A terry warp knitting machine with a structure distribution of selvedge bars after the beam is warped

By using a warp knitting machine with edge loops that distribute the yarn after warping, the problem of loops in warp-knitted fabrics is solved, the edge loops are eliminated, and the yarn breakage during stretching is reduced, thus improving the smoothness and uniformity of the product.

CN118029035BActive Publication Date: 2026-01-16FUJIAN CHARME TEXTILE
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Patent Information

Application Number
CN202410294693.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-03-15
Publication Date
2026-01-16
Estimated Expiration
2044-03-15

AI Technical Summary

Technical Problem

Warp-knitted fabrics are prone to loops during production, which affect their physical properties and appearance, especially when there is a small number of yarns available for the warping process.

Method used

This warp knitting machine with a side strip raising loop structure after warping uses a warping device, a rewinding device, and a warp feed control device to solve the difference in warp feed amount between the textile zone and the side strip zone. It uses a waxing device to reduce the coefficient of friction, ensuring that the warp yarns are neatly arranged and wound regularly. It uses a photoelectric self-stop detection device to stop the machine.

Benefits of technology

It eliminates edge loops, reduces yarn breakage due to stretching, improves the smoothness and uniformity of warp-knitted products, and reduces the occurrence of defects.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses a terry tricot machine with a structure distribution of a selvedge bar after beam warping, and belongs to the field of textile equipment, which comprises the following mechanisms: a bobbin creel, which is provided with a plurality of bobbins for winding warp yarns and is used for drawing and releasing the warp yarns; a dividing device, which is provided with a dividing frame provided with a plurality of dividing combs and is used for dividing the warp yarns drawn out of the bobbins; and a warping device, wherein the front section warping of the selvedge area is completed by a plurality of beams of the warping control device, is distinguished and separated from the front section warping of the textile area, is connected and driven by a chain and a chain wheel, is controlled by an EBC / EBA electronic control warp feeding system, is collected on a roller by grouping warp feeding in the rear section, and is then reversed by a warp beam, so that efficient grouping warping is realized, the selvedge terry phenomenon caused by the difference in the front section warp feeding amount and the selvedge stretching and easy-to-break yarn hemming problem are solved, and the flatness and uniformity of the warp-knitted product after warping are improved.
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Description

TECHNICAL FIELD

[0001] The application discloses a textile equipment, in particular to a warp beam after the structure distribution of the edge bar loop warp knitting machine. BACKGROUND

[0002] The warp knitting fabric is prone to loop in the warp knitting production process, which is caused by the fact that one or more fibers on the surface of the fabric form fluff under the action of external friction during the weaving process, and then the fluff is continuously entangled and wound to form a spherical state under the continuous action of the friction.

[0003] The generation of the loop in the warp knitting fabric is prone to affect the processing, which affects the physical properties and appearance, especially the small edge bar under the condition of less number of yarn supply, which brings great difficulty to the front preparation and warping. SUMMARY

[0004] The application aims to solve the above problems and provides a warp beam after the structure distribution of the edge bar loop warp knitting machine.

[0005] To achieve the above purpose, the application provides the following technical scheme, a warp beam after the structure distribution of the edge bar loop warp knitting machine, comprising the following mechanisms:

[0006] The bobbin creel is provided with a plurality of bobbins for winding warp yarns, and is used for pulling and releasing the warp yarns;

[0007] The heald frame is provided with a heald frame installed with a plurality of healds, and is used for dividing the warp yarns drawn out from the bobbins;

[0008] The warping device comprises a constant width reed for controlling the number of warp yarns, a length measuring roller and a measuring roller for measuring the length of the warp yarns and controlling the full shaft self-stop, a warping guide roller and a roller for winding the warp yarns;

[0009] The reverse shaft device comprises a warp beam and a presser bar;

[0010] The warping device is provided with a warp feeding control device at the front end, the warp feeding control device comprises an EBA / EBC electronic warp feeding system and a local warp feeding assembly, the local warp feeding assembly comprises a support which can be rotatably moved through a swing arm, a plurality of yarn guides mounted on the support, a plurality of warp beams which are coupled and driven by the EBA / EBC electronic warp feeding system through a chain wheel and a chain, and the warp yarns wound on the warp beams are drawn out by the healds of the heald frame, wound around the warping device and guided and wound by the traction of the yarn guides.

[0011] By adopting the above technical scheme, the difference in the warp feed amount of the warp yarns in the textile area and the selvedge area is solved by the warping device, the beam reversing device and the warp feed control device, the selvedge loop at the edge of the selvedge area is eliminated, the draw ratio is ensured, and the edge breakage phenomenon during drawing is reduced.

