High speed film casting machine

By introducing a film conveyor belt temperature control and correction device into the film casting equipment, the problem of cooling roller speed limiting production efficiency was solved, achieving efficient and stable film production and improving production efficiency and finished product quality.

CN119261042BActive Publication Date: 2025-12-26CHINA GWELL CO LTD
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Patent Information

Application Number
CN202411528638.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-10-29
Publication Date
2025-12-26
Estimated Expiration
2044-10-29

AI Technical Summary

Technical Problem

In existing film casting equipment, the rotational speed of the cooling rollers limits production efficiency, and the film tends to stick together when it comes into contact with the rollers, resulting in poor surface flatness and affecting the quality and yield of finished products.

Method used

The film conveyor belt employs a temperature control device and a deviation correction device. The film is shaped and patterned by the conveyor belt. Combined with the temperature control device and deviation correction device, the film is cooled and shaped evenly, avoiding direct contact between the film and the roller, thus improving production efficiency and finished product quality.

Benefits of technology

It improves the production efficiency and finished product quality of cast film, reduces raw material waste, ensures the uniformity and stability of the film, avoids defects such as wrinkles and cracks, and improves production efficiency and product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses a high-speed adhesive film flow forming machine, which comprises an extrusion die, a cooling roller one, a cooling roller two, a cooling roller three, a conveying belt support fixedly arranged with the roller support, and a tensioning roller one and a tensioning roller two rotatably supported on the conveying belt support; a conveying belt deviation rectifying device is also installed on the conveying belt support; an adhesive film conveying belt is wound around the tensioning roller one, the tensioning roller two, the cooling roller three, the cooling roller two, the cooling roller one and the conveying belt deviation rectifying device; an adhesive film temperature control device is installed on the conveying belt support, and the adhesive film conveying belt passes through the adhesive film temperature control device; the adhesive film temperature control device comprises a temperature control box body installed on the conveying belt support, two air uniformizing hole plates are fixedly installed in the temperature control box body, and the adhesive film conveying belt passes through the middle of the two air uniformizing hole plates which are parallel and spaced apart. The high-speed flow forming machine can effectively improve the production efficiency of the flow forming film and ensure the stability of the flow forming film production quality.
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Description

TECHNICAL FIELD

[0001] The present application relates to a production equipment for making cast film, in particular to a flow forming machine for solar photovoltaic cell packaging adhesive film. BACKGROUND

[0002] At present, the solar photovoltaic cell packaging adhesive film flow forming equipment mainly includes a film extrusion die and a plurality of pairs of mutually counter-rolling steel rollers and rubber rollers constituting a counter-rolling cylinder pair. The main function of the counter-rolling cylinder pair is to cool and shape the extruded adhesive film and to press the adhesive film pattern. For example, the applicant has applied for and obtained a patent for "high-precision temperature control film flow forming machine", patent number: 202110783485.6. In the invention, the extruded film of the film extrusion die first enters the counter-rolling roller pair of the rubber roller and the steel pattern roller, and then passes through the frosted roller and the cooling roller to complete the flow forming of the adhesive film. Although the structure can press the surface pattern of the film by the counter-rolling of the rubber roller and the steel pattern roller, the temperature of the molten film extruded from the extrusion die is relatively high, and the heat transfer property of the rubber roller is poor. Therefore, the roller speed must be slowed down to achieve the purpose of cooling and shaping the extruded film. This not only reduces the forming quality of the extruded adhesive film, but also restricts the rotation speed of the rubber roller and the steel roller, directly affecting the production efficiency of the flow forming machine.

[0003] In view of the above shortcomings, the applicant has applied for "EVA adhesive film speed-increasing flow forming machine" on January 18, 2023, application number: 202310067310.4. The adhesive film flow forming machine of this application first passes through two pairs of cooling rollers for cooling and shaping, and then performs pattern pressing and shaping. This structure improves the rotation speed of the flow forming roller and the operating efficiency of the flow forming machine to a certain extent.

