An artificial intelligence-based mechanical welding management system

Abstract

The application discloses a kind of mechanical welding management systems based on artificial intelligence, and the application relates to welding management technical field, including data acquisition module, further including scheme generation module, quality evaluation module, correction scheme module, temperature control module and pipe quality analysis module, further including recycling module and effectiveness index module, the advantages of the present application are that: through correction scheme module, corresponding remedy method can be analyzed for different welding defects and generate correction scheme, welding defects can be effectively repaired, the final qualified degree of welded article is improved, temperature control module can ensure that welding process is carried out under suitable temperature conditions, avoid welding defects caused by improper temperature, pipe quality analysis module can further improve welding quality, intuitively understand the welding results after optimization processing, recycling module helps to realize the rational use of resources in welding process, reduce cost and reduce waste.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of welding management, in particular to a mechanical welding management system based on artificial intelligence. BACKGROUND

[0002] Welding, also known as fusion, is a manufacturing process and technology that joins metals or other thermoplastic materials such as plastics by heating, high temperature or high pressure. There are many sources of modern welding, including gas flame, electric arc, laser, electron beam, friction and ultrasonic wave, etc. In addition to being used in factories, welding can also be performed in various environments, such as outdoors, underwater and space. No matter where welding is performed, it can pose a risk to the operator, so appropriate protective measures must be taken when welding.

[0003] Common mechanical welding management systems often rely on general experience or general repair methods to handle welding defects when in use, and the repair effect is difficult to guarantee. The resources generated during the welding process, such as waste materials and correction materials needed to repair defects, often cannot fully tap the recycling value of waste materials, resulting in a large amount of recyclable resources being discarded. Therefore, we propose a mechanical welding management system based on artificial intelligence. SUMMARY

[0004] The purpose of the present application is to provide a mechanical welding management system based on artificial intelligence.

[0005] To solve the problems raised in the above background art, the present application provides the following technical solution: a mechanical welding management system based on artificial intelligence, comprising a data acquisition module capable of acquiring welding equipment information and welding material information, a scheme generation module, a quality evaluation module, a correction scheme module, a temperature control module and a pipe quality analysis module;

[0006] The scheme generation module acquires welding material information, analyzes the methods suitable for welding different welding materials, generates a welding scheme, establishes a record unit, and converts the material information into a material label marked on the welding scheme, then extracts the welding scheme, starts the welding equipment according to the welding scheme, and performs welding processing on the welded objects;

[0007] The quality evaluation module acquires the appearance information, non-destructive testing information, mechanical property information and metallographic structure information of the welded objects, then comprehensively evaluates the welded objects according to the appearance information, non-destructive testing information, mechanical property information and metallographic structure information, generates original welding information, and analyzes the defects of the welded objects to generate welding defect information;

[0008] The correction scheme module is responsible for extracting welding defect information, analyzing the remedial methods of various welding defects, and generating a correction scheme accordingly;

[0009] The temperature control module is responsible for collecting welding temperature environment information suitable for different materials, generating environment welding information, and recording it to the corresponding material unit;

[0010] The quality analysis module extracts environment welding information and correction scheme information, then adjusts the temperature in the welding equipment according to the welding scheme information, and uses the correction scheme to weld the welding object to obtain an optimized welding object. At this time, the welding quality of the optimized welding object is detected, the optimized welding information is generated, and the effect of the optimized welding information is calculated.

[0011] As a further scheme of the present application: it also includes a recycling module and an effectiveness index module;

[0012] The recycling module extracts the welding scheme, analyzes the waste information generated when the welding scheme is executed, extracts the correction scheme information, extracts the correction material information used in the correction scheme information, and judges the replacement utilization index of the waste information and the correction material information.

[0013] The effectiveness index module extracts the replacement utilization index of the correction scheme and the waste information and the correction material information, analyzes the cost of the correction scheme, and calculates the effectiveness index of the correction scheme according to the cost of the correction scheme and the effect of the optimized welding information.

