Automobile compressor moving disc surface strengthening device

By spraying high-strength microsphere materials with a reinforced jet mechanism on the surface of the automotive compressor motor disk, micro-cold hardening is achieved, and the problems of uneven composite composite and strengthening layer fall off in the prior art are solved, surface strength is improved and process costs are reduced.

CN119614819APending Publication Date: 2025-03-14KUNSHAN YUYUAN PRECISION MASCH MFG CO LTD
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Patent Information

Application Number
CN202411938601.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-26
Publication Date
2025-03-14

AI Technical Summary

Technical Problem

The prior art has problems such as uneven composite, peeling of reinforcement layer and high process costs when improving the surface strength of automobile compressed motor disks, making it difficult to improve surface strength while ensuring microscopic uniformity.

Method used

Using a reinforced jet mechanism, through the injection seat and multiple circumferentially equipped injection chambers, high-strength and high-hardness microsphere materials are sprayed on the surface of the moving disk parts, achieving micro-cold hardening, avoiding uneven composite composite and falling off of the reinforcement layer.

Benefits of technology

It realizes efficient strengthening of the surface of compressed motor disk parts, avoids uneven composite composite and insufficient detachment of reinforcement layer. It has simple process and low cost, and is suitable for large-scale applications.

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Abstract

The invention relates to the technical field of automobile part machining, and provides an automobile compressor moving disc surface strengthening device which comprises a strengthening injection mechanism, a driving loading mechanism and a feeding supporting mechanism. One end of the injection seat is in assembly connection with the driving loading mechanism, the other end of the injection seat is in assembly connection with the feeding supporting mechanism, the feeding supporting mechanism conveys the reinforced materials into the injection bin through the injection seat under the action of feeding input pressure, and meanwhile the driving loading mechanism drives the injection seat to rotate; and the reinforced material in the spraying bin is sprayed to the surface of the workpiece loaded on the driving loading mechanism. According to the method, a uniform and compact hardened structure can be generated on the surface of the movable disc part of the compressor, the defects of non-uniform compounding and falling of a strengthening layer are overcome, and the surface of the movable disc part of the compressor is efficiently strengthened.
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Description

Technical Field

[0001] The present application relates to the technical field of automobile parts processing, and in particular to a surface strengthening device for a dynamic plate of an automobile compressor. Background Art

[0002] The moving plate in the automobile compressor is one of the core components of the scroll compressor. Its working principle is based on the relative meshing movement of the moving plate and the stationary plate. The moving plate is an eccentric gyroscopic translational involute type, interacting with the fixed involute stationary plate. Through this relative movement, the closed volume is continuously changed to achieve the purpose of compressing the gas. This continuous compression process makes the scroll compressor widely used in air conditioning, refrigeration, general gas compression, automobile engine superchargers and vacuum pumps.

[0003] The rotor plate is subjected to repeated stretching, compression and friction during the operation of the compressor, which can lead to thermal fatigue and surface loss. Therefore, the surface strength of the rotor plate is directly related to its wear resistance, thermal fatigue resistance and service life. Especially in high-speed automobile air-conditioning compressors, the surface strength of the rotor plate can effectively reduce vibration, reduce noise, and improve the efficiency and life of the compressor.

[0004] In the prior art, the surface strength of the moving disk is usually improved by surface composite method, such as adding different contents of ceramic strengthening phases through laser cladding technology to prepare medium entropy alloy Ni-Co-Cr composite coating to improve wear resistance, toughness and thermal fatigue resistance. In practical applications, the surface composite strengthening method has the following shortcomings: 1. Due to different phase compositions, there is inevitably a microscopic bonding interface between the composite strengthening layer and the matrix. Under repeated tension, compression and friction, the composite strengthening layer and the matrix will experience microscopic interface tearing and displacement, resulting in the shedding of the composite strengthening layer; 2. It is difficult to achieve microscopic uniform distribution of the strengthening phase, and the inevitable local clusters and segregation will lead to obvious hardness differences in the microstructure. Although the overall surface strength is improved in the short term, the complex and changeable service process will lead to uncontrollable surface strength deterioration due to local differences in the microstructure; 3. The requirements for process and equipment precision are high, the manufacturing cost is high, and the process cycle is long, which limits its application in large-scale production.

[0005] Therefore, how to improve the surface strength of the dynamic plate of automobile compressors while ensuring the micro-uniformity of surface strength, improve process efficiency and reduce process costs remains an important research direction in this field. Summary of the invention

[0006] In view of this, in order to overcome the deficiencies of the prior art, the present application aims to provide a surface strengthening device for a dynamic disc of an automobile compressor.

