Neoprene rubber drying device and production system
By combining a pretreatment unit and a drying oven, and employing extrusion dehydration and air-blowing wiping technologies, the problem of poor drying effect in existing equipment has been solved, achieving low-energy consumption and high-capacity drying of chloroprene rubber.
Patent Information
- Application Number
- CN202510408306.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-02
- Publication Date
- 2026-01-16
- Estimated Expiration
- 2045-04-02
AI Technical Summary
Existing chloroprene rubber drying equipment cannot achieve low-energy consumption and high-capacity drying of the rubber film, and the drying effect is poor.
The drying system employs a combination of a pretreatment unit and a drying oven. The pretreatment unit includes a squeezing and dehydration mechanism and a spray wiping mechanism. The drying oven improves drying efficiency by combining hot air drying with a gas-liquid separator.
This method achieves efficient drying of chloroprene rubber films, reduces energy consumption, increases production capacity, and effectively removes moisture and impurities from the films.
Smart Images

Figure CN119897984B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of chloroprene rubber drying, in particular to a chloroprene rubber drying device and production system. BACKGROUND
[0002] In the drying process of the film after the chloroprene rubber emulsion is frozen and coagulated into a film, the transmission system of the film in the drying box is composed of chain, support rod, shaft chain wheel, bearing and power driving device; hot air is blown to the continuously running wet film at a certain wind speed, and the moisture in the film is evaporated due to the temperature rise; most of the air and the evaporated water are discharged into the drying box passageway at both ends of the air bellow under the blocking action of the film, and the wet moisture content of the film can be reduced to below 1% after drying.
[0003] A rubber drying device is disclosed in Chinese patent CN113758213B, which includes a bracket, a guide roller and a winding roller; the continuous drying of the rubber belt has high efficiency, and the combination of moisture absorption and hot air flow improves the drying effect.
[0004] The above device has poor drying effect; it cannot achieve the ideal drying requirements of low energy consumption and high productivity of the film. SUMMARY
[0005] The present application provides a chloroprene rubber drying device and production system, which aims to provide a chloroprene rubber film drying device with good drying effect.
[0006] The technical scheme used in the present application is as follows:
[0007] The first aspect of the application provides a neoprene drying device, which comprises a pretreatment unit and a drying oven arranged in sequence; the pretreatment unit is used for primary dehydration of the rubber film, and the drying oven is used for heating and drying treatment of the neoprene rubber film treated by the pretreatment unit; the pretreatment unit comprises a pretreatment frame and an extrusion dehydration mechanism arranged above the pretreatment frame; the extrusion dehydration mechanism comprises a roller support, a first roller sliding groove is formed on one side of the roller support, and a first roller sliding block is slidably arranged in the first roller sliding groove; a second roller sliding groove is formed on the other side of the roller support, and a second roller sliding block is slidably arranged in the second roller sliding groove; roller lifting cylinders are arranged on the two sides of the pretreatment frame, the push heads of the roller lifting cylinders are fixed with the first roller sliding block and the second roller sliding block respectively; an extrusion roller is rotatably arranged between the two roller supports; a plurality of extrusion channels are uniformly formed in the cylinder wall of the extrusion roller; a pressure roller support is vertically arranged on the roller support, a pressure roller sliding groove is formed in the pressure roller support, and a pressure roller sliding block is slidably arranged in the pressure roller sliding groove; the pressure roller sliding block is fixed with a pressure roller assembly; a pressure roller lifting cylinder is arranged on the upper side of the pressure roller support, the push head of the pressure roller lifting cylinder is fixed with the pressure roller sliding block, the pressure roller assembly is used for rolling contact with the upper side of the extrusion roller, and the neoprene rubber film is extruded and drained; a sponge water storage layer is arranged in the extrusion roller; a first mounting frame is arranged on the roller support on one side of the first roller sliding groove, an n-shaped water pressing frame is arranged on the lower side of the first mounting frame, and a water pressing roller is rotatably arranged on the water pressing frame; the water pressing roller is in contact with the sponge water storage layer and is used for extruding the sponge water storage layer.
[0008] Further, the drying oven comprises a drying conveying mechanism for conveying the rubber film, and a plurality of oven covers arranged above the drying conveying mechanism; the upper side of the front oven cover is connected with a heater through an air outlet pipe, the heater is connected with a steam pipe through a shunt pipe, the steam pipe is provided with a steam main pipe, the steam main pipe is used for being connected with a steam source in an external factory area, one-way valves are arranged on the shunt pipe respectively, and the one-way valves are communicated from one side of the steam pipe to one side of the heating pipe; the lower side of the drying conveying mechanism is provided with a corresponding liquid collecting hopper; the bottom of the liquid collecting hopper is connected with a gas-liquid separator through a separator inlet pipe, the exhaust side of the front gas-liquid separator is connected with the heater on the next oven cover through a separator outlet pipe, the exhaust side of the second last gas-liquid separator is communicated with the upper side of the last oven cover through the separator outlet pipe, and the exhaust side of the last gas-liquid separator is connected with the first heater through the separator outlet pipe; fans are arranged on the separator outlet pipes respectively; the liquid discharge ends of the five gas-liquid separators are connected with a liquid discharge main pipe.
