Adjustable take-up and pay-out device for power transmission cables and method of use thereof

Abstract

A kind of adjustable take-up device of electric power transmission cable, including frame, installation station and wire roller are provided on frame, transmission cable is sequentially wound on take-up mechanism via wire roller by the wire feeding adjustment module of the front end of frame, transmission cable is wound and pay-off, wire feeding adjustment module is installed on frame, take-up mechanism is fixed at installation station by positioning bolt, take-up mechanism is fixed on main shaft, pneumatic brake release back-up device is installed on take-up mechanism, frame, wire feeding adjustment module, take-up mechanism, pneumatic brake release back-up device, main shaft, wire roller are communicated with control system, control system is provided with environmental analysis module, obtains and analyzes transmission cable work take-up environmental characteristic data, provides reference for the take-up work characteristics of take-up mechanism, pneumatic brake release back-up device controls take-up according to preset pressure value or control signal;The present application works by multiple modules, ensure the smooth operation of cable during take-up process, improve work efficiency.

Description

Technical Field

[0001] This invention relates to the field of cable winding and unwinding technology, and in particular to an adjustable winding and unwinding device for power transmission cables and its usage method. Background Technology

[0002] With the rapid development of power transmission line projects, electricity is being delivered to more distant places by erecting transmission lines between cities, thereby improving the local power supply situation. In power transmission line projects, cable retractors are often used to retract and deploy cables. Currently, cable retractors are professional equipment mainly used for the installation, laying and recycling of cables. They can use mechanical devices to replace manual labor for the laying and winding of power conductors.

[0003] For example, CN108394765A discloses a cable winding and unwinding device and a power emergency repair equipment, including a bracket, a first drive mechanism, two wheel plates, a main shaft, multiple adjusting rods, and an axial adjustment mechanism; the two wheel plates are arranged opposite each other, and the main shaft passes through the center of the two wheel plates; multiple adjusting rods are evenly distributed in a circle between the two wheel plates to form a winding shaft, and multiple sliding grooves are provided on the two wheel plates, the number of sliding grooves being the same as the number of adjusting rods, the sliding grooves being evenly distributed on the wheel plates and arranged along the axial direction of the wheel plates, allowing the adjusting rods to slide within the sliding grooves; the axial adjustment mechanism is located between the main shaft and the multiple adjusting rods, and is used to adjust the cross-sectional diameter of the winding shaft formed by the multiple adjusting rods. Small; the first drive mechanism is located on the bracket and is connected to the main shaft, used to control the rotation of the main shaft to wind the cable onto the winding shaft formed by multiple adjusting rods; the cable winding and power repair equipment solves the problems of manual winding, which results in inconsistent winding sizes, easy scattering, and inconvenient recycling and transportation. However, although the existing winding and winding devices use mechanical winding, they have low automation and lack precise automatic tension control functions. They cannot adjust the winding and winding force in real time according to factors such as cable material, temperature, and load changes, resulting in uneven cable stress or excessive wear. They cannot achieve proactive prevention and intelligent early warning, and the adjustable structure is simple.

[0004] For example, CN117185033A discloses a cable winding and unwinding tension adjustment device, including a mounting plate. A winding and unwinding mechanism is fixedly connected to the top of the mounting plate, and a tension adjustment auxiliary mechanism is also fixedly connected to the top of the mounting plate. This cable winding and unwinding tension adjustment device uses a first transmission mechanism to drive a first transmission shaft to rotate, which in turn drives a winding and unwinding tube to rotate. The winding and unwinding tube winds and unwinds the cable, while the tension adjustment auxiliary mechanism assists in this process. The device enables the winding and unwinding tube to maintain adaptive adjustment of the cable tension throughout the winding and unwinding process, improving the stability of tension adjustment. This effectively avoids situations where poor tension stability during cable winding and unwinding leads to loose cable winding or unstable tension during unwinding, resulting in a loose cable. However, this device can only adjust the cable winding and unwinding based on tension alone, and cannot adjust the winding and unwinding force in real time according to other factors such as cable material and temperature. This can lead to excessive wear and damage to the cable. The adjustable structure is limited, and improvements are needed in terms of intelligence and preventative features.

[0005] Therefore, it is necessary to provide an adjustable winding and unwinding device for power transmission cables and a method for using it to solve the problems mentioned in the background art. Summary of the Invention

[0006] The technical problem to be solved by the present invention is to provide an adjustable winding and unwinding device for power transmission cables and its usage method, which solves the problems of low automation of mechanical winding in the prior art, lack of precise automatic tension control function, inability to adjust the winding and unwinding force in real time according to changes in cable material, temperature, load, etc., resulting in uneven cable stress or excessive wear, and inability to achieve active prevention and intelligent early warning, as well as the single adjustable structure.

[0007] To solve the above-mentioned technical problems, the technical solution adopted by the present invention is as follows: an adjustable winding and unwinding device for power transmission cables, including a frame, an installation station and a conductor roller on the frame, the power transmission cable passing through the wire feeding adjustment module at the front end of the frame and sequentially wound onto the winding and unwinding mechanism via the conductor roller, the power transmission cable is wound, wound and unwound, the wire feeding adjustment module is mounted on the frame, the winding and unwinding mechanism is fixed at the installation station by positioning bolts, the winding and unwinding mechanism is fixed on the main shaft, a pneumatic stop and return device is mounted on the winding and unwinding mechanism, the frame, the wire feeding adjustment module, the winding and unwinding mechanism, the pneumatic stop and return device, the main shaft, and the conductor roller are all connected to the control system.

