Novel aluminum alloy conductor preparation device and preparation method thereof

By designing a new aluminum alloy conductor preparation device, using rotating refining cylinders and automated top covers and other components, the problem of gas and inclusions in liquid aluminum after alloying is solved, uniform mixing of liquid aluminum and alloy and automatic removal of scum is achieved, and the purity and performance of aluminum alloy conductors are improved.

CN119614914APending Publication Date: 2025-03-14YANGZHOU RUNPU ELECTRIC MFG CO LTD
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Patent Information

Application Number
CN202411615833.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-13
Publication Date
2025-03-14

AI Technical Summary

Technical Problem

During the preparation of existing aluminum alloy conductors, gases and inclusions exist after the alloying process of aluminum liquid, which affects the purity and performance. The refining agent treatment efficiency is low, the mixing of aluminum liquid and alloy is uneven, and the scum needs to be removed manually, which is time-consuming and labor-intensive.

Method used

A new aluminum alloy conductor preparation device is designed, including a bottom heater, a motor body, a transmission main rod, a refining cylinder and a top cover. The rotating refining cylinder is used to quickly mix the aluminum liquid and the refining agent. The motor body is used to drive the transmission main rod to rotate and drive the top connecting plate and a transmission tooth ring to achieve uniform mixing of aluminum liquid and gas removal, and the automatic removal of slag through the automated top cover and bottom electric push rod.

Benefits of technology

The mixing efficiency of refining agent and aluminum liquid is improved, ensuring uniform mixing of alloy and aluminum liquid is reduced, the presence of gases and inclusions is reduced, the demand for manual operation is reduced, the purity and performance of aluminum alloy conductors are improved, and the production efficiency and finished product quality is improved.

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Abstract

The invention relates to the technical field of aluminum alloy conductors, and discloses a novel aluminum alloy conductor preparation device and a preparation method thereof.The novel aluminum alloy conductor preparation device comprises a bottom supporting table, the top of the bottom supporting table is fixedly connected with a bottom heating machine, one side of the bottom supporting table is fixedly connected with a supporting side frame, and the top of the bottom supporting table is fixedly connected with a bottom electric push rod; the output end of the bottom electric push rod is fixedly connected with a connecting table; internal liquid is driven to be rapidly mixed through the rapidly rotating refining cylinder, so that the mixing efficiency of a refining agent is improved, meanwhile, the mixing effect of alloy and molten aluminum is improved, and the preparation effect of an aluminum alloy conductor is improved; different transmission parts can be conveniently driven to work through the portable adjusting top connecting disc, the portability of molten aluminum preparation is improved, and manual repeated operation is not needed; and the bottom filter screen which is automatically moved out can bring out particulate matters such as scum in the molten aluminum, so that an operator does not need to repeatedly use tools, the workload of the operator is reduced, and the deslagging efficiency is improved.
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Description

Technical Field

[0001] The invention belongs to the technical field of aluminum alloy conductors, and specifically relates to a novel aluminum alloy conductor preparation device and a preparation method thereof. Background Art

[0002] Aluminum alloy conductor is an electrical conductor material with excellent electrical conductivity and mechanical properties, which is made by melting and alloying aluminum substrate with other alloying elements. Aluminum alloy conductor is an electrical conductor material mixed with aluminum and other alloying elements. It has the advantages of good conductivity, light weight, strong heat resistance, high strength and non-corrosion.

[0003] In the prior art, the authorization publication number "CN117625914A" discloses "a high-performance aluminum alloy conductor production device and preparation process"; including a support frame, an annealing box is arranged above the support frame, an air supply device is arranged on the periphery of the annealing box, a cleaning device, a guiding device, an annealing device and an output device are arranged in sequence in the annealing box along the travel direction of the aluminum alloy conductor, the cleaning device includes a cleaning box, one side of the cleaning box is provided with an adjustment mechanism for adjusting the position of the cleaning roller, the annealing device includes an annealing hood, three sandwich plates are arranged side by side in the annealing hood, three groups of mounting frames are arranged side by side on the periphery of the annealing hood, and an electric heating tube is arranged in the mounting frame. The present invention has a reasonable design, a simple structure, and integrates cleaning, guiding, annealing and conveying functions, effectively adapts to workpieces of different specifications to complete the production and processing process, ensures the annealing effect of the aluminum conductor, ensures the molding quality, and meets the use requirements.

[0004] The above-mentioned "a high-performance aluminum alloy conductor production device and preparation process" still has some shortcomings. For example, after the alloying treatment, the existing aluminum liquid will have gas and inclusions inside, which will affect the purity and performance of the aluminum alloy. The existing refining agent treatment efficiency is low, and the aluminum liquid is often simply stirred in the process of adding the alloy, and the aluminum liquid cannot be evenly mixed, which is inefficient. At the same time, after the refining is completed, it is necessary to manually use a slag removal tool to remove the floating impurities, which is time-consuming and laborious.