[0004] The existing film casting equipment is still in the structure of cooling by rotating cooling roller, so there are some obvious deficiencies no matter the embossing is processed on the roller before cooling or the embossing is processed on the roller after cooling. Firstly, the contact angle and arc length of the rubber film with the cooling roller are fixed, so the cooling time is prolonged by reducing the rotating speed of the cooling roller to achieve the ideal cooling effect, and the reduction of the rotating speed of the cooling roller will inevitably reduce the running efficiency of the casting machine, so the existing structure of cooling by the cooling roller has become the bottleneck of the production efficiency of the casting machine. Moreover, the rubber film extruded from the extrusion die still has a high temperature, so the direct embossing contact between the molten rubber film and the roller pair is easy to cause the adhesion between the rubber film and the roller, so that the surface flatness of the rubber film is low, wrinkles and burst are generated, the yield is reduced, and the raw material is wasted seriously. Furthermore, the ambient temperature of the molten rubber film extruded from the extrusion die will directly affect the quality of the rubber film, and improper temperature control will cause the modification of the raw material to be not in place, the coupling activation to be insufficient, the stress of the rubber film to be uneven, and the rubber film to be easy to generate wrinkles, cracking, even holes and other defects. Obviously, the existing rubber film casting machine does not pay attention to the molding characteristics, so the quality of the rubber film product is restricted. SUMMARY

[0005] In view of the above deficiencies of the prior art, the technical problem to be solved by the present application is to provide a high-speed rubber film casting machine which can effectively improve the production efficiency of the casting film and ensure the stability of the production quality of the casting film.

[0006] In order to solve the above technical problems, the high-speed rubber film casting machine of the present application comprises an extrusion die, and a cooling roller one, a cooling roller two and a cooling roller three rotatingly supported on a roller support; the casting machine further comprises a conveying belt support fixedly arranged with the roller support, and a tensioning roller one and a tensioning roller two rotatingly supported on the conveying belt support; a conveying belt deviation correcting device is installed on the conveying belt support; a rubber film conveying belt is wound around the tensioning roller one, the tensioning roller two, the cooling roller three, the cooling roller two, the cooling roller one and the conveying belt deviation correcting device; a rubber film temperature control device is installed on the conveying belt support, and the rubber film conveying belt passes through the rubber film temperature control device; the rubber film temperature control device comprises a temperature control box body installed on the conveying belt support, and two uniform air hole plates fixedly installed in the temperature control box body, and the rubber film conveying belt passes through the middle of the two parallel and spaced uniform air hole plates.

[0007] Further, the cooling roller one and the cooling roller three are respectively arranged on the front and rear sides of the cooling roller two; and the embossing pattern on the outer surface of the cooling roller two is matched with the pattern structure on the surface of the rubber film conveying belt.

[0008] Further, the rear side of the cooling roller one is also provided with an auxiliary cooling roller two and an auxiliary cooling roller one, which are rotationally supported on the roller support.

[0009] Further, the air uniforming hole plate forms temperature control cavities between the top wall and the bottom wall of the temperature control box, each temperature control cavity is divided into several temperature control unit cavities by a temperature control cavity partition plate; each temperature control unit cavity is provided with an electric heater, a cold air pipe opening and a blower; the surface of the air uniforming hole plate is uniformly provided with several through holes.

[0010] Further, the cold air pipe opening is connected with one end of a cold air generating pipe, the other end of the cold air generating pipe is connected with the air outlet of the air blower, the cold air generating pipe is arranged in a cold water tank; the circulating water inlet of the cold water tank is connected with the water outlet of a cold water machine; the circulating water outlet of the cold water tank is connected with the water inlet of the cold water machine.

[0011] Further, the cold air pipe opening is connected with one end of a cold air generating pipe, the other end of the cold air generating pipe is connected with the air outlet of the air blower, the cold air generating pipe is arranged in a cold water tank; the circulating water inlet of the cold water tank is connected with the water outlet of a cold water machine; the circulating water outlet of the cold water tank is connected with the water inlet of the cold water machine.

[0012] Further, the conveying belt correcting device comprises two mutually parallel correcting rollers, which are rotationally supported on a correcting roller support, the correcting roller support is supported on a fixed base through a correcting slider, and the fixed base is installed on a conveying belt support; a correcting driver is arranged between the correcting roller support and the fixed base.