[0014] As a further scheme of the present application: the scheme generation module will record the welding scheme to the recording unit when generating the welding scheme, wherein the recording unit includes a synchronous folder and an asynchronous folder, the asynchronous folder is established in the synchronous folder, then the welding scheme of different welding materials is divided into welding steps, and the synchronous folder is established according to the welding scheme. Calculate the synchronization index between the welding steps in different synchronous folders, let the welding step information of the first welding material be D11, D12, D13, …, D1 B , let the welding step information of the second welding material be D21, D22, D23, …, D2 B , let the step number conversion formula be Let the synchronization index be T 指数 ;

[0015] When the number of welding steps of the first extracted welding material is higher than that of the second extracted welding material:

[0016]

[0017] When the number of welding steps of the first extracted welding material is lower than that of the second extracted welding material:

[0018]

[0019] According to the above formula, the synchronization index can be calculated, and then the synchronization record threshold is established, and the synchronization record threshold is T 阈值 ;

[0020] When T 指数 ≥ T 阈值 , the same step information in the welding step information of the two welding materials is extracted, and then the same step information is recorded in the synchronization folder, and the asynchronous folder is established in the material name main keyword in the synchronization folder, and the different step information of each is recorded in the corresponding asynchronous folder;

[0021] When T 指数 <T 阈值 , the synchronization folder is established according to the name of the two welding materials, and the corresponding welding step information is recorded in the corresponding synchronization folder.

[0022] As a further scheme of the present application: after the scheme generation module records the welding step information of the two welding materials in the synchronization folder, the calculation formula of the synchronization index is re-established, and the welding step information of the third welding material is D31, D32, D33, …, D3 B , and the same step of the first welding step and the second welding step is converted into synchronization condition step information, which is X1, X2, X3, …, X T , and the synchronization index of the third welding step is D3 指数 ;

[0023]

[0024] According to the above formula, the synchronization index of the three welding steps can be calculated, and at this time, the record index of the third welding step information is re-established, wherein the record index is equal to 1;

[0025] When D3 指数 =1, the asynchronous folder is established in the synchronization folder according to the name of the third welding material, and then the different step information of the welding step information of the third welding material and the synchronization condition step information is recorded in the corresponding asynchronous folder;

[0026] When D3 指数 ≠1, the synchronization folder is established according to the name of the third welding material, and the step information of the third welding material is recorded in the synchronization folder.

[0027] As a further scheme of the present application: when the quality evaluation module generates the original welding information, an analysis threshold is established, and then whether defect analysis is needed is judged according to the analysis threshold and the comprehensive quality of the welding article;

[0028] When the comprehensive quality of the welded article is higher than the analysis threshold, the defect information of the welded article is analyzed;

[0029] When the comprehensive quality of the welded article is lower than the analysis threshold, the welding scheme is re-established.

[0030] As a further scheme of the present application: after the correction scheme module generates the correction scheme, the correction effects of different correction schemes are analyzed, and then the different correction schemes are sorted according to the correction effects in descending order, the top three correction scheme information is extracted, and the top three correction scheme information is displayed to the staff, and then the staff selects the correction scheme.

[0031] As a further scheme of the present application: after the recycling module extracts the correction material information in the correction scheme information, the waste information generated in the welding scheme is matched with the correction material information used in the correction scheme information, the useful materials in the waste information are analyzed, and the waste information is F1, F2, F3, …, F X , the correction material information is J1, J2, J3, …, J C , and the useful material information is Y 材料 ;

[0032] Y 材料 = (F1, F2, F3, …, F X )∩(J1, J2, J3, …, J C )

[0033] According to the above formula, the useful material information can be calculated, and then the replacement material information that can replace the correction material information in the useful material information is analyzed again, and the replacement material information is Z 置换 , and the screening formula is When the volume of the subset in set A is greater than the volume of the subset in set B, the subset in set A is extracted, and the subset is deleted from set A;

[0034]

[0035] According to the above formula, the replacement material information can be calculated.

[0036] As a further scheme of the present application: after the recycling module calculates the replacement material information, the replacement material information is divided according to the material shape recorded in the correction material information, and then the divided replacement material information is converted into waste information again, and then the useful materials in the waste information are calculated again until All useful material information is recorded to generate a useful material table.