[0008] In a preferred embodiment, the vehicle frame includes a frame body, with two sets of wheels mounted on the lower part of the frame body. A drive mechanism and a buffer mechanism are mounted on the wheels, and the drive mechanism is connected to the control system.

[0009] In a preferred embodiment, the wire feeding adjustment module includes a connecting plate frame, which is slidably mounted on the vehicle frame via a rail. A screw is rotatably mounted on the vehicle frame and is fixed to the connecting plate frame, driving the connecting plate frame to move through threaded engagement. An electric adjusting rod is vertically fixed to one side of the connecting plate frame, and a wire sleeve is installed at the telescopic end of the electric adjusting rod. Several wire wheels are evenly distributed on the circumference of both ends inside the wire sleeve. The electric adjusting rod is connected to the control system.

[0010] In a preferred embodiment, a plurality of high-definition scanning cameras are evenly distributed around the circumference of the conductor sleeve located between the conductor wheels. The high-definition scanning cameras scan and identify the power transmission cable during the transmission process, capturing images of the surface features of the power transmission cable. The control system is equipped with an image processing module, which is connected to the high-definition scanning cameras. The image processing module preprocesses and extracts features from the surface feature images of the power transmission cable captured by the high-definition scanning cameras, and obtains the specifications and model of the power transmission cable.

[0011] In a preferred embodiment, the winding and unwinding mechanism includes a support frame, on which a main shaft is mounted laterally via bearings. A transmission gear is mounted at one end of the main shaft. A winch motor is mounted on the support frame, and the output end of the winch motor is driven by the transmission gear via a transmission chain. A set of wire-blocking discs are symmetrically mounted on the main shaft, and several wire-holding plates are evenly distributed between the wire-blocking discs. A set of bushings is symmetrically slidably fitted on the main shaft between the wire-blocking discs. A set of rings is fixed on the bushings, and a fixing rod is mounted on the rings. One end of the fixing rod is fixed to the wire-holding plate. A bidirectional threaded tube is also installed in the middle of the main shaft. The bidirectional threaded tube is fixed to the main shaft by a positioning pin. The outer circle of the bidirectional threaded tube has an external thread, and the inner hole of the bushing has an internal thread. The external thread of the bidirectional threaded tube and the internal thread of the bushing are screwed together. The internal threads of the two bushings are opposite to each other, i.e., one end is left-handed and the other end is right-handed. The winch motor is connected to the control system.

[0012] In a preferred embodiment, the main shaft includes an inner shaft rod, on which an outer tube is fitted. Several sets of inner springs are symmetrically arranged between the inner shaft rod and the outer tube. Several resistance strain gauges are also evenly distributed on the inner shaft rod. One end of the inner spring is in contact with the resistance strain gauge. The control system is equipped with a tensile stress monitoring module, which is connected to the inner springs and the resistance strain gauges.

[0013] In a preferred embodiment, the pneumatic brake stop and compensation device includes a coupling, which is laterally rotatably mounted on one side of the take-up and release mechanism. One end of the outer tube of the main shaft of the take-up and release mechanism is rotatably mounted inside the coupling via a bearing. A pneumatic cavity is provided inside the coupling, and a piston rod is slidably mounted inside the pneumatic cavity. A fastening spring is mounted on the piston rod inside the pneumatic cavity. A pneumatic pipe is also mounted on the coupling and is connected to the pneumatic cavity. A compensation motor is mounted on one side of the take-up and release mechanism. The compensation motor is driven by gear meshing with the coupling and is connected to the control system.

[0014] In a preferred embodiment, a stop ring is also installed on the piston rod near the outer tube end of the main shaft. The stop ring is fitted onto the reduction shaft. A stop shaft is installed on the inner shaft rod inside the outer tube. The end face of the stop shaft is provided with a circular tooth groove. A tooth surface structure that matches the stop shaft is provided on the reduction shaft. A pressure spring is installed between the reduction shaft and the stop ring.

[0015] In a preferred embodiment, the control system is further provided with an absolute encoder module, which releases pulse signals according to the number of rotations of the take-up and unwinding mechanism and outputs the winding count characteristic value.

[0016] In the preferred embodiment, the control system is equipped with an environmental analysis module to acquire and analyze the environmental characteristics data of the power transmission cable operation and the acquisition of environmental characteristics data is input into the regression prediction model to provide a reference for the operation characteristics of the operation ...

[0017] A method for using an adjustable winding and unwinding device for power transmission cables, comprising the following steps: (The method utilizes any one of the aforementioned adjustable winding and unwinding devices for power transmission cables.)

[0018] Step 1: Equipment installation. Place the vehicle frame in the desired location and ensure it is stable. Ensure the power cable is in a suitable position for winding and unwinding. Install the winding and unwinding mechanism to the installation position on the vehicle frame and fix it with positioning bolts. Install the wire roller on the vehicle frame and ensure it can rotate freely. Install the wire feed adjustment module on the vehicle frame and ensure its position is in front of the wire roller. The power cable passes through the wire feed adjustment module and moves horizontally along the vehicle frame to guide the power cable to be wound sequentially on the winding and unwinding mechanism during winding operations.

