Optical detection equipment with adjusting mechanism

By introducing adjustment mechanisms such as hydraulic rods, electric slide rails, rotating motors and telescopic rods into optical detection equipment, the problem of insufficient flexibility in fixing and detection of traditional equipment structures is solved, and flexible detection of different materials and camera cleaning is achieved to ensure that The accuracy of the test results and the effectiveness of material classification.

CN119259483AInactive Publication Date: 2025-01-07JIANGSU ADVANCED LIGHT SOURCE TECH RES INST CO LTD
View PDF 0 Cites 1 Cited by

Patent Information

Application Number
CN202411470798.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-21
Publication Date
2025-01-07
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

Traditional optical detection equipment has a fixed structure and is difficult to adapt to different shapes and sizes of detection objects, resulting in inaccurate or incomplete detection results, and the inability to flexibly clean the camera and classified qualified and unqualified materials.

Method used

An optical detection device with an adjustment mechanism is designed, including hydraulic rods, electric slide rails, rotary motors and telescopic rods for vertical and horizontal adjustment of the detection device and clamping and classification of materials, as well as electric water jets and sponges Used for camera cleaning.

Benefits of technology

It realizes flexible detection of materials of different sizes, ensures the accuracy and comprehensiveness of the inspection results, and solves the problems of camera cleaning and material classification.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119259483A_ABST
    Figure CN119259483A_ABST
Patent Text Reader

Abstract

The invention relates to the technical field of optical detection, and discloses optical detection equipment with an adjusting mechanism, the optical detection equipment comprises a box body, an operation table is arranged in the box body, a display mechanism is mounted at the upper part of the box body and is used for displaying detection data, a conveying mechanism is mounted at the left side of the box body and is used for conveying materials, and the conveying mechanism is used for conveying the materials. A clamping and marking mechanism is installed on one side of the operation table and used for clamping, conveying and marking materials, and a classifying mechanism is arranged on one side of the clamping and marking mechanism and used for classifying and storing the detected materials. A cleaning mechanism used for cleaning the detection mechanism is arranged in front of the clamping marking mechanism, a storage box is arranged below the box body, and a handle is arranged on the storage box. And by arranging the detection mechanism, the problem that the flexibility of the adjusting function is insufficient is solved, and by arranging the cleaning mechanism, the problem that the camera cannot be cleaned in real time is solved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present invention relates to the technical field of optical detection, in particular to an optical detection device with an adjustment mechanism. Background Art

[0002] Optical inspection equipment is usually an instrument used to detect the optical properties of an object. It is usually composed of a light source, an optical system, a detector, and a signal processing system. The light emitted by the light source is irradiated onto the object to be inspected. After being reflected, transmitted, or scattered by the object, it is collected by the optical system and focused onto the detector. The detector converts the optical signal into an electrical signal, which is then analyzed and processed by the signal processing system to obtain relevant information about the object to be inspected.

[0003] In the prior art, traditional optical inspection equipment often has some limitations. Traditional optical inspection equipment usually has a relatively fixed structure and lacks flexible adjustment functions. When facing inspection objects of different shapes and sizes, it is difficult to achieve the optimal inspection angle and position, which may lead to inaccurate or incomplete inspection results. When inspecting materials of complex shapes, the fixed-position optical probe may not be able to cover all key parts, thereby missing potential defects. In addition, when there is dust on the inspection camera, it cannot be cleaned, and the materials that pass and fail the inspection cannot be classified.

[0004] Therefore, the present invention aims to provide an optical detection device with an adjustment mechanism to improve the problem of insufficient flexibility in the prior art. Summary of the invention

[0005] In view of the deficiencies in the prior art, the present invention provides an optical detection device with an adjustment mechanism, which solves the problem of insufficient flexibility of the adjustment function in the prior optical detection device.

[0006] To achieve the above objectives, the present invention is implemented through the following technical solutions: an optical detection device with an adjustment mechanism, comprising:

[0007] A box body is provided with an operating table inside the box body, a display mechanism is installed on the upper part of the box body, which is used to display the detection data, a conveying mechanism is installed on the left side of the box body, which is used to transport materials, a clamping and marking mechanism is installed on one side of the operating table, which is responsible for clamping, conveying and marking materials, a detection mechanism is installed on the upper end of the box body, which is used to detect and analyze materials, a classification mechanism is provided on one side of the clamping and marking mechanism, which is used to classify and store the materials after detection, a cleaning mechanism is provided in front of the clamping and marking mechanism for cleaning the detection mechanism, and a storage box is provided below the box body, which is used to store materials, and a handle is provided on the storage box.