[0037] As a further scheme of the present application: the achievement index module can receive the information processed by the recycling module, then extract the content in the useful material table, and synchronously acquire the correction material information, and the useful material information in the useful material table is C1, C2, C3, …, C X , and the correction material information needed to be purchased is J G ;

[0038] J G =(J1, J2, J3, …, J C )-(C1, C2, C3, …, C X )

[0039] According to the above formula, the correction material information needed to be purchased can be calculated, and then the cost needed to be used for the correction material information needed to be purchased is calculated, the cost needed for different purchased correction materials is Z G , the total cost of the correction material purchase is G 总成本 , and the quantity of the correction material is U.

[0040]

[0041] According to the above formula, the total cost of the correction material purchase can be calculated, and then the effect of the optimized welding information is extracted, the effect of the optimized welding information is Y 效果 , and the achievement index is C 指数 .

[0042]

[0043] According to the above formula, the achievement index can be calculated.

[0044] By adopting the above technical scheme, compared with the prior art, the present application has the beneficial effects that:

[0045] 1. The present application can analyze the corresponding remedy method for different welding defects and generate the correction scheme through the correction scheme module, can effectively repair the welding defects, and improve the final qualified degree of the welded article, the temperature control module can ensure that the welding process is carried out under suitable temperature conditions, avoid the welding defects caused by improper temperature, the pipe quality analysis module can further improve the welding quality, and intuitively understand the welding results after the optimization processing, provide data basis for subsequent analysis and improvement, and the recycling module is helpful to realize the reasonable utilization of resources in the welding process, reduce the cost and reduce the waste.

[0046] 2. The welding scheme management efficiency and accuracy can be improved by the scheme generation module, which helps to better grasp the commonness and difference of different welding materials in the welding step in the subsequent welding process, facilitates unified management and targeted operation, improves the collaboration and efficiency of the welding work, and helps the workers to make more efficient and accurate selection among numerous correction schemes through the correction scheme module, improves the work efficiency of the defect correction link, and further ensures that the welded articles can finally reach good quality standards;

[0047] 3. The reutilization module helps to improve the utilization rate of resources, reduce production cost, and also meets the concept of resource recycling and sustainable development, so that the reused materials are more practical and feasible, the reliability and effectiveness of the reutilization link are improved, and the overall sorting and integration of waste resources are realized, which facilitates better overall planning and management of reutilization resources, the cost expenditure can be optimized by using the effectiveness index module, unnecessary material purchase waste is avoided, economic benefits are improved, resource utilization rate is improved, cost is reduced, scheme selection is optimized, and overall benefits are improved. BRIEF DESCRIPTION OF DRAWINGS

[0048] Figure 1 The system flowchart in the embodiment of the present application is shown. DETAILED DESCRIPTION

[0049] The specific embodiments of the present application will be further described below in conjunction with the drawings, and it should be noted that the description of these embodiments is used to help understand the present application and does not constitute a limitation on the present application.

[0050] In addition, the technical features involved in each of the embodiments of the present application described below can be combined with each other as long as they do not conflict with each other.

[0051] Embodiment one:

[0052] Therefore, in order to effectively solve the above problems, the present application proposes a mechanical welding management system based on artificial intelligence, as shown in the drawings Figure 1 The system includes a data acquisition module, a scheme generation module, a quality evaluation module, a correction scheme module, a temperature control module, and a pipe quality analysis module.

[0053] The scheme generation module acquires welding material information, analyzes the method suitable for welding different welding materials, generates a welding scheme, establishes a record unit, converts the material information into a material label, marks it on the welding scheme, and then extracts the welding scheme, starts the welding equipment according to the welding scheme, and performs welding treatment on the welded articles.

