High-light high-applicability metal color thermal transfer ribbon and preparation method thereof
By optimizing the formulation and structure of each layer of metallic carbon tape, the shortcomings of traditional carbon tape in substrate applicability, gloss, resolution and resistance are solved, and the effect of high-quality hot stamping printing is achieved.
Patent Information
- Application Number
- CN202510109714.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-23
- Publication Date
- 2025-05-06
AI Technical Summary
Traditional metallic carbon tapes have shortcomings in the applicability, gloss, resolution and resistance of substrates, and cannot meet the needs of high-quality hot stamping printing.
By optimizing the formulation and structure of the backcoat, release layer, dyeing layer, aluminum-plated layer and follow-up layer, the substrate suitability, gloss, resolution and resistance of metallic carbon tapes are improved. Specifically, it includes the use of specific resins, catalysts, mold release agents, dyes, wetting agents, leveling agents and other components to ensure good adhesion and performance of each layer.
It realizes high-quality hot stamping printing on a variety of substrates. The transferred patterns have high gloss and high resolution, and have good resistance in different environments, extending the service life and application range of the product.
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Figure CN119931520A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of hot stamping printing, and in particular to a high-gloss and high-applicability metallic color carbon ribbon and a preparation method thereof. Background Art
[0002] Traditional metallic ribbons have deficiencies in terms of substrate applicability, glossiness, resolution, and durability. First, the substrate applicability is poor. The adhesion between the substrate and the coating of existing ribbons is limited, and it cannot meet the printing needs of a variety of different materials. It is easy to have problems such as coating shedding. Second, the glossiness is low. Traditional metallic ribbons cannot achieve a high-gloss hot stamping effect. The pattern after transfer is not bright enough and the visual effect is not good. Third, the resolution is limited. Due to the limitations of the structure and formula of each layer, the edges of the printed pattern are not clear enough, and the details are difficult to accurately present, affecting the printing quality. Fourth, insufficient durability: After a certain number of frictions, the metal layer is easy to wear, resulting in the loss of the hot stamping effect. Summary of the invention
[0003] The technical problem to be solved by the present invention is to provide a high-gloss and high-applicability metallic color carbon ribbon and a preparation method thereof. The present invention provides a metallic color carbon ribbon, which improves its performance in terms of substrate applicability, glossiness, resolution and durability by optimizing the formula and structure of each layer, so as to meet the market demand for high-quality hot stamping printing.
[0004] The technical solution of the present invention to solve the above technical problems is as follows:
[0005] The first object of the present invention is to provide a high-gloss and high-applicability metallic color carbon ribbon, comprising a back coating layer, a substrate, a release layer, a dyeing layer, an aluminum plating layer, an isolation layer, and an adhesive layer arranged in sequence from bottom to top;
[0006] The back coating layer comprises the following raw materials in parts by weight: 24-26 parts of a first resin, 0.5-2 parts of a catalyst, 4-9 parts of a release agent A, 0.1-1 parts of an anchoring agent, and 5-8 parts of a silane crosslinking agent;
[0007] The dyeing layer comprises the following raw materials in parts by mass: 18 to 22 parts of a second resin, 2 to 7 parts of an isocyanate compound, 8 to 15 parts of a dye, 0.1 to 0.3 parts of a wetting agent A, and 0.1 to 0.3 parts of a leveling agent A;
[0008] The isolation layer includes the following raw materials in parts by mass: 18-22 parts of the third resin, 7-10 parts of the water-based acrylic emulsion, 0.1-0.3 parts of the defoamer, 0.5-2 parts of the wetting agent B, and 0.1-0.3 parts of the leveling agent B;
[0009] The release layer includes the following raw materials in parts by weight: 22-27 parts of the fourth resin, 7-10 parts of the release agent B, 0.5-2 parts of the antioxidant A, and 1-3 parts of the antistatic agent A;
[0010] The adhesive layer comprises the following raw materials in parts by weight: 10 to 14 parts of a fifth resin, 4 to 7 parts of an auxiliary agent, 1 to 3 parts of a dispersant, 1 to 3 parts of an antioxidant B, and 1 to 3 parts of an antistatic agent B.
[0011] The beneficial effects of the present invention are as follows: the metal color carbon ribbon provided by the present invention improves the substrate applicability, glossiness, resolution and durability of the carbon ribbon by optimizing the formula and structural design of the back coating, release layer, dye layer, metal aluminum plating layer and adhesive layer. The carbon ribbon can achieve high-quality hot stamping printing on a variety of substrates, and the transferred pattern has high glossiness and high resolution, and has good durability in different environments, thereby extending the service life and application range of the product.
[0012] Based on the above technical solution, the present invention can also be improved as follows.
[0013] Furthermore, the substrate includes at least one of polypropylene (PP), polyethylene naphthalate (PEN), polyethylene terephthalate (PET), polyethylene (PE), polyvinyl alcohol (PVA), and polymethyl methacrylate (PMMA).
[0014] Further, the first resin in the back coating layer includes at least one of a thermoplastic resin, a thermoplastic resin silicone modified substance, an organic silicon resin, and a non-silicone resin;
[0015] The catalyst includes at least one of a tin catalyst, an antimony catalyst, and a platinum catalyst; the anchoring agent includes at least one of a silane coupling agent and a titanate coupling agent;
[0016] The silane crosslinking agent includes at least one of hydrogenated silicone oil and methyltriacetoxysilane;
[0017] The release agent A includes at least one of a solid release agent and a liquid release agent.
[0018] Furthermore, the thermoplastic resin includes at least one of polyester resin, polyacrylate resin, polyvinyl acetate resin, styrene acrylate resin, polyurethane resin, polyolefin resin, polystyrene resin, polyvinyl chloride resin, polyether resin, polyamide resin, polyimide resin, polyamideimide resin, polycarbonate resin, polyacrylamide resin, polyvinyl chloride resin, polyvinyl butyral resin, polyvinyl acetal resin, and polyvinyl acetal resin.
[0019] Furthermore, the first resin is a silicone resin.
[0020] Further, the solid release agent includes at least one of polyethylene wax, palmitamide, ethylene bislauric acid amide, behenic acid amide, ethylene bisoleic acid amide, stearic acid amide, ethylene bisstearic acid amide, oleic acid amide, erucic acid amide, oleyl palmitamide, octadecyl stearic acid amide, octadecyl erucic acid amide, pentaerythritol tetrastearate, glyceryl trihydroxystearate, zinc stearate, stearyl zinc phosphate, calcium stearate, and magnesium stearate; the liquid release agent includes at least one of silicone oil, liquid paraffin, chlorinated paraffin, and n-butyl stearate;
[0021] Furthermore, the release agent A is a solid release agent having a melting point of 60° C. or higher and 140° C. or lower.
[0022] The beneficial effects of adopting the above further scheme are: (1) The function of the back coating is to provide smoothness at different printing temperatures, avoid adverse effects such as lateral wrinkles or stickiness during printing, and clean and protect the print head and ensure uniform heat transfer. After the first resin is added to the back coating, in order to further form a more stable three-dimensional network structure, improve the heat resistance of the back coating, improve the adhesion between the back coating and the substrate, and reduce the viscosity at high temperatures, a cross-linking agent and an anchoring agent can be added to the first resin. The cross-linking agent can react with the resin to form a stable three-dimensional network structure, and the anchoring agent can chemically bond with the hydroxyl group on the surface of the substrate, significantly enhancing the adhesion between the back coating and the substrate.
[0023] (2) In order to effectively promote the reaction between the resin and the cross-linking agent and accelerate the curing process, a catalyst can be added to the above-mentioned resin. In order to maintain the excellent smoothness of the carbon ribbon at different printing temperatures during high-speed printing, a certain amount of release agent needs to be added to the back coating. The selection of different melting points can significantly improve the smoothness of the back coating, reduce the friction coefficient between the carbon ribbon and the print head, guide roller and other components, enable the carbon ribbon to move smoothly, reduce paper jams, coating wear and other problems, and ensure the continuity and stability of printing. At the same time, the release agent with a suitable melting point can soften and melt during the printing process, reducing the damage of the solid particles to the aluminum coating due to pressure, which helps to improve the gloss of the printed product.