[0005] To this end, a new aluminum alloy conductor preparation device and preparation method are proposed to solve the above-mentioned problems. Summary of the invention

[0006] In view of the above situation, in order to overcome the defects of the prior art, the present invention provides a novel aluminum alloy conductor preparation device and a preparation method thereof, which effectively solves the problem that in the preparation process of aluminum alloy conductors on the market, after the aluminum liquid is alloyed, there will be gas and inclusions inside, which will affect the purity and performance of the aluminum alloy, the existing refining agent treatment efficiency is low, and the process of adding the aluminum liquid to the alloy is often simple stirring, and the aluminum liquid cannot be evenly mixed.

[0007] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a novel aluminum alloy conductor preparation device, comprising a bottom support platform, the top of the bottom support platform is fixedly connected to a bottom heating machine, one side of the bottom support platform is fixedly connected to a supporting side frame, the top of the bottom support platform is fixedly connected to a bottom electric push rod, the output end of the bottom electric push rod is fixedly connected to a connecting platform, the top of the connecting platform is fixedly connected to a motor body, the output shaft of the motor body is fixedly connected to a transmission main rod, the top end of the transmission main rod is fixedly connected to a top connecting disk, one side of the top connecting disk is meshedly connected to a transmission gear ring, and the inner side of the transmission gear ring is fixedly connected to a refining barrel.

[0008] Preferably: the surface of the refining cylinder is fixedly connected with a bottom connecting ring, the surface of the bottom connecting ring is movably connected with a bearing cylinder, the top of the bottom support platform is fixedly connected with a bottom support frame, one side of the bottom support frame is fixedly connected with a bottom support ring, an inner sliding rail is provided on the inner side of the bottom support ring, and the inner side of the inner sliding rail is slidably connected to the surface of the bearing cylinder.

[0009] Preferably: the top of the bottom support platform is fixedly connected to a side support platform, one side of the side support platform is provided with a side sliding rail, one side of the connecting platform is fixedly connected to a side sliding block, and the inner side of the side sliding rail is slidably connected to one side of the side sliding block.

[0010] Preferably: the top of the side support platform is movably connected to a bearing disk, the top of the bearing disk is movably connected to a top connecting rod, the top of the top connecting rod is fixedly connected to a threaded rod, the surface of the threaded rod is threadedly connected to a threaded sleeve, one side of the threaded sleeve is fixedly connected to a side support plate, and one side of the side support plate is fixedly connected to a top sealing cover.

[0011] Preferably, a liquid inlet pipe is fixedly connected to the top of the top cover, and an air inlet pipe is fixedly connected to the other side of the top cover.

[0012] Preferably, the bottom of the top cover is fixedly connected to a bottom connecting rod, the bottom of the bottom connecting rod is fixedly connected to a side fixing plate, and the inner side of the side fixing plate is fixedly connected to a bottom filter screen.

[0013] Preferably: side sliding plates are fixedly connected to both sides of the top cover, a bottom supporting column is fixedly connected to the top of the bottom supporting platform, a side sliding platform is fixedly connected to the top of the bottom supporting column, and a top sliding rail is provided on one side of the side sliding platform.

[0014] Preferably, a bottom gear disc is fixedly connected to the surface of the top connecting rod, and one side of the bottom gear disc is meshingly connected to one side of the top connecting disc.

[0015] Preferably: the top of the supporting side frame is fixedly connected to a top mixing box, one side of the top mixing box is fixedly connected to a liquid outlet pipe, the top of the threaded rod is fixedly connected to a top fixing rod, the top of the top fixing rod is fixedly connected to a transmission side frame, and cleaning brushes are fixedly connected to both sides of the transmission side frame.

[0016] A method for preparing a novel aluminum alloy conductor preparation device comprises the following steps:

[0017] S1. When preparing aluminum liquid, firstly, alloy materials such as Al-Fe, Al-Si and Al-Zr are poured into the top mixing box, and the alloy materials are mixed with aluminum liquid in the top mixing box. After the liquid outlet pipe is connected with the liquid inlet pipe by using a metal pipe, the aluminum liquid mixed with oil in the top mixing box is poured into the refining barrel. After the aluminum liquid enters the refining barrel, a refining agent such as nitrogen, argon or hexachloroethane is introduced into the refining barrel along the air inlet pipe to mix with the aluminum liquid. During the mixing process, the refining barrel is heated by starting the bottom heating machine to heat the aluminum liquid in the refining barrel to a suitable temperature.

[0018] S2, start the motor body, and drive the transmission main rod to rotate after the motor body is started. The rotating transmission main rod will drive the top connecting plate to rotate. Through the meshing of the top connecting plate and the transmission gear ring, the transmission gear ring will be driven to rotate when the top connecting plate rotates. The rotating transmission gear ring will drive the refining barrel to rotate. The rotating refining barrel will drive the aluminum liquid inside to mix with the refining agent. During the rotation of the refining barrel, it will synchronously drive the bottom connecting ring to rotate. The rotating bottom connecting ring will drive the bearing barrel to slide along the inner side of the inner sliding rail.