[0054] The quality evaluation module collects appearance information, non-destructive testing information, mechanical property information and metallographic structure information of the welded article, then comprehensively evaluates the welded article according to the appearance information, non-destructive testing information, mechanical property information and metallographic structure information, generates original welding information, and analyzes defects of the welded article to generate welding defect information;

[0055] The correction scheme module is responsible for extracting the welding defect information, analyzing the remedial methods of various welding defects, and generating a correction scheme accordingly;

[0056] The temperature control module is responsible for collecting welding temperature environment information suitable for different materials, generating environment welding information, and recording it in the corresponding material unit;

[0057] Through the combination of temperature sensor network and intelligent algorithm, the actual temperature environment of the welding site is sensed in real time, including the influence of environmental temperature, humidity, air flow speed and other factors on the welding temperature, and the welding temperature environment is optimized and adjusted according to these real-time sensing data;

[0058] According to the welding speed, welding current and other parameters set in the welding scheme, the welding temperature is dynamically adjusted to realize the mutual cooperation between the welding process parameters, improve the welding quality, and provide accurate temperature-related information when detecting the welding quality of the optimized welded article, helping to analyze the influence of temperature on the welding quality, so as to further optimize the welding process;

[0059] The pipe quality analysis module extracts environment welding information and correction scheme information, then adjusts the temperature in the welding equipment according to the welding scheme information, and uses the correction scheme to weld the welded article to obtain an optimized welded article. At this time, the welding quality of the optimized welded article is detected to generate optimized welding information, and the effect of the optimized welding information is calculated;

[0060] It also includes a recycling module and an effectiveness index module;

[0061] The recycling module extracts the welding scheme and analyzes the waste information generated when the welding scheme is executed. At this time, the correction scheme information is extracted, the correction material information used in the correction scheme information is extracted, and the replacement utilization index of the waste information and the correction material information is judged;

[0062] For some irregularly shaped but chemically stable waste materials, they can be converted into new filler materials or auxiliary materials through processing, which can be used in other links of the welding process to maximize the utilization of waste resources;

[0063] The effectiveness index module extracts the replacement utilization index of the correction scheme and waste information and correction material information, analyzes the cost of the correction scheme, and calculates the effectiveness index of the correction scheme according to the cost of the correction scheme and the effect of the optimized welding information;

[0064] Specific workflow: Collect welding equipment information and welding material information, analyze the method suitable for welding different welding materials, generate welding scheme, establish record unit, convert material information into material label and mark on the welding scheme, then extract the welding scheme, start the welding equipment according to the welding scheme, weld the welding object, comprehensively evaluate the welding object, generate the original welding information, analyze the defects of the welding object, generate the welding defect information, analyze the remedial method of different welding defects, generate the correction scheme, collect the welding temperature environment suitable for different materials, generate the environmental welding information, record the environmental welding information to the corresponding material unit, adjust the temperature in the welding equipment according to the welding scheme information, and then use the correction scheme to weld the welding object. At this time, the welding quality of the optimized welding object is detected, and the effect of the optimized welding information is calculated, the waste information generated when the welding scheme is executed is analyzed, the correction material information used in the correction scheme information is extracted, the replacement utilization index of the waste information and the correction material information is judged, the cost of the correction scheme is analyzed, and the effectiveness index of the correction scheme is calculated.

[0065] Further, through the correction scheme module, the corresponding remedial method can be analyzed for different welding defects and the correction scheme can be generated, which can effectively repair the welding defects and improve the final qualification degree of the welding object. The temperature control module can ensure that the welding process is carried out under suitable temperature conditions to avoid welding defects caused by improper temperature. The quality analysis module can further improve the welding quality and intuitively understand the welding results after optimization, providing data basis for subsequent analysis and improvement. The reuse module helps to realize the reasonable use of resources in the welding process, reduce cost and waste.

[0066] Embodiment two:

[0067] Based on embodiment one, as shown in the drawings Figure 1 , the scheme generation module records the welding scheme in the record unit when generating the welding scheme, wherein the record unit includes synchronous folder and asynchronous folder, the asynchronous folder is established in the synchronous folder, then the welding scheme of different welding materials is divided into welding steps, and the synchronous folder is established according to the welding scheme. The synchronization index between the welding steps in different synchronous folders is calculated, the welding step information of the first welding material is D11, D12, D13, …, D1 B , the welding step information of the second welding material is D21, D22, D23, …, D2 B , the step number conversion formula is , and the synchronization index is T 指数 .