[0024] Further, the second resin in the dyeing layer includes at least one of a thermoplastic resin, a thermosetting resin, a thermoplastic resin silicone modified substance, and a thermosetting resin silicone modified substance;
[0025] The dye comprises at least one of carbon black dye, acetylene black dye, lamp black dye, cadmium red dye, chrome red dye, vermilion dye, cobalt yellow dye, cadmium orange dye, chrome yellow dye, zinc yellow dye, Naples yellow dye, onion yellow dye, ultramarine dye, vermilion dye, cadmium green dye, chrome green dye, phthalocyanine dye, aluminum pigment, and azo dye;
[0026] The wetting agent A includes at least one of an organic silicon wetting agent, an anionic wetting agent, and a nonionic wetting agent;
[0027] The leveling agent A includes at least one of an acrylic leveling agent, a silicone leveling agent and a fluorine-modified acrylic leveling agent.
[0028] Furthermore, the thermoplastic resin includes at least one of polyester resins, polyacrylate resins, polyvinyl acetate resins, styrene acrylate resins, polyurethane resins, polyethylene resins, polypropylene resins and other polyolefin resins, polystyrene resins, polyvinyl chloride resins, polyether resins, polyamide resins, polyimide resins, polyamideimide resins, polycarbonate resins, polyacrylamide resins, polyvinyl chloride resins, polyvinyl butyral resins, polyvinyl acetal resins, polyvinyl acetal resins, and hydroxy polyacrylic resins.
[0029] Furthermore, the second resin is a hydroxyl polyacrylic resin with a Tg of 80-130° C., a molecular weight of 10,000-100,000, and a hydroxyl value of 50-150.
[0030] Furthermore, the isocyanate compound includes at least one of toluene diisocyanate (TDI), isophorone diisocyanate (IPDI), diphenylmethane diisocyanate (MDI), dicyclohexylmethane diisocyanate (HMDI), hexamethylene diisocyanate (HDI), lysine diisocyanate (LDI), and aromatic isocyanate compounds.
[0031] Furthermore, the isocyanate compound is an aromatic isocyanate compound, and the aromatic isocyanate compound includes but is not limited to 2,4-toluene diisocyanate, 2,6-toluene diisocyanate, toluidine diisocyanate, p-phenylene diisocyanate, and the like.
[0032] The beneficial effects of adopting the above further scheme are as follows: (1) The function of the dyeing layer is to achieve a metallic luster of different colors after the product is printed. By selecting different dyes, the transfer pattern can be given various metallic color effects to meet diverse decorative needs; secondly, it provides a metal deposition carrier for evaporation. Its surface characteristics enable the metal aluminum to be evenly deposited during the evaporation process to form a continuous and dense metal aluminum plating layer, thereby ensuring the quality and stability of the hot stamping effect.
[0033] (2) To ensure that the dyeing layer has appropriate toughness and heat resistance and deformation resistance during the evaporation process. Isocyanate compounds can be added to the above-mentioned resins. In order to achieve metallic luster of different colors after the product is printed, it can be achieved by selecting different dyes. No dye is required to achieve silver metallic luster. A certain amount of wetting agent needs to be added to the coating, which can effectively reduce the surface tension of the dye layer, so that the metal aluminum atoms can better spread and adhere to its surface during the evaporation process, and improve the uniformity and density of the metal aluminum-plated layer. In order to help the coating to flow evenly during the coating process, eliminate surface defects, and ensure the flatness of the dye layer surface, thereby providing a good foundation for metal deposition, making the metal aluminum-plated layer smoother and more uniform, and improving the gloss and texture of the hot stamping pattern, a certain amount of leveling agent needs to be added to the coating.
[0034] Further, the third resin in the isolation layer includes at least one of polyurethane resin, polyester resin, polyacrylic resin, polyvinyl acetate resin, polyvinyl alcohol resin, polyamide resin, polyester, polyolefin resin, polystyrene resin, styrene acrylate resin, polyvinyl chloride resin, water-based polyurethane resin, water-based polyester resin, and water-based polyacrylic resin;
[0035] The defoamer comprises at least one of a silicone defoamer, a surfactant defoamer, a paraffin defoamer, and a mineral oil defoamer;
[0036] The wetting agent B includes at least one of an organic silicon wetting agent, an anionic wetting agent, and a nonionic wetting agent;
[0037] The leveling agent B includes at least one of an acrylic leveling agent, a silicone leveling agent, and a fluorine-modified acrylic leveling agent.
[0038] Furthermore, the third resin is at least one of waterborne polyurethane resin, waterborne polyester resin, waterborne polyacrylic resin and the like.
[0039] The beneficial effects of adopting the above further scheme are as follows: (1) The role of the isolation layer is to isolate the filler particles in the adhesive layer from damaging the aluminum-plated layer. During the use of the carbon ribbon, the filler in the adhesive layer may scratch or corrode the metal aluminum-plated layer due to various factors (such as friction, temperature changes, etc.), affecting the gloss and integrity of the metal aluminum-plated layer. The isolation layer can effectively prevent such damage and maintain the good performance of the metal aluminum-plated layer, thereby ensuring the high gloss of the pattern after printing. At the same time, the synergistic cooperation between this layer of resin and the adhesive layer resin can improve the adaptability of the carbon ribbon to the substrate.
[0040] (2) In order to further eliminate bubbles generated during the preparation and coating of the coating, ensure the flatness and density of the isolation layer, and avoid the influence of bubbles on the performance of the isolation layer, a certain amount of defoaming agent needs to be added to the coating. In order to further reduce the surface tension of the isolation layer coating, improve its wettability to the metal aluminum-plated layer, and ensure good adhesion and coating effects, a certain amount of wetting agent needs to be added to the coating. In order to further reduce and promote the leveling of the coating during the coating process, reduce surface defects, make the isolation layer surface more flat and smooth, and improve the bonding strength with the adhesive layer, a certain amount of leveling agent needs to be added to the coating.
[0041] Further, the fourth resin in the release layer includes at least one of polyurethane resin, polyester resin, polyacrylic resin, polyvinyl acetate resin, polyvinyl alcohol resin, polyamide resin, polyester, polyolefin resin, polystyrene resin, styrene acrylate resin, polyvinyl chloride resin, and EVA resin;
[0042] The release agent B includes at least one of a solid release agent and a liquid release agent;
[0043] The antioxidant A comprises at least one of a hindered phenol antioxidant, a phosphite antioxidant, a thio antioxidant, a composite antioxidant, and a hindered amine antioxidant;
[0044] The antistatic agent A includes at least one of a sulfuric acid derivative antistatic agent, a phosphoric acid derivative antistatic agent, an amine antistatic agent, a quaternary ammonium salt antistatic agent, an imidazole antistatic agent, and an ethylene oxide derivative antistatic agent.
[0045] Furthermore, the fourth resin is a polyacrylic acid resin with a Tg of 80-130° C. and a molecular weight of 1000-10000.
[0046] Furthermore, the solid release agent includes at least one of polyethylene wax, palmitamide, ethylene bislauric acid amide, behenic acid amide, ethylene bisoleic acid amide, stearic acid amide, ethylene bisstearic acid amide, oleic acid amide, erucic acid amide, oleyl palmitamide, octadecyl stearic acid amide, octadecyl erucic acid amide, pentaerythritol tetrastearate, glyceryl trihydroxystearate, zinc stearate, stearyl zinc phosphate, calcium stearate, and magnesium stearate; the liquid release agent includes at least one of polyethylene wax emulsion, silicone oil, liquid paraffin, chlorinated paraffin, and n-butyl stearate.
[0047] Furthermore, the release agent B is a polyethylene wax emulsion. The polyethylene wax emulsion can reduce the adhesion between the release layer and the upper coating layer, so that the pattern can be smoothly separated from the carbon ribbon, ensuring the integrity and clarity of the transfer. In addition, the wax emulsion can also improve the surface smoothness of the release layer to a certain extent, further enhancing the glossiness.
[0048] The beneficial effects of adopting the above further scheme are: the role of the release layer is to ensure that the release layer can be demoulded smoothly during printing; second, to provide glossiness on the pattern surface after printing. In order to ensure that the release layer has good gloss on the pattern surface after printing, the resin can select a resin with high light transmittance and glossiness. In order to further improve the glossiness of the release layer, it is necessary to improve the demoulding property of the release layer under high temperature printing. A certain amount of release agent needs to be added to the release layer. In order to extend the service life of the product, a certain amount of antioxidant needs to be added to the coating. In order to promptly eliminate the static electricity accumulation generated by the carbon ribbon during the printing process due to friction, and to prevent adverse conditions such as static electricity adsorption, dust absorption, and cremation discharge, a certain amount of antistatic agent can be added to the release layer.
