Cleaning device for automobile part production

By using the combination of active planetary gears and driven planetary gears and the rotation and rotation of the drum in the automotive parts cleaning device, the cleaning of automobile parts is achieved without blind spots, and the secondary flushing is performed through the flushing mechanism, which solves the problems of low cleaning efficiency and residuals, and achieves efficient and thorough cleaning effects.

CN119702580APending Publication Date: 2025-03-28NANJING HELI TECHNOLOGY CO LTD

Patent Information

Application Number
CN202510222422.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-02-27
Publication Date
2025-03-28

AI Technical Summary

Technical Problem

Cleaning of auto parts without dead corners will reduce efficiency, and may leave residuals after cleaning, requiring secondary erosion.

Method used

A cleaning device for the production of automobile parts was designed, using a combination of active planetary gears and driven planetary gears, combining the rotation and rotation of the drum to achieve blind spot cleaning of small automobile parts. At the same time, through the flushing mechanism, the pressurized pump and filter are used to achieve effective treatment and reuse of sewage, and secondary flushing is performed to ensure high standard cleanliness of parts.

Benefits of technology

It improves the efficiency of automotive parts cleaning, avoids the inefficiency of manual assisted cleaning, significantly saves labor and time costs, and ensures high-standard cleanliness of parts through secondary flushing, improving the efficiency of the overall production process.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119702580A_ABST
    Figure CN119702580A_ABST
Patent Text Reader

Abstract

The invention relates to the technical field of automobile part cleaning, and discloses an automobile part production cleaning device which comprises a machine body component, the machine body component comprises ultrasonic cleaning equipment, and a part cleaning mechanism used for thoroughly cleaning small automobile parts is arranged on one side of the ultrasonic cleaning equipment. A transmission stirring mechanism used for mixing impurities in cleaning liquid with liquid and then conveniently filtering the mixture is arranged on one side of the motor, and a flushing mechanism used for sucking sewage, filtering the sewage and filtering and discharging the cleaning liquid is arranged at the bottom of the ultrasonic cleaning equipment. Through the designed part cleaning mechanism, especially the combination of a driving planetary gear and a driven planetary gear and the rotation and revolution of a rolling barrel, no-dead-corner cleaning of small automobile parts is achieved, so that the parts can be cleaned in all directions, and then the cleaning efficiency is greatly improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to the technical field of automobile parts cleaning, in particular to a cleaning device for automobile parts production. Background Art

[0002] In the patent application with application publication number CN114192493A, a cleaning tank and a cleaning placement table are included. A toggle mechanism is provided at the bottom of the cleaning placement table. A mounting seat is fixedly connected to the lower side of one side of the cleaning tank. An incomplete gear is installed at the other end of the mounting seat. A second motor is installed at the front end of the incomplete gear. A discharging mechanism is provided at the bottom of the cleaning tank.

[0003] The advantages are: through the toggle mechanism, multiple toggle rods are moved back and forth so that the automobile parts placed on the cleaning placement table can be turned over, thereby expanding the cleaning area of ​​the automobile parts, reducing sanitary dead corners, making the cleaning more thorough and the cleaning effect better; and the set discharging mechanism drives the push block to perform piston movement, thoroughly pushing out impurities and grease inside the liquid outlet pipe, accelerating the sewage discharge efficiency, and having high practicality.

[0004] Among the current automobile parts cleaning equipment, ultrasonic cleaning machines have replaced most of the cleaning equipment because of their cleaning efficiency and more thorough cleaning. During ultrasonic cleaning, users generally use a mesh frame or clamp the automobile parts for cleaning in order to maintain comprehensive cleaning without dead corners as much as possible. However, this manual assisted cleaning method will reduce the cleaning efficiency. Because the ultrasonic cleaning machine cleans more thoroughly, the water inside the ultrasonic cleaning machine will be contaminated quickly, and generally many parts cannot be washed and the water needs to be changed. Summary of the invention

[0005] The problem to be solved by the present invention is that when cleaning automobile parts, it is necessary to clean them without dead corners, which will reduce the efficiency, and after the cleaning is completed, there will be residues that need to be flushed again.