[0012] Preferably, a waxing device is further arranged between the warping device and the beam reversing device, the waxing device comprises two waxing guide rollers, a waxing roller and a wax outlet platform, a wax outlet groove filled with wax emulsion is arranged at the top of the wax outlet platform, the waxing roller is arranged above the wax outlet groove and is in contact with the wax emulsion, and the two waxing guide rollers are symmetrically arranged on the two sides of the waxing roller.

[0013] By adopting the above technical scheme, the friction coefficient of the yarn is reduced by the waxing device, and the fabric defect is reduced.

[0014] Preferably, the warp warping arrangement mode of the beam and the roller is as follows:

[0015] S1, the total number of warp yarns of the complete textile fabric is divided into X groups of textile areas, and Y groups of selvedge areas are reserved between adjacent textile areas;

[0016] S2, the warp yarns in the selvedge area are fed into the beam warping;

[0017] S3, the warp yarns in the textile area and the selvedge area are sequentially wound on the roller according to the arrangement order of S1 and S2;

[0018] S4, when the warp yarns in the textile area and the selvedge area are wound on the roller in S3, the warp yarns are unwound and wound on the beam.

[0019] By adopting the above technical scheme, the weaving of the selvedge area and the textile area is arranged by the warp warping arrangement mode of the beam and the roller, the front beam warping step is separated from the front end warping of the textile area, and the final warping is completed by the rear end warping.

[0020] Preferably, in S1 and S2, the arrangement density of the warp yarns in the textile area and the selvedge area is the same as that of the beam, and the width of the weaving range of each textile area and the selvedge area is

[0021] By adopting the above technical scheme, the width of the weaving range of the beam covering the textile area and the selvedge area is ensured, the warp yarns in each textile area and the selvedge area are prevented from being mixed, and the phenomenon of easy disintegration of the rolled edge is eliminated.

[0022] Preferably, the number of warp warping roots of the warp yarns in the textile area is an integer multiple of the arrangement cycle of the warp yarns in the selvedge area.

[0023] By adopting the above technical scheme, one partition contains one or more selvedge areas, the back silk is reduced, and the phenomenon of selvedge loop is eliminated.

[0024] Preferably, in S3, when the warp yarns of the textile area and the edge strip area are wound, the warp yarn width of the next textile area or edge strip area is shifted laterally when the warp yarns of each textile area or edge strip area are wound.

[0025] By adopting the above technical solutions, it is ensured that the warp yarns in the warping zone or selvage zone are arranged neatly and regularly after warping.

[0026] Preferably, the fixed-amplitude reed is equipped with a photoelectric self-stopping plate for head breakage.

[0027] By adopting the above technical solution, the generation of defects and breaks can be reduced by detecting and stopping the machine through photoelectric breakage self-stopping.

[0028] Compared with the prior art, the beneficial effects of the present invention are:

[0029] The warping of the front section of the edge strip area is completed by multiple warp beams of the warp feed control device, which is separate from the warping of the front section of the textile area. It is connected and driven by chains and sprockets, and controlled by the EBC / EBA electronic control warp feed system. In the rear section, the warp feed is grouped and collected on the roller, and then reversed by the warp beam. This achieves efficient group warping, solves the problem of edge loops and edge stretching that are easily broken and curled due to the difference in the amount of warp feed in the front section, and improves the flatness and uniformity of the warp-knitted product after warping. Attached Figure Description

[0030] Figure 1 This is a schematic diagram of a warp knitting machine with a side strip raising loop structure after warping of the flower beam;

[0031] Figure 2 A simplified diagram of the warp yarn arrangement for the warp beam and rollers;

[0032] Figure 3 Schematic diagram of the control device for feeding Figure 1 ;

[0033] Figure 4 Schematic diagram of the control device for feeding Figure 2 .

[0034] The attached diagram shows the following reference numerals: 1. Reed bobbin holder; 2. Reed bobbin; 3. Splitting frame; 4. Splitting reed; 5. Width-fixing reed; 6. Measuring roller; 7. Length measuring roller; 8. Photoelectric self-stopping device for warp breakage; 9. Warping guide roller; 10. Roller; 11. Waxing roller; 12. Waxing guide roller; 13. Warp beam; 14. Pressing roller; 15. Wax outlet groove; 16. Wax outlet platform; 17. Pattern beam; 18. Partial warp feed assembly; 19. Support; 20. Swing arm; 21. Chain; 22. Sprocket; 23. Yarn guide frame. Detailed Implementation

[0035] With reference to the accompanying drawings, the technical solutions in the embodiments of the present application will be clearly and completely described in the description of the present application. It should be understood that, in the description of the present application, the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship shown in the drawings, and are merely used for the purpose of facilitating the description of the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, not all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by a person of ordinary skill in the art without creative labor fall within the scope of the present application.