[0007] The present application provides a surface strengthening device for a dynamic plate of an automobile compressor, the device comprising a strengthening spraying mechanism, a driving loading mechanism and a feeding support mechanism, the strengthening spraying mechanism comprising a spraying seat and a plurality of spraying bins circumferentially assembled on the side of the spraying seat, one end of the spraying seat being assembled and connected to the driving loading mechanism, and the other end of the spraying seat being assembled and connected to the feeding support mechanism, the feeding support mechanism transmitting the strengthening material to the spraying bin through the spraying seat under the action of the feeding input pressure, and at the same time driving the loading mechanism to drive the spraying seat to rotate, so as to spray the strengthening material in the spraying bin onto the surface of a workpiece loaded on the driving loading mechanism.

[0008] Optionally, in the surface strengthening device for the dynamic plate of an automobile compressor of the present application, the injection seat is composed of an injection seat body and a plurality of injection bin connectors which are circumferentially distributed at one end of the injection seat body and are integrally connected to the injection seat body, one end of the injection seat body is coaxially arranged with a bearing hole and a material conveying assembly hole which are interconnected from the outside to the inside, a material conveying curve is arranged in each injection bin connector, one end of the material conveying curve passes through the outer end of the injection bin connector, and the other end of the material conveying curve is connected to the material conveying assembly hole through a material conveying straight channel in a one-to-one correspondence, and the inner diameter of the material conveying straight channel is smaller than the inner diameter of the material conveying curve; an annular injection bin loading cavity is arranged at the outer end of the injection bin connector, a plurality of loading positioning protrusions are circumferentially arranged on the bottom of the injection bin loading cavity, and a plurality of first fastening holes are circumferentially arranged on the outside of the injection bin loading cavity and are connected to the injection bin loading cavity; a driving assembly hole is arranged at the other end of the injection seat body, a plurality of positioning grooves are arranged at the bottom of the driving assembly hole, and a plurality of driving protrusions are circumferentially distributed on the side wall of the driving assembly hole.

[0009] Optionally, in the automobile compressor dynamic plate surface strengthening device of the present application, the injection bin is composed of a straight bin portion, a first curved bin portion and a second curved bin portion which are integrally connected. The inner diameter of the straight bin portion is equal to the inner diameter of the material conveying curve arranged in the injection seat. The inner diameter of the first curved bin portion increases successively from the straight bin portion to the second curved bin portion, and the inner diameter of the second curved bin portion decreases successively from the direction away from the straight bin portion. A plurality of injection holes are arranged on the bin wall on one side of the injection bin, and the plurality of injection holes are arranged in the connecting transition area between the first curved bin portion and the second curved bin portion.

[0010] Optionally, in the surface strengthening device for the automobile compressor dynamic plate of the present application, a loading protrusion is integrally provided at the end of the linear bin portion of the injection bin, and the loading protrusion matches the annular injection bin loading cavity provided at the outer end of the injection bin connecting body, and a plurality of loading positioning holes are provided on the circumference of the end of the loading protrusion, and the loading positioning holes match the loading positioning protrusion provided at the bottom of the injection bin loading cavity, and a plurality of non-through second fastening holes are provided on the circumference of the side wall of the loading protrusion, and the second fastening holes match the first fastening holes on the outside of the injection bin loading cavity.

[0011] Optionally, in the automobile compressor dynamic plate surface strengthening device of the present application, the driving loading mechanism includes a driving side support, a driving shaft, a driving side bearing and a loading bracket. The driving shaft is rotatably fixed on the driving side support through a driving side bearing installed on the inner side of the driving side support. The loading bracket is coaxially sleeved on the outer side of the driving shaft and fixed through the driving side support.

[0012] Optionally, in the automobile compressor dynamic plate surface strengthening device of the present application, a first support hole is set on the upper part of the driving side support, the driving side bearing is coaxially assembled on the inner side of one end of the first support hole, and a plurality of radial positioning grooves are set on the circumference of the inner wall of the other end of the first support hole.

[0013] Optionally, in the surface strengthening device for the automobile compressor dynamic plate of the present application, the driving shaft includes a driving shaft section, a connecting section and a driving fixed section that are integrally connected, the driving fixed section matches the driving assembly hole set at the end of the injection seat, a plurality of driving positioning protrusions are set on the end circumference of the driving fixed section, and the driving positioning protrusions match the positioning grooves set at the bottom of the driving assembly hole of the injection seat, and a plurality of driving grooves are set on the side circumference of the driving fixed section, and the driving grooves match the driving protrusions on the side walls of the driving assembly hole of the injection seat.