[0049] Furthermore, the fifth resin in the bonding layer is a thermoplastic resin;
[0050] The auxiliary agent includes at least one of inorganic particles, solid lubricants, and liquid lubricants;
[0051] The dispersant includes at least one of a cationic wetting dispersant, an anionic wetting dispersant, a nonionic wetting dispersant, an amphoteric wetting dispersant, and a polymeric super dispersant;
[0052] The antioxidant B includes at least one of a hindered phenol antioxidant, a phosphite antioxidant, a thio antioxidant, a composite antioxidant, and a hindered amine antioxidant;
[0053] The antistatic agent B includes at least one of a sulfuric acid derivative antistatic agent, a phosphoric acid derivative antistatic agent, an amine antistatic agent, a quaternary ammonium salt antistatic agent, an imidazole antistatic agent, and an ethylene oxide derivative antistatic agent.
[0054] Furthermore, the thermoplastic resin is at least one of cellulose-based resin, polyvinyl acetate resin, polyvinyl alcohol resin, polyurethane resin, polyamide resin, polyester, polyacrylate, polyolefin resin, polystyrene resin, styrene acrylate resin, acrylic resin, modified acrylic resin, polyvinyl chloride resin, phenolic terpene resin, rosin ester resin, and polyvinyl chloride resin.
[0055] Furthermore, the fifth resin is at least one of phenolic terpene resin, acrylic resin, modified acrylic resin, and polyvinyl chloride resin.
[0056] Furthermore, the inorganic particles include at least one of silicon dioxide, aluminum oxide, titanium dioxide, molybdenum disulfide, calcium carbonate, and talc; the solid lubricant and the liquid lubricant include at least one of microcrystalline wax, carnauba wax, paraffin, various low molecular weight polyethylene waxes, wood wax, honey wax, spermaceti, wool wax, candelilla wax, vaseline, polyester wax, modified wax, zinc stearate, stearyl zinc phosphate, calcium stearate, magnesium stearate, and flaky kaolin.
[0057] Furthermore, the particle size of the additive is 0.1-0.6 μm, and the specific surface area is 5-10 g / m 2 .
[0058] Furthermore, the dispersant is a polymer type super dispersant.
[0059] The beneficial effects of adopting the above further scheme are as follows: (1) The role of the adhesive layer is to provide basic bonding properties, firmly bonding the metal aluminum-plated layer to the target material through the isolation layer, ensuring that the front layer can be completely transferred to the target material during the printing process, and maintaining a firm adhesion during the subsequent use process to prevent the pattern from falling off or peeling off. To further improve the flatness, barrier properties and adaptability of the adhesive layer on rough surface substrates. During the transfer process, the flat adhesive layer can make the metal aluminum-plated layer and the dye layer better contact with the target material, ensuring the uniformity and integrity of the transfer, and avoiding the situation where the transfer is not local or unclear.
[0060] (2) At the same time, the barrier properties of flaky kaolin can prevent the influence of external substances (such as water vapor, oxygen, etc.) on the performance of the adhesive layer, thereby improving the stability of the product. In addition, the addition of fillers can greatly improve the adaptability of the product on rough substrates, fill the surface of the substrate during printing, and improve the printing effect. In addition, in order to reduce the time and energy required to complete the dispersion process during powder grinding and stabilize the dispersion after grinding, a certain amount of dispersant needs to be added. As such a dispersant, further, in order to inhibit the oxidation reaction of the adhesive layer during storage and use, prevent its performance from deteriorating, such as yellowing, brittleness, etc., extend the service life of the adhesive layer, and thus ensure the stability of the entire metallic color carbon ribbon. In order to reduce the accumulation of static electricity in the adhesive layer during printing, avoid problems such as static electricity adsorption of dust, affecting print quality or causing print head clogging, and improve printing reliability and stability. A certain amount of antistatic agent can be added to the adhesive layer.
[0061] Furthermore, the thickness of the substrate is 4 to 25 μm, the thickness of the back coating is 0.1 to 1.0 μm, the thickness of the release layer is 0.1 to 2 μm, the thickness of the dyeing layer is 0.2 to 5 μm; the thickness of the aluminum plating layer is 0.3 to 0.5 μm; the thickness of the isolation layer is 0.1 to 1.0 μm; and the thickness of the adhesive layer is 0.1 to 1.0 μm.
[0062] A second object of the present invention is to provide a method for preparing a metallic color carbon ribbon with high gloss and high applicability, comprising the following steps:
[0063] S1: back coating liquid: the first resin, catalyst, release agent A, anchoring agent, silane cross-linking agent are dissolved in a solvent to prepare a back coating liquid for standby use; release liquid: the fourth resin, release agent B, antioxidant A, and antistatic agent are dissolved in a solvent and mixed and dissolved to prepare a release liquid for standby use; dyeing liquid: the second resin, isocyanate compound, dye, wetting agent A, and leveling agent A are dissolved in a solvent to prepare a dyeing liquid for standby use; isolation liquid: the third resin, water-based acrylic emulsion, defoamer, wetting agent B, and leveling agent B are dissolved in a solvent and mixed and dissolved to prepare an isolation liquid for standby use; adhesive liquid: the fifth resin, auxiliary agent, dispersant, antioxidant B, and antistatic agent B are dissolved in a solvent and mixed and dissolved to prepare an adhesive liquid for standby use;
[0064] S2: Preparation of back coating layer: apply the back coating liquid on one side of the substrate, and then dry to form the back coating layer; Preparation of release layer: apply the release liquid on the side of the substrate away from the back coating layer, and then dry to form the release layer; Preparation of dyeing layer: apply the dyeing liquid on the side of the release layer away from the substrate, and then dry to form the dyeing layer; Preparation of aluminum-plated layer: use vacuum evaporation to evaporate and deposit metallic aluminum on the side of the dyeing layer away from the substrate to form an aluminum-plated layer; Preparation of isolation layer: apply the isolation liquid on the side of the aluminum-plated layer away from the substrate, and then dry to form an isolation layer; Preparation of bonding layer: apply the bonding liquid on the side of the isolation layer away from the substrate, and then dry to form a bonding layer, so as to obtain a high-gloss and highly applicable metallic carbon ribbon.
[0065] The beneficial effects of the present invention are as follows: the present invention improves the performance of the back coating layer through the synergistic effect of the components in the back coating layer, the cooperation of the isolation layer and the adhesive layer effectively protects the metal aluminum-plated layer and ensures a good bonding effect, and at the same time, the layers work together to achieve the improvement of comprehensive performance such as good smoothness, high gloss, high resolution, high transfer integrity and strong bonding strength.
[0066] Furthermore, the vacuum degree of the vacuum evaporation method in step S2 is 5×10 -3 ~1×10 -2 Pa, evaporation rate is 0.2~0.5nm / s.
[0067] The beneficial effect of adopting the above further scheme is: the main function of the aluminum plating layer is to provide a unique metallic luster and reflective performance, which greatly enhances the decorativeness and visual impact of the pattern. The compactness and flatness of the metal aluminum layer are crucial to ensure the uniformity of the gloss and reflective effect. The compact structure can prevent the aluminum layer from falling off or wearing during use, ensuring the durability of the hot stamping effect; the flat surface can make the light reflect evenly, avoid the appearance of local bright spots or dark spots, and make the pattern more beautiful and delicate. . Generally speaking, the aluminum plating process can adopt a vacuum aluminum plating method, using resistance, high frequency, and electron beam heating to plate aluminum, or vacuum coating technologies such as magnetron sputtering and ion sputtering for aluminum plating. From the perspective of cost and ease of operation, the resistance heating vacuum aluminum plating method is preferred. BRIEF DESCRIPTION OF THE DRAWINGS
[0068] Figure 1 This is a structural diagram of the metallic carbon ribbon prepared in Example 1 of the present invention.
[0069] In the accompanying drawings, the components represented by the reference numerals are listed as follows:
[0070] 1- back coating; 2- substrate; 3- release layer; 4- dyeing layer; 5- aluminized layer; 6- isolation layer; 7- adhesive layer. DETAILED DESCRIPTION
[0071] The principles and features of the present invention are described below, and the examples are only used to explain the present invention and are not used to limit the scope of the present invention. If no specific technology or conditions are specified in the embodiments, the technology or conditions described in the literature in this field or the product instructions are used. If the manufacturer of the reagents or instruments used is not specified, they are all conventional products that can be purchased through regular channels.