[0068] When the number of welding steps of the first extracted welding material is higher than that of the second extracted welding material:

[0069]

[0070] When the number of welding steps of the first extracted welding material is less than that of the second extracted welding material:

[0071]

[0072] According to the above formula, the synchronization index can be calculated, and then the synchronization record threshold T is established 阈值 ;

[0073] When T 指数 ≥ T 阈值 , the same step information of the two welding material welding steps is extracted, and then the same step information is recorded in the synchronization folder, and the asynchronous folder is established with the material name as the main keyword in the synchronization folder, and the different step information is recorded in the corresponding asynchronous folder;

[0074] When T 指数 < T 阈值 , the synchronization folder is established according to the names of the two welding materials, and the corresponding welding step information is recorded in the corresponding synchronization folder;

[0075] By simulating the execution of these synchronization condition steps in different temperature and humidity environments, collecting relevant data such as welding quality fluctuations and welding speed changes, and according to these data, the synchronization condition step information is marked, for example, marked as 'high temperature stable type', 'high humidity sensitive type', etc., and then when calculating the synchronization index of the third welding material, these environment factor related standards are considered in the consideration range, so that the synchronization index can better reflect the feasibility and synergy in the actual welding scene;

[0076] After the scheme generation module records the welding step information of the two welding materials in the synchronization folder, it will redevelop the calculation formula of the synchronization index, and the welding step information of the third welding material is D31, D32, D33, …, D3 B , and then the same steps of the first and second welding steps are converted into synchronization condition step information, which is X1, X2, X3, …, X T , and the synchronization index of the third welding step is D3 指数 ;

[0077]

[0078] According to the above formula, the synchronization index of the three welding steps can be calculated, and then the record index of the third welding step information is redeveloped, which is equal to 1;

[0079] When D3 指数 = 1, an asynchronous folder is established according to the third welding material name in the synchronous folder, and the different step information of the welding step information of the third welding material and the synchronous condition step information is recorded in the corresponding asynchronous folder;

[0080] When D3 指数 ≠ 1, a synchronous folder is established according to the third welding material name, and the step information of the third welding material is recorded in the synchronous folder;

[0081] The quality evaluation module will establish an analysis threshold when generating the original welding information, and then determine whether defect analysis is needed according to the analysis threshold and the comprehensive quality of the welding article;

[0082] When the comprehensive quality of the welding article is higher than the analysis threshold, the defect information of the welding article is analyzed;

[0083] When the comprehensive quality of the welding article is lower than the analysis threshold, the welding scheme is re-established;

[0084] The correction scheme module will analyze the correction effect of different correction schemes after generating the correction scheme, then sort the different correction schemes according to the correction effect, the sorting method is from large to small, extract the top three correction scheme information, and display the top three correction scheme information to the staff, then the staff selects the correction scheme;

[0085] It can also be flexibly sorted according to different demand scenarios. For scenarios that pursue production efficiency, the correction scheme implementation time can be sorted from short to long first, and then other factors such as repair effect are considered on the basis of meeting the time requirement. For scenarios that focus on product quality, the key indicators of repair effect can be sorted from high to low first, and then other factors are considered;

[0086] Specific workflow: record the welding scheme to the record unit, establish the asynchronous folder in the synchronous folder, then split the welding scheme of different welding materials into welding steps, and establish the synchronous folder according to the welding scheme, calculate the synchronization index between the welding steps in different synchronous folders, establish the synchronization record threshold, when T 指数 ≥ T 阈值 , extract the same step information in the welding step information of the two welding materials, then record the same step information to the synchronous folder, and establish the asynchronous folder in the synchronous folder with the material name as the main keyword, record the different step information of each other to the corresponding asynchronous folder, when T 指数 < T 阈值When the welding material information of the third welding step is recorded, the system will establish a synchronization folder according to the names of the two welding materials, record the corresponding welding step information in the synchronization folder, recalculate the synchronization index formula, calculate the synchronization index of the three welding steps, set the recording index of the third welding step information, judge the folder in which the step information of the third welding material is recorded, analyze the threshold value and the comprehensive quality of the welding article to determine whether defect analysis is needed, analyze the correction effect of different correction schemes, then sort the different correction schemes according to the correction effect, with the sorting mode being from large to small, extract the top three correction scheme information, and display the top three correction scheme information to the staff;

