Blood collection needle safety seat feeding device
By designing a safety seat loading device for blood collection needles and utilizing the collaborative work of the feed channel platform, material receiving mechanism, rotating mechanism and flipping mechanism, the problem of low safety seat loading efficiency in the existing technology is solved, and the automatic loading of the safety seat is realized. materials, improving efficiency and quality.
Patent Information
- Application Number
- CN202411487646.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-24
- Publication Date
- 2025-01-24
- Estimated Expiration
- 2044-10-24
AI Technical Summary
In the prior art, the assembly of safety needles mainly relies on manual labor, is inefficient and the assembly quality is difficult to guarantee. Especially in the loading process of the safety seat, the existing solution cannot be applied to the automatic loading of the safety seat.
A blood -picking needle safety seat feed device is designed, including the material fighting, the feed road platform, the seasoning mechanism, the rotation mechanism, and the flipper. Through the coordinated work of these components, the automatic and fast transmission and feeding of the safety seat is realized. Specifically, the first clamping clamping the middle part of the safety seat, the second clamp clamping the end, the rotating driver to achieve a rotation, the flip the driver is flipped to ensure that the safety seat is transmitted at the preset angle and path.
It realizes automatic loading of safety seats, improves loading efficiency, reduces manual intervention, and ensures the stability and consistency of loading quality.
Smart Images

Figure CN118989915B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of medical device assembly production, and in particular to a feeding device for a blood collection needle safety seat. Background Art
[0002] A safety needle is a disposable needle used in the fields of medical treatment, beauty treatment, etc. Its special structure can ensure safety and hygiene during use. With the continuous development of medical technology and people's increasing attention to medical safety, the market demand and application scope of safety needles as an important medical tool are also expanding. The safety seat is a vital component of the safety needle. It is mainly used to ensure a firm connection between the needle and the syringe body. The automated assembly process of the safety needle involves the loading process of the safety seat. In the prior art, the assembly of safety needles is often done manually, which is not only inefficient but also difficult to ensure the assembly quality.
[0003] The Chinese invention patent application with publication number CN117228316A discloses a blood collection needle feeding device, including a frame, a conveying mechanism for feeding blood collection needles, a feeding mechanism for taking blood collection needles, a first movable clamp for moving blood collection needles, a second movable clamp, a transmission mechanism, and a temporary storage mechanism for temporarily storing blood collection needles. Through the mutual cooperation of various mechanisms, the blood collection needles are prevented from being entangled with each other, and orderly loading in batches is achieved, thereby improving the processing efficiency of blood collection needles.
[0004] However, this solution only involves the loading of the blood collection needle, and the structure of the safety needle is different from the structure of the safety seat in the present invention. Therefore, this solution is not suitable for the loading of the safety seat and cannot solve the technical problem in this application. Summary of the invention
[0005] In order to overcome the deficiencies in the prior art, the present invention provides a blood collection needle safety seat loading device to achieve automatic loading of the blood collection needle safety seat.
[0006] To achieve the above-mentioned purpose, the blood collection needle safety seat feeding device disclosed in the present invention comprises a feeding hopper and also comprises:
[0007] A material channel platform, the material channel platform is arranged at the discharge port of the feeding hopper, and the material channel platform includes a plurality of feeding channels and a direct vibration device capable of vibrating the material channel platform;
[0008] A material receiving mechanism, the material receiving mechanism comprising a plurality of first clamping jaws, the first clamping jaws being capable of clamping materials from the end of the feeding channel;
[0009] The rotating mechanism comprises a plurality of second jaws, wherein the second jaws can clamp materials from the first jaws, and the rotating mechanism also comprises a rotating driving part, wherein the rotating driving part can drive the second jaws to rotate along their own axis.
[0010] Furthermore, it also includes a flipping mechanism, which includes a plurality of third jaws and a flipping drive unit. The third jaws can clamp materials from the second jaws. The flipping drive unit includes a flipping motor, and the flipping drive unit can drive the third jaws to rotate along the axis of the output shaft of the flipping motor.