[0009] Further, the center of the closed side of the squeezing roller is provided with a roller shaft, and the outer edge of the open side of the squeezing roller is provided with a rolling ring; a roller motor is horizontally arranged on the second roller sliding block, the motor shaft of the roller motor penetrates through the second roller sliding block and is fixed with the roller shaft through a shaft coupling; the inner side of the first roller sliding block is provided with an L-shaped cross-section resistance wheel frame, the lower side of the resistance wheel frame is provided with a resistance wheel plate, and the two sides of the resistance wheel plate are rotatably connected with resistance wheels through rotating shafts; the resistance wheels are rotatably arranged in the rolling ring to support the squeezing roller.
[0010] Further, the pressure roller assembly comprises a pressure roller ear connected with the pressure roller sliding block and a squeezing pressure roller rotatably arranged between the pressure roller ears; a corresponding squeezing roller squeezing groove is arranged on the ground; when the neoprene film is dehydrated for the first time, the neoprene film is located between the squeezing pressure roller and the squeezing roller.
[0011] Further, the pretreatment frame is further provided with a wind spraying and wiping mechanism; the wind spraying and wiping mechanism comprises a wind spraying box, the wind spraying box is fixed with the pretreatment frame through an L-shaped mounting bracket; a wind spraying motor is mounted on one side of the wind spraying box through a motor bracket, the wind spraying box is rotatably connected with an axial fan blade through a fan blade shaft, the wind spraying motor drives the fan blade shaft to rotate; the other side of the fan blade shaft is connected with an extension of the wind spraying box and a groove cam key; a shunt cavity is arranged on the side of the wind spraying box, the shunt cavity is in communication with the inside of the wind spraying box; two swing ears are rotatably connected on the upper and lower sides of the shunt cavity, a swing frame is arranged between the two swing ears, a swing ring is rotatably connected in the swing frame through a rotating shaft; a bellows is fixedly connected in the swing ring, the other end of the bellows is respectively in communication with the corresponding shunt cavities; a first swing driving rod is arranged on the side of the swing frame, a swing driving groove is arranged at the end of the first swing driving rod; a swing driving head with a U-shaped cross-section is slidably connected with the swing driving groove through a swing driving sliding rod, the side of the swing driving head is connected with a swing driving guide wheel through a second swing driving rod, the swing driving guide wheel is rotatably arranged in the ring groove of the groove cam; the second swing driving rod is slidably connected in a sliding sleeve fixed on the side of the shunt cavity.
[0012] Further, the fan blade shaft is rotatably connected with a wiping member and a linkage member; the wiping member comprises a wiping swing disc rotatably connected with the fan blade shaft, and a wiping swing arm arranged on the wiping swing disc; a limiting column is arranged on the side of the wind spraying box, an annular limiting groove is arranged on the wiping swing disc, and the limiting column is rotatably connected in the limiting groove; an L-shaped wiping connecting frame is arranged on the wiping swing arm, and a wiping supporting plate is arranged at the end of the wiping connecting frame; a cleaning base frame with a U-shaped cross-section is arranged between the two wiping connecting frames, and the two side ends of the cleaning base frame are connected with the wiping supporting plates; two cleaning inclined surfaces are oppositely arranged on the inner side of the cleaning base frame; a cleaning guide frame with a H-shaped cross-section is fixedly arranged at the middle position of the cleaning inclined surfaces, and the two sides of the cleaning guide frame are plate-shaped and the middle part is column-shaped; the wiping structure is rotatably connected with the cleaning guide frame;
[0013] Further, the wiping structure comprises a wiping connector and a wiping pressure pipe hinged to the wiping connector, and further comprises a wiping guide rod fixed to the wiping connector; the wiping connector has a width smaller than the distance between the cleaning slopes, and the wiping pressure pipe is provided with a wiping sponge on the outer side; the wiping guide rod is provided with a wiping guide sliding groove, and the wiping guide rod is in sliding fit with the cleaning guide frame through the wiping guide sliding groove;
[0014] Further, the linkage member comprises a ratchet gear in key connection with the fan blade shaft, and further comprises a linkage swing disc in rotational fit with the fan blade shaft, the linkage swing disc is provided with a ratchet catch in rotational fit through a torsion spring, and the ratchet catch is pressed on the ratchet gear; the two linkage swing discs are provided with an n-shaped linkage pull frame; the end of the wiping guide rod is connected with one end of a linkage rope, the other end of the linkage rope is fixed in the middle of the linkage pull frame through the cleaning base frame, and a linkage spring is threaded on the linkage rope between the wiping guide rod and the cleaning base frame; the contact surfaces of the wiping connecting frame and the linkage pull frame are respectively embedded with magnets, so that the wiping connecting frame and the linkage pull frame can be magnetically attracted together.
[0015] The second aspect of the present application provides a neoprene production system, comprising the neoprene drying device of any one of the above-mentioned embodiments, and further comprising a refrigeration rotary drum and a washing tank arranged on the front side of the neoprene drying device.
[0016] The pretreatment unit and the drying oven are arranged in the application; the pretreatment unit is used for primary dehydration of the adhesive film, and the drying oven is used for heating and drying treatment of the neoprene adhesive film after the pretreatment unit treatment; when the adhesive film of the neoprene is dehydrated for the first time, the water on the adhesive film of the neoprene is squeezed into the inside of the squeezing roller through the squeezing channel by the squeezing roller, and is absorbed by the sponge water storage layer in the inside of the squeezing roller; the water in the sponge water storage layer is discharged from the squeezing roller through the squeezing channel by the pressing roller, and is discharged into the collection channel. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1 is a schematic diagram of the drying oven structure of the application.