[0087] Further, the scheme generation module can improve the efficiency and accuracy of welding scheme management, which helps to better grasp the commonality and difference of different welding materials in the welding step in the subsequent welding process, facilitates unified management and targeted operation, improves the collaboration and efficiency of welding work, and the correction scheme module helps the staff to make more efficient and accurate selection among numerous correction schemes, improves the work efficiency of the defect correction link, and further ensures that the welding article can finally meet good quality standards.

[0088] Embodiment three:

[0089] Based on embodiment two, as shown in the drawings Figure 1 , the module will match the waste material information generated in the welding scheme with the correction material information used in the correction scheme information after extracting the correction material information used in the extraction of the correction scheme information, analyze the useful material in the waste material information, set the waste material information as F1, F2, F3, …, F X , set the correction material information as J1, J2, J3, …, J C , and set the useful material information as Y 材料 ;

[0090] Y 材料 = (F1, F2, F3, …, F X )∩(J1, J2, J3, …, J C )

[0091] According to the above formula, the useful material information can be calculated, and then the replacement material information that can replace the correction material information in the useful material information is analyzed again, and the replacement material information is set as Z 置换 , and the screening formula is When the volume of the subset in set A is greater than the volume of the subset in set B, the subset in set A is extracted and deleted from set A;

[0092]

[0093] According to the above formula, the replacement material information can be calculated;

[0094] After the recycling module calculates the replacement material information, it will divide the replacement material information according to the material shape recorded in the correction material information, and then the divided replacement material information will be converted into scrap information again, and then the useful materials in the scrap information will be calculated again until And record all the useful material information to generate a useful material table;

[0095] The effectiveness index module can receive the information processed by the recycling module, then extract the content in the useful material table, and synchronously obtain the correction material information, and set the useful material information in the useful material table as C1, C2, C3, …, C X , and set the correction material information to be purchased as J G ;

[0096] J G = (J1, J2, J3, …, J C ) - (C1, C2, C3, …, C X )

[0097] According to the above formula, the correction material information to be purchased can be calculated, and then the cost required for the correction material information to be purchased is calculated, and set the cost required for different correction materials to be purchased as Z G , set the total cost of the correction material to be purchased as G 总成本 , and set the number of correction materials as U;

[0098]

[0099] According to the above formula, the total cost of the correction material to be purchased can be calculated, and then the effect of optimizing the welding information is extracted, and set the effect of optimizing the welding information as Y 效果 , and set the effectiveness index as C 指数 ;

[0100]

[0101] According to the above formula, the effectiveness index can be calculated;

[0102] Considering the environmental impact, the requirement for the operation skill of workers and other factors in the implementation process of the correction scheme, a more comprehensive effectiveness evaluation system is established by giving different weights to these factors, so that the effectiveness index can more accurately reflect the actual value of the correction scheme;

[0103] According to the experience accumulation and new situation in the actual production process, the weight setting is optimized or new influence factors are added, so that the effectiveness index can always accurately evaluate the actual value of the correction scheme, and provide stronger support for the enterprise to select the most cost-effective correction scheme;

[0104] Specific workflow: match the waste information generated in the welding scheme with the correction material information used in the correction scheme information, analyze the useful material information in the waste information, analyze the replacement material information that can replace the correction material information in the useful material information again, divide the replacement material information according to the material shape recorded in the correction material information, then the divided replacement material information will be converted into waste information again, then the useful material in the waste information is calculated again, all the useful material information is recorded, a useful material table is generated, the content in the useful material table is extracted, and the correction material information is obtained synchronously, the cost required by the correction material information to be purchased is calculated, and the effectiveness index is calculated;

[0105] Further, the recycling module helps to improve the utilization rate of resources, reduce production cost, and also meets the concept of resource recycling and sustainable development, so that the recycled materials are more practical and feasible, the reliability and effectiveness of the recycling link are improved, and the overall sorting and integration of waste resources are realized, which is convenient for better overall planning and management of recycling resources. The effectiveness index module can optimize the cost expenditure, avoid unnecessary material purchase waste, improve economic benefits, improve resource utilization rate, reduce cost, optimize scheme selection and improve overall benefits.