[0072] Example 1: Preparation of high gloss and high applicability metallic color ribbon
[0073] S1: Back coating liquid: add 25 parts of methyl phenyl silicone resin (Shin-Etsu Chemical KR-251) to a stirring barrel, and add 20 parts of 2-butanone and 40.5 parts of toluene to dilute, and stir for 20-40 minutes; after mixing evenly, add 2 parts of γ-aminopropyl triethoxysilane (Wacker GENIOSIL GF 9) and 4 parts of hydrogen-containing silicone oil (Jiangxi Xinghuo 202 hydrogen-containing silicone oil), and stir for 3-5 minutes; then add 0.5 parts of anchoring agent (Zhejiang Runhe M7) and 4 parts of high melting point polyethylene wax (Honeywell AC 6A polyethylene wax), 3 parts of low melting point paraffin (Kunlun brand 58# fully refined paraffin), stir for 3-5 minutes, and finally add 1 part of dibutyltin dilaurate (Air Chemicals DABCO T-12) and stir evenly to prepare a back coating liquid for use;
[0074] Release fluid: Add 22 parts of deionized water, 21 parts of ethanol, and 21 parts of propylene glycol methyl ether to a stirring kettle, slowly add 25 parts of water-based acrylic resin under low-speed stirring, and stir for 15-20 minutes until the water-based acrylic resin is completely diluted and dissolved. Then add 8 parts of polyethylene wax emulsion (Klein Ceridust 3620), 1 part of hindered phenol water-based antioxidant (BASF Irgafos 168), and 2 parts of quaternary ammonium salt water-based antistatic agent (Cheda Atmer 163) in sequence, increase the stirring speed to 800-1200rpm, and continue stirring for 30-45 minutes until it is completely dispersed and uniform, to prepare a release fluid for use;
[0075] Dyeing solution: add 20 parts of hydroxy acrylic resin (Changxing Chemical 601A-75), 10 parts of gold dye (BASF Paliotol Yellow L0961K), 0.1 parts of wetting agent (Tego Wet KL245), 0.1 parts of leveling agent (BYK-333) to 28 parts of 2-butanone, 30 parts of butyl acetate, and 5 parts of propylene glycol methyl ether acetate, stir well, then add 5 parts of aliphatic isocyanate curing agent (Bayer Desmodur N3300) to obtain a dyeing solution for use;
[0076] Isolation liquid: add 20 parts of waterborne polyurethane resin (Covestro Bayhydrol UH 2677), 8 parts of waterborne acrylic emulsion (Dow Chemical Acronal 80D), 0.1 parts of waterborne defoamer (Tego Foamex 810), 1 part of wetting agent (Tego Wet 270) and 1 part of leveling agent (BYK-331) to 27.9 parts of deionized water, 27 parts of ethanol and 15 parts of propylene glycol methyl ether, stir for 30-45 minutes until completely dispersed to obtain isolation liquid for standby use;
[0077] Adhesive solution: Dissolve 5 parts of phenolic terpene resin (Zhanxin Arofene 7125) and 7 parts of polyester modified acrylic resin (Changxing Chemical DR-1040) in 39 parts of 2-butanone and 40 parts of toluene, and stir for 15-20 minutes until the resin is dissolved. Then add 5 parts of flaky kaolin (Inner Mongolia Super CC-800), 1 part of polymer hyperdispersant (BYK Chemical BYK-163), 1 part of hindered phenol antioxidant (BASF Irgafos 168) and 2 parts of quaternary ammonium salt antistatic agent (Heda Atmer 163), use a high-speed disperser to disperse at a speed of 1500 rpm for 15-20 minutes to obtain an adhesive solution for standby use;
[0078] S2: Preparation of back coating layer 1: Use a gravure coater to apply the back coating liquid on one side of substrate 2 (4.5 μm PET film), and then dry it at 60-120°C for 0.5-2h to form a 0.2 μm back coating layer 1; Preparation of release layer: Use a gravure coater to apply the release liquid on the side of substrate 2 away from the back coating 1, and then dry it at 60-120°C for 0.5-2h to form a 0.1 μm release layer 3; Preparation of dyeing layer 4: Use a gravure coater to apply the dyeing liquid on the side of release layer 3 away from substrate 2, and then dry it at 60-120°C for 0.5-2h to form a 0.3 μm dyeing layer 4; Preparation of aluminum plating layer 5: Use vacuum evaporation method, in a vacuum degree of 5×10 -3 ~1×10 -2 Pa, evaporation rate of 0.3nm / s, substrate temperature of 60°C, evaporate and deposit metal aluminum on the side of the dyeing layer 4 away from the substrate 2 to form a 0.05μm aluminum-plated layer 5; preparation of the isolation layer 6: use a gravure coater to apply the isolation liquid on the side of the aluminum-plated layer 5 away from the substrate 2, and then dry it at 60-120°C for 0.5-2h to form a 0.2μm isolation layer 6; preparation of the adhesive layer 7: use a gravure coater to apply the adhesive liquid on the side of the isolation layer 6 away from the substrate 2, and then dry it at 60-120°C for 0.5-2h to form a 0.15μm adhesive layer 7, to obtain a high-gloss and high-applicability metallic color carbon ribbon, such as Figure 1 shown.
[0079] Example 2: Preparation of high gloss and high applicability metallic color ribbon
[0080] This embodiment is the same as Embodiment 1, the only difference being the raw materials and the amount of the back coating layer. The remaining steps and raw materials are the same as those of Embodiment 1. The raw materials used for the back coating layer of this embodiment are specifically shown in Table 1:
[0081] Table 1
[0082]
[0083]
[0084] Example 3: Preparation of high gloss and high applicability metallic color ribbon
[0085] This embodiment is the same as the embodiment 1, the only difference is the raw materials and the amount of the isolation layer. The other steps and raw materials are the same as those of the embodiment 1. The raw materials used for the isolation layer of this embodiment are specifically shown in Table 2:
[0086] Table 2
[0087]
[0088]
[0089] Comparative Example 1: Preparation of Metallic Carbon Ribbon
[0090] This comparative example is the same as Example 1, except that no release layer is prepared, and the remaining steps and raw materials are the same as those of Example 1. The specific steps are as follows:
[0091] S1: Back coating liquid: add 25 parts of methyl phenyl silicone resin (Shin-Etsu Chemical KR-251) to a stirring barrel, and add 20 parts of 2-butanone and 40.5 parts of toluene to dilute, and stir for 20-40 minutes; after mixing evenly, add 2 parts of γ-aminopropyl triethoxysilane (Wacker GENIOSIL GF 9) and 4 parts of hydrogen-containing silicone oil (Jiangxi Xinghuo 202 hydrogen-containing silicone oil), and stir for 3-5 minutes; then add 0.5 parts of anchoring agent (Zhejiang Runhe M7) and 4 parts of high melting point polyethylene wax (Honeywell AC 6A polyethylene wax), 3 parts of low melting point paraffin (Kunlun brand 58# fully refined paraffin), stir for 3-5 minutes, and finally add 1 part of dibutyltin dilaurate (Air Chemicals DABCO T-12) and stir evenly to prepare a back coating liquid for use;
[0092] Dyeing solution: add 20 parts of hydroxy acrylic resin (Changxing Chemical 601A-75), 10 parts of gold dye (BASF Paliotol Yellow L0961K), 0.1 parts of wetting agent (Tego Wet KL245), 0.1 parts of leveling agent (BYK-333) to 28 parts of 2-butanone, 30 parts of butyl acetate, and 5 parts of propylene glycol methyl ether acetate, stir well, then add 5 parts of aliphatic isocyanate curing agent (Bayer Desmodur N3300) to obtain a dyeing solution for use;
[0093] Isolation liquid: add 20 parts of waterborne polyurethane resin (Covestro Bayhydrol UH 2677), 8 parts of waterborne acrylic emulsion (Dow Chemical Acronal 80D), 0.1 parts of waterborne defoamer (Tego Foamex 810), 1 part of wetting agent (Tego Wet 270) and 1 part of leveling agent (BYK-331) to 27.9 parts of deionized water, 27 parts of ethanol and 15 parts of propylene glycol methyl ether, stir for 30-45 minutes until completely dispersed to obtain isolation liquid for standby use;
[0094] Adhesive solution: Dissolve 5 parts of phenolic terpene resin (Zhanxin Arofene 7125) and 7 parts of polyester modified acrylic resin (Changxing Chemical DR-1040) in 39 parts of 2-butanone and 40 parts of toluene, and stir for 15-20 minutes until the resin is dissolved. Then add 5 parts of flaky kaolin (Inner Mongolia Super CC-800), 1 part of polymer hyperdispersant (BYK Chemical BYK-163), 1 part of hindered phenol antioxidant (BASF Irgafos 168) and 2 parts of quaternary ammonium salt antistatic agent (Heda Atmer 163), use a high-speed disperser to disperse at a speed of 1500 rpm for 15-20 minutes to obtain an adhesive solution for standby use;
[0095] S2: Preparation of back coating layer 1: Use a gravure coater to coat the back coating liquid on one side of substrate 2 (4.5 μm PET film), and then dry it at 60-120°C for 0.5-2h to form a 0.2 μm back coating layer 1; Preparation of dyeing layer 4: Use a gravure coater to coat the dyeing liquid on the side of back coating layer 1 away from substrate 2, and then dry it at 60-120°C for 0.5-2h to form a 0.3 μm dyeing layer 4; Preparation of aluminum plating layer 5: Use vacuum evaporation method, vacuum degree of 5×10 -3 ~1×10 -2 Pa, evaporation rate of 0.3nm / s, substrate temperature of 60℃, metal aluminum is evaporated and deposited on the side of the dyeing layer 4 away from the substrate 2 to form a 0.05μm aluminum-plated layer 5; preparation of the isolation layer 6: use a gravure coater to apply the isolation liquid on the side of the aluminum-plated layer 5 away from the substrate 2, and then dry it at 60-120℃ for 0.5-2h to form a 0.2μm isolation layer 6; preparation of the bonding layer 7: use a gravure coater to apply the bonding liquid on the side of the isolation layer 6 away from the substrate 2, and then dry it at 60-120℃ for 0.5-2h to form a 0.15μm bonding layer 7 to obtain a metallic carbon ribbon.