[0019] S3. After the refining barrel rotates and the aluminum liquid is mixed, the motor body is stopped to keep the refining barrel still, and the liquid in the refining barrel is left to stand. The gas and inclusions in the aluminum liquid are removed by the inertness of argon gas. The connecting table is driven to move vertically after the bottom electric push rod is started. During the vertical movement, the connecting table will synchronously drive the side sliding block to move. The vertical movement of the connecting table drives the transmission main rod to descend, and drives the top connecting disk to move to the surface of the bottom gear disk. Through the meshing of the top connecting disk and the bottom gear disk, the motor body is started at this time to drive the top connecting disk to rotate. The rotating top connecting disk will drive the bottom gear disk to rotate synchronously. The rotating bottom gear disk will move through the top connecting rod. It is dynamically connected to the surface of the bearing disk, and the top connecting rod and the bottom gear disk are supported through the movable connection of the bearing disk to maintain the stable rotation of the bottom gear disk and the top connecting rod. The rotating top connecting rod will synchronously drive the threaded rod to rotate. Through the meshing of the threaded rod and the threaded sleeve, the side support plate will be driven to move vertically when the threaded rod rotates. By driving the side support plate to rise, the top sealing cover will be synchronously driven to move vertically upward, and the top sealing cover in motion will be limited. After the top sealing cover is lifted, the bottom connecting rod will be synchronously lifted. The lifted bottom connecting rod will drive the side fixed plate to move vertically and drive the bottom filter to move upward. The bottom filter will take out the scum and other particles in the aluminum liquid after being moved out.

[0020] S4. When the motor body drives the top connecting rod to rotate, the rotating top connecting rod drives the threaded rod to move and drives the top fixed rod to rotate at the same time. The rotating top fixed rod will synchronously drive the transmission side frame to rotate. The rotating transmission side frame will drive the cleaning brush to rotate along the inner side of the top mixing box. When the aluminum liquid and the alloy material are initially added into the top mixing box for mixing, the transmission side frame is driven by the rotating top connecting rod to stir along the top mixing box. When the transmission side frame is driven to rotate during slag discharge, the cleaning brush is driven to rotate through the rotating transmission side frame, and the cleaning brush contacts the inner wall of the top mixing box.

[0021] Compared with the prior art, the present invention has the following beneficial effects:

[0022] 1) After the motor body is started, the transmission main rod is driven to rotate. The rotating transmission main rod drives the top connection disk to rotate. Through the meshing of the top connection disk and the transmission gear ring, the transmission gear ring is driven to rotate when the top connection disk rotates. The rotating transmission gear ring drives the refining barrel to rotate. The rotating refining barrel drives the internal aluminum liquid to mix with the refining agent. The internal liquid is driven to mix quickly by the fast rotating refining barrel, which improves the mixing efficiency of the refining agent and the aluminum liquid, and at the same time improves the mixing effect of the alloy and the aluminum liquid, and improves the effect of the aluminum alloy conductor preparation;

[0023] 2) After the bottom electric push rod is started, the connecting table is driven to move vertically. During the vertical movement, the connecting table will synchronously drive the side sliding block to move. The sliding of the side sliding block and the side sliding rail improves the stability of the vertical movement of the connecting table. By adjusting the position of the top connecting plate in a portable way, it is convenient to drive different transmission parts to work, which improves the portability of aluminum liquid configuration and eliminates the need for repeated manual operations.

[0024] 3) Through the meshing of the threaded rod and the threaded sleeve, the side support plate will be driven to move vertically when the threaded rod rotates. By driving the side support plate to rise, the top cover will be driven to move vertically upward synchronously, and the side sliding plate will be driven to move synchronously during the process of the top cover moving vertically upward. The side sliding plate slides along the surface of the top sliding rail to improve the stability of the top cover movement and limit the top cover in motion. After the top cover is lifted, the bottom connecting rod will be lifted synchronously. The lifted bottom connecting rod will drive the side fixed plate to move vertically and drive the bottom filter to move upward. The bottom filter will take out the slag and other particles in the aluminum liquid. There is no need for the operator to repeatedly use tools to discharge slag, which reduces the workload of the operator and improves the efficiency of slag discharge.

[0025] 4) The rotating top connecting rod drives the transmission side frame to stir along the top mixing box, which improves the mixing efficiency and eliminates the need for manual mixing by the operator. When the transmission side frame is driven to rotate during the subsequent slag discharge work, the rotating transmission side frame drives the cleaning brush to rotate, and the rotating cleaning brush is used to clean the alloy material on the inner wall of the top mixing box, thereby reducing the accumulation of debris along the inner wall of the top mixing box, reducing the workload of subsequent operators in cleaning, and improving the cleaning efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0027] Figure 1 It is a schematic diagram of the overall appearance structure of the present invention;

[0028] Figure 2 It is a schematic diagram of the structure of the bottom heating machine of the present invention;

[0029] Figure 3 It is a schematic diagram of the bearing cylinder structure of the present invention;

[0030] Figure 4 It is a schematic diagram of the transmission gear ring structure of the present invention;

[0031] Figure 5 It is a schematic diagram of the side support platform structure of the present invention;

[0032] Figure 6 It is a schematic diagram of the bottom electric push rod structure of the present invention;

[0033] Figure 7 It is a schematic diagram of the structure of the side sliding plate of the present invention;

[0034] Figure 8 It is a schematic diagram of the top fixing rod structure of the present invention.