[0014] Optionally, in the automobile compressor dynamic plate surface strengthening device of the present application, the loading bracket includes a bracket connecting end and a bracket loading end that are integrally connected, and an axial positioning protrusion arranged on the outside of the bracket loading end, the bracket connecting end matches the first support hole of the driving side support, and a plurality of radial positioning protrusions are integrally connected and circumferentially arranged on the outside of the bracket connecting end, and the radial positioning protrusion matches the radial positioning groove on the inner wall of the first support hole.

[0015] Optionally, in the automobile compressor dynamic plate surface strengthening device of the present application, the feed support mechanism includes a feed side support, a feed support shaft and a feed side bearing, one end of the feed support shaft is coaxially arranged in the bearing hole of the injection seat, the feed side bearing is arranged in the gap between the feed support shaft and the bearing hole, and the other end of the feed support shaft is fixedly assembled on the feed side support.

[0016] Optionally, in the surface strengthening device for the automobile compressor dynamic plate of the present application, a second support hole is arranged on the upper part of the feed side support, and a plurality of non-through limit grooves are circumferentially arranged on the outer side of the second support hole. The feed support shaft includes a support shaft body section, a bearing assembly section and a material conveying assembly section which are integrally connected. The bearing assembly section matches the feed side bearing, and the material conveying assembly section matches the material conveying assembly hole of the injection seat. A plurality of material conveying channels are arranged on the inner side of the feed support shaft, and the material conveying channels match the material conveying straight channels of the injection seat. An annular axial limit protrusion is integrally arranged on the outer side of the support shaft body section, and a plurality of radial limit protrusions are integrally arranged on one end of the axial limit protrusion, and the limit protrusion matches the limit groove on the feed side support.

[0017] The surface strengthening device for the automobile compressor rotor plate of the present application has the following beneficial technical effects: 1. By spraying high-strength and high-hardness microsphere materials on the surface of the compressor moving disk part D, the surface of the compressor moving disk part undergoes microscopic cold hardening, that is, the surface of the matrix itself produces a uniform and dense hardened structure. Since there is no introduction and compounding of the reinforcing phase, the shortcomings of uneven compounding and shedding of the strengthening layer are avoided, and the surface of the compressor moving disk part is efficiently strengthened; 2. By adjusting the position of the spray holes and setting up a series of spray chambers, efficient strengthening of the entire area of ​​the workpiece can be achieved; 3. The strengthening effect can be precisely adjusted and controlled by adjusting the aperture of the injection hole and the particle size of the strengthening material; the injection speed of the strengthening material in the injection bin can be adjusted by adjusting the speed of the driving shaft to precisely adjust and control the strengthening effect; 4. Simple structure, easy to assemble and maintain, efficient process, low cost, suitable for large-scale application. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0019] Figure 1 This is a structural example diagram of a surface strengthening device for a dynamic plate of an automobile compressor according to an embodiment of the present application; Figure 2 This is a cross-sectional structural example diagram of a surface strengthening device for a dynamic plate of an automobile compressor according to an embodiment of the present application; Figure 3 This is a structural example diagram of an injection seat of a surface strengthening device for a dynamic plate of an automobile compressor according to an embodiment of the application; Figure 4 This is a cross-sectional structural example diagram of an injection seat of a surface strengthening device for a dynamic plate of an automobile compressor according to an embodiment of the present application; Figure 5 This is an exemplary diagram of the partial structure of the injection seat of the surface strengthening device for the dynamic plate of the automobile compressor according to the embodiment of the present application; Figure 6 Another structural example diagram of the injection seat of the surface strengthening device for the dynamic plate of the automobile compressor according to the embodiment of the present application; Figure 7 This is an exemplary cross-sectional structural diagram of a spray chamber of a surface strengthening device for a dynamic plate of an automobile compressor according to an embodiment of the present application; Figure 8This is an exemplary diagram of the partial structure of the injection chamber of the surface strengthening device for the dynamic plate of the automobile compressor according to the embodiment of the present application; Fig. 9 This is a cross-sectional structural example diagram of a driving side support of a surface strengthening device for a dynamic plate of an automobile compressor according to an embodiment of the present application; Fig.10 This is a structural example diagram of a drive shaft of a surface strengthening device for a dynamic plate of an automobile compressor according to an embodiment of the present application; Fig.11 This is a structural example diagram of a loading bracket of a surface strengthening device for a dynamic plate of an automobile compressor according to an embodiment of the present application; Fig.12 This is a cross-sectional structural example diagram of a feed side support of a surface strengthening device for a dynamic plate of an automobile compressor according to an embodiment of the present application; Fig.13 This is a structural example diagram of a feed support shaft of a surface strengthening device for a dynamic plate of an automobile compressor according to an embodiment of the present application; Fig.14 This is an example diagram of the application principle of the surface strengthening device for the dynamic plate of an automobile compressor according to an embodiment of the present application; In the figure, A-reinforced injection mechanism, B-driving loading mechanism, C-feeding support mechanism, A1-injection seat, A2-injection bin, A101-injection seat body, A102-injection bin connector, A103-bearing hole, A104-material conveying assembly hole, A105-material conveying straight channel, A106-material conveying curved channel, A107-injection bin loading cavity, A108-loading positioning protrusion, A109-first fastening hole, A110-driving assembly hole, A111-positioning groove, A112-driving protrusion, A201-straight bin, A202-first curved bin, A203-second curved bin, A204-injection hole, A205-loading protrusion, A206-loading positioning hole, A207-second fastening hole, B1-driving side support, B2-driving shaft, B3-driving side bearing, B4-loading bracket, B101-first support hole, B102-radial positioning groove, B103-third fastening hole, B201-drive shaft section, B202-connecting section, B203-drive fixing section, B204-drive positioning protrusion, B205-drive groove, B401-bracket connecting end, B402-bracket loading end, B403-axial positioning protrusion, B404-radial positioning protrusion, C1-feeding side support, C2-feeding support shaft, C3-feeding side bearing, C101-second support hole, C102-limiting groove, C103-fourth fastening hole, C201-support shaft body section, C202-bearing assembly section, C203-material conveying assembly section, C204-material conveying channel, C205-axial limiting protrusion, C206-radial limiting protrusion, D-compressor moving plate parts. DETAILED DESCRIPTION