[0019] Step 2: Start the device, power it on, and test it to ensure all components are in normal working order. Then, depending on the type of power cable and the working environment, adjust the horizontal displacement of the cable feeding adjustment module to allow the power cable to be smoothly wound onto the take-up and unwinding mechanism. The hoist motor drives the gear transmission system to control the rotation of the main shaft, thereby winding or unwinding the power cable. The conductor roller guides the sequential winding of the power cable. In the cable feeding adjustment module, the connecting plate frame is driven by a screw to move. The electric adjustment rod is equipped with a conductor sleeve and a conductor wheel. The position of the conductor wheel is adjusted by the electric adjustment rod and the conductor sleeve to ensure smooth transmission of the power cable.

[0020] Step 3: Monitoring and Adjusting the Operating Status. During operation, the device continuously monitors the status and working environment of the power transmission cable. Based on the environmental analysis module, it acquires and analyzes environmental characteristic data of the power transmission cable's winding and unwinding process, inputting this data into the regression prediction model. A high-definition scanning camera installed inside the conductor sleeve scans and identifies the surface of the power transmission cable, capturing high-resolution images of its surface features, which are then input into the regression prediction model. Based on preset pressure values ​​or control signals, when tension is excessive, the pneumatic stop and compensation device is adjusted, driving the compensation motor through gear meshing to drive the coupling transmission, achieving stop and precise control of the winding and unwinding mechanism. Tensile stress is monitored using the inner shaft and outer tube in the main shaft, along with several internal springs and resistance strain gauges evenly distributed on the inner shaft. Pulse signals are released through the absolute encoder module, outputting the number of winding turns, continuously monitoring the operating status of the power transmission cable, and promptly detecting and handling any abnormalities.

[0021] Step 4: End the operation. After the wire is retracted or released, stop the operation of the retracting and releasing mechanism through the control system interface. At the same time, disconnect the power supply or other power sources and wait for the power cable to completely stop moving. Check the status of the device and the power cable to ensure that the equipment is not damaged and perform necessary maintenance in a timely manner.

[0022] The present invention provides an adjustable winding and unwinding device for power transmission cables and a method for using the same, which has the following beneficial effects:

[0023] 1. The device of this invention uses mechanical devices to replace manual labor in the laying and winding of power conductors, which greatly improves the degree of automation and reduces labor costs and labor intensity;

[0024] 2. The device of the present invention has a precise automatic tension control function, which can adjust the winding and unwinding force in real time according to factors such as cable material, temperature, and load changes, so that the cable is subjected to uniform force, reducing excessive wear and thus extending the service life of the cable.

[0025] 3. The device of the present invention is equipped with an environmental analysis module, which is used to acquire and analyze the environmental characteristics data of the operation of power transmission cables and input the data into the regression prediction model. This enables the device to proactively prevent and intelligently warn of potential problems, thereby improving the reliability and safety of the equipment.

[0026] 4. The wire feeding adjustment module of the device of the present invention adopts a structure such as a connecting plate frame, an electric adjustment rod, and a wire wheel, which can be horizontally displaced as needed, so that the power transmission cable is sequentially wound on the take-up and unwinding mechanism, thereby improving the flexibility and applicability of the device.

[0027] 5. The device of the present invention uses multiple high-definition scanning cameras to scan and identify power transmission cables, and combines the image processing module to extract surface features, which can promptly detect problems such as scratches, cracks, and damage to the cables, thereby improving the maintenance efficiency of the equipment and the safety of the cables.

[0028] 6. The device of the present invention enables more stable cable transmission, reduces energy loss, improves power transmission efficiency, and helps save energy costs. Attached Figure Description

[0029] The present invention will be further described below with reference to the accompanying drawings and embodiments:

[0030] Figure 1 This is a schematic diagram of the overall structure of the present invention;

[0031] Figure 2 This is a schematic diagram of the wire feeding adjustment module of the present invention;

[0032] Figure 3 This is a schematic diagram of the structure of the take-up and take-down mechanism of the present invention;

[0033] Figure 4 This is a cross-sectional view of the take-up and take-down mechanism of the present invention;

[0034] Figure 5 This is a schematic diagram of the main shaft of the present invention;

[0035] Figure 6 This is a schematic diagram of the pneumatic brake stop compensation device of the present invention;

[0036] Figure 7 This is a schematic diagram of the structure of the resist shaft of the present invention;

[0037] Figure 8 This is a partial schematic diagram of the pneumatic brake stop compensation device of the present invention;

[0038] Figure 9 This is a schematic diagram of the working system modules of the present invention;

[0039] In the diagram: 1. Frame; 2. Wire feeding adjustment module; 3. Retraction and release mechanism; 4. Pneumatic stop and return device; 5. Main shaft; 6. Wire guide roller; 11. Frame body; 12. Wheel; 21. Connecting plate frame; 22. Electric adjustment rod; 23. Wire guide sleeve; 24. Screw; 25. Wire guide wheel; 26. High-definition scanning camera; 31. Bracket; 32. Hoisting motor; 33. Wire blocking disc; 34. Wire mounting plate; 35. Shaft sleeve; 36. Bidirectional threaded tube; 37. Transmission gear; 38. Ring sleeve; 39. Fixing rod; 41. Coupling; 42. Piston rod; 43. Pneumatic tube; 44. Return motor; 45. Reduction shaft; 46. Blocking shaft; 47. Stop ring; 48. Pneumatic cavity; 49. Fastening spring; 51. Inner shaft rod; 52. Outer tube; 53. Inner spring; 54. Resistance strain gauge. Detailed Implementation