[0008] Preferably, the display mechanism includes two base plates installed above the box body, square grooves are installed on adjacent sides of the two base plates, a first hydraulic rod is installed inside the square groove, a first support plate is arranged on the upper part of the two base plates, the rod body of the first hydraulic rod is rotatably installed on the bottom of the first support plate, a display screen is installed on the upper part of the first support plate, a control console is installed on one side of the box body, and an alarm is arranged on the other side of the box body.

[0009] Preferably, the conveying mechanism comprises a base installed on one side of the box body, a fixing seat is installed above the base, a conveyor belt is installed on the fixing seat, and a first motor is fixedly installed on one side of the conveyor belt.

[0010] Preferably, the clamping marking mechanism includes a chain conveyor installed on one side of the upper part of the operating table, a plurality of fixed blocks are installed on the chain conveyor, a first rotating motor is fixedly installed on the fixed block, a driving body is fixedly installed on the output end of the first rotating motor, a clamp is fixedly installed on one end of the driving body, a second motor is fixedly installed on one side of the chain conveyor, a second support plate is fixedly installed on the operating table, a first telescopic rod is installed on one end of the second support plate, and an electric marking pen is fixedly installed on one end of the first telescopic rod.

[0011] Preferably, the detection mechanism includes a first electric slide rail installed above the operating table, an electric rotating shaft is installed on the moving slider of the first electric slide rail, a support frame is installed on the electric rotating shaft, and a second hydraulic rod is installed at one end of the support frame.

[0012] Preferably, a fixing plate is installed at the front end of the second hydraulic rod body, a camera is installed at the lower part of the fixing plate, second electric slide rails are installed on the four sides of the lower part of the fixing plate, an LED lamp is fixedly installed on the moving slider of the second electric slide rail, and a lampshade is arranged around the outer side of the fixing plate.

[0013] Preferably, the classification mechanism includes two third electric slide rails installed on one side of the operating table, a classification box is installed between the movable sliders on the two third electric slide rails, and a partition plate is arranged inside the classification box.

[0014] Preferably, the cleaning mechanism includes a chassis installed in front of the clamping marking mechanism, an electric water sprayer is installed in an internal groove of the chassis, a second telescopic rod is installed in another internal groove of the chassis, a bonding plate is fixedly installed at the front end of the second telescopic rod body, a second rotating motor is fixedly installed above the bonding plate, a sponge is fixedly installed at the output end of the second rotating motor, a storage box is arranged below the box body, and a handle is installed on one side of the storage box.

[0015] Working principle: When the present invention is used, it specifically includes the following operating steps:

[0016] First, turn on the motor and put the material on the conveyor belt, which transports the material to the clamping and marking mechanism for the next stage.

[0017] Then, the material is transported here, and the chain conveyor is started. The clamps on the chain conveyor clamp the material and transport it to the next stage. Taking into account that the inspection of the material is incomplete during the inspection process, a first rotating motor is set on the clamp. After the inspection of one side of the material is completed, it is turned over to the other side to continue the inspection. When the clamp carries the material through the inspection mechanism, the inspection device will extend downward with the action of the electric shaft. Taking into account the different sizes of materials, a second hydraulic rod is set above the inspection device. The inspection device can be adjusted upward and downward with the second hydraulic rod to adapt to the inspection of materials of various sizes. The first electric slide rail allows the inspection device to be adjusted left and right. At the front of the camera, a telescopic lens is set. In order to make the material display clearer during the inspection process, multiple LED lights are set around the camera, and lampshades are also set around the camera and the LED lights to gather light for better inspection.

[0018] Next, considering that unqualified materials will appear after the inspection, the electric marking pen is set up to mark the unqualified materials. The first telescopic rod set at one end of the electric marking pen can adjust the electric marking pen up and down. After the marking is completed, qualified products and unqualified products will appear. The set classification box will slide left and right with the third electric slide rail below it. Qualified products will fall into the qualified product box along the chain conveyor belt, and unqualified products will fall into the unqualified product box.

[0019] When the camera needs to be cleaned, the detection device moves to the top of the cleaning mechanism. At this time, the electric water sprayer will spray water on the camera according to the position. After spraying, it will move upward under the action of the second telescopic rod. The sponge on the top will rotate with the second rotating motor below to wipe the camera.

[0020] Finally, the display mechanism installed above the box body can provide a detailed understanding of the data after detection. The display screen will be pushed up and down and adjusted by the first hydraulic rod installed below. In order to better operate the display screen, when the equipment fails, the alarm on the side will sound an alarm to protect the equipment. The finally processed materials are placed in the storage box under the box body for classified storage. At this point, the operation process of the entire equipment is completed.