[0018] Figure 2 is a schematic diagram of the neoprene drying device of the application.
[0019] Figure 3 is a schematic diagram of the drying conveying mechanism of the application.
[0020] Figure 4 is a schematic diagram of the squeezing dehydration mechanism of the application Figure 1 .
[0021] Figure 5 is a schematic diagram of the squeezing dehydration mechanism of the application Figure 2 .
[0022] Figure 6 is the internal structure of the squeezing roller of the present application Figure 1 .
[0023] Figure 7 is the internal structure of the squeezing roller of the present application Figure 2 .
[0024] Figure 8 is the position of the air blowing and wiping mechanism of the present application.
[0025] Figure 9 is the structure of the air blowing and wiping mechanism of the present application.
[0026] Figure 10 is the internal structure of the air blowing box of the present application.
[0027] Figure 11 is the structure of the first and second swing driving rods of the present application.
[0028] Figure 12 is the structure of the wiping member of the present application Figure 1 .
[0029] Figure 13 is the structure of the wiping member of the present application Figure 2 .
[0030] Figure 14 is the structure of the wiping member of the present application Figure 3 .
[0031] Figure 15 is the structure of the linkage member of the present application.
[0032] Figure 16 is the action of the wiping member and the linkage member of the present application.
[0033] Figure 17 is the structure of the neoprene production system of the present application.
[0034] 1, drying oven; 2, drying conveying mechanism; 3, oven cover; 4, air outlet pipe; 5, heater; 6, shunt pipe; 7, steam pipe; 8, steam main pipe; 9, one-way valve; 10, liquid collecting hopper; 11, separator inlet pipe; 12, gas-liquid separator; 13, separator outlet pipe; 14, fan; 15, liquid discharge main pipe; 16, pretreatment frame; 17, first roller slide groove; 18, first roller slide shaft; 19, first roller slide block; 20, second roller slide groove; 21, second roller slide shaft; 22, second roller slide block; 23, roller lifting cylinder; 24, wringing roller; 25, wringing channel; 26, roller shaft; 27, rolling ring; 28, roller motor; 29, abutting wheel support; 30, abutting wheel plate; 31, abutting wheel; 32, pressing roller support; 33, pressing roller slide groove; 34, pressing roller slide shaft; 35, pressing roller slide block; 36, pressing roller lifting cylinder; 37, pressing roller ear; 38, wringing pressing roller; 39, sponge water storage layer; 40, first mounting bracket; 41, water pressing bracket; 42, water pressing roller; 43, second mounting bracket; 44, air jet pipe; 45, air pump; 46, air jet box; 47, air jet motor; 48, fan blade shaft; 49, recess cam; 50, shunt cavity; 51, oscillating ear; 52, oscillating frame; 53, oscillating ring; 54, bellows; 55, first oscillating drive rod; 56, oscillating drive slot; 57, oscillating drive head; 58, oscillating drive slide rod; 59, second oscillating drive rod; 60, oscillating drive guide wheel; 61, axial flow fan blade; 62, wiping oscillating disc; 63, annular limiting slot; 64, limiting column; 65, wiping connecting support; 66, wiping support plate; 67, cleaning base frame; 68, cleaning inclined surface; 69, cleaning guide frame; 70, wiping connecting head; 71, wiping pressing pipe; 72, wiping guide rod; 73, wiping sponge; 74, wiping oscillating arm; 75, wiping guide slot; 76, ratchet gear; 77, linkage oscillating disc; 78, ratchet gear clamping; 79, linkage pull support; 80, linkage rope; 81, linkage spring; 82, magnet; 83, refrigeration rotary drum; 84, washing tank. DETAILED DESCRIPTION
[0035] In order to enable those skilled in the art to better understand the present application, the specific embodiments of the present application will be described below with reference to the accompanying drawings.