[0040] The present invention will be further described below with reference to the accompanying drawings and embodiments:

[0041] like Figures 1-9 As shown, an adjustable take-up and unwinding device for power transmission cables includes a frame 1, an installation station and a conductor roller 6 on the frame 1. The power transmission cable passes through the wire feeding adjustment module 2 at the front end of the frame 1 and is sequentially wound onto the take-up and unwinding mechanism 3 via the conductor roller 6. The wire feeding adjustment module 2 is mounted on the frame 1. The take-up and unwinding mechanism 3 is fixed to the installation station by positioning bolts and is fixed to the main shaft 5. A pneumatic stop and return device 4 is mounted on the take-up and unwinding mechanism 3. The frame 1, the wire feeding adjustment module 2, the take-up and unwinding mechanism 3, the pneumatic stop and return device 4, the main shaft 5, and the conductor roller 6 are all connected to the control system.

[0042] In this embodiment, the frame 1 includes a frame body 11, and two sets of wheels 12 are installed on the lower part of the frame body 11. A drive mechanism and a buffer mechanism are installed on the wheels 12, and the drive mechanism is connected to the control system.

[0043] Furthermore, the wire feeding adjustment module 2 includes a connecting plate frame 21, which is slidably connected to the frame body 11 via a rail. A screw 24 is rotatably mounted on the frame body 11 and is fixed to the connecting plate frame 21. The screw 24 drives the connecting plate frame 21 to move through threaded engagement. An electric adjustment rod 22 is vertically fixed to one side of the connecting plate frame 21. A wire sleeve 23 is installed at the telescopic end of the electric adjustment rod 22. Several wire wheels 25 are evenly distributed on the circumference of both ends inside the wire sleeve 23. The electric adjustment rod 22 is connected to the control system.

[0044] Furthermore, within the conductor sleeve 23, between the conductor wheels 25, several high-definition scanning cameras 26 are evenly distributed around the circumference. The high-definition scanning cameras 26 scan and identify the power transmission cables during transmission, capturing images of the surface features of the power transmission cables. The control system is equipped with an image processing module, which is connected to the high-definition scanning cameras 26. The image processing module preprocesses and extracts features from the surface feature images of the power transmission cables acquired by the high-definition scanning cameras 26, and obtains the specifications and models of the power transmission cables.

[0045] Furthermore, the take-up and release mechanism 3 includes a bracket 31, on which a main shaft 5 is rotatably mounted laterally via bearings. A transmission gear 37 is mounted on one end of the main shaft 5. A winch motor 32 is mounted on the bracket 31, and the output end of the winch motor 32 is driven by the transmission gear 37 via a transmission chain. A set of wire blocking discs 33 are symmetrically mounted on the main shaft 5. Several wire holding plates 34 are evenly distributed between the wire blocking discs 33. A set of bushings 35 are symmetrically slidably fitted on the main shaft 5 between the wire blocking discs 33. A set of rings is fixed on the bushings 35. The sleeve 38 and the ring sleeve 38 are equipped with a fixing rod 39. One end of the fixing rod 39 is fixed to the wire plate 34. The middle part of the main shaft 5 is also equipped with a bidirectional threaded tube 36. The bidirectional threaded tube 36 is fixed to the main shaft 5 by a positioning pin. The outer circle of the bidirectional threaded tube 36 is provided with an external thread, and the inner hole of the bushing tube 35 is provided with an internal thread. The external thread of the bidirectional threaded tube 36 and the internal thread of the bushing tube 35 are screwed together. The internal threads of the two bushing tubes 35 at both ends are opposite to each other, that is, one end is left-handed and the other end is right-handed. The hoist motor 32 is connected to the control system.

[0046] Furthermore, the main shaft 5 includes an inner shaft rod 51, on which an outer tube 52 is fitted. Several sets of inner springs 53 are symmetrically arranged between the inner shaft rod 51 and the outer tube 52. Several resistance strain gauges 54 are also evenly distributed on the inner shaft rod 51. One end of the inner spring 53 is in contact with the resistance strain gauge 54. The control system is equipped with a tensile stress monitoring module, which is connected to the inner springs 53 and the resistance strain gauges 54.

[0047] Furthermore, the pneumatic stop and replenishment device 4 includes a coupling 41, which is laterally rotatably mounted on one side of the take-up and release mechanism 3. One end of the outer tube 52 of the main shaft 5 on the take-up and release mechanism 3 is rotatably mounted in the coupling 41 through a bearing. A pneumatic cavity 48 is provided in the coupling 41, and a piston rod 42 is slidably mounted in the pneumatic cavity 48. A fastening spring 49 is installed on the piston rod 42 in the pneumatic cavity 48. A pneumatic pipe 43 is also installed on the coupling (41), and the pneumatic pipe 43 is connected to the pneumatic cavity 48. A replenishment motor 44 is installed on one side of the take-up and release mechanism 3. The replenishment motor 44 is driven by the coupling 41 through gear meshing. The replenishment motor 44 is connected to the control system.

[0048] Furthermore, a stop ring 47 is installed on the piston rod 42 near the end of the outer tube 52 of the main shaft 5. The stop ring 47 is fitted on the reduction shaft 45. A stop shaft 46 is installed on the inner shaft rod 51 inside the outer tube 52. The end face of the stop shaft 46 is provided with a circular tooth groove. The reduction shaft 45 is provided with a tooth surface structure that matches it. A pressure spring is installed between the reduction shaft 45 and the stop ring 47.