[0011] Furthermore, the material receiving mechanism also includes a first driving unit, which includes a first slide rail, a first cylinder and a first material receiving plate, the first clamp is connected to the first material receiving plate, and the first cylinder can drive the first material receiving plate to slide along the first slide rail.
[0012] Furthermore, the material receiving mechanism also includes a second driving part arranged between the first clamping jaw and the first material receiving plate, the second driving part includes a second slide rail, a second cylinder and a second material receiving plate, the first clamping jaw is arranged on the second material receiving plate, the second cylinder can drive the second material receiving plate to slide along the second slide rail, and the sliding directions of the first material receiving plate and the second material receiving plate are perpendicular.
[0013] Furthermore, the rotary drive portion includes a rack, a plurality of gears meshing with the rack, and a rotary drive cylinder driving the rack to reciprocate, and the gears are arranged one by one at the end of the second clamping jaw.
[0014] Furthermore, the rotating mechanism also includes a third driving unit, which includes a third slide rail, a third cylinder and a material removal plate. The second clamp is rotatably connected to the material removal plate, and the second clamp can move linearly synchronously with the material removal plate. The third cylinder can drive the material removal plate to slide along the third slide rail.
[0015] Furthermore, a fourth driving unit is arranged between the third clamp and the flip driving unit, and the fourth driving unit includes a fourth slide rail, a fourth cylinder and a flip plate arranged at the end of the fourth slide rail. The third clamp is arranged on the flip plate, and the telescopic end of the fourth cylinder is connected to the flip plate. The fourth cylinder can drive the flip plate to move back and forth in a straight line.
[0016] Furthermore, a buffer assembly is also provided on the flip plate, and the buffer assembly includes a support leg and a cross bar slidably connected to the support leg, and a spring is provided on the outer cover of the support leg.
[0017] Furthermore, a boss is provided inside the feeding channel for accommodating the latching teeth at the end of the blood collection needle safety seat.
[0018] The blood collection needle safety seat feeding device of the present invention has at least the following beneficial effects:
[0019] (1) The first clamp grips the middle part of the safety seat to pick up the material from the material channel, and then the second clamp grips the end of the safety seat to achieve smooth handover. By setting a rotation drive unit, the safety seat is rotated according to a preset angle. Finally, the third clamp grips the end of the safety seat, and the safety seat is flipped to the next station by the flip drive unit. By setting the above three sets of clamps and the rotation and flip drive mechanism, automatic and rapid transmission and feeding of the safety seat are achieved.
[0020] (2) In view of the special shape of the safety seat, a feeding channel and a boss are set in the feeding channel. The safety seat can be hung on the boss using the latch teeth at its end. Combined with direct vibration, batch, linear and uniform feeding of the safety seat can be achieved, which improves the feeding efficiency and reduces manual intervention.
[0021] (3) By providing the first drive unit, the second drive unit, the third drive unit and the fourth drive unit, the spatial movement of each clamping jaw is made more flexible. Combined with the provided rotating drive unit and the flipping drive unit, the safety seat can be smoothly connected between the various components, thereby further improving the loading efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0023] Figure 2 It is a schematic diagram of the structure of the material channel platform of the present invention;
[0024] Figure 3 for Figure 2 A magnified view of the structure of part A;
[0025] Figure 4 It is a structural schematic diagram of the material receiving mechanism of the present invention;
[0026] Figure 5 It is a schematic diagram of the structure of the rotating mechanism of the present invention;
[0027] Figure 6 It is a schematic diagram of the structure of the turning mechanism of the present invention.
[0028] In the figure, 100, material channel platform; 110, material feeding channel; 111, boss; 120, straight vibration; 200, material receiving mechanism; 210, first clamping jaw; 220, first driving part; 221, first slide rail; 222, first cylinder; 223, first material receiving plate; 230, second driving part; 231, second slide rail; 232, second cylinder; 233, second material receiving plate; 300, rotating mechanism; 310, second clamping jaw; 320, rotating driving part; 321, rack; 322, gear; 323, rotary drive cylinder; 330, third drive unit; 331, third slide rail; 332, third cylinder; 333, feeding plate; 400, flip mechanism; 410, third clamp; 420, flip drive unit; 421, flip motor; 430, fourth drive unit; 431, fourth slide rail; 432, fourth cylinder; 433, flip plate; 440, buffer assembly; 441, support leg; 442, cross bar; 443, spring; 500, safety seat; 510, latch tooth; 520, latch slot. DETAILED DESCRIPTION
[0029] The following is combined with Figure 1 To Attachment Figure 6 The principles and features of the present invention are described, and the examples given are only used to explain the present invention, rather than to limit the scope of the present invention.