[0036] In the description of the present application, it should be noted that unless otherwise explicitly specified and limited, the terms “mounting”, “connecting”, “connection” should be understood in a broad sense, for example, it can be fixed connection, or detachable connection, or integrally connected; it can be mechanical connection, or electrical connection; it can be directly connected, or indirectly connected through an intermediate medium; it can be the communication inside two elements; for those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0037] AsFigures 1-2 As shown, the present application provides a neoprene drying device, which comprises a pretreatment unit and a drying oven 1 arranged in sequence; the pretreatment unit is used for primary dehydration of the rubber film, and the drying oven 1 is used for heating and drying treatment of the neoprene rubber film after the pretreatment unit treatment; the drying oven 1 can be any existing drying oven 1 device, wherein one embodiment of the drying oven 1 comprises a drying conveying mechanism 2 for conveying the rubber film, and a plurality of oven covers 3 arranged above the drying conveying mechanism 2; the drying conveying mechanism 2 can be any existing rubber film conveying device, and one embodiment is a fourdrinier machine, which is a planar linear structure. Figure 3 As shown, the second embodiment of the drying conveying mechanism 2 is composed of a chain, a support rod, a shaft, a sprocket, a bearing, and a power driving device in the drying box; the running speed of the drying conveying mechanism 2 must ensure that the neoprene rubber film is conveyed flatly and cannot be stranded; if the running speed of the drying conveying mechanism 2 is slow, the rubber film cannot be stretched, and the rubber belt is prone to be transversely folded; if the speed is too fast, the rubber belt is excessively stretched and is prone to be folded in the longitudinal direction, which will affect the normal drying of the rubber belt; in the present application, five oven covers 3 are taken as an example, the upper sides of the first four oven covers 3 are connected with a heater 5 through an air outlet pipe 4 (the last oven cover 3 is not connected with the heater 5), the heater 5 is connected with a steam pipe 7 through a shunt pipe 6, the steam pipe 7 is provided with a steam main pipe 8, which is used for being connected with a steam source in the factory area, the shunt pipe 6 is respectively provided with a one-way valve 9, which is conducted from the steam pipe 7 side to the heating pipe side; the lower side of the drying conveying mechanism 2 is provided with a corresponding liquid collecting hopper 10 of the oven cover 3, the liquid collecting hopper 10 is a conical structure, and a total of five liquid collecting hoppers 10 are arranged; the bottoms of the five liquid collecting hoppers 10 are connected with a gas-liquid separator 12 through a separator inlet pipe 11, the exhaust sides of the first three gas-liquid separators 12 are connected with the heater 5 on the next oven cover 3 through a separator outlet pipe 13, the exhaust side of the fourth gas-liquid separator 12 is communicated with the upper side of the fifth oven cover 3 through the separator outlet pipe 13, and the exhaust side of the fifth gas-liquid separator 12 is connected with the first heater 5 through the separator outlet pipe 13; the five separator outlet pipes 13 are respectively provided with a fan 14; the liquid discharge ends of the five gas-liquid separators 12 are connected with a liquid discharge main pipe 15; and the last separator outlet pipe 13 is connected with a pressure relief valve.
[0038] When the rubber film of chlorobutyl rubber is dried, the pretreatment unit dehydrates the rubber film once; the drying oven transmits heat to the wet rubber film through hot air, the water on the surface of the wet rubber film vaporizes and diffuses into the hot air through the surface air film; at the same time, due to the vaporization of the water on the surface of the material, a humidity difference is caused between the inside and the surface of the rubber film, so the water in the inside of the material diffuses to the surface in the form of gas or liquid, and finally enters the hot air in the form of gas; specifically, the steam source in the factory enters the inside of the steam pipe 7 through the steam main pipe 8, and supplements steam to the inside of the heater 5 and the oven cover 3 through the shunt pipe 6; the fan 14 is started, the steam temperature in the inside of the first oven cover 3 is 120℃, after the rubber film of chlorobutyl rubber is dried, it enters the first liquid collecting tank 10 and is separated through the gas-liquid separator 12, the water in the gas enters the liquid discharge main pipe 15 through the liquid discharge end of the gas-liquid separator 12; the gas after gas-liquid separation enters the heater 5 through the separator outlet pipe 13 to be further heated, and then enters the inside of the next oven cover 3; the temperatures in the inside of the five oven covers 3 are 120℃, 130℃, 140℃, 135℃ and 120℃ respectively; the gas separated by the last gas-liquid separator 12 enters the first heater 5 through the separator outlet pipe 13 for recycling; the rubber film of chlorobutyl rubber is directly blown by the oven cover 3, so that the rubber film of chlorobutyl rubber is tightly attached to the dry conveying mechanism 2 and is conveyed.
[0039] The pretreatment unit is used for one-time dehydration of the rubber film, such as Figures 4-5As shown, the pretreatment unit includes a pretreatment frame 16 and a dewatering mechanism mounted on the pretreatment frame 16. The pretreatment frame 16 is fixed to the ground by support legs. The dewatering mechanism includes an L-shaped roller support 17. A first roller groove 18 is provided on one side of the roller support 17, and a first roller shaft 19 is disposed opposite to it within the first roller groove 18. An L-shaped first roller slider 20 is slidably fitted on the first roller shaft 19. A second roller groove 21 is provided on the other side of the roller support 17, and a second roller shaft 22 is disposed opposite to it within the second roller groove 21. An L-shaped second roller slider 23 is slidably fitted on the second roller shaft 22. Roller lifting cylinders 24 are mounted on both sides of the frame 16 via cylinder brackets. The push heads of the roller lifting cylinders 24 extend upward through the cylinder brackets and are fixed to the first roller slider 20 and the second roller slider 23 respectively. A water-squeezing roller 25 is rotatably fitted between the two roller supports 17. The water-squeezing roller 25 has a cylindrical structure with several water-squeezing channels 26 evenly distributed on its wall. A roller shaft 27 is located at the center of the closed side of the water-squeezing roller 25, and a rolling ring 28 is located on the outer edge of the open side of the water-squeezing roller 25. A roller motor 29 is horizontally mounted on the second roller slider 23. The motor shaft of the roller motor 29 extends out of the second roller slider 23 and is fixed to the roller shaft 27 via a coupling. The inner side of the first roller slider 20... An L-shaped abutment frame 30 is provided on the side, and an abutment plate 31 is provided on the lower side of the abutment frame 30. Abutment wheels 32 are rotatably engaged on both sides of the abutment plate 31 via rotating shafts. The abutment wheels 32 are rolled in the rolling ring 28 to support the squeezing roller 25. A pressure roller support 33 is vertically provided on the roller support 17. A pressure roller groove 34 is opened on the pressure roller support 33. A pressure roller shaft 35 is vertically provided in the pressure roller groove 34. A pressure roller slider 36 is slidably engaged on the pressure roller shaft 35. The pressure roller slider 36 is fixed to the pressure roller assembly. A pressure roller lifting cylinder 37 is provided on the upper side of the pressure roller support 33. The push head of the pressure roller lifting cylinder 37 extends downward into the pressure roller groove 34 and is fixed to the upper side of the pressure roller slider 36. The pressure roller lifting cylinder 37 drives the pressure roller slider 36 to move along the pressure roller slide shaft 35 to adjust the position of the pressure roller assembly. The pressure roller assembly is used to roll and contact the dewatering roller 25 to squeeze and drain the neoprene rubber film. The pressure roller assembly includes a pressure roller ear 38 connected to the pressure roller slider 36 and a dewatering pressure roller 39 rotatably fitted between the pressure roller ear 38. A dewatering groove (or a pit) corresponding to the dewatering roller 25 is provided on the ground. During the first dewatering of the neoprene rubber film, the neoprene rubber film is located between the dewatering pressure roller 39 and the dewatering roller 25. The dewatering pressure roller 39 squeezes the water on the neoprene rubber film into the interior of the dewatering roller 25 through the dewatering channel 26.