[0049] Furthermore, the control system is also equipped with an absolute encoder module, which releases pulse signals according to the number of rotations of the take-up and release mechanism (3) and outputs the winding number characteristic quantity.

[0050] Furthermore, the control system is equipped with an environmental analysis module to acquire and analyze the environmental characteristics data of the power transmission cable operation and the acquisition of environmental characteristics data is input into the regression prediction model to provide a reference for the operation characteristics of the operation ...

[0051] In practical use, the adjustable retraction device for power transmission cables described in any of the above-mentioned methods for adjusting and retracting power transmission cables includes the following steps:

[0052] Step 1: Equipment installation. Place the frame 1 in the desired location and ensure it is stable. Ensure the power cable is in a suitable position for winding and unwinding. Install the winding and unwinding mechanism 3 to the installation position of the frame 1 and fix it with positioning bolts. Install the wire roller 6 on the frame 1 and ensure it can rotate freely. Install the wire feeding adjustment module 2 on the frame body 11 and ensure its position is in front of the wire roller 6. The power cable passes through the wire feeding adjustment module 2 and moves horizontally along the frame body 11 so as to guide the power cable to be wound sequentially on the winding and unwinding mechanism 3 during the winding operation.

[0053] Step 2: Start the device, power it on, and test it to ensure all components are in normal working condition. Then, depending on the type of power cable and the working environment, adjust the horizontal displacement of the wire feeding adjustment module 2 so that the power cable can be smoothly wound onto the take-up and unwinding mechanism 3. The hoisting motor 32 drives the gear transmission system to control the rotation of the main shaft 5, thereby winding or unwinding the power cable. The conductor roller 6 guides the sequential winding of the power cable. In the wire feeding adjustment module 2, the connecting plate frame 21 is driven to move by the screw 24. The electric adjustment rod 22 is equipped with a conductor sleeve 23 and a conductor wheel 25. The position of the conductor wheel 25 is adjusted by the electric adjustment rod 22 and the conductor sleeve 23 to ensure smooth transmission of the power cable.

[0054] Step 3: Monitoring the working status and adjusting the device. During operation, the device continuously monitors the status and working environment of the power transmission cable. Based on the environmental analysis module, it acquires and analyzes the environmental characteristic data of the power transmission cable's winding and unwinding operation, and inputs the environmental characteristic data into the regression prediction model. Based on the high-definition scanning camera 26 installed inside the conductor sleeve 23, it scans and identifies the surface of the power transmission cable, captures high-resolution images of the power transmission cable's surface characteristics, and inputs the image characteristic data into the regression prediction model. Based on the preset pressure value or control signal, when the tension is too high, it adjusts the pneumatic stop and compensation device 4, drives the compensation motor 44 through gear meshing, drives the coupling 41 for transmission, and realizes the shutdown and precise control of the winding and unwinding mechanism 3. Based on the inner shaft rod 51 and outer tube 52 in the main shaft 5, and several inner springs 53 and resistance strain gauges 54 evenly distributed on the inner shaft rod 51, it monitors the tensile stress, releases pulse signals through the absolute encoder module, outputs the winding turn characteristic quantity, continuously monitors the working status of the power transmission cable, and promptly detects and handles any abnormalities.

[0055] Step 4: End the operation. After the winding or unwinding is completed, stop the operation of winding mechanism 3 through the control system interface. At the same time, disconnect the power supply or other power sources and wait for the power cable to completely stop moving. Check the status of the device and the power cable to ensure that the equipment is not damaged and perform necessary maintenance in a timely manner.

[0056] In a preferred embodiment, the frame 1 includes a frame body 11, with two sets of wheels 12 mounted on the lower part of the frame body 11. A drive mechanism and a buffer mechanism are mounted on the wheels 12, and the drive mechanism is connected to the control system. This configuration provides a foundation for subsequent module installation, enables the device to move, has a wide range of applications, is highly practical, and is convenient for movement and transport. The buffer mechanism provides effective cushioning for the device, further protecting it and improving its safety. The connection between the drive mechanism and the control system facilitates the adjustment and control of the device's direction of travel.

[0057] In a preferred embodiment, the wire feeding adjustment module 2 includes a connecting plate frame 21, which is slidably mounted on the frame body 11 via a rail. A screw 24 is rotatably mounted on the frame body 11 and is fixed to the connecting plate frame 21, driving the connecting plate frame 21 to move through threaded engagement. An electric adjustment rod 22 is vertically fixed to one side of the connecting plate frame 21. A conductor sleeve 23 is installed at the telescopic end of the electric adjustment rod 22. Several conductor wheels 25 are evenly distributed on the circumference of both ends inside the conductor sleeve 23. The electric adjustment rod 22 is connected to the control system. The above configuration realizes the wire feeding adjustment function of the wire feeding adjustment module 2 while ensuring precise adjustment and accurate transmission of the line, thereby improving the reliability and practicality of the device.

[0058] In a preferred embodiment, the conductor sleeve 23 is located between the conductor wheels 25, and a plurality of high-definition scanning cameras 26 are evenly distributed around its circumference. The high-definition scanning cameras 26 scan and identify the power transmission cable during transmission, capturing images of the surface features of the power transmission cable. The control system is equipped with an image processing module, which is connected to the high-definition scanning cameras 26. The image processing module preprocesses and extracts features from the surface feature images of the power transmission cable captured by the high-definition scanning cameras 26, and obtains the specifications and model of the power transmission cable. The above settings enable automatic identification of the surface features of the power transmission cable without manual intervention, thus improving the accuracy and efficiency of identification.