[0036] A warp beam after the structure distribution of the edge bar loop warp knitting machine.

[0037] Embodiment one:

[0038] As shown in Figure 1 , comprising the following mechanisms:

[0039] The creel 1 is provided with a plurality of bobbins 2 for winding warp yarns, and is used for drawing and releasing the warp yarns. The creel 1 is provided with magnetic damping to resist the resistance of the counter roller to generate yarn tension, and the damping force is adjusted collectively to adapt to the uniformity of the spinning tension. According to the different front and back, up and down positions of the warp yarns drawn out of the creel 1, a plurality of sections are divided.

[0040] The lease device is provided with a lease frame 3 provided with a plurality of lease reeds 4, and is used for leasing the warp yarns drawn out of the bobbins 2.

[0041] The warping device includes a gauge reed 5 for controlling the number of warp yarns, a measuring roller 7 and a measuring roller 6 for measuring the length of the warp yarns and controlling the full shaft self-stop, a warping guide roller 9, and a roller 10 for winding the warp yarns. The gauge reed 5 is in the form of a straight line, and the width of each textile area and the edge bar area can be adjusted by adjusting the inclination angle of the straight-line gauge reed 5.

[0042] The reverse shaft device includes a warp beam 13 and a presser roller 14.

[0043] A waxing device is also provided between the warping device and the rewinding device. The waxing device includes two waxing guide rollers 12, a waxing roller 11, and a wax outlet platform 16. The top center of the wax outlet platform 16 has a wax outlet groove 15 containing wax emulsion. The waxing roller 11 is located above the wax outlet groove 15 and in contact with the wax emulsion. The waxing guide rollers 12 are symmetrically installed on both sides of the waxing roller 11. The two waxing guide rollers 12, the waxing roller 11, and the wax outlet platform 16 are all arranged in parallel. The diameter of the waxing roller 11 is greater than [missing information]. Waxing guide roller 12 is located at the upper end of the two sides of the wax outlet groove 15. When spinning and gluing, waxing roller 11 is immersed in wax emulsion and the wax emulsion is attached to the surface. As the waxing guide roller 12 conveys, the wax emulsion is coated on the spinning yarn. The fixed reed 5 is equipped with photoelectric breakage self-stop plate 8. Due to the uneven warp tension in the spinning area and the edge strip area, yarn breakage is likely to occur when the roller 10 and the warp beam 13 are wound. The photoelectric breakage self-stop plate 8 is used to detect and stop the machine.

[0044] When warping is carried out in sections, the warp yarns are layered and embedded into the yarn strips according to the weaving pattern by means of the reed 4 of the splitting device, so that the boundary between the weaving area and the edge strip area is clear.

[0045] Example 2:

[0046] like Figure 2 As shown, the warp yarn warping configuration of warp beam 13 and roller 10 is as follows:

[0047] S1, the total number of warp yarns in the complete weaving of the fabric is divided into X groups of weaving areas, and Y groups of edge strip areas are reserved in adjacent weaving areas;

[0048] S2, the warp yarns of the 17th warp section are fed into the edge strip area;

[0049] In S1 and S2, the warp yarn arrangement density in the textile zone and the edge strip zone is the same as that of warp beam 13, and the warp yarn width in each textile zone and edge strip zone is... Ensure that warp beam 13 can cover the width of the weaving area and the edge strip area;

[0050] In S3, the warp yarns of the textile zone and the edge strip zone are wound onto the roller 10 in the order arranged in S1 and S2. In S3, when the warp yarns of the textile zone and the edge strip zone are wound, the warp yarn width of the next textile zone or edge strip zone is shifted laterally when the warp yarns of each textile zone or edge strip zone are wound. The number of warp yarns in the textile zone is an integer multiple of the warp yarn arrangement cycle in the edge strip zone. A zone contains one or more edge strip zones, which reduces yarn rework and is suitable for small area edge strip weaving.

[0051] S4, after the warp yarns of the textile zone and the edge strip zone in S3 are wound onto the roller 10, they are unwound and rolled onto the warp beam 13.

[0052] Example 3:

[0053] like Figures 3-4As shown, the front end of the beaming device is provided with a let-off control device, the let-off control device includes an EBA / EBC electronic let-off system and a local let-off assembly 18, the local let-off assembly 18 includes a support 19 rotatable movably through a swing arm 20, a plurality of yarn guides 23 mounted on the support 19, a plurality of spools 17 drivenly coupled with the EBA / EBC electronic let-off system through a chain wheel 22 and a chain 21, the warp yarns wound on the spools 17 are guided to be wound around the beaming device after being passed through the lease rods 4 of the lease rod frame 3 and being pulled by the yarn guides 23.