[0096] Comparative Example 2: Preparation of high gloss and high applicability metallic color ribbon
[0097] This comparative example is the same as Example 1, except that no dyeing layer is prepared, and the remaining steps and raw materials are the same as those of Example 1. The specific steps are as follows:
[0098] S1: Back coating liquid: add 25 parts of methyl phenyl silicone resin (Shin-Etsu Chemical KR-251) to a stirring barrel, and add 20 parts of 2-butanone and 40.5 parts of toluene to dilute, and stir for 20-40 minutes; after mixing evenly, add 2 parts of γ-aminopropyl triethoxysilane (Wacker GENIOSIL GF 9) and 4 parts of hydrogen-containing silicone oil (Jiangxi Xinghuo 202 hydrogen-containing silicone oil), and stir for 3-5 minutes; then add 0.5 parts of anchoring agent (Zhejiang Runhe M7) and 4 parts of high melting point polyethylene wax (Honeywell AC 6A polyethylene wax), 3 parts of low melting point paraffin (Kunlun brand 58# fully refined paraffin), stir for 3-5 minutes, and finally add 1 part of dibutyltin dilaurate (Air Chemicals DABCO T-12) and stir evenly to prepare a back coating liquid for use;
[0099] Release fluid: Add 22 parts of deionized water, 21 parts of ethanol, and 21 parts of propylene glycol methyl ether to a stirring kettle, slowly add 25 parts of water-based acrylic resin under low-speed stirring, and stir for 15-20 minutes until the water-based acrylic resin is completely diluted and dissolved. Then add 8 parts of polyethylene wax emulsion (Klein Ceridust 3620), 1 part of hindered phenol water-based antioxidant (BASF Irgafos 168), and 2 parts of quaternary ammonium salt water-based antistatic agent (Cheda Atmer 163) in sequence, increase the stirring speed to 800-1200rpm, and continue stirring for 30-45 minutes until it is completely dispersed and uniform, to prepare a release fluid for use;
[0100] Isolation liquid: add 20 parts of waterborne polyurethane resin (Covestro Bayhydrol UH 2677), 8 parts of waterborne acrylic emulsion (Dow Chemical Acronal 80D), 0.1 parts of waterborne defoamer (Tego Foamex 810), 1 part of wetting agent (Tego Wet 270) and 1 part of leveling agent (BYK-331) to 27.9 parts of deionized water, 27 parts of ethanol and 15 parts of propylene glycol methyl ether, stir for 30-45 minutes until completely dispersed to obtain isolation liquid for standby use;
[0101] Adhesive solution: Dissolve 5 parts of phenolic terpene resin (Zhanxin Arofene 7125) and 7 parts of polyester modified acrylic resin (Changxing Chemical DR-1040) in 39 parts of 2-butanone and 40 parts of toluene, and stir for 15-20 minutes until the resin is dissolved. Then add 5 parts of flaky kaolin (Inner Mongolia Super CC-800), 1 part of polymer hyperdispersant (BYK Chemical BYK-163), 1 part of hindered phenol antioxidant (BASF Irgafos 168) and 2 parts of quaternary ammonium salt antistatic agent (Heda Atmer 163), use a high-speed disperser to disperse at a speed of 1500 rpm for 15-20 minutes to obtain an adhesive solution for standby use;
[0102] S2: Preparation of back coating layer 1: Use a gravure coater to coat the back coating liquid on one side of the substrate 2 (4.5 μm PET film), and then dry it at 60-120°C for 0.5-2h to form a 0.2 μm back coating layer 1; Preparation of release layer: Use a gravure coater to coat the release liquid on the side of the substrate 2 away from the back coating 1, and then dry it at 60-120°C for 0.5-2h to form a 0.1 μm release layer 3; Preparation of aluminum plating layer 5: Use vacuum evaporation method, in a vacuum degree of 5×10 -3 ~1×10 -2 Pa, evaporation rate of 0.3nm / s, substrate temperature of 60℃, metal aluminum is evaporated and deposited on the side of the release layer 3 away from the substrate 2 to form a 0.05μm aluminum-plated layer 5; preparation of the isolation layer 6: use a gravure coater to apply the isolation liquid on the side of the aluminum-plated layer 5 away from the substrate 2, and then dry it at 60-120℃ for 0.5-2h to form a 0.2μm isolation layer 6; preparation of the bonding layer 7: use a gravure coater to apply the bonding liquid on the side of the isolation layer 6 away from the substrate 2, and then dry it at 60-120℃ for 0.5-2h to form a 0.15μm bonding layer 7 to obtain a metallic carbon ribbon.
[0103] Comparative Example 3: Preparation of high gloss and high applicability metallic color ribbon
[0104] This comparative example is the same as Example 1, except that no aluminum plating layer is prepared, and the remaining steps and raw materials are the same as those of Example 1. The specific step S2 is as follows:
[0105] S2: Preparation of back coating layer 1: Use a gravure coater to coat the back coating liquid on one side of substrate 2 (4.5 μm PET film), and then dry it at 60-120°C for 0.5-2h to form a 0.2 μm back coating layer 1; Preparation of release layer: Use a gravure coater to coat the release liquid on the side of substrate 2 away from the back coating 1, and then dry it at 60-120°C for 0.5-2h to form a 0.1 μm release layer 3; Preparation of dyeing layer 4: Use a gravure coater to coat the dyeing liquid on the side of release layer 3 away from substrate 2, and then dry it at 60-120°C for 0. 5-2h to form a 0.3μm dyeing layer 4; preparation of isolation layer 6: use a gravure coater to apply the isolation liquid on the side of the dyeing layer 4 away from the substrate 2, and then dry it at 60-120℃ for 0.5-2h to form a 0.2μm isolation layer 6; preparation of bonding layer 7: use a gravure coater to apply the bonding liquid on the side of the isolation layer 6 away from the substrate 2, and then dry it at 60-120℃ for 0.5-2h to form a 0.15μm bonding layer 7 to obtain a metallic carbon ribbon.