[0020] The embodiments of the present application are described in detail below with reference to the accompanying drawings.

[0021] It should be noted that the following embodiments and features in the embodiments may be combined with each other in the absence of conflict; and, based on the embodiments in the present disclosure, all other embodiments obtained by ordinary technicians in the field without making any creative work are within the scope of protection of the present disclosure.

[0022] It should be noted that various aspects of the embodiments within the scope of the appended claims are described below. It should be apparent that the aspects described herein may be embodied in a wide variety of forms, and any specific structure and / or function described herein is merely illustrative. Based on the present disclosure, it should be understood by those skilled in the art that an aspect described herein may be implemented independently of any other aspect, and two or more of these aspects may be combined in various ways. For example, any number of aspects described herein may be used to implement the device and / or practice the method. In addition, other structures and / or functionalities other than one or more of the aspects described herein may be used to implement this device and / or practice this method.

[0023] Figure 1 This is a structural example diagram of a surface strengthening device for a dynamic plate of an automobile compressor according to an embodiment of the present application. Figure 2 This is an example diagram of the cross-sectional structure of a surface strengthening device for a dynamic plate of an automobile compressor according to an embodiment of the present application.

[0024] like Figure 1 and Figure 2 As shown, the surface strengthening device of the automobile compressor dynamic plate of this embodiment includes: a strengthening injection mechanism A, a driving loading mechanism B and a feeding support mechanism C. The strengthening injection mechanism A includes an injection seat A1 and a plurality of injection chambers A2 circumferentially assembled on the side of the injection seat A1. One end of the injection seat A1 is assembled and connected with the driving loading mechanism B, and the other end of the injection seat A1 is assembled and connected with the feeding support mechanism C. The driving loading mechanism includes a driving side support B1, a driving shaft B2, a driving side bearing B3 and a loading support B4. The driving shaft B2 is rotatably fixed on the driving side support B1 through the driving side bearing B3 installed on the inner side of the driving side support B1. The loading support B4 is coaxially sleeved on the outer side of the driving shaft B2 and fixed through the driving side support B1. The feeding support mechanism includes a feeding side support C1, a feeding support shaft C2 and a feeding side bearing C3. One end of the feeding support shaft C2 is coaxially arranged in the bearing hole A103 of the injection seat A1. The feeding side bearing C3 is arranged in the gap between the feeding support shaft C2 and the bearing hole A103. The other end of the feeding support shaft C2 is fixedly assembled on the feeding side support C1.