[0035] In the figure: 1, bottom support platform; 2, bottom heating machine; 3, top mixing box; 4, liquid outlet pipe; 5, support side frame; 6, refining cylinder; 701, motor body; 702, transmission main rod; 703, top connecting plate; 704, transmission gear ring; 705, bottom connecting ring; 706, bearing cylinder; 707, bottom support ring; 708, inner sliding rail; 709, bottom support frame; 801, top sealing cover; 802, liquid inlet pipe; 803, air inlet pipe; 901, bottom electric push rod; 902, connecting platform; 903, side sliding block; 904, transmission gear ring; 905, bottom connecting ring; 906, bearing cylinder; 907, bottom support ring; 908, inner sliding rail; 9 ...901, top sealing cover; 902, liquid inlet pipe; 903, air inlet pipe; 904, transmission gear ring; 905, bottom connecting ring; 906, bearing cylinder; 907, bottom support ring; 908, inner sliding rail; 909, bottom support frame; 901, top sealing cover; 902, liquid inlet pipe; 903, air inlet pipe; 904, transmission gear ring; 904, transmission gear ring; 904, transmission gear ring; 904, transmission gear ring; 904, transmission gear ring; 904, transmission gear ring; 9 04, side support platform; 905, side sliding rail; 1001, bearing plate; 1002, top connecting rod; 1003, bottom gear plate; 1004, threaded rod; 1005, threaded sleeve; 1006, side support plate; 1007, side sliding plate; 1008, side sliding platform; 1009, top sliding rail; 1010, bottom connecting rod; 1011, side fixing plate; 1012, bottom filter; 1013, bottom support column; 1101, top fixing rod; 1102, transmission side frame; 1103, cleaning brush. DETAILED DESCRIPTION

[0036] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0037] Example 1

[0038] In this embodiment, Figure 1-Figure 8 Given, the present invention provides the following technical solutions:

[0039] A novel aluminum alloy conductor preparation device comprises a bottom support platform 1, the top of the bottom support platform 1 is fixedly connected to a bottom heating machine 2, one side of the bottom support platform 1 is fixedly connected to a supporting side frame 5, the top of the bottom support platform 1 is fixedly connected to a bottom electric push rod 901, the output end of the bottom electric push rod 901 is fixedly connected to a connecting platform 902, the top of the connecting platform 902 is fixedly connected to a motor body 701, the output shaft of the motor body 701 is fixedly connected to a transmission main rod 702, the top of the transmission main rod 702 is fixedly connected to a top connecting disk 703, one side of the top connecting disk 703 is meshedly connected to a transmission gear ring 704, and the inner side of the transmission gear ring 704 is fixedly connected to a refining barrel 6.

[0040] It should be noted that, through the engagement between the top connecting disk 703 and the transmission gear ring 704, the transmission gear ring 704 will be driven to rotate when the top connecting disk 703 rotates, and the rotating transmission gear ring 704 will drive the refining barrel 6 to rotate. The rotating refining barrel 6 will drive the internal aluminum liquid to mix with the refining agent. The internal liquid is driven to mix quickly by the fast rotating refining barrel 6, which improves the mixing efficiency of the refining agent and the aluminum liquid.

[0041] In an optional embodiment: a bottom connecting ring 705 is fixedly connected to the surface of the refining cylinder 6, a bearing cylinder 706 is movably connected to the surface of the bottom connecting ring 705, a bottom support frame 709 is fixedly connected to the top of the bottom support platform 1, a bottom support ring 707 is fixedly connected to one side of the bottom support frame 709, an inner sliding rail 708 is provided on the inner side of the bottom support ring 707, and the inner side of the inner sliding rail 708 is slidably connected to the surface of the bearing cylinder 706.

[0042] It should be noted that during the rotation of the refining cylinder 6, the bottom connecting ring 705 will be driven to rotate synchronously. The rotating bottom connecting ring 705 will drive the bearing cylinder 706 to slide along the inner side of the inner sliding rail 708. Through the connection of the bottom support ring 707, the bottom support ring 707 is supported on the top of the bottom support platform 1 by the bottom support frame 709, which provides stable support for the rotating bottom connecting ring 705, thereby improving the rotation stability of the bottom connecting ring 705.

[0043] In an optional embodiment: the top of the bottom support platform 1 is fixedly connected to a side support platform 904, one side of the side support platform 904 is provided with a side sliding rail 905, one side of the connecting platform 902 is fixedly connected to a side sliding block 903, and the inner side of the side sliding rail 905 is slidably connected to one side of the side sliding block 903.