[0006] In order to solve the above technical problems, the technical solution of the present invention is: a cleaning device for automobile parts production, including body parts, the body parts including ultrasonic cleaning equipment, one side of the ultrasonic cleaning equipment is provided with a parts cleaning mechanism for thoroughly cleaning small automobile parts, one side of the motor is provided with a transmission stirring mechanism for mixing impurities in the cleaning liquid with the liquid for convenient filtration, the bottom of the ultrasonic cleaning equipment is provided with a flushing mechanism for sucking sewage and filtering and filtering and discharging the cleaning liquid, the parts cleaning mechanism includes a motor installed on one side of the ultrasonic cleaning equipment, one end of the motor output end is connected to a driving planetary gear through a coupling, the inner wall of the driving planetary gear is installed with a connecting block through a coupling, and the connecting One end of each block is movably mounted with a driven planetary gear through a rotating shaft, an outer ring gear is movably mounted on the outer wall of the driven planetary gear, a rotating block is mounted on one side of the driving planetary gear through a coupling, a drum is mounted on the inner wall of the driven planetary gear through a coupling, the drum is in a separated state, a plug-in lock is mounted on the outer wall of the drum, the transmission and stirring mechanism comprises a pulley mounted on the outer wall of the motor output end through a coupling, a belt is arranged on the outer wall of the pulley, a power wheel is movably mounted on one end of the belt, a driving bevel gear is mounted on the inner wall of the power wheel through a coupling, a driven bevel gear is movably mounted on the bottom of the driving bevel gear, a transmission rod is mounted on the inner wall of the driven bevel gear through a coupling, and a stirring rod is arranged on the outer wall of the transmission rod.

[0007] Preferably, a bottom bin is provided at the bottom of the outer wall of the ultrasonic cleaning equipment, a mixing bin is provided on the inner wall of the bottom bin, a water absorption bin is provided on one side of the mixing bin, and a water outlet bin is provided on the other side of the mixing bin.

[0008] Preferably, the flushing mechanism includes a No. 1 booster pump installed on the top of the water outlet bin, the output end of the No. 1 booster pump is connected to the water inlet pipe, the inner wall of the water suction bin is provided with a No. 2 booster pump, the output end of the No. 2 booster pump is connected to the water outlet pipe, one end of the water outlet pipe is connected to a filter, the other end of the water outlet pipe is connected to a relay pipe, and the outer wall of the relay pipe is provided with.

[0009] Preferably, the inner wall of the drum is hollow, and the outer wall of the drum is evenly provided with a plurality of small holes.

[0010] Preferably, the rotating block is arranged on the top of the inner wall of the ultrasonic cleaning equipment, and the relay pipe is arranged on one side of the rotating block.

[0011] Preferably, one end of the water inlet pipe is connected to the inner wall of the ultrasonic cleaning equipment, and the other end of the water inlet pipe is connected to the inner wall of the mixing chamber.

[0012] Preferably, one end of the water outlet pipe is connected to the inner wall of the filter, and one side of the filter is connected to the inner wall of the mixing bin.

[0013] Preferably, the tooth grooves of the active bevel gear mesh with the tooth grooves of the driven bevel gear, and the active bevel gear and the driven bevel gear form a meshing transmission connection.

[0014] Compared with the prior art, the technical solution of the present invention has the following advantages: (1) The present invention realizes the cleaning of small automobile parts without dead angles through the designed parts cleaning mechanism, especially the combination of active planetary gears and driven planetary gears, and the rotation and revolution of the drum. In the traditional cleaning method, the automobile parts need to be manually clamped or covered with a net bag to ensure that there are no dead angles in the cleaning, which will greatly reduce the work efficiency. The present invention only needs to simply put the parts into the drum, and use the motor to drive the drum to rotate and revolve, so that the parts in the drum can roll, so that the parts can be cleaned in all directions, thereby greatly improving the cleaning efficiency. In actual application, the operator can automatically complete the complex and efficient cleaning process, which significantly saves labor costs and time costs, and improves the overall operation efficiency of the production line. In addition, the present invention has a simple structure and is suitable for mass production; (2) The present invention realizes the effective treatment and reuse of the sewage after cleaning by using a flushing mechanism, a No. 1 booster pump, a No. 2 booster pump and a filter. After the sewage after cleaning is dispersed by the stirring mechanism, the impurities and liquid therein will be fully mixed, which is convenient for filtering by the filter. The filtered cleaning liquid is directly sprayed onto the small parts in the drum through the relay pipe for secondary flushing, thereby solving the cleaning residue that may exist in the traditional cleaning method and ensuring that the cleanliness of the surface of the parts reaches a high standard. This secondary flushing mechanism not only improves the cleaning quality, but also reduces the subsequent processing steps caused by incomplete cleaning, further improving the efficiency of the overall production process. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is a cross-sectional view of the internal structure of the body component of the present invention; Figure 3 This is a schematic diagram of the combined structure of the rotating block and the drum of the present invention; Figure 4 It is a structural schematic diagram of the rotating block of the present invention; Figure 5 It is a schematic diagram of the structure of the driving planetary gear and the driven planetary gear of the present invention; Figure 6 Schematic diagram of the external structure of the drum of the present invention; Figure 7It is a schematic diagram of the position structure of the nozzle and the ultrasonic cleaning equipment of the present invention; Figure 8 It is a structural schematic diagram of the transmission stirring mechanism of the present invention; Fig. 9 It is a structural schematic diagram of the flushing mechanism of the present invention; Fig.10 For the present invention Figure 6 A local enlarged structural diagram of the marked A; Fig.11 It is a schematic diagram of the connection structure between the driven planetary gear and the drum of the present invention.