[0013] Further, the correcting roller support is supported on the fixed base through four correcting sliders; the slide rod support of the correcting slider is installed on the correcting roller support through a slide rod base plate, and the ball hinge support of the correcting slider is installed on the fixed base through a ball hinge base plate.

[0014] Further, the slide rod support is installed on the correcting slide rod, the ball hinge inner ring is sleeved on the correcting slide rod, the ball hinge inner ring is swingably supported on the ball hinge outer ring, and the ball hinge outer ring is installed on the ball hinge support.

[0015] Further, the fixed base is installed with a detection sensor, the detection sensor is an optical sensor; the correcting driver is an electric push rod; the ball hinge outer ring and the ball hinge inner ring are made of polyurethane or high molecular plastic.

[0016] In the technical scheme of the present application, since the rubber film conveying belt is wound around the cooling roller set, the tensioning roller set and the conveying belt deviation rectifying device, the rubber film extruded by the extrusion die in a relatively high temperature and in a molten state does not directly enter the cooling roller for cooling, but enters the rubber film conveying belt for temperature control, flow casting and setting. On the one hand, the molten rubber film can obtain sufficient rubber film setting time and setting path length on the conveying belt, without being limited by the cooling angle size and the cooling angle arc length of the cooling roller, so that the conveying speed of the rubber film on the conveying belt can be greatly increased, thereby greatly improving the flow casting operation efficiency of the flow casting machine. On the other hand, the rubber film can form uniform rubber film surface patterns on the contact surface with the conveying belt. In the rubber film conveying process, the process parameters such as the rubber film conveying environment temperature can be controlled to obtain rubber film with more stable quality.

[0017] In addition, the molten extruded rubber film passes through the rubber film temperature control device with the rubber film conveying belt, the cooling speed of the rubber film can be adjusted and controlled by the heating or refrigeration device in the rubber film temperature control device, and the rubber film temperature control time is adjusted to create the best rubber film environment temperature. In addition, different temperature control sections can be arranged in the rubber film temperature control device to realize precise temperature control, so that the rubber film is modified in place, the coupling activation is sufficient, and the unevenness of the rubber film stress in each direction can be effectively eliminated. Through the above-mentioned optimization of the rubber film setting temperature, the defects such as wrinkles, burst, cracking and holes of the rubber film are completely avoided, so that the flow casting production efficiency is ensured, and the rubber film product quality is effectively improved and stabilized.

[0018] In addition, the rubber film conveying belt passes through the conveying belt deviation rectifying device, the direction of the rectifying roller in the conveying belt deviation rectifying device is slightly adjusted, different tensioning forces are generated on both sides of the conveying belt, the running direction of the rubber film is adjusted, and the running path of the rubber film always remains in the same straight line direction. The uneven film surface tension and wrinkles caused by the curved running of the rubber film are avoided, the film edge deviation of the rubber film is avoided, the cutting amount of the film edge is increased, the waste of rubber film material is caused, the rubber film yield is effectively improved, and the waste of rubber film raw materials is avoided.

[0019] The structure of the present application is more conducive to the continuous and large-scale production of rubber film flow casting production, improves the flow casting production efficiency, and ensures the mechanical properties and product quality of the flow casting film. BRIEF DESCRIPTION OF DRAWINGS

[0020] The high-speed rubber film flow casting forming machine of the present application will be further described in detail below in combination with the drawings and specific embodiments.

[0021] Figure 1 is a front structure diagram of a specific embodiment of the high-speed rubber film flow casting forming machine of the present application;

[0022] Figure 2 isFigure 1 The schematic diagram of the running path of the rubber film conveying belt and the rubber film in the embodiment;

[0023] Figure 3 is Figure 1 The schematic diagram of the cross-sectional structure of the rubber film temperature control device in the embodiment;

[0024] Figure 4 is Figure 1 The perspective view of the conveying belt deviation rectifying device in the embodiment;

[0025] Figure 5 is Figure 4 The front view of the structure;

[0026] Figure 6 is Figure 5 The A-A cross-sectional structure view of the structure;

[0027] Figure 7 is Figure 4 The installation structure view of the deviation rectifying slider in the embodiment;

[0028] Figure 8 is Figure 4 The front view of the deviation rectifying slider in the embodiment;