[0044] It should be noted that after the bottom electric push rod 901 is started, the connecting platform 902 is driven to move vertically. During the vertical movement, the connecting platform 902 will simultaneously drive the side sliding block 903 to move. The sliding of the side sliding block 903 and the side sliding rail 905 improves the stability of the vertical movement of the connecting platform 902.

[0045] In an optional embodiment: the top of the side support platform 904 is movably connected to the bearing disk 1001, the top of the bearing disk 1001 is movably connected to the top connecting rod 1002, the top of the top connecting rod 1002 is fixedly connected to the threaded rod 1004, the surface of the threaded rod 1004 is threadedly connected to the threaded sleeve 1005, one side of the threaded sleeve 1005 is fixedly connected to the side support plate 1006, and one side of the side support plate 1006 is fixedly connected to the top cover 801.

[0046] It should be noted that, through the engagement of the threaded rod 1004 and the threaded sleeve 1005, the side support plate 1006 will be driven to move vertically when the threaded rod 1004 rotates. By driving the side support plate 1006 to rise, the top cover 801 will be driven to move vertically upward synchronously. In the process of the top cover 801 moving vertically upward, the side sliding plate 1007 will be driven to move synchronously. The sliding of the side sliding plate 1007 along the surface of the top sliding rail 1009 improves the stability of the movement of the top cover 801.

[0047] In an optional embodiment: a liquid inlet pipe 802 is fixedly connected to the top of the top cover 801 , and an air inlet pipe 803 is fixedly connected to the other side of the top cover 801 .

[0048] It should be noted that after the liquid outlet pipe 4 is connected to the liquid inlet pipe 802 by using an external metal pipe, the aluminum liquid mixed with the oil in the top mixing box 3 is poured into the refining barrel 6. After the aluminum liquid enters the refining barrel 6, the refining agent such as nitrogen, argon or hexachloroethane enters the refining barrel 6 along the inlet pipe 803 to mix with the aluminum liquid.

[0049] In an optional embodiment: the bottom of the top cover 801 is fixedly connected to a bottom connecting rod 1010 , the bottom of the bottom connecting rod 1010 is fixedly connected to a side fixing plate 1011 , and the inner side of the side fixing plate 1011 is fixedly connected to a bottom filter screen 1012 .

[0050] It should be noted that, after being lifted, the bottom connecting rod 1010 will drive the side fixing plate |01| to move vertically, and drive the bottom filter screen 1012 to move upward. After being moved out, the bottom filter screen 1012 will bring out the slag and other particles in the aluminum liquid, eliminating the need for operators to repeatedly use tools to remove slag, thereby reducing the workload of operators and improving the efficiency of slag removal. After the slag removal is completed, the configuration of the aluminum liquid is completed.

[0051] In an optional embodiment: side sliding plates 1007 are fixedly connected to both sides of the top cover 801, a bottom support column 1013 is fixedly connected to the top of the bottom support platform 1, a side sliding platform 1008 is fixedly connected to the top of the bottom support column 1013, and a top sliding rail 1009 is opened on one side of the side sliding platform 1008.

[0052] It should be noted that, in the process of the top cover 801 moving vertically upward, the side sliding plate 1007 will be driven to move synchronously, and the stability of the movement of the top cover 801 is improved by the side sliding plate 1007 sliding along the surface of the top sliding rail 1009.

[0053] In an optional embodiment: a bottom gear disc 1003 is fixedly connected to the surface of the top connecting rod 1002 , and one side of the bottom gear disc 1003 is meshedly connected to one side of the top connecting disc 703 .

[0054] It should be noted that the rotating bottom gear plate 1003 is movably connected to the surface of the bearing plate 1001 through the top connecting rod 1002. The top connecting rod 1002 and the bottom gear plate 1003 are supported by the movable connection of the bearing plate 1001 to maintain the stable rotation of the bottom gear plate 1003 and the top connecting rod 1002.

[0055] In an optional embodiment: the top of the supporting side frame 5 is fixedly connected to the top mixing box 3, one side of the top mixing box 3 is fixedly connected to the liquid outlet pipe 4, the top of the threaded rod 1004 is fixedly connected to the top fixing rod 1101, the top of the top fixing rod 1101 is fixedly connected to the transmission side frame 1102, and cleaning brushes 1103 are fixedly connected to both sides of the transmission side frame 1102.

[0056] It should be noted that the rotating top connecting rod 1002 drives the transmission side frame 1102 to stir along the top mixing box 3, thereby improving the mixing efficiency and eliminating the need for manual mixing by the operator. When the transmission side frame 1102 is driven to rotate during the subsequent slag discharge work, the rotating transmission side frame 1102 drives the cleaning brush 1103 to rotate, and the rotating cleaning brush 1103 is used to clean the alloy material on the inner wall of the top mixing box 3, thereby reducing the accumulation and adhesion of debris along the inner wall of the top mixing box 3, reducing the subsequent cleaning workload of the operator, and improving the cleaning efficiency.