[0106] Comparative Example 4: Preparation of high gloss and high applicability metallic color ribbon
[0107] This comparative example is the same as Example 1, except that no isolation layer is prepared, and the remaining steps and raw materials are the same as those of Example 1. The specific steps are as follows:
[0108] S1: Back coating liquid: add 25 parts of methyl phenyl silicone resin (Shin-Etsu Chemical KR-251) to a stirring barrel, and add 20 parts of 2-butanone and 40.5 parts of toluene to dilute, and stir for 20-40 minutes; after mixing evenly, add 2 parts of γ-aminopropyl triethoxysilane (Wacker GENIOSIL GF 9) and 4 parts of hydrogen-containing silicone oil (Jiangxi Xinghuo 202 hydrogen-containing silicone oil), and stir for 3-5 minutes; then add 0.5 parts of anchoring agent (Zhejiang Runhe M7) and 4 parts of high melting point polyethylene wax (Honeywell AC 6A polyethylene wax), 3 parts of low melting point paraffin (Kunlun brand 58# fully refined paraffin), stir for 3-5 minutes, and finally add 1 part of dibutyltin dilaurate (Air Chemicals DABCO T-12) and stir evenly to prepare a back coating liquid for use;
[0109] Release fluid: Add 22 parts of deionized water, 21 parts of ethanol, and 21 parts of propylene glycol methyl ether to a stirring kettle, slowly add 25 parts of water-based acrylic resin under low-speed stirring, and stir for 15-20 minutes until the water-based acrylic resin is completely diluted and dissolved. Then add 8 parts of polyethylene wax emulsion (Klein Ceridust 3620), 1 part of hindered phenol water-based antioxidant (BASF Irgafos 168), and 2 parts of quaternary ammonium salt water-based antistatic agent (Cheda Atmer 163) in sequence, increase the stirring speed to 800-1200rpm, and continue stirring for 30-45 minutes until it is completely dispersed and uniform, to prepare a release fluid for use;
[0110] Dyeing solution: add 20 parts of hydroxy acrylic resin (Changxing Chemical 601A-75), 10 parts of gold dye (BASF Paliotol Yellow L0961K), 0.1 parts of wetting agent (Tego Wet KL245), 0.1 parts of leveling agent (BYK-333) to 28 parts of 2-butanone, 30 parts of butyl acetate, and 5 parts of propylene glycol methyl ether acetate, stir well, then add 5 parts of aliphatic isocyanate curing agent (Bayer Desmodur N3300) to obtain a dyeing solution for use;
[0111] Adhesive solution: Dissolve 5 parts of phenolic terpene resin (Zhanxin Arofene 7125) and 7 parts of polyester modified acrylic resin (Changxing Chemical DR-1040) in 39 parts of 2-butanone and 40 parts of toluene, and stir for 15-20 minutes until the resin is dissolved. Then add 5 parts of flaky kaolin (Inner Mongolia Super CC-800), 1 part of polymer hyperdispersant (BYK Chemical BYK-163), 1 part of hindered phenol antioxidant (BASF Irgafos 168) and 2 parts of quaternary ammonium salt antistatic agent (Heda Atmer 163), use a high-speed disperser to disperse at a speed of 1500 rpm for 15-20 minutes to obtain an adhesive solution for standby use;
[0112] S2: Preparation of back coating layer 1: Use a gravure coater to apply the back coating liquid on one side of substrate 2 (4.5 μm PET film), and then dry it at 60-120°C for 0.5-2h to form a 0.2 μm back coating layer 1; Preparation of release layer: Use a gravure coater to apply the release liquid on the side of substrate 2 away from the back coating 1, and then dry it at 60-120°C for 0.5-2h to form a 0.1 μm release layer 3; Preparation of dyeing layer 4: Use a gravure coater to apply the dyeing liquid on the side of release layer 3 away from substrate 2, and then dry it at 60-120°C for 0.5-2h to form a 0.3 μm dyeing layer 4; Preparation of aluminum plating layer 5: Use vacuum evaporation method, in a vacuum degree of 5×10 -3 ~1×10 -2 Pa, evaporation rate of 0.3nm / s, substrate temperature of 60°C, metal aluminum is evaporated and deposited on the side of the dyeing layer 4 away from the substrate 2 to form a 0.05μm aluminum-plated layer 5; preparation of the bonding layer 7: use a gravure coater to coat the bonding liquid on the side of the aluminum-plated layer 5 away from the substrate 2, and then dry it at 60-120°C for 0.5-2h to form a 0.15μm bonding layer 7 to obtain a metallic carbon ribbon.
[0113] Comparative Example 5: Preparation of high gloss and high applicability metallic color ribbon
[0114] This comparative example is the same as Example 1, except that no adhesive layer is prepared, and the remaining steps and raw materials are the same as those of Example 1. The specific steps are as follows:
[0115] S1: Back coating liquid: add 25 parts of methyl phenyl silicone resin (Shin-Etsu Chemical KR-251) to a stirring barrel, and add 20 parts of 2-butanone and 40.5 parts of toluene to dilute, and stir for 20-40 minutes; after mixing evenly, add 2 parts of γ-aminopropyl triethoxysilane (Wacker GENIOSIL GF 9) and 4 parts of hydrogen-containing silicone oil (Jiangxi Xinghuo 202 hydrogen-containing silicone oil), and stir for 3-5 minutes; then add 0.5 parts of anchoring agent (Zhejiang Runhe M7) and 4 parts of high melting point polyethylene wax (Honeywell AC 6A polyethylene wax), 3 parts of low melting point paraffin (Kunlun brand 58# fully refined paraffin), stir for 3-5 minutes, and finally add 1 part of dibutyltin dilaurate (Air Chemicals DABCO T-12) and stir evenly to prepare a back coating liquid for use;
[0116] Release fluid: Add 22 parts of deionized water, 21 parts of ethanol, and 21 parts of propylene glycol methyl ether to a stirring kettle, slowly add 25 parts of water-based acrylic resin under low-speed stirring, and stir for 15-20 minutes until the water-based acrylic resin is completely diluted and dissolved. Then add 8 parts of polyethylene wax emulsion (Klein Ceridust 3620), 1 part of hindered phenol water-based antioxidant (BASF Irgafos 168), and 2 parts of quaternary ammonium salt water-based antistatic agent (Cheda Atmer 163) in sequence, increase the stirring speed to 800-1200rpm, and continue stirring for 30-45 minutes until it is completely dispersed and uniform, to prepare a release fluid for use;
[0117] Dyeing solution: add 20 parts of hydroxy acrylic resin (Changxing Chemical 601A-75), 10 parts of gold dye (BASF Paliotol Yellow L0961K), 0.1 parts of wetting agent (Tego Wet KL245), 0.1 parts of leveling agent (BYK-333) to 28 parts of 2-butanone, 30 parts of butyl acetate, and 5 parts of propylene glycol methyl ether acetate, stir well, then add 5 parts of aliphatic isocyanate curing agent (Bayer Desmodur N3300) to obtain a dyeing solution for use;
[0118] Isolation liquid: add 20 parts of waterborne polyurethane resin (Covestro Bayhydrol UH 2677), 8 parts of waterborne acrylic emulsion (Dow Chemical Acronal 80D), 0.1 parts of waterborne defoamer (Tego Foamex 810), 1 part of wetting agent (Tego Wet 270) and 1 part of leveling agent (BYK-331) to 27.9 parts of deionized water, 27 parts of ethanol and 15 parts of propylene glycol methyl ether, stir for 30-45 minutes until completely dispersed to obtain isolation liquid for standby use;
[0119] S2: Preparation of back coating layer 1: Use a gravure coater to apply the back coating liquid on one side of substrate 2 (4.5 μm PET film), and then dry it at 60-120°C for 0.5-2h to form a 0.2 μm back coating layer 1; Preparation of release layer: Use a gravure coater to apply the release liquid on the side of substrate 2 away from the back coating 1, and then dry it at 60-120°C for 0.5-2h to form a 0.1 μm release layer 3; Preparation of dyeing layer 4: Use a gravure coater to apply the dyeing liquid on the side of release layer 3 away from substrate 2, and then dry it at 60-120°C for 0.5-2h to form a 0.3 μm dyeing layer 4; Preparation of aluminum plating layer 5: Use vacuum evaporation method, in a vacuum degree of 5×10 -3 ~1×10 -2 Pa, an evaporation rate of 0.3nm / s, and a substrate temperature of 60°C, metal aluminum is evaporated and deposited on the side of the dyeing layer 4 away from the substrate 2 to form a 0.05μm aluminum-plated layer 5; preparation of the isolation layer 6: use a gravure coater to coat the isolation liquid on the side of the aluminum-plated layer 5 away from the substrate 2, and then dry it at 60-120°C for 0.5-2h to form a 0.2μm isolation layer 6, thereby obtaining a metallic carbon ribbon.