[0025] Figure 3This is a structural example diagram of an injection seat of a surface strengthening device for a dynamic plate of an automobile compressor according to an embodiment of the application. Figure 4 This is a cross-sectional structural example diagram of an injection seat of a surface strengthening device for a dynamic disc of an automobile compressor according to an embodiment of the present application. Figure 5 This is a partial structural example diagram of an injection seat of a surface strengthening device for a dynamic plate of an automobile compressor according to an embodiment of the present application. Figure 6 This is another structural example diagram of the injection seat of the surface strengthening device for the automobile compressor rotor according to the embodiment of the present application. Figures 1 to 6 As shown, the injection seat A1 of this embodiment is composed of an injection seat body A101 and a plurality of injection bin connectors A102 which are circumferentially distributed at one end of the injection seat body A101 and integrally connected to the injection seat body A101. One end of the injection seat body A101 is coaxially arranged from outside to inside with a bearing hole A103 and a material conveying assembly hole A104 which are interconnected. A material conveying curve A106 is arranged in each injection bin connector A102. One end of the material conveying curve A106 passes through the outer end portion of the injection bin connector A102, and the other end of the material conveying curve A106 is connected to the material conveying assembly hole A104 through the material conveying straight channel A105 in a one-to-one manner. It should be noted that in this embodiment, in order to avoid blockage of material conveying, the inner diameter of the material conveying straight channel A105 is smaller than the inner diameter of the material conveying curve A106.

[0026] As an optional example, in this embodiment, the outer end of the spray bin connector A102 is provided with an annular spray bin loading cavity A107, and the bottom circumference of the spray bin loading cavity A107 is provided with a plurality of loading positioning protrusions A108. In practical applications, the loading positioning protrusions A108 can be cylindrical, or can be other shapes such as square columns, and this embodiment does not limit this. A plurality of first fastening holes A109 are circumferentially provided on the outside of the spray bin loading cavity A107 and are connected to the spray bin loading cavity A107. For example, the first fastening holes A109 are provided above and on both sides of the spray bin loading cavity A107.

[0027] As an optional example, in this embodiment, a drive assembly hole A110 is provided at the other end of the injection seat body A101, a plurality of positioning grooves A111 are provided at the bottom of the drive assembly hole A110, and a plurality of drive protrusions A112 are distributed circumferentially on the side wall of the drive assembly hole A110. For example, the positioning groove A111 is fan-shaped, and can also be circular, square or other shapes, which are not limited in this embodiment. The drive protrusion A112 is rectangular or circular, and can also be elliptical or other shapes, which are not limited in this embodiment.

[0028] Figure 7 FIG. 4 is a cross-sectional structural example diagram of the injection chamber of the surface strengthening device for the dynamic plate of the automobile compressor according to the embodiment of the present application, as shown in FIG. Figures 1 to 7As shown, the spray bin A2 of this embodiment is a rotating body with one end open. As an optional example, the spray bin A2 of this embodiment is composed of a straight bin portion A201, a first curved bin portion A202 and a second curved bin portion A203 which are connected in one piece. The inner diameter of the straight bin portion A201 is equal to the inner diameter of the material conveying curved path A106 set in the spray seat A1; the inner diameter of the first curved bin portion A202 increases from the straight bin portion A201 to the second curved bin portion A203, and the inner diameter of the second curved bin portion A203 decreases from the direction away from the straight bin portion A201. A plurality of spray holes A204 are set on the bin wall on one side of the spray bin A2. In actual applications, a plurality of spray holes A204 are set in the connection transition area between the first curved bin portion A202 and the second curved bin portion A203 in this embodiment.

[0029] In practical applications, the coverage of the workpiece strengthening area can be achieved by adjusting the position of the injection hole A204, that is, a series of injection bins A2 are set, and the injection bins A2 in this series have injection holes A204 set at different positions. During processing, the entire area of ​​the workpiece is strengthened by replacing the injection bins A2 with different injection hole position numbers in the series. For example, in practical applications, when strengthening the inner area of ​​the workpiece, the position of the injection hole A204 of the injection bin A2 used can be set on the first curved bin part A202, and when strengthening the outer area of ​​the workpiece, the position of the injection hole A204 of the injection bin A2 used can be set on the second curved bin part A203. It should be noted that in practical applications, the injection bin A2 can be pre-transported and loaded with strengthening materials, so as to achieve efficient injection output of strengthening materials in the injection bin A2. In practical applications, the strengthening effect can also be adjusted and controlled by adjusting the aperture of the injection hole A204 and the particle size of the strengthening material.

[0030] Figure 8 FIG. 1 is a diagram showing a partial structure of a spray chamber of a surface strengthening device for a moving plate of an automobile compressor according to an embodiment of the present application. Figure 8 As shown, in this embodiment, a loading protrusion A205 is integrally provided at the end of the linear bin portion A201 of the injection bin A2, and the loading protrusion A205 matches the annular injection bin loading cavity A107 provided at the outer end of the injection bin connector A102, and a plurality of loading positioning holes A206 are provided on the circumference of the end of the loading protrusion A205, and the loading positioning holes A206 match the loading positioning protrusion A108 provided at the bottom of the injection bin loading cavity A107, and a plurality of non-through second fastening holes A207 are provided on the circumference of the side wall of the loading protrusion A205, and the second fastening holes A207 match the first fastening holes A109 on the outer side of the injection bin loading cavity A107.

