A casting component strength detection device

By designing an elastic cyst detection device that can fit into the inner cavity of the cast parts and combining with the review parts to determine plastic deformation, the problem that existing detection methods cannot detect the initial deformation of the parts is solved, and high accuracy and high efficiency detection effects are achieved.

CN119198333BActive Publication Date: 2025-04-04GUCHENG COUNTRY DONGHUA MASCH CO LTD +1

Patent Information

Application Number
CN202411534937.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-10-31
Publication Date
2025-04-04
Estimated Expiration
2044-10-31

AI Technical Summary

Technical Problem

Existing casting parts strength detection methods cannot effectively detect the initial deformation information of parts before failure, especially the slight plastic deformation that may have occurred before the failure load is reached, which may lead to potential structural failure and safety risks.

Method used

A cast component strength detection device is designed. The device uses the elastic capsule to fit the inner cavity of the cast component to detect the pressure strength of the component at the moment of plastic deformation, and judges whether plastic deformation occurs through the review part, which improves the accuracy and efficiency of the detection.

Benefits of technology

The device can accurately detect the pressure strength of cast parts, improve the accuracy and efficiency of detection, reduce the complexity of manual operation, reduce the possibility of human error, and ensure the reliability of the detection results.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present application relates to the technical field of strength detection devices for casting parts, and specifically discloses a strength detection device for casting parts, which includes a detection table, on which a clamping assembly for fixing the casting parts, a pressure assembly for applying pressure, and a detection assembly for detecting whether the casting parts are plastically deformed are also arranged; the detection assembly includes an elastic capsule, a detection box, and a liquid storage tank, the detection box is fixed with a photosensitive sensor, the detection box is filled with a hydrogen peroxide solution, the liquid storage tank is filled with diphenyl oxalate mixed with a fluorescent dye, and the diphenyl oxalate in the liquid storage tank can be injected into the elastic capsule, so that the elastic capsule swells to fit the inner cavity of the casting parts; when the casting parts are plastically deformed, the diphenyl oxalate in the elastic capsule is squeezed into the detection box, so that it mixes with the hydrogen peroxide solution to produce fluorescence. The present application has the effect of improving the accuracy of strength detection, reducing the difficulty of detection operation, and improving detection efficiency.
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Description

Technical Field

[0001] The present application relates to the technical field of casting component strength detection devices, and in particular to a casting component strength detection device. Background Art

[0002] Casting parts are widely used in the field of automobile manufacturing, especially the cylinder head, one of the key components in engine production and manufacturing. The working environment of the cylinder head is very harsh and needs to withstand high temperature, high pressure and complex mechanical stress. Therefore, its material strength and structural stability are crucial to the safety and service life of the car. In order to ensure the quality and performance of the cylinder head, strict strength testing must be carried out during the manufacturing process.

[0003] At present, the strength testing methods of casting parts are mainly divided into two categories: destructive and non-destructive. Destructive testing methods obtain the ultimate strength of the parts by applying external force until the parts finally fail. The most common destructive tests include tensile tests, compression tests, impact tests, etc. These methods are intuitive and easy to operate, and can more accurately evaluate the ultimate load-bearing capacity of parts. Non-destructive testing methods can analyze the internal structure of parts without damaging them, such as ultrasonic testing, X-ray testing, and eddy current testing. These methods can identify material defects and cracks in parts.

[0004] However, although the current testing methods can effectively evaluate the strength limit of components, they cannot provide information about their initial deformation before failure. In particular, key casting components such as automobile engine cylinder heads may have undergone slight plastic deformation before reaching the failure load. This early deformation may further deteriorate with changes in usage conditions, leading to fatigue damage or potential structural failure of components. If only the ultimate strength is relied upon as the testing standard, potential safety hazards caused by early deformation may be ignored. Summary of the invention

[0005] The present application provides a casting component strength detection device, which can accurately detect the pressure strength of different parts of the casting component at the moment of plastic deformation, and can also verify the detection results, effectively improving the detection accuracy, reducing the difficulty of detection operation, and improving the detection efficiency.

[0006] The present application provides a casting component strength detection device that adopts the following technical solution:

[0007] A casting component strength detection device, comprising:

[0008] A testing platform, wherein a mounting frame is provided on the testing platform, and a controller is fixedly provided on the mounting frame;

[0009] The clamping assembly comprises a base plate, a clamping arm and a toggle member, a bearing plate is fixedly provided on the mounting frame, the base plate is arranged above the bearing plate, an abutment rod is fixedly provided on the base plate, the abutment rod is slidably penetrated on the mounting frame, the base plate is slidably arranged on the mounting frame through the abutment rod, the clamping wall is rotatably arranged on the mounting frame, the toggle member is arranged on the bearing plate, the toggle member is connected to one end of the abutment rod, the toggle member can act on one end of the clamping arm, when the base plate slides downward in the vertical direction, the toggle member can cause one end of the clamping arm to deflect, so that the other end of the clamping arm clamps and fixes the casting component on the base plate;

[0010] A pressure assembly, the pressure assembly includes a pressure screw, a pressure motor and a first transmission member, a support frame is provided on the detection platform, a limiting groove is provided on the pressure screw, a limiting hole is provided on the support frame, the pressure screw is slidably connected with the limiting hole, the pressure screw is slidably arranged on the support frame through the limiting hole, a pressure plate is provided at one end of the pressure screw, the pressure plate is located above the bottom plate, the first transmission member and the pressure motor are both arranged on the support frame, the pressure motor is electrically connected to the controller, the pressure motor is transmission-connected to one end of the pressure screw away from the pressure plate through the first transmission member, and the pressure motor can drive the pressure screw to slide back and forth in the vertical direction through the first transmission member;

[0011] A detection component, the detection component includes an elastic bag, a detection box and a liquid storage tank, the elastic bag is fixedly arranged on a side of the bottom plate away from the mounting frame, the elastic bag is respectively provided with a liquid inlet pipe and a liquid outlet pipe, the liquid inlet pipe is provided with a first solenoid valve, the liquid outlet pipe is provided with a second solenoid valve, the detection box and the liquid storage tank are both fixedly arranged on the detection table, the detection box is fixedly provided with a photosensitive sensor, the first solenoid valve, the second solenoid valve and the photosensitive sensor are all electrically connected to the controller, the detection box is connected with the elastic bag through the liquid outlet pipe, the detection box is filled with hydrogen peroxide solution, the liquid storage tank is filled with diphenyl oxalate mixed with fluorescent dye, the diphenyl oxalate in the liquid storage tank can be injected into the elastic bag, and the elastic bag will expand until it fits with the inner cavity of the casting component; when the casting component is plastically deformed under pressure, the diphenyl oxalate in the elastic bag will be squeezed into the detection box, so that the hydrogen peroxide solution and the diphenyl oxalate mixed with the fluorescent dye are mixed to produce fluorescence;

[0012] A verification piece is provided on the liquid outlet tube, and the verification piece includes a liquid display tube, a piston plate and a compression spring. The liquid display tube is fixed on the liquid outlet tube, and the liquid display tube is located between the second solenoid valve and the elastic bag. The liquid display tube is connected with the liquid outlet tube, and a visual window is provided on the liquid display tube. The piston plate is slidably arranged in the liquid display tube, the piston plate is set to be red, and the piston plate and the liquid display tube are sealed. The piston plate divides the inner cavity of the liquid display tube into two independent chambers, and the two independent chambers are respectively set as a liquid inlet chamber and a cache chamber, and the liquid inlet chamber is connected with the elastic bag; the compression spring is arranged in the cache chamber, one end of the compression spring is fixedly connected to the piston plate, and the other end of the compression spring is fixedly connected to the inner wall of the cache chamber, and the piston plate will slide in the liquid display tube due to the volume change of the elastic bag.