[0120] Comparative Example 6: Preparation of high gloss and high applicability metallic color ribbon
[0121] This comparative example is the same as Example 1, the only difference being the raw materials and dosage of the back coating layer. The remaining steps and raw materials are the same as those of Example 1. The raw materials used for the back coating layer of this comparative example are specifically shown in Table 3:
[0122] Table 3
[0123] raw material Number of copies Where to buy Methyl phenyl silicone resin 25 servings Shin-Etsu Chemical KR-251 γ-Aminopropyltriethoxysilane 2 servings Wacker GENIOSIL GF9 Dibutyltin dilaurate 1 serving Air Chemicals DABCOT-12 Hydrogen silicone oil 4 servings Jiangxi Spark 202 Hydrogenated Silicone Oil Anchoring agent 0.5 serving Zhejiang Runhe M7 talcum powder 10 servings / 2-Butanone 20 servings / Toluene 37.5 servings /
[0124] Comparative Example 7: Preparation of high gloss and high applicability metallic color ribbon
[0125] This comparative example is the same as Example 1, the only difference being the thickness of the aluminum plating layer. The remaining steps and raw materials are the same as those of Example 1. The specific step S2 is as follows:
[0126] S2: Preparation of back coating layer 1: Use a gravure coater to apply the back coating liquid on one side of substrate 2 (4.5 μm PET film), and then dry it at 60-120°C for 0.5-2h to form a 0.2 μm back coating layer 1; Preparation of release layer: Use a gravure coater to apply the release liquid on the side of substrate 2 away from the back coating 1, and then dry it at 60-120°C for 0.5-2h to form a 0.1 μm release layer 3; Preparation of dyeing layer 4: Use a gravure coater to apply the dyeing liquid on the side of release layer 3 away from substrate 2, and then dry it at 60-120°C for 0.5-2h to form a 0.3 μm dyeing layer 4; Preparation of aluminum plating layer 5: Use vacuum evaporation method, in a vacuum degree of 5×10-3 ~1×10 -2 Pa, evaporation rate of 0.3nm / s, substrate temperature of 60℃, metal aluminum is evaporated and deposited on the side of the dyeing layer 4 away from the substrate 2 to form a 0.02μm aluminum-plated layer 5; preparation of the isolation layer 6: use a gravure coater to apply the isolation liquid on the side of the aluminum-plated layer 5 away from the substrate 2, and then dry it at 60-120℃ for 0.5-2h to form a 0.2μm isolation layer 6; preparation of the bonding layer 7: use a gravure coater to apply the bonding liquid on the side of the isolation layer 6 away from the substrate 2, and then dry it at 60-120℃ for 0.5-2h to form a 0.15μm bonding layer 7, to obtain a high-gloss and highly applicable metallic carbon ribbon.
[0127] Comparative Example 8: Preparation of high gloss and high applicability metallic color ribbon
[0128] This comparative example is the same as Example 1, the only difference being the thickness of the aluminum plating layer. The remaining steps and raw materials are the same as those of Example 1. The specific step S2 is as follows:
[0129] S2: Preparation of back coating layer 1: Use a gravure coater to apply the back coating liquid on one side of substrate 2 (4.5 μm PET film), and then dry it at 60-120°C for 0.5-2h to form a 0.2 μm back coating layer 1; Preparation of release layer: Use a gravure coater to apply the release liquid on the side of substrate 2 away from the back coating 1, and then dry it at 60-120°C for 0.5-2h to form a 0.1 μm release layer 3; Preparation of dyeing layer 4: Use a gravure coater to apply the dyeing liquid on the side of release layer 3 away from substrate 2, and then dry it at 60-120°C for 0.5-2h to form a 0.3 μm dyeing layer 4; Preparation of aluminum plating layer 5: Use vacuum evaporation method, in a vacuum degree of 5×10 -3 ~1×10 -2 Pa, evaporation rate of 0.3nm / s, substrate temperature of 60℃, metal aluminum is evaporated and deposited on the side of the dyeing layer 4 away from the substrate 2 to form a 0.06μm aluminum-plated layer 5; preparation of the isolation layer 6: use a gravure coater to apply the isolation liquid on the side of the aluminum-plated layer 5 away from the substrate 2, and then dry it at 60-120℃ for 0.5-2h to form a 0.2μm isolation layer 6; preparation of the bonding layer 7: use a gravure coater to apply the bonding liquid on the side of the isolation layer 6 away from the substrate 2, and then dry it at 60-120℃ for 0.5-2h to form a 0.15μm bonding layer 7, to obtain a high-gloss and highly applicable metallic carbon ribbon.
[0130] Test example: performance test
[0131] Using Zebra Printer 105SL PLUS TMThe printing test was conducted with the label substrate specification of 100cm*60cm, the printing speed of 10.1cm / s, and the printing density of 15-30. The specific test items are as follows:
[0132] (1) Glossiness test and evaluation standards
[0133] The metallic ribbons obtained in Examples 1 to 3 and Comparative Examples 1 to 8 were printed on five substrates, namely coated paper, synthetic paper, white PET film, matte silver paper, and black PET film, respectively, using a Zebra printer 105SL PLUS TM A 90 cm*50 cm color block pattern was printed onto the substrate to obtain a test sample. The 20° and 60° glossiness of a portion of the transferred pattern area was measured using a Tri-Nex touch screen three-angle gloss meter NHG268. The average value was read and the glossiness was evaluated based on the following evaluation criteria, as shown in Table 4:
[0134] Table 4
[0135] Grading Evaluation Criteria A+ 20° is more than 1200, 60° is more than 700 A- 20° is above 1200, 60° is above 650 but below 700 B+ 20° is between 1000 and 1200, 60° is between 600 and 650 B- 20° is between 1000 and 1200, 60° is between 550 and 600 C+ 20° is between 800° and 1000°; 60° is between 550° and 600° C- 20° is between 800° and 1000°; 60° is between 500° and 550° D 20° is less than 800, 60° is less than 500
[0136] (2) Alcohol friction resistance test and evaluation standards
[0137] Using a friction tester (DZ-204; Dongguan Zhonghao Testing Equipment Co., Ltd.), at a pressure of 500g and a speed of 60 times / min, a 90cm*50cm color block pattern transferred on coated paper, synthetic paper, white PET, matte silver paper, and black PET film was rubbed 200 times with a WIP-1009D friction cloth. The integrity of the pattern after friction was observed, and the wear was checked with a microscope. The evaluation is shown in Table 5:
[0138] Table 5
[0139] Grading Evaluation Criteria 1 The pattern is basically not worn and there are no obvious scratches on the surface 2 The pattern has slight wear and a few scratches on the surface 3 The pattern is severely worn and there are many scratches on the surface
[0140] (3) Resolution test and evaluation criteria
[0141] Using Zebra Printer 105SLPLUS TM , a test pattern with fine lines of 0.5 mm line width and small characters of 6 pt font was printed on five substrates, namely coated paper, synthetic paper, white PET film, matte silver paper, and black PET film, and the clarity of the line edges and the recognizability of the small characters were observed with a microscope with a magnification of 100-200 times. The evaluation is shown in Table 6:
[0142] Table 6
[0143] Grading Evaluation Criteria A The line edges are clear, the small characters are completely legible, and there is no obvious jaggedness or blurring. B The edges of the lines are slightly jagged, the small characters are basically legible, but some details are lost C The edges of the lines are jagged, small characters are difficult to read, and the resolution is poor
[0144] (4) Adhesion strength test and evaluation standards
[0145] Using Zebra Printer 105SL PLUS TM , print 90cm*50cm color block patterns on five substrates: coated paper, synthetic paper, white PET film, matte silver paper, and black PET film. Press 3M 600 tape three times and then quickly tear off the tape within 1-2 seconds. Observe whether there is any residual pattern material on the surface of the tape to judge the bonding strength of the bonding layer. The evaluation criteria are shown in Table 7:
[0146] Table 7
[0147] Grading Evaluation Criteria √ No residual pattern material on the tape surface × There is residual pattern material on the tape surface
[0148] The test was repeated three times, and the results are shown in Table 8:
[0149] Table 8
[0150]
[0151]
[0152] From Table 8, we can get:
[0153] Through various performance tests, the metallic ribbons of Examples 1 to 3 have good gloss, high resolution, strong adhesion and scratch resistance after printing on five substrates, namely, coated paper, synthetic paper, white PET film, matte silver paper and black PET film. Comparative Example 1 cannot be printed due to the lack of a release layer; while the metallic ribbons of Comparative Examples 2 to 8 have poor gloss, high resolution, strong adhesion and poor comprehensive performance such as scratch resistance after printing on five substrates, namely, coated paper, synthetic paper, white PET film, matte silver paper and black PET film.
[0154] In summary, the metallic color carbon ribbon prepared by the present invention improves the substrate applicability, glossiness, resolution and durability of the carbon ribbon by optimizing the formula and designing the structure of the back coating, release layer, dye layer, metal aluminum plating layer and adhesive layer. The carbon ribbon can achieve high-quality hot stamping printing on a variety of substrates, and the transferred pattern has high glossiness and high resolution, and has good durability under different environments, extending the service life and application range of the product.
[0155] Although the embodiments of the present invention have been shown and described above, it is to be understood that the above embodiments are exemplary and are not to be construed as limitations of the present invention. A person skilled in the art may change, modify, replace and vary the above embodiments within the scope of the present invention.