[0030] As shown in the attached drawings, one end of the safety seat 500 of the blood collection needle is a head with a latch 510, and the other end is a tail with a latch slot 520. The safety seat 500 can be folded in half from its middle part. After the blood collection needle is clamped inside it, the latch 510 is buckled in the latch slot 520, thereby clamping the blood collection needle. The technical solution of the present invention is a feeding device for the blood collection needle safety seat, including a feeding hopper (not shown in the figure) and a material channel platform 100, a material receiving mechanism 200, a rotating mechanism 300 and a flipping mechanism 400 arranged in sequence. The material channel platform 100 is arranged at the discharge port of the feeding hopper, and the safety seat 500 passes through the material channel platform 100, the material receiving mechanism 200, the rotating mechanism 300 in sequence, and is finally fed to the next station through the flipping mechanism 400.
[0031] The channel platform 100 includes a plurality of feeding channels 110 and a direct vibration 120 that can vibrate the channel platform 100. The direct vibration 120 can be arranged below the channel platform 100. In one embodiment, the feeding channels 110 are provided with 2 or 3 rows. A boss 111 is provided inside the feeding channel 110, and the boss 111 extends along the direction of the feeding channel 110, so that the latch 510 at the end of the safety seat 500 is just hung on the boss 111, so that the safety seat 500 is evenly arranged in sequence in the feeding channel 110.
[0032] The material receiving mechanism 200 includes a first clamp 210 and a first driving unit 220. The first clamp 210 can clamp the middle part of the safety seat 500 from the end of the feeding channel 110. There are a plurality of first clamps 210, which are evenly arranged in a straight line and arranged corresponding to the position of the feeding channel 110. In one embodiment, the number of first clamps 210 is an integer multiple of the number of the feeding channel 110. The first driving unit 220 includes a first slide rail 221, a first cylinder 222 and a first material receiving plate 223. The first clamp 210 is connected to the first material receiving plate 223. The first cylinder 222 can drive the first material receiving plate 223 to slide along the first slide rail 221. The forward direction of the material is defined as the feeding direction. The first slide rail 221 is parallel to the feeding direction, that is, the first cylinder 222 can drive the first material receiving plate 223 to reciprocate along the feeding direction on the first slide rail 221. After the first clamping jaw 210 completes the material picking, it is driven by the first driving unit 220 to move along the material loading direction and hand over the safety seat 500 to the rotating mechanism 300 .
[0033] In one embodiment, the material receiving mechanism 200 further includes a second driving unit 230, which is disposed between the first clamping jaw 210 and the first driving unit 220. Specifically, the second driving unit 230 is disposed between the first clamping jaw 210 and the first material receiving plate 223. The second driving unit 230 includes a second slide rail 231, a second cylinder 232, and a second material receiving plate 233. The first clamping jaw 210 is disposed on the second material receiving plate 233. The second cylinder 232 can drive the second material receiving plate 233 to slide along the second slide rail 231, and the second slide rail 231 is disposed perpendicular to the first slide rail 221, that is, the sliding directions of the first material receiving plate 223 and the second material receiving plate 233 are perpendicular. The direction perpendicular to the material loading direction is defined as the material discharging direction, and the second cylinder 232 drives the second material receiving plate 233 to reciprocate along the material discharging direction on the second slide rail 231.