[0029] Figure 9 is Figure 8 The B-B cross-sectional view of the structure;

[0030] In the figure, 1 - mold support, 2 - extrusion mold, 3 - tensioning roller one, 4 - guide roller one, 5 - conveying belt support, 6 - support seat body, 7 - conveying belt deviation rectifying device, 701 - deviation rectifying roller, 702 - deviation rectifying driver, 703 - deviation rectifying roller support, 704 - deviation rectifying slider, 7041 - slide rod base plate, 7042 - slide rod support, 7043 - spherical hinge base plate, 7044 - spherical hinge support, 7045 - deviation rectifying slide rod, 7046 - spherical hinge inner ring, 7047 - spherical hinge outer ring, 705 - fixed base, 706 - detection sensor, 8 - connecting rod, 9 - guide roller two, 10 - roller support, 11 - guide roller three, 12 - sliding track, 13 - rubber film, 14 - auxiliary cooling roller one, 15 - auxiliary cooling roller two, 16 - cooling roller one, 17 - cooling roller two, 18 - cooling roller three, 19 - tensioning roller two, 20 - rubber film temperature control device, 201 - temperature control box body, 202 - electric heater, 203 - cold air pipe opening, 204 - air blower, 205 - cold air pipe control valve, 206 - temperature control cavity partition, 207 - air uniformizing hole plate, 208 - cold air generating pipe, 209 - heat exchange cabinet, 2010 - refrigerant water, 2011 - water chiller, 2012 - air blower, 21 - guide roller four, 22 - rubber film conveying belt. DETAILED DESCRIPTION

[0031] AsFigure 1 、 Figure 2 The high-speed film casting machine shown in the figure, including roller bracket 10 and bracket seat body 6, the roller bracket 10 and the bracket seat body 6 are fixedly connected to each other through the connecting rod 8, and the fixedly connected roller bracket 10 and the bracket seat body 6 are movably supported on the sliding rail 12 through the upper roller, so as to adjust and maintain. The conveyor belt bracket 5 is also fixedly installed on the bracket seat body 6, which mainly includes two side bracket wallboards, and the tensioning roller one 3 and the tensioning roller two 19 are rotatably supported between the fixedly connected bracket wallboards. The tensioning roller one 3 is rotatably supported on the two side wallboards of the conveyor belt bracket 5 through the tensioning slide seat. The guide roller four 21 and the guide roller one 4 are also rotatably supported between the two side wallboards of the conveyor belt bracket 5. The conveyor belt deviation correcting device 7 is also installed on the conveyor belt bracket 5, which extends downward and rotatably supports two parallel deviation correcting rollers 701.

[0032] The roller bracket 10 mainly includes two side fixedly connected roller bracket wallboards, and the cooling roller three 18, the cooling roller two 17 and the cooling roller one 16 are rotatably supported on the two side wallboards of the roller bracket 10 from front to back through corresponding supporting bearings. The cooling roller three 18 and the cooling roller one 16 are respectively located on the two sides of the cooling roller two 17. The cooling roller three 18, the cooling roller two 17 and the cooling roller one 16 are all connected with the corresponding circulating cooling water path, that is, the cooling water enters the roller cooling cavity from one end of the roller, exchanges heat in the roller cooling cavity, and then flows out from the other end of the roller. The cooling roller two 17 located in the middle position is a steel roller, and a embossed pattern is formed on the outer cylinder surface of the steel roller, which corresponds or is the same as the embossed pattern of the rubber film conveyor belt 22. The outer cylinder surface of the cooling roller three 18 and the cooling roller two 16 is coated with a rubber layer, and the material and structure of the rubber layer are the same as those of the prior art. The cooling roller three 18, the cooling roller two 17 and the cooling roller one 16 are all transmissionally connected with the corresponding roller drive motor. Or at least one roller is transmissionally connected with the corresponding roller drive motor.

[0033] The guide roller two 9 and the guide roller three 11 are also rotatably supported between the two side wallboards of the roller bracket 10. The auxiliary cooling roller one 14 and the auxiliary cooling roller two 15 are also rotatably supported at the rear end of the roller bracket 10. The auxiliary cooling roller one 14 and the auxiliary cooling roller two 15 are driven by the corresponding drive motor, and the auxiliary cooling roller one 14 and the auxiliary cooling roller two 15 are also connected with the corresponding circulating cooling water path.