[0106] The above shows and describes the basic principles, main features and advantages of the present application. Those skilled in the art should understand that the present application is not limited to the above examples, and the above examples and descriptions in the specification are only to illustrate the principles of the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the present application. The scope of protection of the present application is defined by the appended claims and their equivalents.

Claims

1. A mechanical welding management system based on artificial intelligence, characterized by: It includes a data acquisition module that can collect welding equipment information and welding material information, as well as a solution generation module, a quality assessment module, a correction solution module, a temperature control module, and a pipe quality analysis module; The plan generation module collects welding material information, analyzes welding methods suitable for different welding materials, generates welding plans, establishes a recording unit, converts material information into material tags and marks them on the welding plans, then extracts the welding plans, starts welding equipment according to the welding plans, and performs welding on the objects; The quality assessment module collects appearance information, non-destructive testing information, mechanical property information, and metallographic structure information of the welded items. It then comprehensively evaluates the welded items based on the appearance information, non-destructive testing information, mechanical property information, and metallographic structure information to generate raw welding information. It also analyzes defects in the welded items and generates welding defect information. The correction plan module is responsible for extracting welding defect information, analyzing the remedial methods of various welding defects, and generating correction plans accordingly; The temperature control module is responsible for collecting welding temperature environment information suitable for different materials, generating environmental welding information, and recording it in the corresponding material unit; The pipe quality analysis module extracts environmental welding information and correction plan information, then adjusts the temperature in the welding equipment according to the welding plan information. The correction plan is then used to weld the welded object to obtain an optimized welded object. At this time, the welding quality of the optimized welded object is detected, the optimized welding information is generated, and the effect of the optimized welding information is calculated; It also includes a reuse module and an effectiveness index module; The reuse module extracts the welding plan, analyzes the scrap information generated when executing the welding plan, extracts the correction plan information, extracts the correction material information used in the correction plan information, and determines the replacement material information between the scrap information and the correction material information; The effectiveness index module extracts the replacement material information of the correction plan and the scrap information and the correction material information, analyzes the cost of the correction plan, and calculates the effectiveness index of the correction plan based on the cost of the correction plan and the effect of optimizing the welding information.

2. The artificial intelligence-based mechanical welding management system according to claim 1, characterized in that: When generating a welding plan, the plan generation module records the welding plan in a recording unit, wherein the recording unit includes a synchronous folder and an asynchronous folder. The asynchronous folder is established in the synchronous folder. The welding plans of different welding materials are then split into welding steps, and synchronous folders are established according to the welding plans. The synchronization index between the welding steps in different synchronous folders is calculated. Suppose the welding step information of the first welding material is D11, D12, D13, ..., D1 B , suppose the welding step information of the second welding material is D21, D22, D23, ..., D2 B , let the number of steps be converted into a numerical formula Let the synchronization index be T 指数 ; When the number of welding steps for the welding material extracted first is higher than the number of welding steps for the welding material extracted later: When the number of welding steps for the welding material extracted first is less than the number of welding steps for the welding material extracted later: According to the above formula, the synchronization index can be calculated, and then the synchronization recording threshold is established. Let the synchronization recording threshold be T 阈值 ; When T 指数 ≥T 阈值 When the welding step information of the two welding materials is the same, the same step information is extracted, and then the same step information is recorded in the synchronous folder, and an asynchronous folder is created in the synchronous folder with the material name as the main keyword, and the different step information of each is recorded in the corresponding asynchronous folder; When T 指数 <T 阈值 , a synchronization folder will be created according to the names of the two welding materials, and the corresponding welding step information will be recorded in the corresponding synchronization folder.