[0013] By adopting the above technical scheme, an elastic bag is arranged on the bottom plate, and a liquid inlet pipe and a liquid outlet pipe are arranged on the elastic bag to control the liquid inlet and liquid outlet. The diphenyl oxalate liquid is injected into the elastic bag to expand its volume. The expanded elastic bag can fit tightly with the inner cavity of the casting component. The expansion of the elastic bag adapts to the inner cavity of the casting component with different shapes, avoiding the detection blind area or uneven pressure caused by the difference in the shape of the inner cavity during detection, expanding the application range of the device, and improving the applicability of the detection device. At the same time, since the casting component is a rigid component, once the casting component is subjected to pressure and plastic deformation occurs, the casting component The volume of the inner cavity will become smaller, and the elastic bag will be squeezed so that the content inside is squeezed into the detection box. Diphenyl oxalate reacts chemically with the hydrogen peroxide solution to produce fluorescence. The set photosensitive sensor detects the fluorescence intensity. In this way, it is no longer necessary to rely on complex mechanical or visual means. The strength change of the cast parts after being compressed can be detected in real time. It can not only quickly and intuitively evaluate the deformation and strength change of the parts under pressure, but also has extremely high sensitivity and intuitiveness, ensuring the accuracy of each detection, but also reducing the tedious steps of manual operation, improving the automation level of the detection equipment, and reducing the possibility of human error.

[0014] In addition, the verification parts provided include a liquid display tube, a piston plate and a compression spring. The liquid display tube displays the flow of liquid through a visual window. The piston plate is sealed to the inner wall of the liquid display tube and can slide with the flow of liquid in the elastic bag. The casting component will deform when squeezed, and the deformation may be elastic deformation or plastic deformation. The elastic deformation may also cause the volume change of the inner cavity of the casting, causing the diphenyl oxalate in the elastic bag to be squeezed into the detection box, but the elastic deformation is reversible. When the pressure on the casting component is released, the casting component will return to its original shape. The liquid display tube is connected to the liquid outlet pipe, and the piston plate is slidably provided in the liquid display tube. When the casting is restored to its original shape, the pressure in the elastic bag is When the pressure is reduced, the piston plate will squeeze part of the diphenyl oxalate in the liquid display tube into the elastic bag, and the position of the piston plate will change. Similarly, if the casting undergoes plastic deformation, the position of the piston plate will basically not change. In summary, the position of the piston plate observed by the liquid display tube before and after the test can be used to determine whether the casting tested in the previous step has plastic deformation. When the casting parts are confirmed to have plastic deformation through the liquid display tube, the sliding distance of the piston plate in the liquid display tube is observed, which can also reflect the degree of deformation change of the casting parts when plastic deformation occurs. In addition, the compression spring provided provides an automatic reset function to ensure that the system can quickly prepare for the next operation after the detection is completed, thereby improving the detection efficiency and simplifying the operation process.

[0015] Preferably, it also includes an adjusting component, which includes a rotating gear ring, a driving motor, a driving gear and an angle adjusting member, the rotating gear ring is rotatably arranged on the detection platform, a support plate is fixedly provided on the rotating gear ring, a rotating shaft is fixedly provided at one end of the support frame, the end of the support plate away from the rotating gear ring is rotatably connected to the rotating shaft, the support frame is rotatably arranged on the support plate via the rotating shaft, the driving motor is fixedly provided on the detection platform, the driving gear is provided on the detection platform, the driving gear is fixedly connected to the output end of the driving motor, the driving gear is meshed with the rotating gear ring, the angle adjusting member is provided on the rotating shaft, the angle adjusting member is transmission-connected to the first transmission member, the angle adjusting member can act on the support frame, and the pressure motor can drive the support frame to rotate on the support plate via the angle adjusting member.

[0016] By adopting the above technical scheme, due to the complex shape of the cast parts, the traditional fixed pressure method is difficult to perform pressure detection on different positions of the same cast parts. The set drive motor drives the rotation of the rotating gear ring to realize the rotation of the support frame, and the angle adjustment member can realize the deflection of the support frame, thereby changing the working angle of the pressure component, that is, changing the pressure component to act on different positions of the cast parts, and can adapt to cast parts of different types and sizes to achieve multi-angle pressure detection. Such a setting enhances the flexibility of the detection equipment, greatly improves the versatility of the detection equipment, and reduces the limitations of the detection device; at the same time, the synergistic effect of the set drive motor, rotating gear ring and angle adjustment member makes the device have extremely high automation capabilities, and the stability of the entire detection device is higher, and stable pressure can be applied.

[0017] Preferably, the liquid outlet pipe is further provided with an adaptive plugging member, the adaptive plugging member comprises a piston cylinder, a piston block and a liquid guide tube, one end of the piston cylinder is inclined and fixedly arranged on the liquid outlet pipe, and the piston cylinder is located at the end of the liquid outlet pipe away from the elastic bag, the piston cylinder is communicated with the liquid outlet pipe, the piston block is slidably arranged in the piston cylinder, the piston block separates the piston cylinder to form a variable pressure chamber, the liquid guide tube is arranged on the end of the piston cylinder away from the liquid outlet pipe, the liquid guide tube is communicated with the variable pressure chamber, The voltage-changing chamber is connected with the elastic bag through the liquid guiding tube. A retaining ring is coaxially fixed on the inner wall of one end of the voltage-changing chamber away from the piston block. The voltage-changing plate is slidably arranged in the voltage-changing chamber, and the voltage-changing plate is located between the retaining ring and the liquid guiding tube. The complex variable spring is arranged in the voltage-changing chamber, one end of the complex variable spring is fixedly connected to the voltage-changing plate, and the other end of the complex variable spring is fixedly connected to the piston block. A third solenoid valve is arranged on the liquid guiding tube, and the third solenoid valve is electrically connected to the controller.

[0018] By adopting the above technical scheme, the piston block and the transformer plate are both slid in the piston cylinder, a complex spring is arranged between the piston block and the transformer plate, and the liquid guide tube is arranged to connect the piston cylinder with the elastic bag. When liquid is injected into the elastic bag to expand it, the third solenoid valve is opened, the liquid guide tube is connected with the elastic bag, the transformer plate will be pressed on the retaining ring, and at the same time, the complex spring is compressed, the piston block blocks the liquid outlet pipe, and when the elastic bag is completely fitted with the inner wall of the casting, the third solenoid valve is closed, so that the liquid outlet pipe can be adaptively connected according to the change of liquid pressure inside the elastic bag, that is, only when the elastic bag is squeezed, the liquid in the elastic bag can flow into the detection box, and this automatic adjustment mechanism can prevent the liquid from leaking prematurely due to the pressure in the elastic bag, thereby ensuring the accuracy of casting detection; at the same time, the combination of the piston cylinder and the liquid guide tube can ensure that when the elastic bag expands to fit the inner cavity of the casting component, the piston block will automatically close the liquid outlet pipe to prevent liquid from flowing out, thereby ensuring the safety and reliability of the detection process.

[0019] The cam is provided with a plurality of movable parts, and the movable part is connected with the movable part in a plurality of movable parts.

[0020] By adopting the above technical solution, through the combined design of the toggle rod, the turntable and the abutment plate, the rotation of the turntable drives the toggle rod to slide on the slide rail, so that one end of the clamping arm is deflected, and then the cast component is clamped. The movement of the clamping arm can be precisely controlled, and the clamping action is automatically adjusted according to the different sizes and shapes of the cast component, thereby ensuring the flexibility of the clamping action and reducing the complexity of manual adjustment; thereby improving the adaptability and ease of operation of the entire detection device, which is suitable for the fixing needs of complex workpieces.

[0021] Preferably, the first transmission member includes a driving gear and a driven gear, a slide is provided on the support frame, the slide is slidably connected to the support frame, the pressure motor is fixed on the slide, the driving gear is fixedly connected to the output end of the pressure motor, the driven gear is rotatably arranged on the support frame, the driven gear is coaxially connected to the pressure screw, the driven gear is meshed with the driving gear, and the pressure motor can drive the pressure screw to reciprocate in the vertical direction.

[0022] By adopting the above technical solution, the pressure motor drives the driving gear, and the driving gear then engages with the driven gear to rotate the driven gear, thereby driving the pressure screw to move in the vertical direction. The driving gear and the driven gear are arranged to cooperate with each other, so that the pressure screw can move accurately and smoothly in the vertical direction. This transmission structure can effectively reduce the vibration or uneven force that may be generated during direct pressure, ensure the stability of the casting parts during the pressure process, and avoid damage to parts or distortion of detection results due to uneven pressure.