[0034] In one embodiment, the number of the first clamps 210 is twice the number of the feeding channels 110. For ease of description, the first clamps 210 are numbered sequentially from left to right starting from 1. During operation, the odd-numbered first clamps 210 correspond one-to-one with the feeding channels 110 to pick up materials. After picking up materials, the second drive unit 230 drives the first clamps 210 to move along the material discharging direction, so that the even-numbered first clamps 210 correspond one-to-one with the feeding channels 110 to complete the picking up of materials. When the number of the first clamps 210 is multiple times the number of the feeding channels 110, the situation is the same and will not be repeated here. With such a configuration, more materials can be picked up at a time, thereby improving the efficiency of picking up materials.
[0035] The rotating mechanism 300 includes a second clamping jaw 310 and a rotating driving unit 320. The second clamping jaw 310 is provided with a plurality of the same number as the first clamping jaw 210. The second clamping jaw 310 can clamp materials from the first clamping jaw 210. The rotating driving unit 320 can drive the second clamping jaw 310 to rotate along its own axis according to a preset angle. The rotating driving unit 320 includes a rack 321, a plurality of gears 322 meshing with the rack 321, and a rotating driving cylinder 323 driving the rack 321 to reciprocate. The gears 322 are arranged at the end of the second clamping jaw 310 in a one-to-one correspondence. When the rotating driving cylinder 323 drives the rack 321 to move, the gear 322 meshing with the rack 321 rotates and drives the second clamping jaw 310 to rotate along its axis.
[0036] When the safety seat 500 is a special-shaped safety seat, the second clamping jaw 310 cannot directly clamp the material from the first clamping jaw 210. Therefore, in one embodiment, the rotating mechanism 300 further includes a third driving unit 330, which includes a third slide rail 331, a third cylinder 332 and a material removal plate 333. The third slide rail 331 is arranged along the material removal direction. The second clamping jaw 310 is rotatably connected to the material removal plate 333 and can move linearly synchronously with the material removal plate 333. The third cylinder 332 can drive the material removal plate 333 to slide along the third slide rail 331. When the second clamping jaw 310 clamps the material from the first clamping jaw 210, the material can be removed by the third driving unit 330 so as to smoothly remove the material from the first clamping jaw 210.
[0037] The flip mechanism 400 includes a third clamp 410, a flip driving unit 420 and a fourth driving unit 430. The third clamp 410 can clamp materials from the second clamp 310, the flip driving unit 420 includes a flip motor 421, and the flip driving unit 420 can drive the third clamp 410 to rotate along the axis of the output shaft of the flip motor 421; the fourth driving unit 430 is arranged between the third clamp 410 and the flip driving unit 420, and the fourth driving unit 430 includes a fourth slide rail 431, a fourth cylinder 432 and a flip plate 433 arranged at the end of the fourth slide rail 431, and a plurality of third clamps 410 are arranged and are evenly arranged on the flip plate 433 in a straight line, and the telescopic end of the fourth cylinder 432 is connected to the flip plate 433, and can drive the flip plate 433 to move back and forth in a straight line along the fourth slide rail 431. A buffer assembly 440 is also provided on the flip plate 433 . The buffer assembly 440 includes a support leg 441 and a cross bar 442 slidably connected to the support leg 441 . A spring 443 is provided on the outer sleeve of the support leg 441 .
[0038] During operation, the safety pins in the feeding hopper enter the feeding channel 110 in sequence and move forward by means of vibration under the action of the direct vibration 120. When reaching the end of the feeding channel 110, the first clamping jaw 210 approaches the feeding channel 110 under the drive of the first driving unit 220 to clamp the middle part of the safety seat 500, and moves along the material discharging direction under the drive of the second driving unit 230, so that all the first clamping jaws 210 clamp one safety seat 500. Then, the first clamping jaw 210 approaches the second clamping jaw 310 under the drive of the first driving unit 220, and after the second clamping jaw 310 clamps the upper end of the safety seat 500, it rotates 90 degrees under the drive of the rotation driving unit 320. At this time, the third clamp 410, driven by the fourth driving unit 430, approaches the second clamp 310 and clamps the middle part of the safety seat 500, and then flips 180 degrees under the drive of the flip driving unit 420 to feed the safety seat 500 to the next workstation. At the same time, the buffer assembly 440 plays a buffering and protective role when the safety seat 500 is fed to the next workstation.