Claims
1. A high-gloss and high-applicability metallic color ribbon, characterized in that: The metallic carbon ribbon comprises a back coating layer, a substrate, a release layer, a dyeing layer, an aluminum plating layer, an isolation layer, and an adhesive layer arranged in sequence from bottom to top; The back coating layer comprises the following raw materials in parts by weight: 24-26 parts of a first resin, 0.5-2 parts of a catalyst, 4-9 parts of a release agent A, 0.1-1 parts of an anchoring agent, and 5-8 parts of a silane crosslinking agent; The dyeing layer comprises the following raw materials in parts by mass: 18 to 22 parts of a second resin, 2 to 7 parts of an isocyanate compound, 8 to 15 parts of a dye, 0.1 to 0.3 parts of a wetting agent A, and 0.1 to 0.3 parts of a leveling agent A; The isolation layer includes the following raw materials in parts by mass: 18-22 parts of the third resin, 7-10 parts of the water-based acrylic emulsion, 0.1-0.3 parts of the defoamer, 0.5-2 parts of the wetting agent B, and 0.1-0.3 parts of the leveling agent B; The release layer includes the following raw materials in parts by weight: 22-27 parts of the fourth resin, 7-10 parts of the release agent B, 0.5-2 parts of the antioxidant A, and 1-3 parts of the antistatic agent A; The adhesive layer comprises the following raw materials in parts by weight: 10 to 14 parts of a fifth resin, 4 to 7 parts of an auxiliary agent, 1 to 3 parts of a dispersant, 1 to 3 parts of an antioxidant B, and 1 to 3 parts of an antistatic agent B.
2. The high-gloss and high-applicability metallic color ribbon according to claim 1, characterized in that: The substrate includes at least one of polypropylene, polyethylene naphthalate, polyethylene terephthalate, polyethylene, polyvinyl alcohol, and polymethyl methacrylate.
3. The high-gloss and high-applicability metallic color ribbon according to claim 1, characterized in that: The first resin in the back coating layer includes at least one of a thermoplastic resin, a silicone modified thermoplastic resin, an organic silicone resin, and a non-silicone resin; The catalyst comprises at least one of a tin catalyst, an antimony catalyst, and a platinum catalyst; The anchoring agent includes at least one of a silane coupling agent and a titanate coupling agent; The silane crosslinking agent includes at least one of hydrogenated silicone oil and methyltriacetoxysilane; The release agent A includes at least one of a solid release agent and a liquid release agent.
4. The high-gloss and high-applicability metallic color ribbon according to claim 1, characterized in that: The second resin in the dyeing layer includes at least one of a thermoplastic resin, a thermosetting resin, a thermoplastic resin silicone modified substance, and a thermosetting resin silicone modified substance; The dye comprises at least one of carbon black dye, acetylene black dye, lamp black dye, cadmium red dye, chrome red dye, vermilion dye, cobalt yellow dye, cadmium orange dye, chrome yellow dye, zinc yellow dye, Naples yellow dye, onion yellow dye, ultramarine dye, vermilion dye, cadmium green dye, chrome green dye, phthalocyanine dye, aluminum pigment, and azo dye; The wetting agent A includes at least one of an organic silicon wetting agent, an anionic wetting agent, and a nonionic wetting agent; The leveling agent A includes at least one of an acrylic leveling agent, a silicone leveling agent and a fluorine-modified acrylic leveling agent.
5. The high-gloss and high-applicability metallic color ribbon according to claim 1, characterized in that: The third resin in the isolation layer includes at least one of polyurethane resin, polyester resin, polyacrylic resin, polyvinyl acetate resin, polyvinyl alcohol resin, polyamide resin, polyester, polyolefin resin, polystyrene resin, styrene acrylate resin, polyvinyl chloride resin, water-based polyurethane resin, water-based polyester resin, and water-based polyacrylic resin; The defoamer comprises at least one of a silicone defoamer, a surfactant defoamer, a paraffin defoamer, and a mineral oil defoamer; The wetting agent B includes at least one of an organic silicon wetting agent, an anionic wetting agent, and a nonionic wetting agent; The leveling agent B includes at least one of an acrylic leveling agent, a silicone leveling agent, and a fluorine-modified acrylic leveling agent.
6. The high-gloss and high-applicability metallic color ribbon according to claim 1, characterized in that: The fourth resin in the release layer includes at least one of polyurethane resin, polyester resin, polyacrylic resin, polyvinyl acetate resin, polyvinyl alcohol resin, polyamide resin, polyester, polyolefin resin, polystyrene resin, styrene acrylate resin, polyvinyl chloride resin, and EVA resin; The release agent B includes at least one of a solid release agent and a liquid release agent; The antioxidant A comprises at least one of a hindered phenol antioxidant, a phosphite antioxidant, a thio antioxidant, a composite antioxidant, and a hindered amine antioxidant; The antistatic agent A includes at least one of a sulfuric acid derivative antistatic agent, a phosphoric acid derivative antistatic agent, an amine antistatic agent, a quaternary ammonium salt antistatic agent, an imidazole antistatic agent, and an ethylene oxide derivative antistatic agent.
7. The high-gloss and high-applicability metallic color ribbon according to claim 1, characterized in that: The fifth resin in the bonding layer is a thermoplastic resin; The auxiliary agent includes at least one of inorganic particles, solid lubricants, and liquid lubricants; The dispersant includes at least one of a cationic wetting dispersant, an anionic wetting dispersant, a nonionic wetting dispersant, an amphoteric wetting dispersant, and a polymeric super dispersant; The antioxidant B includes at least one of a hindered phenol antioxidant, a phosphite antioxidant, a thio antioxidant, a composite antioxidant, and a hindered amine antioxidant; The antistatic agent B includes at least one of a sulfuric acid derivative antistatic agent, a phosphoric acid derivative antistatic agent, an amine antistatic agent, a quaternary ammonium salt antistatic agent, an imidazole antistatic agent, and an ethylene oxide derivative antistatic agent.
8. The high-gloss and high-applicability metallic color ribbon according to claim 1, characterized in that: The thickness of the substrate is 4 to 25 μm, the thickness of the back coating is 0.1 to 1.0 μm, the thickness of the release layer is 0.1 to 2 μm, the thickness of the dyeing layer is 0.2 to 5 μm; the thickness of the aluminum plating layer is 0.3 to 0.5 μm; the thickness of the isolation layer is 0.1 to 1.0 μm; and the thickness of the bonding layer is 0.1 to 1.0 μm.
9. A method for preparing a high-gloss and high-applicability metallic color carbon ribbon according to any one of claims 1 to 8, characterized in that: The preparation method comprises the following steps: S1: back coating liquid: the first resin, catalyst, release agent A, anchoring agent, silane cross-linking agent are dissolved in a solvent to prepare a back coating liquid for standby use; release liquid: the fourth resin, release agent B, antioxidant A, and antistatic agent are dissolved in a solvent and mixed and dissolved to prepare a release liquid for standby use; dyeing liquid: the second resin, isocyanate compound, dye, wetting agent A, and leveling agent A are dissolved in a solvent to prepare a dyeing liquid for standby use; isolation liquid: the third resin, water-based acrylic emulsion, defoamer, wetting agent B, and leveling agent B are dissolved in a solvent and mixed and dissolved to prepare an isolation liquid for standby use; adhesive liquid: the fifth resin, auxiliary agent, dispersant, antioxidant B, and antistatic agent B are dissolved in a solvent and mixed and dissolved to prepare an adhesive liquid for standby use; S2: Preparation of back coating layer: apply the back coating liquid on one side of the substrate, and then dry to form the back coating layer; Preparation of release layer: apply the release liquid on the side of the substrate away from the back coating layer, and then dry to form the release layer; Preparation of dyeing layer: apply the dyeing liquid on the side of the release layer away from the substrate, and then dry to form the dyeing layer; Preparation of aluminum-plated layer: use vacuum evaporation to evaporate and deposit metallic aluminum on the side of the dyeing layer away from the substrate to form an aluminum-plated layer; Preparation of isolation layer: apply the isolation liquid on the side of the aluminum-plated layer away from the substrate, and then dry to form an isolation layer; Preparation of bonding layer: apply the bonding liquid on the side of the isolation layer away from the substrate, and then dry to form a bonding layer, so as to obtain a high-gloss and highly applicable metallic carbon ribbon.
10. The method for preparing a high-gloss and high-applicability metallic color carbon ribbon according to claim 9, characterized in that: The vacuum degree of the vacuum evaporation method in step S2 is 5×10 -3 ~1×10 -2 Pa, evaporation rate is 0.2~0.5nm / s.