[0023] Preferably, a locking member is further provided on the carrier plate, and the locking member includes a locking gear, a locking shaft and a locking ring. A transmission gear ring is coaxially fixed on the outer circumferential wall of the turntable, and the locking shaft is rotatably penetrated on the carrier plate, and the locking gear is fixedly connected to one end of the locking shaft, and the locking gear is meshed with the transmission gear ring. A locking groove and a yield ring groove are formed on the end of the locking shaft away from the locking gear, and the locking groove is located above the yield ring groove, and the locking groove is communicated with the yield ring groove. A limiting plate is fixed on the side of the carrier plate away from the turntable. The limiting plate is provided with a sliding groove, the locking ring is sleeved on an end of the locking shaft away from the locking gear, the locking ring is slidably connected to the locking shaft, a clamping portion is fixedly provided on the inner circumferential wall of the locking ring, a sliding portion is fixedly provided on the outer circumferential wall of the locking ring, the sliding portion is slidably connected to the sliding groove, the clamping portion is slidably clamped with the locking groove, and the clamping portion is slidably connected to the yield ring groove, when the locking ring is pushed into the locking groove, the locking shaft cannot rotate; when the locking ring is pushed into the yield ring groove, the locking shaft can rotate freely.

[0024] By adopting the above technical solution, the turntable is meshed with the locking gear through the transmission gear ring, and the locking shaft is engaged with the clamping part through the locking groove, ensuring that the locking shaft cannot rotate, thereby locking the turntable to prevent unnecessary rotation of the turntable during the detection process, which would cause the clamping arm to loosen accidentally, making the cast parts unstable and affecting the accuracy of the detection data. The locking piece thus provided ensures the stability and reliability of each component (especially the turntable and the support frame) during the detection process, which can prevent angular deviation when pressure is applied and realize flexible adjustment of the clamping when needed, greatly improving the accuracy and flexibility of the detection device.

[0025] Preferably, the angle adjustment member includes a transmission shaft, a driving bevel gear and a driven bevel gear. A fixed seat is fixed on the support frame, and the transmission shaft is rotatably passed through the fixed seat. The driven bevel gear is fixedly connected to one end of the rotating shaft, and the driving bevel gear is fixedly connected to one end of the transmission shaft. A second transmission member is provided at the other end of the transmission shaft, and the second transmission member is transmission-connected to the driving gear. The pressure motor can drive the transmission shaft to rotate through the second transmission member.

[0026] By adopting the above technical solution, a transmission shaft and a bevel gear group are set, and the transmission shaft is connected to the driving gear, so that the angle of the support frame can be adjusted by using a pressure motor, which not only realizes the adjustment of the angle of the pressure component and ensures the flexibility of the detection device, but also reduces the complexity of manual operation and the possibility of human error, greatly simplifies the operation process, and enables the equipment to automatically adjust to the optimal detection angle according to the requirements of different casting parts, thereby improving work efficiency.

[0027] The transmission gear is a gear selected from the group consisting of a first gear and a second gear selected from the group consisting of a first gear and a second gear selected from the group consisting of a first gear and a second gear selected from the group consisting of a first gear and a second gear selected from the group consisting of a first gear and a second gear selected from the group consisting of a first gear and a second gear selected from the group consisting of a first gear and a second gear selected from the group consisting of a first gear and a second gear selected from the group consisting of a first gear and a second gear selected from the group consisting of a first gear and a second gear selected from the group consisting of a first gear and a second gear selected from the group consisting of a

[0028] By adopting the above technical solution, a transmission belt is set to connect the active pulley and the driven pulley, and the driving member drives the slide seat to slide, so that the adjusting gear is engaged with the active gear, thereby acting on the angle adjustment member to achieve smooth and precise angle adjustment of the support frame, thereby ensuring that the pressure component can apply pressure to the parts at multiple angles, which is suitable for detection tasks with different shapes and angle requirements. At the same time, through precise angle adjustment in conjunction with the pressure motor, the angle of the support frame can be stabilized at a preset optimal position, avoiding accidental deviation of the angle during the pressure process, and improving the accuracy of the pressure and the reliability of the detection.

[0029] Preferably, the clamping assembly also includes a return spring, a "door"-shaped protective plate is fixedly provided on the side of the mounting frame facing away from the base plate, the abutment rod is slidably connected to the protective plate, the return spring is sleeved on the abutment rod, one end of the return spring is fixedly connected to the protective plate, and the other end of the return spring is fixedly connected to the abutment plate.

[0030] By adopting the above technical solution, the reset spring can automatically restore the clamping assembly to its original position after the clamping process is completed, which not only reduces the need for manual operation, but also enables the equipment to quickly prepare for the next test after completing one test, thereby improving work efficiency. It can also adapt to high-frequency testing needs, improve the work efficiency of the overall production line, and facilitate real-time quality control during the production process.

[0031] In summary, the present application includes at least one of the following beneficial technical effects:

[0032] 1. An elastic bag is arranged on the bottom plate, and a liquid inlet pipe and a liquid outlet pipe are arranged on the elastic bag to control the liquid inlet and liquid outlet. The diphenyl oxalate liquid is injected into the elastic bag to expand its volume. The expanded elastic bag can fit tightly with the inner cavity of the casting component. The expansion of the elastic bag can adapt to the inner cavity of the casting component with different shapes, avoiding the detection blind area or uneven pressure caused by the difference in the shape of the inner cavity during detection, thereby expanding the application scope of the device and improving the applicability of the detection device. At the same time, since the casting component is a rigid component, once the casting component is subjected to pressure and plastic deformation occurs, the volume of the inner cavity of the casting component will become smaller, and the elastic bag will be squeezed so that the liquid therein is squeezed into the detection box, and the diphenyl oxalate will be squeezed into the detection box. Phenyl ester reacts chemically with hydrogen peroxide solution to produce fluorescence, and the set photosensitive sensor detects the fluorescence intensity, so that it is no longer necessary to rely on complex mechanical or visual means, and it can detect the strength change of the cast parts after being compressed in real time. It can not only quickly and intuitively evaluate the deformation and strength change of the parts under pressure, but also has extremely high sensitivity and intuitiveness, ensuring the accuracy of each detection, and also reducing the tedious steps of manual operation, improving the automation level of the detection equipment, and reducing the possibility of human error; in addition, the bottom plate, clamping arm, and toggle member can firmly fix the cast parts at the detection position, so as to realize the automatic clamping of the cast parts;

[0033] 2. Due to the complex shape of the casting parts, the traditional fixed pressure method is difficult to perform pressure detection on different positions of the same casting parts. The drive motor is set to drive the rotation of the rotating gear ring to realize the rotation of the support frame, and the angle adjustment member can realize the deflection of the support frame, so as to change the working angle of the pressure component, that is, to change the pressure component to act on different positions of the casting parts, and can adapt to casting parts of different types and sizes, and realize multi-angle pressure detection. Such a setting enhances the flexibility of the detection equipment, greatly improves the versatility of the detection equipment, and reduces the limitations of the detection device; at the same time, the synergistic effect of the drive motor, the rotating gear ring and the angle adjustment member makes the device have extremely high automation capabilities, and the stability of the entire detection device is higher, and stable pressure can be applied;

[0034] 3. The verification parts include a liquid display tube, a piston plate and a compression spring. The liquid display tube displays the flow of liquid through a visual window. The piston plate is sealed with the inner wall of the liquid display tube and can slide with the flow of liquid in the elastic bag. The casting parts will deform when squeezed, and the deformation may be elastic deformation or plastic deformation. The elastic deformation may also cause the volume change of the inner cavity of the casting, causing the diphenyl oxalate in the elastic bag to be squeezed into the detection box, but the elastic deformation is reversible. When the pressure on the casting parts is released, the casting parts will return to their original shape. The liquid display tube is connected to the liquid outlet pipe, and the piston plate is slidably set in the liquid display tube. When the casting part returns to its original shape, the pressure in the elastic bag decreases. , the piston plate will squeeze part of the diphenyl oxalate in the liquid display tube into the elastic bag, and the position of the piston plate will change. Similarly, if the casting undergoes plastic deformation, the position of the piston plate will basically not change. In summary, the position of the piston plate observed by the liquid display tube before and after the test can be used to determine whether the casting tested in the previous step has plastic deformation; in addition, when the casting parts are confirmed to have plastic deformation through the liquid display tube, the distance the piston plate slides in the liquid display tube is observed, which can also reflect the degree of deformation change of the casting parts when plastic deformation occurs. In addition, the compression spring provided provides an automatic reset function to ensure that the system can quickly prepare for the next operation after the test is completed, thereby improving the test efficiency and simplifying the operation process;

