the steps of secondary design of the model, path planning and alternate forming.
[0098] To achieve the above object, the embodiment of the present application further provides the following scheme:
[0099] Please refer to Figure 2 An aluminum alloy cylinder additive and subtractive composite manufacturing system, comprising:
[0100] A data acquisition module 1 is used to acquire a three-dimensional data model of an aluminum alloy cylinder component with a ribbed plate;
[0101] An adjustment module 2 is connected with the data acquisition module and is used to secondarily adjust the three-dimensional data model of the aluminum alloy cylinder component with a ribbed plate to obtain an aluminum alloy cylinder component with a ribbed plate blank data model;
[0102] The layering module 3 is connected with the adjusting module 2, and is used for carrying out slicing and layering processing on the data model of the aluminum alloy cylinder component blank with the ribbed plate to obtain a plurality of layers of slices.
[0103] The instruction generating module 4 is connected with the layering module 3 and the adjusting module 2 respectively, and is used for:
[0104] Carrying out manipulator trajectory planning according to the surface structure of any one of the plurality of layers of slices to obtain a manipulator additive path planning instruction;
[0105] Carrying out manipulator trajectory planning according to the surface structure of the data model of the aluminum alloy cylinder component blank with the ribbed plate to obtain a manipulator subtractive path planning instruction;
[0106] Obtaining an additive and subtractive composite manufacturing instruction of the aluminum alloy cylinder component with the ribbed plate according to the manipulator additive path planning instruction and the manipulator subtractive path planning instruction;
[0107] The execution module 5 is connected with the instruction generating module 4, and is used for carrying out additive and subtractive composite manufacturing on the aluminum alloy cylinder component with the ribbed plate according to the additive and subtractive composite manufacturing instruction of the aluminum alloy cylinder component with the ribbed plate to obtain the aluminum alloy cylinder component with the ribbed plate.
[0108] Further, the present application also provides an electronic device, which can include a processor, a communication interface, a memory and a communication bus. Wherein, the processor, the communication interface, the memory complete mutual communication through the communication bus. The processor can call the computer program in the memory, so as to execute the computer program when the processor executes the computer program to realize the aluminum alloy cylinder additive and subtractive composite manufacturing method.
[0109] In addition, the computer program in the memory described above is realized in the form of software functional unit and sold or used as an independent product. Based on such understanding, the technical solutions of the present application essentially or the part that contributes to the prior art or the part of the technical solutions can be embodied in the form of software product. The computer software product is stored in a storage medium, including a plurality of instructions to make a computer device (which can be a personal computer, a server or a network device, etc.) execute all or part of the steps of the method described in various embodiments of the present application. And the foregoing storage medium includes: U disk, mobile hard disk, read-only memory, random access memory, magnetic disk or optical disk and various program code storage media.
[0110] Further, the present application also provides a non-transitory computer readable storage medium, which stores a computer program, and the computer program is executed to realize the aluminum alloy cylinder additive and subtractive composite manufacturing method.
[0111] The various embodiments are described in the specification in a progressive manner, each embodiment focusing on different aspects of the other embodiments, and the same or similar parts between the various embodiments can be mutually referred to. For the system disclosed by the embodiments, since it corresponds to the method disclosed by the embodiments, the description is relatively simple, and the relevant parts can be referred to the method part.
[0112] The principles and implementation manners of the embodiments of the present application are described by using specific examples in the present specification, and the above embodiment descriptions are only used to help understand the method and core idea of the embodiments of the present application; meanwhile, for the general technical personnel in the art, the specific implementation manners and application ranges will be changed according to the idea of the embodiments of the present application. In conclusion, the content of the present specification should not be understood as the limitation of the embodiments of the present application.