[0054] During beaming, the warp yarns are arranged and configured according to the capacity of the creel 1, the warp yarns of the weaving area and the warp yarns of the selvedge area, and the warp yarns are wound closely and in parallel on the beaming drum 10 according to the width and length of the fabric process requirement, the let-off of the spools 17 is controlled by the EBA / EBC electronic let-off system to drive the let-off beam 13, and the let-off stretch ratio is ensured.

[0055] It is apparent for those skilled in the art that the present application is not limited to the details of the above-described exemplary embodiments, but can be implemented in other concrete forms without departing from the spirit or essential characteristics of the present application. Therefore, the embodiments should be considered in all aspects as illustrative and not restrictive, the scope of the present application is defined by the appended claims rather than the above description, and it is intended to encompass all changes falling within the meaning and range of equivalents of the claims. Any reference signs in the claims should not be considered as limiting the claims involved.

[0056] In addition, it should be understood that although the present specification is described in terms of embodiments, not every embodiment contains only one independent technical solution, and the description of the specification is only for the sake of clarity, and those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that those skilled in the art can understand.

Claims

1. A looped tricot machine with a structure distribution of the edges after the beam warping, characterized in that, It comprises the following mechanisms: A creel (1) provided with a plurality of spools (2) for winding warp yarns and for drawing the warp yarns; A heald frame (3) provided with a plurality of healds (4) for separating the warp yarns drawn out from the spools (2); A beaming device comprising a beaming guide (9), a measuring roller (6) and a measuring roller (7) for measuring the length of the warp yarns and for controlling the full beam self-stop, a beaming roller (9) and a drum (10) for winding the warp yarns; A beam reversing device comprising a beam (13) and a presser roller (14); The beaming device is provided with a warp let-off control device at the front end, which comprises an EBA / EBC electronic let-off system and a local let-off assembly (18), the local let-off assembly (18) comprising a support (19) rotatable by a swing arm (20), a plurality of yarn guides (23) mounted on the support (19), a plurality of spools (17) coupled and driven by the EBA / EBC electronic let-off system through a chain wheel (22) and a chain (21), the warp yarns wound on the spools (17) being drawn out by the healds (4) of the heald frame (3), wound around the beaming device and guided for winding by the yarn guides (23); The warp beaming configuration of the beam (13) and the drum (10) is as follows: S1, the total number of warp yarns for the complete weaving of the fabric is divided into X groups of weaving areas, and Y groups of selvedge areas are reserved between adjacent weaving areas; S2, the warp yarns in the selvedge areas are let off on the spools (17) for beaming; S3, the warp yarns in the weaving areas and the selvedge areas are wound on the drum (10) in the order arranged according to S1 and S2; S4, when the warp yarns in the weaving areas and the selvedge areas are wound on the drum (10) in S3, they are unwound and wound on the beam (13) for beam reversing.

2. A warp knitting machine for the production of a border of loops from a strip of material having a structure distribution after the beam of the machine has been set up in accordance with claim 1, characterised in that, A waxing device is further provided between the beaming device and the beam reversing device, which comprises two waxing guide rollers (12), a waxing roller (11) and a wax outlet table (16), the top of the wax outlet table (16) is provided with a wax outlet groove (15) containing wax emulsion, the waxing roller (11) is located above the wax outlet groove (15) and is in contact with the wax emulsion, and the two waxing guide rollers (12) are symmetrically mounted on the two sides of the waxing roller (11).

3. A warp knitting machine for the production of a border of loops with a structure distribution after the beaming of a stem, according to claim 1, characterized in that, In S1 and S2, the warp arrangement density of the textile area and the selvedge area is the same as the warp beam (13), and the warp weaving width N of each textile area and selvedge area is ≤ .

4. A warp knitting machine for the production of a border of loops from a strip of yarns, after the warp beams have been wound, according to claim 3, characterized in that, The number of warp yarns in the weaving areas is an integer multiple of the arrangement cycle of the warp yarns in the selvedge areas.

5. A warp knitting machine according to claim 4, characterised in that, In S3, when the warp yarns in the weaving areas and the selvedge areas are wound, the weaving width of the warp yarns in each weaving area or selvedge area is transversely shifted when the winding of the warp yarns in the weaving area or selvedge area is completed.

6. A warp knitting machine for the production of a border with a structure distribution after the beaming of a stem according to any one of claims 1 to 5, characterized in that, The beaming guide (5) is provided with a photoelectric end break self-stop piece (8).

Citation Information

Patent Citations

  • Warp beam edge yarn tension auxiliary device of electronic-grade glass fiber cloth and warping system

    CN209144358U

  • Pattern beam warping machine for warping diaphragm yarns

    CN210048914U