[0035] 4. The piston block and the transformer plate are both slid in the piston cylinder, a compound spring is arranged between the piston block and the transformer plate, and the liquid guide tube is arranged to connect the piston cylinder with the elastic bag. When liquid is injected into the elastic bag to expand it, the third solenoid valve is opened, the liquid guide tube is connected with the elastic bag, the transformer plate will be pressed on the retaining ring, and at the same time the compound spring is compressed, the piston block blocks the liquid outlet pipe, and when the elastic bag is completely fitted to the inner wall of the casting, the third solenoid valve is closed, so that the liquid outlet pipe can be adaptively connected according to the change of liquid pressure inside the elastic bag, that is, only when the elastic bag is squeezed, the liquid in the elastic bag can flow into the detection box, this automatic adjustment mechanism can prevent the liquid from leaking in advance due to the pressure in the elastic bag, and ensure the accuracy of casting detection; at the same time, the combination of the piston cylinder and the liquid guide tube can ensure that when the elastic bag expands to fit the inner cavity of the casting component, the piston block will automatically close the liquid outlet pipe to prevent liquid from flowing out, and ensure the safety and reliability of the detection process. BRIEF DESCRIPTION OF THE DRAWINGS

[0036] Figure 1 It is a schematic diagram of the overall structure of the casting component strength detection device in the embodiment of the present application.

[0037] Figure 2 yes Figure 1 Enlarged schematic diagram of part A.

[0038] Figure 3 It is a schematic diagram of the structure of the toggle member in the embodiment of the present application.

[0039] Figure 4 It is an exploded schematic diagram of the locking member in the embodiment of the present application.

[0040] Figure 5 yes Figure 1 Schematic diagram of the enlarged portion B.

[0041] Figure 6 It is a schematic diagram of the partial cross-sectional structure of the casting component strength detection device in the embodiment of the present application.

[0042] Figure 7 It is a schematic diagram of the overall structure of the elastic bag in the embodiment of the present application.

[0043] Figure 8 yes Figure 6 Enlarged schematic diagram of parts C and D.

[0044] Reference numerals: 1, test bench; 11, mounting frame; 111, protective plate; 112, hinge seat; 12, controller; 13, bearing plate; 131, slide rail; 132, limit plate; 1321, slide groove; 14, support frame; 141, limit hole; 142, rotating shaft; 143, slide seat; 144, fixed seat; 145, connecting shaft; 15, limit sleeve;

[0045] 2. Clamping assembly; 21. Bottom plate; 211. Abutment rod; 22. Clamping arm; 221. Clamping part; 23. Toggle member; 231. Toggle rod; 2311. Limiting part; 232. Turntable; 2321. Toggle groove; 2322. Transmission gear ring; 233. Abutment plate; 2331. Stud; 24. Locking member; 241. Locking gear; 242. Locking shaft; 2421. Locking groove; 2422. Giving ring groove; 243. Locking ring; 2431. Clamping part; 2432. Sliding part; 2433. Pressing rod; 244. Locking spring; 25. Return spring;

[0046] 3. Pressure assembly; 31. Pressure screw rod; 311. Limiting groove; 32. Pressure motor; 33. First transmission member; 331. Driving gear; 332. Driven gear; 34. Pressure plate;

[0047] 4. Detection assembly; 41. Elastic bag; 411. Liquid inlet pipe; 412. Liquid outlet pipe; 413. First solenoid valve; 414. Second solenoid valve; 42. Detection box; 421. Photosensitive sensor; 43. Liquid storage tank; 44. Verification piece; 441. Liquid display tube; 4411. Liquid inlet chamber; 4412. Buffer chamber; 442. Piston plate; 443. Compression spring; 45. Adaptive blocking piece; 451. Piston cylinder; 4511. Variable pressure chamber; 4512. Retaining ring; 452. Piston block; 453. Liquid guide tube; 454. Variable pressure plate; 455. Complex variable spring; 456. Third solenoid valve; 46. Pressure pump;

[0048] 5. Adjustment assembly; 51. Rotating gear ring; 511. Support plate; 52. Driving motor; 53. Driving gear; 54. Angle adjustment member; 541. Transmission shaft; 542. Active bevel gear; 543. Driven bevel gear; 55. Second transmission member; 551. Adjustment gear; 552. Driving member; 553. Active pulley; 554. Driven pulley; 555. Transmission belt. DETAILED DESCRIPTION

[0049] The following is combined with Figure 1-8 This application is described in further detail.

[0050] An embodiment of the present application discloses a casting component strength detection device.

[0051] Reference Figure 1 The casting component strength detection device comprises a detection platform 1, a clamping assembly 2, a pressure assembly 3, an adjustment assembly 5 and a detection assembly 4. The clamping assembly 2, the pressure assembly 3, the adjustment assembly 5 and the detection assembly 4 are all installed on the detection platform 1, the pressure assembly 3 is located above the clamping assembly 2, the pressure assembly 3 is installed on the adjustment assembly 5, and the detection assembly 4 is installed on the clamping assembly 2. The clamping assembly 2 can quickly clamp and fix the casting component to be detected on the detection platform 1, the pressure assembly 3 can provide detection pressure for the detection of the casting component, the adjustment assembly 5 can adjust the position of the pressure assembly 3, so as to realize the pressure detection of the casting component at different angles, and the detection assembly 4 can detect the corresponding applied pressure at the moment when the casting component produces plastic deformation.

[0052] Reference Figure 1 , Figure 2 and Figure 3In the embodiment of the present application, the testing platform 1 serves as the installation base of the entire casting component strength testing device. A "door"-shaped mounting frame 11 is fixedly provided on the testing platform 1, and a controller 12 is fixedly provided on the mounting frame 11. The clamping assembly 2 is arranged on the detection platform 1, and the clamping assembly 2 includes a base plate 21, a clamping arm 22, a toggle member 23, a reset spring 25 and a locking member 24. A bearing plate 13 is fixedly provided on the mounting frame 11, and the bearing plate 13 is located between the mounting frame 11 and the detection platform 1. The base plate 21 is arranged above the bearing plate 13, and a "door"-shaped protective plate 111 is fixedly provided on the side of the bearing plate 13 facing away from the base plate 21. An abutment rod 211 is fixedly provided on the base plate 21, and the abutment rod 211 is slidably penetrated on the mounting frame 11. The abutment rod 211 is slidably penetrated on the protective plate 111. The base plate 21 is slidably set on the mounting frame 11 through the abutment rod 211. Four groups of abutment rods 211 are provided, and the four groups of abutment rods 211 are arranged and distributed at equal intervals on the base plate 21.

[0053] A hinge seat 112 is fixedly disposed on one side of the mounting frame 11 , the clamping arm 22 is rotatably connected to the hinge seat 112 , the clamping wall is rotatably disposed on the mounting frame 11 through the hinge seat 112 , and a clamping portion 221 is fixedly disposed on one end of the clamping arm 22 .

[0054] The toggle member 23 includes a slide rail 131, a toggle rod 231, a rotating disk 232 and an abutting plate 233. The slide rail 131 is fixed on the carrier plate 13. The toggle rod 231 is slidably connected to the slide rail 131. The toggle rod 231 is slidably arranged on the carrier plate 13 through the slide rail 131. A limiting portion 2311 is fixed at one end of the toggle rod 231. The other end of the toggle rod 231 abuts against an end of the clamping arm 22 away from the clamping portion 221. The rotating disk 232 and the abutting plate 233 are both arranged above the slide rail 131. The rotating disk 232 is located between the abutting plate 233 and the slide rail 131. Slot 2321, the toggle slot 2321 is set as an arc waist-shaped slot, the limiting part 2311 is set in the toggle slot 2321, the limiting part 2311 is slidably connected with the toggle slot 2321, the toggle rod 231, the slide rail 131 and the clamping arm 22 are all provided with four groups, the four groups of toggle rods 231, the slide rail 131 and the clamping arm 22 are distributed in a circle with the turntable 232 as the center, the side of the abutment plate 233 away from the turntable 232 is fixedly connected to the abutment rod 211, and the side of the abutment plate 233 away from the abutment rod 211 is fixedly provided with a stud 2331, and the stud 2331 is coaxially threaded with the turntable 232.