[0040] like Figures 6-7As shown, the inside of the squeezing roller 25 is provided with a sponge water storage layer 40, which is bonded and fixed to the inside of the squeezing roller 25; an F-shaped first mounting bracket 41 is provided on the roller support 17 on one side of the first roller groove 18, and an n-shaped water pressing bracket 42 is provided on the lower side of the first mounting bracket 41. A water pressing roller 43 is rotatably fitted on the water pressing bracket 42; the water pressing roller 43 contacts the sponge water storage layer 40 and is used to squeeze the sponge water storage layer 40; a second mounting bracket 44 is provided on the other side of the water pressing bracket 42, and an air jet pipe 45 is provided between the first mounting bracket 41 and the second mounting bracket 44. The air jet pipe 45 is provided with several nozzles, which are connected to the air jet pipe 45; an air pump 46 is provided on the first mounting bracket 41, and the air outlet of the air pump 46 is connected to the air jet pipe 45.
[0041] like Figure 6 As shown, during the initial dehydration of the neoprene rubber film in the pretreatment unit, the neoprene rubber film is located between the squeezing roller 39 and the squeezing drum 25. The squeezing roller 39 squeezes the water on the neoprene rubber film through the squeezing channel 26 into the interior of the squeezing drum 25, where it is absorbed by the sponge water storage layer 40 inside the squeezing drum 25. The pressure roller 43 squeezes the sponge water storage layer 40, discharging the water from the sponge water storage layer 40 through the squeezing channel 26 into the squeezing drum 25 and into the water collection chamber, thus discharging the water absorbed by the sponge water storage layer 40. The neoprene rubber film carries rosin soap, neoprene rubber microparticles, and other micro-impurities. After prolonged use, some of the squeezing channels 26 may become clogged, requiring cleaning of the clogged squeezing channels 26. Figure 7 As shown, the pressure roller lifting cylinder 37 drives the pressure roller slider 36 to move upward along the pressure roller sliding shaft 35, thereby driving the entire pressure roller assembly to move upward; the roller lifting cylinder 24 retracts, the water squeezing roller 25 moves downward as a whole, the nozzle is aligned with the water squeezing channel 26, the air pump 46 is turned on in a pulse mode, spraying the impurities in the water squeezing channel 26 to the outside, and the roller motor 29 drives the water squeezing roller 25 to rotate, so that the next row of water squeezing channels 26 and nozzles continue to clean.
[0042] After washing, water droplets remain on the neoprene rubber film. Directly heating and drying the film is ineffective. Figure 8 As shown, the pretreatment frame 16 is also equipped with a spray wiping mechanism, which is used to remove residual water droplets and impurities from the neoprene rubber film; the spray wiping mechanism includes a spray box 47, which is fixed to the pretreatment frame 16 by an L-shaped mounting bracket; as shown Figures 9-11As shown, the air blowing box 47 is a rectangular box structure, one side of the air blowing box 47 is provided with an air blowing motor 48 through a motor support, the air blowing box 47 is rotationally connected with the axial fan blade 62 through a fan blade shaft 49, one side of the fan blade shaft 49 is fixed with a motor shaft of the air blowing motor 48 through a coupling; the other side of the fan blade shaft 49 is keyed with the groove cam 50 extending out of the air blowing box 47; the side of the air blowing box 47 is provided with a shunt cavity 51, the shunt cavity 51 is communicated with the inside of the air blowing box 47; the upper and lower sides of the shunt cavity 51 are rotationally connected with a swing ear 52, a swing frame 53 is arranged between the two swing ears 52, a swing ring 54 is rotationally connected with a rotating shaft in the swing frame 53, the number of the swing ring 54 is same as the number of the shunt cavity 51; a bellows 55 is fixedly bonded in the swing ring 54, the other end of the bellows 55 is respectively communicated with the corresponding shunt cavity 51; the side of the swing frame 53 is provided with a first swing driving rod 56, the end of the first swing driving rod 56 is provided with a swing driving groove 57; a swing driving head 58 with a U-shaped cross section is slidingly connected with the swing driving groove 57 through a swing driving slide rod 59, the side of the swing driving head 58 is connected with a swing driving guide wheel 61 through a second swing driving rod 60, the swing driving guide wheel 61 is rollingly connected in a ring groove of the groove cam 50; the second swing driving rod 60 is slidingly connected in a sliding sleeve fixedly arranged at the side of the shunt cavity 51 (not shown in the figure).