[0016] In the figure: 1. Body parts; 101. Ultrasonic cleaning equipment; 102. Bottom bin; 103. Mixing bin; 104. Water absorption bin; 105. Water outlet bin; 2. Parts cleaning mechanism; 201. Motor; 202. Active planetary gear; 203. Driven planetary gear; 204. External gear ring; 205. Connecting block; 206. Rotating block; 207. Drum; 208. Plug-in lock; 3. Transmission and stirring mechanism; 301. Pulley; 302. Belt; 303. Power wheel; 304. Rotating rod; 305. Active bevel gear; 306. Driven bevel gear; 307. Transmission rod; 308. Stirring rod; 4. Flushing mechanism; 401. No. 1 booster pump; 402. Water inlet pipe; 403. Water outlet pipe; 404. Filter; 405. No. 2 booster pump; 406. Relay pipe; 408. Spray nozzle. DETAILED DESCRIPTION

[0017] In order to make the purpose, technical solution and advantages of the embodiments of the present disclosure clearer, the technical solution of the embodiments of the present disclosure will be clearly and completely described below in conjunction with the drawings of the embodiments of the present disclosure. Obviously, the described embodiments are part of the embodiments of the present disclosure, not all of the embodiments. Based on the described embodiments of the present disclosure, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present disclosure.

[0018] Unless otherwise defined, the technical terms or scientific terms used in the present disclosure should be understood by people with ordinary skills in the field to which the present disclosure belongs. "Include" or "comprise" and other similar words used in the present disclosure mean that the elements or objects appearing before the word include the elements or objects listed after the word and their equivalents, without excluding other elements or objects. "Connect" or "connected" and other similar words are not limited to physical or mechanical connections, but may also include electrical connections, whether direct or indirect. "Up", "down", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may also change accordingly.

[0019] like Figures 1 to 11 As shown, a cleaning device for automobile parts production provided by the present invention comprises a body part 1, the body part 1 comprises an ultrasonic cleaning device 101, a parts cleaning mechanism 2 for thoroughly cleaning small automobile parts is arranged on one side of the ultrasonic cleaning device 101, a transmission stirring mechanism 3 for mixing impurities in the cleaning liquid with the liquid for convenient filtration is arranged on one side of the motor 201, a flushing mechanism 4 for sucking sewage and filtering and filtering and discharging the cleaning liquid is arranged at the bottom of the ultrasonic cleaning device 101, the parts cleaning mechanism 2 comprises a motor 201 installed on one side of the ultrasonic cleaning device 101, one end of the output end of the motor 201 is connected to a driving planetary gear 202 through a coupling, the inner wall of the driving planetary gear 202 is installed with a connecting block 205 through a coupling, and one end of the connecting block 205 is movably installed with a driven planetary gear through a rotating shaft. Gear 203, an external gear ring 204 is movably mounted on the outer wall of the driven planetary gear 203, a rotating block 206 is mounted on one side of the driving planetary gear 202 through a coupling, a drum 207 is mounted on the inner wall of the driven planetary gear 203 through a coupling, the drum 207 is in a separated state, and a plug-in lock 208 is mounted on the outer wall of the drum 207, the transmission stirring mechanism 3 includes a pulley 301 mounted on the outer wall of the output end of the motor 201 through a coupling, a belt 302 is arranged on the outer wall of the pulley 301, a power wheel 303 is movably mounted on one end of the belt 302, a driving bevel gear 305 is mounted on the inner wall of the power wheel 303 through a coupling, a driven bevel gear 306 is movably mounted on the bottom of the driving bevel gear 305, a transmission rod 307 is mounted on the inner wall of the driven bevel gear 306 through a coupling, and a stirring rod 308 is arranged on the outer wall of the transmission rod 307.

[0020] A bottom bin 102 is provided at the bottom of the outer wall of the ultrasonic cleaning device 101 , a mixing bin 103 is provided on the inner wall of the bottom bin 102 , a water absorption bin 104 is provided on one side of the mixing bin 103 , and a water outlet bin 105 is provided on the other side of the mixing bin 103 .