[0055] The return spring 25 is sleeved on one end of the abutment rod 211 close to the abutment plate 233, one end of the return spring 25 is fixedly connected to the protective plate 111, and the other end of the return spring 25 is fixedly connected to the abutment plate 233. There are also four groups of return springs 25, and each group of return springs 25 corresponds to each group of abutment rods 211.

[0056] Reference Figure 2 , Figure 3 and Figure 4 In the embodiment of the present application, the locking member 24 includes a locking gear 241, a locking shaft 242, a locking ring 243 and a locking spring 244. A transmission gear ring 2322 is coaxially fixed on the outer circumferential wall of the rotating disk 232. The locking shaft 242 is rotatably penetrated on the bearing plate 13. The locking gear 241 is fixedly connected to one end of the locking shaft 242. The locking gear 241 is meshed with the transmission gear ring 2322. A locking groove 2421 and a yield ring groove 2422 are formed at one end of the locking shaft 242 away from the locking gear 241. The locking groove 2421 is located above the yield ring groove 2422, and the locking groove 2421 is connected to the yield ring groove 2422. The locking groove 2421 is configured as a strip groove.

[0057] A "door" shaped limit plate 132 is fixedly provided on the side of the carrier plate 13 away from the rotating disk 232. The limit plate 132 is covered on the end of the locking shaft 242 away from the locking gear 241. A sliding groove 1321 is provided on the limit plate 132. A locking ring 243 is sleeved on the end of the locking shaft 242 away from the locking gear 241. The locking ring 243 is slidably connected to the locking shaft 242. A clamping portion 243 is fixedly provided on the inner circumferential wall of the locking ring 243. 1. A sliding portion 2432 and a pressing rod 2433 are fixedly provided on the outer circumferential wall of the locking ring 243. The sliding portion 2432 is slidably connected with the sliding groove 1321. The clamping portion 2431 is slidably clamped with the locking groove 2421. The clamping portion 2431 is slidably connected with the yielding ring groove 2422. The sliding groove 1321 and the sliding portion 2432 are provided with two groups. The two groups of sliding grooves 1321 and sliding portions 2432 are symmetrically distributed with the locking shaft 242 as the axis.

[0058] The locking spring 244 is sleeved on the locking shaft 242 , one end of the locking spring 244 is fixedly connected to one end of the locking ring 243 away from the bearing plate 13 , and the other end of the locking spring 244 is fixedly connected to the limiting plate 132 .

[0059] In more detail, when the casting part to be tested is placed on the bottom plate 21, the pressing rod 2433 is continuously pressed downward to make the locking ring 243 slide downward, the clamping portion 2431 slides out of the locking groove 2421 and then enters the yielding ring groove 2422, the locking shaft 242 can rotate freely, and then the casting is pressed downward to make the bottom plate 21 move downward, the abutting rod 211 drives the abutting plate 233 to move downward in the vertical direction, and the rotating disk 232 will move downward with the abutting plate 233. The toggle slot 2321 drives the clamping portion 2431 to move along the toggle slot 2321, and the toggle rod 231 slides outward, and the toggle rod 231 lifts up one end of the clamping arm 22 away from the clamping portion 221, and the clamping portion 221 at the other end of the clamping arm 22 presses the casting on the floor, and finally the pressure on the pressing rod 2433 is released, and under the action of the locking spring 244, the clamping portion 2431 slides into the locking slot 2421, and the locking shaft 242 cannot rotate;

[0060] When it is necessary to release the fixation of the gradually cast component, the lower pressure rod 2433 is pressed downward to make the locking ring 243 slide downward, the clamping portion 2431 slides out of the locking groove 2421 and then enters the yield ring groove 2422, the locking shaft 242 can rotate freely, and under the action of the return spring 25, the bottom plate 21 will move upward, and the clamping arm 22 will release the clamping fixation of the casting.

[0061] Reference Figure 5 and Figure 6 In the embodiment of the present application, the pressure assembly 3 includes a pressure screw 31, a pressure plate 34, a pressure motor 32 and a first transmission member 33, the first transmission member 33 includes a driving gear 331 and a driven gear 332, a support frame 14 is provided on the detection platform 1, and the support frame 14 is rotatably mounted on the adjustment assembly 5, a limiting groove 311 is provided on the pressure screw 31, and a limiting hole 141 is provided through the support frame 14, the pressure screw 31 is slidably connected with the limiting hole 141, and the pressure screw 31 is slidably arranged on the support frame 14 through the limiting hole 141, the pressure plate 34 is arranged at one end of the pressure screw 31, the pressure plate 34 is located above the bottom plate 21, the pressure plate 34 is fixedly connected with the pressure screw 31, and a pressure sensor is embedded on the side of the pressure plate 34 away from the pressure screw 31, the pressure sensor is electrically connected to the controller 12, and the pressure sensor can detect the pressure of the pressure plate 34 on the casting in real time, and the pressure sensor is not shown in the drawings of the specification.

[0062] A slide 143 is slidably arranged on the support frame 14, the pressure motor 32 is fixed on the slide 143, the pressure motor 32 is electrically connected to the controller 12, the driving gear 331 is fixedly connected to the output end of the pressure motor 32, the driven gear 332 is rotatably arranged on the support frame 14, the driven gear 332 is coaxially threadedly connected to the pressure screw rod 31, and the driven gear 332 is meshed with the driving gear 331.

[0063] Reference Figure 5 and Figure 6In the embodiment of the present application, the adjustment component 5 includes a rotating gear ring 51, a driving motor 52, a driving gear 53, an angle adjustment member 54 and a second transmission member 55. The angle adjustment member 54 includes a transmission shaft 541, an active bevel gear 542 and a driven bevel gear 543. A limiting sleeve 15 is fixedly provided on the detection platform 1. The rotating gear ring 51 is rotatably connected with the limiting sleeve 15. The rotating gear ring 51 is rotatably set on the detection platform 1 through the limiting sleeve 15. A support plate 511 is fixedly provided on the rotating gear ring 51. A rotating shaft 142 is fixedly provided at one end of the support frame 14. The support plate 51 The end of the support frame 14 away from the rotating gear ring 51 is rotatably connected to the rotating shaft 142. The support frame 14 is rotatably arranged on the support plate 511 through the rotating shaft 142. The support plate 511 is provided with two groups. The two groups of support plates 511 are circumferentially distributed on the rotating gear ring 51 with the rotating gear ring 51 as the axis. The support frame 14 is mounted on the rotating gear ring 51 through the support plates 511. The driving motor 52 is fixed on the detection platform 1. The driving gear 53 is arranged on the detection platform 1. The driving gear 53 is fixedly connected to the output end of the driving motor 52, and the driving gear 53 is meshed with the rotating gear ring 51.

[0064] A fixing seat 144 is fixed on the support frame 14 , and the transmission shaft 541 is rotatably installed on the fixing seat 144 . The driven bevel gear 543 is fixedly connected to one end of the rotating shaft 142 , the driving bevel gear 542 is fixedly connected to one end of the transmission shaft 541 , and the other end of the transmission shaft 541 is connected to the second transmission member 55 .