[0021] The present invention provides an optical detection device with an adjustment mechanism, which has the following beneficial effects:

[0022] 1. The present invention sets a first rotating motor on the clamp. When one side of the material is inspected, it is turned over to the other side to continue the inspection. When the clamp carries the material through the inspection mechanism, the inspection device will extend downward with the action of the electric shaft. A second hydraulic rod is set above the inspection device. The inspection device can be adjusted upward and downward with the second hydraulic rod to adapt to the inspection of materials of various sizes, thereby solving the problem of insufficient flexibility of the adjustment function.

[0023] 2. The present invention allows the detection device to be adjusted left and right by setting a first electric slide rail. A telescopically adjustable lens is set in front of the camera. In order to display the material more clearly during the detection process, multiple LED lights are set around the camera. Lamp covers are also set around the camera and the LED lights to gather light for better detection, thereby solving the problem that light is not easy to concentrate when detecting materials.

[0024] 3. When the camera needs to be cleaned, the present invention moves the detection device to the top of the cleaning mechanism. At this time, the electric water sprayer will spray water on the camera according to the position. After spraying, it will move upward under the action of the second telescopic rod. The sponge on the top will rotate with the second rotating motor below to wipe the camera, thereby solving the problem that the camera cannot be cleaned in real time. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 It is a schematic diagram of the left front side of the present invention;

[0026] Figure 2 It is a left rear side schematic diagram of the present invention;

[0027] Figure 3 It is a schematic diagram of the display mechanism of the present invention;

[0028] Figure 4 It is a schematic diagram of the conveying mechanism of the present invention;

[0029] Figure 5 It is a schematic diagram of the clamping marking mechanism of the present invention;

[0030] Figure 6 It is a schematic diagram of the detection mechanism of the present invention;

[0031] Figure 7 It is a schematic diagram of the classification mechanism of the present invention;

[0032] Figure 8 It is a schematic diagram of the cleaning mechanism of the present invention.

[0033] Among them, 1, box; 2, operating table; 3, display mechanism; 301, bottom plate; 302, square groove; 303, first hydraulic rod; 304, first support plate; 305, display screen; 306, control console; 307, alarm; 4, conveying mechanism; 401, base; 402, fixed seat; 403, conveyor belt; 404, first motor; 5, clamping marking mechanism; 501, chain conveyor belt; 502, fixed block; 503, first rotating motor; 504, driving body; 505, clamp; 506, second motor; 507, second support plate; 508, first telescopic rod; 50 9. Electric marking pen; 6. Detection mechanism; 601. First electric slide rail; 602. Electric rotating shaft; 603. Support frame; 604. Second hydraulic rod; 605. Fixed plate; 606. Camera; 607. Second electric slide rail; 608. LED lamp; 609. Lamp cover; 7. Classification mechanism; 701. Third electric slide rail; 702. Classification box; 703. Partition plate; 8. Cleaning mechanism; 801. Chassis; 802. Electric water sprayer; 803. Second telescopic rod; 804. Lamination plate; 805. Second rotating motor; 806. Sponge; 9. Storage box; 10. Handle. DETAILED DESCRIPTION

[0034] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0035] Please refer to the attached Figure 1 -Attached Figure 8 , an embodiment of the present invention provides an optical detection device with an adjustment mechanism, comprising:

[0036] A box body 1 is provided with an operating table 2 inside the box body 1. A display mechanism 3 is installed on the upper part of the box body 1, which is used to display the detection data. A conveying mechanism 4 is installed on the left side of the box body 1, which is used to transport materials. A clamping and marking mechanism 5 is installed on one side of the operating table 2, which is responsible for clamping, conveying and marking materials. A detection mechanism 6 is installed on the upper end of the box body 1, which is used to detect and analyze materials. A classification mechanism 7 is set on one side of the clamping and marking mechanism 5, which is used to classify and store the materials after detection. A cleaning mechanism 8 for cleaning the detection mechanism 6 is set in front of the clamping and marking mechanism 5. A storage box 9 is set below the box body 1, which is used to store materials. The storage box 9 is provided with a handle 10.

[0037] The conveying mechanism 4 includes a base 401 installed on one side of the box body 1, a fixed seat 402 is installed above the base 401, a conveyor belt 403 is installed on the fixed seat 402, and a first motor 404 is fixedly installed on one side of the conveyor belt 403. The clamping and marking mechanism 5 includes a chain conveyor belt 501 installed on one side of the upper part of the operating table 2, a plurality of fixed blocks 502 are installed on the chain conveyor belt 501, a first rotating motor 503 is fixedly installed on the fixed blocks 502, a driving body 504 is fixedly installed at the output end of the first rotating motor 503, a clamp 505 is fixedly installed at one end of the driving body 504, a second motor 506 is fixedly installed on one side of the chain conveyor belt 501, a second support plate 507 is fixedly installed on the operating table 2, a first telescopic rod 508 is installed at one end of the second support plate 507, and an electric marking pen 509 is fixedly installed at one end of the first telescopic rod 508.