[0034] The annular film conveyor belt 22 sequentially passes around tension roller 3, tension roller 19, cooling roller 3 18, cooling roller 2 17, cooling roller 1 16, guide roller 3 11, guide roller 2 9, guide roller 4 21, the two correction rollers 701 of the conveyor belt correction device 7, and guide roller 4 before returning to tension roller 3, forming a circular conveyor belt structure. The film conveyor belt 22 is made of metal mesh belt, and the pattern of its surface matches the pattern of the outer cylinder surface of cooling roller 2 17. Alternatively, the film conveyor belt 22 can also be made of woven fiber belt, with the same pattern matching the cylinder surface pattern of cooling roller 2 17.

[0035] A film temperature control device 20 is horizontally fixed at the upper end of the conveyor belt support 5. The film temperature control device 20 is located near the extrusion die 2, and the horizontal section of the film conveyor belt 22 passes through the temperature control chamber of the film temperature control device 20. The extrusion die 2 is located above the front end of the horizontal section of the film conveyor belt 22. The extrusion die 2 is movably suspended on the die support 1, and the extrusion nozzle of the extrusion die 2 is inclined towards the upper surface of the film conveyor belt 22.

[0036] The molten adhesive film extruded from the extrusion nozzle of the extrusion die 2 enters the horizontal section of the adhesive film conveyor belt 22 and passes through the temperature control chamber of the adhesive film temperature control device 20 along with the adhesive film conveyor belt 22. Then, it passes through the rolling points of the opposing cooling rollers 17 and 18 and successively passes over the lower cylinder surface of the cooling roller 17 and the upper cylinder surface of the cooling roller 16. After passing over the lower cylinder surface of the auxiliary cooling roller 15 and the upper cylinder surface of the auxiliary cooling roller 14, it becomes a molded adhesive film with an embossed texture.

[0037] like Figure 3 The film temperature control device shown includes a temperature control box 201, which has a rectangular tube structure. Narrow inlet and outlet ports are respectively provided on the end plates at both ends of the rectangular tube structure of the temperature control box 201 for the film conveyor belt 22 and the film 13 on it to pass through and exit.

[0038] Two air-distributing perforated plates 207 are horizontally arranged at intervals within the cavity of the temperature control chamber 201, forming a horizontal channel between the two plates for the passage of the film conveyor belt 22 and the film 13. The upper air-distributing perforated plate 207 and the top wall of the temperature control chamber 201 form the upper temperature control cavity, and the lower air-distributing perforated plate 207 and the bottom wall of the temperature control chamber 201 form the lower temperature control cavity. Several circular through holes of the same diameter are evenly distributed on the air-distributing perforated plates 207.

[0039] The upper temperature control cavity and the lower temperature control cavity are each divided into three temperature control unit cavities by the temperature control cavity partition 206. A blower 204 is installed in each temperature control unit cavity. A cold air outlet 203 and an electric heater 202 are installed on both sides of the blower 204. The blower 204, the cold air outlet 203 and the electric heater 202 in the upper temperature control unit cavity are installed on the top wall of the temperature control box 201. Similarly, the blower 204, the cold air outlet 203 and the electric heater 202 in the lower temperature control unit cavity are installed on the bottom wall of the temperature control box 201.

[0040] The heat exchange cabinet 209 is a closed cabinet. Purified water or pure water is filled in the heat exchange cabinet 209 as the refrigerant water 2010. The refrigerant water 2010 is in communication with the water inlet of the water chiller 2011 through the water outlet of the heat exchange cabinet 209, and the refrigerant water 2010 is in communication with the water outlet of the water chiller 2011 through the water inlet of the heat exchange cabinet 209. The cold air generating pipe 208 is immersed in the refrigerant water 2010 in the heat exchange cabinet 209. The two ends of the cold air generating pipe 208 extend out of the cabinet wall of the heat exchange cabinet 209. The lower end of the cold air generating pipe 208 is in communication with the air outlet of the blower 2012, and the upper end of the cold air generating pipe 208 is in communication with the corresponding cold air outlet 203 through the cold air pipe control valve 205. The cold air pipe control valve 205 is an electromagnetic shut-off valve. The water chiller 2011 is a common compression type air cooler. The blower 204 is an axial flow fan, and the blower 2012 is a centrifugal fan.