[0065] The second transmission member 55 includes a connecting shaft 145, an adjusting gear 551, a driving member 552, a driving pulley 553, a driven pulley 554 and a transmission belt 555. The connecting shaft 145 is rotatably arranged on the support frame 14. The connecting shaft 145 is located on a side of the slide 143 away from the pressure screw 31. The adjusting gear 551 is connected to one end of the connecting shaft 145. The adjusting gear 551 can mesh with the driving gear 331. The support frame 14 is fixed with a The mounting plate, the driving member 552 is fixed on the mounting plate, the driving member 552 is electrically connected to the controller 12, the driving member 552 can be set as an electric push rod, the output end of the driving member 552 is fixedly connected to the slide 143, the driving pulley 553 is fixedly connected to the end of the connecting shaft 145 away from the adjusting gear 551, the driven pulley 554 is fixedly connected to the end of the transmission shaft 541 away from the driving bevel gear 542, and the transmission belt 555 is wound around the driving pulley 553 and the driven pulley 554.

[0066] In more detail, when it is necessary to adjust the pressure plate 34 to act on different positions of the casting, the driving member 552 drives the slide 143 to slide toward the side of the adjusting gear 551, so that the active gear 331 is meshed with the adjusting gear 551, and the pressure motor 32 can realize the deflection of the support frame 14 through the belt drive and the bevel gear set, and then control the drive motor 52 to drive the drive gear 53 to rotate, adjust the pressure plate 34 to act on a certain position of the casting, and finally control the drive member 552 to drive the slide 143 to slide toward the side of the driven gear 332, so that the active gear 331 is meshed with the driven gear 332, and the pressure motor 32 drives the pressure plate 34 to perform strength detection on the casting.

[0067] Of course, in other embodiments of the present application, the driving member 552 may also be configured as other linear actuators such as a cylinder.

[0068] Reference Figure 7 and Figure 8 In the embodiment of the present application, the detection component 4 includes an elastic bag 41, a verification part 44, an adaptive blocking part 45, a detection box 42 and a liquid storage tank 43. The verification part 44 includes a liquid display tube 441, a piston plate 442 and a compression spring 443. The elastic bag 41 is fixed on the side of the bottom plate 21 away from the mounting frame 11. A connecting seat is fixed on the elastic bag 41. The connecting seat is penetrated on the bottom plate 21. The mounting frame 11 is provided with an avoidance groove for avoiding the connecting seat. A liquid inlet pipe 411 and a liquid outlet pipe 412 are respectively provided on the connecting seat. The liquid inlet pipe 411 and the liquid outlet pipe 412 are both connected to the elastic bag 41. A first solenoid valve 413 is provided on the liquid inlet pipe 411, and a second solenoid valve 414 is provided on the liquid outlet pipe 412. The first solenoid valve 413 and the second solenoid valve 414 are both electrically connected to the controller 12.

[0069] The liquid display tube 441 is fixed on the liquid outlet tube 412, and the liquid display tube 441 is located between the second solenoid valve 414 and the elastic bag 41, the liquid display tube 441 is connected with the liquid outlet tube 412, a visual window is provided on the liquid display tube 441, a piston plate 442 is slidably set in the liquid display tube 441, the piston plate 442 is set to be red, and the piston plate 442 and the liquid display tube 441 are sealed, the piston plate 442 divides the inner cavity of the liquid display tube 441 into two independent chambers, the two independent chambers are respectively set as a liquid inlet chamber 4411 and a cache chamber 4412, and the liquid inlet chamber 4411 is connected with the elastic bag 41; a compression spring 443 is arranged in the cache chamber 4412, one end of the compression spring 443 is fixedly connected to the piston plate 442, and the other end of the compression spring 443 is fixedly connected to the inner wall of the cache chamber 4412.

[0070] When the casting is squeezed, it will deform, and the deformation may be elastic deformation or plastic deformation. The elastic deformation will also cause the volume change of the inner cavity of the casting, causing the diphenyl oxalate in the elastic bag 41 to be squeezed into the detection box 42, but the elastic deformation is reversible. When the pressure on the casting is released, the casting will return to its original shape. The liquid display tube 441 is connected to the liquid outlet pipe 412, and the piston plate 442 is slidably set in the liquid display tube 441. In the process of the casting returning to its original shape, the pressure in the elastic bag 41 decreases, and the piston plate 442 will squeeze a part of the diphenyl oxalate in the liquid display tube 441 into the elastic bag 41, and the position of the piston plate 442 will change. Similarly, if the casting undergoes plastic deformation, the position of the piston plate 442 will basically not change. In summary, the liquid display tube 441 observes the position of the piston plate 442 before and after the detection, which can be used to determine whether the casting detected in the previous step has plastic deformation.

[0071] The adaptive blocking member 45 includes a piston cylinder 451, a piston block 452, a liquid guide tube 453, a voltage transformer plate 454, a complex spring 455 and a third solenoid valve 456. One end of the piston cylinder 451 is inclined and fixed on the liquid outlet pipe 412. The piston cylinder 451 is communicated with the liquid outlet pipe 412. The piston block 452 is slidably arranged in the piston cylinder 451. The piston block 452 separates the piston cylinder 451 to form a voltage transformer chamber 4511. The liquid guide tube 453 is arranged on one end of the piston cylinder 451. The liquid guide tube 453 is communicated with the voltage transformer chamber 4511. The voltage transformer chamber 4511 is communicated with the elastic bag 41 through the liquid guide tube 453. A retaining ring 4512 is coaxially fixed on the inner wall of the voltage transformer chamber 4511 away from the piston block 452. The voltage transformer plate 454 is slidably arranged in the voltage transformer chamber. In 4511, the transformer plate 454 and the piston cylinder 451 are sealed, and the transformer plate 454 is located between the retaining ring 4512 and the liquid guide tube 453. One end of the transformer plate 454 can abut against one end of the retaining ring 4512. The return spring 455 is arranged in the transformer chamber 4511. One end of the return spring 455 is fixedly connected to the transformer plate 454. Once the other end of the return spring 455 is fixedly connected to the piston block 452, a third solenoid valve 456 is arranged on the liquid guide tube 453, and the third solenoid valve 456 is electrically connected to the controller 12.

[0072] Since the pressures of plastic deformation caused by pressure at different positions of the casting are different, the liquid outlet pipe 412 needs to be connected to the detection box 42 all the time. However, in order to prevent the diphenyl oxalate in the elastic bag 41 from accidentally entering the detection box 42 due to unexpected factors, the liquid outlet pipe 412 and the detection box 42 must be adaptively connected, and the connecting pipe on the piston cylinder 451 is connected to the elastic bag 41. When the liquid storage tank 43 injects into the elastic bag 41, the third solenoid valve 456 is opened, and the diphenyl oxalate will also enter the transformer chamber 4511 and push the transformer plate 454. The elastic bag 41 will expand until it is completely fitted with the inner cavity of the casting, and the diphenyl oxalate will also be pushed The dynamic transformer plate 454 slides in the piston cylinder 451, one end of the transformer plate 454 abuts against the retaining ring 4512, the compound spring 455 is compressed, and the piston block 452 extends out of the piston cylinder 451 to block the liquid outlet pipe 412. At this time, the third solenoid valve 456 is closed. When the casting is not squeezed and deformed, the pressure in the liquid guide tube 453 on the side of the transformer plate 454 is the same as the pressure of the elastic bag 41, and the piston block 452 can block the liquid outlet pipe 412. Once the elastic bag 41 is squeezed, the pressure in the elastic bag 41 increases, the piston block 452 is lifted up, and the compound spring 455 is further compressed, thereby realizing the adaptive opening and closing of the liquid outlet pipe 412.

[0073] The detection box 42 and the liquid storage tank 43 are both fixed on the detection platform 1, and the detection box 42 and the liquid storage tank 43 are respectively located on both sides of the length direction of the detection platform 1. The liquid storage tank 43 is filled with liquid mixed with fluorescent dye. A pressure pump 46 is arranged on the liquid storage tank 43. The suction end of the pressure pump 46 is connected to the liquid storage tank 43, and the output end of the pressure pump 46 is connected to the end of the liquid inlet pipe 411 away from the elastic bag 41. The elastic bag 41 is connected to the liquid storage tank 43 through the liquid inlet pipe 411.

[0074] A photosensitive sensor 421 is fixedly disposed on the detection box 42 , and the photosensitive sensor 421 is electrically connected to the controller 12 . The detection box 42 is connected to the elastic bag 41 through the liquid outlet tube 412 . A hydrogen peroxide solution with a concentration of 35% is injected into the detection box 42 .