[0043] The air blowing motor 48 drives the axial fan blade 62 to rotate through the fan blade shaft 49, the air is blown out from the bellows 55 after being shunted by the shunt cavity 51; the fan blade shaft 49 drives the groove cam 50 to rotate, thereby driving the second swing driving rod 60 to slide left and right along the sliding sleeve, the swing frame 53 is driven to swing along the swing ear 52 through the swing driving head 58, the bellows 55 blows in different directions, the dead angle caused by blowing in a fixed direction is reduced by continuously changing the blowing direction, and the dust and water drops are completely removed.
[0044] As Figures 12-14As shown, the wiping member and the linkage member are matched on the fan shaft 49; the wiping member comprises a wiping swing plate 63 keyed with the fan shaft 49, and a wiping swing arm 75 arranged on the wiping swing plate 63; the side of the air blowing box 47 is provided with a limiting post 65, and the wiping swing plate 63 is provided with a ring-shaped limiting slot 64, and the limiting post 65 is matched in the limiting slot; the wiping swing arm 75 is provided with an L-shaped wiping connecting frame 66, and the end of the wiping connecting frame 66 is provided with a wiping supporting plate 67; a cleaning base frame 68 with a U-shaped section is arranged between the two wiping connecting frames 66, and the two side ends of the cleaning base frame 68 are connected with the wiping supporting plates 67; the inner side of the cleaning base frame 68 is oppositely provided with two cleaning inclined surfaces 69; a cleaning guide frame 70 with an I-shaped section is fixed at the middle position of the cleaning inclined surfaces 69, and the two sides of the cleaning guide frame 70 are plate-shaped and the middle part is column-shaped; the wiping structure is matched on the cleaning guide frame 70; the wiping structure comprises a wiping connecting head 71, a wiping pressing pipe 72 hinged with the wiping connecting head 71, and a wiping guide rod 73 fixed with the wiping connecting head 71; the width of the wiping connecting head 71 is smaller than the distance between the cleaning inclined surfaces 69, and the outer side of the wiping pressing pipe 72 is provided with a wiping sponge 74; the wiping guide rod 73 has a wiping guide sliding groove 76, and the wiping guide rod 73 is slidably matched with the cleaning guide frame 70 through the wiping guide sliding groove 76; as shown Figure 13 、 15 As shown, the linkage member comprises a ratchet gear 77 keyed with the fan shaft 49, and a linkage swing plate 78 rotationally matched with the fan shaft 49, and the linkage swing plate 78 is rotationally matched with a ratchet clamping 79 (the torsion spring is not shown in the figure) through a torsion spring, and the ratchet clamping 79 is pressed on the ratchet gear 77; an n-shaped linkage pulling frame 80 is arranged between the two linkage swing plates 78; the end of the wiping guide rod 73 is connected with one end of a linkage rope 81, the other end of the linkage rope 81 is fixed in the middle of the linkage pulling frame 80 through the cleaning base frame 68, and the linkage spring 82 is arranged on the linkage rope 81 between the wiping guide rod 73 and the cleaning base frame 68; the contact surfaces of the wiping connecting frame 66 and the linkage pulling frame 80 are respectively embedded with magnets 83, so that the wiping connecting frame 66 and the linkage pulling frame 80 can be magnetically attracted together.
[0045] As shown Figure 15 、 16As shown, when the pre-treatment unit dehydrates the rubber film of neoprene for the first time, the air blowing wiping mechanism is used to wipe and remove the water droplets and impurities remaining on the rubber film of neoprene, and the extrusion dehydration mechanism is used to extrude and dehydrate the rubber film of neoprene; the air blowing motor 48 drives the shaft flow fan blade 62 to rotate through the fan blade shaft 49, and the wind is sprayed out from the bellows 55 after being divided in the flow dividing cavity 51; the fan blade shaft 49 drives the groove cam 50 to rotate, thereby driving the bellows 55 to swing left and right for blowing; the fan blade shaft 49 drives the ratchet gear 77 to rotate, and the ratchet gear 77 drives the linkage swing plate 78 and the linkage pull frame 80 to generate a clockwise movement trend through the ratchet clamping 79, the linkage pull frame 80 drives the wiping swing arm 75 to generate a clockwise movement trend, and the wiping sponge 74 is forced to press on the side of the water extrusion roller 25, so as to wipe and remove the water droplets remaining on the rubber film of neoprene; after the production of the unit is completed, the air blowing motor 48 drives the fan blade shaft 49 to rotate reversely, the ratchet gear 77 drives the linkage swing plate 78 and the linkage pull frame 80 to rotate counterclockwise through the ratchet clamping 79, and the linkage pull frame 80 drives the wiping swing arm 75 to rotate counterclockwise as a whole through magnetic attraction; the wiping swing plate 63 rotates, the limiting column 65 contacts with the end of the annular limiting groove 64, the wiping swing arm 75 cannot continue to rotate counterclockwise, the linkage pull frame 80 continues to rotate counterclockwise, and the linkage pull frame 80 is separated from the magnet 83 on the wiping swing arm 75; the linkage pull frame 80 pulls the linkage rope 81, thereby driving the wiping guide rod 73 to slide along the cleaning base frame 68, and the cleaning inclined surface 69 forces the wiping pressing pipes 72 to approach each other, so that the wiping sponge 74 is extruded by the two wiping pressing pipes 72 and the water is squeezed out.