[0041] In the above structure, the upper temperature control cavity and the lower temperature control cavity are each divided into several temperature control unit cavities. Thus, the film 13 on the film conveying belt 22 can be temperature controlled in sections, so that different heating and heating temperature parameters can be implemented for different film materials to achieve ideal modification and activation effects. The number of temperature control unit cavities divided by the upper and lower temperature control cavities is not limited to three, but should be determined according to the specific design conditions. The temperature control unit cavities can form uniform temperature control air flow through the uniformization of the cavities. The temperature control air flow in the cavities is blown to the film conveying belt 22 and the film 13 thereon through the uniform air hole plate 207, so that the temperature control air flow uniformly acts on the upper and lower surfaces of the film.

[0042] As Figure 4 , Figure 5 and Figure 6The shown conveying belt deviation correcting device, the conveying belt deviation correcting device 7 includes two mutually parallel deviation correcting rollers 701, the roller length of the deviation correcting rollers 701 is slightly larger than the belt width of the rubber film conveying belt 22. The two deviation correcting rollers 701 are rotatably supported on a deviation correcting roller support 703, and the rubber film conveying belt 22 is installed to pass around the two deviation correcting rollers 701. The deviation correcting roller support 703 is a rectangular frame, and the deviation correcting roller support 703 is movably supported on a fixed base 705 through a deviation correcting slider 704, and the fixed base 705 is a rectangular frame structure, and the fixed base 705 is fixedly installed on the conveying support 5.

[0043] A deviation correcting driver 702 is arranged between the corresponding frame beams of the deviation correcting roller support 703 and the fixed base 705, and the deviation correcting driver 702 is an electric push rod, one end of the electric push rod is hingedly supported on the deviation correcting roller support 703, and the other end of the electric push rod is hingedly supported on the cabinet frame beam of the fixed base 705. A detection sensor 706 is fixedly installed on the fixed base 705, and the detection sensor 706 is an optical sensor for detecting the running edge position of the rubber film 13 on the rubber film conveying belt 22.

[0044] As shown in Figure 7 , 8 and Figure 9 The deviation correcting slider 704 includes two slide rod supports 7042, and the deviation correcting slide rods 7045 are fixedly installed on the two slide rod supports 7042, and the two slide rod supports 7042 are respectively located at the two ends of the deviation correcting slide rods 7045, and the slide rod supports 7042 are fixedly installed on the deviation correcting roller support 703 through a slide rod base plate 7041. A ball hinge inner ring 7046 is sleeved on the deviation correcting slide rods 7045, the ball hinge inner ring 7046 is swingably supported on a ball hinge outer ring 7047, and the ball hinge outer ring 7047 is fixedly installed on a ball hinge support 7044. The ball hinge support 7044 is fixedly installed on the fixed base 705 through a ball hinge base plate 7043, and the fixed base 705 is fixedly connected with the conveying support 5. The ball hinge inner ring 7046 is a nylon sleeve ring with an outward convex spherical surface, the ball hinge outer ring 7047 is provided with an inward concave spherical surface, the ball hinge outer ring 7047 is also made of nylon material, and the outward convex spherical surface of the ball hinge inner ring 7046 and the inward concave spherical surface of the ball hinge outer ring 7047 are on the same spherical surface.

[0045] The preferred embodiments of the above disclosed application are only used to help explain the application, and many modifications and changes can be made according to the content of the present application, and the embodiments are selected and specifically described in the present application, in order to better explain the principles and practical applications of the application, so that the persons skilled in the art can well understand and utilize the application. Based on the embodiments in the present application, all other embodiments obtained by the persons skilled in the art without creative labor are within the protection scope of the present application.