3. The artificial intelligence-based mechanical welding management system according to claim 2, characterized in that: After the scheme generation module records the welding step information of two welding materials in the synchronization folder, it will re-formulate the calculation formula of the synchronization index, assuming that the welding step information of the third welding material is D31, D32, D33, ..., D3 B , then convert the same steps of the first welding step and the second welding step into synchronization condition step information, and set the synchronization condition step information as X1, X2, X3, ..., X T , let the synchronization index of the third welding step be D3 指数 ; According to the above formula, the synchronization index of the three welding steps can be calculated. At this time, the recording index for the third welding step information will be re-established, where the recording index is equal to 1; When D3 指数 =1, an asynchronous folder is created in the synchronous folder according to the name of the third welding material, and then the different step information of the welding step information of the third welding material and the synchronous condition step information is recorded in the corresponding asynchronous folder; When D3 指数 ≠1, a synchronization folder will be created according to the name of the third welding material, and the step information of the third welding material will be recorded in the synchronization folder.

4. The artificial intelligence-based mechanical welding management system according to claim 1, characterized in that: The quality assessment module establishes an analysis threshold when generating raw welding information, and then determines whether defect analysis is required based on the analysis threshold and the overall quality of the welded item; When the comprehensive quality of the welded item is higher than the analysis threshold, the defect information of the welded item is analyzed; When the overall quality of the welded items falls below the analysis threshold, the welding plan is reformulated.

5. The artificial intelligence-based mechanical welding management system according to claim 1, characterized in that: After generating the correction plan, the correction plan module will analyze the correction effects of different correction plans, and then sort the different correction plans according to the correction effects, from large to small, extract the information of the top three correction plans, and display the information of the top three correction plans to the staff, who will then select the correction plan.

6. The artificial intelligence-based mechanical welding management system according to claim 1, characterized in that: After extracting the correction material information used in the correction scheme information, the reuse module will match the waste information generated during the welding scheme with the correction material information used in the correction scheme information, analyze the useful materials in the waste information, and set the waste information as F1, F2, F3, ..., F X , suppose the correction material information is J1, J2, J3, ..., J C , assuming that the material information is Y 材料 ; Y 材料 =(F1、F2、F3、……、F X )∩(J1、J2、J3、……、J C ) According to the above formula, the useful material information can be calculated. At this time, the replacement material information that can replace the corrected material information in the useful material information is analyzed again, and the replacement material information is set to Z. 置换 , let the screening formula be When the volume of the subset in set A is larger than the volume of the subset in set B, the subset in set A is extracted and deleted from set A; The replacement material information can be calculated according to the above formula.

7. The artificial intelligence-based mechanical welding management system according to claim 6, characterized in that: After calculating the replacement material information, the recycling module will segment the replacement material information according to the material shape recorded in the correction material information, and then the segmented replacement material information will be converted into waste material information again, and then the useful material in the waste information will be calculated again until And record all useful material information and generate a useful material table.

8. The artificial intelligence-based mechanical welding management system according to claim 7, characterized in that: The effectiveness index module can receive the information processed by the reuse module, then extract the content in the useful material table, and synchronously obtain the corrected material information. Assume that the useful material information in the useful material table is C1, C2, C3, ..., C X , let the corrected material information that needs to be purchased be J G ; J G =(J1、J2、J3、……、J C )-(C1、C2、C3、……、C X ) According to the above formula, we can calculate the information of the corrective materials that need to be purchased, and then calculate the cost of the corrective materials that need to be purchased. Let the cost of the corrective materials purchased be Z G , let the total cost of correcting the material purchase be G 总成本 , let the number of correction materials be U; According to the above formula, the total cost of corrected material purchase can be calculated, and then the effect of optimizing welding information can be extracted. Let the effect of optimizing welding information be Y 效果 , let the effectiveness index be C 指数 ; The effectiveness index can be calculated according to the above formula.

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