[0031] Fig. 9FIG. 1 is a cross-sectional structural example diagram of a driving side support of a surface strengthening device for a dynamic plate of an automobile compressor according to an embodiment of the present application, as shown in FIG. Fig. 9 As shown, in this embodiment, a first support hole B101 is provided on the upper part of the driving side support B1, and the driving side bearing B3 is coaxially assembled on the inner side of one end of the first support hole B101. A plurality of radial positioning grooves B102 are arranged on the circumference of the inner wall of the other end of the first support hole B101. For example, the radial positioning grooves B102 are rectangular or circular, and can also be elliptical or other shapes, which are not limited in this embodiment. In practical applications, a third fastening hole B103 is symmetrically arranged at the bottom of the driving side support B1, and the third fastening hole B103 is used to fix the driving side support B1 on the operating platform or the fixed bracket.

[0032] Fig.10 FIG. 1 is a structural example diagram of a drive shaft of a surface strengthening device for a dynamic plate of an automobile compressor according to an embodiment of the present application, as shown in FIG. Fig.10 As shown, the driving shaft B2 of this embodiment includes a driving shaft section B201, a connecting section B202 and a driving fixed section B203 which are integrally connected. The driving fixed section B203 matches the driving assembly hole A110 set at the end of the injection seat A1. A plurality of driving positioning protrusions B204 are set on the end circumference of the driving fixed section B203. The driving positioning protrusions B204 match the positioning grooves A111 set at the bottom of the driving assembly hole A110 of the injection seat A1. A plurality of driving grooves B205 are set on the side circumference of the driving fixed section B203. The driving grooves B205 match the driving protrusions A112 on the side walls of the driving assembly hole A110 of the injection seat A1.

[0033] Fig.11 FIG. 1 is a structural example diagram of a loading bracket of a surface strengthening device for a dynamic plate of an automobile compressor according to an embodiment of the present application, as shown in FIG. Fig.11 As shown, in this embodiment, the loading bracket B4 includes a bracket connection end B401 and a bracket loading end B402 which are connected in one piece, and an axial positioning protrusion B403 arranged on the outside of the bracket loading end B402, the bracket connection end B401 matches the first support hole B101 of the driving side support B1, and a plurality of radial positioning protrusions B404 are arranged on the outside of the bracket connection end B401 in an integral manner, and the radial positioning protrusions B404 match the radial positioning grooves B102 on the inner wall of the first support hole B101. In practical applications, the axial positioning protrusions B403 axially position the workpiece loaded on the loading bracket B4. The radial positioning protrusions B404 are used to radially position the loading bracket B4.

[0034] In this embodiment, the injection speed of the strengthening material in the injection chamber A2 can be adjusted by adjusting the rotation speed of the driving shaft B2, thereby adjusting and controlling the strengthening effect.

[0035] Fig.12FIG. 1 is a cross-sectional structural example diagram of a feed side support of a surface strengthening device for a dynamic plate of an automobile compressor according to an embodiment of the present application, as shown in FIG. Fig.12 As shown, in this embodiment, a second support hole C101 is provided on the upper part of the feed side support C1, and a plurality of non-through limiting grooves C102 are circumferentially provided on the outer side of the second support hole C101. In practical applications, fourth fastening holes C103 are symmetrically provided on the bottom of the feed side support C1, and the fourth fastening holes C103 are used to fix the feed side support C1 on the operating platform or the fixed bracket.

[0036] Fig.13 FIG. 1 is a structural example diagram of a feed support shaft of a surface strengthening device for a dynamic plate of an automobile compressor according to an embodiment of the present application, as shown in FIG. Fig.13 As shown, in this embodiment, the feed support shaft C2 includes an integrally connected support shaft body section C201, a bearing assembly section C202 and a material conveying assembly section C203, the bearing assembly section C202 matches the feed side bearing C3, the material conveying assembly section C203 matches the material conveying assembly hole A104 of the injection seat A1, and a plurality of material conveying channels C204 are arranged on the inner side of the feed support shaft C2, and the material conveying channels C204 match the material conveying straight channel A105 of the injection seat A1. In this embodiment, an annular axial limiting protrusion C205 is integrally arranged on the outer side of the support shaft body section C201, and a plurality of radial limiting protrusions C206 are integrally arranged on one end of the axial limiting protrusion C205, and the limiting protrusion C206 matches the limiting groove C102 on the feed side support seat C1.