[0039] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims
1. A feeding device for a blood collection needle safety seat, comprising a feeding hopper, characterized in that: Also includes: A material channel platform (100), the material channel platform (100) being arranged at the material discharge port of the material feeding hopper, the material channel platform (100) comprising a plurality of material feeding channels (110) and a direct vibration device (120) capable of vibrating the material channel platform (100); A material receiving mechanism (200), the material receiving mechanism (200) comprising a plurality of first clamping jaws (210), the first clamping jaws (210) being capable of clamping material from an end of the material feeding channel (110); A rotating mechanism (300), the rotating mechanism (300) comprising a plurality of second clamping jaws (310), the second clamping jaws (310) being capable of clamping materials from the first clamping jaws (210), the rotating mechanism (300) further comprising a rotating driving unit (320), the rotating driving unit (320) being capable of driving the second clamping jaws (310) to rotate along their own axes; A turning mechanism (400), the turning mechanism (400) comprising a plurality of third clamping jaws (410) and a turning drive unit (420), the third clamping jaws (410) being capable of clamping materials from the second clamping jaws (310), the turning drive unit (420) comprising a turning motor (421), the turning drive unit (420) being capable of driving the third clamping jaws (410) to rotate along the axis of an output shaft of the turning motor (421); The material receiving mechanism (200) further comprises a first driving unit (220), the first driving unit (220) comprising a first slide rail (221), a first cylinder (222) and a first material receiving plate (223), the first clamping jaw (210) being connected to the first material receiving plate (223), and the first cylinder (222) being capable of driving the first material receiving plate (223) to slide along the first slide rail (221); The material receiving mechanism (200) further comprises a second driving part (230) arranged between the first clamping jaw (210) and the first material receiving plate (223), the second driving part (230) comprising a second slide rail (231), a second cylinder (232) and a second material receiving plate (233), the first clamping jaw (210) being arranged on the second material receiving plate (233), the second cylinder (232) being capable of driving the second material receiving plate (233) to slide along the second slide rail (231), and the sliding directions of the first material receiving plate (223) and the second material receiving plate (233) being perpendicular; The rotating mechanism (300) further comprises a third driving unit (330), the third driving unit (330) comprising a third slide rail (331), a third cylinder (332) and a discharging plate (333), the second clamping jaw (310) being rotatably connected to the discharging plate (333), the second clamping jaw (310) being capable of linearly moving synchronously with the discharging plate (333), and the third cylinder (332) being capable of driving the discharging plate (333) to slide along the third slide rail (331).
2. The blood collection needle safety seat feeding device according to claim 1, characterized in that: The rotary drive unit (320) comprises a rack (321), a plurality of gears (322) meshing with the rack (321), and a rotary drive cylinder (323) driving the rack (321) to reciprocate, wherein the gears (322) are arranged one by one at the end of the second clamping jaw (310).
3. The blood collection needle safety seat feeding device according to claim 1, characterized in that: A fourth driving unit (430) is also provided between the third clamping jaw (410) and the flipping driving unit (420), and the fourth driving unit (430) comprises a fourth slide rail (431), a fourth cylinder (432) and a flipping plate (433) provided at the end of the fourth slide rail (431), the third clamping jaw (410) is provided on the flipping plate (433), the telescopic end of the fourth cylinder (432) is connected to the flipping plate (433), and the fourth cylinder (432) can drive the flipping plate (433) to move back and forth in a straight line.
4. The blood collection needle safety seat feeding device according to claim 3, characterized in that: A buffer assembly (440) is also provided on the flip plate (433), and the buffer assembly (440) comprises a support leg (441) and a cross bar (442) slidably connected to the support leg (441), and a spring (443) is provided on the outer sleeve of the support leg (441).
5. The blood collection needle safety seat feeding device according to claim 1, characterized in that: A boss (111) is provided inside the feeding channel (110) for accommodating the latching teeth (510) at the end of the safety seat (500) of the blood collection needle.
Citation Information
Patent Citations
Blood taking needle feeding equipment and feeding method thereof
CN117228316A
Medical needle head sheath feeding equipment
CN115367396A