[0057] Example 2

[0058] This embodiment 2 provides a preparation method of a novel aluminum alloy conductor preparation device, which is used to further illustrate the working process or principle of the novel aluminum alloy conductor preparation device provided in the above embodiment 1, and the details are as follows:

[0059] A method for preparing a novel aluminum alloy conductor preparation device comprises the following steps:

[0060] S1. When preparing aluminum liquid, firstly, alloy materials such as Al-Fe, Al-Si and Al-Zr are poured into the top mixing box 3, and the alloy materials are mixed with aluminum liquid in the top mixing box 3. After the liquid outlet pipe 4 is connected with the liquid inlet pipe 802 by using an external metal pipe, the aluminum liquid mixed with oil in the top mixing box 3 is poured into the refining barrel 6. After the aluminum liquid enters the refining barrel 6, a refining agent such as nitrogen, argon or hexachloroethane is introduced into the refining barrel 6 along the inlet pipe 803 to mix with the aluminum liquid. During the mixing process, the bottom heater 2 is started to heat the refining barrel 6, and the aluminum liquid in the refining barrel 6 is heated to a suitable temperature.

[0061] S2. At this time, the motor body 701 is started. After the motor body 701 is started, the transmission main rod 702 is driven to rotate. The rotating transmission main rod 702 drives the top connecting plate 703 to rotate. Through the meshing of the top connecting plate 703 and the transmission gear ring 704, the transmission gear ring 704 is driven to rotate when the top connecting plate 703 rotates. The rotating transmission gear ring 704 drives the refining barrel 6 to rotate. The rotating refining barrel 6 drives the internal aluminum liquid to mix with the refining agent. The fast rotating refining barrel 6 drives the internal liquid to mix quickly, thereby improving the refining efficiency. The efficiency of mixing the refining agent with the aluminum liquid is improved, and the effect of mixing the alloy with the aluminum liquid is improved, and the effect of preparing the aluminum alloy conductor is improved. In the process of rotating the refining cylinder 6, the bottom connecting ring 705 will be synchronously driven to rotate, and the rotating bottom connecting ring 705 will drive the bearing cylinder 706 to slide along the inner side of the inner sliding rail 708. Through the connection of the bottom support ring 707, the bottom support ring 707 is supported on the top of the bottom support platform 1 by the bottom support frame 709, and the rotating bottom connecting ring 705 is stably supported, thereby improving the rotation stability of the bottom connecting ring 705;

[0062] S3. After the refining barrel 6 rotates and the aluminum liquid is mixed, the motor body 701 is stopped to keep the refining barrel 6 still, and the liquid in the refining barrel 6 is left to stand. The inertness of argon gas is used to remove the gas and inclusions in the aluminum liquid. At this time, scum will be generated in the aluminum liquid. First, the bottom electric push rod 901 is started and then drives the connecting platform 902 to move vertically. During the vertical movement, the connecting platform 902 will synchronously drive the side sliding block 903 to move. The sliding of the side sliding block 903 and the side sliding rail 905 improves the stability of the vertical movement of the connecting platform 902. The vertical movement of the connecting platform 902 drives the transmission main rod 702 to descend, and drives the top connecting disk 703 to move to the surface of the bottom gear disk 1003. Through the meshing of the top connecting disk 703 and the bottom gear disk 1003, the motor body 701 is started to drive the top connecting disk 703 to rotate. The rotating top connecting disk 703 drives the bottom gear disk 1003 to rotate synchronously. The rotating bottom gear disk 1003 is movably connected to the surface of the bearing disk 1001 through the top connecting rod 1002. The top connecting rod 1002 and the bottom gear disk 1003 are supported by the movably connected bearing disk 1001. The bottom gear plate 1003 and the top connecting rod 1002 are kept to rotate stably, and the rotating top connecting rod 1002 will synchronously drive the threaded rod 1004 to rotate, and the meshing of the threaded rod 1004 and the threaded sleeve 1005 will drive the side support plate 1006 to move vertically when the threaded rod 1004 rotates, and by driving the side support plate 1006 to rise, the top sealing cover 801 will be synchronously driven to move vertically upward, and the top sealing cover 801 will synchronously drive the side sliding plate 1007 to move during the process of moving vertically upward, and the side sliding plate 1007 will move along the top sliding rail 1009 through the side sliding plate 1007. The sliding of the surface improves the stability of the top cover 801 in movement and limits the top cover 801 in motion. When the top cover 801 is lifted, the bottom connecting rod 1010 is lifted synchronously. The lifted bottom connecting rod 1010 drives the side fixing plate 1011 to move vertically and drives the bottom filter 1012 to move upward. The bottom filter 1012 after being moved out will take out the slag and other particles in the aluminum liquid. The operator does not need to use tools repeatedly to perform the slag removal work, which reduces the workload of the operator and improves the efficiency of slag removal. After the slag removal is completed, the configuration of the aluminum liquid is completed;