[0037] Fig.14 FIG. 1 is an example diagram of the application principle of the surface strengthening device for the automobile compressor rotor plate according to an embodiment of the present application, as shown in FIG. Fig.14 As shown, the application principle of the surface strengthening device for the automobile compressor rotor plate of this embodiment is as follows: Under the action of the feed input pressure, the feed support mechanism C transfers the strengthening material to the injection bin A2 through the injection seat A1, and at the same time drives the loading mechanism B to drive the injection seat A1 to rotate at a high speed, and sprays the strengthening material in the injection bin A2 onto the surface of the compressor moving disc part D loaded on the driving loading mechanism B, so as to strengthen the surface of the compressor moving disc part D. It should be noted that the strengthening material of the present application is a microsphere material, such as an alloy sphere or a ceramic sphere, whose strength and hardness are higher than those of the compressor moving disc part D. By spraying the high-strength and high-hardness microsphere material on the surface of the compressor moving disc part D, the surface of the compressor moving disc part D is microscopically cold-worked and hardened, that is, the surface of the matrix itself produces a uniform and dense hardened structure. Since there is no introduction and compounding of the reinforcing phase, the shortcomings of uneven compounding and shedding of the strengthening layer are avoided, and the surface of the compressor moving disc part D is efficiently strengthened.

[0038] In practical applications, the surface strengthening device for the automobile compressor rotor plate of this embodiment has the following beneficial technical effects: 1. By spraying high-strength and high-hardness microsphere materials on the surface of the compressor moving disk part D, the surface of the compressor moving disk part D undergoes microscopic cold hardening, that is, the surface of the matrix itself produces a uniform and dense hardened structure. Since there is no introduction and compounding of the reinforcing phase, the shortcomings of uneven compounding and shedding of the strengthening layer are avoided, and the surface of the compressor moving disk part D is efficiently strengthened; 2. A series of spray chambers are set by adjusting the position of the spray hole A204 to achieve efficient strengthening of the entire area of ​​the workpiece; 3. By adjusting the aperture of the injection hole A204 and the particle size of the strengthening material, the strengthening effect can be precisely adjusted and controlled; by adjusting the rotation speed of the driving shaft B2, the injection speed of the strengthening material in the injection chamber A2 can be adjusted and the strengthening effect can be precisely adjusted and controlled; 4. Simple structure, easy to assemble and maintain, efficient process, low cost, suitable for large-scale application.

[0039] The above is only a specific implementation of the present application, but the protection scope of the present application is not limited thereto. Any changes or substitutions that can be easily thought of by a person skilled in the art within the technical scope disclosed in the present application should be included in the protection scope of the present application. Therefore, the protection scope of the present application shall be based on the protection scope of the claims.

Claims

1. A surface strengthening device for a moving plate of an automobile compressor, characterized in that: The device includes a reinforcement spraying mechanism, a driving loading mechanism and a feeding support mechanism. The reinforcement spraying mechanism includes a spraying seat and a plurality of spraying bins circumferentially assembled on the side of the spraying seat. One end of the spraying seat is assembled and connected to the driving loading mechanism, and the other end of the spraying seat is assembled and connected to the feeding support mechanism. Under the action of the feeding input pressure, the feeding support mechanism transmits the reinforcement material to the spraying bin through the spraying seat, and at the same time drives the loading mechanism to drive the spraying seat to rotate, so as to spray the reinforcement material in the spraying bin onto the surface of the workpiece loaded on the driving loading mechanism.

2. The surface strengthening device for the automobile compressor rotor plate according to claim 1, characterized in that: The injection seat is composed of an injection seat body and a plurality of injection bin connectors which are circumferentially distributed at one end of the injection seat body and are integrally connected to the injection seat body. One end of the injection seat body is coaxially arranged with a bearing hole and a material conveying assembly hole which are interconnected from the outside to the inside. A material conveying curved channel is arranged in each injection bin connector. One end of the material conveying curved channel passes through the outer end of the injection bin connector. The other end of the material conveying curved channel is connected to the material conveying assembly hole through a material conveying straight channel in a one-to-one correspondence. The inner diameter of the material conveying straight channel is smaller than the inner diameter of the material conveying curved channel. An annular injection bin loading cavity is arranged at the outer end of the injection bin connector, a plurality of loading positioning protrusions are arranged circumferentially on the bottom of the injection bin loading cavity, a plurality of first fastening holes are arranged circumferentially on the outside of the injection bin loading cavity and are connected with the injection bin loading cavity; a driving assembly hole is arranged at the other end of the injection seat body, a plurality of positioning grooves are arranged at the bottom of the driving assembly hole, and a plurality of driving protrusions are distributed circumferentially on the side wall of the driving assembly hole.