[0059] In a preferred embodiment, the take-up and release mechanism 3 includes a bracket 31, on which a main shaft 5 is mounted laterally via bearings. A transmission gear 37 is mounted on one end of the main shaft 5. A winch motor 32 is mounted on the bracket 31, and the output end of the winch motor 32 is driven by the transmission gear 37 via a transmission chain. A set of wire-blocking discs 33 are symmetrically mounted on the main shaft 5. Several wire-holding plates 34 are evenly distributed between the wire-blocking discs 33. A set of bushings 35 are symmetrically slidably fitted on the main shaft 5 between the wire-blocking discs 33. A set of rings 38 are fixed on the bushings 35, and a fixing rod 39 is mounted on the rings 38. One end of the fixing rod 39 is fixed to the wire-holding plate 34. The middle part of the main shaft 5 A bidirectional threaded tube 36 is also installed, which is fixed to the main shaft 5 by a locating pin. The outer circle of the bidirectional threaded tube 36 is provided with an external thread, and the inner hole of the bushing tube 35 is provided with an internal thread. The external thread of the bidirectional threaded tube 36 and the internal thread of the bushing tube 35 are screwed together. The internal threads of the two ends of the bushing tube 35 are opposite to each other, that is, one end is left-handed and the other end is right-handed. The hoisting motor 32 is connected to the control system. The above settings can effectively protect the cable from external damage, while keeping the cable clean and orderly. The design of the bidirectional threaded tube 36 and the bushing tube 35 makes the winding and unwinding mechanism have the characteristics of left and right symmetry, which can adapt to various cable winding and unwinding directions and requirements.

[0060] In a preferred embodiment, the main shaft 5 includes an inner shaft 51, on which an outer tube 52 is fitted. Several sets of inner springs 53 are symmetrically arranged between the inner shaft 51 and the outer tube 52. Several resistance strain gauges 54 are also evenly distributed on the inner shaft 51. One end of each inner spring 53 is in contact with a resistance strain gauge 54. The control system is equipped with a tensile stress monitoring module, which is connected to both the inner springs 53 and the resistance strain gauges 54. This configuration enables the main shaft 5 to maintain strength and stability while timely monitoring and adjusting the tensile stress of the cable, ensuring that the cable operates under appropriate tension, thus improving the stability and reliability of the system.

[0061] In a preferred embodiment, the pneumatic brake stop and refill device 4 includes a coupling 41, which is laterally rotatably mounted on one side of the take-up and release mechanism 3. One end of the outer tube 52 of the main shaft 5 on the take-up and release mechanism 3 is rotatably mounted inside the coupling 41 via a bearing. A pneumatic cavity 48 is provided inside the coupling 41, and a piston rod 42 is slidably mounted inside the pneumatic cavity 48. A fastening spring 49 is mounted on the piston rod 42 inside the pneumatic cavity 48. A pneumatic pipe 43 is also mounted on the coupling 41 and is connected to the pneumatic cavity 48. A refill motor 44 is mounted on one side of the take-up and release mechanism 3. The refill motor 44 is driven by gear meshing with the coupling 41 and is connected to the control system. The above configuration makes the entire device structure more compact, realizes flexible control of the piston rod 42, and the gear transmission between the refill motor 44 and the coupling 41 makes the refill process more stable and controllable.

[0062] In a preferred embodiment, a stop ring 47 is also installed on the piston rod 42 near the end of the outer tube 52 of the main shaft 5. The stop ring 47 is fitted onto the reduction shaft 45. A stop shaft 46 is installed on the inner shaft 51 inside the outer tube 52. The end face of the stop shaft 46 is provided with a circular tooth groove. The reduction shaft 45 is provided with a tooth surface structure that matches it. A pressure spring is installed between the reduction shaft 45 and the stop ring 47. The above configuration can effectively limit the movement range of the piston rod 42, realize precise control of the position of the piston rod 42, and ensure the accuracy and reliability of the stop and recovery actions.

[0063] In a preferred embodiment, the control system is further equipped with an absolute encoder module, which releases pulse signals based on the number of rotations of the take-up and release mechanism 3 and outputs a winding count characteristic. This configuration enables the control system to accurately determine the current state of the take-up and release mechanism 3, and to adjust the operating parameters by acquiring the position information of the take-up and release mechanism in real time, thereby achieving precise control of the entire system.

[0064] In the preferred embodiment, the control system is equipped with an environmental analysis module to acquire and analyze the environmental characteristics data of the power transmission cable operation and winding, and input the acquired environmental characteristics data into the regression prediction model to provide a reference for the winding and winding operation characteristics of the winding and winding mechanism 3. The pneumatic stop and compensation device 4 controls the winding and winding mechanism 3 to wind and wind according to the preset pressure value or control signal. The above settings, by acquiring and analyzing the characteristic data of the power transmission cable operation and winding environment, enable the system to make corresponding adjustments in advance, and at the same time help the system to detect potential problems or abnormalities in a timely manner to cope with environmental changes.