[0063] S4, and in the process that the motor body 701 drives the top connecting rod 1002 to rotate, the rotating top connecting rod 1002 drives the threaded rod 1004 to move and drives the top fixed rod 1101 to rotate, and the rotating top fixed rod 1101 will synchronously drive the transmission side frame 1102 to rotate, and the rotating transmission side frame 1102 will drive the cleaning brush 1103 to rotate along the inner side of the top mixing box 3. When the aluminum liquid and the alloy material are initially added into the top mixing box 3 for mixing, the rotating top connecting rod 100 2 drives the transmission side frame 1102 to stir along the top mixing box 3, thereby improving the mixing efficiency and eliminating the need for manual mixing by operators. When the transmission side frame 1102 is driven to rotate during the subsequent slag discharge work, the rotating transmission side frame 1102 drives the cleaning brush 1103 to rotate, and the rotating cleaning brush 1103 is used to clean the alloy material on the inner wall of the top mixing box 3, thereby reducing the accumulation of debris along the inner wall of the top mixing box 3, reducing the workload of subsequent operators in cleaning, and improving the cleaning efficiency.

[0064] It should be noted that the bottom heating machine 2, the bottom electric push rod 901 and the motor body 701 in the present invention are all prior arts, and the corresponding models can be selected according to actual needs. The internal structure and operating principle of the above parts are also common knowledge of technicians in this field, so no further elaboration will be made on this.

[0065] Finally, it should be noted that the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A novel aluminum alloy conductor preparation device, comprising a bottom support table (1), characterized in that: The top of the bottom support platform (1) is fixedly connected to a bottom heating machine (2); one side of the bottom support platform (1) is fixedly connected to a supporting side frame (5); the top of the bottom support platform (1) is fixedly connected to a bottom electric push rod (901); the output end of the bottom electric push rod (901) is fixedly connected to a connecting platform (902); the top of the connecting platform (902) is fixedly connected to a motor body (701); the output shaft of the motor body (701) is fixedly connected to a transmission main rod (702); the top of the transmission main rod (702) is fixedly connected to a top connecting disk (703); one side of the top connecting disk (703) is meshedly connected to a transmission gear ring (704); the inner side of the transmission gear ring (704) is fixedly connected to a refining barrel (6).

2. A novel aluminum alloy conductor preparation device according to claim 1, characterized in that: A bottom connecting ring (705) is fixedly connected to the surface of the refining cylinder (6), and a bearing cylinder (706) is movably connected to the surface of the bottom connecting ring (705). A bottom supporting frame (709) is fixedly connected to the top of the bottom support platform (1), and a bottom supporting ring (707) is fixedly connected to one side of the bottom supporting frame (709). An inner sliding rail (708) is provided on the inner side of the bottom supporting ring (707), and the inner side of the inner sliding rail (708) is slidably connected to the surface of the bearing cylinder (706).

3. A novel aluminum alloy conductor preparation device according to claim 2, characterized in that: The top of the bottom support platform (1) is fixedly connected to a side support platform (904), one side of the side support platform (904) is provided with a side sliding rail (905), one side of the connecting platform (902) is fixedly connected to a side sliding block (903), and the inner side of the side sliding rail (905) is slidably connected to one side of the side sliding block (903).

4. A novel aluminum alloy conductor preparation device according to claim 3, characterized in that: The top of the side support platform (904) is movably connected to a bearing disk (1001), the top of the bearing disk (1001) is movably connected to a top connecting rod (1002), the top end of the top connecting rod (1002) is fixedly connected to a threaded rod (1004), the surface of the threaded rod (1004) is threadedly connected to a threaded sleeve (1005), one side of the threaded sleeve (1005) is fixedly connected to a side support plate (1006), and one side of the side support plate (1006) is fixedly connected to a top sealing cover (801).

5. The novel aluminum alloy conductor preparation device according to claim 4 is characterized in that: The top of the top cover (801) is fixedly connected to a liquid inlet pipe (802), and the other side of the top cover (801) is fixedly connected to an air inlet pipe (803).

6. A novel aluminum alloy conductor preparation device according to claim 5, characterized in that: The bottom of the top cover (801) is fixedly connected to a bottom connecting rod (1010), the bottom of the bottom connecting rod (1010) is fixedly connected to a side fixing plate (1011), and the inner side of the side fixing plate (1011) is fixedly connected to a bottom filter screen (1012).

7. A novel aluminum alloy conductor preparation device according to claim 6, characterized in that: Side sliding plates (1007) are fixedly connected to both sides of the top cover (801), a bottom support column (1013) is fixedly connected to the top of the bottom support platform (1), a side sliding platform (1008) is fixedly connected to the top of the bottom support column (1013), and a top sliding rail (1009) is provided on one side of the side sliding platform (1008).

8. The novel aluminum alloy conductor preparation device according to claim 7 is characterized in that: A bottom gear disc (1003) is fixedly connected to the surface of the top connecting rod (1002), and one side of the bottom gear disc (1003) is meshingly connected to one side of the top connecting disc (703).