3. The surface strengthening device for the automobile compressor rotor plate according to claim 2, characterized in that: The injection bin is composed of a straight bin portion, a first curved bin portion and a second curved bin portion which are integrally connected. The inner diameter of the straight bin portion is equal to the inner diameter of the material conveying curve arranged in the injection seat. The inner diameter of the first curved bin portion increases from the straight bin portion to the second curved bin portion, and the inner diameter of the second curved bin portion decreases from the direction away from the straight bin portion. A plurality of injection holes are arranged on the bin wall on one side of the injection bin, and the plurality of injection holes are arranged in the connecting transition area between the first curved bin portion and the second curved bin portion.

4. The surface strengthening device for the automobile compressor rotor plate according to claim 3, characterized in that: A loading protrusion is integrally provided at the end of the linear bin portion of the spray bin, and the loading protrusion matches the annular spray bin loading cavity provided at the outer end of the spray bin connecting body, and a plurality of loading positioning holes are provided on the circumference of the end of the loading protrusion, and the loading positioning holes match the loading positioning protrusion provided at the bottom of the spray bin loading cavity, and a plurality of non-through second fastening holes are provided on the circumference of the side wall of the loading protrusion, and the second fastening holes match the first fastening holes on the outside of the spray bin loading cavity.

5. The surface strengthening device for the automobile compressor rotor plate according to claim 4, characterized in that: The driving loading mechanism includes a driving side support, a driving shaft, a driving side bearing and a loading bracket. The driving shaft is rotatably fixed on the driving side support through a driving side bearing installed on the inner side of the driving side support. The loading bracket is coaxially sleeved on the outer side of the driving shaft and fixed through the driving side support.

6. The surface strengthening device for the automobile compressor rotor plate according to claim 5, characterized in that: A first support hole is arranged on the upper part of the driving side support, and the driving side bearing is coaxially assembled on the inner side of one end of the first support hole. A plurality of radial positioning grooves are arranged on the circumference of the inner wall of the other end of the first support hole.

7. The surface strengthening device for the automobile compressor rotor plate according to claim 6, characterized in that: The driving shaft includes a driving shaft section, a connecting section and a driving fixed section which are integrally connected. The driving fixed section matches the driving assembly hole set at the end of the injection seat. A plurality of driving positioning protrusions are set on the end circumference of the driving fixed section. The driving positioning protrusions match the positioning grooves set at the bottom of the driving assembly hole of the injection seat. A plurality of driving grooves are set on the side circumference of the driving fixed section. The driving grooves match the driving protrusions on the side walls of the driving assembly hole of the injection seat.

8. The surface strengthening device for the automobile compressor rotor plate according to claim 7, characterized in that: The loading bracket includes an integrally connected bracket connecting end and a bracket loading end, and an axial positioning protrusion arranged on the outside of the bracket loading end. The bracket connecting end matches the first support hole of the driving side support. A plurality of radial positioning protrusions are integrally connected and circumferentially arranged on the outside of the bracket connecting end. The radial positioning protrusions match the radial positioning grooves on the inner wall of the first support hole.

9. The surface strengthening device for the automobile compressor rotor plate according to claim 8, characterized in that: The feed support mechanism includes a feed side support, a feed support shaft and a feed side bearing. One end of the feed support shaft is coaxially arranged in the bearing hole of the injection seat, the feed side bearing is arranged in the gap between the feed support shaft and the bearing hole, and the other end of the feed support shaft is fixedly assembled on the feed side support.

10. The surface strengthening device for the rotor plate of an automobile compressor according to claim 9, characterized in that: A second support hole is arranged on the upper part of the feed side support, and a plurality of non-through limit grooves are circumferentially arranged on the outer side of the second support hole. The feed support shaft comprises an integrally connected support shaft body section, a bearing assembly section and a material conveying assembly section, the bearing assembly section matches the feed side bearing, the material conveying assembly section matches the material conveying assembly hole of the injection seat, a plurality of material conveying channels are arranged on the inner side of the feed support shaft, and the material conveying channels match the material conveying straight channels of the injection seat, an annular axial limit protrusion is integrally arranged on the outer side of the support shaft body section, a plurality of radial limit protrusions are integrally arranged on one end of the axial limit protrusion, and the limit protrusion matches the limit groove on the feed side support.