[0046] As shown in the drawings, Figure 17 The second aspect of the present application provides a neoprene production system, which comprises the neoprene drying device of any one of the above-mentioned embodiments, and further comprises a freezing rotary drum 84 and a washing tank 85 arranged on the front side of the neoprene drying device, the freezing rotary drum 84 is used for coagulating and forming the rubber film of neoprene, and the washing tank 85 is used for washing the formed rubber film of neoprene.
[0047] If the fixing mode is not introduced separately in the above-mentioned embodiments, the common technical means of the skilled in the art, such as welding, nesting or screw fixing, is used.
[0048] The following points need to be explained:
[0049] (1) The drawings of the embodiments of the present application only involve the structures related to the embodiments of the present application, and other structures can be referred to the usual design.
[0050] (2) For clarity, in the drawings used to describe the embodiments of the present application, the thickness of layers or regions are exaggerated or reduced, that is, the drawings are not drawn on scale. It will be understood that when an element such as a layer, film, region or substrate is referred to as being "on" or "under" another element, it can be "directly" on or under the other element or an intervening element can also be present.
[0051] (3) The embodiments of the present application and the features in the embodiments can be combined with each other to obtain new embodiments, without conflict.
[0052] The above merely describes specific embodiments of the present application, but the protection scope of the present application is not limited thereto, and should be subject to the protection scope of the claims.
Claims
1. A neoprene rubber drying apparatus characterized by, The drying oven (1) comprises a drying conveying mechanism (2) for conveying the adhesive film, and a plurality of oven covers (3) arranged above the drying conveying mechanism (2); the upper side of the oven cover (3) at the front side is connected with a heater (5) through an air outlet pipe (4); the heater (5) is connected with a steam pipe (7) through a shunt pipe (6); the steam pipe (7) is provided with a steam main pipe (8) for connecting with a steam source in a factory area; the shunt pipe (6) is respectively provided with a one-way valve (9) which is communicated from the steam pipe (7) side to the heating pipe side; the lower side of the drying conveying mechanism (2) is provided with a liquid collecting hopper (10) corresponding to the oven cover (3); the bottom of the liquid collecting hopper (10) is connected with a gas-liquid separator (12) through a separator inlet pipe (11); the exhaust side of the gas-liquid separator (12) at the front side is connected with the heater (5) on the next oven cover (3) through a separator outlet pipe (13); the exhaust side of the second last gas-liquid separator (12) is communicated with the upper side of the last oven cover (3) through the separator outlet pipe (13); the exhaust side of the last gas-liquid separator (12) is connected with the first heater (5) through the separator outlet pipe (13); the separator outlet pipe (13) is respectively provided with a fan (14); the liquid discharge end of the five gas-liquid separators (12) is connected with a liquid discharge main pipe (15). The pretreatment unit comprises a pretreatment frame (16) and a squeezing and dewatering mechanism arranged on the pretreatment frame (16); the squeezing and dewatering mechanism comprises a roller support (17), a first roller sliding groove (18) is formed on one side of the roller support (17), and a first roller sliding block (20) is slidably arranged in the first roller sliding groove (18); a second roller sliding groove (21) is formed on the other side of the roller support (17), and a second roller sliding block (23) is slidably arranged in the second roller sliding groove (21); roller lifting cylinders (24) are arranged on the two sides of the pretreatment frame (16), the push heads of the roller lifting cylinders (24) are fixed with the first roller sliding block (20) and the second roller sliding block (23) respectively, a squeezing and dewatering roller (25) is rotatably arranged between the two roller supports (17), a plurality of squeezing and dewatering channels (26) are uniformly formed in the barrel wall of the squeezing and dewatering roller (25), a pressure roller support (33) is vertically arranged on the roller support (17), a pressure roller sliding groove (34) is formed in the pressure roller support (33), and a pressure roller sliding block (36) is slidably arranged in the pressure roller sliding groove (34); the pressure roller sliding block (36) is fixed with a pressure roller assembly; a pressure roller lifting cylinder (37) is arranged on the upper side of the pressure roller support (33), the push head of the pressure roller lifting cylinder (37) is fixed with the pressure roller sliding block (36), the pressure roller assembly is used for rolling contact with the upper side of the squeezing and dewatering roller (25) and is used for squeezing and draining the rubber film of the chloroprene rubber, the inside of the squeezing and dewatering roller (25) is provided with a sponge water storage layer (40), a first mounting frame (41) is arranged on the roller support (17) on one side of the first roller sliding groove (18), the lower side of the first mounting frame (41) is provided with an n-shaped water pressing frame (42), and a water pressing roller (43) is rotatably arranged on the water pressing frame (42); the water pressing roller (43) is in contact with the sponge water storage layer (40) and is used for squeezing the sponge water storage layer (40); the pretreatment frame (16) is further provided with a wind spraying and wiping mechanism; the wind spraying and wiping mechanism comprises a wind spraying box (47); a wind spraying motor (48) is mounted on one side of the wind spraying box (47) through a motor support, the wind spraying box (47) is rotatably connected with an axial fan blade (62) through a fan blade shaft (49), and the wind spraying motor (48) drives the fan blade shaft (49) to rotate; the