[0075] In more detail, the diphenyl oxalate in the liquid storage tank 43 is injected into the elastic bag 41 through the pressure pump 46, and the elastic bag 41 will expand until it is completely fitted with the inner cavity of the casting. Therefore, the expanded elastic bag 41 has a high pressure. At this time, if pressure is applied to the casting, once the casting begins to undergo plastic phase change, the volume of the inner cavity of the casting will change. Because pressure is applied to the casting to compress it, once plastic deformation occurs, the volume of the inner cavity of the casting will decrease, thereby causing the diphenyl oxalate in the elastic bag 41 to expand. Phenyl ester enters the detection box 42 through the liquid outlet pipe 412, and diphenyl oxalate will react chemically with the hydrogen peroxide in the detection box 42. Under the action of hydrogen peroxide, diphenyl oxalate will generate 1.2-dioxetanedione as an intermediate product. Because 1.2-dioxetanedione is very unstable, it will spontaneously decompose into carbon dioxide, releasing energy in the process. This energy will be transferred to the dye, causing it to emit light. The photosensitive sensor 421 can detect this light, so that the corresponding pressure of the casting can be detected at the moment.

[0076] The implementation principle of the casting component strength detection device of the embodiment of the present application is as follows: the casting is placed on the bottom plate 21, the bottom plate 21 is pressed to make the clamping arm 22 clamp and fix the casting, the first solenoid valve 413 is opened, the second solenoid valve 414 is closed, the pressure pump 46 injects diphenyl oxalate into the elastic bag 41, so that the elastic bag 41 expands until it is completely fitted with the inner cavity of the casting, the second solenoid valve 414 is opened, and the first solenoid valve 413 is closed; the driving member 552 drives the slide seat 143 to make the adjusting gear 551 It meshes with the active gear 331, controls the pressure motor 32 to adjust the pressure plate 34 to press the casting to the position where the strength test is required, and drives the slide 143 to mesh the active gear 331 with the driven gear 332. The pressure motor 32 drives the pressure screw 31 to slide, and the pressure plate 34 squeezes the casting. The photosensitive sensor 421 detects whether there is fluorescence in the detection box 42. At the same time, the pressure on the casting is released after the detection is completed, and the liquid display tube 441 verifies whether the casting is plastically deformed or elastically deformed.

[0077] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. A casting component strength detection device, characterized in that: include: A testing platform (1), wherein a mounting frame (11) is provided on the testing platform (1), and a controller (12) is fixedly provided on the mounting frame (11); A clamping assembly (2), the clamping assembly (2) comprising a base plate (21), a clamping arm (22) and a toggle member (23), the mounting frame (11) being fixedly provided with a bearing plate (13), the base plate (21) being arranged above the bearing plate (13), the base plate (21) being fixedly provided with an abutment rod (211), the abutment rod (211) being slidably inserted into the mounting frame (11), the base plate (21) being slidably arranged on the mounting frame (11) via the abutment rod (211), the clamping arm (22) being arranged on the mounting frame (11) ) is rotatably arranged on the mounting frame (11), the toggle member (23) is arranged on the bearing plate (13), the toggle member (23) is connected to one end of the abutment rod (211), the toggle member (23) can act on one end of the clamping arm (22), when the base plate (21) slides vertically downward, the toggle member (23) causes one end of the clamping arm (22) to swing, so that the other end of the clamping arm (22) clamps and fixes the casting component on the base plate (21); A pressure assembly (3), the pressure assembly (3) comprising a pressure screw (31), a pressure motor (32) and a first transmission member (33); a support frame (14) is arranged on the detection platform (1); a limiting groove (311) is arranged on the pressure screw (31); a limiting hole (141) is arranged through the support frame (14); the pressure screw (31) is slidably connected to the limiting hole (141); the pressure screw (31) is slidably arranged on the support frame (14) through the limiting hole (141); one end of the pressure screw (31) is provided with A pressure plate (34) is provided, the pressure plate (34) is located above the bottom plate (21), the first transmission member (33) and the pressure motor (32) are both arranged on the support frame (14), the pressure motor (32) is electrically connected to the controller (12), the pressure motor (32) is transmission-connected to one end of the pressure screw rod (31) away from the pressure plate (34) through the first transmission member (33), and the pressure motor (32) can drive the pressure screw rod (31) to slide back and forth in the vertical direction through the first transmission member (33); A detection component (4), the detection component (4) comprising an elastic bag (41), a detection box (42) and a liquid storage tank (43), the elastic bag (41) being fixedly mounted on a surface of the bottom plate (21) facing away from the mounting frame (11), the elastic bag (41) being respectively provided with a liquid inlet pipe (411) and a liquid outlet pipe (412), the liquid inlet pipe (411) being provided with a first solenoid valve (413), the liquid outlet pipe (412) being provided with a second solenoid valve (414), the detection box (42) and the liquid storage tank (43) being both fixedly mounted on the detection platform (1), the detection box (42) being fixedly provided with a light-sensitive sensor (421), the first solenoid valve (413), the second solenoid valve (414) ) and the light-sensitive sensor (421) are both electrically connected to the controller (12); the detection box (42) is connected to the elastic capsule (41) via the liquid outlet pipe (412); the detection box (42) is filled with hydrogen peroxide solution; the liquid storage tank (43) is filled with diphenyl oxalate mixed with fluorescent dye; the diphenyl oxalate in the liquid storage tank (43) can be injected into the elastic capsule (41), and the elastic capsule (41) will expand until it fits with the inner cavity of the cast component; when the cast component is plastically deformed under pressure, the diphenyl oxalate in the elastic capsule (41) will be squeezed into the detection box (42), so that the hydrogen peroxide solution and the diphenyl oxalate mixed with the fluorescent dye are mixed to produce fluorescence; The liquid outlet pipe (412) is provided with a check piece (44), the check piece (44) comprising a liquid display tube (441), a piston plate (442) and a compression spring (443); the liquid display tube (441) is fixedly arranged on the liquid outlet pipe (412), and the liquid display tube (441) is located between the second solenoid valve (414) and the elastic bag (41); the liquid display tube (441) is communicated with the liquid outlet pipe (412); a visual window is provided on the liquid display tube (441); the piston plate (442) is slidably arranged in the liquid display tube (441); the piston plate (442) is set in red, and the piston plate (442) and the liquid display tube (412) are connected to each other. The piston plate (442) is sealed and divides the inner cavity of the liquid display tube (441) into two independent chambers. The two independent chambers are respectively configured as a liquid inlet chamber (4411) and a buffer chamber (4412). The liquid inlet chamber (4411) is connected to the elastic bag (41). The compression spring (443) is arranged in the buffer chamber (4412). One end of the compression spring (443) is fixedly connected to the piston plate (442), and the other end of the compression spring (443) is fixedly connected to the inner wall of the buffer chamber (4412). The piston plate (442) will slide in the liquid display tube (441) due to the volume change of the elastic bag (41).

2. A casting component strength detection device according to claim 1, characterized in that: The detection device further comprises an adjustment component (5), wherein the adjustment component (5) comprises a rotating gear ring (51), a driving motor (52), a driving gear (53) and an angle adjustment member (54); the rotating gear ring (51) is rotatably arranged on the detection platform (1); a support plate (511) is fixedly arranged on the rotating gear ring (51); a rotating shaft (142) is fixedly arranged on one end of the support frame (14); an end of the support plate (511) away from the rotating gear ring (51) is rotatably connected to the rotating shaft (142); the support frame (14) is rotatably arranged on the support plate (511) via the rotating shaft (142); and the driving motor (52) is fixedly arranged on the support plate (511) to rotate. ) is fixedly mounted on the detection platform (1), the driving gear (53) is arranged on the detection platform (1), the driving gear (53) is fixedly connected to the output end of the driving motor (52), the driving gear (53) is meshed with the rotating gear ring (51), the angle adjustment member (54) is arranged on the rotating shaft (142), the angle adjustment member (54) is transmission-connected to the first transmission member (33), the angle adjustment member (54) can act on the support frame (14), and the pressure motor (32) can drive the support frame (14) to rotate on the support plate (511) through the angle adjustment member (54).