Claims
1. A method for manufacturing an aluminum alloy cylindrical body using additive and subtractive materials composite, characterized in that, include: Obtain a 3D data model of a stiffened aluminum alloy cylindrical component; The three-dimensional data model of the stiffened aluminum alloy cylindrical component is adjusted a second time to obtain the blank data model of the stiffened aluminum alloy cylindrical component. The second adjustment of the three-dimensional data model of the stiffened aluminum alloy cylindrical component specifically includes: adjusting the thickness and holes of the three-dimensional data model of the stiffened aluminum alloy cylindrical component; when the thickness of the three-dimensional data model of the stiffened aluminum alloy cylindrical component is less than a first threshold, the thickness is increased to a second threshold; the first threshold is less than the second threshold. The data model of the stiffened aluminum alloy cylindrical component blank is sliced and layered to obtain multiple slices. Based on the surface structure of any layer in the multiple slices, a robot trajectory is planned to obtain the robot additive path planning instruction. Specifically, the sliced and layered processing of the stiffened aluminum alloy cylindrical component blank data model to obtain multiple slices includes: detecting whether there are holes in the wall panels of the stiffened aluminum alloy cylindrical component blank data model; if holes exist, the hole data is deleted to obtain a hole-free stiffened aluminum alloy cylindrical component blank data model, which is then sliced and layered again; if no holes exist, the stiffened aluminum alloy cylindrical component blank data model is sliced and layered. The process also includes layering parameters; these parameters include: number of layers, layer thickness, single-pass and / or filling parameters; the layer thickness includes: even distribution based on the stiffened aluminum alloy cylindrical component blank data model; and uneven distribution based on the stiffened aluminum alloy cylindrical component blank data model. Based on the surface structure of the aluminum alloy cylindrical component blank data model with stiffeners, the robot trajectory is planned to obtain the robot's material reduction path planning instruction. Based on the robotic arm additive path planning instruction and the robotic arm subtractive path planning instruction, an additive and subtractive composite manufacturing instruction for the stiffened aluminum alloy cylindrical component is obtained; According to the additive and subtractive composite manufacturing instructions for the stiffened aluminum alloy cylindrical component, the stiffened aluminum alloy cylindrical component is manufactured by additive and subtractive composite manufacturing to obtain the stiffened aluminum alloy cylindrical component.
2. The method for manufacturing an aluminum alloy cylindrical body using additive and subtractive materials according to claim 1, characterized in that, The robotic arm subtraction path planning instructions include at least: subtraction speed parameters, tool feed parameters, and subtraction depth parameters.
3. The method for manufacturing an aluminum alloy cylindrical body using additive and subtractive materials according to claim 1, characterized in that, The execution process of the composite manufacturing instruction for the stiffened aluminum alloy cylindrical component includes: The robotic arm additive path planning instructions and the robotic arm subtractive path planning instructions work alternately and collaboratively until the stiffened aluminum alloy cylindrical component is obtained.
4. A composite manufacturing system for aluminum alloy cylindrical bodies using additive and subtractive materials, characterized in that, include: The data acquisition module is used to acquire the three-dimensional data model of the aluminum alloy cylindrical component with stiffeners; An adjustment module, connected to the data acquisition module, is used to perform secondary adjustments on the three-dimensional data model of the stiffened aluminum alloy cylindrical component to obtain a blank data model of the stiffened aluminum alloy cylindrical component. The secondary adjustment of the three-dimensional data model of the stiffened aluminum alloy cylindrical component specifically includes: adjusting the thickness and holes of the three-dimensional data model of the stiffened aluminum alloy cylindrical component; when the thickness of the three-dimensional data model of the stiffened aluminum alloy cylindrical component is less than a first threshold, increasing the thickness to a second threshold; where the first threshold is less than the second threshold. A layering module, connected to the adjustment module, is used to slice and layer the data model of the stiffened aluminum alloy cylindrical component blank to obtain multiple layers. Specifically, this slicing and layering process includes: detecting whether there are holes in the wall panels of the stiffened aluminum alloy cylindrical component blank data model; if holes exist, deleting the hole data to obtain a hole-free stiffened aluminum alloy cylindrical component blank data model, and then performing slicing and layering again; if no holes exist, then performing slicing and layering on the stiffened aluminum alloy cylindrical component blank data model. The module also includes layering parameters, including: number of layers, layer thickness, single-pass and / or filling parameters; the layer thickness includes: even distribution based on the stiffened aluminum alloy cylindrical component blank data model; and uneven distribution based on the stiffened aluminum alloy cylindrical component blank data model. The instruction generation module, connected to both the layering module and the adjustment module, is used for: Based on the surface structure of any layer in the multi-layer slice, the robot trajectory is planned to obtain the robot additive path planning instruction. Based on the surface structure of the aluminum alloy cylindrical component blank data model with stiffeners, the robot trajectory is planned to obtain the robot's material reduction path planning instruction. Based on the robotic arm additive path planning instruction and the robotic arm subtractive path planning instruction, an additive and subtractive composite manufacturing instruction for the stiffened aluminum alloy cylindrical component is obtained; The execution module, connected to the instruction generation module, is used to perform additive and subtractive composite manufacturing of the stiffened aluminum alloy cylindrical component according to the additive and subtractive composite manufacturing instruction of the stiffened aluminum alloy cylindrical component, so as to obtain the stiffened aluminum alloy cylindrical component.
5. An electronic device comprising a memory, a processor, and a computer program stored in the memory and executable on the processor, characterized in that, When the processor executes the computer program, it implements the aluminum alloy cylinder additive and subtractive composite manufacturing method as described in any one of claims 1-3.
6. A non-transitory computer-readable storage medium having a computer program stored thereon, characterized in that, When the computer program is executed, it implements the aluminum alloy cylinder additive and subtractive composite manufacturing method as described in any one of claims 1-3.
Citation Information
Patent Citations
High-precision rapid prototyping technology
CN106273440A