fan blade shaft (49) is provided with a wiping member and a linkage member in a matched mode; the wiping member comprises a wiping swing disc (63) which is connected with the fan blade shaft (49) in a keyed mode and a wiping swing arm (75) which is arranged on the wiping swing disc (63); a limiting column (65) is arranged on the side of the wind spraying box (47), an annular limiting groove (64) is formed in the wiping swing disc (63), and the limiting column (65) is arranged in the annular limiting groove (64) in a matched mode; the wiping swing arm (75) is provided with an L-shaped wiping connecting frame (66), and the end of the wiping connecting frame (66) is provided with a wiping supporting plate (67); a cleaning base frame (68) with a U-shaped cross section is arranged between the two wiping connecting frames (66), and the two side ends of the cleaning base frame (68) are connected with the wiping supporting plate (67); two cleaning inclined surfaces (69) are oppositely arranged on the inner side of the cleaning base frame (68).The middle position of the cleaning slope (69) is fixed with a I-shaped section cleaning guide frame (70), the both sides of the cleaning guide frame (70) are plate-shaped, and the middle is columnar; the wiping structure is matched with the cleaning guide frame (70); the wiping structure includes a wiping connecting head (71) and a wiping pressure pipe (72) hinged with the wiping connecting head (71), and further includes a wiping guide rod (73) fixed with the wiping connecting head (71); the width of the wiping connecting head (71) is less than the interval between the cleaning slopes (69), the outer side of the wiping pressure pipe (72) is provided with a wiping sponge (74); the wiping guide rod (73) is provided with a wiping guide sliding groove (76), and the wiping guide rod (73) is slidingly matched with the cleaning guide frame (70) through the wiping guide sliding groove (76); the linkage member includes a ratchet gear (77) keyed with the fan blade shaft (49), further includes a linkage swing disc (78) rotationally matched with the fan blade shaft (49), the linkage swing disc (78) is rotationally matched with a ratchet clamping (79) through a torsion spring, and the ratchet clamping (79) is pressed on the ratchet gear (77); the both linkage swing discs (78) are provided with an n-shaped linkage pull frame (80); the end of the wiping guide rod (73) is connected with one end of a linkage rope (81), the other end of the linkage rope (81) is fixed in the middle of the linkage pull frame (80) through the cleaning base frame (68), and the linkage spring (82) is penetrated on the linkage rope (81) between the wiping guide rod (73) and the cleaning base frame (68); the contact surfaces of the wiping connecting frame (66) and the linkage pull frame (80) are respectively embedded with magnets (83), so that the wiping connecting frame (66) and the linkage pull frame (80) can be magnetically attracted together.
2. A neoprene drying apparatus as claimed in claim 1, wherein, The center of the closed side of the squeezing roller (25) is provided with a roller shaft (27), and the outer edge of the open side of the squeezing roller (25) is provided with a rolling ring (28); the second roller sliding block (23) is horizontally provided with a roller motor (29), the motor shaft of the roller motor (29) penetrates through the second roller sliding block (23) and is fixed with the roller shaft (27) through a shaft coupling; the inner side of the first roller sliding block (20) is provided with an L-shaped cross-section resistance wheel frame (30), the lower side of the resistance wheel frame (30) is provided with a resistance wheel plate (31), and the two sides of the resistance wheel plate (31) are rotatably connected with resistance wheels (32) through rotating shafts.
3. A neoprene drying apparatus as claimed in claim 1, wherein, The pressure roller assembly comprises a pressure roller ear (38) connected with the pressure roller sliding block (36) and a squeezing pressure roller (39) rotatably connected between the pressure roller ears (38); the ground is provided with a squeezing groove corresponding to the squeezing roller (25); when the adhesive film of the chlorobutyl rubber is dehydrated, the adhesive film of the chlorobutyl rubber is located between the squeezing pressure roller (39) and the squeezing roller (25).
4. A neoprene drying apparatus as claimed in claim 1, wherein, 5. A neoprene drying apparatus as defined in claim 1, wherein, The air blowing box (47) is fixed with the pretreatment frame (16) through an L-shaped mounting bracket; the other side of the fan blade shaft (49) extends out of the air blowing box (47) and is keyed with the groove cam (50); the side of the air blowing box (47) is provided with a shunt cavity (51) which is communicated with the inside of the air blowing box (47); the upper and lower sides of the shunt cavity (51) are rotatably connected with swing ears (52), a swing frame (53) is arranged between the two swing ears (52), and a swing ring (54) is rotatably fitted in the swing frame (53) through a rotating shaft; a bellows (55) is adhesively fixed in the swing ring (54), and the other end of the bellows (55) is respectively communicated with the corresponding shunt cavity (51); the side of the swing frame (53) is provided with a first swing driving rod (56), and the end of the first swing driving rod (56) is provided with a swing driving groove (57); a swing driving head (58) with a U-shaped section is slidably fitted with the swing driving groove (57) through a swing driving sliding rod (59), the side of the swing driving head (58) is connected with a swing driving guide wheel (61) through a second swing driving rod (60), and the swing driving guide wheel (61) is rollingly fitted in the annular groove of the groove cam (50); and the second swing driving rod (60) is slidably fitted in a sliding sleeve fixed to the side of the shunt cavity (51).
6. A neoprene production system, comprising the neoprene drying device according to claim 1, and further comprising a refrigerated rotary drum (84) and a washing tank (85) arranged on the front side of the neoprene drying device.
Citation Information
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