3. A casting component strength detection device according to claim 1, characterized in that: The liquid outlet pipe (412) is also provided with an adaptive blocking member (45), the adaptive blocking member (45) comprising a piston cylinder (451), a piston block (452), a liquid guide tube (453), a pressure-changing plate (454) and a compound spring (455); one end of the piston cylinder (451) is tilted and fixedly arranged on the liquid outlet pipe (412), and the piston cylinder (451) is located at an end of the liquid outlet pipe (412) away from the elastic bag (41); the piston cylinder (451) is communicated with the liquid outlet pipe (412); the piston block (452) is slidably arranged in the piston cylinder (451); the piston block (452) separates the piston cylinder (451) into a pressure-changing chamber (4511); the liquid guide tube (453) is arranged at an end of the piston cylinder (451) away from the liquid outlet pipe (412); the liquid guide tube (453) is connected to the pressure-changing chamber (4511). (4511), the variable pressure chamber (4511) is connected to the elastic bag (41) through the liquid guide tube (453), a retaining ring (4512) is coaxially fixedly provided on the inner wall of one end of the variable pressure chamber (4511) away from the piston block (452), the variable pressure plate (454) is slidably arranged in the variable pressure chamber (4511), and the variable pressure plate (454) is located between the retaining ring (4512) and the liquid guide tube (453), the complex variable spring (455) is arranged in the variable pressure chamber (4511), one end of the complex variable spring (455) is fixedly connected to the variable pressure plate (454), and the other end of the complex variable spring (455) is fixedly connected to one end of the piston block (452), and a third electromagnetic valve (456) is arranged on the liquid guide tube (453), and the third electromagnetic valve (456) is electrically connected to the controller (12).

4. A casting component strength detection device according to claim 2, characterized in that: The toggle member (23) comprises a toggle rod (231), a rotating disk (232) and an abutting plate (233); a slide rail (131) is fixedly provided on the carrier plate (13); the toggle rod (231) is slidably connected to the slide rail (131); the toggle rod (231) is slidably arranged on the carrier plate (13) via the slide rail (131); a limiting portion (2311) is fixedly provided at one end of the toggle rod (231); the other end of the toggle rod (231) abuts against one end of the clamping arm (22); the rotating disk (232) and the abutting plate (233) are both arranged above the slide rail (131); the rotating disk (232) is located between the abutting plate (233) and the slide rail (131); the rotating disk (232) is disposed between the abutting plate (233) and the slide rail (131); and the rotating disk (231) is disposed between the abutting plate (233) and the slide rail (131). A toggle groove (2321) is provided on the rotating disk (232), and the limiting portion (2311) is slidably arranged in the toggle groove (2321); a side of the abutting plate (233) facing away from the rotating disk (232) is fixedly connected to the abutting rod (211), and a stud (2331) is fixedly provided on a side of the abutting plate (233) facing away from the abutting rod (211), and the stud (2331) is coaxially threadedly connected to the rotating disk (232); when the abutting rod (211) drives the abutting plate (233) to move in a vertical direction, the abutting plate (233) can make the rotating disk (232) rotate, so that the rotating disk (232) drives the toggle rod (231) to slide back and forth on the slide rail (131).

5. A casting component strength detection device according to claim 4, characterized in that: The first transmission member (33) comprises a driving gear (331) and a driven gear (332); a slide seat (143) is provided on the support frame (14); the slide seat (143) is slidably connected to the support frame (14); the pressure motor (32) is fixedly mounted on the slide seat (143); the driving gear (331) is fixedly connected to an output end of the pressure motor (32); the driven gear (332) is rotatably mounted on the support frame (14); the driven gear (332) is coaxially connected to the pressure screw (31); the driven gear (332) is meshed with the driving gear (331); and the pressure motor (32) can drive the pressure screw (31) to reciprocate in a vertical direction.

6. A casting component strength detection device according to claim 5, characterized in that: The carrier plate (13) is also provided with a locking member (24), the locking member (24) comprising a locking gear (241), a locking shaft (242) and a locking ring (243); a transmission gear ring (2322) is coaxially fixedly provided on the outer circumferential wall of the rotating disk (232); the locking shaft (242) is rotatably penetrated on the carrier plate (13); the locking gear (241) is fixedly connected to one end of the locking shaft (242); the locking gear (241) is fixedly connected to the outer circumferential wall of the rotating disk (232); The transmission gear ring (2322) is meshed with the transmission gear ring (2322), a locking groove (2421) and a clearance ring groove (2422) are formed on one end of the locking shaft (242) away from the locking gear (241), the locking groove (2421) is located above the clearance ring groove (2422), and the locking groove (2421) is communicated with the clearance ring groove (2422), a limiting plate (132) is fixedly provided on the side of the bearing plate (13) away from the rotating disk (232), The limit plate (132) is provided with a slide groove (1321), the locking ring (243) is sleeved on an end of the locking shaft (242) away from the locking gear (241), the locking ring (243) is slidably connected to the locking shaft (242), a clamping portion (2431) is fixedly provided on the inner circumferential wall of the locking ring (243), and a sliding portion (2432) is fixedly provided on the outer circumferential wall of the locking ring (243), and the sliding portion (2432) is connected to the locking shaft (242). The sliding groove (1321) is slidably connected, the clamping portion (2431) is slidably clamped with the locking groove (2421), and the clamping portion (2431) is slidably connected with the yield ring groove (2422). When the locking ring (243) is pushed to slide into the locking groove (2421), the locking shaft (242) cannot rotate; when the locking ring (243) is pushed to slide into the yield ring groove (2422), the locking shaft (242) can rotate freely.

7. A casting component strength detection device according to claim 6, characterized in that: The angle adjustment member (54) comprises a transmission shaft (541), a driving bevel gear (542) and a driven bevel gear (543); a fixing seat (144) is fixedly provided on the support frame (14); the transmission shaft (541) is rotatably mounted on the fixing seat (144); the driven bevel gear (543) is fixedly connected to one end of the rotating shaft (142); the driving bevel gear (542) is fixedly connected to one end of the transmission shaft (541); a second transmission member (55) is provided at the other end of the transmission shaft (541); the second transmission member (55) is transmission-connected to the driving gear (331); and the pressure motor (32) can drive the transmission shaft (541) to rotate via the second transmission member (55).

8. A casting component strength detection device according to claim 7, characterized in that: The second transmission member (55) comprises an adjusting gear (551), a driving member (552), a driving pulley (553), a driven pulley (554) and a transmission belt (555); a connecting shaft (145) is rotatably provided on the support frame (14); the connecting shaft (145) is located on a side of the slide seat (143) away from the pressure screw rod (31); the adjusting gear (551) is connected to one end of the connecting shaft (145); the adjusting gear (551) can mesh with the driving gear (331); the driving member (552) is fixedly mounted on the support frame (14); an output end of the driving member (552) is fixedly connected to the slide seat (143); the driving member (552) can drive the slide seat (143) to move along the The support frame (14) slides in the length direction, the driving pulley (553) is fixedly connected to one end of the connecting shaft (145) away from the adjusting gear (551), the driven pulley (554) is fixedly connected to one end of the transmission shaft (541) away from the driving bevel gear (542), the transmission belt (555) is wound around the driving pulley (553) and the driven pulley (554), and when the angle of the support frame (14) is adjusted, the driving member (552) drives the slide seat (143) to slide toward the side of the adjusting gear (551), the driving gear (331) is meshed with the adjusting gear (551), thereby driving the support frame (14) to swing through the pressure motor (32).

9. A casting component strength detection device according to claim 4, characterized in that: The clamping assembly (2) further comprises a return spring (25); a "door"-shaped protective plate (111) is fixedly provided on a surface of the mounting frame (11) facing away from the bottom plate (21); the abutment rod (211) is slidably connected to the protective plate (111); the return spring (25) is sleeved on the abutment rod (211); one end of the return spring (25) is fixedly connected to the protective plate (111); and the other end of the return spring (25) is fixedly connected to the abutment plate (233).

Citation Information

Patent Citations

  • Platform for detecting rigidness of automobile part

    CN108267281A

  • Rotary hyperbolic pile-soil model test device based on long exposure observation and test method

    CN111472396A

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