[0021] The flushing mechanism 4 includes a No. 1 booster pump 401 installed on the top of the water outlet bin 105, the output end of the No. 1 booster pump 401 is connected to the water inlet pipe 402, the inner wall of the water suction bin 104 is provided with a No. 2 booster pump 405, the output end of the No. 2 booster pump 405 is connected to the water outlet pipe 403, one end of the water outlet pipe 403 is connected to the filter 404, the other end of the water outlet pipe 403 is connected to the relay pipe 406, and the outer wall of the relay pipe 406 is provided with 407.

[0022] The inner wall of the drum 207 is hollow, and the outer wall of the drum 207 is evenly provided with a plurality of small holes.

[0023] The rotating block 206 is disposed on the top of the inner wall of the ultrasonic cleaning device 101 , and the relay pipe 406 is disposed on one side of the rotating block 206 .

[0024] One end of the water inlet pipe 402 is connected to the inner wall of the ultrasonic cleaning equipment 101 , and the other end of the water inlet pipe 402 is connected to the inner wall of the mixing chamber 103 .

[0025] One end of the water outlet pipe 403 is connected to the inner wall of the filter 404 , and one side of the filter 404 is connected to the inner wall of the mixing chamber 103 . The sewage can be sucked from the mixing chamber 103 by the water outlet pipe 403 and discharged for filtration.

[0026] The tooth grooves of the active bevel gear 305 mesh with the tooth grooves of the driven bevel gear 306 , and the active bevel gear 305 and the driven bevel gear 306 form a meshing transmission connection. When the active bevel gear 305 rotates, it drives the driven bevel gear 306 to rotate.

[0027] The working principle and use process of the present invention are as follows: first, the user needs to put the automobile parts into the equipment. The larger parts can be directly placed in the ultrasonic cleaning equipment 101, and the user can first unlock the plug-in buckle lock 208 for the smaller parts, then open the drum 207, put the small parts into the drum 207, and then close the drum 207 and start the motor 201. After the motor 201 is started, its output end will drive the active planetary gear 202 to rotate, and the active planetary gear 202 will drive the rotating block 206 to rotate when rotating, and the synchronous active planetary gear 201 will rotate. 02 While rotating, it will also drive the driven planetary gear 203 to rotate. At this time, the drum 207 will present a circular motion trajectory along with the rotation of the rotating block 206 and can also be driven by the driven planetary gear 203 to rotate. When the drum 207 rotates to the inside of the ultrasonic cleaning device 101 along with the rotating block 206, it will be immersed in the cleaning liquid for cleaning. The drum 207 will rotate in the cleaning liquid to drive the internal automobile parts to turn over, so that the automobile parts can be cleaned more thoroughly, avoiding the unreachable surfaces from being unable to be cleaned and forming dirt residues; Secondly, when cleaning automobile parts, the user can start the No. 1 booster pump 401. After starting, the No. 1 booster pump 401 will extract the sewage inside the ultrasonic cleaning equipment 101 through the water inlet pipe 402, and then discharge it into the mixing chamber 103 through the water inlet pipe 402. After the motor 201 is started, its output end will also drive the pulley 301 to rotate. While the pulley 301 rotates, it will drive the power wheel 303 to rotate through the belt 302. When the power wheel 303 rotates, it will drive the rotating rod 304 to rotate. When the rotating rod 304 rotates, it will drive the active bevel gear 305 and the driven bevel gear 306 to rotate synchronously. When the driven bevel gear 306 rotates, it will drive the transmission rod 307 and the stirring rod 308 to rotate. Since the sucked sewage contains particles, these particles are difficult to handle after accumulation, and the stirring rod 308 can break up the impurities in the sewage when it rotates, so that it is evenly distributed with the water, thereby facilitating subsequent filtering treatment; Finally, the stirred sewage will be started by the No. 2 booster pump 405 and sucked into the interior of the filter 404 through the outlet pipe 403 for filtration, and then discharged into the interior of the relay pipe 406 through the outlet pipe 403 and then sprayed out from 407. One side of 407 is just aligned with the drum 207, and the sprayed water will drip into the small holes of the drum 207 to rinse the internal parts for the second time, thereby ensuring that the parts can be cleaned more thoroughly. At this point, the work of the present invention is completed.

[0028] The above embodiments are only exemplary embodiments of the present invention and are not intended to limit the present invention. The protection scope of the present invention is defined by the claims. Those skilled in the art may make various modifications or equivalent substitutions to the present invention within the essence and protection scope of the present invention, and such modifications or equivalent substitutions shall also be deemed to fall within the protection scope of the present invention.