[0038] Specifically, the motor is turned on, the material is placed on the conveyor belt 403, and the material is transported to the clamping marking mechanism 5 for the next stage. Then, when the material is transported here, the chain conveyor belt 501 is started, and the clamp 505 on the chain conveyor belt 501 clamps the material and transports it to the next stage. Considering that the inspection of the material is incomplete during the inspection process, a first rotating motor 503 is set on the clamp. When the inspection of one side of the material is completed, it is turned over to the other side to continue the inspection. When the clamp 505 carries the material through the inspection mechanism 6, the inspection device will extend downward with the action of the electric shaft 602.

[0039] The detection mechanism 6 includes a first electric slide rail 601 installed above the operating table 2, an electric shaft 602 is installed on the moving slider of the first electric slide rail 601, a support frame 603 is installed on the electric shaft 602, and a second hydraulic rod 604 is installed at one end of the support frame 603. A fixing plate 605 is installed at the front end of the rod body of the second hydraulic rod 604, a camera 606 is installed at the lower part of the fixing plate 605, and a second electric slide rail 607 is installed on all four sides of the lower part of the fixing plate 605. An LED lamp 608 is fixedly installed on the moving slider of the second electric slide rail 607, and a lampshade 609 is arranged around the outer side of the fixing plate 605.

[0040] Specifically, a second hydraulic rod 604 is arranged above the detection device, and the detection device can be adjusted upward and downward along with the second hydraulic rod 604 to adapt to the detection of materials of various sizes. The first electric slide rail 601 is arranged to allow the detection device to be adjusted left and right. A telescopic lens is arranged in front of the camera 606. In order to make the material display clearer during the detection process, a plurality of LED lights 608 are arranged around the camera 606. A lampshade 609 is also arranged around the camera 606 and the LED light 608 to gather light for better detection.

[0041] The classification mechanism 7 includes two third electric slide rails 701 installed on one side of the operating table 2 , a classification box 702 is installed between the movable sliders on the two third electric slide rails 701 , and a partition plate 703 is arranged inside the classification box 702 .

[0042] Specifically, considering that unqualified materials may appear after the inspection, the electric marking pen 509 is set to mark the unqualified materials. The first telescopic rod 508 set at one end of the electric marking pen 509 can adjust the electric marking pen 509 up and down. After the marking is completed, qualified products and unqualified products will appear. The set classification box 702 will slide left and right with the third electric slide rail 701 below it. Qualified products will fall into the qualified product box along with the chain conveyor belt 501, and unqualified products will fall into the unqualified product box.

[0043] The cleaning mechanism 8 includes a chassis 801 installed in front of the clamping marking mechanism 5, an internal groove of the chassis 801 is installed with an electric water sprayer 802, another internal groove of the chassis 801 is installed with a second telescopic rod 803, the front end of the second telescopic rod 803 is fixedly installed with a bonding plate 804, a second rotating motor 805 is fixedly installed above the bonding plate 804, a sponge 806 is fixedly installed at the output end of the second rotating motor 805, and a storage box 9 is arranged below the box body 1, and a handle 10 is installed on one side of the storage box 9.

[0044] Specifically, when the camera 606 needs to be cleaned, the detection device moves to the top of the cleaning mechanism 8. At this time, the electric water sprayer 802 will spray water on the camera 606 according to the position. After spraying, it moves upward under the action of the second telescopic rod 803, and the sponge 806 at the top will rotate with the second rotating motor 805 below, thereby wiping the camera 606.

[0045] The display mechanism 3 includes two bottom plates 301 installed above the box body 1, and square grooves 302 are installed on adjacent sides of the two bottom plates 301. A first hydraulic rod 303 is installed inside the square grooves 302. A first support plate 304 is arranged on the upper part of the two bottom plates 301. The rod body of the first hydraulic rod 303 is rotatably installed on the bottom of the first support plate 304. A display screen 305 is installed on the upper part of the first support plate 304. A control console 306 is installed on one side of the box body 1, and an alarm 307 is arranged on the other side of the box body 1.

[0046] Specifically, the display mechanism 3 arranged above the box body 1 can provide a detailed understanding of the data after detection. The display screen 305 will be pushed up and down and adjusted with the first hydraulic rod 303 arranged below. In order to better operate the display screen 305, when the equipment fails, the alarm 307 on the side will sound an alarm to protect the equipment, and the finally processed materials will be placed in the storage box 9 below the box body 1 for classified storage.