[0065] In summary, the present invention provides an adjustable winding and unwinding device for power transmission cables and its usage method. In this invention, the winding and unwinding mechanism 3 employs advanced intelligent control technology. By constructing a regression prediction model, which deeply integrates the physical characteristics of the power transmission cable itself and external environmental factors (such as temperature, humidity, wind speed, and sunlight), it achieves real-time, accurate prediction and adaptive adjustment of key parameters such as tension and speed during the cable winding process, thereby greatly reducing the risk of cable breakage due to improper winding operations. Furthermore, the present invention is equipped with a pneumatic stop and compensation device 4. This device can quickly drive the pneumatic control piston rod 42 when the cable tension exceeds the safety threshold, causing the deceleration shaft 45 to engage with the resistance shaft. The tight engagement of the 46 mechanism forces the take-up and retraction mechanism 3 to stop promptly, preventing cable damage due to excessive stretching. Simultaneously, the return motor 44 precisely controls the cable's return release after stopping, ensuring the cable tension smoothly returns to a safe range, effectively improving the cable's protective performance during take-up and retraction. Through these technological innovations, this invention successfully achieves highly intelligent and safe control over the entire process of power transmission cable take-up and retraction, greatly improving work efficiency, reducing unnecessary losses, and strongly guaranteeing the safety and stability of power transmission. This invention is ingeniously designed, simple in structure, scientifically sound, green, low-carbon, and environmentally friendly, with strong practical application value, good economic and social benefits, and can be widely applied in actual production.

Claims

1. An adjustable take-up and take-up device for power transmission cables, characterized in that: The system includes a frame (1), which is equipped with an installation station and a wire roller (6). The power transmission cable passes through the wire feeding adjustment module (2) at the front end of the frame (1) and is sequentially wound onto the take-up and unwinding mechanism (3) via the wire roller (6). The power transmission cable is wound, wound, and unwound. The wire feeding adjustment module (2) is installed on the frame (1). The take-up and unwinding mechanism (3) is fixed at the installation station by positioning bolts. The take-up and unwinding mechanism (3) is fixed on the main shaft (5). A pneumatic stop-and-recovery device (4) is installed on the take-up and unwinding mechanism (3). The frame (1), wire feeding adjustment module (2), take-up and unwinding mechanism (3), pneumatic stop-and-recovery device (4), main shaft (5), and wire roller (6) are all connected to the control system. The pneumatic stop-and-recovery device (4) includes a coupling (41), which is laterally rotatably installed on one side of the take-up and unwinding mechanism (3). One end of the outer tube (52) of the main shaft (5) on the take-up and unwinding mechanism (3) is rotatably installed in the coupling (41) via a bearing. A pneumatic chamber (48) is provided inside the coupling (41), and a piston rod (42) is slidably installed inside the pneumatic chamber (48). A fastening spring (49) is installed on the piston rod (42) inside the pneumatic chamber (48). A pneumatic pipe (43) is also installed on the coupling (41), and the pneumatic pipe (43) is connected to the pneumatic chamber (48). A return motor (44) is installed on one side of the take-up and release mechanism (3). The return motor (44) is driven by meshing with the coupling (41) through gears. The supplementary motor (44) is connected to the control system; a stop ring (47) is also installed on the piston rod (42) near the outer tube (52) of the main shaft (5). The stop ring (47) is fitted on the reduction shaft (45). A stop shaft (46) is installed on the inner shaft rod (51) inside the outer tube (52). A circular tooth groove is provided on the end face of the stop shaft (46). A tooth surface structure that matches it is opened on the reduction shaft (45). A pressure spring is installed between the reduction shaft (45) and the stop ring (47).

2. The adjustable winding and unwinding device for power transmission cables according to claim 1, characterized in that: The frame (1) includes a frame body (11), and two sets of wheels (12) are installed on the lower part of the frame body (11). A drive mechanism and a buffer mechanism are installed on the wheels (12), and the drive mechanism is connected to the control system.

3. The adjustable winding and unwinding device for power transmission cables according to claim 2, characterized in that: The wire feeding adjustment module (2) includes a connecting plate frame (21), which is slidably connected to the frame body (11) via a rail. A screw (24) is rotatably installed on the frame body (11). The screw (24) is fixed on the connecting plate frame (21) and drives the connecting plate frame (21) to move through the thread engagement. An electric adjustment rod (22) is vertically fixed on one side of the connecting plate frame (21). A wire sleeve (23) is installed at the telescopic end of the electric adjustment rod (22). Several wire wheels (25) are evenly distributed on the circumference of both ends inside the wire sleeve (23). The electric adjustment rod (22) is connected to the control system.

4. The adjustable winding and unwinding device for power transmission cables according to claim 3, characterized in that: The conductor sleeve (23) is located between the conductor wheels (25), and several high-definition scanning cameras (26) are evenly distributed around its circumference. The high-definition scanning cameras (26) scan and identify the power transmission cables during the transmission process and capture images of the surface features of the power transmission cables. The control system is equipped with an image processing module, which is connected to the high-definition scanning cameras (26). The image processing module performs preprocessing and feature extraction on the surface feature images of the power transmission cables collected by the high-definition scanning cameras (26) and obtains the specifications and models of the power transmission cables.