Claims

1. A cleaning device for automobile parts production, comprising a body part (1), characterized in that: The body component (1) comprises an ultrasonic cleaning device (101), a parts cleaning mechanism (2) for thoroughly cleaning small automobile parts is arranged on one side of the ultrasonic cleaning device (101), a transmission stirring mechanism (3) for mixing impurities in a cleaning liquid with liquid for convenient filtering is arranged on one side of the motor (201), a flushing mechanism (4) for sucking in sewage and filtering and then filtering and discharging the cleaning liquid is arranged at the bottom of the ultrasonic cleaning device (101), the parts cleaning mechanism (2) comprises a motor (201) mounted on one side of the ultrasonic cleaning device (101), one end of the output end of the motor (201) is connected to a driving planetary gear (202) via a coupling, a connecting block (205) is mounted on the inner wall of the driving planetary gear (202) via a coupling, one end of the connecting block (205) is movably mounted with a driven planetary gear (203) via a rotating shaft, and the outer wall of the driven planetary gear (203) is movably mounted with a An external gear ring (204), a rotating block (206) is installed on one side of the driving planetary gear (202) via a coupling, a drum (207) is installed on the inner wall of the driven planetary gear (203) via a coupling, the drum (207) is in a separated state, and a plug-in lock (208) is installed on the outer wall of the drum (207), and the transmission stirring mechanism (3) includes a pulley (301) installed on the outer wall of the output end of the motor (201) via a coupling, and the pulley (3 01) is provided with a belt (302), one end of the belt (302) is movably mounted with a power wheel (303), the inner wall of the power wheel (303) is mounted with a driving bevel gear (305) via a coupling, the bottom of the driving bevel gear (305) is movably mounted with a driven bevel gear (306), the inner wall of the driven bevel gear (306) is mounted with a transmission rod (307) via a coupling, and the outer wall of the transmission rod (307) is provided with a stirring rod (308).

2. The cleaning device for automobile parts production according to claim 1, characterized in that: A bottom bin (102) is provided at the bottom of the outer wall of the ultrasonic cleaning device (101), a mixing bin (103) is provided on the inner wall of the bottom bin (102), a water absorption bin (104) is provided on one side of the mixing bin (103), and a water discharge bin (105) is provided on the other side of the mixing bin (103).

3. The cleaning device for automobile parts production according to claim 1, characterized in that: The flushing mechanism (4) comprises a first booster pump (401) installed on the top of the water outlet bin (105), the output end of the first booster pump (401) is connected to a water inlet pipe (402), the inner wall of the water suction bin (104) is provided with a second booster pump (405), the output end of the second booster pump (405) is connected to a water outlet pipe (403), one end of the water outlet pipe (403) is connected to a filter (404), the other end of the water outlet pipe (403) is connected to a relay pipe (406), and the outer wall of the relay pipe (406) is provided with (407).

4. The cleaning device for automobile parts production according to claim 1, characterized in that: The inner wall of the drum (207) is hollow, and the outer wall of the drum (207) is evenly provided with a plurality of small holes.

5. The cleaning device for automobile parts production according to claim 1, characterized in that: The rotating block (206) is arranged on the top of the inner wall of the ultrasonic cleaning device (101), and the relay tube (406) is arranged on one side of the rotating block (206).

6. The cleaning device for automobile parts production according to claim 1, characterized in that: One end of the water inlet pipe (402) is connected to the inner wall of the ultrasonic cleaning equipment (101), and the other end of the water inlet pipe (402) is connected to the inner wall of the mixing chamber (103).

7. The cleaning device for automobile parts production according to claim 1, characterized in that: One end of the water outlet pipe (403) is connected to the inner wall of the filter (404), and one side of the filter (404) is connected to the inner wall of the mixing chamber (103).

8. The cleaning device for automobile parts production according to claim 1, characterized in that: The tooth grooves of the active bevel gear (305) mesh with the tooth grooves of the driven bevel gear (306), and the active bevel gear (305) and the driven bevel gear (306) form a meshing transmission connection.

Citation Information

Patent Citations

  • Cleaning device for automobile part production

    CN114192493A

  • Cleaning device for automobile parts

    CN111014147A

  • Rotating wheel type flower storage rack, flower seedling culture device and culture system thereof

    CN111108972A

  • Cleaning device for new energy automobile part production

    CN212597482U

  • Ultrasonic cleaning device for medicinal materials

    CN214289722U

Cited By

  • Cleaning device for automobile part machining

    CN120362179A

  • Ultrasonic cleaning machine

    CN121131343A