9. A novel aluminum alloy conductor preparation device according to claim 8, characterized in that: The top of the supporting side frame (5) is fixedly connected to a top mixing box (3), one side of the top mixing box (3) is fixedly connected to a liquid outlet pipe (4), the top of the threaded rod (1004) is fixedly connected to a top fixing rod (1101), the top of the top fixing rod (1101) is fixedly connected to a transmission side frame (1102), and cleaning brushes (1103) are fixedly connected to both sides of the transmission side frame (1102).

10. A method for preparing a novel aluminum alloy conductor preparation device, applied to a novel aluminum alloy conductor preparation device as claimed in any one of claims 1 to 9, characterized in that: The steps include: S1. When preparing aluminum liquid, firstly, alloy materials such as Al-Fe, Al-Si and Al-Zr are poured into the top mixing box (3), and the alloy materials and aluminum liquid are mixed in the top mixing box (3). After the liquid outlet pipe (4) is connected to the liquid inlet pipe (802) by using a metal pipe, the aluminum liquid mixed with oil in the top mixing box (3) is poured into the refining barrel (6). After the aluminum liquid enters the refining barrel (6), a refining agent such as nitrogen, argon or hexachloroethane is introduced into the refining barrel (6) along the inlet pipe (803) to mix with the aluminum liquid. During the mixing process, the bottom heater (2) is started to heat the refining barrel (6) to raise the temperature of the aluminum liquid in the refining barrel (6) to a suitable temperature. S2, starting the motor body (701), and driving the transmission main rod (702) to rotate after the motor body (701) is started. The rotating transmission main rod (702) drives the top connecting plate (703) to rotate. The top connecting plate (703) is meshed with the transmission gear ring (704), and the transmission gear ring (704) is driven to rotate when the top connecting plate (703) rotates. The rotating transmission gear ring (704) drives the refining barrel (6) to rotate. The rotating refining barrel (6) drives the aluminum liquid inside to mix with the refining agent. During the rotation of the refining barrel (6), the bottom connecting ring (705) is synchronously driven to rotate. The rotating bottom connecting ring (705) drives the bearing barrel (706) to slide along the inner side of the inner sliding rail (708); S3. After the refining barrel (6) has finished rotating and the aluminum liquid has been mixed, the motor body (701) is stopped to keep the refining barrel (6) still, and the liquid in the refining barrel (6) is left to stand. The gas and inclusions in the aluminum liquid are removed by the inertness of argon gas. The bottom electric push rod (901) is started to drive the connecting platform (902) to move vertically. During the vertical movement, the connecting platform (902) will synchronously drive the side sliding block (903) to move. The transmission main rod (702) is driven to move downward by the straight movement, and the top connecting plate (703) is driven to move to the surface of the bottom gear plate (1003). The top connecting plate (703) is meshed with the bottom gear plate (1003). At this time, the motor body (701) is started to drive the top connecting plate (703) to rotate. The rotating top connecting plate (703) drives the bottom gear plate (1003) to rotate synchronously. The rotating bottom gear plate (1003) is movably connected to the bearing plate (1001) through the top connecting rod (1002). ), the top connecting rod (1002) and the bottom gear plate (1003) are supported by the movable connection of the bearing plate (1001), and the bottom gear plate (1003) and the top connecting rod (1002) are kept in stable rotation. The rotating top connecting rod (1002) will synchronously drive the threaded rod (1004) to rotate. Through the engagement between the threaded rod (1004) and the threaded sleeve (1005), the side support plate (1006) will be driven to move vertically when the threaded rod (1004) rotates. By driving the side support plate (1006) to rise, the top cover (801) will be driven to move vertically upwards, and the moving top cover (801) will be limited. After the top cover (801) is lifted, the bottom connecting rod (1010) will be driven to lift up. After the bottom connecting rod (1010) is lifted up, it will drive the side fixing plate (1011) to move vertically and drive the bottom filter (1012) to move upwards. After the bottom filter (1012) is moved out, it will take out the scum and other particles in the aluminum liquid. S4, when the motor body (701) drives the top connecting rod (1002) to rotate, the rotating top connecting rod (1002) drives the threaded rod (1004) to move and drives the top fixed rod (1101) to rotate. The rotating top fixed rod (1101) will synchronously drive the transmission side frame (1102) to rotate. The rotating transmission side frame (1102) will drive the cleaning brush (1103) to rotate along the inner side of the top mixing box (3). When the aluminum liquid and the alloy material are initially added into the top mixing box (3) for mixing, the transmission side frame (1102) is driven by the rotating top connecting rod (1002) to stir along the top mixing box (3). When the transmission side frame (1102) is driven to rotate during slag discharge, the cleaning brush (1103) is driven by the rotating transmission side frame (1102) to rotate, and the cleaning brush (1103) contacts the inner wall of the top mixing box (3).

Citation Information

Patent Citations

  • High-performance aluminum alloy conductor production device and preparation process

    CN117625914A