Claims

1. A high speed film casting machine comprising an extrusion die (2), and a cooling roll No. 1 (16), a cooling roll No. 2 (17) and a cooling roll No. 3 (18) rotatably supported on a roll support (10), characterized in that: The casting machine further comprises a conveying belt support (5) fixedly arranged with the roller support (10), the conveying belt support (5) rotatably supporting a first tension roller (3) and a second tension roller (19); the conveying belt support (5) is further provided with a conveying belt deviation rectifying device (7); the first tension roller (3), the second tension roller (19), the third cooling roller (18), the second cooling roller (17), the first cooling roller (16) and the conveying belt deviation rectifying device (7) are all surrounded by a rubber film conveying belt (22); the conveying belt support (5) is provided with a rubber film temperature control device (20), and the rubber film conveying belt (22) passes through the rubber film temperature control device (20); the rubber film temperature control device (20) comprises a temperature control box body (201) mounted on the conveying belt support (5), and two air uniformity hole plates (207) are fixedly arranged in the temperature control box body (201), and the rubber film conveying belt (22) passes through the middle of the two air uniformity hole plates (207) which are parallel and spaced apart. The air uniformity hole plates (207) and the top wall and the bottom wall of the temperature control box body (201) form temperature control cavities, and each temperature control cavity is divided into a plurality of temperature control unit cavities by a temperature control cavity partition plate (206); the temperature control unit cavities are all provided with an electric heater (202), a cold air pipe (203) and a blower (204); the air uniformity hole plates (207) are all provided with a plurality of through holes. The conveying belt deviation rectifying device (7) comprises two parallel deviation rectifying rollers (701), the two deviation rectifying rollers (701) are rotatably supported on a deviation rectifying roller support (703), the deviation rectifying roller support (703) is supported on a fixed base (705) through a deviation rectifying slider (704), and the fixed base (705) is mounted on the conveying belt support (5); a deviation rectifying driver (702) is arranged between the deviation rectifying roller support (703) and the fixed base (705). The deviation rectifying roller support (703) is supported on the fixed base (705) through four deviation rectifying sliders (704); the slide rod support (7042) of the deviation rectifying slider (704) is mounted on the deviation rectifying roller support (703) through a slide rod base plate (7041), and the ball hinge support (7044) of the deviation rectifying slider (704) is mounted on the fixed base (705) through a ball hinge base plate (7043); The slide rod support (7042) is provided with a deviation rectifying slide rod (7045), the deviation rectifying slide rod (7045) is sleeved with a ball hinge inner ring (7046), the ball hinge inner ring (7046) is swingably supported on a ball hinge outer ring (7047), and the ball hinge outer ring (7047) is mounted on the ball hinge support (7044).

2. The high speed film cast former of claim 1, wherein: The first cooling roller (16) and the third cooling roller (18) are respectively located on the front and back sides of the second cooling roller (17); the embossing patterns on the outer cylinder surface of the second cooling roller (17) are matched with the pattern structures on the surface of the rubber film conveying belt (22).

3. The high speed film cast former of claim 1, wherein: The rear side of the cooling roller (16) is further provided with an auxiliary cooling roller two (15) and an auxiliary cooling roller one (14), which are rotationally supported on the roller support (10).

4. The high speed film cast former of claim 1, wherein: The cold air pipe (203) is connected with one end of a cold air generating pipe (208), the other end of the cold air generating pipe (208) is connected with an air outlet of a blower (2012), and the cold air generating pipe (208) is arranged in a cold water tank (209); a circulating water inlet of the cold water tank (209) is connected with a water outlet of a cold water machine (2011); and a circulating water outlet of the cold water tank (209) is connected with a water inlet of the cold water machine (2011).

5. The high speed film cast former of claim 4, wherein: The cold air pipe (203) is connected with one end of a cold air generating pipe (208) through a cold air pipe control valve (205); the blower (204) is an axial flow fan, the blower (2012) is a centrifugal fan, and the cold water machine (2011) is a compression type cold water machine; and the cold air pipe control valve (205) is an electromagnetic cut-off valve.

6. The high speed film tape casting machine of claim 1, wherein: The fixing base (705) is provided with a detection sensor (706), which is an optical sensor; the deviation rectifying driver (702) is an electric push rod; and the ball hinge outer ring (7047) and the ball hinge inner ring (7046) are made of polyurethane or high polymer plastic.

Citation Information

Patent Citations

  • High-precision temperature-controlled thin film casting machine

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