[0047] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An optical detection device with an adjustment mechanism, characterized in that: The invention comprises a box (1), wherein an operating table (2) is arranged inside the box (1), a display mechanism (3) is installed on the upper part of the box (1) for displaying detection data, a conveying mechanism (4) is installed on the left side of the box (1) for transporting materials, a clamping and marking mechanism (5) is installed on one side of the operating table (2) for clamping, conveying and marking materials, a detection mechanism (6) is installed on the upper end of the box (1) for detecting and analyzing materials, a classification mechanism (7) is arranged on one side of the clamping and marking mechanism (5) for classifying and storing materials after detection, a cleaning mechanism (8) is arranged in front of the clamping and marking mechanism (5) for cleaning the detection mechanism (6), and a storage box (9) is arranged below the box (1) for storing materials, and a handle (10) is arranged on the storage box (9).

2. The optical detection device with an adjustment mechanism according to claim 1, characterized in that: The display mechanism (3) comprises two bottom plates (301) installed above the box body (1); a square groove (302) is installed on adjacent sides of the two bottom plates (301); a first hydraulic rod (303) is installed inside the square groove (302); a first support plate (304) is arranged on the upper part of the two bottom plates (301); the rod body of the first hydraulic rod (303) is rotatably installed on the bottom of the first support plate (304); a display screen (305) is installed on the upper part of the first support plate (304); a control console (306) is installed on one side of the box body (1); and an alarm (307) is arranged on the other side of the box body (1).

3. The optical detection device with an adjustment mechanism according to claim 1, characterized in that: The conveying mechanism (4) comprises a base (401) installed on one side of the box body (1), a fixed seat (402) is installed above the base (401), a conveying belt (403) is installed on the fixed seat (402), and a first motor (404) is fixedly installed on one side of the conveying belt (403).

4. The optical detection device with an adjustment mechanism according to claim 1, characterized in that: The clamping marking mechanism (5) comprises a chain conveyor (501) mounted on one side of the upper part of the operating table (2), a plurality of fixed blocks (502) are mounted on the chain conveyor (501), a first rotating motor (503) is fixedly mounted on the fixed block (502), a driving body (504) is fixedly mounted on the output end of the first rotating motor (503), a clamp (505) is fixedly mounted on one end of the driving body (504), a second motor (506) is fixedly mounted on one side of the chain conveyor (501), a second supporting plate (507) is fixedly mounted on the operating table (2), a first telescopic rod (508) is mounted on one end of the second supporting plate (507), and an electric marking pen (509) is fixedly mounted on one end of the first telescopic rod (508).

5. The optical detection device with an adjustment mechanism according to claim 1, characterized in that: The detection mechanism (6) comprises a first electric slide rail (601) installed above the operating table (2), an electric rotating shaft (602) is installed on the movable slider of the first electric slide rail (601), a support frame (603) is installed on the electric rotating shaft (602), and a second hydraulic rod (604) is installed at one end of the support frame (603).

6. The optical detection device with an adjustment mechanism according to claim 5, characterized in that: A fixing plate (605) is installed at the front end of the rod body of the second hydraulic rod (604), a camera (606) is installed at the lower part of the fixing plate (605), second electric slide rails (607) are installed on the four sides of the lower part of the fixing plate (605), an LED lamp (608) is fixedly installed on the moving slider of the second electric slide rail (607), and a lampshade (609) is arranged around the outer side of the fixing plate (605).

7. The optical detection device with an adjustment mechanism according to claim 1, characterized in that: The classification mechanism (7) comprises two third electric slide rails (701) installed on one side of the operating table (2); a classification box (702) is installed between movable sliders on the two third electric slide rails (701); and a partition plate (703) is arranged inside the classification box (702).

8. The optical detection device with an adjustment mechanism according to claim 1, characterized in that: The cleaning mechanism (8) comprises a case (801) mounted in front of the clamping marking mechanism (5); an electric water sprayer (802) is mounted in an inner groove of the case (801); a second telescopic rod (803) is mounted in another inner groove of the case (801); a bonding plate (804) is fixedly mounted on the front end of the rod body of the second telescopic rod (803); a second rotating motor (805) is fixedly mounted above the bonding plate (804); a sponge (806) is fixedly mounted at the output end of the second rotating motor (805); a storage box (9) is arranged below the case (1); a handle (10) is mounted on one side of the storage box (9).

Citation Information

Cited By

  • Intelligent PIN with material distribution function and character detection machine

    CN120984575A