5. The adjustable winding and unwinding device for power transmission cables according to claim 4, characterized in that: The take-up and take-down mechanism (3) includes a bracket (31), on which a main shaft (5) is mounted laterally via a bearing. A transmission gear (37) is mounted on one end of the main shaft (5). A winch motor (32) is mounted on the bracket (31). The output end of the winch motor (32) is driven by the transmission gear (37) via a transmission chain. A set of wire blocking discs (33) are symmetrically mounted on the main shaft (5). Several wire holding plates (34) are evenly distributed between the wire blocking discs (33). A set of bushings (35) are symmetrically slidably mounted on the main shaft (5) between the wire blocking discs (33). A set of rings is fixed on the bushings (35). (38) A fixing rod (39) is installed on the ring (38). One end of the fixing rod (39) is fixed to the wire plate (34). A bidirectional threaded tube (36) is also installed in the middle of the main shaft (5). The bidirectional threaded tube (36) is fixed to the main shaft (5) by a positioning pin. The outer circle of the bidirectional threaded tube (36) is provided with an external thread. The inner hole of the bushing tube (35) is provided with an internal thread. The external thread of the bidirectional threaded tube (36) and the internal thread of the bushing tube (35) are screwed together. The internal threads of the bushing tubes (35) at both ends are opposite to each other, that is, one end is left-handed and the other end is right-handed. The hoisting motor (32) is connected to the control system.

6. The adjustable take-up and take-up device for power transmission cables according to claim 5, characterized in that: The main shaft (5) includes an inner shaft (51), an outer tube (52) is fitted on the inner shaft (51), and several sets of inner springs (53) are symmetrically arranged between the inner shaft (51) and the outer tube (52). Several resistance strain gauges (54) are also evenly distributed on the inner shaft (51). One end of the inner spring (53) is in contact with the resistance strain gauge (54). The control system is equipped with a tensile stress monitoring module, which is connected to the inner spring (53) and the resistance strain gauge (54).

7. The adjustable winding and unwinding device for power transmission cables according to claim 6, characterized in that: The control system is also equipped with an absolute encoder module, which releases pulse signals according to the number of rotations of the winding mechanism (3) and outputs the winding number characteristic quantity. The control system is also equipped with an environmental analysis module to acquire and analyze the environmental characteristic data of the power transmission cable winding and unwinding operation, and inputs the acquired environmental characteristic data into the regression prediction model to provide a reference for the winding and unwinding operation characteristics of the winding and unwinding mechanism (3). The pneumatic stop and replenishment device (4) controls the winding and unwinding mechanism (3) to wind and unwind according to the preset pressure value or control signal.

8. A method of using an adjustable winding and unwinding device for power transmission cables, characterized in that, This is an adjustable take-up and take-up device for power transmission cables based on claim 7, comprising the following steps: Step 1: Equipment installation. Place the frame (1) in the required position and ensure it is stable. Ensure the power transmission cable is in a suitable position for winding and unwinding. Install the winding and unwinding mechanism (3) at the installation position of the frame (1) and fix it with positioning bolts. Install the wire roller (6) on the frame (1) and ensure it can rotate freely. Install the wire feeding adjustment module (2) on the frame body (11) and ensure its position is in front of the wire roller (6). The power transmission cable passes through the wire feeding adjustment module (2) and moves horizontally along the frame body (11) so that the power transmission cable can be guided to wind sequentially onto the winding and unwinding mechanism (3) during the winding operation. Step 2: Start the device, power it, and debug it to ensure that all components are in normal working condition. Then, according to the type of power transmission cable and the working environment, adjust the horizontal displacement of the wire feeding adjustment module (2) so that the power transmission cable can be smoothly wound onto the take-up and release mechanism (3). Drive the gear transmission system through the winch motor (32) to control the rotation of the main shaft (5) so as to wind or release the power transmission cable. The wire roller (6) guides the sequential winding of the power transmission cable. In the wire feeding adjustment module (2), the connecting plate frame (21) is driven to move by the screw (24). The electric adjustment rod (22) is equipped with a wire sleeve (23) and a wire wheel (25). Adjust the position of the wire wheel (25) through the electric adjustment rod (22) and the wire sleeve (23) to ensure smooth transmission of the power transmission cable. Step 3: Monitoring the working status and adjusting the device. During operation, the device continuously monitors the status and working environment of the power transmission cable. Based on the environmental analysis module, it acquires and analyzes the environmental characteristic data of the power transmission cable's operation and retraction, and inputs the environmental characteristic data into the regression prediction model. Based on the high-definition scanning camera (26) installed inside the conductor sleeve (23), it scans and identifies the surface of the power transmission cable, captures high-resolution images of the power transmission cable's surface features, and inputs the image feature data into the regression prediction model. Based on the preset pressure value or control signal, when the tension is too high... At the same time, the pneumatic stop and replenishment device (4) is adjusted, and the replenishment motor (44) is driven to drive the coupling (41) through gear meshing, so as to realize the stop and precise control of the take-up and release mechanism (3). According to the inner shaft (51) and outer tube (52) in the main shaft (5), the tensile stress is monitored by several inner springs (53) and resistance strain gauges (54) evenly distributed on the inner shaft (51). The pulse signal is released through the absolute encoder module, and the winding number characteristic quantity is output to continuously monitor the working status of the power transmission cable and promptly detect and handle any abnormal situation. Step 4: End the operation. After the wire is retracted or released, stop the operation of the retracting mechanism (3) through the control interface of the control system. At the same time, disconnect the power supply or other power supply and wait for the power cable to stop moving completely. Check the status of the device and the power cable to ensure that the equipment is not damaged and perform necessary maintenance in a timely manner.

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